Model YK (Style H) Centrifugal Liquid Chillers

Model YK (Style H) Centrifugal Liquid
Chillers
R-134a or R-513A with OptiView Control Center for
Electromechanical Starter, Solid State Starter, and Variable
Speed Drive
Installation Guide Form Number: 160.76-N1 (121)

Issue Date: 2021-01-15 Supersedes: 160.76-N1 (619)
2 Model YK (Style H) Centrifugal Liquid Chillers
Contents
General safety instructions........................................................................................................................... 5
Contes
Introduction.................................................................................................................................................... 8
Field assembled units only................................................................................................................. 8
Shipment............................................................................................................................................... 9
Inspection – damage – shortage...................................................................................................... 11
Chiller data plate............................................................................................................................... 12
Long-term storage............................................................................................................................ 12
Rigging................................................................................................................................................ 15
Location.............................................................................................................................................. 16
Motors................................................................................................................................................. 16
Foundation......................................................................................................................................... 17
Clearance............................................................................................................................................ 17
Installation.................................................................................................................................................... 21
Rigging unit to final location............................................................................................................ 21
Locating and installing isolator pads.............................................................................................. 21
Checking the isolation pad deflection............................................................................................ 21
Leveling the unit................................................................................................................................ 21
Installing optional spring isolators................................................................................................. 21
Piping connections............................................................................................................................ 22
Evaporator and condenser water piping........................................................................................ 22
Unit piping.......................................................................................................................................... 24
Refrigerant relief piping................................................................................................................... 24
Control panel positioning................................................................................................................. 26
Control wiring.................................................................................................................................... 26
Power wiring...................................................................................................................................... 26
Oil pump – 3-phase starter............................................................................................................... 27
Insulation............................................................................................................................................ 27
Installation check – request for start-up service........................................................................... 28
Compressor units.............................................................................................................................. 33
Evaporator compact waterboxes..................................................................................................... 38
Condenser compact waterboxes..................................................................................................... 42
Condenser heat recovery compact waterboxes............................................................................ 45
Evaporator marine waterboxes....................................................................................................... 46
Condenser marine waterboxes....................................................................................................... 49
Weights............................................................................................................................................... 52
Unit conversion............................................................................................................................................ 55
Model YK (Style H) Centrifugal Liquid Chillers 3

General safety instructions
Important: Read before proceeding.
This equipment is a relatively complicated apparatus. During installation, operation maintenance or
service, individuals may be exposed to certain components or conditions including, but not limited
to: refrigerants, materials under pressure, rotating components, and both high and low voltage.
Each of these items has the potential, if misused or handled improperly, to cause bodily injury or
death. It is the obligation and responsibility of operating/service personnel to identify and recognize
these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to
comply with any of these requirements could result in serious damage to the equipment and the
property in which it is situated, as well as severe personal injury or death to themselves and people
at the site.
This document is intended for use by owner-authorized rigging, installation, and operating/service
personnel. It is expected that these individuals possess independent training that will enable them
to perform their assigned tasks properly and safely. It is essential that, prior to performing any
task on this equipment, this individual shall have read and understood the on-product labels, this
document and any referenced materials. This individual shall also be familiar with and comply
with all applicable industry and governmental standards and regulations pertaining to the task in
question.
Safety symbols
The following symbols are used in this document to alert the reader to specific situations:
DANGER
Indicates a possible hazardous situation which will result in death or serious injury if proper care is not
taken.
WARNING
Indicates a potentially hazardous situation which will result in possible injuries or damage to equipment
if proper care is not taken.
CAUTION
Identifies a hazard which could lead to damage to the machine, damage to other equipment and/or
environmental pollution if proper care is not taken or instructions and are not followed.
Note: Highlights additional information useful to the technician in completing the work being
performed properly.

WARNING
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accordance
with Johnson Controls’ published specifications and must be performed only by a qualified electrician.
Johnson Controls will NOT be responsible for damage/problems resulting from improper connections
to the controls or application of improper control signals. Failure to follow this warning will void the
manufacturer’s warranty and cause serious damage to property or personal injury.
Changeability of this document

In complying with Johnson Controls’ policy for continuous product improvement, the information
contained in this document is subject to change without notice. Johnson Controls makes no
commitment to update or provide current information automatically to the manual or product
owner. Updated manuals, if applicable, can be obtained by contacting the nearest Johnson
Controls Service office or accessing the Johnson Controls Knowledge Exchange website at https://
docs.johnsoncontrols.com/chillers/.
It is the responsibility of rigging, lifting, and operating/ service personnel to verify the applicability
of these documents to the equipment. If there is any question regarding the applicability of these
documents, rigging, lifting, and operating/service personnel should verify whether the equipment
has been modified and if current literature is available from the owner of the equipment prior to
performing any work on the chiller.
Revision notes
Revisions made to this document are indicated in the following table. These revisions are to
technical information, and any other changes in spelling, grammar, or formatting are not included.
Affected pages Description

24 Refrigerant relief piping paragraph updated
Table for compressor, evaporator, condenser, and motor combinations
29–32
updated
33–37 Tables for dimensions of compressor units updated
Tables for dimensions (end and side) of evaporator compact waterboxes
40–41
updated
Tables for dimensions (end and side) of condenser compact waterboxes
43–44
updated
45 Section for condenser heat recovery compact waterboxes added
Tables for dimensions (end and side) of evaporator marine waterboxes
47–48
updated
Tables for dimensions (end and side) of condenser marine waterboxes
50–51
updated
52–54 Weights section and tables updated

Associated literature
Manual description Form number
Installation Checklist/Start-Up Request 160.76-CL1
Unit Start-Up Checklist 160.76-CL2
Installation and Reassembly - Unit 160.76-N3
Installation - MVVSD - 2300 VAC to 6600 VAC 160.00-N6
Installation - MVVSD - 10 kV to 13.8 kV 160.00-N8
Wiring Diagrams - Field Connections - Unit-Mounted SSS or Remote Mounted
160.76-PW1
MVSSS, MVEMS
Wiring Diagrams - Field Connections - Remote Mounted MVSSS 160.76-PW2
Wiring Diagrams - Field Connections - Remote Mounted MVVSD 160.76-PW3
Wiring Diagrams - Field Connections - LVVSD 160.76-PW7
Wiring Diagrams - OptiView Control Center and EMS 160.76-PW5
Wiring Diagrams - OptiView Control Center and SSS, LVVSD 160.76-PW6
Wiring Diagrams - Field Control Modifications 160.76-PW4
Unit Operation and Maintenance 160.76-O1
Operation - OptiView Panel 160.76-O2
Operation - Variable Speed Drive - TM Model 160.00-O1
Operation and Maintenance - Solid State Starter (Mob B) 160.00-O2
Operation - Variable Speed Drive - VSD and LVD Model 160.00-O4
Operation - Variable Speed Drive - HYP Model 160.00-O10
Operation - Floor Mounted MVSSS 160.00-O5.1
Operation - Unit Mounted MVSSS 160.00-O7
Operation - MVVSD - 2300 VAC to 6600 VAC 160.00-O6
Operation - MVVSD - 10 kV to 13.8 kV 160.00-O8
Nomenclature
* Refer to YK Engineering Guide (Form 160.76-EG1) for shell, motor, and compressor combinations.

Introduction
This manual describes the installation of a YORK YK Mod H Centrifugal Chiller. This unit can be
shipped as a single factory assembled, piped, wired package, requiring a minimum of field labor
to make chilled water connections, condenser water connections, refrigerant atmospheric relief
connections, and electrical power connections. Refrigerant and oil charges are shipped separately
unless optional condenser isolation valves are ordered.
Chillers can also be shipped dismantled when required by rigging conditions, but generally it
is more economical to enlarge access openings to accommodate the factory assembled unit.
Chillers shipped dismantled MUST be field assembled under the supervision of a Johnson Controls
representative, but otherwise installation is as described in this instruction.
Field assembled units only

Use Unit - Installation Instructions (Form 160.76-N3) in conjunction with this installation instruction.
This instruction is furnished with all units that are assembled in the field.
The services of a Johnson Controls representative will be furnished to check the installation,
supervise the initial start-up and operation of all chillers installed within the Continental United
States.
CAUTION
The Johnson Controls Warranty may be voided if the following restrictions are not adhered to.
• Do not open valves or connections under any circumstances, as such action will result in loss
of the factory nitrogen charge.
• Do not dismantle or open the chiller for any reason except under the supervision of a
Johnson Controls representative.
• When the units are shipped dismantled, notify the nearest Johnson Controls office in ample
time for a Johnson Controls representative to supervise rigging the unit to its operating
position and the assembly of components.
• Do not make final power supply connections to the compressor motor or control center.
• Do not charge the compressor with oil.
• Do not charge the unit with refrigerant.
• Do not attempt to start the system.
• Do not run hot water (110°F / 43°C max) or steam through the evaporator or condenser at
any time.

Figure 1: Model YK chiller
Shipment
The chiller may be ordered and shipped in any of the following forms:
• Form 1
• Form 2
• Form 3
• Form 7
• Form 9
• Form 10
Form 1
Factory assembled unit, complete with motor, refrigerant, and oil charges.
• The motor/compressor assembly mounted, with all necessary interconnecting piping

assembled. OptiView™ Control Center is mounted on the unit. Complete unit factory leak
tested, evacuated and charged with refrigerant.
An optional Solid State Starter or Variable Speed Drive can be factory mounted and wired.
• Miscellaneous material: Four vibration isolation pads or optional spring isolators and
brackets. K7 units are shipped with eight vibration isolation pads.

Form 2
Factory Assembled Unit, complete with motor. The refrigerant and oil charges are shipped
separately.
• The motor/compressor assembly mounted, with all necessary interconnecting piping

assembled. OptiView™ Control Center is mounted on the unit. Complete unit factory leak
tested, evacuated and charged with holding charge of nitrogen.
An optional Solid State Starter or Variable Speed Drive can be factory mounted and wired.
• Miscellaneous material: Four vibration isolation pads or optional spring isolators. K7 units
are shipped with eight vibration isolation pads.
Form 3
Driveline Separate From Shells. Shipped as two major assemblies. The unit is first factory
assembled, and the refrigerant is piped, wired, and leak tested. It is then dismantled for shipment.
• Compressor/motor assembly removed from shells and skidded. Evaporator/condenser is not

skidded.
• All wiring integral with compressor is left on it, and all conduit is left on shell. All openings
on compressor, oil separator, and shell are closed and charged with dry nitrogen (2 psig to 3
psig) (115/122 kPa).
• Miscellaneous packaging of control center, tubing, water temperature controls, wiring, oil,
isolators, solid state starter (option), and so on. The refrigerant charge is shipped separately.
Note: Units shipped dismantled MUST be re-assembled by, or under the supervision of, a
Johnson Controls representative. Refer to Installation - Unit (Form 160.76-N3).
Form 7
Split Shells. Shipped as three major assemblies. The unit is first factory assembled, and the
refrigerant is piped, wired, and leak tested. It is then dismantled for shipment.
• Compressor/motor assembly removed from shells and skidded.

• The evaporator and condenser shells are separated at tube sheets and are not skidded. The
refrigerant lines between shells are flanged and capped, requiring no welding.
• All wiring integral with compressor is left on it. All wiring harnesses on the shells are
removed. All openings on the compressor and shells are closed and charged with dry
nitrogen (2 psig to 3 psig) (115/122 kPa).
• Miscellaneous packaging of control center, tubing, water temperature controls, wiring, oil
isolators, solid state starter (option), and similar components. The refrigerant charge shipped
separately.
Note: Units shipped dismantled MUST be re-assembled by, or under the supervision of, a
Johnson Controls representative. Refer to Installation - Unit (Form 160.76-N3).
When more than one chiller is involved, the major parts of each unit are marked to prevent mixing
of assemblies. Piping and Wiring Drawings are furnished by Johnson Controls.
Form 9
Unit separate from variable speed drive. The unit is shipped as the following two major assemblies:
• Chiller unit
• Variable speed drive

The unit is first factory assembled, refrigerant piped, wired and leak tested; then dismantled for
shipment. The evaporator/condenser is not skidded.
All wiring integral with the compressor is left on it, and all conduit is left on shell. All openings
on compressor, and shell are closed and charged with dry nitrogen, 2 psig to 3 psig (115 kPa to
122 kPa.
Miscellaneous packaging of tubing, water temperature controls, wiring, isolators, etc. The unit is
shipped with a nitrogen charge. Refrigerant charge shipped in appropriate cylinders. See Table 28.
Form 10
Unit separate from variable speed drive. The unit is shipped as the following two major assemblies:
• Chiller unit
• Variable speed drive
The unit is first factory assembled, refrigerant piped, wired and leak tested; then dismantled for
shipment. Evaporator/condenser is not skidded.
All wiring integral with compressor is left on it, and all conduit is left on shell.
Miscellaneous packaging of tubing, water temperature controls, wiring, isolators, and similar
components. The unit is shipped with refrigerant charge. See Table 28.
Figure 2: Variable speed drive rigging
Inspection – damage – shortage

The unit shipment should be checked on arrival to see that all major pieces, boxes and crates
are received. Check each unit on the trailer or rail car when received, before unloading, for any
visible signs of damage. Report any damage or signs of possible damage to the transportation
company immediately for their inspection. Johnson Controls is not be responsible for any damage
in shipment, at job site, or loss of parts. Refer to Shipping Damage Claims, Form 50.15-NM.
When received at the job site, open all containers and check contents against the packing list. Any
material shortage should be reported to Johnson Controls immediately. Refer to Shipping Damage
Claims, Form 50.15-NM.

Chiller data plate
A unit data plate is mounted on the control center assembly of each unit, giving the following
information:
• Unit model number

• Design working pressure
• Water passes
• Refrigerant charge
• Serial numbers
• Motor power characteristics and connection diagrams
Additional information may be found on the motor data plate. Include this information when
contacting the factory on any problem relating to the motor.
Long-term storage
About this task:
To protect the waterbox of pressure vessels from rusting, the tube side (water side) is purged and
charged with nitrogen to a positive pressure of 5 psig to 7 psig.
Do not break the seal or remove closures until ready for setup. Use the following procedure to
relieve pressure. See Figure 3.
WARNING
Failure to follow the following procedures will cause severe personal injury or death to operators
themselves or people on-site. It is the obligation and responsibility of operators to identify and
recognize the inherent hazards of material under pressure and to protect themselves.
1. Check that the working space is open and has good ventilation. If not, it does not have
good ventilation, and you should connect a hose or pipe to the valve (Item 5) and route it to
outside.
2. Slowly open the valve (Item 5) until fully opened.
3. Monitor the pressure gauge (Item 2). The pressure should decline gradually.
4. When the pointer of pressure gauge stops moving and no nitrogen is released from the valve
(Item 5), no positive pressure exists in the waterbox.
5. When there is no positive pressure in the waterbox, it is safe to remove the flange cover (Item
6) or sealing cap (Item 9).
6. Close the valve (Item 5) and remove the warning tag (Item 1).

Figure 3: Long term storage - tube side
Item Description
1 Tag warning Dennison 8E
2 Gauge press 2 dia. 0-30
3 Tag GlvSt wire speed
4 Bush pipe 3/4 - 14 NPTE X
5 Valve, transducer 1/4 NPTE X
6 Flange cover
7 Gasket
8 Victaulic coupling
9 Sealing cap

Shipment Form 2/3/7/9
All openings on the compressor, shells including evaporator and condenser, and oil reservoir are
closed and charged with nitrogen (2 psig to 3 psig). To remove the closures, sealing caps, or sealing
plug under pressure is extremely dangerous, and may cause severe injury or death to the operator
or people on-site.
WARNING
Before trying to remove the closures, caps, or plugs on compressor and shells, relieve the pressure in
compressor, shells, or system that are charged with nitrogen by opening the valves on them slowly
until fully open.
WARNING
When relieving the pressure from compressor, shells, or system, conduct the nitrogen to outside to
prevent the potential risk of asphyxiation..
Shipment Form 1/10

The unit is shipped with refrigerant charge; it is not necessary to relieve the pressure. DO NOT try
to open any valves to relieve pressure or open closures, cap, or plugs on the compressor, shells,
and elsewhere on the system.
Reclaim the refrigerant in the system before carrying out any service activities on the refrigeration
system. Fully relieve system pressure and then repair.
DANGER
The unit is charged with tons of refrigerant; if an uncontrollable leak is found, inform all of the relevant
people to evacuate from the building to prevent risk of asphyxiation.
Never touch the refrigerant that is leaking, especially the liquid refrigerant; this will cause severe
freezing to your hands or body.

Rigging
Figure 4: Rigging warning
DANGER
Rigging and lifting should only be done by a professional rigger in accordance with a written rigging
and lifting plan. The most appropriate rigging and lifting method depends on job specific factors, such
as the rigging equipment available and site needs. Therefore, a professional rigger must determine the
rigging and lifting method to be used, and it is beyond the scope of this manual to specify rigging and
lifting details.
The complete standard chiller is shipped without skids. When optional skids are used it may be
necessary to remove the skids so riggers skates can be used under the unit end sheets to reduce
overall height.
Each unit has four lifting holes (two in each end) in the end sheets, which should be used to lift the
unit.
Care should be taken at all times during rigging and handling of the chiller to avoid damage to the
unit and its external connections. Lift only using holes shown in Figure 5.
CAUTION
Do not lift the unit with slings around motor/compressor assembly or by means of eyebolts in the
tapped holes of the compressor motor assembly. Do not turn a unit on its side for rigging. Do not rig
vertically.
The rigging and operating weights and overall dimensions are given from page as a guide in
determining the clearances required for rigging. Add 6 in. (15 cm) to overall height for optional
skidded unit.

Location
YORK® chillers are furnished with vibration isolator mounts for basement or ground level
installations. Units may be located on upper floor levels providing the floor is capable of supporting
the total unit operating weight and optional spring isolators are used.
CAUTION
Sufficient clearance to facilitate normal service and maintenance work must be provided all around
and above the unit and particularly space provided at either end to permit cleaning or replacement of
evaporator and condenser tubes. See Clearance. A doorway or other sufficiently large opening properly
located may be used. The chiller should be located in an indoor location where temperatures range
from 40°F to 110°F (4.4°C to 43.3°C).
Figure 5: Rigging
Motors
The YK open motor is air cooled. Check state, local, and other codes for ventilation requirements.
The minimum clearance to the nearest wall must be at least one-quarter of the length of the fan
cover diameter. Check the cooling fan condition. Clean the air inlet and outlet openings to ensure
that there is free airflow over the motor.
For units that are shipped disassembled, before rigging is completed, make sure that the eyebolts
are properly selected and tightened. Use all of the designed eyebolts to lift the motor. The coupling
alignment must be fulfilled correctly.

Foundation
A level floor, mounting pad or foundation must be provided by others, capable of supporting the
operating weight of the unit.
Clearance
Clearances must be adhered to as follows:
• Rear and above unit: 2 ft (61 cm)

• Front of unit: 3 ft (91 cm)
• Tube removal: 12 ft (3.7 m), either end
Note: Tube removal: 12 ft* (3.7 m), either end
• *14 ft (4.3 m) on shell codes: K-F, H-F, K-K, O-O, M-K, Q-Q
• *16 ft (4.9 m) on shell codes: L-L, P-P, N-L, R-R

Figure 6: Neoprene isolators
Unit weight up to 16,365 lb (7,423 kg) Unit weight 16,366 - 28,835 lb (7,424 - 13,080 kg)
Unit weight 28,836 - 53,530 lb (13,081 - 24,281 kg) Unit weight 53,531 - 100,464 lb (24,283 - 45,559 kg)
Unit weight 100,465 - 130,000 lb (45,570 - 58,967 kg) Unit weight up to 200,928 lb (up to 91,332 kg)
Note: All dimensions are in inches (mm)

Figure 7: Neoprene isolator supports without/with skids, shipment forms 1, 2, 3, 7, 9, 10

Figure 8: Spring isolators
Unit weight 10,000 lb to 19,563 lb (4,536 kg to 8,873 kg)

Unit weight 19,564 lb up to 35,009 lb (8,874 kg up to 15,880 kg)
Unit weight 35,010 lb up to 58,349 lb (15,881 kg up to 26,467 kg) Unit weight 58,350 lb up to 89,340 lb (26,468 kg up to 40,525 kg)

Note: All dimensions are in inches (mm)

Installation
Rigging unit to final location
Rig the unit to its final location on the floor or mounting pad, lift the unit (or shell assembly) by
means of an overhead lift, and lower the unit to its mounting position. If optional shipping skids are
used, remove them before lowering the chiller to its mounting position.
Note: At this point units shipped dismantled should be assembled under the supervision of a
Johnson Controls representative.
If the evaporator is to be field insulated, apply the insulation to the evaporator before the unit is
placed in position while the unit is in the lift position. Be sure unit is properly supported. See Figure
5.
Locating and installing isolator pads

Install the isolator pad mounts in the location shown in Clearance (rubber side down).
After the isolator pads have been placed into position on the floor, lower the chiller onto the pads.
When the unit is in place, remove the rigging equipment and check that the unit is level. The unit
should be level within 1/4 in. (6 mm) from one end to the other end and from front to the rear. If
the chiller is not level within the amount specified, lift it and place shims between the isolation pad
and the chiller tube sheets. (Shims furnished by the installer.) Lower unit again and recheck to see
that it is level.
Checking the isolation pad deflection

Check all isolation pads for the proper deflection while also checking to see if the unit is level.
Each pad must be deflected approximately 0.10 in. (2.5 mm) to 0.20 in. (5 mm). If an isolation pad
is under-deflected, shims must be placed between the unit tube sheet and the top of the pad to
equally deflect all pads.
Leveling the unit

The longitudinal alignment of the unit should be checked by placing a level on the top center of the
evaporator shell under the compressor/motor assembly. Transverse alignment should be checked
by placing a level on top of the shell end sheets.
Installing optional spring isolators

When ordered, spring type isolator assemblies are furnished with the unit. The four assemblies are
identical and can be placed at any of the 4 corners of the unit.
While the unit is still suspended by the rigging, the isolators should be bolted to the unit by
inserting the cap screws through the holes in the mounting bracket into the tapped hole in the top
of the isolator leveling bolts. Then the unit can be lowered onto the floor.
The adjusting bolts should now be rotated one turn at a time, in sequence, until the unit end sheets
are clear of the floor by the dimension shown in Figure 8 and the unit is level. Check that the unit
is level, both longitudinally and transversely (see Leveling the unit). If the leveling bolts are not
long enough to level unit due to an uneven or sloping floor or foundation, steel shims (grouted, if
necessary) must be added beneath the isolator assemblies as necessary.
After the unit is leveled, wedge and shim under each corner to solidly support the unit in this
position while piping connections are being made, pipe hangers adjusted and connections checked
for alignment. Then the unit is filled with water and checked for leaks. The leveling bolts should
now be finally adjusted until the wedges and shims can be removed. The unit should now be in

correct level position, clear of the floor or foundation and without any effect from the weight of the
piping.
Piping connections
After the unit is leveled (and wedged in place for optional spring isolators) the piping connections
may be made; chilled water, condenser water and refrigerant relief. The piping should be arranged
with offsets for flexibility, and adequately supported and braced independently of the unit to
avoid strain on the unit and vibration transmission. The hangers must allow for alignment of
pipe. Isolators (by others) in the piping and hangers are highly desirable, and may be required by
specifications, in order to effectively utilize the vibration isolation characteristics of the vibration
isolation mounts of the unit.
Check for piping alignment: Upon completion of piping, open a connection in each line as close
to the unit as possible. Remove the flange bolts or coupling and check for piping alignment. If
any of the bolts are bound in their holes, or if the connection springs are out of alignment, the
misalignment must be corrected by properly supporting the piping or by applying heat to anneal
the pipe.
Note: If the piping is annealed to relieve stress, the inside of the pipe must be cleaned of scale
before it is finally bolted in place.
Evaporator and condenser water piping

The evaporator and condenser liquid heads of the chiller have nozzles which are grooved, suitable
for welding 150 psig DWP flanges or the use of flexible couplings. Factory mounted flanges are
optional.
The nozzles and water pass arrangements are furnished in accordance with the job requirements
(refer to Product Drawings) furnished with the job. Standard units are designed for 150 psig DWP
on the water side. If job requirements are for greater than 150 psig DWP, check the unit data plate
before applying pressure to evaporator or condenser to determine if the chiller has provisions for
the required DWP.
Inlet and outlet connections are identified by labels placed adjacent to each nozzle.
The coolant temperature inside any liquid-cooled motor starter supplied by Johnson Controls must
be maintained above the dewpoint temperature in the equipment room to prevent condensing
water vapor inside the starter cabinet. Therefore, an additional temperature-controlled throttle
valve is needed in the flow path for the starter heat exchanger to regulate cooling above the
equipment room dewpoint for applications using cooling sources other than evaporative air-
exchange methods, such as wells, bodies of water, and chilled water. The temperature control
valve should be the type to open on increasing drive coolant temperature, fail-closed, and set for a
temperature above dewpoint. It can be requested as factory- supplied on a chiller order by special
quotation.

Figure 9: Schematic of a typical piping arrangement
Chilled water
Foreign objects which could lodge in, or block flow through, the evaporator and condenser tubes
must be kept out of the water circuit. All water piping must be cleaned or flushed before being
connected to the chiller pumps, or other equipment.
Permanent strainers (supplied by others) are required in both the evaporator and condenser
water circuits to protect the chiller as well as the pumps, tower spray nozzles, chilled water coils and
controls, etc. The strainer must be installed in the entering chilled water line, directly upstream of
the chiller.
Water piping circuits should be arranged so that the pumps discharge through the chiller, and
should be controlled as necessary to maintain essentially constant chilled and condenser water
flows through the unit at all load conditions.
If pumps discharge through the chiller, the strainer may be located upstream from pumps to
protect both pump and chiller. (Piping between strainer, pump and chiller must be very carefully
cleaned before start-up.) If pumps are remotely installed from the chiller, strainers should be
located directly upstream of the chiller.
Condenser water circuit

For proper operation of the unit, condenser refrigerant pressure must be maintained above
evaporator pressure. If operating conditions fulfill this requirement, no attempt should be made
to control condenser water temperature by means of automatic valves, cycling of the cooling
tower fan or other means, since chillers are designed to function satisfactorily and efficiently
when condenser water is allowed to seek its own temperature level at reduced loads and off-
peak seasons of the year. However, if entering condenser water temperature can go below the
required minimum, refer to Operation - Unit (Form 160.76-O1); condenser water temperature must
be maintained equal to or slightly higher than the required minimum. See Figure 9 for typical water
piping schematic.
Stop valves
Stop valves may be provided (by others) in the evaporator and condenser water piping adjacent to
the unit to facilitate maintenance. Thermometer wells and pressure taps should be provided (by
others) in the piping as close to the unit as possible to facilitate operating check.

Flow switches
Thermal type water flow switches are factory mounted in the chilled and condensed water nozzles
and are factory wired to the OptiView control panel. These solid-state flow sensors have a small
internal heating element and use the cooling effect of the flowing fluid to sense when an adequate
flow rate has been established.
Paddle flow switches are also offered according to the design working pressure (DWP) of the
waterbox. If the DWP is 150 psig, select P/N 024-26116-000 for a flow switch with low energy gold
flash contacts. For 300 psig, choose the flow switch with P/N 024-12144-000.
Additionally, a differential pressure switch is available with 300 psi of maximum working pressure.
The operating range of the differential pressure switch is up to 40 psi, with a deadband of 0.5 psi
to 0.8 psi. It has 1/4 NPTE pressure connections and 1/2 in. NPT conduit entry. The P/N for the
differential pressure switch is 025-30919-000.
Waterbox drain and vent valves

Drain and vent valves (by others) should be installed in the connections provided in the evaporator
and condenser liquid heads. These connections may be piped to drain if desired.
Checking piping circuits and venting air

After the water piping is completed, but before any waterbox insulation is applied, tighten and
torque the nuts on the liquid head flanges to maintain between 30 and 60 ft. lbs. (41 and 81 N·m).
Gasket shrinkage and handling during transit cause nuts to loosen. If water pressure is applied
before tightening is done, the gaskets may be damaged and have to be replaced. Fill the chilled
and condenser water circuits, operate the pumps manually and carefully check the evaporator and
condenser water heads and piping for leaks. Repair leaks as necessary.
Before initial operation of the unit both water circuits should be thoroughly vented of all air at the
high points.
Unit piping
Compressor lubricant piping and system external piping are factory installed on all units shipped
assembled. On units shipped dismantled, the following piping should be completed under the
supervision of the Johnson Controls representative: the lubricant piping to oil sump and oil cooler
and system oil return connections using material furnished. Refer to Installation - Unit (Form 160.76-
N3).
Refrigerant relief piping

Each unit is equipped with pressure relief valves located on the condenser and on the evaporator
for the purpose of quickly relieving excess pressure of the refrigerant charge to the atmosphere as
a safety precaution in case of an emergency, such as fire.
Refrigerant relief vent piping (by others), from the relief valves to the outside of the building, is
required by code in most areas and must be installed on all chillers. The vent line must be sized
in accordance with the ANSI/ASHRAE-15 or local code. The vent line must include a dirt trap in
the vertical leg to intercept and permit clean out and to trap any vent stack condensation. The
piping MUST be installed, with hangers if needed, and must fitted and adjusted so that there is NO
piping strain in any direction on the relief valves. See Figure 10. Although a flexible piping section is
preferable, it cannot be used to account for any misalignment, only to isolate for vibration.

Figure 10: Typical refrigerant vent piping
Note:
When installing relief piping, there must NOT be any piping strain. Relief piping must be
properly aligned and supported to eliminate any possible strain.
When installing relief piping, an ANSI flange or a piping union must be used to make a
serviceable piping connection.

Control panel positioning
About this task:
On large YK chillers equipped with H9 and K1-K7 compressors, the control panel height can be
adjusted. On chillers that are equipped with P and Q compressors, the control panel height is NOT
adjustable. The OptiView™ Control Center is placed in a position above the evaporator for shipping.
To move the control center into position for operation, proceed as follows:
1. While supporting the control center, remove the hardware between the support arms and
the evaporator.
2. Swing the control center into a vertical position.
3. Slide the control center down the guide rails to the proper position. Tighten securely.
4. Discard unused hardware.
Figure 11: Control panel positioning
Control wiring
On units shipped disassembled, after installation of the control center, control wiring must be
completed between unit components and control center, solid state starter, or variable speed drive,
when used, using wiring harnesses furnished. Refer to Installation - Unit (Form 160.76-N3).
Field wiring connections for commonly encountered control modifications (by others) if required,
are shown on Wiring Diagram – Unit (Style H) Field Control Modifications (Form 160.76-PW4).
Note: No deviations in unit wiring from that shown on drawings furnished shall be made
without prior approval of the Johnson Controls representative.
Power wiring
Chiller with electromechanical starter
A 115 volt – single phase – 60 or 50 Hertz power supply of 20 amperes must be furnished to the
control center, from the control transformer (2 KVA required) included with the compressor

motor starter. Do NOT make final power connections to control center until approved by YORK
representative.
Oil pump – 3-phase starter

Separate wiring or a fused disconnect switch must be supplied by the installer.
Note: Remote electromechanical starters for the chiller must be furnished in accordance with
YORK Starter Specifications Product Drawing, Form 160.76-PW5 to provide the features necessary
for the starter to function correctly with the YORK control system.
Each chiller unit is furnished for a specific electrical power supply as stamped on the unit data plate,
which also details the motor connection diagrams.
Note: To insure correct motor rotation, the starter power input and starter to motor
connections must be checked with a phase sequence indicator in the presence of the Johnson
Controls representative.
CAUTION
DO NOT cut wires to final length or make final connections to motor terminals or starter power input
terminals until approved by the Johnson Controls representative.
YK motors (electromechanical starter)

Motor leads are furnished with a crimp type connection having a clearance hole for a 3/8 in. bolt,
motor terminal lugs are not furnished. Refer to Wiring Labels in motor terminal box for hook-up to
suit motor voltage and amperage for power wiring connections.
Chiller with solid state starter or variable speed drive

A chiller equipped with a factory mounted Solid State Starter or Variable Speed Drive does not
require wiring to the compressor motor. The motor power wiring is factory connected to the Solid
State Starter or Variable Speed Drive. Refer to the Field Wiring Diagram. All wiring to the control
panel and the oil pump starter is completed by the factory. A control transformer is furnished with
the Solid State Starter or Variable Speed Drive.
CAUTION
Copper Conductors – Only connect copper conductors to compressor motors and starters. Aluminum
conductors have proven to be unsatisfactory when connected to copper lugs. Aluminum oxide and the
difference in thermal conductivity between copper and aluminum mean the required tight connection
cannot be guaranteed over a long period of time.
Insulation
CAUTION
DO NOT field insulate until the unit has been leak tested under the supervision of the Johnson Controls
representative.

Insulation of the type specified for the job, or minimum thickness to prevent sweating of 30°F
(-1°C) surfaces should be furnished (by others) and applied to the evaporator shell, end sheets,
liquid feed line to flow chamber, compressor suction connection, and evaporator liquid heads and
connections. The liquid head flange insulation must be removable, to allow head removal for the
tube maintenance. Details of areas to be insulated are given on the Product Drawing.
Units are furnished factory anti-sweat insulated on order at additional cost. This includes all low
temperature surfaces except the two (2) cooler liquid heads.
Installation check – request for start-up service

The services of a Johnson Controls representative will be furnished to check the installation and
supervise the initial start-up and operation on all chillers installed within the Continental United
States.
After the unit is installed, piped, and wired as described in this Instruction, but before any attempt
is made to start the unit, the Johnson Controls District Office should be advised so that the start-up
service, included in the contract price, can be scheduled. Use the Installation Checklist and Request
for startup, (Form 160.76-CL1).
Figure 12: Unit insulation

Table 1: Available compressor/evaporator/condenser/motor combinations
Motor codes
Compressor Evaporator shell codes Condenser shell codes
60 Hz 50 Hz
2C, 2D, 2E 2P, 2Q, 2R, 2S, 22, 23
4C, 4D, 4E, 4F, 4G, 4H, 4I 4P, 4Q, 4R, 4S, 42, 43, 44, 45
AC, AD, AE, AF AC, AD, AE, AF, AG, A1, A3, A8, A9
BC, BD, BE, BF BC, BD, BE, BF, BG, B1, B3, B8, B9 CF-CT 5CC-5CO
Q3, Q4
CC, CD, CE, CG, CH, CK, CL, CN, CP, CQ, CC, CD, CE, CF, CG, CI, CK, CL, CN, CP, EF-ET 5EC-5EO
C1, C5, C9 C1, C2, C3, C4, C6, C7, C9
DC, DD, DE, DG, DH, DK, DL, DN, DP, DQ, DC, DD, DE, DF, DG, DI, DK, DL, DN, DP,
D1, D5, D9 D1, D2, D3, D4, D6, D7, D9
4C, 4D, 4E, 4F, 4G, 4H, 4I 4P, 4Q, 4R, 4S, 42, 43, 44, 45
6A, 6B, 6C, 6D, 6E, 6F, 6W*, 6X* 4P, 4Q, 4R, 4S, 42, 43, 44, 45
6A, 6B, 6C, 6D, 6E, 6F, 6W*, 6X* 6P, 6Q, 6R, 6S, 6T, 63, 64
CC, CD, CE, CG, CH, CK, CL, CN, CP, CQ, CC, CD, CE, CF, CG, CI, CK, CL, CN, CP,
C1, C5, C9 C1, C2, C3, C4, C6, C7, C9
DC, DD, DE, DG, DH, DK, DL, DN, DP, DQ, DC, DD, DE, DF, DG, DI, DK, DL, DN, DP,
D1, D5, D9 D1, D2, D3, D4, D6, D7, D9
EC, ED, EE, EH, EI, EJ, EK, EM, EP, ER, CC, CD, CE, CF, CG, CI, CK, CL, CN, CP,
E1, E3, E5, E9 C1, C2, C3, C4, C6, C7, C9
Q5, Q6, Q7, Q8 FC, FD, FE, FH, FI, FJ, FK, FM, FP, FR, DC, DD, DE, DF, DG, DI, DK, DL, DN, DP,
CH-CT 5CE-5CO
F1, F3, F5, E9 D1, D2, D3, D4, D6, D7, D9
EH-ET 5EE-5EO
EC, ED, EE, EH, EI, EJ, EK, EM, EP, ER, EC, EE, EG, EH, EJ, EK, EL,
E1, E3, E5, E9 E1, E3, E5, E6, E7, E9
FC, FD, FE, FH, FI, FJ, FK, FM, FP, FR, FC, FE, FG, FH, FJ, FK, FL,
F1, F3, F5, E9 F1, F3, F5, F6, F7, E9
GK, GL, GN, GP, GC, GE, GF, EC, EE, EG, EH, EJ, EK, EL,
G5, G7, G9, G1, G3 E1, E3, E5, E6, E7, E9
JK, JL, JN, JP, JC, JE, JF, JC, JE, JG, JH, JJ, JK, JL,
J5, J7, J9, J1, J3 J1, J3, J5, J6, J7, J9
EC, ED, EE, EH, EI, EJ, EK, EM, EP, ER,
Q7, Q8 2V, 2W, 2X
E1, E3, E5, E9
GK, GL, GN, GP, GC, GE, EC, EE, EG, EK, EL,
G5, G7, G9, G1, G3 E1, E3, E5, E6, E7, E9
HK, HL, HN, HP, HC, HE, FC, FE, FG, FK, FL, CH-CZ 5CE-5CU
P8, P9
H5, H7, H9, H1, H3 F1, F3, F5, F6, F7, F9 EH-EZ 5EE-5EU
KC, KE, KG, KK, KL, KC, KE, KG, KK, KL,
K1, K3, K5, K7, K9 K0, K1, K2, K3, K5, K7, K9,
HK, HL, HN, HP, HC, HE, FC, FE, FG, FK, FL,
H5, H7, H9, H1, H3 F1, F3, F5, F6, F7, F9
K1, K3, K5, K7, K9 K0, K1, K2, K3, K5, K7, K9
LC, LE, LG, LK, LL, LC, LE, LG, LK, LL,
L1, L3, L5, L7, L9 L0, L1, L2, L3, L5, L7, L9
OC, OE, OG, OK, OL, OC, OE, OG, OK, OL, CN-CA 5CK-5CW
H9
O1, O3, O5, O7, O9 O1, O3, O5, O7, O9 EN-EA 5EK-5EW
PC, PE, PG, PK, PL, PC, PE, PG, PK, PL,
P1, P3, P5, P7, P9 P1, P3, P5, P7, P9
KC, KE, KG, KK, KL,
4W, 4X, 47, 48, 49
K1, K3, K5, K7, K9
LC, LE, LG, LK, LL,
5W, 5X, 57, 58, 59
L1, L3, L5, L7, L9

Motor codes
60 Hz 50 Hz
K1, K3, K5, K7, K9 K0, K1, K2, K3, K5, K7, K9
LC, LE, LG, LK, LL, LC, LE, LG, LK, LL,
L1, L3, L5, L7, L9 L0, L1, L2, L3, L5, L7, L9
MC, ME, MG, KC, KE, KG, KK, KL,
M1, M3, M5 K0, K1, K2, K3, K5, K7, K9
NC, NE, NG, LC, LE, LG, LK, LL,
N1, N3, N5 L0, L1, L2, L3, L5, L7, L9
K1
OC, OE, OG, OK, OL, OC, OE, OG, OK, OL,
O1, O3, O5, O7, O9 O1, O3, O5, O7, O9
P1, P3, P5, P7, P9 P1, P3, P5, P7, P9
QC, QE, QG, QK, QL, QC, QE, QG, QK, QL,
Q3, Q5, Q7, Q9 Q1, Q3, Q5, Q7, Q9
RC, RE, RG, RK, RL, RC, RE, RG, RK, RL, CS-DC 5CN-5DC
R3, R5, R7, R9 R1, R3, R5, R7, R9 ES-FC 5EN-5FB
MC, ME, MG, KC, KE, KG, KK, KL,
M1, M3, M5 K0, K1, K2, K3, K5, K7, K9,
NC, NE, NG, LC, LE, LG, LK, LL,
N1, N3, N5 L0, L1, L2, L3, L5, L7, L9
OC, OE, OG, OK, OL, OC, OE, OG, OK, OL,
O1, O3, O5, O7, O9 O1, O3, O5, O7, O9
K2
P1, P3, P5, P7, P9 P1, P3, P5, P7, P9
QC, QE, QG, QK, QL, QC, QE, QG, QK, QL,
Q3, Q5, Q7, Q9 Q1, Q3, Q5, Q7, Q9
RC, RE, RG, RK, RL, RC, RE, RG, RK, RL,
R1, R3, R5, R7, R9 R1, R3, R5, R7, R9
SC, SE, SG, SH, SK, SC, SE, SG, SK,
S1, S2, S3, S4, S5, S7, S9 S1, S2, S3, S4, S5, S7, S9
RC, RE, RG, RK, RL, RC, RE, RG, RK, RL,
R3, R5, R7, R9 R1, R3, R5, R7, R9
S1, S2, S3, S4, S5, S7, S9 S1, S2, S3, S4, S5, S7, S9
TC, TE, TG, TH, TK, TC, TE, TG, TK, DA-DJ 5DA-5DH
K3
T1, T2, T3, T4, T5, T7, T9 T1, T2, T3, T4, T5, T7, T9 FA-FD 5FA-FB
UC, UE, UG, UK, UC, UE, UG, UK,
U1, U2, U3, U5, U7, U8, U9 U1, U3, U9
VC, VE, VG, VK, VC, VE, VG, VK,
V1, V2, V3, V5, V7, V8, V9 V1, V3, V9

Motor codes
60 Hz 50 Hz
S1, S2, S3, S4, S5, S7, S9 S1, S2, S3, S4, S5, S7, S9
TC, TE, TG, TH, TK, TC, TE, TG, TK,
T1, T2, T3, T4, T5, T7, T9 T1, T2, T3, T4, T5, T7, T9
UC, UE, UG, UK, UC, UE, UG, UK,
U1, U2, U3, U5, U7, U8, U9 U1, U3, U9
VC, VE, VG, VK, VC, VE, VG, VK,
V1, V2, V3, V5, V7, V8, V9 V1, V3, V9
VC, VE, VG, VK, WC, WG,
V1, V2, V3, V5, V7, V8, V9 W1, W3, W4, W5, W6, W7, W9 DA-DJ 5DA-5DJ
K4
XC, XE, XG, YC, YG, FA-FD 5FA-FB
X1, X3, X5, X6, X7, X9 Y1, Y2, Y3, Y4, Y5, Y7, Y9
SC, SE, SG, SH, SK,
87, 89
S1, S2, S3, S4, S5, S7, S9
TC, TE, TG, TH, TK,
97, 99
T1, T2, T3, T4, T5, T7, T9
UC, UE, UG, UK,
87, 89
U1, U2, U3, U5, U7, U8, U9
VC, VE, VG, VK,
97, 99
V1, V2, V3, V5, V7, V8, V9
VC, VE, VG, VK, WC, WG,
V1, V2, V3, V5, V7, V8, V9 W1, W3, W4, W5, W6, W7, W9
WC, WG, WC, WG,
W1, W2, W3, W5, W6, W7, W9 W1, W3, W4, W5, W6, W7, W9
YC, YE, YG, YK, ZC, ZG,
Y1, Y2, Y3, Y5, Y6, Y7, Y9 Z1, Z3, Z4, Z5, Z6, Z7, Z9
K7 DD-DL 5DD-5DL
XC, XE, XG, WC, WG,
X1, X3, X5, X6, X7, X9 W1, W3, W4, W5, W6, W7, W9
XC, XE, XG, YC, YG,
X1, X3, X5, X6, X7, X9 Y1, Y2, Y3, Y4, Y5, Y7, Y9
ZC, ZE, ZG, YC, YG,
Z1, Z2, Z3, Z5, Z7, Z9 Y1, Y2, Y3, Y4, Y5, Y7, Y9
Note: *Available from Wuxi source.

Table 2: YK Mod H heat recovery combinations
Motor codes
60 Hz 50 Hz
EC, ED, EE, EH, EI, EJ, EK, EM, EP, ER, CH-CT 5CE-5CO
Q7 2V, 2W, 2X
E1, E3, E5, E9 EH-ET 5EE-5EO
KC, KE, KG, KK, KL,
4W, 4X, 47, 48, 49
K1, K3, K5, K7, K9 CN-CA 5CK-5CW
H9
LC, LE, LG, LK, LL, EN-EA 5EK-5EW
5W, 5X, 57, 58, 59
L1, L3, L5, L7, L9
SC, SE, SG, SH, SK,
S1, S2, S3, S4, S5, S7, S9
87, 89
UC, UE, UG, UK,
U1, U2, U3, U5, U7, U8, U9 DA-DJ 5DA-5DJ
K4
TC, TE, TG, TH, TK, FA-FD 5FA-5FB
T1, T2, T3, T4, T5, T7, T9
97, 99
VC, VE, VG, VK,
V1, V2, V3, V5, V7, V8, V9

Compressor units
Figure 13: Dimensions – compressor units
Table 3: Additional operating height clearance to floor

Type of chiller mounting M dimension, in. (mm)
Neoprene pad isolators 1 3/4 (45)
Spring isolators 1 in. deflection 1 (25)
Direct mount 3/4 in. 3/4 (19)
Note:
1. All dimensions are ft-inches (mm).

2. All dimensions are approximate. Certified dimensions are available on request.
3. For all waterboxes (compact boxes shown above), determine overall unit length by adding
waterbox depth to tube sheet length.
4. Water nozzles can be located on either end of unit. Add 1/2 in. (12 mm) to nozzle length for
flanges connections.
5. To determine overall height, add dimension M in Table 3 for the appropriate isolator type.
6. Use of motors with motor hoods may increase overall unit dimensions.
Table 4: Dimensions of Q3 compressor units, ft-in. (mm)

Q3 compressor Evaporator-condenser shell codes
Series 2*-2* 4*-4* A*-A* B*-B* C*-C* D*-D*
5' 5'-2" 5'-0" 5'-0" 5-2" 5-2"
A
(1524) (1575) (1524) (1524) (1574) (1574)
8'-3 1/4" 8'-6 3/8" 7'-9 7/8" 7'-9 7/8" 8'-1 1/4" 8'-1 1/4"
B
(2521) (2600) (2385) (2385) (2471) (2471)
1'-3" 1'-3 1/2" 1'-3" 1'-3" 1'-3 1/2" 1'-3 1/2"
C
(381) (394) (381) (381) (394) (394)
1'-3" 1'-3 1/2" 1'-3" 1'-3" 1'-3 1/2" 1'-3 1/2"
D
(381) (394) (381) (381) (394) (394)
12' 12' 12' 14' 12' 14'
E
(3658) (3658) (3658) (4267) (3658) (4267)

Q4 compressor Evaporator-condenser shell codes
Series 2*-2* 4*-4* A*-A* B*-B* C*-C* D*-D*
5' 5'-2" 5'-0" 5'-0" 5-2" 5-2"
A
(1524) (1575) (1524) (1524) (1574) (1574)
8'-1 1/2" 8'-4 3/4" 7'-9 7/8" 7'-9 7/8" 8'-1 1/4" 8'-1 1/4"
B
(2477) (2559) (2385) (2385) (2471) (2471)
1'-3" 1'-3 1/2" 1'-3" 1'-3" 1'-3 1/2" 1'-3 1/2"
C
(381) (394) (381) (381) (394) (394)
1'-3" 1'-3 1/2" 1'-3" 1'-3" 1'-3 1/2" 1'-3 1/2"
D
(381) (394) (381) (381) (394) (394)
12' 12' 12' 14' 12' 14'
E
(3658) (3658) (3658) (4267) (3658) (4267)

Q5
Evaporator-condenser shell codes
compressor
Series 4*-4* 6*-4* 6*-6* C*-C* D*-D* E*-C* E*-E* F*-D* F*-F* J*-J* G*-E*
5'-2" 5'-6" 5'-10" 5-2" 5-2" 5'-6" 6'-0" 5'-6" 6'-0" 6'-4 3/8" 6'-4 3/8"
A
(1575) (1676) (1778) (1574) (1574) (1676) (1829) (1676) (1829) (1940) (1940)
8'-10 5/8" 9'-0 9/16" 9'-4 3/8" 8'-3 5/8" 8'-3 5/8" 8'-5" 8'-7 3/4" 8'-5" 8'-7 3/4" 8'-7 5/8" 8'-7 5/8"
B
(2708) (2757) (2854) (2530) (2530) (2565) (2636) (2565) (2636) (2631) (2631)
1'-3 1/2" 1'-5 1/2" 1'-5 1/2" 1'-3 1/2" 1'-3 1/2" 1'-5 1/2" 1'-5 1/2" 1'-5 1/2" 1'-5 1/2" 1'-7 5/8" 1'-7 5/8"
C
(394) (445) (445) (394) (394) (445) (445) (445) (445) (500) (500)
1'-3 1/2" 1'-3 1/2" 1'-5 1/2" 1'-3 1/2" 1'-3 1/2" 1'-3 1/2" 1'-6 1/2" 1'-3 1/2" 1'-6 1/2" 1'-6 1/2" 1'-6 1/2"
D
(394) (394) (445) (394) (394) (394) (470) (394) (470) (470) (470)
12' 12' 12' 12' 14' 12' 12' 14' 14' 16' 12'
E
(3658) (3658) (3658) (3658) (4267) (3658) (3658) (4267) (4267) (4867) (3658)

Q6
compressor
Series 4*-4* 6*-4* 6*-6* C*-C* D*-D* E*-C* E*-E* F*-D* F*-F* J*-J* G*-E*
5'-2" 5'-6" 5'-10" 5-2" 5-2" 5'-6" 6'-0" 5'-6" 6'-0" 6'-4 3/8" 6'-4 3/8"
A
(1575) (1676) (1778) (1574) (1574) (1676) (1829) (1676) (1829) (1940) (1940)
8'-9 3/4" 8'-9 9/16" 9'-6 1/8" 8'-3 1/2" 8'-3 1/2" 8'-4 7/8" 8'-7 3/8" 8'-4 7/8" 8'-7 3/8" 8'-7 5/8" 8'-7 5/8"
B
(2686) (2681) (2899) (2526) (2526) (2563) (2625) (2563) (2625) (2630) (2630)
1'-3 1/2" 1'-5 1/2" 1'-5 1/2" 1'-3 1/2" 1'-3 1/2" 1'-5 1/2" 1'-5 1/2" 1'-5 1/2" 1'-5 1/2" 1'-7 5/8" 1'-7 5/8"
C
(394) (445) (445) (394) (394) (445) (445) (445) (445) (500) (500)
1'-3 1/2" 1'-3 1/2" 1'-5 1/2" 1'-3 1/2" 1'-3 1/2" 1'-3 1/2" 1'-6 1/2" 1'-3 1/2" 1'-6 1/2" 1'-6 1/2" 1'-6 1/2"
D
(394) (394) (445) (394) (394) (394) (470) (394) (470) (470) (470)
12' 12' 12' 12' 14' 12' 12' 14' 14' 16' 12'
E
(3658) (3658) (3658) (3658) (4267) (3658) (3658) (4267) (4267) (4867) (3658)

Table 8: Dimensions of Q7/Q8 compressor units, ft-in. (mm)
Q7/Q8
comp.
Series 4*-4* 6*-4* 6*-6* C*-C* D*-D* E*-C* E*-E* F*-D* F*-F* J*-J* G*-E* E*-2*
5'-2" 5'-6" 5'-10" 5-2" 5-2" 5'-6" 6'-0" 5'-6" 6'-0" 6'-4 3/8" 6'-4 3/8" 6'-9 1/2"
A
(1575) (1676) (1778) (1574) (1574) (1676) (1829) (1676) (1829) (1940) (1940) (2121)
8'-11 9'-8
8'-9 1/8" 9'-5 7/8" 8'-3 5/8" 8'-3 5/8" 8'-5 1/8" 8'-7 3/4" 8'-5 1/8" 8'-7 3/4" 8'-7 5/8" 8'-7 5/8"
B 1/8" 9/16"
(2670) (2892) (2529) (2529) (2568) (2634) (2568) (2634) (2631) (2631)
(2721) (2961)
1'-3 1/2" 1'-5 1/2" 1'-5 1/2" 1'-3 1/2" 1'-3 1/2" 1'-5 1/2" 1'-5 1/2" 1'-5 1/2" 1'-5 1/2" 1'-7 5/8" 1'-7 5/8" 1'-5 1/2"
C
(394) (445) (445) (394) (394) (445) (445) (445) (445) (500) (500) (445)
1'-3 1/2" 1'-3 1/2" 1'-5 1/2" 1'-3 1/2" 1'-3 1/2" 1'-3 1/2" 1'-6 1/2" 1'-3 1/2" 1'-6 1/2" 1'-6 1/2" 1'-6 1/2" 2'-1/4"
D
(394) (394) (445) (394) (394) (394) (470) (394) (470) (470) (470) (616)
12' 12' 12' 12' 14' 12' 12' 14' 14' 16' 12' 12'
E
(3658) (3658) (3658) (3658) (4267) (3658) (3658) (4267) (4267) (4867) (3658) (3658)
Table 9: Dimensions of P8 compressor units, ft-in. (mm)

P8 compressor Evaporator-condenser shell codes
Series G*-E* H*-F* K*-K*
6'-4 3/8" 6'-4 3/8" 7'-4"
A
(1940) (1940) (2235)
10'-0 3/8" 10'-0 3/8" 10'-5 7/16"
B
(3058) (3058) (3186)
1'-7 5/8" 1'-7 5/8" 2'
C
(500) (500) (610)
1'-6 1/2" 1'-6 1/2" 1'-8"
D
(470) (470) (508)
12' 14' 14'
E
(3658) (4267) (4267)
Table 10: Dimensions of P9 compressor units, ft-in. (mm)

P9 compressor Evaporator-condenser shell codes
Series G*-E* H*-F* K*-K*
6'-4 3/8" 6'-4 3/8" 7'-4"
A
(1940) (1940) (2235)
10'-0 3/8" 10'-0 3/8" 10'-5 7/16"
B
(3058) (3058) (3186)
1'-7 5/8" 1'-7 5/8" 2'
C
(500) (500) (610)
1'-6 1/2" 1'-6 1/2" 1'-8"
D
(470) (470) (508)
12' 14' 14'
E
(3658) (4267) (4267)

Table 11: Dimensions of H9 compressor units, ft-in. (mm)
H9
compressor
Series H*-F* K*-K* L*-L* O*-O* P*-P* K*-4* L*-5*
6'-4 3/8" 7'-4" 7'-4" 8'-2 7/8" 8'-2 7/8" 8'-6 3/4" 8'-6 3/4"
A
(1940) (2236) (2236) (2510) (2510) (2610) (2610)
10'-7 7/8" 10'-9 1/2" 10'-9 1/2" 11'-1 3/8" 11'-1 3/8" 10'-9 13/16" 10'-9 13/16"
B
(3248) (3289) (3289) (3388) (3388) (3298) (3298)
1'-7 5/8" 2'-0" 2'-0" 2'-1 1/2" 2'-1 1/2" 2'-0" 2'-0"
C
(500) (610) (610) (646) (646) (610) (610)
1'-6 1/2" 1'-8" 1'-8" 2'-0" 2'-0" 2'-3 2/5" 2'-3 2/5"
D
(470) (508) (508) (610) (610) (696) (696)
14' 14' 16' 14' 16' 14' 16'
E
(4267) (4267) (4867) (4267) (4867) (4267) (4867)
Table 12: Dimensions of K1 compressor units, ft-in. (mm)

K1 compressor Evaporator-condenser shell codes
Series K*-K* L*-L* M*-K* N*-L* O*-O* P*-P* Q*-Q* R*-R*
7'-4" 7'-4" 7'-6 7/8" 7'-6 7/8" 8'-2 7/8" 8'-2 7/8" 8'-10 7/8" 8'-10 7/8"
A
(2236) (2236) (2307) (2307) (2510) (2510) (2739) (2739)
10'-7 3/8" 10'-7 3/8" 10'-7 3/8" 10'-7 3/8" 11'-3 1/2" 11'-3 1/2" 11'-7 1/2" 11'-7 1/2"
B
(3236) (3236) (3236) (3236) (3442) (3442) (3544) (3544)
2'-0" 2'-0" 2'-1 1/2" 2'-1 1/2" 2'-1 1/2" 2'-1 1/2" 2'-4 1/2" 2'-4 1/2"
C
(610) (610) (646) (646) (646) (646) (724) (724)
1'-8" 1'-8" 1'-8" 1'-8" 2'-0" 2'-0" 2'-1 1/2" 2'-1 1/2"
D
(508) (508) (508) (508) (610) (610) (646) (646)
14' 16' 14' 16' 14' 16' 14' 16'
E
(4267) (4877) (4267) (4877) (4267) (4877) (4267) (4877)

Series M*-K* N*-L* O*-O* P*-P* Q*-Q* R*-R* S*-S*
7'-6 7/8" 7'-6 7/8" 8'-2 7/8" 8'-2 7/8" 8'-10 7/8" 8'-10 7/8" 9'-4 1/2"
A
(2307) (2307) (2510) (2510) (2739) (2739) (2858)
10'-7 3/8" 10'-7 3/8" 11'-3 1/2" 11'-3 1/2" 11'-7 1/2" 11'-7 1/2" 12'-1 7/8"
B
(3236) (3236) (3442) (3442) (3544) (3544) (3706)
2'-1 1/2" 2'-1 1/2" 2'-1 1/2" 2'-1 1/2" 2'-4 1/2" 2'-4 1/2" 2'-6 3/4"
C
(646) (646) (646) (646) (724) (724) (780)
1'-8" 1'-8" 2'-0" 2'-0" 2'-1 1/2" 2'-1 1/2" 2'-1 5/8"
D
(508) (508) (610) (610) (646) (646) (649)
14' 16' 14' 16' 14' 16' 16'
E
(4267) (4877) (4267) (4877) (4267) (4867) (4877)

Series R*-R* S*-S* T*-T* U*-U* V*-V*
8'-10 7/8" 9'-4 1/2" 9'-4 1/2" 10'-2 7/8" 10'-2 7/8"
A
(2739) (2858) (2858) (3121) (3121)
11’-6 5/16" 12’-0 13/16" 12’-0 13/16" 12’-0 5/16" 12’-0 5/16"
B
(3513) (3678) (3678) (3666) (3666)
2'-4 1/2" 2'-6 11/16" 2'-6 11/16" 2'-9" 2'-9"
C
(724) (780) (780) (837) (837)
2'-1 7/16" 2'-1 9/16" 2'-1 9/16" 2'-4 1/2" 2'-4 1/2"
D
(646) (649) (649) (724) (724)
16' 16' 18' 16' 18'
E
(4877) (4877) (5486) (4877) (5486)

K4 comp. Evaporator-condenser shell codes
Series S*-S* T*-T* U*-U* V*-V* V*-W* X*-Y* S*-8* T*-9* U*-8* V*-9*
9'-4 1/2" 9'-4 1/2" 10'-2 7/8" 10'-2 7/8" 10'-7 1/4" 11'-8 3/8" 10’-9 7/16" 10’-9 7/16" 11‘-1 7/8" 11‘-1 7/8"
A
(2858) (2858) (3121) (3121) (3233) (3565) (3288) (3288) (3401) (3401)
12’-2 3/4" 12’-2 3/4" 12’-2 5/16" 12’-2 5/16" 12’-3 11/16" 12’-9 1/8" 13'-6 1/16" 13'-6 1/16" 13'-6 1/16" 13'-6 1/16"
B
(3728) (3728) (3716) (3716) (3752) (3890) (4117) (4117) (4117) (4117)
2'-6 3/4" 2'-6 3/4" 2'-9" 2'-9" 2'-9" 3'-1 1/4" 2'-6 3/4" 2'-6 3/4" 2'-9" 2'-9"
C
(780) (780) (837) (837) (837) (946) (780) (780) (837) (837)
2'-1 9/16" 2'-1 9/16" 2'-4 1/2" 2'-4 1/2" 2'-6 11/16" 2'-9" 2'-10" 2'-10" 2'-10" 2'-10"
D
(649) (649) (724) (724) (780) (837) (864) (864) (864) (864)
16' 18' 16' 18' 18' 18' 16' 18' 16' 18'
E
(4877) (5486) (4877) (5486) (5486) (5486) (4877) (5486) (4877) (5486)

Series V*-W* W*-W* Y*-Z* X*-W* X*-Y*
10'-7 1/4" 11'-0" 11'-0" 11'-4" 11'-8 3/8"
A
(3233) (3353) (3353) (3452) (3565)
12’-7 7/8" 12’-7 7/8" 12’-7 7/8" 12’-7 7/8" 12’-11 7/8"
B
(3858) (3858) (3858) (3858) (3960)
2'-9" 2'-11 1/4" 2'-11 1/4" 3'-1 1/4" 3'-1 1/4"
C
(837) (896) (896) (946) (946)
2'-6 3/4" 2'-6 3/4" 2'-6 3/4" 2'-6 3/4" 2'-9"
D
(780) (780) (780) (780) (837)
18' 18' 22' 18' 18'
E
(5486) (5486) (6706) (5486) (5486)
Note:
OAH B dimension based on WEG L5010-WPI for H9 compressor and WEG L5809 for K1 and K2
compressor.
All dimensions are ft-in. (mm).

Evaporator compact waterboxes
Figure 14: Dimensions (end) of evaporator compact waterboxes, A through L, ft-in. (mm)
Note: Nozzle orientation shown with respect to OptiView panel on evaporator.

Figure 15: Dimensions (end) of evaporator compact waterboxes, M through Z, ft-in. (mm)

Table 17: Dimensions (end) of evaporator compact waterboxes, ft-in. (mm)
Compact waterboxes - 150 psi round
Nozzle pipe size (in.)
Evaporator 1-pass 2-pass 3-pass
Number of passes C
shell code
1 2 3 AA BB DD BB DD
8" 6" 1'-3" 1'-8" 1'-1 1/2" 2'-2 1/2"
2 n/a — —
(200) (150) (381) (508) (343) (673)
8" 8" 1'-3 1/2" 1'-10" 1'-2 1/2" 2'-5 3/4"
4 n/a — —
(200) (200) (394) (559) (368) (756)
10" 10" 1'-5 1/2" 2'-0" 1'-3" 2'-9"
6 n/a — —
(250) (250) (445) (610) (381) (838)
8" 6" 1'-3" 1'-8" 1'-1 5/8" 2'-2 3/8"
A/B n/a — —
(200) (150) (381) (508) (346) (670)
8" 8" 4" 1'-3 1/2" 1'-10" 1‘-2 2’-5 1‘-2 2’-5
C/D
(200) (200) (100) (394) (559) 3/8“ (364) 5/8“ (754) 3/8“ (364) 5/8“ (754)
10" 10" 6" 1'-5 1/2" 2'-0" 1'-3 3/4" 2'-8 1/4" 1'-3 3/4" 2'-8 1/4"
E/F
(250) (250) (150) (445) (610) (400) (820) (400) (820)
14" 10" 8" 1'-7 11/16" 2'-2" 1'-4 5/16" 2'-11 5/8" 1'-4 5/16" 2'-11 5/8"
G/H/J
(350) (250) (200) (500) (660) (415) (905) (415) (905)
14" 12" 8" 2'-0" 2'-4 1/2" 1'-5 7/8" 3'-3 1/8" 1'-5 7/8" 3'-3 1/8"
K/L
(350) (300) (200) (610) (724) (454) (994) (454) (994)
16" 12" 10" 2'-1 7/16" 2'-6" 1'-6 3/16" 3'-5 13/16" 1'-6 3/16" 3'-5 13/16"
M/N
(400) (300) (250) (646) (762) (462) (1062) (462) (1062)
16" 12" 10" 2'-1 7/16" 2'-6" 1'-6 3/16" 3'-5 13/16" 1'-6 3/16" 3'-5 13/16"
O/P
(400) (300) (250) (646) (762) (462) (1062) (462) (1062)
18" 14" 12" 2'-4 1/2" 3'-0" 1'-10 13/16" 4'-1 3/16" 1'-10 13/16" 4'-1 3/16"
Q/R
(450) (350) (300) (724) (914) (579) (1249) (579) (1249)
18" 16" 14" 2'-6 11/16" 3'-1 1/2" 1'-11 5/16" 4'-3 11/16" 1'-11 5/16" 4'-3 11/16"
S/T
(450) (400) (350) (780) (953) (593) (1313) (593) (1313)
20" 18" 14" 2'-8 15/16" 2'-11 11/16" 1'-7 3/16" 4'-4 1/4" 1'-7 3/16" 4'-4 1/4"
U/V
(500) (450) (350) (837) (907) (487) (1327) (487) (1327)
20" 18" 14" 2'-11 15/16" 3'-1 3/8" 1'-8 5/8" 4'-6 1/8" 1'-8 5/8" 4'-6 1/8"
W/Y
(500) (450) (350) (896) (949) (524) (1374) (524) (1374)
20" 18" 14" 3'-1 1/4" 3'-3 7/8" 1'-9 7/8" 4'-9 15/16" 1'-9 7/8" 4'-9 15/16"
X
(500) (450) (350) (946) (1013) (555) (1471) (555) (1471)
Note:
1. All dimensions are ft-in. (mm).

3. For all waterboxes (compact boxes shown above), determine overall unit length by
adding waterbox depth to tube sheet length.
4. Water nozzles can be located on either end of unit. Add 1/2 in. (12 mm) to nozzle length
for flanges connections.
5. To determine overall height, add dimension M in Table 3 for the appropriate isolator
type.

Figure 16: Dimensions (side) of evaporator compact waterboxes, ft-in. (mm)
Table 18: Dimensions (side) of evaporator compact waterboxes, ft-in. (mm)

One-pass evaporator shell codes
Dim. 2 4 6 A/B C/D E/F G/H/J K/L M/N O/P Q/R S/T U/V W/Y X
1'-3 1'-4 1'-5 1'-7 1'-8 1'-8 1'-9 1'-11 2'-5 2'-5 2'-6 2'-8 2'-9
2'-0" 2'-0"
A 3/4" 3/4" 5/8" 1/8" 3/16" 11/16" 1/2" 1/8" 1/8" 13/16" 11/16" 9/16" 1/8"
(609) (609)
(400) (425) (448) (486) (512) (531) (546) (587) (740) (757) (779) (827) (841)
Two-pass evaporator shell codes

1'-3 1'-4 2'-0 1'-7 1'-7 1'-8 1'-9 1'-11 2'-5 2'-5 2'-6 2'-8 2'-9
2'-0" 2'-0"
A 3/4" 3/4" 5/8" 1/8" 15/16" 11/16" 1/2" 1/8" 1/8" 13/16" 11/16" 9/16" 1/8"
(609) (609)
(400) (425) (626) (486) (506) (525) (546) (587) (740) (757) (779) (827) (841)
0'-4 0'-6 0'-7 0'-5 0'-6 0'-7 0'-8 0'-10 0'-11 0'-11 1'-4 1'-5 1'-6 1'-8 1'-8
B 13/16" 7/8" 5/8" 7/8" 3/4" 5/8" 11/16" 1/4" 1/4" 1/4" 9/16" 5/16" 1/4" 1/8" 3/4"
(144) (174) (193) (150) (171) (193) (220) (260) (285) (285) (421) (439) (464) (510) (527)
Three-pass evaporator shell codes

1'-7 1'-8 1'-9 1'-11 2'-5 2'-5 2'-6 2'-8 2'-9
2'-0" 2'-0"
A n/a n/a n/a n/a 15/16" 11/16" 1/2" 1/8" 1/8" 13/16" 11/16" 9/16" 1/8"
(609) (609)
(506) (525) (546) (587) (740) (757) (779) (827) (841)
Note: All dimensions are ft-in. (mm)

Condenser compact waterboxes
Figure 17: Dimensions (end) of condenser compact waterboxes - standard, ft-in. (mm)
Note: Front side of the unit is the OptiView Control Center mounted on the evaporator.

Table 19: Dimensions (end) of condenser compact waterboxes - standard, ft-in. (mm)
Compact waterboxes - 150 psi round
Condenser 1-pass 2-pass 3-pass
Number of passes D
shell code
1 2 3 CC BB DD BB DD
10" 6" 6" 1'-3" 2'-4" 1'-9 1/2" 2'-10 1/2" 1'-9 1/2" 2'-10 1/2"
2
(250) (150) (150) (381) (711) (546) (876) (546) (876)
12" 8" 6" 1'-3 1/2" 2'-6" 1'-10 3/8" 3'-1 5/8" 1'-10 3/8" 3'-1 5/8"
4
(300) (200) (150) (394) (762) (568) (956) (568) (956)
14" 10" 8" 1'-5 1/2" 2'-8" 1'-11 3/4" 3'-4 1/4" 1'-11 3/4" 3'-4 1/4"
6
(350) (250) (200) (445) (813) (603) (1023) (603) (1023)
10" 6" 6" 1'-3" 2'-4" 1'-9 5/8" 2'-10 3/8" 1'-9 5/8" 2'-10 3/8"
A/B
(250) (150) (150) (381) (711) (549) (873) (549) (873)
12" 8" 6" 1'-3 1/2" 2'-6" 1'-10 5/16" 3'-1 11/16" 1'-10 5/16" 3'-1 11/16"
C/D
(300) (200) (150) (394) ‑762‑ ‑567‑ ‑957‑ ‑567‑ ‑957‑
14" 10" 8" 1'-6 1/2" 2'-8" 1'-11 3/4" 3'-4 1/4" 1'-11 3/4" 3'-4 1/4"
E/F/J
(350) (250) (200) (470) (813) (603) (1023) (603) (1023)
16" 12" 10" 1'-8" 3'-0" 2'-2 5/16" 3'-9 5/8" 2'-2 5/16" 3'-9 5/8"
K/L
(400) (300) (250) (508) (914) (669) (1159) (669) (1159)
20" 14" 10" 2'-0" 3'-6" 2'-7 3/8" 4'-4 5/8" 2'-7 3/8" 4'-4 5/8"
O/P
(500) (350) (250) (610) (1067) (797) (1337) (797) (1337)
20" 14" 12" 2'-1 7/16" 3'-8" 2'-8 3/16" 4'-7 13/16" 2'-8 7/32" 4'-7 13/16"
Q/R
(500) (350) (300) (646) (1118) (818) (1418) (818) (1418)
20" 18" 14" 2'-1 9/16" 4'-2" 3'-2 3/16" 5'-1 13/16" 3'-2 3/16" 5'-1 13/16"
S/T
(500) (450) (350) (649) (1270) (970) (1570) (970) (1570)
20" 18" 14" 2'-4 1/2" 3'-10 1/2" 2'-10 11/16" 4'-11 11/16" 2'-10 11/16" 4'-11 11/16"
U/V
(500) (450) (350) (724) (1181) (846) (1516) (846) (1516)
24" 20" 16" 2'-6 11/16" 3'-11 1/2" 2'-9 5/16" 5'-1 11/16" 2'-9 5/16" 5'-1 11/16"
W/Z
(610) (500) (400) (780) (1207) (847) (1567) (847) (1567)
24" 20" 16" 2'-8 15/16" 4'-1 5/16" 2'-8 3/4" 5'-5 13/16" 2'-8 3/4" 5'-5 13/16"
Y
(610) (500) (400) (837) (1252) (832) (1672) (832) (1672)
Note:

2. Standard water nozzles are furnished as welding stub-outs with ANSI/AWWA C-606
grooves, allowing the option of welding, flanges, or use of ANSI/AWWA C-606 couplings.
Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6
mm raised face), water flanges nozzles are optional (add 13 mm to nozzle length).
Companion flanges, nuts, bolts, and gaskets are not furnished.
3. One, two and three pass nozzle arrangements are available only in pairs shown and for
all shell codes. Any pair of evaporator nozzles may be used in combination with any pair
of condenser nozzles.
4. Evaporator and condenser water must enter the waterbox through the bottom
connection to achieve rated performance.
5. Connected piping should allow for removal of compact waterboxes for tube access and
cleaning.
6. Add dimension M in Table 3 for the appropriate isolator type.
7. Standard 150 psi (1034 kPa) design pressure waterboxes shown.

Figure 18: Dimensions (side) of condenser compact waterboxes - standard, ft-in. (mm)
Table 20: Dimensions (side) of condenser compact waterboxes - standard, ft-in. (mm)
One-pass condenser shell codes
Dim. 2 4 6 A/B C/D E/F/J K/L O/P Q/R S/T U/V W/Z Y
1'-1 1'-1 1'-6 1'-7 1'-8 1'-9 1'-10 1'-11 1'-11 2'-4 2'-5 2'-6
1'-3"
A 7/8" 7/8" 7/8" 7/16" 5/16" 1/4" 3/8" 1/2" 1/2" 15/16" 3/16" 1/4"
(381)
(352) (352) (479) (494) (516) (540) (569) (597) (597) (735) (741) (768)
Two-pass condenser shell codes

1'-3 1'-3 1'-5 1'-6 1'-7 1'-8 1'-9 1'-10 1'-11 2'-8 2'-4 2'-5 2'-6
A 3/4" 3/4" 7/8" 7/8" 7/16" 5/16" 1/4" 3/8" 1/2" 9/16" 15/16" 3/16" 1/4"
(400) (400) (454) (479) (494) (516) (540) (569) (597) (827) (735) (741) (768)
0'-5 0'-6 0'-7 0'-5 0'-6 0'-7 0'-8 0'-10 0'-11 0'-11 1'-4 1'-5 1'-6
B 7/8" 1/2" 7/8" 7/8" 3/4" 5/8" 11/16" 1/4" 1/4" 1/4" 9/16" 5/16" 1/4"
(150) (165) (200) (150) (171) (193) (220) (260) (285) (285) (420) (440) (464)
Three-pass condenser shell codes

1'-3 1'-3 1'-5 1'-7 1'-8 1'-9 1'-10 1'-11 1'-11 2'-4 2'-5 2'-6
A 3/4" 3/4" 7/8" n/a 7/16" 5/16" 1/4" 3/8" 1/2" 1/2" 15/16" 3/16" 1/4"
(400) (400) (454) (494) (516) (540) (569) (597) (597) (735) (741) (768)
Note: All dimensions are ft-in. (mm).

Condenser heat recovery compact waterboxes
Figure 19: Dimensions of condenser heat recovery compact waterboxes - standard, ft-in.
(mm)
Table 21: Dimensions of condenser heat recovery compact waterboxes - standard, ft-in. (mm)
Compact water boxes-150 psi (rectangular)
Condenser Main bundle Heat recovery bundle 1,2, or 3 pass 2 pass
shell code Number of passes Number of passes
1 2 3 1 2 3 D K L I
2'-1/4" 2'-2 1/4" 4'- 1/8" 0'-10 1/8"
2V, 2W, 2X 14 10 8 12 8 8
(616) (666.5) (1222.5) (257)
4W, 4X, 47, 48, 49, 2'-3 3/8" 2'-3/8" 4'-1 1/8" 0'-11 13/16"
16 12 10 14 10 8
5W, 5X, 57, 58, 59 (696) (619) (1248) (300)
2'-10" 2'-10 7/8" 5'-8 1/8" 1'-3 1/8"
87, 89, 97, 99 24 20 16 20 18 16
(864) (886) (1731) (384)

Evaporator marine waterboxes
Figure 20: Dimensions (end) of evaporator marine waterboxes, ft-in. (mm)
Table 22: Dimensions (end) of evaporator marine waterboxes, ft-in. (mm)

Evaporator 1-pass Evaporator 2-pass Evaporator 3-pass
In Out In Out In Out
L R R R R L
R L L L L R

Table 23: Dimensions (end) of evaporator marine waterboxes, ft-in. (mm)
Marine waterboxes - 150 psi round
Nominal nozzle
Evaporator pipe size (in.) 1-pass 2-pass 3-pass
C
shell code Number of passes
1 2 3 P P Q R P Q R
8" 6" 1'-3" 3'-7" 3'-7" 1'-0" 1'-4 1/2"
2 n/a — — —
(200) (150) (381) (1092) (1092) (305) (412)
8" 8" 1'-3 1/2" 3'-11" 3'-11" 0'-10 1/2" 1'-7 1/2"
4 n/a — — —
(200) (200) (394) (1194) (1194) (267) (495)
10" 10" 1'-5 1/2" 4'-3" 4'-3" 1'-0" 1'-9 1/2"
6 n/a — — —
(250) (250) (445) (1295) (1295) (305) (546)
8" 6" 4" 1'-3" 3'-10 1/4" 3'-10 1/4" 0'-11 3/4" 1'-5 1/4"
A/B — — —
(200) (150) (100) (381) (1174) (1174) (298) (438)
8" 8" 4" 1'-3 1/2" 4'-2 5/16" 4'-2 5/16" 1'-0 3/16" 1'-7 5/8" 4'-2 5/16" 1'-0 3/16" 1'-7 5/8"
C/D
(200) (200) (100) (394) (1278) (1278) (309) (498) (1278) (309) (498)
10" 10" 6" 1'-5 1/2" 4'-6 3/16" 4'-6 3/16" 1'-5/8" 1'-9 9/16" 4'-6 3/16" 1'-5/8" 1'-9 9/16"
E/F
(250) (250) (150) (445) (1377) (1377) (320) (548) (1377) (320) (548)
14" 10" 8" 1'-7 11/16" 4'-10 1/4" 4'-10 1/4" 1'-1 3/4" 2'-0" 4'-10 1/4" 1'-1 3/4" 2'-0"
G/H/J
(350) (250) (200) (500) (1480) (1480) (350) (609) (1480) (350) (609)
14" 12" 8" 2'-0" 5'-4" 5'-4" 1'-2 7/16" 2'-3 1/4" 5'-4" 1'-2 7/16" 2'-3 1/4"
K/L
(350) (300) (200) (610) (1625) (1625) (367) (692) (1625) (367) (692)
16" 12" 10" 2'-1 7/16" 5'-7 3/16" 5'-7 3/16" 1'-1 7/8" 2'-5 5/16" 5'-7 3/16" 1'-1 7/8" 2'-5 5/16"
M/N
(400) (300) (250) (646) (1707) (1707) (352) (745) (1707) (352) (745)
16" 12" 10" 2'-1 7/16" 5'-7 3/16" 5'-7 3/16" 1'-1 7/8" 2'-5 5/16" 5'-7 3/16" 1'-1 7/8" 2'-5 5/16"
O/P
(400) (300) (250) (646) (1707) (1707) (352) (745) (1707) (352) (745)
18" 14" 12" 2'-4 1/2" 6'-4 5/16" 6'-4 5/16" 1'-5 1/2" 2'-8 1/2" 6'-4 5/16" 1'-5 1/2" 2'-8 1/2"
Q/R
(450) (350) (300) (724) (1939) (1939) (445) (825) (1939) (445) (825)
2'-10 2'-10
18" 16" 14" 2'-6 11/16" 6'-8" 6'-8" 1'-5 5/16" 6'-8" 1'-5 5/16"
S/T 13/16" 13/16"
(450) (400) (350) (780) (2032) (2032) (456) (2032) (456)
(884) (884)
6'-8 6'-8 6'-2
20" 18" 14" 2'-8 15/16" 1'-3" 3'-1 1/16" 1'-3" 3'-1 1/16"
U/V 11/16" 11/16" 13/16"
(500) (450) (350) (837) (381) (942) (381) (942)
(2050) (2050) (757)
2'-11
20" 18" 14" 7'-0 7/16" 7'-0 7/16" 1'-2 3/4" 3'-3" 7'-0 7/16" 1'-2 3/4" 3'-3"
W/Y 15/16"
(500) (450) (350) (2145) (2145) (374) (991) (2145) (374) (991)
(896)
20" 18" 14" 3'-1 1/4" 7'-5" 7'-5" 1'-3 1/4" 3'-5" 7'-5" 1'-3 1/4" 3'-5"
X
(500) (450) (350) (946) (2261) (2261) (388) (1042) (2261) (388) (1042)
Note:

3. For all waterboxes (compact boxes shown above), determine overall unit length by
adding waterbox depth to tube sheet length.
4. Water nozzles can be located on either end of unit. Add 1/2 in. (12 mm) to nozzle length
for flanges connections.
5. Add dimension "M" in Table 3 for the appropriate isolator type.

Figure 21: Dimensions (side) of evaporator marine waterboxes, ft-in. (mm)
Table 24: Dimensions (side) of evaporator marine waterboxes, ft-in. (mm)

1-pass 2-pass 3-pass
Evaporator shell code
F I F I G F I
1'-6 7/8" 0'-8 13/16" 1'-4 5/8" 0'-7 5/8" 0'-5 11/16"
2 — —
(479) (224) (419) (194) (144)
1'-8 5/8" 0'-8 3/16" 1'-8 5/8" 0'-8 3/16" 0'-6 3/4"
4 — —
(524) (208) (524) (208) (171)
1'-11 1/4" 0'-10 7/8" 1'-9 1/8" 0'-9 13/16" 0'-7 5/8"
6 — —
(590) (276) (537) (250) (194)
1'-9 1/4" 0’-10 1/16" 1'-6 3/4" 0'-8 0'-5 7/8"
A/B — —
(540) (256) (476) 13/16" (224) (150)
1'-9 1/4" 0’-10 1/16" 1'-9 3/8" 0'-9 15/16" 0'-6 3/4" 1'-9 3/8" 0'-9 15/16"
C/D
(540) (256) (543) (252) (171) (543) (252)
1'-11 0'-11 3/16" 1'-11 7/8" 0'-11 3/16" 0'-7 5/8" 1'-11 7/8" 0'-11 3/16"
E/F
7/8" (607) (284) (607) (284) (193) (607) (284)
2'-5 1'-1 15/16" 2'-0" 0'-11 3/16" 0'-8 11/16" 2'-0" 0'-11 3/16"
G/H/J
1/2" (750) (354) (610) (284) (220) (610) (284)
2'-6 1/4" 1'-2 3/16" 2'-3 11/16" 1'-0 15/16" 0'-10 1/4" 2'-3 11/16" 1'-0 15/16"
K/L
(768) (360) (704) (328) (260) (704) (328)
2'-8 5/8" 1'-3 1/4" 2'-3 5/8" 1'-0 3/4" 0'-11 1/4" 2'-3 5/8" 1'-0 3/4"
M/N
(829) (388) (702) (324) (285) (702) (324)
2'-8 5/8" 1'-3 1/4" 2'-3 5/8" 1'-0 3/4" 0'-16 9/16" 2'-3 5/8" 1'-0 3/4"
O/P
(829) (388) (702) (324) (421) (702) (324)
2'-10 15/16" 1'-4 1/4" 2'-4 3/4" 1'-1 3/16" 0'-16 9/16" 2'-4 3/4" 1'-1 3/16"
Q/R
(888) (413) (731) (335) (421) (731) (335)
2'-10 1/4" 1'-3 7/8" 2'-7 3/4" 1'-2 5/8" 1'-5 5/16" 2'-7 3/4" 1'-2 5/8"
S/T
(871) (403) (807) (372) (439) (807) (372)
3'-1" 1'-5 1/8" 2'-10 1/2" 1'-3 7/8" 1'-6 1/4" 2'-10 1/2" 1'-3 7/8"
U/V
(940) (435) (877) (403) (464) (877) (403)
3'-2 1/2" 1'-5 3/4" 3'-0" 1'-4 1/2" 1'-8 1/8" 3'-0" 1'-4 1/2"
W/Y
(977) (450) (914) (419) (510) (914) (419)
3'-1 1/2" 1'-5 1/4" 2'-11" 1'-4" 1'-8 3/4" 2'-11" 1'-4"
X
(952) (438) (889) (406) (527) (889) (406)

Condenser marine waterboxes
Figure 22: Dimensions (end) of condenser marine waterboxes, ft-in. (mm)
Table 25: Condenser 1-pass

Condenser 1-pass Condenser 2-pass Condenser 3-pass
In Out In Out In Out
L R R R L R
R L L L R L

Table 26: Dimensions (end) of condenser marine waterboxes, ft-in. (mm)
Condenser waterboxes - 150 psi round
Nominal nozzle
Cond.
pipe size (in.) 1-pass 2-pass 3-pass
shell D
Number of passes
code
1 2 3 S S T U S T U
10" 6" 6" 1'-3" 4'-5" 4'-5" 1'-8" 1'-4 1/2" 4'-5" 1'-8" 1'-4 1/2"
2
(250) (150) (150) (381) (1346) (1346) (508) (419) (1346) (508) (419)
12" 8" 6" 1'-3 1/2" 4'-9" 4'-9" 1'-8" 1'-6 1/2" 4'-9" 1'-8" 1'-6 1/2"
4
(300) (200) (150) (394) (1448) (1448) (508) (470) (1448) (508) (470)
14" 10" 8" 1'-5 1/2" 5'-0 7/8" 5'-0 7/8" 1'-9 7/8" 1'-9" 5'-0 7/8" 1'-9 7/8" 1'-9"
6
(350) (250) (200) (445) (1546) (1546) (556) (533) (1546) (556) (533)
10" 6" 1'-3" 4'-6 1/16" 4'-6 1/16" 1'-7 3/4" 1'-5 1/4" 4'-6 1/16" 1'-7 3/4" 1'-5 1/4"
A/B —
(250) (150) (381) (1373) (1373) (501) (438) (1373) (501) (438)
12" 8" 6" 1'-3 1/2" 4'-9 3/4" 4'-9 3/4" 1'-8 3/16" 1'-7 5/8" 4'-9 3/4" 1'-8 3/16" 1'-7 5/8"
C/D
(300) (200) (150) (394) (1467) (1467) (512) (498) (1467) (512) (498)
14" 10" 8" 1'-6 1/2" 5'-1 7/8" 5'-1 7/8" 1'-8 9/16" 1'-9 9/16" 5'-1 7/8" 1'-8 9/16" 1'-9 9/16"
E/F/J
(350) (250) (200) (470) (1571) (1571) (523) (548) (1571) (523) (548)
16" 12" 10" 1'-8" 5'-7 3/4" 5'-7 3/4" 1'-10 13/16" 2'-0 3/16" 5'-7 3/4" 1'-10 13/16" 2'-0 3/16"
K/L
(400) (300) (250) (508) (1721) (1721) (579) (614) (1721) (579) (614)
20" 14" 10" 2'-0" 6'-5 3/16" 6'-5 3/16" 2'-3 7/16" 2'-3 7/16" 6'-5 3/16" 2'-3 7/16" 2'-3 7/16"
O/P
(500) (350) (250) (610) (1961) (1961) (697) (697) (1961) (697) (697)
20" 14" 12" 2'-1 7/16" 6'-9 7/16" 6'-9 7/16" 2'-4 1/2" 2'-5 1/2" 6'-9 7/16" 2'-4 1/2" 2'-5 1/2"
Q/R
(500) (350) (300) (646) (2069) (2069) (724) (750) (2069) (724) (750)
20" 18" 14" 2'-1 9/16" 7'-3 7/16" 7'-3 7/16" 2'-11 13/16" 2'-6 5/8" 7'-3 7/16" 2'-11 13/16" 2'-6 5/8"
S/T
(500) (450) (350) (649) (2221) (2221) (910) (778) (2221) (910) (778)
20" 18" 14" 2'-4 1/2" 7'-3 1/4" 7'-3 1/4" 2'-5 9/16" 2'-9" 7'-3 1/4" 2'-5 9/16" 2'-9"
U/V
(500) (450) (350) (724) (2216) (2216) (751) (838) (2216) (751) (838)
24" 20" 16" 2'-6 11/16" 7'-6 1/4" 7'-6 1/4" 2'-5 13/16" 2'-11 9/16" 7'-6 1/4" 2'-5 13/16" 2'-11 9/16"
W/Z
(610) (500) (400) (780) (2293) (2293) (757) (904) (2293) (757) (904)
24" 20" 16" 2'-8 15/16" 7'-10 3/16" 7'-10 3/16" 2'-5 5/8" 3'-1 1/2" 7'-10 3/16" 2'-5 5/8" 3'-1 1/2"
Y
(610) (500) (400) (837) (2393) (2393) (752) (952) (2393) (752) (952)
Note:

2. Standard water nozzles are furnished as welding stub-outs with ANSI/AWWA C-606
grooves, allowing the option of welding, flanges, or use of ANSI/AWWA C-606 couplings.
Factory-installed, class 150 (ANSI B16.5, round slip-on, forged carbon steel with 1.6
mm raised face), water flanges nozzles are optional (add 13 mm to nozzle length).
Companion flanges, nuts, bolts, and gaskets are not furnished.
3. One, two and three pass nozzle arrangements are available only in pairs shown and for
all shell codes. Any pair of evaporator nozzles may be used in combination with any pair
of condenser nozzles.
4. Evaporator and condenser water must enter the waterbox through the bottom
connection to achieve rated performance.
5. Connected piping should allow for removal of compact waterboxes for tube access and
cleaning.
6. Add dimension "M" in Table 3for the appropriate isolator type.
7. Standard 150 psi (1034 kPa) design pressure waterboxes shown.

Figure 23: Dimensions (side) of condenser marine waterboxes, ft-in. (mm)
Table 27: Dimensions (side) of condenser marine waterboxes, ft-in. (mm)

1-pass 2-pass 3-pass
Condenser shell code
H K H K J H K
1'-9" 0'-9 7/8" 1'-4 3/4" 0'-7 3/4" 0'-5 7/8" 1'-4 3/4" 0'-7 3/4"
2
(533) (251) (425) (197) (150) (425) (197)
1'-11 3/4" 0'-11 1/8" 1'-7 5/8" 0'-9 1/16" 0'-6 1/2" 1'-7 5/8" 0'-9 1/16"
4
(603) (283) (498) (230) (165) (498) (230)
2'-0 5/8" 0'-11 1/2" 1'-9 3/8" 0'-9 7/8" 0'-7 7/8" 1'-9 3/8" 0'-9 7/8"
6
(625) (292) (543) (251) (200) (543) (251)
1'-11 1/2" 0'-11 3/16" 1'-6 1/2" 0'-8 11/16" 0'-5 7/8" 1'-6 1/2" 0'-8 11/16"
A/B
(597) (284) (470) (221) (150) (470) (221)
2'-2 3/4" 1'-0 11/16" 1'-9 1/4" 0'-9 15/16" 0'-6 3/4" 1'-9 1/4" 0'-9 15/16"
C/D
(679) (322) (539) (252) (171) (539) (252)
2'-5 7/16" 1'-1 15/16" 1'-11 7/8" 0'-11 3/16" 0'-7 5/8" 1'-11 7/8" 0'-11 3/16"
E/F/J
(747) (354) (607) (284) (193) (607) (284)
2'-8" 1'-3 3/16" 2'-3" 1'-0 11/16" 0'-8 11/16" 2'-3" 1'-0 11/16"
K/L
(813) (386) (686) (322) (220) (686) (322)
3'-1 3/8" 1'-5 3/4" 2'-5 15/16" 1'-2" 0'-10 1/4" 2'-5 15/16" 1'-2"
O/P
(950) (451) (760) (356) (260) (760) (356)
3'-1 5/8" 1'-5 3/4" 2'-6 3/16" 1'-2" 0'-11 1/4" 2'-6 3/16" 1'-2"
Q/R
(956) (451) (766) (356) (285) (766) (356)
3'-1 15/16" 1'-5 15/16" 2'-11 1/2" 1'-4 11/16" 0'-11 1/4" 2'-11 1/2" 1'-4 11/16"
S/T
(964) (455) (901) (423) (285) (901) (423)
3'-1 7/16" 1'-5 1/2" 2'-10 13/16" 1'-4 3/16" 1'-4 9/16" 2'-10 13/16" 1'-4 3/16"
U/V
(951) (445) (884) (413) (420) (884) (413)
3'-6 1/4" 1'-7 7/8" 3'-0 3/4" 1'-5 1/8" 1'-5 5/16" 3'-0 3/4" 1'-5 1/8"
W/Z
(1074) (505) (934) (435) (440) (934) (435)
3'-6 1/2" 1'-7 7/8" 3'-1" 1'-5 1/8" 1'-6 1/4" 3'-1" 1'-5 1/8"
Y
(1080) (505) (940) (435) (464) (940) (435)

Weights
Note: The weights provided in the following table are intended to be a general reference only.
The weights are based on the heaviest anticipated unit combinations as of December 2020.
There are numerous factors that can impact these values based on the chiller options selected
at the time of the final unit rating. The actual weights may vary. If specific weight measures are
required for load distribution calculations, etc., then all weights must be verified using the unit
submittal data, the Bill of Lading from the plant shipment, or other reliable means.
Table 28: Approximate unit weight including motor for hybrid falling film evaporator units
Shipping
Unit Compressor Operating weight, lb (kg) Est. refrigerant charge, lb (kg)
weight, lb (kg)
2-2 Q3, Q4 12659 (5742) 14099 (6395) 690 (313)
4-4 Q3, Q4, Q5, Q6, Q7 14733 (6683) 17047 (7733) 914 (415)
6-6 Q5, Q6, Q7 17280 (7838) 20358 (9234) 1357 (616)
A-A Q3, Q4 12390 (5620) 13833 (6275) 555 (252)
B-B Q3, Q4 13022 (5907) 14033 (6365) 652 (296)
C-C Q3, Q4, Q5, Q6, Q7, Q8 14080 (6387) 16120 (7312) 805 (365)
D-D Q3, Q4, Q5, Q6, Q7, Q8 14874 (6747) 17195 (7800) 945 (429)
E-C Q5, Q6, Q7, Q8 15487 (7025) 17988 (8159) 927 (420)
E-E Q5, Q6, Q7, Q8 16448 (7461) 19222 (8719) 1020 (463)
E-2* Q7, Q8 21655 (9823) 26036 (11810) 1115 (506)
F-D Q5, Q6, Q7, Q8 16440 (7457) 19171 (8696) 980 (445)
F-F Q5, Q6, Q7, Q8 17387 (7887) 20431 (9268) 1080 (490)
G-E Q5, Q6, Q7, Q8, P8, P9 21758 (9869) 24762 (11232) 1090 (494)
H-F P8, P9, H9 22525 (10217) 26591 (12061) 1377 (625)
J-J Q5, Q6, Q7, Q8 19853 (9005) 24101 (10932) 1396 (633)
K-K P8, P9, H9, K1 31026 (14073) 36201 (16421) 1811 (821)
K-4* H9 36979 (16774) 44977 (20402) 2086 (946)
L-5* H9 39053 (17714) 47808 (21686) 2502 (1135)
L-L H9, K1 32802 (14879) 38593 (17506) 2181 (989)
M-K K1, K2 33315 (15112) 38659 (17536) 1919 (870)
N-L K1, K2 35214 (15973) 41215 (18695) 2322 (1053)
O-O H9, K1, K2 37877 (17181) 44062 (19987) 2338 (1060)
P-P H9, K1, K2 39606 (17965) 46549 (21115) 2849 (1292)
Q-Q K1, K2 39145 (17756) 46531 (21106) 2800 (1270)
R-R K1, K2, K3 47325 (21467) 55926 (25368) 3305 (1499)
S-S K3, K4 58004 (26311) 69858 (31688) 3267 (1482)
T-T K3, K4 60127 (27274) 72895 (33065) 3701 (1679)
U-U K3, K4 62109 (28173) 74901 (33975) 3417 (1550)
V-V K3, K4 65806 (29850) 79920 (36252) 3870 (1755)
S-8* K4 67804 (30756) 82295 (37329) 4167 (1890)
T-9* K4 71665 (32507) 86400 (39191) 4691 (2127)
U-8* K4 70119 (31806) 84619 (38383) 4317 (1958)
V-9* K4 73976 (33555) 89012 (40376) 4860 (2204)
V-W K4, K7 71989 (32654) 87232 (39568) 4396 (1994)
W-W K7 74336 (33719) 90413 (41011) 4598 (2086)
Y-Z K7 82614 (37474) 101999 (46267) 5677 (2575)
X-W K7 77550 (35177) 95000 (43092) 5014 (2274)
X-Y K4, K7 85185 (38639) 108946 (49417) 5114 (2320)
Note: Refrigerant charge quantity and weights will vary based on tube count and
configuration. Use for reference only.
* Designates units that are used for heat recovery application.

The values in the following table for evaporator marine waterbox weights are to be added to
standard unit weights shown on Table 28.
Table 29: Approximate evaporator marine waterbox weights, lb (kg)
Shipping weight increase, lb (kg) Operating weight increase, lb (kg)
Unit Compressor
1-pass 2-pass 3-pass 1-pass 2-pass 3-pass
2 Q3, Q4 426 (193) 278 (126) n/a 914 (415) 493 (224) n/a
4 Q3, Q4, Q5, Q6, Q7 502 (228) 358 (162) n/a 1170 (531) 655 (297) n/a
6 Q5, Q6, Q7 630 (286) 456 (207) n/a 1630 (739) 919 (417) n/a
A Q3, Q4 714 (324) 341 (155) n/a 928 (421) 548 (249) n/a
B Q3, Q4 714 (324) 341 (155) n/a 928 (421) 548 (249) n/a
C Q3, Q4, Q5, Q6, Q7, Q8 920 (417) 493 (224) 962 (436) 1228 (557) 814 (369) 1242 (563)
D Q3, Q4, Q5, Q6, Q7, Q8 920 (417) 493 (224) 962 (436) 1228 (557) 814 (369) 1242 (563)
E Q5, Q6, Q7, Q8 1226 (556) 655 (297) 1282 (582) 1605 (728) 1064 (483) 1628 (738)
F Q5, Q6, Q7, Q8 1226 (556) 655 (297) 1282 (582) 1605 (728) 1064 (483) 1628 (738)
G Q5, Q6, Q7, Q8, P8, P9 1989 (902) 941 (427) 1709 (775) 2691 (1221) 1635 (742) 2346 (1064)
H P8, P9, H9 1989 (902) 941 (427) 1709 (775) 2691 (1221) 1635 (742) 2346 (1064)
J Q5, Q6, Q7, Q8 1989 (902) 941 (427) 1709 (775) 2691 (1221) 1635 (742) 2346 (1064)
K P8, P9, H9, K1 2332 (1058) 1148 (521) 3006 (1090) 3299 (1496) 2089 (948) 3149 (1428)
L H9, K1 2332 (1058) 1148 (521) 3006 (1090) 3299 (1496) 2089 (948) 3349 (1519)
M K1, K2 4536 (2057) 2201 (998) 4602 (2087) 8311 (3770) 4098 (1859) 8090 (3670)
N K1, K2 4536 (2057) 2201 (998) 4602 (2087) 8311 (3770) 4098 (1859) 8090 (3670)
O H9, K1, K2 4886 (2216) 2430 (1102) 5048 (2290) 8661 (3929) 4327 (1963) 8536 (3872)
P H9, K1, K2 4886 (2216) 2430 (1102) 5048 (2290) 8661 (3929) 4327 (1963) 8978 (4072)
Q K1, K2 4896 (2221) 2446 (1109) 4962 (2251) 8053 (3653) 3701 (1679) 7676 (3482)
R K1, K2, K3 4896 (2221) 2446 (1109) 4962 (2251) 8053 (3653) 3701 (1679) 7676 (3482)
S K3, K4 4642 (2106) 4600 (2087) 4600 (2087) 7175 (3255) 5285 (2397) 6795 (3082)
T K3, K4 4642 (2106) 2300 (1043) 4588 (2081) 7175 (3255) 2985 (1354) 6783 (3077)
U K3, K4 4896 (2221) 2447 (1110) 4964 (2252) 8054 (3653) 3703 (1680) 7679 (3483)
V K3, K4, K7 4896 (2221) 2447 (1110) 4964 (2252) 8054 (3653) 3703 (1680) 7679 (3483)
W K7 7004 (3177) 3549 (1610) 7150 (3243) 9349 (4241) 5988 (2716) 9387 (4258)
Y K7 7004 (3177) 3549 (1610) 7150 (3243) 9349 (4241) 5988 (2716) 9387 (4258)
X K4, K7 7942 (3602) 3860 (1751) 8066 (3659) 10403 (4719) 6428 (2916) 10419 (4726)

The values in the following table for condenser marine waterbox weights are to be added to
standard unit weights shown in Table 28.
Table 30: Approximate condenser marine waterbox weights, lb (kg)
Shipping weight increase, lb (kg) Operating weight increase, lb (kg)
Unit Compressor
1-pass 2-pass 3-pass 1-pass 2-pass 3-pass
2 Q3, Q4 496 (225) 286 (130) 462 (210) 1060 (481) 600 (272) 880 (399)
4 Q3, Q4, Q5, Q6, Q7 634 (288) 411 (186) 600 (272) 1478 (670) 976 (443) 1384 (628)
6 Q5, Q6, Q7 862 (391) 573 (260) 766 (347) 2062 (935) 1324 (601) 1742 (790)
A Q3, Q4 802 (364) 343 (156) 782 (355) 1066 (484) 584 (265) 880 (399)
B Q3, Q4 802 (364) 343 (156) 782 (355) 1066 (484) 584 (265) 880 (399)
C Q3, Q4, Q5, Q6, Q7, Q8 1126 (511) 498 (226) 994 (451) 1525 (692) 874 (396) 1339 (607)
D Q3, Q4, Q5, Q6, Q7, Q8 1126 (511) 498 (226) 994 (451) 1525 (692) 874 (396) 1339 (607)
E Q5, Q6, Q7, Q8, P8, P9 1454 (660) 643 (292) 1322 (600) 2004 (909) 1186 (538) 1835 (832)
F P8, P9, H9 1454 (660) 643 (292) 1322 (600) 2004 (909) 1186 (538) 1835 (832)
J Q5, Q6, Q7, Q8 1454 (660) 643 (292) 1322 (600) 2004 (909) 1198 (543) 1835 (832)
K H9, K1 1912 (867) 940 (426) 2686 (1218) 2711 (1230) 1712 (777) 1906 (865)
L H9, K1 1912 (867) 940 (426) 2711 (1230) 2711 (1230) 1712 (777) 1912 (867)
K K1, K2 1912 (867) 940 (426) 2686 (1218) 2711 (1230) 1712 (777) 1906 (865)
L K1, K2 1912 (867) 940 (426) 2686 (1218) 2711 (1230) 1712 (777) 1906 (865)
O H9, K1, K2 2088 (947) 1005 (456) 4042 (1833 4376 (1985) 1876 (851) 2292 (1040)
P H9, K1, K2 2088 (947) 1005 (456) 4042 (1833 4376 (1985) 1876 (851) 2292 (1040)
Q K1, K2 3496 (1586) 1823 (827) 6420 (2912) 6610 (2998) 3262 (1480) 3656 (1658)
R K1, K2, K3 3496 (1586) 1823 (827) 6420 (2912) 6610 (2998) 3262 (1480) 3656 (1658)
S K3, K4 3548 (1609) 1814 (823) 3658 (1659) 5828 (2644) 2626 (1191) 5517 (2502)
T K3, K4 3548 (1609) 1814 (823) 3658 (1659) 5828 (2644) 2626 (1191) 5517 (2502)
U K3, K4 3616 (1640) 1851 (840) 3734 (1694) 6103 (2768) 2736 (1241) 5762 (2614)
V K3, K4 3616 (1640) 1851 (840) 3734 (1694) 6103 (2768) 2736 (1241) 5762 (2614)
Z K7 5279 (2395) 2530 (1148) 5165 (2343) 7801 (3539) 5118 (2322) 7595 (3445)
W K4, K7 5279 (2395) 2530 (1148) 5165 (2343) 7801 (3539) 5118 (2322) 7595 (3445)
Y K4, K7 5916 (2683) 2914 (1322) 5930 (2690) 9827 (4457) 4117 (1867) 9038 (4100)

Unit conversion
The following factors can be used to convert from English to the most common SI metric values.
Table 31: SI metric conversion
Measurement Multiply English unit By factor To obtain metric unit
Capacity Tons refrigerant effect (ton) 3.516 Kilowatts (kW)
Power Horsepower 0.7457 Kilowatts (kW)
Flow rate Gallons / minute (gpm) 0.0631 Liters / second (L/s)
Feet (ft) 0.3048 Meters (m)
Length
Inches (in.) 25.4 Millimeters (mm)
Weight Pounds (lb) 0.4536 Kilograms (kg)
Velocity Feet / second (fps) 0.3048 Meters / second (m/s)
Feet of water (ft) 2.989 Kilopascals (kPa)
Pressure drop
Pounds / square inch (psi) 6.895 Kilopascals (kPa)
Temperature
To convert degrees Fahrenheit (°F) to degrees Celsius (°C), subtract 32° and multiply by 5/9 or
0.5556.
Example: (45.0°F - 32°) x 0.5556 = 7.22°C
To convert a temperature range (i.e., a range of 10°F) from Fahrenheit to Celsius, multiply by 5/9 or
0.5556.
Example: 10.0°F range x 0.5556 = 5.6°C range

© 2021 Johnson Controls. 5000 Renaissance Drive, New Freedom, York, PA 17349, USA. Subject to change without notice. All
rights reserved.

Model YK (Style H) Centrifugal Liquid Chillers

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Model YK (Style H) Centrifugal Liquid

Installation Guide Form Number: 160.76-N1 (121)

Model YK (Style H) Centrifugal Liquid Chillers 3

Model YK (Style H) Centrifugal Liquid Chillers 5

Changeability of this document

Affected pages Description

6 Model YK (Style H) Centrifugal Liquid Chillers

Model YK (Style H) Centrifugal Liquid Chillers 7

Field assembled units only

8 Model YK (Style H) Centrifugal Liquid Chillers

• The motor/compressor assembly mounted, with all necessary interconnecting piping

Model YK (Style H) Centrifugal Liquid Chillers 9

• The motor/compressor assembly mounted, with all necessary interconnecting piping

• Compressor/motor assembly removed from shells and skidded. Evaporator/condenser is not

• Compressor/motor assembly removed from shells and skidded.

10 Model YK (Style H) Centrifugal Liquid Chillers

Figure 2: Variable speed drive rigging

Inspection – damage – shortage

Model YK (Style H) Centrifugal Liquid Chillers 11

• Unit model number

12 Model YK (Style H) Centrifugal Liquid Chillers

Model YK (Style H) Centrifugal Liquid Chillers 13

Shipment Form 1/10

14 Model YK (Style H) Centrifugal Liquid Chillers

Model YK (Style H) Centrifugal Liquid Chillers 15

16 Model YK (Style H) Centrifugal Liquid Chillers

• Rear and above unit: 2 ft (61 cm)

Note: Tube removal: 12 ft* (3.7 m), either end

Model YK (Style H) Centrifugal Liquid Chillers 17

Note: All dimensions are in inches (mm)

18 Model YK (Style H) Centrifugal Liquid Chillers

Model YK (Style H) Centrifugal Liquid Chillers 19

Unit weight 10,000 lb to 19,563 lb (4,536 kg to 8,873 kg)

Unit weight 115,000 lb up to 190,000 lb (52,163 kg up to 86,183 kg)

Note: All dimensions are in inches (mm)

20 Model YK (Style H) Centrifugal Liquid Chillers

Locating and installing isolator pads

Checking the isolation pad deflection

Leveling the unit

Installing optional spring isolators

Model YK (Style H) Centrifugal Liquid Chillers 21

Evaporator and condenser water piping

22 Model YK (Style H) Centrifugal Liquid Chillers

Condenser water circuit

Model YK (Style H) Centrifugal Liquid Chillers 23

Waterbox drain and vent valves

Checking piping circuits and venting air

Refrigerant relief piping

24 Model YK (Style H) Centrifugal Liquid Chillers

Model YK (Style H) Centrifugal Liquid Chillers 25

26 Model YK (Style H) Centrifugal Liquid Chillers

Oil pump – 3-phase starter

YK motors (electromechanical starter)

Chiller with solid state starter or variable speed drive

Model YK (Style H) Centrifugal Liquid Chillers 27

Installation check – request for start-up service

Figure 12: Unit insulation