QSI-90/120/140

& QGV-20/25/30
Direct Drive Air Compressors

Instruction Manual
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.

Manual No. 2012200011

December 2012 Edition

 Table of Contents

Section I - General Information

Safety Alert Symbols ...........................................................................................................1
Safety P recautions ...............................................................................................................2
Spare Parts Ordering Information .......................................................................................3
Serial/Model Identification Plate .........................................................................................3
Section II - Description
General Description ............................................................................................................4
The Compression Cycle ......................................................................................................4
Air Flow ...............................................................................................................................5
Cooling System ...................................................................................................................5
Air-cooled Fluid Coolers ......................................................................................................5
Aftercoolers .........................................................................................................................5
Moisture Separ ator ..............................................................................................................5
Capacity Control System .....................................................................................................6
ControllerOpt ions...............................................................................................................6
Standard Control Lights, Indicators & Gauges ....................................................................7
Operating Mo des ................................................................................................................8
ElectricalSyst em..................................................................................................................9
Section III - Installation
Receiving ...........................................................................................................................10
Moving the Unit to the Installation Site .............................................................................10
Location .............................................................................................................................11
Shipping Suppo rts .............................................................................................................12
Piping Co nnections ...........................................................................................................12
Piping Fi t-up ......................................................................................................................12
Pressure V essels .................................................................................................................12
ReliefV alves.......................................................................................................................13
Electrical ............................................................................................................................13
Pneumatic Circuit Breakers or Velocity Fuses ....................................................................14
Guards ...............................................................................................................................14
Manual Vent and Shutoff Valve..........................................................................................14
CompressorR otation.........................................................................................................15
Fan R otation ......................................................................................................................15
Section IV - Operating Procedures
Prior to Starting .................................................................................................................16
Starting the Compressor ...................................................................................................17
Stopping the Compressor .................................................................................................17
Emergency.........................................................................................................................17
QSI Standard Controls.......................................................................................................18
 Table of Contents

Section V - Servicing
Preparing for Maintenance or Service ...............................................................................34
Safety ................................................................................................................................34
Maintenance Schedul e ......................................................................................................35
Maintenance & Troubleshooting .......................................................................................36
Water R emoval ..................................................................................................................37
Air/Fluid Separ ator ............................................................................................................37
Air Fi lter .............................................................................................................................37
Shaft Seal ...........................................................................................................................38
Differential Pilot Valve .......................................................................................................40
Pressure Set ting .................................................................................................................40
Electronic Co ntrol ..............................................................................................................41
Air and Fluid Tubing ..........................................................................................................41
Water Co olers ....................................................................................................................43
Section VI - Compressor Fluids
FluidSpeci fications............................................................................................................44
Lubrication .........................................................................................................................45
Fluid Level .........................................................................................................................45
Fluid Filter .........................................................................................................................46
Factors Affecting Fluid Life ................................................................................................46
Fluid Analysis Program - General ......................................................................................47
QuinSyn Plus .....................................................................................................................48
QuinSyn P G .......................................................................................................................49
QuinSynX P........................................................................................................................50
QuinSyn F ..........................................................................................................................51
QuinSynFl ush....................................................................................................................51
Cleaning and Flushing With QuinSyn Flush ......................................................................52
Converting to QuinSyn PG ...............................................................................................53
Converting to QuinSyn XP ................................................................................................54
Converting to QuinSyn Plus ..............................................................................................55
SamplingP rocedures.........................................................................................................55
Understanding the Analysis Report ...................................................................................56
Fluid Parameters ...............................................................................................................58
Section VII - Troubleshooting
Troubleshooting ................................................................................................................60
Appendix A - Dimensional Drawings
QSI-90/120/140 ........................................................................................................... 66-73
QGV-20/25/30 ............................................................................................................ 74-77
Appendix B - Technical Data
QSI-90/120/140 ........................................................................................................... 78-80
QGV-20/25/30 ............................................................................................................ 81-83
 Section I - General Information

• Safety Alert Symbols

• Safety Precautions
• Spare Parts Ordering Information
• Serial/Model Identification Plate

Safety Alert Symbols

IMPORTANT!
Throughout this manual we have identified key hazards. The following symbols identify
the level of hazard seriousness:

DANGER! WARNING!
This symbol identifies immediate This symbol identifies hazards or unsafe
hazards which will result in severe practices which could result in personal
personal injury, death or substantial injury, death or substantial property
property damage. damage.

DANGER! CAUTION!
This symbol identifies life threatening Identifies hazards or unsafe practices
electrical voltage levels which will result which could result in minor personal
in severe personal injury or death. All injury or property damage.
electrical work must be performed by
a qualified electrician.

NOTICE!
CAUTION! Identifies important installation,
operation or maintenance information
This symbol identifies hot surfaces which is not hazard related.
which could result in personal injury or
property damage.

1
Section I - General Information

Safety Precautions

Read this manual and follow all instructions ♦ A properly sized pressure relief valve
prior to installing or operating the must be installed in the discharge
compressor. piping ahead (upstream) of any shutoff
valve (block valve), heat exchanger,
Listed below are some, but not all, safety
orifice or any potential blockage
precautions that must be observed with
point. Failure to install a pressure
compressors and compressed air systems.
relief valve could result in the rupturing
or explosion of some compressor
component.
WARNING! ♦ Do not change the pressure setting of
the pressure relief valve, restrict the
Failure to follow any of these precautions function of the pressure relief valve, or
may result in severe personal injury, replace the pressure relief valve with
death, property damage and/or a plug. Over pressurization of system
compressor damage. or compressor components can occur,
resulting in death, severe personal
injury or property damage.
♦ Air from this compressor will cause
severe injury or death if used for ♦ Never use plastic pipe, rubber hose,
breathing or food processing. Air or soldered joints in any part of the
used for these processes must compressed air system. Failure to
meet OSHA 29 CFR 1910.134 or ensure system compatibility with
FDA21XDE178.3570 regulations. compressor piping is dangerous.
♦ Disconnect and lockout all power ♦ Never use a flammable or toxic solvent
supplies to the compressor plus any for cleaning the air filter or any parts.
remote controllers prior to servicing the
unit. ♦ Do not remove any guards or cabinet
panels or attempt to service any
♦ Never assume it is safe to work on the compressor part while the compressor
compressor because it is not operating. is operating.
Many installations have automatic start/
stop controls and the compressor may ♦ Do not operate the compressor at
start at any time. pressures in excess of its rating.

♦ This compressor is designed for use in ♦ Observe control panel displays daily
the compression of normal atmospheric to ensure compressor is operating
air only. No other gases, vapors or properly.
fumes should be exposed to the
compressor intake, nor processed ♦ Follow all maintenance procedures and
through the compressor. check all safety devices on schedule.

♦ Relieve all pressure internal to the ♦ Never disconnect or tamper with the
compressor prior to servicing. Do not high air temperature (HAT) sensors.
depend on check valves to hold system
♦ Compressed air is dangerous, do not
pressure.
play with it.

2
 Section I - General Information

Spare Parts Ordering Information

♦ Use the correct fluid at all times. Quincy Compressor maintains replacement
parts for Quincy compressors and
♦ Do not rely on the discharge air line
accessories. A repair parts list is shipped
check valve.
with all new machines. Order parts from
♦ Do not override any safety or shutdown your Authorized Quincy distributor. Use
devices. only genuine Quincy replacement parts.
Failure to do so may void warranty.
♦ Keep the doors closed (on an enclosed
unit) during operation and stay away
from an unenclosed compressor in Serial/Model Identification Plate
operation. The operating temperature
of some components is sufficient to
burn the skin.

NOTICE!
T h e s e i n s t r u c t i o n s , p re c a u t i o n s
and descriptions cover standard
Quincy manufactured QSI Series
air compressors. As a service to
our customers, we often modify or Reference to the machine MODEL, SERIAL
construct packages to the customers NUMBER and DATE OF ORIGINAL START-
specifications. This manual may not be UP must be made in all communication
appropriate in those cases. relative to parts orders. A model/serial
number plate is located on the frame or in
the upper right corner of the control panel
NOTICE! door.
Every effort has been taken to ensure
complete and correct instructions have
been included in this manual, however,
possible product updates and changes
may have occurred since this printing.
Quincy Compressor ® reserves the
right to change specifications without
incurring any obligation for equipment
previously or subsequently sold. Not
responsible for typographical errors.

3
Section II - Description

• General Description
• The Compression Cycle
• Air Flow
• Cooling System
• Capacity Control System
• Controller Options
• Standard Control Lights, Indicators The Compression Cycle
& Gauges
• Operating Modes
The compression cycle of a rotary screw
• Electrical System compressor is a continuous process from
intake to discharge with no reciprocating
General Description mechanisms starting and stopping as
found in reciprocating compressors. The
compressor consists of two rotors in
The QSI line of rotary screw compressors constant mesh, housed in a cylinder with
covers a horsepower range of 20 to 350 two parallel adjoining bores. The male
hp. These truly direct drive compressors drive rotor has four or five lobes that mesh
have standard full load pressure ratings with six flutes in the female rotor. All parts
of 100, 125 and 150 PSIG. The large, are machined to exacting tolerances.
120/127mm rotors allow Quincy to operate
these compressors at lower speeds than As the rotors rotate, (male-clockwise as
competitive makes. viewed from the power input end) air is
drawn into the cylinder through the inlet
The compressor is a single stage, positive port located at the power input end. A
displacement, fluid-flooded rotary screw volume of air is trapped as the rotor lobes
type unit, consisting of two precision- pass the inlet cut off points in the cylinders.
machined rotors. The male rotor is driven Compression occurs as the male rotor
through a coupling arrangement. rolls into the female flute, progressively
All components are attached to a reducing the space thereby raising the
heavy-duty steel frame. Controls and pressure. Compression continues until
indicators are arranged on a control panel. the lobe and flute pass the discharge port.
Acoustical cabinets are standard on QSI The compressed air is then discharged into
compressors. QSI-90, 120 and 140 units the air/fluid reservoir. There are four or
are available mounted on a 120 gallon five complete compression cycles for each
receiver tank. complete rotation of the male rotor.

INLET PORT CYLINDER

MALE
ROTOR

FEMALE ROTOR DISCHARGE PORT

A) INTAKE B) COMPRESSION C) DISCHARGE

Compression Cycle

4
 Section II - Description

Air Flow

When the compressor is operating, then discharged into the air/fluid reservoir.
a partial vacuum is produced at the Compressed air passes through the air/
compressor inlet. Air entering via the air fluid separator, then through a minimum
filter flows through the inlet valve into pressure check valve, through the
the rotor housing where it is compressed, aftercooler and moisture trap to the service
connection.

Cooling System

Air-cooled Fluid Coolers Aftercoolers

The air-cooled fluid cooler and aftercooler Aftercoolers reduce the amount of water
are finned aluminum plate design. QSI- in the discharge air. They are used to
90, 120 and 140 models use a one-piece lower the temperature of the discharge
combination cooler/aftercooler. Ambient air thereby condensing water vapor from
air is induced through the fins by a the compressed air. This allows most of
centrifugal fan, cooling the fluid and air in the contained water to be trapped and
the plates. To maintain proper compressor expelled from the unit, reducing water
operation, the ambient air temperature related problems downstream.
should not exceed the temperatures listed
in Appendix B - Technical Data. The cooler
fins must be kept clean at all times. Fluid Moisture Separator
leaving the receiver passes through a A combination moisture separator and
thermal mixing valve before traveling on water trap is provided for collecting and
to the cooler. The purpose of the thermal expelling water to the customer’s drain.
valve is to maintain a minimum fluid
discharge temperature at the compressor
of approximately 190°F.

5
Section II - Description

Capacity Control System

As the motor starts driving the compressor When maximum pressure (typically 15
rotors, air is drawn in, compressed and PSIG above normal full load pressure)
discharged into the system downstream. has been obtained in the air system,
When the air pressure at the service complete compressor unloading occurs.
connection exceeds the set point of the The pressure switch Or transducer sends
pilot valve (normally 100 PSIG), it begins to a signal to the control and the solenoid
close the air supply off to the unloader. valve opens, venting the residual pressure
through the blowdown valve.
The air forces a piston to move within
the cylinder, closing the inlet valve. The
compressor will continue to run, matching
air demand with air delivery by constantly
adjusting the position of the inlet valve.
The inlet valve regulates compressor
capacity between 100% and nearly 0% of
rated delivery.

Controller Options

Standard QSI compressors are equipped or standard controls with a auto dual
with either an electronic controller with operating mode and lights, indicators
an HMI control panel which utilizes a and gauges for monitoring compressor
microprocessor to control the compressor operation.

6
 Section II - Description

Standard Control Lights, Indicators &

Gauges

Hourmeter
Indicates actual hours of operation on the
compressor.

Air Pressure Gauge

This gauge indicates air pressure available
for distribution to the service line.

CAUTION!
Main Power on Light
Indicates when power from the main Gauge may not register when the unit
disconnect switch has been turned on is unloaded or off. Make certain all air
and there is live power at the compressor pressure is relieved prior to servicing.
starter and control panel. This light will
remain on as long as there is power to the
Percent Capacity Gauge
unit, regardless of the position of the auto
dual switch. This gauge is graduated in percent of the
total capacity of the unit. Readings taken
from this gauge give an indication of the
amount of air being used.
CAUTION!
Discharge Temperature Gauge
Always check power supply
disconnect. The power on light may This gauge indicates the temperature of
be inoperable. the air/fluid mixture as it discharges from
the compressor. The normal reading is 180-
200°F.
High Discharge Air Temperature Light
Indicates when the unit has sensed an
unusually high discharge temperature.

7
Section II - Description

Operating Modes Load/No Load

In the Load/No Load mode, the
compressor does not modulate the inlet
valve. The valve is either fully open or it is
WARNING! closed. If system demands include regular
periods of air usage at less than full load,
Never assume it is safe to work on a
a large compressed air storage capability
compressor because it is not operating.
is required with this type of control.
It may be in standby mode and could
Without adequate storage, rapid cycling
restart at any time. Follow all safety
may occur. This will cause wide system
instructions in Section V - Maintenance
pressure fluctuations that may affect the
or Service Preparation.
performance of equipment using the
compressed air. Load/No Load works with
Auto Dual control to turn the compressor
off during extended periods of no demand.

8
 Section II - Description

Electrical System

Electrical system diagrams are shown in

the parts manual sent with the compressor. DANGER!
The appropriate diagram is also included
in the control panel on all Quincy QSI High voltage could cause death or
compressors. serious injury. Disconnect all power
NOTICE! supplies before opening or servicing
the electrical enclosure.
Due to continuous product
improvements and updates, it is
suggested that the wiring diagram High Air Temperature Switch
included in the control panel be used A high air temperature (HAT) switch
when servicing the electrical control. is standard on QSI units. The HAT is
located on the air/fluid reservoir and
Standard QSI drive motors are open, drip protects the unit by sensing unusually high
proof (ODP), 3600 RPM motors with a temperatures and shutting the unit down.
maximum ambient temperature rating of The HAT is set to trip at approximately
104°F (40°C). 235°F and is nonadjustable.

QSI series compressors utilize 460V

incoming power through a full voltage WARNING!
(across the line) starter. A dual output
transformer in the control panel reduces Never remove, bypass or tamper with
the voltage to 120 VAC for the various the HAT switch. Failure to provide this
controls on the unit. These controls safety feature could cause death or
include the PLC, HMI, high air temperature serious injury and property damage. If
safety switch and solenoid. Other the compressor is shutting down due to
incoming line voltages and a wye-delta high temperature, contact a qualified
starter are available as options. The service technician immediately.
compressor is provided with a NEMA 4
enclosure.

9
Section III - Installation

• Receiving
• Moving the Unit to the Installation
Site
• Location
• Shipping Supports
• Piping Connections
• Pressure Vessels
• Relief Valves
• Electrical
• Pneumatic Circuit Breakers or
Velocity Fuses
• Guards
• Manual Vent and Shutoff Valves
• Compressor Rotation
• Fan Rotation

Receiving

Upon receipt, immediately inspect the prepare a damage report. Itemized

compressor for any visible damage that supporting papers are essential to filing a
may have occurred during shipment. If claim.
visible damage is found, the delivering Read the compressor nameplate to be
carrier must make a notation on the sure the compressor is the model and size
freight bill and the customer should ordered and that optionally ordered items
request a damage report. If the shipment are included.
is accepted and damage is found later,
it is classified as concealed damage. Check the reservoir and pressure relief
Concealed damage should be reported valves to be sure they are adequate for the
to the delivering carrier within 15 days pressure at which you intend to operate.
of delivery. The delivering carrier must

Moving the Unit to the Installation Site

Forklift slots are provided on both sides of

the main frame. Use of chains and slings
should be limited to the main frame. Do CAUTION!
not attempt to lift the unit by attaching to
any components. Optional lifting eyes are Improper lifting may result in component,
available. system damage or personal injury.
Follow good shop practices and safety
NOTICE! procedures when moving the unit.
See Appendix A and B for detailed
technical information and dimensions.

10
 Section III - Installation

Location

Locate the compressor on a level surface

in a clean, well-lit and well-ventilated CAUTION!
area. Allow sufficient space (four feet
of clearance on all sides and top of Clean, fresh air, of sufficient quantity,
the compressor) for safe and proper is required for proper compressor
daily inspection and maintenance. The operation.
entire length of the frame base must be
supported. Shim where necessary but do
not use wood. In high humidity areas, avoid placing
the compressor in a basement or other
damp locations. Control the compressor
WARNING! temperatures and monitor compressor fluid
for signs of water contamination. Fluid and
Under no circumstances should a filter changes may need to be increased,
compressor be installed in an area and/or fluid may need to be changed to
exposed to a toxic, volatile or corrosive QuinSyn-PG in high humidity areas.
atmosphere, nor should toxic, volatile
or corrosive agents be stored near the Quincy QSI compressors are essentially
compressor. vibration free, however, some customers
may choose to bolt the unit to the floor
to prevent the accidental breakage of
Ambient temperature should not exceed piping or electrical connections as a result
110°F. High ambient temperatures may of being bumped. Use only lag bolts to
result in a high air temperature shutdown. secure the unit. Do not pull the bolts down
All models are intended for indoor tight. Overtightening the lag bolts may
installation, however, it is possible, with place the frame in a twist or bind causing
certain modifications, to accommodate breakage of fluid coolers, piping and
some outdoor locations. Cabinet models reservoirs.
are water-resistant but not water tight.
Sheltering from rain, snow and freezing
temperatures is mandatory.
WARNING!
Removal or painting over safety labels
WARNING! will result in uninformed conditions.
This could result in personal injury or
Do not operate in temperatures below property damage. Warning signs and
34°F or above the limits outlined in labels shall be provided with enough
Appendix B - Technical Data. light to read, conspicuously located
and maintained for legibility. Do
not remove any warning, caution or
Do not locate the unit where the hot instructional material attached.
exhaust air from other compressors or heat
generating equipment may be drawn into
the unit. Never restrict the flow of exhaust
air from the fluid cooler or cooling fan.
Heated exhaust air must be exhausted
outside to prevent high temperature
conditions in the compressor room. If
the room is not properly ventilated,
compressor operating temperatures will
increase and cause a high temperature
shutdown.

11
Section III - Installation

Shipping Supports

Shipping supports are used to secure NOTICE!

the motor and airend during shipping to
Once the compressor has been located
prevent damage to the motor, airend,
and secured at the installation site, the
reservoir and the connections to these
shipping supports must be removed
components.
before operating the unit.
The shipping supports are painted red and
are located near the motor support.
To remove the shipping supports, remove
the screws attaching them to the airend
and to the base.

Piping Connections

Never join pipes or fittings by soldering. Piping should line up without having
Lead-tin solders have low strength, a to be sprung or twisted into position.
low creep limit, and may, depending on Adequate expansion loops or bends
the alloy, start melting at 360°F. Silver should be installed to prevent undue
soldering and hard soldering are forms of stress at the compressor resulting from the
brazing and should not be confused with changes between hot and cold conditions.
lead-tin soldering. Never use plastic, PVC, Pipe supports should be mounted
ABS pipe or rubber hose in a compressed independently of the compressor and
air system. anchored, as necessary, to limit vibration
and prevent expansion strains. Piping
should never be of smaller size than the
Piping Fit-up connection on the compressor unit.
Care must be taken to avoid assembling
the piping in a strain with the compressor.

Pressure Vessels

Air receiver tanks should be in accordance

with ASME Boiler and Pressure Vessel CAUTION!
Code Section VIII.
ASME coded pressure vessels must
not be modified, welded, repaired,
reworked or subjected to operating
conditions outside the nameplate
ratings. Such actions will negate code
status, affect insurance status and
may cause death, serious injury and
property damage.

12
 Section III - Installation

Relief Valves

Pressure relief valves are sized Relief valves are to be placed ahead of
to protect the system. Never any potential blockage point that includes,
change the pressure setting or but is not limited to, such components
tamper with the valve. Only as shutoff valves, heat exchangers and
the relief valve manufacturer discharge silencers. Ideally, the relief
or an approved representative valve should be threaded directly into the
is qualified to make such a pressure point it is sensing, not connected
change. with tubing or pipe and pointed away from
any personnel. Always direct discharge
from relief valves to a safe area away from
DANGER! personnel.
Relief valves are to protect system
integrity in accordance with ANSI/
ASME B19 safety standards. Failure
to provide properly sized relief valves
could result in death or serious injury.

Electrical

Before installation, the electrical supply Quincy would like to emphasize the
should be checked for adequate wire size importance of providing adequate
and capacity. During installation, a suitable grounding for air compressors. The
fused disconnect switch or circuit breaker common practice of grounding units to
should be provided. Any unreasonable building structural steel may not actually
voltage unbalance (5%) between the legs provide adequate grounding protection, as
must be eliminated and any low voltage paint and corrosion buildup may exist.
corrected to prevent excessive current
draw. The installation, electric motor,
wiring and all electrical controls must
CAUTION!
be in accordance with National Electric
Code, and all state and local codes. A NEMA electrical enclosures and
qualified electrician should perform all components must be appropriate to
electrical work. Air compressors must be the area in which they are installed.
grounded in accordance with applicable
codes. See control panel for the proper
wiring diagram.

13
Section III - Installation

Pneumatic Circuit Breakers or Velocity

Fuses

Pneumatic safety devices are designed to The Occupational Safety and Health Act,
prevent hoses from whipping, which could Section 1926.303 Paragraph 7 published
result in a serious or fatal accident. in Code of Federal Regulations 29 CFR
1920.1 (revised 07/01/1982), states “all
hoses exceeding 1/2” inside diameter
shall have a safety device at the source of
supply or branch line to reduce pressure in
case of a hose failure.”

Guards

All mechanical action or motion is

hazardous in varying degrees and needs to WARNING!
be guarded. Guarding shall comply with
OSHA Safety and Health Standards 29 CFR Cabinet panels and drive guards must
1910.219 in OSHA manual 2206 (revised be fastened in place before starting
11/07/1978) and any state or local codes. the machine and never removed before
lock out/tag out of the main power
supply.

Manual Vent and Shutoff Valve

Install a manual valve to vent the

compressor and the compressor discharge WARNING!
line to atmosphere. If the air receiver tank
services a single compressor, the manual
Relieve compressor and system air
valve can be installed in the receiver.
pressure by opening the appropriate
When a manual shutoff valve (block valve)
manual relief valve prior to servicing.
is used, a manual valve should be installed
Failure to relieve all system pressure
upstream from the valve, and a pressure
could result in death or serious injury
relief valve installed upstream from the
and property damage.
manual vent valve. These valves are
to be designed and installed to permit
maintenance to be performed in a safe
manner. Never substitute a check valve for
a manual shutoff valve (block valve) if the
purpose is to isolate the compressor from a
system for servicing.

14
 Section III - Installation

Compressor Rotation

Compressor rotation must be checked and warranty coverage will be voided. To

prior to start-up. Proper rotation is check for proper rotation, jog the starter
clockwise (as viewed from the power- button, allowing the motor to turn 2 or 3
input end). The power-input end of the revolutions. Observe the drive element
compressor is marked with an arrow for correct direction. If incorrect rotation is
noting the proper rotation. Operating the observed, lock out power supply, reverse
compressor in incorrect rotation will result electrical leads L1 and L3 at the motor
in extreme damage to the compressor starter. Recheck for correct rotation.
Alternate method to check rotation is to
remove drive coupling element prior to
bump starting the motor.

Fan Rotation

QSI compressors use a centrifugal fan.Fan NOTICE!

rotation is checked making sure the fan
ratation matches the arrow decal. The fan Never assume the fan rotation
must rotate in the direction indicated by is correct based on the induced
the arrow. air flow across the coolers. A
centrifugal fan can pull the airflow
across the coolers when rotating
in either direction, however,
incorrect rotation will cause a
high discharge temperature.

15
Section IV - Operating Procedures

• Prior to Starting
• Starting the Compressor
• Stopping the Compressor
• HMI Control Panel Operation

Prior to Starting

♦ Check the fan and fan mounting for

CAUTION! tightness.

♦ Manually rotate the compressor

Provisions should be made to have the through enough revolutions to be
instruction manual readily available certain there are no mechanical
to the operator and maintenance interferences.
personnel. If, for any reason, any parts
of the manual become illegible or if ♦ Check all pressure connections for
the manual is lost, have it replaced tightness.
immediately. The instruction manual
should be read periodically to refresh ♦ Check to make sure all relief valves are
one’s memory. This may prevent a in place.
serious accident.
♦ Check to make sure all panels and
guards are in place and securely
Before starting the compressor, review mounted.
Sections II and III of this manual. Be certain
that all installation requirements have ♦ Check fuses, circuit breakers and
been met and that the purpose and use of thermal overloads for proper size.
the controls are thoroughly understood. ♦ Close the main power disconnect
Before placing the compressor into switch and jog the starter switch button
operation, do the following: to check the rotational direction of the
♦ Remove all loose items and tools from compressor.
around the compressor.
♦ Check the fan rotation.
♦ Check fluid level in the air/fluid
reservoir. See Compressor Fluid ♦ Remove the red shipping brackets.
Section.

16
 Section IV - Operating Procedures

Starting the Compressor

♦ Secure all enclosure panels on ♦ Control settings have been adjusted at

compressor. the factory; however, they should be
checked during start-up and readjusted,
♦ Open the service valve to the plant air if necessary. Some applications may
distribution system. require a slightly different setting than
♦ Select the mode of operation and start those provided by the factory. Refer to
the compressor. Section VI - Servicing. Never increase
air pressure settings beyond factory
♦ Watch for excessive vibration, unusual specifications.
noises or air/fluid leaks. If anything
unusual develops, stop the compressor ♦ Observe compressor operation closely
immediately and correct the condition. for the first hour of operation and
frequently for the next seven hours.
Stop and correct any noted problems.

Stopping the Compressor

Normal Operation Emergency

Close the service valve to the plant air Press the emergency stop button or cut
distribution system. Allow the pressure the power at the main disconnect switch or
to build within the reservoir and the panel.
compressor to fully unload. Press the stop
button.

NOTICE!
Always close the service valve when
the compressor is not being used to
prevent the system’s air pressure from
leaking back into the compressor if the
check valve leaks or fails.

17
Section IV - Operating Procedures

QSI Standard Controls

Main Display Screen:

This is the main display screen, that

shows the basic parameters and current
conditions.

Pressure, Temperature, operating status are

all available at a glance.

The main control buttons are present for

Starting and Stopping the compressor.

Menu buttons, on the left, give access to

the various utility menus.

If there is an alarm condition, it will be

shown in RED on the left-hand side of the
screen. Non-fatal messages, such as filters
will be shown in BLACK.

Use the ALARMS button to access the

alarms page to clear the fault.

Use the TIMES button for filter messages.

The display can show METRIC values.

18
 Section IV - Operating Procedures

Three languages are built-in:

English, Spanish and French.

(Spanish shown)

TEMP FAULT: The temperature probe is

faulty, either an open circuit or shorted.

PRES FAULT: The Pressure Transducer is

faulty, either an open circuit or shorted.

HIGH Temp: The Discharge Temperature

was greater than the shutdown
temperature.

H.A.P. SHDN: The package pressure

exceeded the maximum allowed pressure.

CONT. FAULT: This trips if the contactor

fails to match the desired state (running or
This is the Alarm Menu, showing that there stopped).
is 1 pending.
DRYER CONT.: If the integrated dryer is
Just follow the instructions to clear the fault installed, a fault condition can occur if the
to allow the compressor to be re-started. contactor fails to match the correct state.

ESTOP: The Emergency Stop button on DRYER D.P.: If the dryer has a Dew Point
the panel had been pushed. fault, then this will be tripped.

SUMP HAT: This indicates that there was • Dryer faults will not stop the
an over temperature condition in the sump compressor.
from the Snap Disk probe.
When there are no faults, you will have a
OVERLOAD: The main motor overload has ‘Green Board’
tripped.

19
Section IV - Operating Procedures

TIMES Menu:

This menu displays the current operating

hours and the Service time remaining on
the various filter elements.

When the filter hours reach ‘0’, an warning

message will be displayed on the main
display, indicating that the element should
be checked.

The appropriate bar will turn RED when

service is needed.

Pressing the RED bar, will reset the hours

for that filter for the next period.

The indicator will also be RED if the filter

D.P. switch opens, indicating a clogged
filter condition, regardless of the service
interval hours.

Again, a ‘Green Board’ will indicate that all

is normal.

UTILITY Menu:

This menu displays the current operating

hours and the Service time remaining on
the various filter elements.

When the filter hours reach ‘0’, a warning

message will be displayed on the main
display, indicating that the element should
be checked.

20
 Section IV - Operating Procedures

TREND DISPLAY(s):

These 3 screens, display the last 16 hours

of samples (one sample per 16 seconds).

The buttons advance Left or Right, or

Expand or Compress the plot.

The time scale gives the number of

measurements.

NOTE: Power loss will clear the display(s).

Note: The scales on both menus will

change to reflect the display units (Metric
or Imperial).

(Capacity plot is similar, if activated)

INFORMATION:

The information screen, gives basic

information for this compressor.

The software version for the PLC and HMI

are displayed also.

If in network mode, the average and the

LOCAL Load/Unload settings will be
displayed, as well as the running sequence,
otherwise those values will be 0.

A.R. Time is the auto-rotation time

NET. SEQ is the current running sequence.

21
Section IV - Operating Procedures

EVENT LOG:

The EVENT LOG, displays the faults or

other alarms that are monitored, with the
most recent being at the top of the list.

The date and time are given for each

event.

Scroll buttons at the side (appear when list

is greater than the window) allow viewing
events not present in the display window.

SETUP Menus:

Pressing the SETUP button from the Main

Display, will show this screen.

The user and password is needed to enter

here. A pop-up window appears for entry.

PASSWORD:

This menu is used to enter the user and

password, for access to the setup menus.

If the SETUP main menu screen is exited,

the password will need to be re-entered.

User is ADMIN and the password is 100.

22
 Section IV - Operating Procedures

CONFIG:

S.S. RAMP time is for Solid State / Soft

Starts to match the ‘up to speed’ intervals.

The Y/D delay sets the transition time for

reduced voltage starts.

The Capacity display requires the addition

of a vacuum sensor and analog module to
add a capacity gauge on the main running
screen. The display will approximate the
load conditions for the compressor, based
on the inlet conditions. NOTE: the reading
is only approximate, as it is also affected
by the filter conditions. See Appendix A for
installation.
This is where information specific to the
compressor’s physical parameters is setup.
The D.P. Switch is an option for those
compressors that have a filter monitoring
Select the 3 starter types (ACL, Y/D and
switch. Those switches monitor the fluid
Solid state) by pressing the bar to rotate
filter and separator condition, and will
the selection.
provide an indication of blockage when
tripped.

SETUP HOURS: (Sub Menu of CONFIG).

This menu is to restore runtime hours to a

compressor that had it’s PLC replaced.

23
Section IV - Operating Procedures

CALIBRATE:

This menu allows calibration of the

temperature and pressure sensors.

Quincy’s normal span is 0-300 for both the

pressure transducer and the temperature
sensor.

For pressure, vent the sensor to

atmosphere, and then press the ZERO
button.

The temperature probe is calibrated by

entering the current temperature of the
probe (preferably in a thermal calibration
block).

CLOCK Setup:

This utility allows the setting of the Real

Time Clock that is contained in the PLC.

Note: The PLC clock will remain valid for

up to 200 days with power off, with battery
module in PLC.

When everything is ready, then press ‘SET’

to load the time and date into the PLC.

NOTE: The current setting display can take

up to 2 minutes to reflect the new times.

24
 Section IV - Operating Procedures

RUN MODES:
The settings in the BLUE box apply to the
Continuous and AD modes only.

Auto-restart activates the power-on starting

of the compressor. This is to automatically
restart after a power interruption. If the
time is ‘0’, then this function is not active.
Make the time setting sufficiently long to
allow power to be stable before starting.

NOTE: this will be active as soon as it is

made non-zero, and the compressor will
start.

The operating mode for this compressor is If multiple compressors are installed, make
selected by pressing the Operating Mode this value different on each, to stagger the
button. The selection will toggle between start-ups, to limit power draw.
Continuous, Auto-Dual and Networked
modes of operation.

NET SETUP:

pressures that are 2 psi below;123 Unload

and 98 Load, and so forth.

The Network Run Mode is selected from

‘LIFO MODE’, or ‘AUTO-ROTATE Mode’.

LIFO MODE is Last In, First Out

sequencing, and is considered a normal
way of running.

AUTO ROTATE mode should be used

with compressors that are matched in
capacity, and will equalize the running
hours by shifting the sequence every time
This is where the operating parameters the desired hours expire. If Auto-Rotate
are setup for the Networked modes of was selected, then the rotation will be the
operation. hours entered for that function.

The Load and Unload points are The machine ID relates to this compressor,
configured from a base load machine and and identifies it’s position in the Operating
are automatically assigned, based on the Sequence.
STEP value based on the compressor’s
position in the desired sequence. The Operating Sequence, is the desired
run list of the compressors, with the left-
EXAMPLE: If the Base load compressor (‘A’) most compressor being the BASE load,
has the pressures assigned as to the left, and the right-most compressor being the
then the ‘B’ compressor, would have TRIM.

25
Section IV - Operating Procedures

LANGUAGE:

Three languages are selectable from this

menu.

The current language is displayed at the

top, and pressing the labeled button,
selects the new language.

FILTERS:

This allows the setup of service interval for

the various filters in the compressor.

These times are counted down to 0, and a

notice will be displayed on the main menu,
to check the filter condition.

This feature can be turned ON or OFF as

desired.

26
 Section IV - Operating Procedures

UNITS:

This sets the displayed units for the panel.

NOTE: The PLC operates in Imperial units

internally, so there may be some rounding
when entering Metric values.

27
Section IV - Operating Procedures

Appendix A

Adding Capacity Sensor to STD QSIi

Return

+24V

2091Z01PV2M11P1
Setra, or Eqv.

L+ These 2 switches
UP

Programming the PLC

1. Remove the power from the

compressor, and pull this cap off.

28
 Section IV - Operating Procedures

2. Place the program cartridge into the

socket and restore power.
3. The PLC run status lights will be yellow
for a second or two, then turn green.
That signifies that the program has been
copied.
4. Power down and remove the program
cartridge, and replace the cover blank.
5. NOTE: This operation will clear any
internal logs, times and configurations
and set them to default settings.
6. If the cartridge is not removed, the
program will reload every time the power
is cycled, and over-write all settings.

eMail Module for QSIi

Connect to S7
controller.

Connect to L+ (24 Vdc)

Ethernet Cable
connects here.
Connect to M (DC Common)

29
Section IV - Operating Procedures

The CP 243-1 IT Module, provides the connectivity to an Ethernet system, to provide the
eMail notification option on QSIi series compressors. The module contains the firmware
that establishes the connection and protocol for communication, but needs to be setup
according to the local conditions.

Power down the compressor (lock-out and tag-out), and install the IT module. The short
connector cable plugs into the controlling PLC (end door similar to one shown above),
and wires need to be added to connect the DC power to the module. The source from
the PLC will be similarly located as above as well. Once connected, then restore power
to initialize.

NOTE: The local address may not be as

shown here.

Touch each section of the address setup

to enter the IP Address, Subnet Mask, and
Default Gateway.

This will setup the IT module, to tell it that

it is part of the local factory network.

If the IT domains are not setup properly,

then the module will not function as
expected. Cycle the power on the
compressor to cause the IT module to get
the new setup information.
Now for the setup process that has 2
distinct steps. The first step is to assign
Next is the more difficult part, and most
the module, its IT address that makes it
likely will require a person with experience
part of the factory system. Consult your IT
in networking with PC’s.
department for the proper settings.
A laptop or other computer will be needed
Go to the eMail setup menu to enable
to do the second setup step, and you will
the eMail messaging and enter the IT
need a Ethernet cross-over cable.
information.

This is through the ‘SETUP’ button on the

main menu.

30
 Section IV - Operating Procedures

Diagnostic LED’s:

SF (red) is on if there is some system error.

LINK will be green when an Ethernet

connection is present.
RX/TX will flash green when data is being
passed, or attempting to pass.

RUN will be green when the module is

ready.

CFG will be yellow during module

configuration from the laptop, normally off.

On the PC, start a DOS command window.

Use the command ‘ping’ to see if the IT module responds. If it does not respond, then
either the network cable is incorrect, the laptop is not within the same domain, or the
address was not entered correctly. You need to be able to ping it first, otherwise the rest
cannot happen.

The next stage is to enter the FTP portion of the module, to access the email server
address.

31
Section IV - Operating Procedures

Once communications is established, type ‘FTP’ and the network address. The module
will respond with “Connected to …” with other information. It will then ask for a user
input. This is ‘admin’ (lower case) and then will ask for a password, which is ‘quincy123’,
also in lower case. If entered correctly, it will say ‘Logged in’

The commands that the module obeys, are LINUX based. (shown below).

Next, change to the config directory by typing ‘cd config’

(ls command is used to ‘list’ the contents of that directory to see what is in there).

The file that is to be edited is ‘qsi_nl_email_oct6_06.edb’ as shown in the above screen

capture. NOTE: The file name may be different than shown, as it shares the project file
name and date. What matters, is that the desired file has an .edb suffix.

Next is to use the command ‘get’ to bring that file into the laptop for editing. The
command is: ‘get qsi_nl_email_oct6_06.edb c:\ftpfile.txt’ The red highlighted file name is
where it is to be placed on the PC for editing. The file type used in the example is .txt to
make it text editable.

You will get a ‘transfer completed’ when successful. Don’t end the DOS session, but go
to windows for editing. You will be returning to the DOS session when editing is done.

32
 Section IV - Operating Procedures

TIMESTAMP=4539104E
FILETYPE=EDB
FILEFORMAT=01
FROM=Compressor@room.com
SMTPSA1=172.26.66.87
SMTPSP1=25
SMTPSA2=0.0.0.0
SMTPSP2=25
00|TO|armor@quincycompressor.com
00|CC|
00|SU|Service
00|TX|A,%VD5000:8.0h%%VD5004:8.0h%%VD5008:8.0h%%VD5012:8.0h%%VD5016:8.0h
%%VD5020:8.0h%%VD5024:8.0h%%VD5028:8.0h%%VD5032:8.0h%%VD5036:8.0h%%VD504
0:8.0h%%VD5044:8.0h%%VD5048:8.0h%%VD5052:8.0h%%VD5056:8.0h%%VD5060:8.0h%
%VD5064:8.0h%%VD5068:8.0h%%VD5072:8.0h%%VD5076:8.0h%%VD5080:8.0h%
01|TO|
01|CC|
01|SU|
01|TX|
…………..

Then, using a text editor like ‘Notepad’ or ‘Wordpad’, the file has the mail server location
set for the plant’s mail server.

The listing will be similar to: (just top section of file shown)
The yellow highlighted area is ALL that is to be changed for the server location. As
an option, the section that is given with a green highlight may have a copy email for
verification. This can be useful when testing to see that an eMail is being sent by causing
a fault. Save the altered file, and return to the DOS window.

Back in the DOS window, the next instruction is ‘put’ to put the edited file back.

The command is: ‘put c:\ftpfile.txt qsi_nl_email_oct6_06.edb’ Just the reverse of the get
command.

If successively transferred, then type ‘bye’ to exit the FTP session, and disconnect cables
etc.

All that remains now, is to test the connection to the plant, and make corrections if not
successful.

One possible problem: The company’s system should have a ‘free connection’ to the
IT module for this to work properly. If the company’s system requires a user name and
password to log in before sending an email, then this module will not function, as it does
not have the capability of providing that information.
Again, this module requires a dedicated IP address to the eMail STMP server.

33
Section V - Servicing

• Preparing for Maintenance or

Service
• Safety
• Maintenance Schedule
• Water Removal
• Air/Fluid Separator Element
Safety
• Air Filter
• Changing the Compressor Fluid
• Shaft Seal NOTICE!
• Differential Pilot Valve Maintenance should be performed by
• Pressure Setting trained and qualified technicians only.
• Electronic Control
• Air and Fluid Tubing
• O-ring Fittings Safety procedures while servicing the
• Water Coolers compressor are important to both the
service personnel and to those who may
be around the compressor and the system
Preparing for Maintenance or Service it serves. Listed below are some, but not
all, procedures that should be followed:
The following procedure should be ♦ Wait for the unit to cool before
followed for maximum safety when starting service. Temperatures may
preparing for maintenance or service: exceed 200°F when the compressor is
operating.
1) Disconnect and lockout the main
power switch and hang a sign at the ♦ Clean up fluid spills immediately to
switch of the unit being serviced. prevent slipping.
2) Close shutoff valve (block valve)
between receiver and plant air ♦ Loosen, but do not remove, flange or
system to prevent any backup of air component bolts. Carefully pry apart
flow into the area to be serviced. to be sure there is no residual pressure
NEVER depend upon a check valve before removing bolts.
to isolate the system.
♦ Never use a flammable solvent such as
3) Open the manual vent valve and wait gasoline or kerosene for cleaning air
for the pressure in the system to be filters or compressor parts.
completely relieved before starting
service. DO NOT close the manual ♦ Safety solvents are available and should
vent valve at any time while servicing. be used in accordance with their
instructions.

WARNING!
CAUTION!
Never assume the compressor is ready
for maintenance or service because it Unusual noise or vibration indicates
is stopped. The automatic dual control a problem. Do not operate the
may start the compressor at any time. compressor until the source has been
Death or serious injury could result. identified and corrected.

34
 Section V - Servicing

Maintenance Schedule

This Schedule is intended to be used as a guideline only. Depending on the specific

operating conditions of your QSI compressor, maintenance requirements may vary. The
instructions in this section will give more details about determining when specific service
should be performed.
PERIODICALLY/DAILY MONITOR ALL GAUGES AND INDICATORS FOR NORMAL OPERATION.
(8 HOURS MAXIMUM): CHECK FLUID LEVEL.
DRAIN WATER FROM AIR/FLUID RESERVOIR.
OBSERVE FOR FLUID LEAKS.
OBSERVE FOR UNUSUAL NOISE OR VIBRATION.
MONTHLY: CLEAN FLUID COOLER FINS (AIR-COOLED).
WIPE DOWN ENTIRE UNIT TO MAINTAIN APPEARANCE.
EVERY 6 MONTHS OR 1000 RUNNING TAKE FLUID SAMPLE.
HOURS: INSPECT CONTROL LINE FILTER(S) AND REPAIR AS NEEDED.
MAKE SURE FASTENERS ARE TIGHT.
PERIODICALLY/YEARLY: REPLACE AIR/FLUID SEPARATOR. (4000 HOURS MAX.)
LUBRICATE INLET VALVE (MAY BE REQUIRED MORE OFTEN IN HUMID ENVIRONMENTS,
EVERY 4000 HOURS).
CHECK ALL BOLTS FOR TIGHTNESS.
LUBRICATE MOTORS.
REPLACE FLUID FILTER. (2000 HOURS)
REPLACE AIR FILTER. (2000 HOURS)
CHECK SAFETY (HAT) SHUTDOWN SYSTEM.
TEST PRESSURE RELIEF VALVE FOR PROPER OPERATION.
CONTACT A QUALIFIED SERVICEMAN.
INSTALL INLET VALVE SERVICE KIT. (8000 HOURS MAX.)
EVERY 8000 RUNNING HOURS (OR AS REPLACE FLUID.
INDICATED BY FLUID ANALYSIS):

CAUTION!
Unusual noise or vibration indicates a problem. Shutdown the compressor and do
not restart until the source has been identified and corrected.

NOTICE!
Reference pages 28 thru 33 for more specific instructions on performing general
maintenance. Reference Section VII - Compressor Fluids for instructions regarding
taking fluid samples and selecting an appropriate fluid for your machine.

NOTICE!
Failure to follow these maintenance and service recommendations may adversely
affect your warranty. Maintain accurate and complete maintenance records to ensure
warranty compliance.

35
Section V - Servicing

Maintenance & Troubleshooting

2. Use a “Megger” periodically

WARNING! to ensure that the integrity of
the winding insulation hes been
UL Listed motors must only be serviced maintained. Record the Megger
by UL Approved Authorized Baldor readings. Immediately investigate
Service Centers if these motors are any significant drop in insulation
to be returned to a hazardous and/or resistance.
explosive atmosphere.
3. Check all electrical connectors to be
General Inspection sure that they are tight.
Inspect the motor at regular intervals, Relubrication & Bearings
approximately every 500 hours of
Bearing grease will lose its lubricating ability
operation or every 3 months, whichever
over time, not suddenly. The lubricating
occurs first. Keep the motor clean and the
ability of a grease (over time) depends
ventilation openings clear. The following
primarily on the type of grease, the size of
steps should be performed at each
the bearing, the speed at which the bearing
inspection:
operates and the severity of the operating
conditions. Good results can be obtained if
WARNING! the following recommendations are used in
your maintenance program.
Do not touch electrical connections Type of Grease - A high grade ball or
before you first ensure that power has roller bearing grease should be used.
been disconnected. Electrical shock Recommended grease for standard service
can cause serious or fatal injury. Only conditions is Polyrex EM (Exxon Mobil).
qualified personnel should attempt the Do not mix grease unless compatibility has
installation, operation and maintenance been checked and verified.
of this equipment.
Equivalent and compatible greases include:
1. Check that the motor is clean. Check
that the interior and exterior of the Texaco Polystar, Rykon Premium #2,
motor is free of dirt, oil, grease, water Pennzoil Pen 2 Lube and Chevron SRi.
etc. Oily vapor, paper pulp, textile Relubrication Intervals - Recommended
lint etc. can accumulate and block relubrication intervals are shown in
motor ventilation. If the motor is not Table . It is important to realize that the
properly ventilated, overheating can recommended intervals of Table are based
occur and cause early motor failure. on average use.

Relubrication Intervals*
NEMA / (IEC) Frame Rated Speed - RPM
Size 10000 6000 3600 1800 1200 900
Up to 210 incl. (132) ** 2700 Hrs. 5500 Hrs. 12000 Hrs. 18000 Hrs. 22000 Hrs.
Over 210 to 280 incl. (180) ** 3600 Hrs. 9500 Hrs. 15000 Hrs. 18000 Hrs.
Over 280 to 360 incl. (225) ** * 2200 Hrs. 7400 Hrs. 12000 Hrs. 15000 Hrs.
Over 360 to 5800 incl. (300) ** * 2200 Hrs. 3500 Hrs. 7400 Hrs. 10500 Hrs.

* Relubrication intervals are for ball bearings.

For vertically mounted motors and roller bearings, divide the relubrication interval by2
** See service Alert #370

36
 Section V - Servicing

Water Removal
5 minutes. Then open the drain valve.
Water is heavier than the compressor
Water vapor may condense in the reservoir
fluid and will collect at the bottom of the
and must be removed. The frequency
reservoir. When the drain is first opened
with which water must be removed is
some compressor fluid may come out
determined by the ambient air conditions.
before the water starts to flow. Close
During hot and humid conditions, water
the valve when the water flow changes
should be drained off the bottom of the
to compressor fluid. Make certain that
reservoir daily. In cold and dry conditions,
there is no pressure in the reservoir before
water may only need to be drained weekly.
opening the drain valve. Water content in
To drain water from the reservoir, turn
the compressor fluid in excess of 200 PPM
the compressor off and let sit for at least
could cause bearing damage and airend
failure.

Air/Fluid Separator

The air/fluid separator is a spin on, full flow ♦ If excessive fluid carryover is observed.
unit. Replacement requires spinning off
the cartridge and replacing it with a new ♦ 4000 hours maximum or as indicated by
one. differential pressure indicator.
The air/fluid separator should be replaced
as indicated in the maintenance schedule
or as follows:

Air Filter

The standard QSI air filter is a single sure all gaskets, threaded connections,
stage, dry type element attached to the flange connections, and hose connections
inlet valve. The filter media is pleated and between the air filter and air compressor
will stop particles of 10 microns in size. are airtight. Dirty filters result in reduced
This element is replaceable and should airflow and can distort the element and
not be cleaned. Service intervals of the allow dirt to bypass the filter element.
air filter element depends on ambient
conditions and should be established by
checking regular intervals until a pattern NOTICE!
for servicing is found. Daily maintenance Intake filtration equipment supplied
of the filter element is not uncommon in from the factory may not be adequate
dirty conditions. If dirty conditions exist, for extremely dirty applications or
it is advisable to relocate the intake air to some forms of dust or vapors. It is the
an outside source. Each time the filter is customer’s responsibility to provide
serviced, inspect the filtered air side of adequate filtration for those conditions.
the air cleaner canister and the suction Warranty will be voided if inadequate
manifold for dirt. If dirt is found, determine filtration causes a failure.
the cause and correct. Always make

37
Section V - Servicing

Shaft Seal

♦ After the seal adapter outer o-ring has

Compressor shaft seals are wear cleared the seal adapter bore, remove
items that may eventually have to be the adapter for inspection.
replaced. Special tools and a complete
understanding of the installation procedure ♦ Disassemble the seal adapter as
are required for a successful seal follows:
replacement. Ask your Quincy distributor
for complete illustrated instructions a. With the face of the seal
(available as a Service Alert) at the time adapter up, insert two small, flat
you order the seal and special tools, if you screwdrivers under the outer lip of
decide to replace the seal yourself. If your the fluid slinger and pop the slinger
distributor does not have a copy of these from the seal adapter bore.
instructions, they can be ordered from b. Using a brass drift, tap the shaft
Quincy Compressor® at no charge. seal assembly from the seal bore.
QSI compressors incorporate a fluid c. Inspect both seal lips for excessive
scavenge system to complement the use wear, lip flaws or damage.
of a triple lip seal assembly. Any complaint
d. Inspect the outer o-ring on the fluid
of shaft seal leakage requires that the
slinger for cuts or nicks.
scavenge system be inspected for proper
operation prior to the replacement of the e. Inspect the outer o-ring on the seal
shaft seal. Proper inspection consists of adapter for cuts and nicks.
the following: f. Slide the wear sleeve removal tool
♦ Assure that the scavenge line itself is over the end of the shaft and allow
not plugged. the jaws of the tool to snap on
the backside of the wear sleeve.
♦ Inspect the performance of the Tighten the outer shell of the tool
scavenge line check valve by removing down over the inner jaws.
the fitting located at the bottom of
g. Using a ratchet and socket, turn
the motor adapter. Remove the check
the puller jack screw clockwise in
ball and inspect for wear. If the check
against the end of the compressor
valve is stuck open, fluid can backflush
shaft to remove the seal wear
from the airend into the seal cavity and
sleeve.
appear as a leak. If the check valve
is stuck closed the seal cavity will not
scavenge. Replace if necessary. CAUTION!
♦ Remove the four bolts securing the seal
Do Not use an impact wrench with this
adapter to the suction housing.
tool.
♦ Insert two of the seal adapter retaining
bolts into the seal adapter jack holes
and turn clockwise (pushing the seal
adapter away from the suction housing).

38
 Section V - Servicing

Preparation for New Seal Installation Seal Installation

♦ Inspect the compressor shaft for burrs ♦ Apply a thin coat of compressor fluid to
or deep scratches at the wear sleeve the outer face of the wear sleeve and
area. Using a 100 grit emery cloth, seal lip.
lightly sand horizontally any rust or
♦ Slide the proper seal installation sleeve
Loctite™ on the shaft. Using a fine file
against the wear sleeve with the taper
or emery cloth, deburr the key area of
toward the end of the rotor shaft.
the rotor shaft. Cover the keyway with
masking tape to prevent damage to the ♦ Install a new o-ring on the seal adapter
new seal during installation. and lubricate with compressor fluid.
♦ Clean the seal adapter with fast drying ♦ Install a new o-ring around the
solvent. Assure that the scavenge drain scavenge port (use petroleum jelly to
in the seal adapter is clean and open. hold the o-ring on the seal adapter face
Place the outer face of the seal adapter during installation).
on a flat, hard surface.
♦ Carefully slide the seal adapter with the
♦ Remove the new triple lip seal from the new seal installed over the end of the
package and inspect for damage or rotor shaft and up against the adapter
imperfections on the seal lips. bore.

♦ Apply a thin coat of Loctite™ 290 to the ♦ Using care not to damage the o-ring,
outer steel case of the seal and position evenly draw the adapter into the bore,
the seal in the seal adapter bore. install the four retaining bolts and
tighten to the specified torque.
♦ Insert the proper seal driver over the
seal. Insert the proper wear sleeve ♦ Remove the installation sleeve.
driver in the seal driver and tap the new ♦ Apply a thin film of compressor fluid to
seal into the bore with a medium sized the o-ring and seal lip of the outer fluid
hammer. slinger.
♦ Preheat the wear sleeve (in a small ♦ Install the outer slinger over the end
oven) to 350°F. Do not preheat in of the rotor shaft and push into the
warm oil. scavenge bore using both thumbs.
♦ Apply a thin film of Loctite™ 406 to the
inner diameter of the wear sleeve and
immediately install on the compressor
shaft using the proper wear sleeve
driver. Drive the wear sleeve on the
shaft until the driver bottoms on the
shaft shoulder.

39
Section V - Servicing

Differential Pilot Valve

WARNING! on the inlet valve, causing the valve to

modulate toward its closed position,
Never adjust the pressure higher than thereby reducing the volume of air being
the factory setting. Death or serious compressed.
injury and compressor or property To raise the pressure, turn the adjusting
damage could result. screw in (clockwise). To lower the pressure,
turn the screw out (counter clockwise).
Maximum full load pressure is 125 PSIG
Open a manual vent valve to allow the
for standard QSI units. Minimum full load
compressor to exhaust air to the outside
pressure with modulation and standard
and start the unit. By manual regulation,
controls is 100 PSIG.
slowly close the valve, allowing the
unit to build air pressure to the desired NOTICE!
modulation point and hold (100 PSIG
standard). Adjust the screw on the bottom Although temporary operation
of the differential pilot valve so that a slight pressure can be as low as 75 psig,
stream of air can be felt coming from the continuous operation below 100
orifice adjacent to the adjustment screw. psig will cause an increase in
When the air is felt, air is beginning to pass fluid carryover.
through the pilot valve to the air cylinder

Pressure Setting

The pressure setting determines what Section IV for instructions on adjusting the
pressure the compressor will load and pressure settings. The pressure settings
unload. Standard factory settings are listed should unload the compressor by the time
in the QSI Specifications. If a lower setting it reaches the 20% load point. Raising the
is desired, adjust the differential pilot valve pressure without changing the compressor
first and set the pressure cut-out point to speed above factory settings will result in
15 PSIG over the desired full load pressure. high amp draw.
Refer to HMI Control Panel Operation in

40
 Section V - Servicing

Electronic Control

Prior to attempting any repairs of the To replace the electronic control, remove
electronic control or related components, the screws attaching control to the panel.
disconnect and lock out all power supplies Remove and discard wire tie-wraps.
to the compressor plus any remote
controllers. Assure yourself that power is
removed from the compressor by checking NOTICE!
for any AC voltage at the line side of the Prior to removing any wiring from the
motor starter. electronic control, identify individual
wire location. Refer to the electrical
wiring diagram.
Replacing the HAT or Transducer
To replace the temperature switch (HAT
probe), remove the probe from the Install new electronic control panel and
reservoir. Install a new probe into the install wiring in accordance with electrical
reservoir. Connect the wires of the new wiring diagram. Attach to the panel using
probe to the existing wires. Perform HAT existing hardware. Install new wire tie-
tests to assure that the system functions wraps to secure wiring to wire bundle.
correctly.
To replace the pressure transducer: Operational Test
The pressure transducer is located at
Remove tag and lock out tools. Restore
the minimum pressure check valve.
power to unit. If electronic control was
Remove the connector at the back of the
replaced, refer to the Program Setup Menu
transducer, replace the transducer and
to program the replacement electronic
reinstall the connector.
control. Once completed, perform an
Replacing Electronic Control operational test to assure unit is operating
Prior to replacing electronic control, gather correctly.
and record information regarding total
running hours, separator hours, air filter
hours, fluid filter hours and fluid service/
sample hours.

Air and Fluid Tubing

Flareless tubing is used in the air piping

to eliminate pipe joints and provide a
cleaner appearance. Replacement tubing
WARNING!
and fittings are available; however, special
Failure to install flareless tubing or
installation procedures must be followed.
fittings correctly may result in the
Your authorized distributor has the
tubing coming apart under pressure.
necessary instructions and experience to
Serious injury and property damage
perform these repairs.
may result.

41
Section V - Servicing

ASSEMBLING THE FACE SEAL END

1) CHECK SEALING SURFACES 3) POSITION TO FITTING

ENSURE THAT O-RING IS PROPERLY

SEATED IN THE GROOVE.

CHECK SEALING SURFACE POSITION AND HOLD FLAT SEALING

AND GROOVE FOR DAMAGE FACE AGAINST O-RING.
OR MATERIAL BUILDUP.

2) INSTALL O-RING 4) THREAD ON NUT BY HAND &

5) WRENCH TIGHTEN

IF PROPERLY ALIGNED, THE NUT

SHOULD THREAD ON EASILY BY HAND.

CORRECTLY SIZED O-RING

IS 0.070” THICK AND ITS O. WRENCH TIGHTEN TO RECOMMENDED
D. TOUCHES THE OUTSIDE TORQUE FOR FACE SEAL END.
EDGE OF THE GROOVE.

ASSEMBLING ADJUSTABLE END TO PORT

1) CHECK SEALING SURFACES & INSTALL O-RING

• INSPECT FITTING FOR DAMAGE

LOCKNUT
• USE O-RING INSTALLATION TOOL TO INSTALL O-RING
BACKUP WASHER
• APPLY SMALL AMOUNT OF LUBRICANT TO O-RING
O-RING

2) BACK OFF NUT 3) THREAD INTO PORT 4) BACK OFF FOR ALIGNMENT 5) WRENCH TIGHTEN

BACK OFF LOCKNUT THREAD FITTING INTO POSITION FITTING FOR WRENCH TIGHTEN
TO ITS UPPERMOST THE PORT UNTIL THE ATTACHING LINE BY UN- LOCKNUT
POSITION BACKUP WASHER CON- THREADING UP TO 360°
TACTS THE SURFACE

ASSEMBLING NON-ADJUSTABLE PORT END

• INSPECT SEALING SURFACES FOR DAMAGE

• INSTALL O-RING

• THREAD FITTING INTO PORT AND WRENCH TIGHTEN

SEAL-LOK ASSEMBLY TORQUES (IN LBS)

DASH SIZE 4 6 8 10 12 16 20 24
FACE SEAL 220 320 480 750 1080 1440 1680 1980
END (+/-) 10 (+/-) 25 (+/-) 25 (+/-) 35 (+/-) 45 (+/-) 90 (+/-) 90 (+/-) 100

42
 Section V - Servicing

Water Coolers

When zinc anodes are used for a particular application, they should be inspected two
weeks after initial startup and also anodes need to be checked once a month until a wear
pattern is established for a given application/environment.

The zinc anodes must be replaced when the zinc body is 75% depleted.

Part number Description

147880-038 3/8NPT fitting
147880-050 1/2NPT fitting

43
Section VI - Compressor Fluids

• Fluid Specifications
• Lubrication
• Fluid Level
• Fluid Filter
• Factors Affecting Fluid Life
• Fluid Analysis Program - General
• QuinSyn Plus
• QuinSyn PG
• QuinSyn XP
• QuinSyn Fluids
• QuinSyn Flush
• Cleaning and Flushing With
QuinSyn Flush
• Converting to QuinSyn PG
• Converting to QuinSyn XP
• Converting to QuinSyn Plus
• Sampling Procedures
• Understanding the Analysis Report
• Fluid Parameters

The three functions of compressor fluid A fluid tag is attached to each Quincy
are: rotary screw compressor indicating the
type of fluid provided in the initial fill. All
♦ to lubricate the bearings and rotors
of the above fluids are available from any
♦ to remove heat from the air as it is authorized Quincy distributor.
being compressed thus lowering the
compressed air discharge temperature CAUTION!
♦ to seal the rotor clearances
Do not mix different grades or types
of fluid. Do not use inferior grades of
fluids.
Fluid Specifications

We recommend that all Quincy rotary NOTICE!

screw compressors be filled with one of the Failure to follow these fluid
following synthetic fluids: recommendations will adversely affect
QuinSyn PG - For use in high humidity your warranty.
application.
QuinSyn XP - Standard fill for high
pressure applications.
QuinSyn Plus - Standard fill fluid.
QuinSyn F - Food grade applications.-

44
 Section VI - Compressor Fluids

Lubrication

QSI model air compressors use pressure The use of other brands or types of
differential to circulate the fluid. Positive fluid may reduce the design life of the
pressure maintained in the reservoir forces compressor or cause problems with
the fluid throughout the machine. filtration or carryover. Consult the Quincy
Service Department before changing
Each Quincy compressor is filled at the
brands of fluid.
factory with the correct amount of one
of the synthetic fluid listed in the Fluid
Specifications.

Fluid Level

Fluid level is monitored by a sightglass

while in operation. Fluid level should CAUTION!
completely fill the sight gauge. DO NOT
OVERFILL. Hot fluid under pressure could cause
Each unit comes equipped with a fluid level death or serious injury. Do not remove
sight gauge, fluid fill opening, and a fluid the fluid fill plug and attempt to
drain in the reservoir. The fill plug is drilled add fluid to the reservoir while the
to allow some pressure to escape before compressor is in operation or when
the plug is completely removed. Should the system is under pressure. Be sure
you hear pressurized air venting through that the compressor’s red mushroom
the hole, immediately screw the plug back stop button is pushed in and locked
into the reservoir. Relieve the pressure in and that the main power disconnect
the machine before proceeding. switch is in the off position and locked
out to assure that the compressor will
not start automatically.

45
Section VI - Compressor Fluids

Fluid Filter

The fluid filter is a spin on, full flow unit. The initial filter change should occur
Replacement of the filter requires spinning after the first 500 hours of operation.
off the cartridge and replacing it with a During normal service, the filter cartridge
new one. should be replaced under the following
conditions, whichever occurs first:
NOTICE!
♦ as indicated by the fluid filter
Use genuine Quincy replacement maintenance indicator when the fluid is
filters only. at normal operating temperature

♦ every 2,000 hours

♦ every fluid change

NOTICE!
The fluid filter maintenance indicator
may read high upon start up on
cool mornings due to sluggish fluid
creating higher than normal differential
pressures. Monitor indicator after the
fluid warms up.

Factors Affecting Fluid Life

To protect your investment, check for the Locate your compressor in the coolest
following, which can affect the long life of area possible. For every 18°F above
QuinSyn: 195°F, the operating life of any fluid is
reduced to about half that at 195°F. Some
1) High operating temperatures
mineral oils begin to form varnish at
2) Contaminants:
temperatures above 200°F. QuinSyn fluids
a. Other fluids
are more forgiving than mineral oil at high
b. Strong Oxidizers such as:
temperatures. QuinSyn XP is designed to
• aci ds
operate at sustained temperatures above
• sul fur
200°F. The life of other QuinSyn fluids will
• chl orine
be shortened at high temperatures.
• burnt fuel -
i.e. exhaust from: forklifts, boilers, Air intake should provide contaminant-
jet aircraft free, cool air. A Quincy heavy-duty intake
• ni trogen o xides filter will reduce the risk of abrasion and
• o zone increased wear. An air filter does not
• w elding umes
f eliminate reactive gases. Inspect your filter
• plastic molding fumes monthly and replace as required.
c. A mmonia
d. Solvent fumes:
• chl orinated degr easers
• nk
i solvents
e. Airborne dust and particles
f. Paper digester fumes

46
 Section VI - Compressor Fluids

Fluid Analysis Program - General

Quincy’s fluid analysis program is offered Analysis until a history of performance

to all customers using QuinSyn fluids in a specific compressor application is
in Quincy Compressor® Rotary Screw established. Once the appropriate drain
Compressors. This service provides interval is established, the frequency of
optimum drain intervals for compressors the fluid analysis can be reduced unless
operating on QuinSyn fluids. Monitoring of operating conditions change.
the total acid number (TAN), barium level NOTICE!
and/or viscosity throughout the life of the
fluid provides maximum protection to your All Quincy Compressor ® extended
machine, while best utilizing the extended airend warranty programs require
life features of QuinSyn. that fluid samples be sent to Quincy
Compressor® Fluid Analysis a minimum
The fluid analysis provides historical of every 2,000 hours or every 6 month
information, detailing items such as for light use units.
hours on the fluid, viscosity and total acid
number (TAN). Should results appear
unusual or suspicious, a detailed analysis The depletion of antioxidants, change of
can pinpoint specific contaminants. A viscosity, barium and acid levels all occur
detailed report is furnished to you, with time. It is extremely important to
your Quincy Distributor and the Quincy change QuinSyn before the antioxidants
Compressor® factory upon completion of are completely depleted. If the fluid is left
the fluid analysis. in the compressor beyond its useful life,
Although QuinSyn fluids are rated by hours removing all of the spent fluid is difficult.
of life expectancy under normal operating The oxidation products remaining can
conditions, it is recommended that fluid considerably shorten the life of the new fill
samples be taken every 500 to 2000 hours of QuinSyn fluid.
and sent to Quincy Compressor® Fluid

47
Section VI - Compressor Fluids

QuinSyn Plus

QuinSyn Plus is the factory fill for Quincy Applications

rotary screw compressors. QuinSyn Plus is suited for use in rotary
QuinSyn Plus is an ISO 46 viscosity fluid screw air compressors operating in
with an 8,000 hour life under normal harsh service conditions where the
operating conditions (exact fluid life is fluid is exposed to higher temperatures
determined by the fluid analysis program). for extended periods of time. Fluid
It is a synthetic hydrocarbon/ester fluid. thermostat temperature settings can be
elevated to assist in reducing water content
in the fluid in high humidity applications.
Some advantages of QuinSyn plus are: Please consult Quincy Service Department
• Superior demulsability (ability to for any thermostat changes.
separate from water)
• Less susceptible to varnish Disposal
• Extremely low volatility
• Excellent corrosion protection QuinSyn Plus is considered nonhazardous
• Outstanding low temperature waste. Disposal of this fluid should be
properties done in accordance with Local, State, and
• Exceptional thermal stability Federal regulations. Should condensate
• Excellent oxidative stability need to be treated, Quincy’s fluid/water
• Better gas-fluid separation separators are required.

Typical Properties of QuinSyn Plus ISO 46 Fluid Analysis Program

Viscosity @ 100°F ASTM D445 46.0 cSt. QuinSyn Plus fluid is included in Quincy’s
Viscosity @ 210°F ASTM D445 7.5 cSt. fluid analysis program.
Viscosity Index ASTM D2270 127
Specific Gravity 60/60 0.89 NOTICE!
Flash Point ASTM D92 475°F To m a i n t a i n e x t e n d e d w a r r a n t y
compliance, fluid samples of
Fire Point ASTM D92 540°F
QuinSyn Plus must be sent to Quincy
Pour Point -58°F Compressor® Fluid Analysis a minimum
of every 2,000 hours or every 6 month
for light use units.

48
 Section VI - Compressor Fluids

QuinSyn PG

QuinSyn PG is a custom blended this fluid from condensate will require

polyalklene glycol/ester (PAG). QuinSyn those separators designed to handle fluid
PG is an ISO 46 viscosity fluid with an emulsions. The QCS fluid/water separator
8,000 hour life under normal operating is suitable for separation of fluid emulsions
conditions (exact fluid life is determined such as QuinSyn PG. Please contact
by the fluid analysis program). Under Quincy’s Service Department for more
extended warranty conditions QuinSyn details.
PG fluid life is rated at 8,000 hours or one
year, whichever occurs first.
Fluid Analysis Program
The fluid sampling for QuinSyn PG has
Typical Properties of QuinSyn PG ISO 46 been extended to 2,000 hours because of
Viscosity @ 100°F ASTM D445 52.4 cSt. the superior quality and forgiving nature of
Viscosity @ 210°F ASTM D445 9.4 cSt. this fluid.

Viscosity Index ASTM D2270 163

Specific Gravity 60/60 0.98 NOTICE!
Flash Point ASTM D92 485°F To m a i n t a i n e x t e n d e d w a r r a n t y
compliance, fluid samples of QuinSyn
Fire Point ASTM D92 525°F
PG must be sent to Quincy Compressor®
Fluid Analysis a minimum of every
Applications 2,000 hours or every 6 month for light
use units.
QuinSyn PG is the recommended fluid in
high humidity applications due to its ability
to hold water. QuinSyn PG is best suited
for applications where high humidity exists
and the machine cannot be shut down to
drain water from the reservoir.

Disposal
QuinSyn PG is considered nonhazardous
waste. Disposal of this fluid should be
done in accordance with Local, State,
and Federal regulations. Separation of

49
Section VI - Compressor Fluids

QuinSyn XP

QuinSyn XP is the factory fill for high Fluid thermostat temperature settings
pressure units (defined as units over 150 can be elevated to assist in reducing
psig full flow). water content in the fluid in high humidity
applications. Consult Quincy’s Service
QuinSyn XP is a custom blended
Department before making thermostat
polyolester (POE) fluid ideally suited for
changes.
rotary screw air compressors. QuinSyn XP
is an ISO 68 viscosity fluid with a 12,000
hour life at 100 & 125 psig full flow under Disposal
normal operating conditions and 8,000
QuinSyn XP is considered nonhazardous
hours as a high pressure fluid (exact fluid
waste. Disposal of this fluid should be
life is determined by the fluid sampling
done in accordance with Local, State, and
program).
Federal regulations. Should condensate
need to be treated, Quincy’s QIOWA fluid/
Typical Properties of QuinSyn XP ISO 68 water separators are required.
Viscosity @ 100°F ASTM D445 60.0 cSt.
Viscosity @ 210°F ASTM D445 9.8 cSt. Fluid Analysis Program
Viscosity Index ASTM D2270 131 QuinSyn XP will be analyzed similar to
Specific Gravity 60/60 0.95 QuinSyn although the primary concern is
the total acid number (TAN).
Flash Point ASTM D92 570°F
Fire Point ASTM D92 645°F
NOTICE!
To m a i n t a i n e x t e n d e d w a r r a n t y
Applications
compliance, fluid samples of QuinSyn
QuinSyn XP is designed for applications XP must be sent to Quincy Compressor®
where the fluid is exposed to elevated Fluid Analysis a minimum of every
temperatures for extended periods of time. 2,000 hours or every 6 month for light
use units.

50
 Section VI - Compressor Fluids

QuinSyn F

QuinSyn F is Quincy’s food grade fluid, Typical Properties of QuinSyn F

suitable in applications where there may Viscosity @ 100°F ASTM D445 43.0 cSt.
be incidental food contact. Compliant with
Viscosity @ 210°F ASTM D445 7.5 cSt.
FDA 21 CFR 178.3570 (Lubricants With
Incidental Food Contact), QuinSyn F is Viscosity Index ASTM D2270 139
authorized by the USDA with an H-1 rating Flash Point ASTM D92 495°F
for use in federally inspected meat and
poultry plants. Since the fluid is viewed as Fire Point ASTM D92 560°F
a possible indirect food additive, the limit Pour Point -76°F
for food contact is 10 ppm. Near white Specific Gravity 60/60 0.83
in color and low in volatility, QuinSyn F is
ideal for clean service. Color* Water white/White

Disposal *Changes to color will occur during

operation.
QuinSyn F is considered nonhazardous
under the OSHA Hazard Communication
Standard 21 CFR 1910.1200. They carry
no hazardous labels or warnings under that
standard.

QuinSyn Flush

QuinSyn Flush is a specially formulated Applications

synthetic fluid capable of dissolving varnish Cleaning fluid for removal of varnish, dirt
and solubilizing sludge from lubricating and oxidized fluid from compressor fluid
systems while they are operating. systems.
QuinSyn Flush contains oxidation and rust
inhibitors, and can be used as a short-
term fluid (for a maximum of 500 hours). Flushing fluid when changing from other
It is fully compatible with mineral oils and fluids to QuinSyn fluids.
QuinSyn synthetic fluids, and is highly
recommended for use as a flushing fluid
when converting to QuinSyn PG from Typical Properties of QuinSyn Flush
QuinSyn Plus or QuinSyn XP. Viscosity @ 100°F ASTM D445 43.3 cSt.
Viscosity @ 210°F ASTM D445 5.6 cSt.
Viscosity Index 65
Flash Point ASTM D92 444°F
Fire Point ASTM D92 520°F
Pour Point –45°F
Specific Gravity 60/60 0.965

51
Section VI - Compressor Fluids

Cleaning and Flushing With QuinSyn Flush

Normal Machines Drain thoroughly as in (A) and fill with

QuinSyn Flush. Run the machine for 300
Flushing clean machines presently using:
hours and take a fluid sample. Send fluid
A. Mineral Oils - sample to Quincy Compressor® Fluid
Drain compressor thoroughly while Analysis to determine if further flushes are
hot including all the low areas. Shut needed. Continue compressor operation
down and lockout the machine. until results of fluid analysis are reported.
Detach lines and drain. Inspect Drain or continue operation as advised by
machine; if clean, change filters and fluid analysis.
separator elements and proceed as
follows:
Always clean medium to heavily varnished
Fill with QuinSyn Flush and run machines using mineral oils or PAO fluids
machine until it reaches normal with QuinSyn Flush using the following
operating temperature. Drain and procedure:
refill with a fresh charge of the
Drain thoroughly as in (A) and fill with
QuinSyn fluid selected for your
QuinSyn Flush. Run the machine for 300
machine. Send a fluid sample to
hours and take a fluid sample. Send fluid
Quincy Compressor® Fluid Analysis at
sample to Quincy Compressor® Fluid
200 hours.
Analysis to determine if further flushes are
needed. Run the flush for an additional
B. Polyalklene glycols (PAG) or Silicone - 300 hours. Drain thoroughly as in (A) and
inspect the compressor. If clean, flush
Drain compressor thoroughly as in with another half charge of QuinSyn Flush
(A). Fill machine with QuinSyn Flush and run for 30 minutes. Drain completely.
and run for 500 hours. Send a fluid Change filters and separator elements
sample to Quincy Compressor® and fill with a fresh charge of the QuinSyn
Fluid Analysis. Flush may need to fluid selected for your machine. Send
be repeated several times. Analysis fluid sample to Quincy Compressor® Fluid
will determine if further flushes are Analysis at 200 hours.
needed.
Fill with the QuinSyn fluid selected
for your machine. Send a fluid Extremely varnished machines should not
sample to Quincy Compressor® Fluid be put back into service until mechanically
Analysis at 200 hours. or chemically cleaned. After proper
cleaning, fill with a fresh charge of the
QuinSyn fluid selected for your machine.
Varnished Machines Send fluid sample to Quincy Compressor®
Always clean slightly varnished machines Fluid Analysis at 200 hours.
using mineral oils or PAO fluids with
QuinSyn Flush using the following
procedure:

52
 Section VI - Compressor Fluids

Converting to QuinSyn PG

Normal Machines until the results of fluid analysis are known.

Drain or continue to run compressor as
Flush clean machines presently using
advised by the fluid analysis report.
QuinSyn Plus or QuinSyn XP before
converting them to QuinSyn PG.
NOTICE!
Drain compressor thoroughly while hot, More than one flush may be required
including all the low areas, fluid lines and to remove varnish buildup and reduce
fluid cooler. Fill with QuinSyn Flush and the TAN to an acceptable level. It may
run compressor until it reaches normal be necessary to change the fluid filter
operating temperatures. Shut down more frequently while the machine is
and lockout the machine. Drain all the being cleaned.
QuinSyn Flush and discard in accordance
with all local, state and federal disposal
regulations. Change the separator and all If advised to refill with another charge of
the filters on the compressor. Refill the QuinSyn Flush, run compressor until it
reservoir and system with a full charge of reaches normal operating temperature.
QuinSyn PG. Shut down and lockout the machine.
Drain all of the original charge of the
QuinSyn Flush and discard in accordance
NOTICE! with all local, state and federal disposal
regulations. Refill with a fresh charge of
If all the previous fluid is not removed
QuinSyn Flush and change the fluid filters.
from the compressor, excessive
Run compressor for 300 hours. Take a fluid
foam may be visible in the fluid level
sample and send to Quincy Compressor®
sightglass. If this occurs, repeat the
Fluid Analysis to determine if further
flushing procedure.
flushing is needed. Proceed as instructed
by the fluid analysis report.
Varnished Machines If advised to drain the QuinSyn Flush,
Flush varnished machines presently run compressor until it reaches normal
using QuinSyn Plus or QuinSyn XP before operating temperature. Shut down and
converting them to QuinSyn PG. lockout the machine. Drain the QuinSyn
Flush and discard in accordance with
Drain compressor thoroughly while hot, all local, state and federal disposal
including all the low areas, fluid lines and regulations. Change the separator and
the fluid cooler. Fill with QuinSyn Flush fluid filters on the compressor and refill
and run for 300 hours. Take a fluid sample with a full charge of the QuinSyn PG.
and send to Quincy Compressor® Fluid
Analysis to determine if further flushing is
needed. Continue operating compressor

53
Section VI - Compressor Fluids

Converting to QuinSyn XP Converting to QuinSyn Plus

Normal Machines Normal Machines

A. Any QuinSyn fluid - No flush A. Any QuinSyn fluid (except QuinSyn
required. Drain Compressor PG) - No flush required. Drain
thoroughly while hot, including all Compressor thoroughly while hot,
the low areas, fluid lines and the including all the low areas, fluid lines
fluid cooler. Shut down and lockout and the fluid cooler. Shut down and
the machine. Change the separator lockout the machine. Change the
and all the filters on the compressor. separator and all the filters on the
Refill the reservoir and system with a compressor. Refill the reservoir and
full charge of QuinSyn XP. system with a full charge of QuinSyn
B. Mineral Oils - Drain compressor Plus.
thoroughly while hot including all the B. Mineral Oils and QuinSyn PG - Drain
low areas. Shut down and lockout compressor thoroughly while hot
the machine. Detach lines and drain. including all the low areas. Shut
Inspect machine; if clean, change down and lockout the machine.
filters and separator elements. Fill Detach lines and drain. Inspect
with QuinSyn Flush and run machine machine; if clean, change filters and
until it reaches normal operating separator elements. Fill with QuinSyn
temperature. Drain and refill with Flush and run machine until it reaches
a fresh charge of new QuinSyn normal operating temperature. Drain
XP. Send a fluid sample to Quincy and refill with a fresh charge of new
Compressor® Fluid Analysis at 200 QuinSyn Plus. Send a fluid sample to
hours. Quincy Compressor® Fluid Analysis at
200 hours.

Varnished Machines
For slightly to extremely varnished Varnished Machines
machines using mineral oils or PAO fluids, For slightly to extremely varnished
flush the compressor with QuinSyn Flush machines using mineral oils or PAO fluids,
following the procedures outlined on page flush the compressor with QuinSyn Flush
42. following the procedures outlined on page
42.

54
 Section VI - Compressor Fluids

Sampling Procedures

Preferred sample location is the fluid filter. If unable to take sample from fluid filter, proceed as
follows:
1. Shutdown and lockout compressor.
2. Relieve pressure in reservoir.
3. Remove plug from reservoir drain line.
4. Drain water from reservoir and discard in approved manner.
5. Fill sample bottle with fluid.
6. Close valve and replace plug in drain line.
7. Return compressor to service and check fluid level during operation. Service with fluid as
required.

Using fluid filter sample valve, proceed as follows:

1. Open valve, drain 2-4 ounces of fluid from filter and discard in an approved manner.
2. Fill sample bottle.
3. Close valve.

After collecting sample from either of the above methods:

1. Fill out information label completely.*

Be certain to provide all information as to possible hazards related to a given sample. If this situation
exists, all information shall be clearly marked on the sample bottle label.

2. Attach Sample Bottle Label to the bottle and put bottle in mailer.
3. Place Shipping Label on the outside of the mailer and send it by UPS.

FROM: ________________________________________
Customer Fax # ___________________________________ FROM:

Model No._____________ Serial No. _________________ TO:

Fluid __________________ Sample Date_______________
Hours on Fluid _________ Hours on Machine __________
Distributor________________________________________ Quincy Compressor Fluid Analysis
Sample From ‰ Reservoir ‰ Filter 2300 James Savage Road
Midland, MI 48642-6535

Sample Bottle Label Shipping Label

Note: A fluid sample valve kit is available from Quincy Compressor. Contact the Service
Department and ask for part number 143286.

55
Section VI - Compressor Fluids

PRODUCT ANALYSIS REPORT

(a)

(b)

Customer (d)
Comp. Mfr. (e)
(c)
Fluid Type (f)
Serial Number (g)
Model Number (h)
Hrs. on Fluid (i)
Hrs. on Machine (j)
Sample Date (k)
I.D. #

Evaluation: (1)

Physical Properties* Results (m)

Water by Viscosity TAN Particle Count ISO Antioxidant
Karl scher
Fi 40° C Total 5 10 15 20 25 30 35 40 Code Level
(ppm) (cSt) Acid # um um um um um um um um

* Property values, not to be construed as specifications

Spectrochemical Analysis (n)

Sample Values below are in parts per million (ppm)
Date Silver Alum. Chrom Copp. Iron Nickel Lead Tin Titan Vanad Bari Calc. Mag. Mol. Sod. Phos. Sili. Zinc
(Fluid Hours) (Ag) (Al) (Cr) (Cu) (Fe) (Ni) (Pb) (Sn) (Ti) (V) (Ba) (Ca) (Mg) (Mo) (Na) (P) (Si) (Zn)

Quincy Compressor Fluid Analysis

2300 James Savage Road
Midland, MI 48642-6535

Thank you for this opportunity to provide technical assistance to your company. If you have any questions about this report please contact
us at 1-800-637-8628 or fax 1-517-496-2313.

*means this parameter not tested CC List

Accuracy of recommendations is dependant on representative fluid

samples and complete correct data on both unit and fluid.

56
 Section VI - Compressor Fluids

Understanding the Analysis Report

Reference the page 46 for a copy of a j) HOURS ON MACHINE - This is

blank analysis report. the total hours on the compressor
hourmeter.
a) REPORT DATE - The date that the
fluid was analyzed. k) SAMPLE DATE - The date that
the sample was taken from the
b) REPORT NUMBER - The assigned
compressor.
number to this report.
c) CUSTOMER ADDRESS - The name
and address of person that this report NOTICE!
is being mailed to. This information
is being taken from the sample bottle Items c) through k) are information
as it is received. provided by the service person supplying
the fluid for analysis. Incomplete or
d) CUSTOMER - The owner of the unit incorrect information will affect the
that sample came from. report’s accuracy.
e) COMPRESSOR MANUFACTURER
- Brand of compressor sample taken
from. l) EVALUATION - This is a brief
statement made by the technician
f) FLUID TYPE - This should always be performing the actual fluid analysis.
one of the fluids listed in the previous This statement addresses the
section. condition of the fluid and filter. This
g) SERIAL NUMBER - The unit serial statement will also note any problems
number of the Quincy compressor that need attention.
the fluid sample was taken from. m) PHYSICAL PROPERTIES RESULTS
h) MODEL NUMBER - The model - Particle size is measured in microns.
number of the Quincy compressor See Fluid Parameters on pages 48-
that the fluid sample was taken from. 49.
i) HOURS ON FLUID - These are the n) SPECTROCHEMICAL ANALYSIS
actual hours that the QuinSyn fluid - See Fluid Parameters on pages 48-
has been in the unit since the last 49.
fluid change.

57
Section VI - Compressor Fluids

FLUID PARAMETERS
QuinSyn PG, QuinSyn XP & QuinSyn Plus

PROPERTY UNITS TEST METHOD FLUID TYPE NEW FLUID MARGINAL UNACCEPTABLE
VISCOSITY CST ASTM D-445 QUINSYN PG 45-55 41,61 <41, >61 (1)
40°C QUINSYN XP 58-75 50, 85 <50, >85 (1)
QUINSYN PLUS 42-51 38, 56 <38, >56 (1)
ACID NO. MG KOH/GM ASTM D-947 QUINSYN PG <0.2 0.7-0.9 >1 (1)
TAN QUINSYN XP <0.2 3-4 >4 (1)
QUINSYN PLUS <0.2 1.7-1.9 >2.0 (1)
ADDITIVE METALS
BARIUM PPM PLASMA EMISSION QUINSYN PG 375-550 150 <10 (1)
QUINSYN XP 0 5-20 >20
QUINSYN PLUS 0 5-20 >20
CALCIUM PPM PLASMA EMISSION ALL 0 5-20 >20
MAGNESIUM PPM PLASMA EMISSION ALL 0 5-20 >20
MOLYBDENUM PPM PLASMA EMISSION ALL 0 5-20 >20
SODIUM PPM PLASMA EMISSION QUINSYN PG 0 40-50 >100
QUINSYN XP 0 40-50 >100
QUINSYN PLUS 0 5-20 >20
PHOSPHORUS PPM PLASMA EMISSION QUINSYN PG 0 5-20 >20
QUINSYN XP <50 5-20 0
QUINSYN PLUS 0 5-20 >20
ZINC PPM PLASMA EMISSION ALL 0 100-200 >200
WEAR METALS
SILVER PPM PLASMA EMISSION ALL 0 5-10 >10
ALUMINUM PPM PLASMA EMISSION ALL 0 5-10 >10
CHROMIUM PPM PLASMA EMISSION ALL 0 5-10 >10
COPPER PPM PLASMA EMISSION ALL 0 5-10 >10
IRON PPM PLASMA EMISSION ALL 0 5-10 >10
NICKEL PPM PLASMA EMISSION ALL 0 5-10 >10
LEAD PPM PLASMA EMISSION ALL 0 5-10 >10
TIN PPM PLASMA EMISSION ALL 0 5-10 >10
TITANIUM PPM PLASMA EMISSION ALL 0 5-10 >10
VANADIUM PPM PLASMA EMISSION ALL 0 5-10 >10
OTHER
SILICON PPM PLASMA EMISSION ALL 0 10-15 >15
WATER PPM KARL FISHER QUINSYN PG <2000 NOT REPORTED
QUINSYN XP <800 NOT REPORTED
QUINSYN PLUS <800 NOT REPORTED
ANTIOXIDANT % HPCL ALL 95% MIN. NOT REPORTED

(1) THE FLUID WILL BE CONDEMNED BASED ON THESE PARAMETERS.

58
 Section VI - Compressor Fluids

FLUID PARAMETERS
QuinSyn F

PROPERTY UNITS TEST METHOD NEW FLUID MARGINAL UNACCEPTABLE

VISCOSITY 40°C CST ASTM D-445 41-51 39, 56 <39, >56 (1)
ACID NO. TAN MG KOH/GM ASTM D-947 0.2 0.8-0.9 >1 (1)
ADDITIVE METALS
BARIUM PPM PLASMA EMISSION 0 5-20 >20
CALCIUM PPM PLASMA EMISSION 0 5-20 >20
MAGNESIUM PPM PLASMA EMISSION 0 5-20 >20
MOLYBDENUM PPM PLASMA EMISSION 0 5-20 >20
SODIUM PPM PLASMA EMISSION 0 5-20 >20
PHOSPHORUS PPM PLASMA EMISSION 0 5-20 >20
ZINC PPM PLASMA EMISSION 0 100-200 >200
WEAR METALS
SILVER PPM PLASMA EMISSION 0 5-10 >10
ALUMINUM PPM PLASMA EMISSION 0 5-10 >10
CHROMIUM PPM PLASMA EMISSION 0 5-10 >10
COPPER PPM PLASMA EMISSION 0 5-10 >10
IRON PPM PLASMA EMISSION 0 5-10 >10
NICKEL PPM PLASMA EMISSION 0 5-10 >10
LEAD PPM PLASMA EMISSION 0 5-10 >10
TIN PPM PLASMA EMISSION 0 5-10 >10
TITANIUM PPM PLASMA EMISSION 0 5-10 >10
VANADIUM PPM PLASMA EMISSION 0 5-10 >10
OTHER
SILICON PPM PLASMA EMISSION 0 10-15 >15
WATER PPM KARL FISHER <100 200 >200
PARTICLE COUNT MICRONS HIAC ROYCO ISO CODE X/20
ANTIOXIDANT % LIQUID CHROMATOGRAPHY 95 NOT REPORTED

(1) THE FLUID WILL BE CONDEMNED BASED ON THESE PARAMETERS.

59
Section VII - Troubleshooting

Failure to Start:
POWER NOT TURNED “ON” TURN THE POWER “ON” BY CLOSING THE MAIN DISCONNECT
SWITCH OR CIRCUIT BREAKER.

BLOWN CONTROL CIRCUIT FUSE REPLACE FUSE. FIND AND CORRECT CAUSE.

SAFETY CIRCUIT SHUTDOWN RESULTING FROM HIGH DISCHARGE AIR CORRECT THE SITUATION IN ACCORDANCE WITH THE
TEMPERATURE INSTRUCTION IN THE “HIGH DISCHARGE AIR TEMPERATURE”
SECTION OF THIS TROUBLESHOOTING GUIDE. RESTART THE
COMPRESSOR.

THERMAL OVERLOAD RELAYS TRIPPING CORRECT THE CAUSE OF THE OVERLOADED CONDITION, RESET
OVERLOAD RELAY AND PRESS THE START BUTTON.

LOW VOLTAGE ASK THE POWER COMPANY TO MAKE A VOLTAGE CHECK AT

YOUR ENTRANCE METER, THEN COMPARE THAT READING TO A
READING TAKEN AT THE MOTOR TERMINALS. USE THESE TWO
READINGS AS A BASIS FOR LOCATING THE SOURCE OF LOW
VOLTAGE.

FAULTY START SWITCH CHECK THE SWITCH FOR MALFUNCTION OR LOOSE

CONNECTIONS.

POWER FAILURE CHECK POWER SUPPLY TO THE UNIT.

LOOSE WIRE CONNECTIONS CHECK ALL WIRING TERMINALS FOR CONTACT AND TIGHTNESS.

FAULTY CONTROL RELAY REPLACE THE RELAY.

FAULTY HIGH AIR TEMPERATURE (HAT) SWITCH CHECK HAT SWITCH. CONTACT A QUALIFIED SERVICE
TECHNICIAN FOR REPAIRS.

FAULTY TRANSFORMER CHECK SECONDARY VOLTAGE ON TRANSFORMER.

Unscheduled Shutdown:
HIGH DISCHARGE AIR TEMPERATURE CORRECT THE SITUATION IN ACCORDANCE WITH THE
INSTRUCTION IN THE “HIGH DISCHARGE AIR TEMPERATURE”
SECTION OF THIS TROUBLESHOOTING GUIDE. RESTART THE
COMPRESSOR.

THERMAL MOTOR OVERLOAD RELAYS TRIPPING CORRECT THE CAUSE OF THE MOTOR OVERLOADED CONDITION,
RESET THE OVERLOAD RELAY AND PRESS THE RESET BUTTON.

POWER FAILURE CHECK POWER SUPPLY AND TRANSFORMER FUSES.

LOOSE WIRE CONNECTIONS CHECK ALL WIRING TERMINALS FOR CONTACT AND TIGHTNESS.

FAULTY HAT SENSORS CONTACT A QUALIFIED SERVICE TECHNICIAN FOR REPAIRS.

FAULTY CONTROL RELAY REPLACE RELAY.

60
 Section VII - Troubleshooting

Thermal Overload Relays Tripping:

EXCESSIVE DISCHARGE PRESSURE LOWER FULL LOAD PRESSURE SETTING AT CONTROL PANEL.

LOW VOLTAGE CHECK VOLTAGE AND AMPERAGES WHILE OPERATING AT FULL

LOAD PRESSURE.

LOOSE OVERLOAD CONNECTION TIGHTEN MOUNTING SCREWS ON THERMAL OVERLOAD.

INCORRECT THERMAL OVERLOAD RELAY SETTING CHECK MOTOR NAMEPLATE AND COMPARE TO OVERLOAD RELAY
SETTING.

LOOSE MOTOR OR STARTER WIRING CHECK ALL CONNECTIONS FOR TIGHTNESS.

FAULTY MOTOR CHECK MOTOR STARTER WIRING BEFORE REMOVING MOTOR.

REMOVE MOTOR AND HAVE TESTED AT MOTOR MANUFACTURER
REPAIR CENTER.

Low Air Delivery:

PLUGGED AIR INTAKE FILTER ELEMENT CLEAN AIR FILTER ELEMENT OR REPLACE WITH NEW ELEMENT.

CHECK SERVICE LINES FOR LEAKS WITH SOAP SUDS. REPAIR AS

EXCESSIVE LEAKS IN THE SERVICE LINES NECESSARY.

INLET VALVE NOT FULLY OPEN CHECK FOR BUILD UP OR GUMMING OF SHAFT.

RESTRICTED FLUID FLOW CHECK FLUID FILTER FOR PLUGGING.

Low Receiver Pressure:

EXCESSIVE AIR DEMAND REEVALUATE AIR DEMAND. INSTALL ADDITIONAL COMPRESSORS
AS NEEDED.

EXCESSIVE LEAKS IN THE SERVICE LINES CHECK SERVICE LINES FOR LEAKS WITH SOAP SUDS. REPAIR AS
NECESSARY.

INLET VALVE NOT FULLY OPEN CORRECT IN ACCORDANCE WITH THE INSTRUCTIONS IN
“INLET VALVE NOT OPENING OR CLOSING IN RELATION TO AIR
DEMAND” SECTION OF TROUBLESHOOTING GUIDE.

PLUGGED AIR INTAKE FILTER REPLACE AIR FILTER ELEMENT.

DIFFERENTIAL PILOT VALVE NOT SET CORRECTLY ADJUST DIFFERENTIAL PILOT VALVE TO ACHIEVE DESIRED
MODULATION RANGE.

AIR PRESSURE SETTING NOT SET CORRECTLY ADJUST AIR PRESSURE SWITCH TO ACHIEVE DESIRED CUT-IN AND
CUT-OUT PRESSURE.

FAULTY RECEIVER PRESSURE GAUGE OR SENSOR CHECK AND REPLACE AS NECESSARY.

High Receiver Pressure:

AIR PRESSURE SETTING NOT SET CORRECTLY ADJUST AIR PRESSURE SETTING TO ACHIEVE DESIRED CUT-IN
AND CUT-OUT PRESSURE. ENSURE UNLOAD PRESSURE DOES
NOT EXCEED MAXIMUM OPERATING PRESSURE.

INLET VALVE NOT CLOSING AT LOWER AIR DEMAND CORRECT IN ACCORDANCE WITH INSTRUCTION ON “INLET
VALVE NOT OPENING OR CLOSING IN RELATION TO AIR
DEMAND” SECTION OF THIS TROUBLESHOOTING GUIDE.

BLOWDOWN VALVE NOT RELIEVING RECEIVER PRESSURE CHECK CONTROL SOLENOID AND BLOWDOWN VALVE.

61
Section VII - Troubleshooting

High Discharge Air Temperature and/or High

Fluid Injection Temperature:
INADEQUATE CIRCULATION OF COOLING AIR AT THE COOLER CHECK LOCATION OF COOLER AND ASSURE NO RESTRICTION TO
FREE CIRCULATION OF COOLING AIR. CHECK COOLER FIN AND
CLEAN AS NECESSARY.

LOW FLUID LEVEL IN RESERVOIR ADD FLUID TO RECOMMENDED LEVEL. CHECK FLUID SYSTEM
FOR LEAKS.

CABINET PANELS REMOVED REPLACE ALL PANELS, ENSURE ALL SEALING SURFACES AND
MATERIALS ARE SATISFACTORY.

COOLER PLUGGED CLEAN COOLER, FIND AND CORRECT CAUSE OF

CONTAMINATION.

FLUID FILTER PLUGGED REPLACE FLUID FILTER ELEMENT(S).

EXCESSIVE AMBIENT TEMPERATURES MAXIMUM AMBIENT FOR PROPER OPERATION IS LISTED IN DATA
SHEET.VENTILATE ROOM OR RELOCATE COMPRESSOR.

INCORRECT FAN ROTATION CORRECT ROTATION IS WITH THE FAN PUSHING THE AIR
THROUGH THE COOLER. REVERSE MOTOR STARTER LEADS L1
AND L2.

IMPROPER FLUID USE RECOMMENDED FLUIDS ONLY. REFER TO “COMPRESSOR

FLUIDS” SECTION OF THIS MANUAL.

High Discharge Air Temperature and/or High

Fluid Injection Temperature (continued):
CLOGGED AIR FILTER CLEAN OR REPLACE AS NECESSARY.

FAULTY THERMAL VALVE REPAIR OR REPLACE AS NECESSARY.

FAULTY SENSORS CHECK AND REPLACE AS NECESSARY.

AIREND FAILURE CONTACT AN AUTHORIZED QUINCY DISTRIBUTOR.

Frequent Air/Fluid Separator Clogging:

FAULTY AIR FILTER OR INADEQUATE FILTER FOR THE ENVIRONMENT IF FAULTY AIR FILTER ELEMENTS, REPLACE THEM. IF AIR FILTER IS
INADEQUATE FOR THE ENVIRONMENT, RELOCATE THE INTAKE AIR
TO A CLEAN SOURCE.
FAULTY FLUID FILTER
REPLACE FLUID FILTER ELEMENT.
FLUID BREAKDOWN
CORRECT IN ACCORDANCE WITH THE INSTRUCTION IN “FLUID
BREAKDOWN” SECTION OF THE TROUBLESHOOTING GUIDE.

INCORRECT FLUID SEPARATOR ELEMENT USE GENUINE QUINCY REPLACEMENT ELEMENTS ONLY.

EXTREME OPERATING CONDITIONS SUCH AS HIGH COMPRESSOR OPERATE COMPRESSOR AT RECOMMENDED RESERVOIR PRESSURE
DISCHARGE TEMPERATURES, HIGH AMBIENT TEMPERATURE WITH AND DISCHARGE AIR TEMPERATURE.
HIGH HUMIDITY AND HIGH RESERVOIR PRESSURE

MIXING DIFFERENT GRADES OR TYPES OF FLUIDS DO NOT MIX DIFFERENT GRADES OR TYPES OF FLUID. DO NOT
MIX FLUIDS FROM DIFFERENT MANUFACTURERS.

INCORRECT FLUID FOLLOW FLUID SPECIFICATIONS AS DESCRIBED IN “COMPRESSOR

FLUIDS” SECTION OF THIS MANUAL.

CONTAMINATED FLUID CHANGE FLUID. SERVICE AIR FILTER AND FLUID FILTER IN
ACCORDANCE WITH THE RECOMMENDED MAINTENANCE
SCHEDULE.

62
 Section VII - Troubleshooting

Fluid Discharge Out Blowdown Valve:

TOO HIGH FLUID LEVEL IN RESERVOIR ADJUST FLUID LEVEL TO RECOMMENDED FLUID LEVEL BY
DRAINING THE RESERVOIR. USE FLUID LEVEL GAUGE AS A
GUIDE.

AIR/FLUID RESERVOIR BLOWS DOWN TOO FAST CHECK FOR PROPER BLOWDOWN VALVE SIZE.

INLET VALVE NOT CLOSING COMPLETELY CORRECT IN ACCORDANCE WITH INSTRUCTIONS IN “INLET
VALVE NOT OPENING OR CLOSING IN RELATION TO AIR
DEMAND” SECTION OF THIS TROUBLESHOOTING GUIDE

Frequent Fluid Filter Clogging:

FAULTY INDICATOR REPLACE INDICATOR ASSEMBLY.

INCORRECT FLUID FILTER USE GENUINE QUINCY REPLACEMENT FILTERS ONLY.

FAULTY, INCORRECT OR INADEQUATE AIR FILTER REPLACE AIR FILTER ELEMENT.

FLUID BREAKDOWN SEE FLUID BREAKDOWN SECTION OF THIS TROUBLESHOOTING

GUIDE.

SYSTEM CONTAMINATION CHECK AND CLEAN SYSTEM OF ALL DIRT, CORROSION AND
VARNISH.

Excessive Fluid Consumption:

TOO HIGH FLUID LEVEL IN THE RECEIVER ADJUST FLUID LEVEL TO RECOMMENDED FLUID LEVEL BY
DRAINING THE RESERVOIR. USE FLUID LEVEL GAUGE AS A
GUIDE.

PLUGGED SCAVENGE LINE CLEAN SCAVENGER LINE ORIFICE AND TUBE.

HIGH DISCHARGE TEMPERATURE CORRECT IN ACCORDANCE WITH THE INSTRUCTIONS IN

“HIGH DISCHARGE AIR TEMPERATURE” SECTION OF THIS
TROUBLESHOOTING GUIDE.

LOW RESERVOIR PRESSURE WITH FULLY OPEN INLET VALVE RESERVOIR PRESSURE SHOULD NOT FALL BELOW 50 PSIG
WHEN RUNNING LOADED. CHECK SYSTEM CFM REQUIREMENT
AND MINIMUM PRESSURE CHECK VALVE.

FAULTY OR DAMAGED SEPARATOR CHANGE AIR/FLUID SEPARATOR.

LEAK IN FLUID LINES CHECK FOR LEAKS AND CORRECT.

SEAL FAILURE, LEAKS REPLACE SEAL ASSEMBLY AND O-RINGS.

INCORRECT FLUID USE RECOMMENDED FLUIDS ONLY. SEE COMPRESSOR FLUID

SECTION.

Frequent Air Cleaner Clogging:

COMPRESSOR OPERATING IN HIGHLY CONTAMINATED ATMOSPHERE USE REMOTE AIR INTAKE MOUNTING.

AIR CLEANER NOT ADEQUATE FOR CONDITIONS

USE SPECIALIZED AIR FILTER. CONTACT AN AUTHORIZED
QUINCY DISTRIBUTOR.

63
Section VII - Troubleshooting

Inlet Valve Not Opening Or Closing In

Relation To Air Demand:
IMPROPER PRESSURE SETTING OR FAULTY SENSOR ADJUST AIR PRESSURE SETTING OR REPLACE SENSOR, IF FAULTY.

EXCESSIVE MOISTURE IN CONTROL AIR LINE AT AIR CYLINDER SERVICE CONTROL AIR LINE FILTER DAILY.

IMPROPER FUNCTIONING OF INLET VALVE PISTON CHECK PISTON AND CYLINDER BORE. REPAIR OR REPLACE AS
NEEDED.

JAMMED AIR INLET VALVE ASSEMBLY CHECK AIR INLET VALVE BUSHING AND SHAFT. CHECK PISTON
AND CYLINDER BORE. REPAIR OR REPLACE AS NEEDED.

FAULTY SOLENOID VALVE REPAIR OR REPLACE AS NECESSARY.

FAULTY SHUTTLE VALVE REPAIR OR REPLACE AS NECESSARY.

LOOSE WIRING CONNECTIONS AT SOLENOID VALVE/PRESSURE CHECK AND TIGHTEN WIRING TERMINALS.
SWITCH

BROKEN SPRING IN AIR INLET VALVE REPLACE SPRING.

Compressor Does Not Unload When There Is

No Air Demand:
INCORRECT AIR PRESSURE SETTING ADJUST TO PROPER SETTING.

FAULTY AIR PRESSURE SENSOR REPLACE SENSOR.

FAULTY BLOWDOWN VALVE REPAIR OR REPLACE AS NECESSARY.

FAULTY SOLENOID VALVE REPAIR OR REPLACE AS NECESSARY.

FAULTY DIFFERENTIAL PILOT VALVE REPAIR OR REPLACE AS NECESSARY.

LEAKS IN CONTROL LINES CHECK ALL CONTROL LINE FITTINGS AND TUBING.

LEAKS IN SERVICE LINES CHECK LINES BEFORE MPC VALVE.

Compressor Does Not Revert To Load

When Service Line Pressure Drops To Reset
Pressure:
FAULTY AIR PRESSURE SENSOR REPAIR OR REPLACE AS NECESSARY.

LOOSE WIRING CONNECTION CHECK AND TIGHTEN WIRING TERMINALS.

JAMMED AIR INLET VALVE ASSEMBLY CHECK AND REPAIR AIR INLET VALVE.

FAULTY SOLENOID REPAIR OR REPLACE AS NECESSARY.

FAULTY DIFFERENTIAL PILOT VALVE ORIFICE PLUGGED. CLEAN OR REPLACE AS NECESSARY.

64
 Section VII - Troubleshooting

Compressor Will Not Time-out Or Shut Down

When Unloaded (Auto/Dual Only):
LEAKS IN CONTROL LINES CHECK AND REPAIR ANY LEAKS.

LEAKS IN SERVICE LINES CHECK PLANT AIR DISTRIBUTION SYSTEM FOR LEAKS.

FAULTY AIR PRESSURE SENSORS REPLACE AS NECESSARY.

Excessive Water in Plant Air Distribution

System:
CLOGGED MOISTURE SEPARATOR/TRAP CLEAN OR REPLACE AS REQUIRED.

INSTALLATION/APPLICATION CHECK OTHER COMPRESSORS ON SAME SYSTEM.

FAULTY COOLER/LEAKS REPLACE COOLER.

Pressure Relief Valve Exhausting:

DIFFERENTIAL PRESSURE REGULATOR NOT SET CORRECTLY ADJUST DIFFERENTIAL PRESSURE REGULATOR TO OBTAIN
DESIRED MODULATION RANGE.

AIR PRESSURE NOT SET CORRECTLY READJUST AIR PRESSURE SWITCH SO THAT THE COMPRESSOR
UNLOADS AT THE DESIRED PRESSURE.

AIR INLET VALVE NOT CLOSING PROPERLY IN RELATION TO AIR CORRECT IN ACCORDANCE WITH THE INSTRUCTION IN “INLET
DEMAND VALVE NOT OPENING OR CLOSING IN RELATION TO AIR
DEMAND” SECTION OF THIS TROUBLESHOOTING GUIDE.

PLUGGED SEPARATOR REPLACE WITH NEW AIR/FLUID SEPARATOR.

FAULTY RECEIVER PRESSURE GAUGE CHECK GAUGE FOR ACCURACY AND REPLACE IF NECESSARY.
ADJUST CONTROL SETTINGS.

FAULTY PRESSURE RELIEF VALVE CHECK PRESSURE RELIEF VALVE FOR CORRECT PRESSURE
SETTING. IF VALVE IS STILL LEAKING, REPLACE IT.

Excessive Water Content In Fluid:

WATER DRAIN INTERVALS DRAIN WATER AS NEEDED TO REDUCE WATER CONTENT IN
FLUID BELOW 200 PPM.

DISCHARGE TEMPERATURE TOO LOW CHECK OPERATION OF THERMOSTATIC VALVE OR WATER

REGULATING VALVE. IF CONDITION CONTINUES, CONSULT
QUINCY SERVICE DEPARTMENT.

65
Appendix A - Dimensional Drawings

QSI-90/120/140 (micro)

66
 Appendix A - Dimensional Drawings

QSI-90/120/140 (micro,dry)

67
Appendix A - Dimensional Drawings

QSI-90/120/140 (micro,tank mounted)

68
 Appendix A - Dimensional Drawings

QSI-90/120/140 (micro,dry,tank mounted)

69
Appendix A - Dimensional Drawings

QSI-90/120/140 (guage)

70
 Appendix A - Dimensional Drawings

QSI-90/120/140 (guage,dry)

71
Appendix A - Dimensional Drawings

QSI-90/120/140 (guage,tank mounted)

72
 Appendix A - Dimensional Drawings

QSI-90/120/140 (guage,dry,tank mounted)

73
Appendix A - Dimensional Drawings

QGV-20/25/30 (460V)

74
 Appendix A - Dimensional Drawings

QGV-20/25/30 (460V,dry)

75
Appendix A - Dimensional Drawings

QGV-20/25/30 (460V,tank mounted)

76
 Appendix A - Dimensional Drawings

QGV-20/25/30 (460V,dry,tank mounted)

77
Appendix B - Technical Data

QSI-90
Operating Pressure PSI 100 110 125 150
Capacity acfm 90 89 88 84
Nameplate HP HP 20 20 20 25
Max Operating Pressure PSI 115 125 140 165
Min Operating Pressure PSI 75 75 75 75
Max Ambient Temperature °F 110 110 110 110
Min Ambient Temperature °F 34 34 34 34
Rotor Diameter mm 120.5 120.5 120.5 120.5
Nominal Driven Rotor Speed RPM 3600 3600 3600 3600
Service Line Connection NPT 1” 1” 1” 1”
Sound Level dBA 68 68 68 68
Aftercooling Data
Heat Rejection - Oil Cooler BTU/min 814 940
Heat Rejection - After Cooler BTU/min 209 202
Approach Temperature °F 15°F @ 100psi, 100 F Amb. & 40%RH
Max Static Backpressure in H2O 0.125 0.125 0.125 0.125
Fan Flow cfm 2850 2850 2850 2850
Compressor Fluid
System Capacity gal 3.8 3.8 3.8 3.8
Fluid Reservoir Capacity gal 2.8 2.8 2.8 2.8
Compressor Fluid Rate gpm 8.9 9.4 10.0 11.1
Fluid Carryover ppm 2 2 2 2
Typical Discharge Temperature °F 190 190 190 190
Energy Data
Full Load Drive Motor HP BHP 21.2 22.3 23.9 25.2
Unloaded Drive Motor HP BHP 8.0 8.0 8.0 8.0
Full Load Package Power kW 18.98 19.79 21.22 22.83
Package Full Load Amps @ 460v A 30.5 33.3
Fan Motor HP HP 1 1 1 1
Nominal Fan Motor Speed RPM 1800 1800 1800 1800
Drive Motor Service Factor 1.25 1.25 1.25 1.25
Nominal Drive Motor Speed RPM 3600 3600 3600 3600
Specific Energy Requirment kW/100cfm 21.19 22.14 24.06 27.18
Weight and Dimensions (Base Mount/ Tank Mount)
Length in. 61/ 69
Width in. 33/33
Height in. 49/73.8
Weight lbs. 1250/1500

78
 Appendix B - Technical Data

QSI-120
Operating Pressure PSI 100 110 125 150
Capacity acfm 117 115 114 111
Nameplate HP HP 25 25 25 30
Max Operating Pressure PSI 115 125 140 165
Min Operating Pressure PSI 75 75 75 75
Max Ambient Temperature °F 110 110 110 110
Min Ambient Temperature °F 34 34 34 34
Rotor Diameter mm 120.5 120.5 120.5 120.5
Nominal Driven Rotor Speed RPM 3600 3600 3600 3600
Service Line Connection NPT 1” 1” 1” 1”
Sound Level dBA 68 68 68 68
Aftercooling Data
Heat Rejection - Oil Cooler BTU/min 1007 1106
Heat Rejection - After Cooler BTU/min 276 274
Approach Temperature °F 15°F @ 100psi, 100 F Amb. & 40%RH
Max Static Backpressure in H2O 0.125 0.125 0.125 0.125
Fan Flow cfm 2850 2850 2850 2850
Compressor Fluid
System Capacity gal 3.8 3.8 3.8 3.8
Fluid Reservoir Capacity gal 2.8 2.8 2.8 2.8
Compressor Fluid Rate gpm 10.4 10.7 11.4 12.6
Fluid Carryover ppm 2 2 2 2
Typical Discharge Temperature °F 190 190 190 190
Energy Data
Full Load Drive Motor HP BHP 26.7 27.7 29.8 32.2
Unloaded Drive Motor HP BHP 8.0 8.0 8.0 8.0
Full Load Package Power kW 23.08 23.71 25.39 26.62
Package Full Load Amps @ 460v A 36.6 39.1
Fan Motor HP HP 1 1 1 1
Nominal Fan Motor Speed RPM 1800 1800 1800 1800
Drive Motor Service Factor 1.25 1.25 1.25 1.25
Nominal Drive Motor Speed RPM 3600 3600 3600 3600
Specific Energy Requirment kW/100cfm 19.73 20.62 22.27 23.98
Weight and Dimensions (Base Mount/ Tank Mount)
Length in. 61/69
Width in. 33/33
Height in. 49/73.8
Weight lbs. 1300/1550

79
Appendix B - Technical Data

QSI-140
Operating Pressure PSI 100 110 125
Capacity acfm 136 135 130
Nameplate HP HP 30 30 30
Max Operating Pressure PSI 115 125 140
Min Operating Pressure PSI 75 75 75
Max Ambient Temperature °F 110 110 110
Min Ambient Temperature °F 34 34 34
Rotor Diameter mm 120.5 120.5 120.5
Nominal Driven Rotor Speed RPM 3600 3600 3600
Service Line Connection NPT 1” 1” 1”
Sound Level dBA 68 68 68
Aftercooling Data
Heat Rejection - Oil Cooler BTU/min 1218
Heat Rejection - After Cooler BTU/min 318
Approach Temperature °F 15°F @ 100psi, 100 F Amb. & 40%RH
Max Static Backpressure in H2O 0.125 0.125 0.125
Fan Flow cfm 2850 2850 2850
Compressor Fluid
System Capacity gal 3.8 3.8 3.8
Fluid Reservoir Capacity gal 2.8 2.8 2.8
Compressor Fluid Rate gpm 10.9 11.5 12.6
Fluid Carryover ppm 2 2 2
Typical Discharge Temperature °F 190 190 190
Energy Data
Full Load Drive Motor HP BHP 30.7 31.8 33.6
Unloaded Drive Motor HP BHP 8 8 8
Full Load Package Power kW 25.77 27.30 28.29
Package Full Load Amps @ 460v A 43.3
Fan Motor HP HP 1 1 1
Nominal Fan Motor Speed RPM 1800 1800 1800
Drive Motor Service Factor 1.25 1.25 1.25
Nominal Drive Motor Speed RPM 3600 3600 3600
Specific Energy Requirment kW/100cfm 18.95 20.22 21.76
Weight and Dimensions (Base Mount/ Tank Mount)
Length in. 61/69
Width in. 33/33
Height in. 49/73.8
Weight lbs. 1350/1600

80
 Appendix B - Technical Data

QGV-20
Operating Pressure PSI 100 125 150
Full Load Pressure
- Maximum psi 150
- Minimum psi 75
Max Operating Pressure psi 165
Min Operating Pressure psi 75
Max Ambient Temperature °F 100
Min Ambient Temperature °F 34
Rotor Diameter mm 120.5
Sound Level dBA 70
Free Air Delivery
Compressor RPM
- 1000 cfm 15.2 13.6 11.5
- 1500 cfm 28.9 27.0 26.4
- 2000 cfm 41.6 40.1 39.3
- 2500 cfm 55.4 53.0 52.2
- 2900 cfm 66.4 63.9 63.1
- 3200 cfm 74.5 74.7 -
- 3550 cfm 85.3 - -
Specific Power
Compressor RPM
- 1000 (kW/100CFM) 43.2 57.9 81.5
- 1500 (kW/100CFM) 29.9 37.0 43.4
- 2000 (kW/100CFM) 26.4 31.2 35.6
- 2500 (kW/100CFM) 24.2 28.8 32.5
- 2900 (kW/100CFM) 23.6 27.4 31.2
- 3200 (kW/100CFM) 23.1 26.0 -
- 3550 (kW/100CFM) 22.5 - -
Aftercooling Data
Heat Rejection - Oil Cooler BTU/min 814
Heat Rejection - After Cooler BTU/min 209
Approach Temperature 15°F @ 100psi, 100 F Amb. & 40%RH
Max Static Backpressure in H2O 0.125
Fan Motor HP HP 1
Fan Flow cfm 2850
Compressor Fluid
System Capacity gal 3.8
Fluid Reservoir Capacity gal 2.8
Compressor Fluid Rate gpm 12.2
Fluid Carryover ppm 3
Discharge Temperature °F 200
Energy Data
Full Load Drive Motor HP BHP
Unloaded Drive Motor HP BHP 8
Full Load Package Power kW 19.4
Full Load Amps 28.63
Fan Motor HP HP 1
Fan Motor Speed RPM 1800
Drive Motor Service Factor 1.4
Weight and Dimensions (Base Mount/ Tank Mount)
Length in. 61/69
Width in. 33/33
Height in. 49.3/73.8
Service Connection NPT 1”
Weight lbs. 1300/1550

81
Appendix B - Technical Data

QGV-25
Operating Pressure PSI 100 125 150
Full Load Pressure
- Maximum psi 150
- Minimum psi 75
Max Operating Pressure psi 165
Min Operating Pressure psi 75
Max Ambient Temperature °F 100
Min Ambient Temperature °F 34
Rotor Diameter mm 120.5
Sound Level dBA 70
Free Air Delivery
Compressor RPM
- 1000 cfm 26.1 19.9 22.0
- 1500 cfm 41.0 39.0 38.9
- 2000 cfm 58.3 55.6 53.4
- 2500 cfm 77.7 75.2 73.2
- 2900 cfm 92.0 88.8 88.0
- 3000 cfm 94.8 92.5 89.6
- 3250 cfm 103.9 101.4 -
- 3350 cfm 106.6 104.3 -
- 3600 cfm 114.2 - -
Specific Power
Compressor RPM
- 1000 (kW/100CFM) 31.4 48.6 51.4
- 1500 (kW/100CFM) 27.1 32.3 36.5
- 2000 (kW/100CFM) 24.0 28.4 33.1
- 2500 (kW/100CFM) 21.8 25.3 28.7
- 2900 (kW/100CFM) 21.0 24.3 27.6
- 3000 (kW/100CFM) 20.9 24.1 27.5
- 3250 (kW/100CFM) 20.8 23.7 -
- 3350 (kW/100CFM) 20.7 23.7 -
- 3600 (kW/100CFM) 20.6 - -
Aftercooling Data
Heat Rejection - Oil Cooler BTU/min 1007
Heat Rejection - After Cooler BTU/min 276
Approach Temperature 15°F @ 100psi, 100 F Amb. & 40%RH
Max Static Backpressure in H2O 0.125
Fan Motor HP HP 1
Fan Flow cfm 2850
Compressor Fluid
System Capacity gal 3.8
Fluid Reservoir Capacity gal 2.8
Compressor Fluid Rate gpm 13.9
Fluid Carryover ppm 3
Discharge Temperature °F 200
Energy Data
Full Load Drive Motor HP BHP 28
Unloaded Drive Motor HP BHP 8
Full Load Package Power kW 24.2
Full Load Amps 34.13
Fan Motor HP HP 1
Fan Motor Speed RPM 1800
Drive Motor Service Factor 1.4
Weight and Dimensions (Base Mount/ Tank Mount)
Length in. 61/69
Width in. 33/33
Height in. 49.3/73.8
Service Connection NPT 1”
Weight lbs. 1350/1600

82
 Appendix B - Technical Data

QGV-30
Operating Pressure PSI 100 125 150
Full Load Pressure
- Maximum psi 150
- Minimum psi 75
Max Operating Pressure psi 165
Min Operating Pressure psi 75
Max Ambient Temperature °F 100
Min Ambient Temperature °F 34
Rotor Diameter mm 120.5
Sound Level dBA 70
Free Air Delivery
Compressor RPM
- 1000 cfm 33.0 31.0 29.6
- 1500 cfm 50.6 48.9 47.3
- 2000 cfm 73.0 68.2 66.7
- 2500 cfm 93.5 90.0 88.2
- 2960 cfm 111.8 110.7 106.5
- 3100 cfm 117.3 117.8 115.7
- 3400 cfm 128.5 130.5 -
- 3600 cfm 137.9 - -
Specific Power
Compressor RPM
- 1000 (kW/100CFM) 27.2 33.2 40.5
- 1500 (kW/100CFM) 24.3 28.0 32.6
- 2000 (kW/100CFM) 21.4 25.5 29.1
- 2500 (kW/100CFM) 20.3 23.4 26.5
- 2960 (kW/100CFM) 20.2 22.2 25.4
- 3100 (kW/100CFM) 20.1 21.8 24.8
- 3400 (kW/100CFM) 20.0 21.7 -
- 3600 (kW/100CFM) 19.6 - -
Aftercooling Data
Heat Rejection - Oil Cooler BTU/min 1218
Heat Rejection - After Cooler BTU/min 318
Approach Temperature 15°F @ 100psi, 100 F Amb. & 40%RH
Max Static Backpressure in H2O 0.125
Fan Motor HP HP 1
Fan Flow cfm 2850
Compressor Fluid
System Capacity gal 3.8
Fluid Reservoir Capacity gal 2.8
Compressor Fluid Rate gpm 17.2
Fluid Carryover ppm 3
Discharge Temperature °F 200
Full Load Drive Motor HP
Full Load Package Power kW 28.7
Full Load Amps 37.8
Fan Motor HP HP 1
Nominal Fan Motor Speed RPM 1800
Drive Motor Service Factor 1.4
Weight and Dimensions (Base Mount/ Tank Mount)
Length in. 61/69
Width in. 33/33
Height in. 49.3/73.8
Service Connection NPT 1”
Weight lbs. 1400/1650

83
 STANDARD TERMS AND CONDITIONS

QUINCY COMPRESSOR AND ORTMAN FLUID POWER DIVISIONS

LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of
Seller, the following terms and conditions shall apply to and form a part of this order and any additional
and/or different terms of Buyer’s purchase order or other form of acceptance are rejected in advance and
shall not become a part of this order.
The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent
of Seller.
This order may not be canceled or altered except with the written consent of Seller and upon terms which
will indemnify Seller against all loss occasioned thereby. All additional costs incurred by Seller due to
changes in design or specifications, modification of this order or revision of product must be paid for by
Buyer.
In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and
remedies conferred at law and in equity and shall not be required to proceed with the performance of this
order if Buyer is in default in the performance of such order or of any other contract or order with seller.
TERMS OF PAYMENT: Unless otherwise specified in the order acknowledgment, the terms of payment shall
be net cash within thirty (30) days after shipment. These terms shall apply to partial as well as complete
shipments. If any proceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or
in the judgment of Seller the financial condition of Buyer, at the time the equipment is ready for shipment,
does not justify the terms of payment specified, Seller reserves the right to require full payment in cash
prior to making shipment. If such payment is not received within fifteen (15) days after notification of
readiness for shipment, Seller may cancel the order as to any unshipped item and require payment of its
reasonable cancellation charges.
If Buyer delays shipment, payments based on date of shipment shall become due as of the date when
ready for shipment. If Buyer delays completion of manufacture, Seller may elect to require payment
according to percentage of completion. Equipment held for Buyer shall be at Buyer’s risk and storage
charges may be applied at the discretion of Seller.
Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set
by law, such interest shall be eighteen percent (18%). Buyer shall pay all cost and expenses, including
reasonable attorney’s fees, incurred in collecting the same, and no claim, except claims within Seller’s
warranty of material or workmanship, as stated below, will be recognized unless delivered in writing to
Seller within thirty (30) days after date of shipment.
TAXES: All prices exclude present and future sales, use, occupation, license, excise, and other taxes
in respect of manufacture, sales or delivery, all of which shall be paid by Buyer unless included in the
purchase price at the proper rate or a proper exemption certificate is furnished.
ACCEPTANCE: All offers to purchase, quotations and contracts of sales are subject to final acceptance by
an authorized representative at Seller’s plant.
DELIVERY: Except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In
the absence of exact shipping instruction, Seller will use its discretion regarding best means of insured
shipment. No liability will be accepted by Seller for so doing. All transportation charges are at Buyer’s
expense. Time of delivery is an estimate only and is based upon the receipt of all information and
necessary approvals. The shipping schedule shall not be construed to limit seller in making commitments
for materials or in fabricating articles under this order in accordance with Seller’s normal and reasonable
production schedules.
Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of
governmental or military authorities, delays in transportation or procuring materials, or causes of any kind
beyond Seller’s control. No provision for liquidated damages for any cause shall apply under this order.
Buyer shall accept delivery within thirty (30) days after receipt of notification of readiness for shipment.
Claims for shortages will be deemed to have been waived if not made in writing within ten (10) days after
the receipt of the material in respect of which any such shortage is claimed. Seller is not responsible for
loss or damage in transit after having received “In Good Order” receipt from the carrier. All claims for loss
or damage in transit should be made to the carrier.

84
 STANDARD TERMS AND CONDITIONS

QUINCY COMPRESSOR AND ORTMAN FLUID POWER DIVISIONS

TITLE & LIEN RIGHTS: The equipment shall remain personal property, regardless of how affixed to any
realty or structure. Until the price (including any notes given therefore) of the equipment has been fully
paid in cash, Seller shall, in the event of Buyer’s default, have the right to repossess such equipment.
PATENT INFRINGMENT: If properly notified and given an opportunity to do so with friendly assistance,
Seller will defend Buyer and the ultimate user of the equipment from any actual or alleged infringement of
any published United States patent by the equipment or any part thereof furnished pursuant hereto (other
than parts of special design, construction, or manufacture specified by and originating with Buyer), and will
pay all damages and costs awarded by competent court in any suit thus defended or of which it may have
had notice and opportunity to defend as aforesaid.
STANDARD WARRANTY: Seller warrants that products of its own manufacture will be free from defects
in workmanship and materials under normal use and service for the period specified in the product
instruction manual. Warranty for service parts will be ninety (90) days from date of factory shipment.
Electric Motors, gasoline and diesel engines, electrical apparatus and all other accessories, components
and parts not manufactured by Seller are warranted only to the extent of the original manufacturer’s
warranty.
Notice of the alleged defect must be given to the Seller, in writing with all identifying details including
serial number, type of equipment and date of purchase within thirty (30) days of the discovery of the same
during the warranty period.
Seller’s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase
price of any product or part thereof which proves to be defective. If requested by Seller, such product or
part thereof must be promptly returned to seller, freight prepaid, for inspection.
Seller warrants repaired or replaced parts of its own manufacture against defects in materials and
workmanship under normal use and service for ninety (90) days or for the remainder of the warranty on the
product being repaired.
This warranty shall not apply and Seller shall not be responsible or liable for:
(a) Consequential, collateral or special losses or damages;
(b) Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect
or misuse of equipment, improper storage or damage resulting during shipping;
(c) Deviation from operating instructions, specifications or other special terms of sale;
(d) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by
person(s) other than Seller or Seller’s authorized service station.
In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or
claims of negligence or negligent manufacture in excess of the purchase price.
THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND ANY OTHER WARRANTIES,
WHETHER EXPRESS OR IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE HEREBY SPECIFICALLY EXCLUDED.
LIABILITY LIMITATIONS: Under no circumstances shall the Seller have any liability for liquidated damages
or for collateral, consequential or special damages or for loss of profits, or for actual losses or for loss of
production or progress of construction, whether resulting from delays in delivery or performance, breach of
warranty, negligent manufacture or otherwise.
ENVIROMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the factory,
Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and
regulations concerning occupational health and safety and pollution. However, in the installation and
operation of the equipment and other matters over which the seller has no control, the Seller assumes no
responsibility for compliance with those laws and regulations, whether by the way of indemnity, warranty or
otherwise.

85
 Notes

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Quincy Compressor Products: 217.222.7700
E-mail: info@quincycompressor.com © 2012 Quincy Compressor
Website: www.quincycompressor.com All Rights Reserved. Litho in U.S.A.