D-M Catalogue 2019 v35

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C ATA LO G U E 2 01 9
Drives, motors and

mechanical power transmission
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Welcome to the 2019 edition of the ABB
drives, motors and mechanical power
transmission catalogue. Here you will find the
technical details for our most commonly
purchased products, together with their most
widely selected options. However, our range
of products, systems and services is far more
extensive and I urge you to call us for any
further information. Our contact details are
on the back cover.
Thank you.
David J. Hughes
UK division manager,
Robotics and Motion
WHAT'S NEW IN 2019
1
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Table of contents
ABB AUTHORISED
2
VALUE PROVIDERS
DRIVES AND MOTORS
3
PACK AGES
LOW VOLTAGE
4
AC DRIVES
MEDIUM VOLTAGE DRIVES

DC DRIVES
POWER QUALITY FILTERS
5
SOFTWARE TOOLS
& SERVICES
AC MOTORS
6
MOTORS AND GENER ATORS
7
SERVICES AND PC TOOLS
GEARINGS
BEARINGS
8
COUPLINGS
USEFUL ENGINEERING
9
INFORMATION
4 DRIVES, MOTORS AND MECHANICAL POWER TR ANSMISSION
1
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What’s new in 2019
ABB AbilityTM is our unified, cross-industry digital capability ABB AbilityTM Remote Assistance
– extending from edge to cloud – with devices, systems, ABB’s remote troubleshooting service for customer
solutions, services and a platform that enables customers to operations and maintenance teams is available on a 24/7
know more, do more, do better, together. ABB Ability basis all year round, ensuring fast access to effective
provides the platform for the digitalisation of motors, drives solutions.
and generators among other solutions by ABB. Digitalisation
offers a wide range of benefits including predictive
maintenance, remote monitoring and process optimisation.
Motors can be made intelligent for digitalisation by adding
smart sensors. Because drives have access to key process
data, such as motor speed and torque, they can enable
process optimisation, such as in ABB’s anti-cavitation
algorithms.
ABB AbilityTM Condition Monitoring

Condition monitoring and data visualisation gives operators
greater visibility of the overall condition of their entire fleet,
with information presented in an intuitive, easy-to-
ABB AbilityTM Smart Sensor for motors, pumps and bearings
understand format. Operators will receive email alerts and
The ABB AbilityTM Smart Sensor converts traditional motors,
automated reports, enabling their O&M teams to react in
pumps and bearings into smart, wirelessly connected
good time when a potential problem is detected.
devices. No wiring or machining is needed when smart
sensor is attached to the frame of an asset. Using
algorithms, the ABB AbilityTM Smart Sensor relays
information about the asset operation and health via a
Bluetooth-gateway or smartphone to a secure server. It
provides information that can be utilized by an asset expert
to plan maintenance according to actual needs rather than
based on generic schedules.
User's cloud
ABB AbilityTM
Platform
ABB AbilityTM Predictive Maintenance

This service is based on automated analysis and ABB expert
review of the various stress factors and operating data,
Gateway or
providing proactive guidance on how to optimise smartphone
maintenance schedules, reduce unplanned downtime and
enhance overall performance.
ABB AbilityTM Virtual Commissioning

This software solution for drives is part of ABB Ability
offering and allows system integrators and machine
builders to reduce costs by 25 percent while enhancing
engineering productivity.
ABB AbilityTM Smart Sensor Service engineer User's remote

attached to the equipment monitoring portal
W H AT ' S N E W I N 2 0 1 9 5
1
ABB water and wastewater drive –
Intelligent Pump Control
The ABB water and wastewater drive,
ACQ580, features Intelligent Pump
Control (IPC), thereby enhancing the
drive by providing even more capable
multi-pump control. The control
commissioning is greatly improved: it
includes a copy function, whereby the
pump and timing settings from the
first drive to be commissioned can be
copied into the other drives on the
system. This is carried out via the D2D
(drive to drive) serial link - a simple
twisted pair connection. Maintenance
and maximum wear intervals, token
passing and automatic master
swapping are all configurable, allowing
for a multi-pump system.
ABB HVAC drive –

ultra-low harmonic variant ABB general purpose drive, ACS480 Drive Customizer
The ABB HVAC drive, ACH580, is now The ABB general purpose drive, Drive Customizer is a PC tool that
available as an ultra-low harmonic ACS480, is available up to 22 kW. It allows a drive to be totally customised
(ULH) variant. The drive has an active compliments the ACS580 by having the to an OEM’s needs. OEMs can develop
front end that actively ensures same software internally and basic I/O versions of the ABB firmware that
sinusoidal waveforms are drawn from structure. The ACS480 has a different matches their application exactly. Tool
the supply, minimising harmonic load form factor for use in applications allows changes to access levels (create
onto the system. Typical total where cabinet installation or limited own passwords for different users),
harmonic current distortion (THDi) is space might be a consideration. The changes to parameter or menu
between 2 to 4 percent, compared to a drive can be ordered with either the I/O visibilities. It is possible to edit and
traditional drive at 35 percent or a fieldbus option modules fitted, alter any text within the drive from
(assuming it contains a good quality making the commercial package more parameter names, menu names, fault
choke) or a passive filter at 8 to 15 attractive. and warning messages etc. Company
percent. The ULH ACS580-31 can logos can be added to the keypad.
operate alongside the standard Custom specific macros can be
ACH580 drive to achieve the best generated for parameter edits, or
harmonic solution. ABB can assist in custom start-up scripts to allow
making the correct selections and guided commissioning. The new
combinations to satisfy the needs of firmware can be loaded into the drive
G5/4. This will ensure a building or without having to power it up, using a
installation is correctly connected to special “cold configuration” tool.
the relevant electricity authorities’
supplies.
1
ABB general purpose drives – extended cabinet offering

Cabinet drives for the ABB general purpose, ACS580, now
ranges from 75 kW to 500 kW. The complete range is built
into two cabinet size variants: 75 kW to 250 kW and 250 kW to
500 kW. The smaller powers feature a new “dirty air”
configured cooling path, removing the need for input filters
for the IP55 variant, thereby reducing cost and the need to
maintain the filters. As with the larger power cabinets, the
user can select from a range of optional extras.
Enhanced ATEX compliant motor drive packages for

hazardous areas
The ATEX package offering is further enhanced, with the
ATEX approval of the ABB general purpose drive, ACS580.
Together with the ABB industrial drive, ACS880, the ACS580

has the certified STO and PTC option so that the most
appropriate drive can now be chosen for any given
application.
ABB special purpose drives – medium voltage

The ACS6080 medium voltage drives are suitable for high
power, low speed or special performance applications such
as test stands, marine propulsion and thrusters, rolling mills,
mine hoists, conveyors, SAG and ball mills.
The drive is built from a set of standardised modules and

ensures a high, constant power factor with optional reactive
power compensation and low network harmonics. The
ACS6080 comes with a wide range of options and is
compliant with various industry-specific certifications.
ABB industrial drives – ultra-low harmonic and fully

regenerative 4-quadrant drives
ACS880, now includes ultra-low harmonic and fully
regenerative 4-quadrant drives. An innovative wheeled
module for cabinet mounting is added to the range. The
range now includes a “standby” mode where the drive
operates in an energy saving state awaiting a run command,
reducing standby losses. These modules can be wall- or
cabinet-mounted.
W H AT ' S N E W I N 2 0 1 9 7
1
ABB drives go wireless – keypad with Bluetooth
connectability
Drivetune is the smart mobile app enabling wireless
communication to ABB low voltage drives. The drive needs
to have the Bluetooth enabled keypad fitted. You will be able
to startup your drive and commission with your phone using
simple settings and widgets. The dashboard shows
intuitively drive status, performance and configuration.
Unlike traditional control panels, Drivetune makes it

possible to connect with any services and data available on
the Internet in parallel to online drive communication,
providing powerful tools for any start-up and
troubleshooting task. In future it will have drive settings
that can be easily stored into cloud-based repositories.
There are two versions of the Drivetune app, one for Android
and the other for iOS operating systems.
Plug-in to SIMATIC environment

ABB offers an add-in to the Siemens SIMATIC PLC PC tool
environment. The add-in allows ABB drives to appear on the
SIMATIC network and tree structures. ABB drives can now
network as effectively as a Siemens drive into existing or
new PLC environments and installations, thus preventing
the need to take Siemens drives where a PLC exists. Most of
the ABB drives range is supported by this add-in, including
the ACS880 and ACS580 drives. The drives can communicate
over Profibus or Profinet.
Register your ABB drive and protect your investment

You can register your drive using the Drivebase smartphone
app. Drivebase allows you to read product manuals and find
ABB contact details, sends you service recommendations
and enables quick troubleshooting through fault code
analysis.
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ABB authorised value providers
2
ABB authorised value providers deliver sales, support and going training, audited by ABB, in all aspects of motors, drives
service expertise in seamless cooperation with ABB. Being and services. This provides the consistency of support,
strategically located throughout the UK and Ireland, they wherever in the UK or Ireland you are located. Some AVPs
bring ABB’s products and services directly to your site along specialise in drives and are trained and supported accordingly,
with the same technical knowledge and back-up, combined some in motors and some in both. Please ensure you contact
with the best equipped repair and maintenance facilities in the correct partner for your needs. The logos define the
Europe. All providers undertake relevant, extensive and on- differences, and the partners are detailed below.
Drives Motors
Sales, Support & Service Sales, Support & Service
1 ACS Drives and Control Systems Ltd, Mullingar 1 AAR Powerdrives Ltd, Kingswinford
Tel: 00 353(0)44 934 0242 Tel: 01384 400800
2 APDS Ltd, Bristol 2 PDS Ltd, Bristol
A
Tel: 0117 982 2049 Tel: 0117 982 2049
3 B
eta Power Engineering Ltd, Stockport 3 Beta Power Engineering Ltd, Stockport
Tel: 0161 432 9995 Tel: 0161 432 9995
4 Central Group, Liverpool 4 Campbell Electric Motors, Tallaght

Tel: 0151 546 6000 Tel: 00 353(0)1 462 8333
5 E
DC (Scotland) Ltd, Erskine 5 ovElec Ltd, Leicester
C
Tel: 0141 812 3222 Tel: 0116 269 8111
6 EDC (NE) Ltd, Gateshead 6 EDC (Scotland) Ltd, Erskine

Tel: 0191 917 0200 Tel: 0141 812 3222
7 Gibbons Engineering Group Ltd, Maldon 7 MR Silverthorn Ltd, Wembley

E
Tel: 01621 868138 Tel: 020 8903 1390
8 Halcyon Drives Ltd, Leeds 8 Halcyon Drives Ltd, Leeds

Tel: 0113 236 1509 Tel: 0113 236 1509
9 iDrives, Woking 9 Heasell Electromechanical Services, Royston

Tel: 01483 766555 Tel: 01763 243369
10 I nverter Drive Systems Ltd, Ilkeston 10 JJ Loughran, Cookstown

Tel: 01159 441036 Tel: 028 8676 2295
6
11 Mid Kent Electrical Engineering Co Ltd, 5 11 M
id Kent Electrical Engineering Co Ltd,
Sittingbourne Sittingbourne
Tel: 01795 438436 Tel: 01795 471089
12 Sentridge Control Ltd, Coventry 12 6 12 Quantum Controls Ltd, Prudhoe

Tel: 02476 553303 Tel: 01661 835566
10
8
8
1
3
4 3
4
10
5
1
12
9
7
7
2
2 9
11 11
Call authorised value providers on:
07000 ABB AVP (07000 222 287)
Search “AVP energy toolkit”
A U T H O R I S E D VA LU E P R O V I D E R S 9
Life cycle services

The many drives and motors used in industry have a high
degree of reliance placed upon them and often perform
critical duties and have a high in-service value. A failure of
either asset can result in loss of production and revenues, as
2
well as having safety and environmental consequences. To
reduce the risk and consequences of failure, the drive and
motor must be properly selected and maintained at the right
times in their life cycle.
The services offered by your local ABB authorised value

provider span the entire value chain, from the moment a
customer makes the first enquiry to disposal and recycling
of either the motor or the drive. Throughout the value chain,
the providers offer selection advice, training, technical
support and customised service contracts.
Pre-purchase
Your local ABB authorised value provider offers a range of
services that help guide the customers to the right products Upgrade and retrofit
for their applications, focussing on suitability and relevance An existing ABB drive or motor can often be upgraded to the
to make the best choice. latest model to improve the performance of the application.
AVP's also undertake upgrades of third-party equipment.
Order and delivery
Orders are placed directly with your local ABB authorised Replacement and recycling
value provider, for timely deliveries, from their extensive Your local ABB authorised value provider can advise on the
stock. best replacement drive or motor while ensuring that the
existing assets are disposed of in a way that meets all local
Installation and commissioning environmental regulations. ISO14001 certificates can also
While many customers have the resource to undertake be provided.
installation and commissioning on their own, your local ABB
authorised value provider offer installation and start-up Value chain services
services, backed up by ABB expertise. The main services available throughout the entire value
chain include:
Operation and maintenance −S election and sales
From site surveys to preventive maintenance and − Training
reconditioning of drives and motors, your local ABB −T echnical support
authorised value provider has all the options covered to −S ervice contracts
keep its customers’ processes operational. – National drive hire fleet
Mechanical Power
Transmission NEMA motors
Sales & Support Sales & Support
Race Transmissions is the first national ABB authorised Betech is the first national ABB authorised value provider
value provider for mechanical power transmission products for NEMA low voltage motors, having access to ABB’s
including Dodge bearings and shaft mounted gear reducers. extensive stock of NEMA motors in Germany and the USA, as
well as being able to draw on its own stock of ABB motors.
Race Transmissions exclusively supplies and supports: Betech offers OEMs and end users a wide range of NEMA
• Full range of Dodge mounted bearings – including Type E motors to suit many applications, including severe duty,
tapered roller bearings explosion proof, wash down, pump, HVAC and cooling tower.
• S-2000 series spherical roller bearings
• Grip Tight and E-Z Kleen ball bearings Contact: Betech, West Yorkshire, Tel: 01924 411 921
Contact: Race Transmissions, West Midlands

Tel: 01384 262 615
3
D R I V E S A N D M OTO R S PA C K A G E S 11
WHAT'S NEW IN 2019
ABB AUTHORISED
VALUE PROVIDERS
DRIVES AND MOTORS
3
PACK AGES
012 What is a motor and drive package?
014 Standard motor and drive package
016 Synchronous reluctance motor and LOW VOLTAGE

AC DRIVES
drive package
018 ATEX compliant package

DC DRIVES
022 Deck winch package POWER QUALITY FILTERS
SOFTWARE TOOLS
023 Crane and hoist package & SERVICES
024 Aggregate package
025 Food and beverage package AC MOTORS

GEARINGS
BEARINGS
COUPLINGS
USEFUL ENGINEERING
INFORMATION
—
What is a motor and drive package?
3
ABB is one of the only companies that manufactures both ABB has developed special firmware versions that support
variable speed drives and low voltage AC motors. As such it the hardware packages. Pre-developed firmware for
is well equipped to offer customers a perfectly designed, winches, cranes (including anti-sway), winders, spinning
tested and approved matched pair, for whatever the motor- machines and others exist already, reducing development
driven application may be. time when designing a complex system.
In addition, ABB has devised a selection of bespoke Packages can extend beyond matching a motor and a drive.
drives and motors packages aimed at specific industry Other components also form part of the drivetrain – from
applications. bearings, couplings and gearboxes to programmable logic
controllers (PLCs), switches and fusegear.
13
—
Standard motor and drive package
Motors from 0.75 kW to 375 kW, must meet either the IE3 The ABB drive family is built on the same platform, allowing
efficiency level (driven direct online) or the IE2 level if fitted the sharing of common PC tools, keypads and fieldbus
with a variable speed drive (VSD), in order to comply with interfaces.
the European Minimum Energy Performance Standard (EU
MEPS). ABB offers packages for IE3 and IE4 induction motors. The
motors are suitable for harsh environments as well as
3
ABB offers a wide range of VSDs, all of which can be fitted to marine, crane, ATEX and many other applications.
IE2 motors to deliver efficient, reliable and compliant motor
control, satisfying present regulations.
— — —
ABB machinery drive ABB general purpose drive ABB general purpose drive
ACS380 ACS480 ACS580
• 0.37 kW to 22 kW • 0.75 kW to 22 kW • 0.55 kW to 500 kW wall and cabinet
• Scalar and vector control • Scalar and vector control • Wide power range in wall-mounted
• Sequence programming • Same parameter set as ACS580 in IP21 and IP55 variants
• Adaptive programming a different form factor • Sensorless vector and scalar control
• Crane functionality • I/O same as ACS580 with ability to • Energy optimiser and energy
• Extensive options to optimise cost swap for fieldbus efficiency information for
base for machine builders monitoring and saving energy
• Adaptive programmimg
• Easy commissioning
See details on page 68 See details on page 35 See details on

page 39
— —
ABB drive for HVAC ABB industrial drive
ACH580 ACS880
• 0.75 kW to 500 kW wall and cabinet • 0.55 kW to 6,800 kW
• Diode or active ULH rectifiers • Direct torque control (DTC) for
• HVAC specific firmware precise open- and closed-loop
• Rapid start-up, trouble-free use, control
easy interfacing • Built-in safety features for
• Built-in BACnet simplified configuration
• Removable memory unit for easy
drive commissioning and
replacement
• Wide range of hardware to suite all
applications See details on page 51
• System drive capabilities with IEC
61131 programming and extensive
hardware options
See details on
page 43 • Built-to-order concept
—
General performance
motors
These motors combine convenience
and easy handling seamlessly with
ABB’s engineering expertise, while
providing standard variants and
modifications. The motors can be
tailored according to the specific
needs of end-users and OEMs.
3
Highlights
• 0.06 kW to 355 kW
• One year warranty
• IE2 & IE3
• 2, 4 & 6 pole designs
—
Process performance
motors
These are the flagship of ABB’s
standard low voltage motors. This
range provides the most
comprehensive, versatile set of motors
for the process industries and heavy-
duty applications which are dependent
on continuous reliability, lowest
possible environmental impact and life
cycle costs.
Highlights
• 0.09 kW to 1,000 kW
• Three year warranty and an option to
extend to five years
• IE2, IE3 & IE4
• All variant codes available for process
industry applications
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Synchronous reluctance motor and drive package
Synchronous reluctance motors (SynRMs) offer the efficiency The table below shows a quick selection for 1500 rpm
advantages of permanent magnet motors together with the motors (ABB can perform an optimised selection if
simplicity and service-friendliness of induction motors. Each required). Although all of SynRMs are 4-pole, the VSD
motor-drive package combines proven stator technology handles the control for the differing speeds and SynRM can
and innovative magnet-free rotor designed motor and a be offered at 3000 rpm or other speeds. SynRMs are
best-in-class drive with advanced software to offer a installed into a wide range of applications, including
3
complete, optimised solution. extruders, crushers, fans and pumps, offering improved
control, maintainability and robustness.
Motor kW IE4 SynRM 1500rpm ACH580 ACS580 ACQ580 ACS880

5.5 M3AL 132 SMA 4 ACH580-01-12A7-4 ACS580-01-12A7-4 ACQ580-01-12A7-4 ACS880-01-12A6-3
7.5 M3AL 132 SMB 4 ACH580-01-018A-4 ACS580-01-018A-4 ACQ580-01-018A-4 ACS880-01-017A-3
11 M3AL 132 SMC 4 ACH580-01-026A-4 ACS580-01-026A-4 ACQ580-01-026A-4 ACS880-01-025A-3
11 M3BL 160 MLA 4 ACH580-01-026A-4 ACS580-01-026A-3 ACQ580-01-026A-4 ACS880-01-025A-3
15 M3BL 160 MLB 4 ACH580-01-039A-4 ACS580-01-039A-3 ACQ580-01-039A-4 ACS880-01-035A-3
18.5 M3BL 180 MLA 4 ACH580-01-046A-4 ACS580-01-046A-3 ACQ580-01-046A-4 ACS880-01-043A-3
22 M3BL 200 MLF 4 ACH580-01-062A-4 ACS580-01-062A-4 ACQ580-01-062A-4 ACS880-01-050A-3
37 M3BL 250 SMF 4 ACH580-01-088A-4 ACS580-01-088A-4 ACQ580-01-088A-4 ACS880-01-085A-3
45 M3BL 250 SMG 4 ACH580-01-106A-4 ACS580-01-106A-4 ACQ580-01-106A-4 ACS880-01-103A-3
55 M3BL 250 SMA 4 ACH580-01-145A-4 ACS580-01-145A-3 ACQ580-01-145A-4 ACS880-01-123A-3
90 M3BL 280 SMB 4 ACH580-01-206A-4 ACS580-01-206A-3 ACQ580-01-206A-4 ACS880-01-202A-3
110 M3BL 280 SMC 4 ACH580-01-246A-4 ACS580-01-246A-3 ACQ580-01-246A-4 ACS880-01-245A-3
132 M3BL 315 SMB 4 ACH580-01-293A-4 ACS580-01-293A-3 ACQ580-01-293A-4 ACS880-01-290A-3
160 M3BL 315 SMC 4 ACH580-01-363A-4 ACS580-01-363A-3 ACQ580-01-363A-4 ACS880-01-343A-3
250 M3BL 315 LKA 4 n/a ACS580-04-585A-3 n/a ACS880-04-585A-3
315 M3BL 315 LKC 4 n/a ACS580-04-650A-3 n/a ACS880-04-650A-3
*Check latest information for drive-motor combinations, as the selections are regularly updated.
*For a bespoke selection to meet your application precisely, contact ABB or your local drives ABB authorised value provider
NOTE: ACS380 and ACS480 can also control these motors. Contact ABB or your drives partners for more information.
— — — —
ACH580 ACS580 ACQ580 ACS880
• 0.55 kW to 500 kW • 0.55 kW to 500 kW • 0.55 kW to 500 kW • 0.55 kW to 6,800 kW
• Dedicated to HVAC • Wide power range in • Dedicated drive for • Direct torque control
• Rapid start-up, trouble- wall-mounted IP21 and water and wastewater (DTC) for precise open-
free use, easy interfacing IP55 variants applications and closed-loop control
• Built-in BACnet • Sensorless vector and • Intelligent pump control • Built-in safety features
scalar control • System drive capability
3
See details on page 43 See details on page 39 See details on page 47 See details on page 51
— —
IE4 SynRM High Output (HO) SynRM
The IE4 design offers super premium efficiency motors High Output (HO) design takes advantage of the 40
in a chassis that is identical to standard IEC induction percent fewer losses, allowing ABB to offer SynRM in a
motor frame sizes and fixings, offering a direct motor frame that can be two frames smaller than a
replacement package with a better efficiency. The conventional induction motor, while providing more
variable speed drive (VSD) + IE4 SynRM motor package power in a smaller package. SynRM weighs less than the
has a better efficiency than a VSD + IE4 induction motor equivalent induction motor, so applications where space
package. and weight are premium are ideal for the HO design.
• Aluminium frame 132 • Aluminium frame 132

- 5.5 kW to 15 kW - 7.5 kW to 37 kW
• Cast iron frame 160 to 315 • Cast iron frame 160 to 315
- 7.5 kW to 315 kW - 17 kW to 350 kW
• 40 percent lower losses compared to induction • Enables smaller, lighter and more cost-efficient
designs machine designs
• No magnets • Ideal for applications where space and weight factors
• Cool running rotor, improved bearing system reliability are critical (cranes, marine etc)
• Lighter and quieter than induction motors
• Easy to service
• Simple to retrofit on induction motor applications due
to identical physical size
—
ATEX compliant package
An ATEX approved AC motor and drive combination gives commercially beneficial, giving more available power.
safe, economical power together with effective control. Combining the drive, motor and ATEX approved safe
By choosing an ATEX compliant motor and drive package, disconnects, means traditional cabinets can be replaced by
end-users can be confident that it is optimised for their wall-mounted drives, at IP21 or IP55.
application, complies to ATEX 2014/34/EU (ATEX 95) and is
3
— — —
ABB industrial drive, ABB general purpose ABB machinery drive
ACS880 drive ACS580 ACS355
• ATEX approved STO, no need for • ATEX approved STO, no need for • Requires external ATEX
contactor contactor temperature measurement
• FPTC-02 ATEX certified option • CPTC-D2 ATEX certified option and external contactor
module fits internally modules fits internally • IP20 as standard (UL type 1
as option)
• IP66/69 variants
• STO as standard, no ATEX
approval, so requires a
contactor for disconnection
See details on page 51 See details on page 39 See details on page 68

— —
ABB hazardous area low voltage ABB Ex tD/DIP motors
• Ex tD/DIP motors, frame size 71 to 450
motors
• 0.09 kW to 1,000 kW
• Flameproof motors, frame size 80 to 450
• IP55 or IP65 for non-conductive dust
• 0.18 kW to 710 kW
• IP65 for conductive dust
• Increased safety motors, frame size 71 to 450
• Loadability curves optimised for ABB drives
• 0.09 kW to 1,000 kW
• Loadability curves optimised for ABB drives
3
—
ATEX compliant package
The route to EC Declaration of Conformity for ABB low voltage AC drives and motors (ATEX 2014/34/EU) ATEX 95
Important note: This flowchart only applies to ABB motors and low voltage drives
Type testing means thermistor relays are not mandatory but to allow protection against stall
conditions they are recommended for a safe installation. Use ATEX approved thermistor measurement.
ACS880/ACS580 do not require a contactor as the ATEX approved STO can be used to disconnect.
3
ACS880/ACS580 do not require an external PTC relay, as an internal option can be used.
If the motor voltage is ≤ 500 V

Check the frame size: ABB drive without DTC
Up to IEC 250... ...a standard motor is ok
IEC 280 to 315... motor needs ...insulated non-drive end bearings
motor needs ...insulated non-drive end bearings ABB drive

IEC 355 and above... with DTC
Ex d
AC drive needs ...common mode filtering installed
Ex de
If the motor voltage is 500 to 600 V Ex tb, Ex tc

Motor needs reinforced AC drive needs du/dt filtering
winding insulation OR fitted
In addition, check the frame size.
Up to IEC 250... ...if a du/dt filter is selected for the Ex ec

drive (as above) a standard motor is ok
IEC 280 to 315... motor needs ...insulated non-drive end bearings Ex d

Ex de
motor needs ...insulated non-drive end bearings
IEC 355 and above...
AC drive needs ...common mode filtering installed Ex tb, Ex tc
If the motor voltage is 600 to 690 V
Motor needs reinforced AC drive needs du/dt filtering Ex ec

AND
winding insulation fitted
In addition, check the frame size.
Up to IEC 250... ...if a du/dt filter is selected for the Ex p

drive (as above) a standard motor is ok
IEC 280 to 315... motor needs ...insulated non-drive end bearings Ex d

Ex de
motor needs ...insulated non-drive end bearings
IEC 355 and above... Ex tb, Ex tc
AC drive needs ...common mode filtering installed
*For details of loadability curves, please refer to ABB or your local drives ABB authorised value provider
3
Additional testing required
Please check motor load Motor to be equipped

capacity curves to ensure with thermal control to EC Declaration of Conformity
correct dimensioning of ensure Ex-temperature ATEX 95
the motor class
ABB machinery drive, ACS355
+
Please check motor load
capacity curves to ensure EC Declaration of Conformity
correct dimensioning of ATEX 95
the motor
ABB general purpose drive, ACS580
Combine ATEX approved STO with CPTC-02 to form a
compliant installation that can be installed onto a wall.
No contactor, no external relays
ABB industrial drive, ACS880 with DTC DriveSize

Using this tool, users can select
a suitable combination of motor
and drive.
The tool also shows combinations
that have not been tested.
EC Declaration of Conformity
ATEX 95
Website
+
Contains all relevant
certificates for tested drive and
motor combinations.
Combine ATEX approved STO with FPTC-02 to form a www.abb.com/drives
compliant installation that can be installed onto a wall. www.abb.com/motors&generators
No contactor, no external relays
*More details of zones and combinations can be obtained from ABB.

—
Deck winch package
ABB offers motors and drives for anchoring and mooring ABB’s marine certified motors and drives fulfil marine and
winches, RoRo gate ramp winches and tugboat winches. A offshore requirements and the design and operation comply
deck winch motor-drive package consists of an ABB low with regulations from all major classification societies.
voltage marine motor with mechanical disc brakes and an ABB’s electrical drive solutions improve reliability and offer
ABB industrial drive, ACS880. Both are suited to the advantages over hydraulic systems. They enable more
operations and installations found on many vessels. precise rope control and reduce operating noise. No
3
SynRMs are now used on many winch systems. hydraulics means no hydraulic fluid concerns, fewer parts,
reduced installation space and lower maintenance needs.
— —
Control stand ABB industrial drive, ACS880
integration • Built-in winch control program
• The combination of direct torque control (DTC) and winch control program
• Connect up to three control
eliminates the need for motor shaft encoders and load cell sensors in the
stands and one wireless radio
winch gearbox
controller to a single drive
• Ensures smooth winch start-up, eliminating the motor start-up voltage and
• Connect via drive I/O, PLC or
current peaks on the ship’s electrical network
fieldbus communications
• SynRM control as standard
• Dynamic braking with integrated brake chopper and external braking resistor
• Stepless speed and torque operation reduces winch noise
• Direct bulkhead installation or in cabinets (marine certified)
—
Low voltage marine motors with mechanical disc brakes
• Exact nominal data on rating plate helps optimise motor operation especially when motor
encoder is not used
• Specially designed low wear shaft seals
• Corrosion resistance improved with zinc primer painting
• IP56 open deck protection class
• Optional heating element and temperature supervision
• Ex motors available
—
Crane and hoist package
ABB has been generating crane-specific software for over operates with the ABB industrial drive, ACS880, which
20 years such that today virtually any crane type can be provides premium motor control, including torque at zero
controlled. The SynRM brings more accurate control, with speed, through the use of direct torque control (DTC). Full
0.01 percent speed accuracy in open-loop. It has 40 percent 4-quadrant regenerative control allows the system to be
fewer losses compared to induction motors, while the high accurately controlled, recovering energy when lowering. The
output version can be two frames smaller making the system can be configured with a common DC link, giving cross
3
package lighter for the same power. The crane software travel and long travel drives access to regeneration as well.
—
Highlights
• Full 4-quadrant regenerative variants from 3 kW to 3200 kW
• Sensorless anti-sway control
• Mechanical brake control
• Master-follower operations, ideal for long travel operations
• Synchro control, synchronises the operation of main hooks
• Direct torque control (DTC) is ABB’s signature motor control
algorithm, providing accurate torque performance
• Safe torque off (STO) as standard
• Built-in additional drive based programmable safety to
SIL 3 / PL e
• Safety PLCs incorporating ProfiSafe, to allow direct
communications to the built-in safety module
• Control via I/O fieldbuses
• Custom crane solutions via a PLC library for larger crane
systems
To see the accuracy of the ABB crane systems – take the

challenge at:
http://new.abb.com/drives/acs880-challenge#/ Built-in functional
safety
—
Aggregate package
ABB has a long history of controlling machinery in the used for less demanding applications such as fans and
aggregates industry, including powering the world’s largest pumps. The ABB machinery drive is ideal where precision is
mobile mineral crusher, which operates in an open cast mine needed, for example, to pack or palletise materials. ABB’s
in Australia. Several different drives can be used to optimise drive technology is complimented by a range of motors
every part of an aggregates plant. The ABB industrial drive, which boast the best in robust design and performance,
for instance, has an extensive power range and topologies especially suited to the aggregates industry. ABB can also
3
to suite every kind of application. Featuring the world integrate the entire operation with its PLC and HMI range,
renowned direct torque control (DTC) motor control incorporating control with the TÜV certified safety systems
platform, the robust and reliable drive handles high torque built into the drives.
loads and transients. The ABB general purpose drive can be
— —
ABB industrial drive, ACS880 ABB motors highlights
• Wide range of powers to suite specific aggregate applications • Reinforced insulation
• Liquid-cooled designs to minimise ingress of dust • Standard and enhanced dust
• IP55 variants available, or flange mounting for easy heat and dust seals
management • Bearing monitoring
• Supreme motor control, especially good at high torque loads • Enhanced IP classes
• All-compatible user interfaces, so all drive families operate the same tools • Improved paint systems
• SynRM control as standard • Comprehensive range of LV and
• PLCs and HMIs integrate controls and safety across the operation MV motors and machines
—
Food and beverage package
ABB can assist in all aspects of food and beverage (PLCs), together with VSDs incorporating functional safety,
production, from ATEX-certified applications to pump and can ensure safety systems are cost effective and easier to
refrigeration systems. ABB general purpose and ABB wire and maintain. Stainless steel motors are available for
industrial drives can be used to extrude product or washdown areas and work well alongside ABB’s high IP
transport heavier loads under control. To help with high rated drives.
level integration ABB’s programmable logic controllers
3
— —
ABB drive family range – highlights ABB motors highlights
• Extensive range of drives from micro to industrial drives • IP69 protection: withstands
• High IP classes or flange mounting to control air flow extreme washdown conditions
• Totally enclosed liquid cooled drives, no fans, heat managed via the liquid • Encapsulated windings: long
• Integrated safety lifetime in extreme humid
• Excellent motor control conditions
• Induction, permanent magnet and synchronous reluctance motor control • H1 food grade grease:
to allow optimal motor selection safe operation in food processing
• PLC range to control the system environment
• HMIs and SCADA systems to display the results • TENV cooling (80-90 frames):
easy to clean
• IE3 efficiency: lower operation costs
4
LO W V O LTA G E A C D R I V E S 27
WHAT'S NEW IN 2019
ABB AUTHORISED
VALUE PROVIDERS
DRIVES AND MOTORS

PACK AGES
028 Drives feature finder
030 ABB micro drives
035 ABB general purpose drives LOW VOLTAGE
4
AC DRIVES
043 ABB drives for HVAC
047 ABB drives for water and wastewater MEDIUM VOLTAGE DRIVES
DC DRIVES
051 ABB industrial drives SOFTWARE TOOLS
& SERVICES
059 ABB industrial drives –

ultra-low harmonics
060 ABB industrial drives – AC MOTORS
fully regenerative
061 ABB industrial drives –

other variants
066 Engineering optimisation SERVICES AND PC TOOLS
GEARINGS
BEARINGS
COUPLINGS
USEFUL ENGINEERING
INFORMATION
—
Drives feature finder
The table highlights some of the key features of the different ABB drives.
However, it is not exhaustive and if you are seeking a feature which does
not appear in the table, please contact ABB for information.
Drive range ABB micro drives ABB machinery drives ABB general purpose drives
(ACS55 - p30) (ACS380 - p68) (ACS480 - p35)
(ACS150 - p32)
Voltage & power Details or additional notes (ACS55) 1-ph 100 - 120 V: 0.18 - 0.37 kW 1-ph 200 - 240 V: 0.37 - 3 kW 3-ph 380 - 480 V: 0.75 - 22 kW
1-ph 200 - 240 V: 0.18 - 2.2 kW 3-ph 0.37 - 22 kW
(ACS150) 3ph 380 - 480 V, 0.37 - 4.0 kW
Other rectifier options 12-pulse diode - - -

(assume 6-pulse as standard) Low harmonics regenerative (4Q) - - -
Ultra low harmonics non-regenerative (2Q) - - -
Common DC link connectability - l -
EMC compliance No EMC filter l (or remove EMC screw) m (remove screw) m (remove screw)
(EN 61800-3, 2004) 2nd unrestricted (C3) l l l
1st restricted (C2) n (ACS150) n n
1st unrestricted (C1) l,- (ACS150) - -
Harmonic filter / choke / active Choke (AC or DC)

4
n n n
(EN 61000-3-4) Swinging choke (better harmonic - - -
performance) - - -
Ultra low harmonic (best performance) - - -
Enclosure class IP00 - - -
IP20 l l l
IP21 (or near equivalent) m (Nema 1, ACS150) m (Nema 1) m (Nema 1)
IP22 - - -
IP42 - - -
IP54/ IP54R/ IP55 - - -
IP66/69K - - -
Mechanical construction Module - panel mountable (IP20 minimum) l* (DIN mount + screw) l (DIN mount + screw) l (DIN mount + screw)
Wall-mounted (IP21 or equiv. minimum) m (Nema 1, ACS150) m (Nema 1) l (Nema 1)
Free-standing, floor-standing - - -
Cabinet built by ABB - - -
Cooling method Direct air-cooling l l l
Water-cooling - - -
Through panel/flange mount - - -
Dynamic braking chopper Range of resistors available from ABB -(ACS55), l (ACS150) l l
Switching frequency 4 to 16 kHz 4 to 16 kHz 4 to 16 kHz
Motor control DTC (open/closed loop) - - -
Drives can control induction (IM) Sensorless vector - l l
PM, SynRM unless stated Scalar, VVVF l (IM) l l
Programmability Parameter programming uses dip (ACS55), l (ACS150) l l
Adaptable programming - l -
IEC61131 programmability - - -
Start-up assistance and help Aids to commissioning and diagnostics - l l

Cold configure Program the drive whilst still in its box l l l
Removable memory module No recommissioning time needed - - -
Real-time clock With assistant control panel - m l
Bluetooth keypad - m m
I/O built-in Analogue input/output 1/0 2/1 2/2
Digital input/output 3 / 1r (ACS55), 5 / 1r (ACS150) 4 + 2 DIO / 1r + 2DO 6 / 3r
Speed feedback (encoder) - m -
( ) = via add on expansion module Motor thermal protection - - -
STO (safe torque-off) - l l
+24V live control panel + comms External 24V supply can be connected - m m (later)
Fieldbuses Modbus embedded - l l
Fieldbus interface (popular networks) - m m
Drive-to-drive link - - -
BACnet - - -
Remote monitoring Report info and status remotely - n (NETA) n (NETA)
Safety options Emergency stop (CAT.0, CAT.1) - l (CAT.0 via STO) l (CAT.0 via STO)
(TÜV certified hardware) Safe torque-off (SIL2/PL d) - l l
Safe torque-off (SIL3/PL e) - l l
Dedicated safety module, extended safety - - -
ATEX ATEX certified for use with ABB motors - - -
PC tools DriveConfig tool (programme in box) n (ACS55), - (ACS150) - -
Drive Composer Entry - n n
Drive Composer Pro - n n
Adaptive programming - n n
IEC 61131 tool (Automtion builder) - - -
Drive Customizer - n n
Industry specific products HVAC - - -

Products with hardware or Food and beverage m m m
software specifically designed Machinery / OEMs in general l l m
for the industry specified Water and wastewater - - m
Aggregates, mining and steel - m m
l = standard m = option, internal or fitted n = option, external - = not available * = can be bookcase or flat mounted
r = relay output, t= transistor output, c = configurable to be input or output

ABB general purpose drives ABB drives for HVAC ABB drives for ABB industrial drives ABB industrial drives ABB industrial drives
(ACS580 - p39) (ACH580 - p43) water and wastewater Active Rectifier cabinet-drive and drive modules
(ACQ580 - p47) (ACS880-11,-14,-31,-34 - p59) (ACS880-07, -17, -37 - p57) (ACS880-01, -04 - p51)
3-ph 380 - 480 V: 0.55 - 500 kW 3-ph 208 - 240 V: 0.75 - 75 kW 3ph 380 - 480 V: 1.1 - 3-ph 400 V: 3 - 1400 kW 3-ph 400 V: 45 - 1400 kW 3-ph 230 V: 0.55 - 75 kW
3-ph 380 - 480 V: 1.1 - 500 kW 500 kW 3-ph 500 V: 2.2 - 1600 kW 3-ph 500 V: 45 - 1600 kW 3-ph 400 V: 0.55 - 1400 kW
3-ph 690 V: 200 - 2200 kW 3-ph 690 V: 45 - 3200 kW 3-ph 500 V: 0.55 - 1400 kW
3-ph 690 V: 4 - 2200 kW
- - - - m (>400 kW) l (04xT)
- - - l (880-11, 880-14) l (880-17) -
- l (H580-31) - l (880-31,-34) l (880-37) -
- - - l l l
l (remove EMC screw) l (remove EMC screw) l (remove EMC screw) l (remove EMC screw) l (remove EMC screw) l (remove EMC screw)
l l l l l l
l l l m m m
- n n - - -
- - - -
4
l l
l (S580-01) l (H580-01) l (Q580-01) - - -
- - - - -
- l (H580-31) l (Q580-31, -34) l (880-31, -34) l (880-37) -
- l (H580-04) l (Q580-04) l (880-14, -34) - -
m (S580-04) m (H580-04) m (Q580-04) m (880-14, -34) - l (-04)
l (S580-01, -07) l (H580-01, -07) l (Q580-01, -07) l (880-11, -31) - l (-01)
- - - - l -
m (S580-07) m (H580-07) m (Q580-07) - m -
m (IP55, S580-01) m (IP55, H580-01) m (IP55, Q580-01) m (880 -11, -31) IP55 m m (-01, IP55)
- - - - - -
l l l l (880-14, -34) - l (-04*)
l (S580-01) l (H580-01, -31) l (Q580-01, -31) l (880-11, -31) - l (-01)
l (S580-04) l (H580-04) l (Q580-04) l (880-14, -34) l -
l (S580-07) l (H580-07) l (Q580-07) - l -
l (variable-speed fan) l (variable-speed fan) l (variable-speed fan) l (variable-speed fan) l (variable-speed fan) l (variable-speed fan)
- - - - l (LC range) l (LC range)
m m m m - m
l (to 22 kW), n thereafter l (to 22 kW), n thereafter l (to 22 kW), n thereafter m m m
4 to 12 kHz 4 to 12 kHz 4 to 12 kHz DTC DTC DTC
- - - l l l
l l l - - -
l l l l l l
l l l l l l
l l l l l l
- - - l (CODESYS) l (CODESYS) l (CODESYS)
l l l l l l
l l l - - -
- - - l l l
l l l l l l
m m m l l l
2/2 2/2 2/2 2+(3) / 2+(1) extra possible 2+(3) / 2+(1) extra possible 2+(3) / 2+(1) extra possible
6 / 3r+(2r+1t) 6 / 3r+(2r+1t) 6 / 3r+(2r+1t) 7+(4) / 3r+(2r) extra possible 7+(4) / 3r+(2r) extra possible 7+(4) / 3r+(2r) extra possible
- - - m m m
m isolated and configurable m isolated and configurable m isolated and configurable m configurable m configurable m configurable
l l l l l l
m (via CMOD), l R6 and above m (via CMOD), l R6 and above m (via CMOD), l R6 and above l l l
l l l l l l
m m m m m m
- - l Intel pump control l l l
- l (MSTP or IP) - - - -
n (NETA) n (NETA) n (NETA) n (NETA) n (NETA) n (NETA or SREA)
l (CAT.0 via STO) l (CAT.0 via STO) l (CAT.0 via STO) l (CAT.0 via STO), m (CAT.1) l (CAT.0 via STO), m (CAT.1) l (CAT.0 via STO), m (CAT.1)
l l l l l l
l l l l l l
- - - m m m
l - - l l l
- - - - - -
n n n n n n
n n n n n n
n n n n n n
- - - n (+N8010) n (+N8010) n (+N8010)
n n n n n n
- l - - - -
m m (offices) - xx m xx m xx m
m - - xx m xx m xx m
- m (offices) l xx m - -
l m (offices) - xx m xx m xx m
All ABB drives are CE marked xx = ACS880 can be loaded with industry specific code, like crane, winder, winch, spinning etc
Other global approvals such as UL, cUL, CSA, ++ = A wide range of encoder interfaces to suit high performance applications
C-Tick, GOST-R also applicable
—
ABB micro drives
0.18 kW to 2.2 kW, ACS55
Motor control method - scalar
200/240 V, 1-phase supply, 3-phase output, 0.18 kW - 2.2 kW
100/120 V, 1-phase supply, 3-phase output, 0.18 kW - 0.37 kW
—
What is an ABB micro drive, ACS55?
The ABB micro drive meets the requirements of OEMs, machinery and panel builders and is
available from a logistical distributor. ABB micro drive is so small and simple that users of
contactors and softstarters can switch to the benefits of variable speed control. The
ACS55 is a simple drive, programmed by switches. Extended programming is possible via a
PC if required, as is programming without power.
—
Highlights
4
• Quick and easy installation - less than five minutes

• User interface via three rotary switches and a further eight
on/off function DIP switches located on panel front
• Can be programmed via DriveConfig if needed to access
extended functions (useful to OEMs)
• Compact size and narrow shape
• Ideal for DIN-rail mounting
• Two mounting orientations
• 110 V single phase - input gives 240V, 3-phase output
• IP20 as standard
• Potentiometer option
• Integral EMC filter for 1st environment (EN61800-3),
unrestricted distribution (C1)
• Optimised switching frequency for low noise
—
(up to 16 kHz silent motor)
Where can it be used?
• Washing machines • Dishwashers
• Mixers • Treadmills
• Pizza ovens • Car washing machines
• Vacuum cleaners • Rotating billboards
• Sliding doors • Electric gates
• Dryers
Feature Advantage Benefit

No programming is required Inverter parameter settings with DIP switches and potentiometers. Faster set up. Easier configuration
Extended programming is possible via DriveConfig if needed
Compact size and narrow shape Up to 0.37 kW, 45 mm width; 2.2 kW, 67.5 mm width Less space required for installation
Removable mounting clip Removable clip allows DIN-rail and wall-mounting from back and side Flexible and easy mounting, book case or flat
of the unit
DriveConfig kit Fast and safe configuration of an unpowered drive Simple programming for high volume OEMs
- programming in the box, no mains power
needed
EMC First environment. C1 EMC filters as standard ('E' model) Low EMC emissions
Automatic switching frequency Increases switching frequency automatically when drive temperature Provides lowest possible noise without
is decreased derating the drive
110-240 V AC, single-phase Output always capable of full 240 V, 3-phase, regardless of supply Can easily replace single-phase cap start motors
supplies voltage
RoHS compliance Compliance achieved during 2007 Environmentally friendly drives
—
ABB micro drives
ACS55 – Ratings, types, voltages and dimensions
—
Dimensions and weights
Frame H1 H2 W D Weight
mm mm mm mm mm Kg
A 170 146.5 45 128 0.65
B 170 146.5 67.5 128 0.70
C 194 171 70 159 1.1 H1 H2
D 226 203 70 159 1.1
D
— W
200/240 V, 1-phase supply, 3-phase output
4
Nominal Input Output Max output Frame Fuse A Heat Cooling Type
current current dissipation requirements
kW A A A Type gG W m3/h
With EMC filter
0.18 4.4 1.4 2.1 A 10 21 Nat Vent
+
ACS55-01E-01A4-2
0.37 6.9 2.2 3.3 A 16 32 Nat Vent
+
ACS55-01E-02A2-2
0.75 10.8 4.3 6.5 B 16 51 Nat Vent
+
ACS55-01E-04A3-2
1.5 18.2 7.6 11.4 D 25 74 26 ACS55-01E-07A6-2
2.2 22 9.8 14.7 D 32 103 26 ACS55-01E-09A8-2
Without EMC filter
0.18 4.4 1.4 2.1 A 10 21 Nat Vent
+
ACS55-01N-01A4-2
0.37 6.9 2.2 3.3 A 16 32 Nat Vent
+
ACS55-01N-02A2-2
0.75 10.8 4.3 6.5 B 16 51 Nat Vent
+
ACS55-01N-04A3-2
1.5 18.2 7.6 11.4 C 25 74 26 ACS55-01N-07A6-2
2.2 22 9.8 14.7 C 32 103 26 ACS55-01N-09A8-2
+
Ensure minimum installation space is provided, see User’s Manual for details
—
100/120 V, 1-phase supply, 3-phase output
Nominal Input Output Max output Frame Fuse A Heat Cooling Type
current current dissipation requirements
kW A A A Type gG W m3/h
With EMC filter
0.18 6.4 1.4 2.1 A 10 24 +Nat Vent ACS55-01E-01A4-1
0.37 9.5 2.2 3.3 A 16 35 +Nat Vent ACS55-01E-02A2-1
Without EMC filter
0.18 6.4 1.4 2.1 A 10 24 +Nat Vent ACS55-01N-01A4-1
0.37 9.5 2.2 3.3 A 16 35 +Nat Vent ACS55-01N-02A2-1
+
Ensure minimum installation space is provided, see User’s Manual for details
Options and interfaces DriveConfig programming with

Potentiometer with two switches: no power
start/stop and forward/ To increase the number of
reverse direction. No external applications possible with the ACS55,
power source is needed for the the DriveConfig kit can be used to
potentiometer, connects directly access an extended parameter set.
to drive I/O. It is still possible to programme in
the usual way, if these extended
features are not required. DriveConfig
also allows programming in the box
without power.
—
ABB micro drives
0.37 kW to 4 kW, ACS150
Motor control method - scalar
200/240 V, 1-phase supply, 0.37 kW - 2.2 kW
200/240 V, 3-phase supply, 0.37 kW - 2.2 kW
380/480 V, 3-phase supply, 0.37 kW - 4 kW
—
What is an ABB micro drive, ACS150?
The ABB micro drive meets the requirements of OEMs, machinery and panel builders and is available from a
logistical distributor. ABB micro drives encourage users of contactors and softstarters to move to the benefits of
variable-speed control. The ACS150 extends the capability of the ACS55 (page 30), by adding an extended range of
power frames and programmability. The ACS150 can solve more difficult tasks like PID functionality. To retain the
simplicity of an ABB micro drive, the ACS150 does not have a serial communications interface or extended options
but does have a fixed keypad and speed control potentiometer.
—
4
Highlights
• PID controller built-in
• DC hold stop ensures stationary motor shaft
• IR compensation improves starting torque for heavy loads
• Parameter lock prevents tampering by unauthorised staff
• DIN rail or screw mounting as standard
• IP20 enclosure
• Fixed basic control panel
• Two-year warranty
• Flashdrop - parameter programming whilst drive still in its
box - excellent for OEMs
• Protected against wiring errors: shows fault if power cable
is inadvertently connected to motor terminals
• Automatic noise reduction —
• Optional short or long parameter mode for standard or
advanced users
ACS150 can be used to control less demanding components
• Unified height across the power range simplifies
in any machine, fans or pumps or anywhere where a fixed
cabinet design
speed motor needs to go to variable speed control.

FlashDrop Faster and easier drive set-up and commissioning for volume No need for high voltage safe programming areas.
manufacturing. Programming in the box Parameters can be hidden for clarity. Programme
the drive during machine production build-up
Fixed interface Simple drive with comfortable and robust interface. Integrated control panel with clear LCD, backlight
Easy to navigate parameter structure and buttons for editing and control
Fixed potentiometer Intuitive speed setting Integrated potentiometer. Settings shown on the
control panel
Programmable functions Useful control functions like PID, accelerating rates and start/ Take control of the motor and reduce cost in the
stop modes included installation
Built-in EMC filter No need for external filtering 2nd environment built-in filter. Complying with
IEC 61800-3 as standard
Built-in brake chopper Reduced cost, saved space and simple wiring 100 percent braking capability
Flexible installation Optimum layout and efficient cabinet space usage Screw, DIN-rail, sideways and side-by-side
mounting. Unified height and depth
Drive protection Latest solutions to protect the drive and offer troublefree use The drive protects itself when power is connected
and the highest quality to the motor terminals. I/O protected against
short-circuit. Coated boards included as standard
Brand labelling Drive logo, control panel logo, manuals and box can be printed Drives and packaging badged to your design
with machine builders logo and name
RoHS compliance Compliance achieved during 2007 Environmentally friendly drives
—
ABB micro drives
ACS150 – Ratings, types, voltages and dimensions
—
200/240 V, 1-phase supply voltage
Nominal Nominal Max output Frame Fuse A Heat Cooling Type

Output dissipation requirements
current
kW A A Type gG W m3/h
0.37 2.4 4.2 R0 10 25 +Nat Vent ACS150-01E-02A4-2
0.75 4.7 8.2 R1 16 46 24 ACS150-01E-04A7-2
1.1 6.7 11.7 R1 20 71 24 ACS150-01E-06A7-2
1.5 7.5 13.1 R2 25 73 21 ACS150-01E-07A5-2
2.2 9.8 17.2 R2 35 96 21 ACS150-01E-09A8-2
+
Ensure enough space around the unit - refer to the User’s Manual for details
4
—
3-phase, 240 V is available for customers supplying the North American market. Please enquire for details.
—

Output dissipation requirements
current
0.37 1.2 2.1 R0 10 11 +Nat Vent ACS150-03E-01A2-4
0.55 1.9 3.3 R0 10 16 +Nat Vent ACS150-03E-01A9-4
0.75 2.4 4.2 R1 10 21 13 ACS150-03E-02A4-4
1.1 3.3 5.8 R1 10 31 13 ACS150-03E-03A3-4
1.5 4.1 7.2 R1 16 40 13 ACS150-03E-04A1-4
2.2 5.6 9.8 R1 16 61 19 ACS150-03E-05A6-4
3 7.3 12.8 R1 16 74 24 ACS150-03E-07A3-4
4 8.8 15.4 R1 20 94 24 ACS150-03E-08A8-4
+
Ensure enough space around the unit - refer to the User’s Manual for details
—
ABB micro drives
ACS150 – Dimensions, I/O and options
—
Cabinet-mounted drives, wall mounted drives
IP20 (UL open) NEMA 1

Frame H1 H2 H3 W D Weight H4 H5 W D Weight
size mm mm mm mm mm Kg mm mm mm mm Kg
R0 169 202 239 70 142 1.1 257 280 70 142 1.5
H1 H2 H3 H4 H5
R1 169 202 239 70 142 1.3 257 280 70 142 1.5
R2 169 202 239 105 142 1.5 257 282 105 142 1.5
H1 = Height without fastenings and clamping plate

H2 = Height with fastenings but without clamping plate
H3 = Height with fastenings and clamping plate
H4 = Height with fastenings and NEMA 1 connection box
H5 = Height with fastenings, NEMA 1 connection box and hood
D
4
W = Width
D = Depth
W D
Options available Typical I/O connections

• Input and output chokes
ACS150 I
• Brake chopper resistors (all drives in the ACS150 range
DIP switch
have integral chopper) SCR analogue Input
0 - 20 mA AI U
• First environment EMC filters - footprint style
Ground cable GND
• Low leakage EMC filters < 30 mA leakage screen at +10 V
sourcing end
• FlashDrop - programming without power +24 V
• NEMA kit allows installations to be neater and provides start/ GND
0 - 10 V can stop DCOM
mechanical support for glanded cables be used by
fwd/
DI1
rev
connecting pot
to 10V, GND
DI2
Const. speed 1
and AI, DIP DI3
Const. speed 2
switch to ‘u’ DI4
Change ramp
DI5
All I/O shown Fault

DI configuration NPN ROCOM
as default
PNP is possible RONC
settings. Can
be configured RONO
to other set-ups.
User interfaces
EMC filter grounding Removable clip for brand
The ACS150 has a simple user interface, consisting of I/O screw (EMC) labelling
connections and a fixed programming keypad. An Integrated interface
integrated speed control potentiometer is also provided. Varistor grounding

screw (VAR)
Analogue input signal FlashDrop connection

selector (U/I)
Integrated potentiometer
I/O connections
Input, brake resistor
and motor connections
—
ABB general purpose drives
0.75 kW to 22 kW, ACS480
Motor control method – scalar, vector (open loop)
380/480V, 3-phase supply, 0.75 kW to 22 kW
—
What is an ABB general purpose drive, ACS480?
The ABB general purpose drive has two variants: the ACS480 and the ACS580 (see page 39). Both drives share the
same parameter sets, keypad functionality and the same number of I/Os. The ACS480 has a more compact form
factor than the ACS580, and as such has no harmonic filter components as standard. Instead, the drive has an IP20
uniform height and depth arrangement, making it suitable for MCC and cabinet installation (cable trays are
horizontal). The drive can be supplied with a full compliment of I/O (matching ACS580) or a fieldbus option
(reduced I/O). This provides a very cost-effective solution when operating over fieldbus. The drive is equipped with
safe torque off (STO) as standard.
—
Highlights
4
• Integral EMC filter to C2 or C3
• Assistant control panel with improved primary settings
menu and backups
• Same parameter set and capabilities as ACS580 (except
for adaptive programming)
• Unified height and depth for easy cabinet layout For more details, please refer to Technical Catalogue 3AXD50000047392
• Safe torque off (STO) as standard SIL 3, PL e —

• I/O module as standard (I/O matches ACS580)
• Built-in Modbus if I/O option chosen Where can it be used?
• Optional fieldbus replaces most of the I/O making the The ABB general purpose drive platform handles relatively
drive more cost effective demanding applications, while retaining easy installation
• Synchronous reluctance, permanent magnet and and commissioning. Fans, pumps and simple constant
induction motors control with improved motor torque applications are ideal for the ACS480 or where its
control platform form factor better suits the installation space.

Unified height and depth Easier cabinet layout arrangements Cabinet or MCC can be smaller compared to installing
ACS580
Optimised I/O and fieldbus When fieldbus chosen, the cost of the I/O is removed leaving some More cost effective solution for smaller drive powers
options limited I/O onboard
Intuitive modern keypad High contrast, high definition display giving intuitive access to Easy commissioning, programming, maintenance
the drive parameters. Built-in “Help” button, giving programming and fault finding, making the drive easy to own and
hints. Real-time clock, allows timed tracing of faults and setting of use across all activities. Allows drive cloning for easy
parameters to activate functions at various times of day. Changed set-up of multiple drives
parameters menu also included, so you can see your edits
Primary settings menu Assisted set-up for all of the drives common settings. Intuitive Even easier to configure the drive to the application.
and context sensitive makes navigation easier for the user, like a Next level of VSD usability
smartphone
Text editing capabilities Rename drive variables or warning messages Tailor the drive to “speak” in the language of the
application
Adaptive programming Currently not present in ACS480 – upgrade to ACS580 The drive can easily be flexed to meet the needs of
the application, without external devices, existing
controls, timers, relays etc
Improved backups Keypad can store backups with a time stamp, or automatic Easy to manage installed base and speeds up
backups can be taken. Backups can be viewed before download, commissioning. Auto backup means you never forget
or partial downloads can be performed
Integrated safety – TÜV approved STO is on board the drive. Makes it easy to generate Minimise installation time and space. Shorter design
STO as standard SIL3 PL e safety systems without the need for external contactors times using TÜV approved interface
Energy monitoring and Drive controls the motor voltage dependant on the load. Drive Consumed energy optimised across the speed and
optimising features monitors the saved energy compared to equivalent DOL operation load range. Energy savings presented in local currency
and tonnes of CO2
24 V operation Power the drive control card, I/O and fieldbus from an external Safer diagnostics and maintenance activities can be
24 V. Frames R0 to R5 require a CMOD; standard in R6 and above undertaken without the need for mains voltages
Cold configuration - Quicker parameter programming for OEM users. Drive can be Quicker, cheaper manufacturing for OEMs. Easier
Programming without mains programmed with a PC interface that injects the parameters spares handling in store without the need to power on
power whilst in the box directly into the drive whilst it is still in the box the drive
—
ACS480 – Ratings, types and voltages
—
ACS480-04, 3-phase supply voltage

Output dissipation* requirements+
current
0.75 2.6 3.2 R1 4.2 60 56.7 ACS480-04-02A7-4
1.1 3.3 4.7 R1 5.3 67 56.7 ACS480-04-03A4-4
1.5 4 5.9 R1 6.4 75 56.7 ACS480-04-04A1-4
2.2 5.6 7.2 R1 9 93 56.7 ACS480-04-05A7-4
3 7.2 10.1 R1 11.5 112 56.7 ACS480-04-07A3-4
4 9.4 13 R1 15 139 56.7 ACS480-04-09A5-4
5.5 12.6 16.9 R2 20.2 183 63.4 ACS480-04-12A7-4
4
7.5 17 22.7 R3 27.2 232 128 ACS480-04-018A-4

11 25 30.6 R3 40 346 128 ACS480-04-026A-4
* Max losses at rated current, check manuals for minimum values

+ Airflow of the fan
Average quality image, found on the

ABB website. If you have a better image
please send.
—
ACS480 - Dimensions, I/O and options
—
Cabinet-mounted drives, wall-mounted drives
IP20
Frame H1 H2 H3 W D Weight H1 H2
size mm mm mm mm mm Kg
R1 205 223 175.9 73 207.2 1.77 H3
R2 205 223 175.9 96.5 207.2 2.35
R3 205 223 175.9 171.5 207.2 3.52
H1 = Height with fastenings and without clamping plate

H2 = Height with fastenings and clamping plate D
H3 = Height of front W
W = Width IP20
D = Depth
4
ACS480-04 is for cabinet use with many internal and The ACS480 drive has two configurations. As standard it is
external options available including: fitted with the I/O module. With the I/O module connected
• Keypad door mounting kit the connections are as follows:
• Bluetooth keypad
Meaning Default macro connections
• Industrial fieldbus (I/O reduced in this SCR Signal cable shield (screen)
configuration) AI1
AGND
External frequency reference 1: 0 to 10 V
Analogue input circuit common
• I/O replacement (when fieldbus used) +10V Output reference voltage 10 V DC
1 to 10 kohm AI2 Analogueue input (not used)
• Cold configuration (programming in the box) AGND Analogue input circuit common
AO1 Output frequency: 0 to 20 mA
• Input and output chokes (externally mounted) AO2 Output current: 0 to 20 mA
• Brake resistors (externally mounted) AGND Analogue output circuit common
max. 500 ohm
Aux. voltage output and programmable digital inputs

+24V Auxiliary voltage output +24 V DC
All ACS480 drives use the same common options and DGND Auxiliary voltage output common
user interfaces – see page 38. DCOM

DI1
Digital input common for all DI
Start/Stop: Activate to start
DI2 Fwd/Rev: Activate to reverse rotation direction
DI3 Constant speed selection
Cold configuration adapter – CCA-01 DI4 Constant speed selection
DI5 Ramp pair selection: Activate to select
ACS480 drives can be programmed without second pair
the need for mains power or without taking DI6 Not configured
X6, X7, X8 Relay outputs
64 Electrical installation
the drive out of the box, using the CCA-01. RO1C Ready
RO1A 250 V AC/30 V DC
This specifically allows rapid programming RO1B 2A
Fieldbus connection diagram RO2C Running
for OEMs, without the need for safe electrical RO2A 250 V AC/30 V DC
This connection diagram is valid for drives with a fieldbus extension module. Refer to
areas in production.
Type designation key on page 32. RO2B 2A
RO3C Fault (-1)
Terminal Description RO3B 2A
Aux. voltage output and digital connections EIA-485 Modbus RTU
+24 V Aux. voltage output +24 V DC, max. 200 mA B+
DGND Aux. voltage output common A- Built-in Modbus RTU fieldbus interface
DCOM Digital input common for all DGND
DI1 Stop (0) / Start (1) TERM & BIAS Serial data link termination and Bias switch
DI2 Forward (0) / Reverse (1)
Relay output
Safe torque-off
RO1C Ready run
SGND
IN1 Safe torque-off. Both circuits must be closed for the drive to start. The
RO1B 2A
IN2 circuits are closed with jumper wires in the standard delivery.
Safe torque off
SGND Safe torque off. Factory connection. Both OUT
IN1 circuits must be closed for the drive to start.
IN2 24 V AC/DC*
OUT1 24 V AC/DC-in. Ext. 24 V AC/DC input to power up the control unit when the main
Extension module options supply is disconnected
DSUB9 +K457 FCAN-01 CANopen DGNG 24 V ground
DSUB9 +K454 FPBA-01 Profibus DP DCOM Digital IP common
RJ45 x2 +K469 FECA-01 EtherCAT
RJ45 x2 +K475 FENA-21 Ethernet/IP, Profinet, Modbus TCP
RJ45 x2 +K470 FEPL-02 Ethernet Powerlink If the drive is fitted with the fieldbus option, then a major
Terminal block +K451 FDNA-01 DeviceNet
8P8C x2 +K462 FCNA-01 ControlNet part of the I/O is removed to accommodate the fieldbus
RJ45 x2 +K490 FEIP-21 Two-port Modbus/IP adapter
RJ45 x2 +K491 FMBT-21 Two-port Modbus/TCP adapter
module. The I/O can be reinstated by using a BIO-01 option
RJ45 x2 +K492 FPNO-21 Two-port Profinet IO adapter (+L515).
I/O connections when Fieldbus module fitted
—
ACS480 – User interfaces
Control panel Interface

State-of-the-art, high resolution keypad brings a new level
of usability to the drives marketplace. The ACS480 uses the Keypad holder hinged door
keypad platform from ABB's “all compatible” drive range.
The ACS480 includes a “primary settings” menu, an I/O
settings menu and a guided set-up procedure similar to that Digital inputs 1, 2
of a smart phone, making it very easy to commission.
Relay output 1
Relay outputs
Auxiliary voltage outputs
Bluetooth variant available (option) 2 and 3
New high resolution screen EIA-485

Modbus RTU
More advanced homescreens
4
Softkeys – context sensitive

Safe torque off connections
Real-time clock
Cold configuration connection for
Help key
CCA-01. Programming without power
Two more navigation keys makes editing much faster Digital inputs 3, 4, 5, 6
Analog inputs and outputs

Local controls Brake
chopper
Auxiliary voltage outputs repeated
USB connection, no special leads required Motor
Mains power input output
Bluetooth keypad and Drivetune app Drive Composer PC tool

Using a special Bluetooth-enabled Drive Composer is the PC tool for the
keypad, ABB offers connection to a ACS480 family. The PC tool comes in two
mobile phone using an app called variants – the “Entry” level is a free of
Drivetune. There are versions of the app charge, point-to-point tool and allows
for iOS and Android operating systems. simple parameter editing and storage, as
well as monitoring and commissioning
Fieldbus (various plus codes) support. The “Pro” level also features
The ACS480 supports an extensive list of animated control diagrams and extended
fieldbus modules for connectivity to commissioning, monitoring and
industrial networks. These modules are diagnostic support. The Pro tool allows
common with other drives within the ABB the user to connect to multiple drives
range. Modbus embedded as standard. either over “panel bus” where the keypad
port is used, or ever Ethernet.
When a fieldbus module is connected,
some of the I/O is replaced. For details of Door mounting kit, DPMP-EXT2 (IP65)
how the I/O differs, see L515 below. The keypad can be mounted onto a panel
door using a two part kit. The kit includes
Replacement I/O module (+L515) a RDUM-01 which is mounted onto the
When more I/O is required along with drive, then the DPMP-02 (pictured) is
fieldbus, the drive can be fitted with mounted onto the door and a CAT5 cable
BIO-01. This fits behind the fieldbus is used to connect between the two. When
module and extends the I/O. The fieldbus keypad is installed the assembly is IP65.
module is then mounted on top of the
BIO-01 to allow them both to operate.
—
0.55 kW to 500 kW, ACS580
Motor control method – scalar or vector control (open loop)
380 - 480 V, 3-phase supply, 0.55 kW to 500 kW
—
What is an ABB general purpose drive, ACS580?
The ACS580 is stocked and delivered by the ABB authorised value provider network. The drive incorporates ABB’s
most intuitive keypad functionality, the “primary settings” of which guide the user much like a smart phone. The
drive retains the swinging choke harmonic suppression technology, which has been updated to permanent magnet
technology. The drive includes built-in machinery safety functionality with safe torque off (STO) to SIL 3 PL e as
standard. Adaptive programming enhances the extensive parameter set allowing the drive to save installation cost
by incorporating external cabinet components into the drive programme.
—
Highlights
4
• Extensive parameter set and adaptive programming
• Integral EMC filter for 1st and 2nd environment
as standard
• Assistant control panel with improved primary
settings menu and backups
• Wide power range in wall-mounted IP21 and
IP55 variants
• Extended power range with ACS580-04 and
ACS580-07 to 500 kW
• Patented permanent magnet swinging choke for For more details, please refer to Technical Catalogue 3AUA0000145061
superior harmonic reduction, even at reduced
motor loads —
• Safe torque off (STO) as standard, SIL 3 PL
• Flexible fieldbus system with built-in Modbus and
numerous internally mountable fieldbus adapters The ABB general purpose drive is plug-in, ready to control
• Synchronous reluctance, permanent magnet and compressors, conveyors, mixers, pumps, fans and many other
induction motors control with improved motor variable and constant torque applications.
control platform

the drive parameters. Built-in “Help” button, giving programming and fault finding, making the drive easy to own and
hints. Real-time clock, allows timed tracing of faults and setting of use across all activities. Allows drive cloning for
parameters to activate functions at various times of day. Changed easy set up of multiple drives
parameters menu also included, so edits can be viewed
and context sensitive makes navigation easier for the user, like a Next level of VSD usability
smartphone
application
Adaptive programming Drive contains a freely programmable environment allowing The drive can easily be flexed to save project cost
changes and adaptions to the drive parameters. Easy to use and as it replaces external devices, existing controls,
flexible timers, relays etc
Improved backups Keypad can store backups with a time stamp, or automatic Easy to manage installed base and speeds up
backups can be taken. Backups can be viewed before download, commissioning. Auto backup means you never
or partial downloads can be performed forget
Integrated safety – TÜV approved STO is on board. Makes it easy to generate safety Minimise installation time and space. Shorter
STO as standard SIL3 PL e systems without the need for external contactors design times using TÜV approved interface
Energy monitoring and Drive controls the motor voltage dependant on the load. Drive Consumed energy optimised across the speed
optimising features monitors the saved energy compared to equivalent DOL operation and load range. Energy savings presented in local
currency and tonnes of CO2
Cold configuration - Quicker parameter programming for OEM users. Drive can be Quicker, cheaper manufacturing for OEM’s. Easier
Programming without mains programmed with a PC interface that injects the parameters spares handling in store without the need to power
power whilst in the box directly into the drive whilst it is still in the box on the drive
—
ACS580 – Variants, ratings and voltages
Wall-mounted single drive Cabinet-built single drives

Series ACS580-01 Series ACS580-07
• 0.55 kW to 250 kW, (380 - 480 V) • 75 kW to 500 kW
• Largest power for wall-mount drive • Two cabinet designs: Lower power
• Coated boards as standard cabinets contain ACS580-01; Larger
• Variable speed cooling fans power cabinets contain ACS580-04
• TÜV approved safe torque off (STO) • Optimised list of options covering IP
to SIL 3 PL e standard rating, cable entry and door furniture,
• IP21 as standard, IP55 as option to ensure a fast and efficient build and
• IP55 similar footprint to IP21 ACS580-01 delivery time schedule ACS580-07
• Brake chopper standard to R3 frame

• Optional UK cable box for SWA cables Cabinet-mounted single drives
• EMC filter for C1 category according Series ACS580-04
4
to EN 61800-3 (2004) standard • 250 kW to 500 kW

• Internal fieldbus options • Compact floor standing module
• Optional relay expansion, PTC and • Coated boards as standard
115 V/240 V DIs • Variable speed cooling fans
• Optional ATEX PTC connection • TÜV approved safe torque off (STO)
• Flange mounting allows heat from to SIL 3 Pl e standard
heatsink to be efficiently managed, • IP00 module, mounted on wheels
ACS580-01
dirty air configured Flange mounted • Brake chopper optional
• Fieldbus and relay expansion as per
ACS580-01 ACS580-04
—
380 – 480 V, 3–phase supply voltage (ratings shown are for 415 V)
No-overload Light-duty use Heavy-duty use Max Frame Fuse A Heat Cooling Type (+J400 + H358
(nominal) use output dissipation requirements to order keypad &
PN IN PLd ILd Phd Ihd SWA gland plate)
kW A kW A kW A A Type gG
†
W m3/h
0.75 2.6 0.75 2.5 0.55 1.8 3.2 R1 4 45 34 ACS580-01-02A7-4
1.1 3.3 1.1 3.1 0.75 2.6 4.7 R1 6 55 34 ACS580-01-03A4-4
1.5 4 1.5 3.8 1.1 3.3 5.9 R1 6 66 34 ACS580-01-04A1-4
2.2 5.6 2.2 5.3 1.5 4 7.2 R1 10 84 34 ACS580-01-05A7-4
3 7.2 3 6.8 2.2 5.6 10.1 R1 10 106 50 ACS580-01-07A3-4
4 9.4 4 8.9 3 7.2 13 R1 16 133 50 ACS580-01-09A5-4
5.5 12.6 5.5 12 4 9.4 14.1 R1 16 174 50 ACS580-01-12A7-4
7.5 17 7.5 16.2 5.5 12.6 22.7 R2 25 228 128 ACS580-01-018A-4
11 25 11 23.8 7.5 17 30.6 R2 32 322 128 ACS580-01-026A-4
15 32 15 30.4 11 24.6 44.3 R3 40 430 116 ACS580-01-033A-4
18.5 38 18.5 36.1 15 31.6 56.9 R3 50 525 116 ACS580-01-039A-4
22 45 22 42.8 18.5 37.7 67.9 R3 63 619 116 ACS580-01-046A-4
30 62 30 58 22 45 76 R4 80 835 134 ACS580-01-062A-4
37 73 37 68 30 61 104 R4 100 1024 134 ACS580-01-073A-4
45 88 45 82.7 37 72 122 R5 100 1240 139 ACS580-01-088A-4
55 106 55 100 45 87 148 R5 125 1510 139 ACS580-01-106A-4
75 145 75 138 55 105 178 R6 160 1476 435 ACS580-01-145A-4
90 189 90 161 75 145 247 R7 250 1976 450 ACS580-01-169A-4
110 206 110 196 90 169 287 R7 315 2346 550 ACS580-01-206A-4
132 246 132 234 110 206 350 R8 355 3336 550 ACS580-01-246A-4
160 293 160 278 132 246 418 R8 425 3936 1150 ACS580-01-293A-4
200 363 200 345 160 293 498 R9 500 4836 1150 ACS580-01-363A-4
250 430 200 400 200 363 617 R9 630 6036 1150 ACS580-01-430A-4
For 440 to 480 V data see the User’s Manual, document code: 3AUA0000076333
For ACS580-04 and ACS580-07 variants, please contact ABB or your local drives ABB authorised value provider
—
ACS580 – Dimensions and options
—
Dimensions and weights, wall-mounted drives
IP21 IP55
Frame Height Height Width Depth Weight Frame Height Height Width Depth Weight
size H4 mm H3 mm mm mm kg size H4 mm H3 mm mm mm kg
R1 331 373 125 223 4.6 R1 331 403 128 233 4.8
R2 432 473 125 229 6.6 H4 R2 432 503 128 239 6.8 H4
H3
R3 490 454 203 229 11.8 H3 R3 490 456 206 237 13
R4 636 600 203 257 19 R4 636 600 203 265 20
R5 633 732 203 295 28.3 R5 633 732 203 320 29
R6 589 727 252 369 42.4 R6 589 727 252 380 43
D D
R7 641 880 284 370 54 W R7 641 880 284 381 56 W
R8 721 965 300 393 69 R8 721 965 300 452 77 IP55
4
IP21
R9 741 955 380 418 97 R9 741 955 380 477 103

• Keypad door mount kit These connections are shown as examples only. Please refer
• IP55 variant (ACS580-01) to the User’s Manual – macro section, for more detailed
• Additional industrial fieldbus modules information and for different I/O configurations.
• Relay expansion modules
• Isolated PTC option (CPTC) X1 Meaning Default macro connections
1 SCR Signal cable shield (screen)
• ATEX isolated PTC option 2 AI1 External frequency reference 1: 0 to 10 V
3 AGND Analogue input circuit common
• 115/230 V digital inputs 4 +10V Output reference voltage 10 V DC
• UK gland box to accommodate SWA cable
1 to 10 kohm
5 AI2 Analogueue input (not used)
• Brake chopper (up to frame R3 fitted as standard) 7 AO1 Output frequency: 0 to 20 mA
8 AO2 Output current: 0 to 20 mA
• Flange mounting kits for dirty air configuration 9 AGND Analogue output circuit common
S3 AO1 I/U Voltage/Current selection for analogue output
• ACS580-07 cabinets have several options
max. 500 ohm
X2 & X3 Aux. voltage output and programmable digital inputs

• ACS580-04 can be supplied with several mounting kits 10 +24V Auxiliary voltage output +24 V DC
11 DGND Auxiliary voltage output common
for cabinet installation 12 DCOM Digital input common for all DI
13 DI1 Start/Stop: Activate to start
14 DI2 Fwd/Rev: Activate to reverse rotation direction
All ACS580 drives use the same common options and user 15 DI3 Constant speed selection
16 DI4 Constant speed selection
interfaces. These are detailed on page 42. They are also part 17 DI5 Ramp pair selection: Activate to select
second pair
of the “all compatible family” so keypad interfaces, PC tools, 18 DI6 Not used
parameter structures and programming methods are all 19 RO1C Ready
common, even across other drive ranges. 20 RO1A 250 V AC/30 V DC
21 RO1B 2A
22 RO2C Running
23 RO2A 250 V AC/30 V DC
Cold configuration adapter – CCA-01 24 RO2B 2A
ACS580 drives can be programmed without the need for 25

26
RO3C
RO3A
Fault (-1)
250 V AC/30 V DC
mains power or without taking the drive out of the box using 27 RO3B 2A
X5 EIA-485 Modbus RTU
the CCA-01. This specifically allows rapid programming for 29 B+
30 A- Built-in Modbus RTU fieldbus interface
OEMs without the need for safe electrical areas in 31 DGND
production. S4 TERM Serial data link termination switch
S5 BIAS Serial data link bias resistors switch
X4 Safe torque-off
34 OUT1
35 OUT2
Safe torque-off. Both circuits must be closed for the drive to start. The
36 SGND
circuits are closed with jumper wires in the standard delivery.
37 IN1
38 IN2
X10 24 V AC/DC*
40 24 V AC/DC-in. Ext. 24 V AC/DC input to power up the control unit when the main
supply is disconnected
41 24 V AC/DC+in.
*Standard on R6 frames and above and is optional on smaller frames

(requires a CMOD)
—
ACS580 – Common user interfaces

Keypad connection
of usability to the drives marketplace. The ACS580 uses the
keypad platform from the “all compatible” range of drives. Cold configuration port
The ACS580 includes a “primary settings” menu, a guided
Analogue I/O
set-up procedure similar to that of a smart phone, making it
very easy to commission. 24 V supply output
Digital inputs
Bluetooth variant available (option)
Safe torque off
New high resolution screen
Fieldbus slot
Embedded fieldbus
4
Real-time clock Relay outputs
Help key CMOD option slot
Two more navigation keys makes editing much faster Power, motor and chopper connections
Local controls
Isolated PTC input and external
USB connection, no special leads required
24 V (+L523 or L537)
The CMOD-02 offers an isolated PTC
interface, as well as giving a place to
Bluetooth keypad and Drivetune app connect external 24 V (AC or DC). The
Using a special Bluetooth-enabled CPTC-02 offers isolated PTC with ATEX
keypad, ABB offers connection to a certification.
mobile phone using an app called
Drivetune. There are versions of the app High voltage I/O extension (+L512)
for IOS and Android operating systems. The CHDI-01 offers an additional six high
voltage (115/230 V) digital inputs and two
Fieldbus (various plus codes) relay outputs (changeover); allows
The ACS580 supports an extensive list of high voltage connection without
fieldbus modules for connectivity to interposing relays.
industrial networks. Modbus embedded
as standard. Drive Composer
Drive Composer is the new PC tool for
I/O extension and external 24 V (+L501) the ACS580 family. The PC tool comes in
The CMOD-01 offer additional two relay two variants – the “Entry” level is a free of
outputs (changeover) and one digital charge point-to-point tool and allows
output, as well as connection to external parameter editing and storage, as well as
24 V (AC or DC). monitoring. The “Pro” level also features
an animated control diagram, extended
Panel/keypad bus adapter - commissioning, monitoring and
CDPI-01(+K450) diagnostic support. The Pro tool allows
The ACS580 can be connected onto a the user to connect to multiple drives
panel bus, where 32 drives can be daisy either over “panel bus” where the keypad
chained using a simple CAT5 cable. The port is used, or ever Ethernet.
chain would have one keypad mounted on
the cabinet door, communicating to the Door mounting kit, DPMP-EXT (IP65)
other drives via the CDPI module. Each The keypad can be mounted onto a panel
drive would require a CDPI, which mounts door using a two part kit. The kit includes
where the keypad normally resides. a CDPI, the DPMP-02 (pictured) is
mounted onto the door and a CAT5 cable
is used to connect between the two. When
keypad is installed the assembly is IP65.
—
ABB drives for HVAC
0.55 kW to 500 kW, ACH580
Motor control method - scalar, vector speed (open loop)
—
What is an ABB HVAC drive, ACH580?
This dedicated low voltage AC drive for heating, ventilation & air-conditioning (HVAC) applications meets many industry
requirements including harmonics and EMC standards and easy integration into building management systems. Built-in
features include override functionality, improved PID control, native BACnet communication, timers, real-time clock and a
calendar. Connecting the drive on BACnet allows the drive I/O to be used as a remote I/O connection for CO 2 sensors and
dampers.
—
Highlights
• Built-in BACnet, control the drive and use the I/O for telemetry
• Override function, run to destruction in fire mode
4
• Belt brake protection included
• Filter blocked indication - early warning of polluted AHU filters
• Accurate and efficient control of induction, permanent magnet and SynRM motors
• New energy monitoring features record energy, CO 2 and money saved (compared
to equivalent DOL)
• Wide power range in wall-mounted IP21 and IP55 variants
• Ultra-low harmonic variants and cabinet variants
• Safe torque off (STO) SIL3, PL e standard
—
ABB HVAC drives make maintaining a buildings comfort zone easy, quick and energy efficient. The drives control the speed of
pump, fan and refrigeration compressor motors used in air handling units, cooling towers, chillers and other HVAC
applications. They help reduce the HVAC system’s energy consumption by up to 70 percent, and quite often have payback
times of less than a year.

drive parameters. Built-in “Help” button, giving programming and fault finding, making drive easy to own and use
hints. Real-time clock, allows timed tracing of faults and setting of across all activities
parameters to activate functions at various times of day
and context sensitive makes navigation easier for the user Next level of VSD usability
Swinging choke, improved Reduces drives’ harmonic signature, especially on partial loads. Reduces part load harmonics by up to 25 percent,
Improved with permanent magnet technology in comparison with traditional chokes. Variable air
volume systems run on partial loads at least
95 percent of the time
EMC (manufacturer’s Integrated category C2. EMC filters suitable for 400 V network connection
statement available) (1st environment) filters to BS EN 61800-3 built-into the drive as standard will save panel
space, avoid additional wiring, earthing and
assembly costs
Advanced communications BACnet allows drive to connect to a BMS system and be used as a Project cost savings can be made as additional I/O
and adaptive programming remote I/O nest. Coupled with adaptive programming, the drive outstations are not required. Decisions can be made
can replace traditional programmable I/O outstations within the VSD, saving BMS coding and wiring
Real-time clock Easily set up at time of installation and protected by its own Can be used together with timer functions of
battery back-up. The time allows the drive to time stamp events the drive to trigger various events (via relays or
and operate functions at set times, thus removing the need for outputs) within the application software such as
external devices time / speed profile, allowing the drive to be a
stand alone unit without the need for BMS input
System diagnostics Diagnostic assistant, on-board fault history with real-time of when Instant fault tracking and date stamping, gives
fault occurred, covering voltage, current, DC link level etc status of drive to enable rapid drive diagnostics
Energy efficiency counters Works out energy savings of the application in kWh and MWh; the Can assist with electricity billing in accordance with
cost of the energy saved in a local currency; and the carbon dioxide Part L2 Building Regulations. Allows verification
(CO2) emissions equivalent of the energy saved of energy savings before making investments in
capital equipment
—
ABB drives for HVAC
ACH580 – Variants, ratings and voltages
The ACH580 consists of wall-mounted drives • HVAC assistant control panel

(ACH580-01), large modular drives (ACH580- • Built-in and improved patented swinging choke
04) and cabinet drives (ACH580-07) • Sensorless vector control, scalar control
extending the power range to 500 kW. This • CCA-01 compatible, programming in the box
allows the drive to handle large chillers and • RoHS compliant
refrigeration applications. The drive also • Outdoor mounting available
comes in an ultra-low harmonic (ULH)
variant (ACH380-31) to ensure building Ultra-low harmonic HVAC drives
harmonics are managed successfully. Series ACH580-31 (4 kW – 110 kW)
Controlling harmonics to their lowest
Wall-mounted single drive level is important, so having a drive that
Series ACH580-01 (0.55 kW to 250 kW) is almost harmonic free is the best
• Wall-mounted or cabinet mounted, solution. Passive harmonic filters have
4
frame sizes R1-R9 to be tuned to the network and only

• Two protection classes, IP21 and IP55 reduce the harmonics whereas ULH
• Optional isolator version available drives are clean at the point of
connection:
Common to ACH580 range • ULH means a 2-4% THDi distortion (standard VSD’s are
• Built-in EMC filter 35%, passive filters are 15%)
• HVAC software, easy to configure • Single wall-mount unit, 3-wire in, 3-wire out
• Built-in BACnet and Modbus interfaces • All components fit internally, easy installation
• Cable connection box with SWA glanding (option) • Three frame sizes for optimal commercial offering
• Control of induction, permanent magnet • Same parameter set and features as the standard drive
and synchronous reluctance motors, to meet • Easy commissioning with assistant keypad
specific fan powers
—
†
W m3/h
0.75 2.6 0.75 2.5 0.55 1.8 3.2 R1 4 45 34 ACH580-01-02A7-4
1.1 3.3 1.1 3.1 0.75 2.6 4.7 R1 6 55 34 ACH580-01-03A4-4
1.5 4 1.5 3.8 1.1 3.3 5.9 R1 6 66 34 ACH580-01-04A1-4
2.2 5.6 2.2 5.3 1.5 4 7.2 R1 10 84 34 ACH580-01-05A7-4
3 7.2 3 6.8 2.2 5.6 10.1 R1 10 106 50 ACH580-01-07A3-4
4 9.4 4 8.9 3 7.2 13 R1 16 133 50 ACH580-01-09A5-4
5.5 12.6 5.5 12 4 9.4 14.1 R1 16 174 50 ACH580-01-12A7-4
7.5 17 7.5 16.2 5.5 12.6 22.7 R2 25 228 128 ACH580-01-018A-4
11 25 11 23.8 7.5 17 30.6 R2 32 322 128 ACH580-01-026A-4
15 32 15 30.4 11 24.6 44.3 R3 40 430 116 ACH580-01-033A-4
18.5 38 18.5 36.1 15 31.6 56.9 R3 50 525 116 ACH580-01-039A-4
22 45 22 42.8 18.5 37.7 67.9 R3 63 619 116 ACH580-01-046A-4
30 62 30 58 22 44.6 76 R4 80 835 134 ACH580-01-062A-4
37 73 37 68 30 61 104 R4 100 1024 134 ACH580-01-073A-4
45 88 45 82.7 37 72 122 R5 100 1240 139 ACH580-01-088A-4
55 106 55 100 45 87 148 R5 125 1510 139 ACH580-01-106A-4
75 145 75 138 55 105 178 R6 160 1476 435 ACH580-01-145A-4
90 189 90 161 75 145 247 R7 250 1976 450 ACH580-01-169A-4
110 206 110 196 90 169 287 R7 315 2346 550 ACH580-01-206A-4
132 246 132 234 110 206 350 R8 355 3336 550 ACH580-01-246A-4
160 293 160 278 132 246 418 R8 425 3936 1150 ACH580-01-293A-4
200 363 200 345 160 293 498 R9 500 4836 1150 ACH580-01-363A-4
250 430 200 400 200 363 617 R9 630 6036 1150 ACH580-01-430A-4
For 440 to 480 V data see the User’s Manual, document code: 3AUA0000076333
—
ABB drives for HVAC
ACH580 – Dimensions and options
—
IP21 IP55
R1 331 373 125 223 4.6 H4 R1 331 403 128 233 4.8
H4
R2 432 473 125 229 6.6 R2 432 503 128 239 6.8
H3 H3
R3 490 454 203 229 11.8 R3 490 456 206 237 13
R4 636 600 203 257 19 R4 636 600 203 265 20
R5 633 732 203 295 28.3 R5 633 732 203 320 29
R6 589 727 252 369 42.4 R6 589 727 252 380 43
D D
R7 641 880 284 370 54 W
R7 641 880 284 381 56 W
R8 721 965 300 393 69 R8 721 965 300 452 77
4
IP21 IP55
R9 741 955 380 418 97 R9 741 955 380 477 103

• IP55 variant (ACH580-01, ACH580-31) to the User’s Manual for more detailed information and for
• Internal fieldbus BACnet different I/O configurations.
• Optional BACnet IP
• Optional relay expansion X1 Meaning Default macro connections
• Optional isolated PTC option 1 SCR Signal cable shield (screen)
2 AI1 External frequency reference 1: 0 to 10 V
• Optional 115/230 V digital inputs 3 AGND Analogue input circuit common
4 +10V Output reference voltage 10 V DC
• UK gland box to accommodate SWA cable 1 to 10 kohm 5 AI2 Analogueue input (not used)
• Brake chopper (up to frame R3 fitted as standard) 6

7
AGND
AO1
Analogue input circuit common
Output frequency: 0 to 20 mA
• Flange mounting kits for dirty air configuration 8 AO2 Output current: 0 to 20 mA
9 AGND Analogue output circuit common
• ACH580-07 cabinets have several options max. 500 ohm S3 AO1 I/U Voltage/Current selection for analogue output
• ACH580-04 can be supplied with several mounting kits 10 +24V Auxiliary voltage output +24 V DC
for cabinet installation 11 DGND Auxiliary voltage output common
12 DCOM Digital input common for all DI
14 DI2 Not configured
All ABB HVAC drives use the same common options and user 15 DI3 Constant speed selection
interfaces. These are detailed on page 46. They are also part 16
17
DI4
DI5
Not configured
Not configured
of the “all compatible family” so keypad interfaces, PC tools, 18 DI6 Not configured
parameter structures and programming methods are all 19 RO1C Ready
common. 20
21
RO1A
RO1B
250 V AC/30 V DC
2A
22 RO2C Running
23 RO2A 250 V AC/30 V DC
Cold configuration adapter – CCA-01 24 RO2B 2A
25 RO3C Fault (-1)
ACH580 drives can be programmed without the need for 26 RO3A 250 V AC/30 V DC
mains power or without taking the drive out of the box using 27 RO3B 2A
the CCA-01. This specifically allows rapid programming for 29 B+
30 A- Embedded modbus
OEMs without the need for safe electrical areas in 31 DGND
production. S4
S5
TERM
BIAS
Serial data link termination switch
Serial data link bias resistors switch
X4 Safe torque-off
34 OUT1
35 OUT2
36 SGND
37 IN1
38 IN2
X10 24 V AC/DC*
41 24 V AC/DC+in.

(requires a CMOD)
—
ABB drives for HVAC
ACH580 – Common user interfaces

State-of-the-art high resolution keypad brings a new level of
Keypad connection
usability to the drives. The ACH580 uses a HVAC specific
keypad with hand/off/auto buttons. The ACH580 includes a Cold configuration port
“primary settings” menu that is suited to HVAC users, a
Analogue I/O
guided set-up procedure similar to that of a smart phone.
24 V supply output
Digital inputs
Bluetooth variant available (option) Safe torque off

Fieldbus slot
Embedded fieldbus
4

Relay outputs
Real-time clock
Hand/off/auto controls
24 V (+L523 or +L537)
Bluetooth keypad and Drivetune app connect external 24 V (AC or DC).
Using a special Bluetooth enabled The CPTC-02 offers isolated PTC with
keypad, ABB can offer connection to the ATEX certification.
for IOS and Android operating systems. The CHDI-01 offers an additional six high
voltage (115/230 V) digital inputs and
I/O extension and external 24 V (+L501) two relay outputs (changeover); allows
The CMOD-01 offer additional two relay high voltage connection without
outputs (changeover) and one digital interposing relays.
output, as well as giving a place to
connect external 24 V (AC or DC). Drive Composer
Drive Composer is the new PC tool for
Fieldbus (various plus codes) the ACH580 family. The PC tool comes in two
The ACH580 supports an extensive list of variants – the “Entry” level is a free of charge
fieldbus modules including BACnet IP, for point-to-point tool and allows parameter
connectivity to BMS networks. These editing and storage, as well as monitoring.
modules are common with other drives The “Pro” level also features animated control
within the ABB range. diagrams, extended commissioning,
monitoring and diagnostic support. The Pro
Panel/keypad bus adapter - tool allows the user to connect to multiple
CDPI-01(+K450) drives either over “panel bus” where the
The ACH580 can be connected onto a keypad port is used, or ever Ethernet.
panel bus, where 32 drives can be daisy
chained using a simple CAT5 cable. The Door mounting kit, DPMP-EXT (IP65)
chain would have one keypad mounted The keypad can be mounted onto a panel
on the cabinet door, communicating to door using a two part kit. The kit includes a
the other drives via the CDPI module, CDPI which is mounted onto the drive, then
which fits where the keypad normally the DPMP-02 (pictured) is mounted onto the
connects on the drive. Each drive would door and a CAT5 cable is used to connect
require a CDPI to be fitted. between the two. When keypad is installed
the assembly is IP65.
—
ABB drives for water and wastewater
0.75 kW to 500 kW, ACQ580
Motor control method - scalar, vector speed and torque (open and closed loop)
—
What is the ABB drive for water and wastewater, ACQ580?
The next generation drive for water and wastewater applications controls induction, permanent magnet and SynRM
motors. It features tailor-made pump control functions for single and multi-pump systems that ensure smooth,
disturbance-free operation, optimum energy efficiency and reduced downtime.
—
Highlights
• Remote monitoring and diagnostics
• Pump cleaning/de-ragging algorithms
• Full multi-pump software including auto change
• Adaptive programming reduces MCC panel costs
4
• Improved internal options, including external 24 V support
• A ssistant control panel with intelligent primary settings menu and backups
• Module variants and pre-built ABB cabinets available
—
Any water and wastewater application can benefit from this drive's ability to optimise performance and save energy. Wall or
cabinet assembly, the drives are easily mounted side-by-side. Starting up a pumping system is easy as the drive copies
settings across the internal drive-to-drive link (D2D) reducing commissioning time significantly.

Pump cleaning or Used in wastewater pumping stations to prevent pump and pipe Triggers against different commands e.g on each pump start;
de-ragging clogging and expensive maintenance activities on monitoring if the pump is becoming blocked; in response
to a digital input or PLC command
Multi-pump control Optimal control of applications where several parallel pumps are Maintains stable process conditions optimising the speed and
operated together and the required flow rate is variable number of the pumps needed without over-riding controller
Pump priority Optimal control of applications where the consumption rate varies Operate higher capacity pumps during daytime and smaller
based on demand units at night. This allows pumps to be operated closer to
their best efficiency point
Quick ramps Drive has special high speed ramps to quickly accelerate borehole Allows the pump to operate efficiently, ensuring the bearings
pumps and submersible pumps to operating speed operate properly and reduces turbidity during start-up
Safe torque off TÜV certified safely to SIL3 Removes the contactor from MCC builds, saving cost
Intuitive modern High contrast, high definition display giving intuitive access to drive Easy commissioning, programming, maintenance and fault
keypad parameters. Built-in “Help” button. Real-time clock, for timed tracing finding, making the drive easy to own and use across all
of faults and setting of parameters to activate functions at various activities. Cloning drives is easy with parameter copying
times of day facilities
Adaptive Adaptive programming, can be used to replace traditional Project cost savings can be made as additional components
programming MCC panel components and hardware normally installed around conventional VSD’s can be removed
and incorporated inside the drive
Primary setting Assisted set-up for all of the drives common settings. Intuitive and Even easier to configure the drive to the application
menu context sensitive makes navigation easier for the user
Text editing Rename drive variables or warning messages Tailor the drive to “speak” in the language of the application
capabilities
Improved backups Keypad can store backups with a time stamp, or automatic Easy to manage installed base and speeds up commissioning.
backups can be taken. Auto backup means you never forget
Modern PC tools Entry level (FOC) and Pro level PC tools are available for Keep copies of the parameters for back-up. Use the PC tools
commissioning, tuning, parameter management and monitoring to optimise the application
Fieldbus gateways Built-in Modbus using RS 485. Extensive optional plug-in fieldbus Reduced cost, full access to industrial networks for monitoring
modules also available and control
Energy monitoring Drive controls the motor voltage dependant on the load. Drive Consumed energy optimised across the speed and load range.
and optimising monitors the saved energy compared to equivalent DOL operation Energy savings presented in local currency and tonnes of CO2
features
24 V operation Power the drive control card, I/O and fieldbus from an external 24V Safer diagnostics and maintenance activities can be
‘Live keypad’ undertaken without the need for mains voltages
—
ACQ580 – Variants, ratings and voltages
Wall-mounted single drive Cabinet-built single drives

Series ACQ580-01 Series ACQ580-07
• 0.75 kW to 250 kW • 75 kW to 500 kW
• Wall-mounted or cabinet mounted, frame • Two cabinet designs containing different power
sizes R1-R9 modules. The lower power cabinets contain
• Two protection classes - IP21 and IP55 ACQ580-01, the larger power cabinets contain
ACQ580-04
Common to ACQ580 range • Optimised list of options covering IP ratings,
• Built-in EMC filter cable entries and door furniture, to ensure a fast
• Water and wastewater software, and efficient build and delivery time schedule
easy to configure • Water specific variant codes available
ACQ580-07
• Multipump control of pump system ACQ580-01
• EMC and thermal requirements
• Built-in Modbus interface
4
• Cable connection box with SWA glanding Cabinet-mounted single drives

• Control of IM, PM and SynRM motors Series ACQ580-04
• Assistant control panel • 250 kW to 500 kW
• Built-in patented swinging choke • Coated boards as standard
• Sensorless vector and scalar control • Variable speed redundant cooling fans -
• RoHS compliant extended life
• Safe torque off to SIL3 PL e standard • TÜV approved safe torque off (STO) to SIL 3 PL
• Adaptive programming to reduce • IP00 module, mounted on wheels
MCC costs • Shroud kits and mechanical kits available
• Text editing to create HMI on keypad • Brake chopper optional
• Flange mounting for better heat ACQ580-01 • Fieldbus and relay expansion as per ACQ580-01
Flange mounted
management
ACQ580-04
—
†
W m3/h
0.75 2.6 0.75 2.5 0.55 1.8 3.2 R1 4 45 34 ACQ580-01-02A7-4
1.1 3.3 1.1 3.1 0.75 2.6 4.7 R1 6 55 34 ACQ580-01-03A4-4
1.5 4 1.5 3.8 1.1 3.3 5.9 R1 6 66 34 ACQ580-01-04A1-4
2.2 5.6 2.2 5.3 1.5 4 7.2 R1 10 84 34 ACQ580-01-05A7-4
3 7.2 3 6.8 2.2 5.6 10.1 R1 10 106 50 ACQ580-01-07A3-4
4 9.4 4 8.9 3 7.2 13 R1 16 133 50 ACQ580-01-09A5-4
5.5 12.6 5.5 12 4 9.4 14.1 R1 16 174 50 ACQ580-01-12A7-4
7.5 17 7.5 16.2 5.5 12.6 22.7 R2 25 228 128 ACQ580-01-018A-4
11 25 11 23.8 7.5 17 30.6 R2 32 322 128 ACQ580-01-026A-4
15 32 15 30.4 11 24.6 44.3 R3 40 430 116 ACQ580-01-033A-4
18.5 38 18.5 36.1 15 31.6 56.9 R3 50 525 116 ACQ580-01-039A-4
22 45 22 42.8 18.5 37.7 67.9 R3 63 619 116 ACQ580-01-046A-4
30 62 30 58 22 44.6 76 R4 80 835 134 ACQ580-01-062A-4
37 73 37 68 30 61 104 R4 100 1024 134 ACQ580-01-073A-4
45 88 45 82.7 37 72 122 R5 100 1240 139 ACQ580-01-088A-4
55 106 55 100 45 87 148 R5 125 1510 139 ACQ580-01-106A-4
75 145 75 138 55 105 178 R6 160 1476 435 ACQ580-01-145A-4
90 189 90 161 75 145 247 R7 250 1976 450 ACQ580-01-169A-4
110 206 110 196 90 169 287 R7 315 2346 550 ACQ580-01-206A-4
132 246 132 234 110 206 350 R8 355 3336 550 ACQ580-01-246A-4
160 293 160 278 132 246 418 R8 425 3936 1150 ACQ580-01-293A-4
200 363 200 345 160 293 498 R9 500 4836 1150 ACQ580-01-363A-4
250 430 200 400 200 363 617 R9 630 6036 1150 ACQ580-01-430A-4
For 440 to 480 V data see the User’s Manual, document code: 3AXD50000035866A
—
ACQ580 – Dimensions and options
—
IP21 IP55
R1 331 373 125 223 4.6 R1 331 403 128 233 4.8
H4
R2 432 473 125 229 6.6 R2 432 503 128 239 6.8 H4
R3 490 454 203 229 11.8 H3 R3 490 456 206 237 13

H3
R4 636 600 203 257 19 R4 636 600 203 265 20
R5 633 732 203 295 28.3 R5 633 732 203 320 29
R6 589 727 252 369 42.4 R6 589 727 252 380 43
R7 641 880 284 370 54 R7 641 880 284 381 56
D
R8 721 965 300 393 69 R8 721 965 300 452 77
4
D
W
R9 741 955 380 418 97 R9 741 955 380 477 103 W
IP21 IP55

• IP55 variant (ACQ580-01) to the User’s Manual for more detailed information and for
• Internal fieldbus (Modbus) different I/O configurations.
• Optional additional industrial fieldbus
• Optional relay expansion (CMOD-01) X1 Meaning Default macro connections
1 SCR Signal cable shield (screen)
• Optional isolated PTC option (CPTC) 2 AI1 External frequency reference 1: 0 to 10 V
• Optional 115/230 V digital inputs (CHDI-01) 4 +10V Output reference voltage 10 V DC
• UK gland box to accommodate SWA cable 1 to 10 kohm 5 AI2 Analogueue input (not used)
• Brake chopper (up to frame R3 fitted as standard) 7 AO1 Output frequency: 0 to 20 mA
8 AO2 Output current: 0 to 20 mA
• Flange mounting kits for dirty air configuration 9 AGND Analogue output circuit common
S3 AO1 I/U Voltage/Current selection for analogue output
• ACQ580-07 cabinets have several options including
max. 500 ohm

water specific 10 +24V Auxiliary voltage output +24 V DC
11 DGND Auxiliary voltage output common
• ACQ580-04 can be supplied with several mounting kits 12 DCOM Digital input common for all DI
for cabinet installation 14 DI2 Fwd/Rev: Activate to reverse rotation direction
All ABB water and wastewater drives use the same common 17 DI5 Ramp pair selection: Activate to select
second pair
options and user interfaces. These are detailed on page 50. 18 DI6 Not used
They are also part of the “all compatible family” so keypad 19 RO1C Ready
interfaces, PC tools, parameter structures and programming 20 RO1A 250 V AC/30 V DC
21 RO1B 2A
methods are all common. 22 RO2C Running
23 RO2A 250 V AC/30 V DC
24 RO2B 2A
Cold configuration adapter – CCA-01 25

26
RO3C
RO3A
Fault (-1)
250 V AC/30 V DC
ACQ580 drives can be programmed without the need for 27 RO3B 2A
mains power or without taking the drive out of the box using 29 B+
30 A- Built-in Modbus RTU fieldbus interface
the CCA-01. This specifically allows rapid programming for 31 DGND
OEMs without the need for safe areas in production. S4 TERM Serial data link termination switch
S5 BIAS Serial data link bias resistors switch
X4 Safe torque-off
34 OUT1
35 OUT2
36 SGND
37 IN1
38 IN2
X10 24 V AC/DC*
41 24 V AC/DC+in.

(requires a CMOD)
—
ACQ580 – Common user interfaces

Keypad connection
of usability to the drives marketplace. The ACQ580 uses a
specific keypad with hand/off/auto buttons. The ACQ580 Cold configuration port
includes a “primary settings” menu that is suited to water
Analogue I/O
and wastewater users - a guided set-up procedure similar to
that of a smart phone. 24 V supply output
Digital inputs
Bluetooth variant available (option) Safe torque off

Fieldbus slot
Embedded fieldbus
4

Relay outputs
Real-time clock
Hand/off/auto controls
24 V (+L523 or +L537)
Bluetooth keypad and Drivetune app connect external 24 V (AC or DC).
Using a special Bluetooth-enabled The CPTC-02 offers isolated PTC with
keypad, ABB can offer connection to the ATEX certification.
for iOS and Android operating systems. The CHDI-01 offers an additional six high
voltage (115/230 V) digital inputs and
I/O extension and external 24 V (+L501) two relay outputs (changeover); allows
The CMOD-01 offer additional two relay high voltage connection without
outputs (changeover) and one digital interposing relays.
output, as well as giving a place to
connect external 24 V (AC or DC). Drive Composer
Drive Composer is the PC tool for the
Fieldbus (various plus codes) ACH580 family. The PC tool comes in two
The ACQ580 supports an extensive list of variants – the “Entry” level is a free of charge
fieldbus modules including Profibus, point-to-point tool and allows parameter
DeviceNet, Ethernet IP, for connectivity to editing and storage, as well as monitoring.
industrial networks. The “Pro” level also features animated control
diagrams, extended commissioning,
Panel/keypad bus adapter - monitoring and diagnostic support. The Pro
CDPI-01(+K450) tool allows the user to connect to multiple
The ACH580 can be connected onto a drives either over “panel bus” where the
panel bus, where 32 drives can be daisy keypad port is used, or ever Ethernet.
chained using a simple CAT5 cable. The
chain would have one keypad mounted Door mounting kit, DPMP-EXT (IP65)
on the cabinet door, communicating to The keypad can be mounted onto a panel
the other drives via the CDPI module, door using a two part kit. The kit includes a
which fits where the keypad normally CDPI which is mounted onto the drive, then
connects on the drive. Each drive would the DPMP-02 (pictured) is mounted onto the
require a CDPI to be fitted. door and a CAT5 cable is used to connect
between the two. When keypad is installed
the assembly is IP65.
—
ABB industrial drives
0.55 kW to 5600 kW, ACS880
Motor control method - DTC or scalar
208 / 240 V, 3-phase supply, powers dependent on range 380 / 500 V, 3-phase supply, powers dependent on range
380 / 415 V, 3-phase supply, powers dependent on range 525 / 690 V, 3-phase supply, powers dependent on range
— —
What is the ABB industrial drive? Highlights
The ACS880 is a build to order, custom • Built-to-order and customisable
configurable drive encompassing a wide power • Advanced control card supports two fieldbus safety
range with a choice of rectifiers and build options and expanded I/O
formats. The ACS880 contains a new harmonised • Wide power range and choice of rectifiers, modules,
parameter set, taking its features from all of the cabinets or multidrives
best functions within the existing ABB drive’s • ATEX certified solution across the range
family. The drive is programmed by ABB’s most • Built-in safety functionality to IEC 62061 and ISO
intuitive and user-friendly keypad yet. A new PC 13849-1
tool incorporates all of the latest functionality • Removable memory unit providing zero re-
including a free-of-charge entry level version and commissioning
4
a professional level version. The drive also • Adaptive programming as standard, full IEC61131
contains the latest DTC motor control core, (CODESYS) as an option
making the drive all-compatible with any motor • Common user and process interface with fieldbus
available on the market including induction (IM), • Common software tools for sizing and commissioning
permanent magnet (PM) and synchronous • Energy efficiency counters and energy optimiser
reluctance (SynRM) motors. • Load analyser for optimised dimensioning of the drive,
motor and process
Drives include extensive system programming • Innovative hardware variants including modular and
capability, extended fieldbus and I/O options, cabinet installation kits
extensive functional safety options and • Marine certified
application specific firmware variants. • Wide range of hardware and rectifier variants to suit all
requirements
• Dedicated FW variants for demanding applications
—
The ABB industrial drive is targeted at demanding
applications offering constant torque and torque at zero
speed. Suitable applications include cranes, winders,
hoists, extruders, heavy conveyors and crushers.
Applications with high breakaway torque, like rubber
mixers and high precision applications like paper machines
and engine dynamometers are easily handled by the drive.
The ACS880 is a system drive that is fully scalable and can

be tailored to any application, allowing architecture to be
either centralised (traditional PLC approach) or de-
centralised, by operating the safety and the application
programmes inside the drive, which saves installation and
cabling costs.
—

Fully customisable built- Drive can be ordered and built to the exact requirements of the The drive can arrive in exactly the format required by the
to-order customer. Wall mount, cabinet built, module kits, multidrives, application; including HW variants, built-in safety and PLC
all formats available. The formats can include 6- and 12-pulse, programme all in one package
regenerative or ultra low harmonic rectifiers.
Global certifications
Direct torque control Full torque at zero speed without encoder Consistently excellent performance ensures that drive is not
(DTC) Accurate speed and torque control the limiting factor in the process
Control all motor types Induction motor, permanent magnet motor and SynRM control High quality control allows simpler selection and easy
all possible with the same drive upgrades in the future
Intuitive modern keypad High contrast, high definition display giving intuitive access to Easy commissioning, programming, maintenance and
the drive parameters fault finding
Bluetooth keypad as Wireless connection to drive from smartphone and 'drive tune' Commission the drive safely when it is mounted in awkward
standard app. Fully cyber security certified places, like a crane gantry or behind an interlocked doorway
Start-up assistant Guides user through all essential settings without going to Easy set-up of parameters, your own language, on-line
4
parameter list information system always available

Removable memory unit Programme, parameter edits, motor calibrations and fault Zero re-commissioning in case of drive failure, just move
histories stored in the removable memory unit the memory unit, very short MTTR
Safe torque off (STO) Standard feature always in the drive. SIL3 PLe, TÜV approved Convenient safety built-in. ATEX approved for hazardous
areas
Adaptive programming Drive contains a freely programmable environment allowing The drive can easily be flexed to meet the needs of the
changes and adaptions to the drive parameters. Easy to use and application, without external devices, existing controls,
flexible, reduce cabinet components timers, relays etc, saving cabinet cost
IEC61131 programming Familiar PLC programming on the drive de-centralises the Decide to have distributed or central control of your
(CODESYS) application, import from other devices process. Programme can copy from PLC to drive using
same tool
Integrated, patented, No need to use external programmable safety hardware for drive Minimise installation time and space. Shorter design times
TÜV approved safety specific functions. The module carries out drive specific safety using TÜV approved module. Drive specific safety functions
module option functionality more efficiently than external programmable devices, save time and money as they are built-in, and do not require
as they are designed to work directly with the drive. Patented additional speed monitoring devices to operate
safety monitoring functions allow the drive to undertake speed
related safety functions with no additional speed feedback
devices needed
Modern PC tools; Entry level free-of-charge and Pro level PC tools are available for Keep copies of the parameters for back-up. Use the PC
Drive Composer commissioning, tuning, parameter management and monitoring tools to optimise the application
Fieldbus gateway Snap-on module that is easily mounted inside drive. Access to all major automation platforms
Can support two fieldbuses at one time
I/O extension modules Additional I/O can be added to the drive asy addition of extra I/O to allow the drive to control the
E
application properly
Speed feedback modules A large array or high performance speed feedback devices can be Higher performances can be achieved or position control
interfaced to the drive via these modules can be undertaken
Energy monitoring and Drive controls the motor voltage dependant on the load. Consumed energy optimised across the speed and load
optimising features Drive monitors the saved energy compared to equivalent DOL range. Energy savings presented in local currency and
operation tonnes of CO2
Drive-to-drive link Built-in industrial control link, serial comms pier to pier Built-in ability to undertake master-follower applications
with no extra hardware
ATEX approved packages ATEX 2014/34/EU type tested motor/drive packages from one Easy selection of fully approved ATEX drive and motor
supplier. ATEX STO and ATEX PTC connections packages, easier to satisfy ATEX rules with a more cost
effective offering
Specific firmware for Crane, winch, winder etc. ABB designed and verified firmware sets Quick realisation of complex applications using
applications ready-made and documented ABB expertise, faster and cheaper engineering
—
ACS880 – Variants, ratings, types and voltages
Wall-mounted single drive

ABB can build wall-mounted drives with traditional rectifiers
and with active rectifiers. The product codes are as follows:
• ACS880-01 – wall-mounted single drives with diode rectifier
• ACS880-11 – wall-mounted single drives with active rectifier
• 4Q fully regenerative rectifier configuration
• ACS880-31 – wall-mounted single drives with ultra-low
harmonic rectifier configuration
The options described below apply to all three designs, but
the ratings table only details the -01 variant. For three other
variants, please see page 61.
• 0.55 kW to 250 kW, (208 - 690 V)
• Largest power wall-mounted drive on market For further information, see Technical Catalogue 3AUA0000098111
4
• Coated boards as standard
• TÜV approved safe torque off (STO) to SIL 3 PL e standard The following options are available:
• IP21 as standard, IP55 as option • UK cable box for SWA cables
• IP55 variant same footprint as IP21 variant • Internal fieldbus
• Brake chopper standard to R4 frame, option thereafter • Safety module for extended safety functionality
• Wide range of built-in options • I/O expansion
• EMC filter for C3 category according to EN 61800-3 (2004) • IEC61131 programming (CODESYS), full system capability
standard (category C2 optional)
—
380 to 415 V, 3-phase supply voltage. The power ratings are valid at nominal voltage (400 V)
No-overload Light-duty use Heavy-duty use Max Frame Fuse A Heat Cooling Type (+ E200, +
(nominal) use output dissipation requirements R700 + H358 to
PN IN PLd ILd Phd Ihd order EMC & SWA
†
W m3/h gland plate)
0.75 2.4 0.75 2.3 0.55 1.8 3.1 R1 4 30 44 ACS880-01-02A4-3

1.1 3.3 1.1 3.1 0.75 2.4 4.1 R1 6 40 44 ACS880-01-03A3-3
1.5 4.0 1.5 3.8 1.1 3.3 5.6 R1 6 52 44 ACS880-01-04A0-3
2.2 5.6 2.2 5.3 1.5 4.0 6.8 R1 10 73 44 ACS880-01-05A6-3
3 8 3 7.6 2.2 5.6 9.5 R1 10 94 44 ACS880-01-07A2-3
4 10 4 9.5 3 8.0 12.2 R1 16 122 44 ACS880-01-09A4-3
5.5 12.9 5.5 12 4 10.0 16 R1 16 172 44 ACS880-01-12A6-3
7.5 17 7.5 16 5.5 12.6 21 R2 25 232 88 ACS880-01-017A-3
11 25 11 24 7.5 17 29 R2 32 337 88 ACS880-01-025A-3
15 32 15 30 11 25 42 R3 40 457 134 ACS880-01-032A-3
18.5 38 18.5 36 15 32 54 R3 50 562 134 ACS880-01-038A-3
22 45 22 43 19 38 64 R4 63 667 134 ACS880-01-045A-3
30 61 30 58 22 45 76 R4 80 907 280 ACS880-01-061A-3
37 72 37 68 30 61 104 R5 100 1117 280 ACS880-01-072A-3
45 87 45 83 37 72 122 R5 100 1120 280 ACS880-01-087A-3
55 105 55 100 45 87 148 R6 125 1295 435 ACS880-01-105A-3
75 145 75 138 55 105 178 R6 160 1440 435 ACS880-01-145A-3
90 169 90 161 75 145 247 R7 ∆ 315 1940 450 ACS880-01-169A-3
110 206 110 196 90 169 287 R7 ∆ 315 2310 450 ACS880-01-206A-3
132 246 132 234 110 206 350 R8 ∆ 350 3300 550 ACS880-01-246A-3
160 293 160 278 132 246* 418 R8 ∆ 400 3900 550 ACS880-01-293A-3
200 363 200 345 160 293 498 R9 ∆ 550 4800 1150 ACS880-01-363A-3
250 430 200 400 200 363** 545 R9 ∆ 630 6000 1150 ACS880-01-430A-3
*130% overload, **125% overload

† For fuse selection, refer to the hardware manual. Weak networks may require aR fuses
∆ These fuses are aR fuses, ABB does not recommend gG fuses on these larger drives
Note: Current rating match IE3 motor nameplates
Other voltage ratings are available, 230 V 3ph, 525 V 3ph, 690 V 3ph
—
ACS880-01 – Dimensions and options
—
Drive dimensions and weights, wall-mounted drives
Frame Height H1 Height Width Depth Weight

size IP21 H2 IP21
mm mm mm mm kg
R1 409 370 155 226 7
R2 409 370 155 249 8.4
H2 IP21
R3 475 420 172 261 10.8 H1
R4 576 490 203 274 18.6

R5 730 596 203 274 22.8
R6 726 569 251 357 42.2
R7 880 600 284 365 53
R8 963 681 300 386 68
4
R9 955 680 380 413 95

D
W
H1 - Height with cable entry box
H2 - Height without cable entry box
Width and depth with cable entry box
Frame Height H Width Depth Weight

size IP55
mm mm mm kg
R1 450 162 292 8.1
R2 450 162 315 9.5 IP55
H Highly compact with same
R3 525 180 327 12
physical footprint as IP21 variant
R4 576 203 344 19.1
R5 730 203 344 23.4
R6 726 252 421 42.9
R7 880 284 423 54
R8 963 300 452 74 D
R9 955 380 477 102 W
• The drive has three slots for I/O and fieldbus expansion
Options available and one drive-to-drive serial communication link
ACS880-01 is a wall-mounted drive, so all of the options • I/O modules can be chosen from analogue expansion,
fit inside: digital expansion, encoder and resolver feedback options
• IP55 variant • Fieldbus modules can be connected to any slot and all of
• Can be ordered without covers for cabinet installation the major industrial fieldbus modules are available. The
• Extensive range of expansion I/O options drive also supports two fieldbus modules at a time, so can
• Extensive range of motor feedback devices control via a traditional industrial fieldbus, but data gather
• Extensive range of fieldbus options via an Ethernet based protocol
• IEC61131 (CODESYS) environment • Remote monitoring modules can be employed to monitor
• Built-in safety option modules, TÜV approved the drive over the web
• Safety encoder option • The safety module occupies a separate dedicated
• UK gland box to accommodate SWA cable connection point ensuring safety integrity
• Different levels of EMC compliance • The drive is operated and commissioned either from a
• Extended warranty keypad or from a PC tool. The PC tool used with ACS880 is
• ATEX compliant options Drive Composer (either Entry or Pro)
• Flange mounting kits for dirty air configuration • 32 drives can be connected onto a panel bus. The panel bus
can be used to communicate to these drives, either using
All ABB industrial drives use the same common options and the keypad or the Drive Composer Pro PC tool
user interfaces. These are detailed on page 65. • 156K of IEC61131 environment is available
• The IP55 variant is designed to occupy the same physical

footprint as the IP21 unit, thus minimising wall space
required to support this module.
—
ACS880-04 – Variants, ratings, types and voltages
Single drive modules for cabinet installation

• 200 kW to 1400 kW, (380 - 690 V)
• Highest power density from a module on the market, extremely
compact power module
• Wheeled module supplied with extendable ramp
• Speed controlled long life redundant fan cooling arrangement
• TÜV approved safe torque off (STO) to SIL 3 PL e standard
• Plastic IP20 shrouds supplied which can be substituted for a pair
of IP20 cabling panels which allow the module to be removed
from the cabinet without disturbing wiring
• Wide range of cabinet installation options, including instructions
for Rittal cabinet installation
4
The following options are available:
• EMC filter for C3 and C2 category according to EN 61800-3 (2004)
• Common-mode filter
• Fieldbus modules, safety module, I/O expansion
• Fan kits and cabinet installation kits For more information – see Technical Catalogue 3AUA0000115038
• Flange mounting for dirty air configuration
• Brake chopper
The following table details the R10 and R11 frames (pictured modules (D8T and R8i), or the extended power range (-XT)
right). If you require information on the higher power please contact ABB – see back cover.
—
No-overload Light-duty use Heavy-duty use Max Frame Fuse A Heat Cooling Type (+ E210 + E208 +
(nominal) use output dissipation requirements J410 + R700 to order
PN IN PLd ILd Phd Ihd filters, cable boxes and
kW A kW A kW A A †
Type gG W m3/h keypad door mounting)
250 505 250 485 200 361 560 R10 800 5602 1200 ACS880-04-505A-3
315 585 315 575 250 429 730 R10 1000 6409 1200 ACS880-04-585A-3
355 650 355 634 250 477 730 R10 1000 8122 1200 ACS880-04-650A-3
400 725 400 715 315 566 1020 R11 1250 8764 1200 ACS880-04-725A-3
450 820 450 810 355 625 1020 R11 1600 9862 1200 ACS880-04-820A-3
500 880 500 865 400 725 1100 R11 1600 10578 1420 ACS880-04-880A-3
† For fuse selection refer to the hardware manual, weak networks may require a different rating or aR fuses.
Note: Currents match IE3 motor ratings.
Other voltage ratings are available, 525 V3ph, 690 V3ph.
The ACS880-04 can be supplied in two major variants.The standard

variant comes complete with IP20 shrouds (plastic) a telescopic ramp,
separate control unit and keypad. The customer power cabling is taken
directly to the module and would need to be disconnected to allow
module removal.
The second variant comes complete with cable panels (option + H381)
which fit inside the cabinet. The customer's power cabling is attached
to these panels, which allows the module to be removed without
disconnecting the customer cabling. In both cases the module is
withdrawn down the ramp which is provided.
There is a wide range of other control card and keypad mounting

STD plastic shrouds options to allow the unit to integrate into a cabinet. The manual gives +H381 cable panels
allows module removal
extensive instructions for Rittal cabinet installation, including a list of
Rittal parts required.
—
—
Dimensions and weights for drive modules
Basic module dimensions (no shrouds or panels)

Frame Height Height (H2) Width Depth Weight
size (H1) (no pedestal) (W1)
mm mm mm mm kg
R10 1541 1337 350 506 161
R11 1741 1537 350 506 199 H3 H4
H1 H2
Numbers in brackets to top of shroud
Module dimensions including the cable panels +H381

Frame Height Height (H4) Width Depth Weight
4
size (H3) (no pedestal) (W2)

mm mm mm mm kg
D
R10 1590 1466 329 516 196 W1 D
W2
R11 1740 1616 329 516 233
Module showing plastic shrouds fixed Module showing cabling panels
Cable panel weight = 30kg
Options available
ACS880-04 is a cabinet mounted drive, so the options are • I/O modules can be chosen from analogue expansion,
designed to complement cabinet installation: digital expansion, encoder and resolver feedback options
• Cabling is arranged to come in at the top and motor out at • Fieldbus modules can be connected to any slot and all of
the bottom the major industrial fieldbus modules are available. The
• Standard offering comes with plastic IP20 shrouds for drive also supports two fieldbus modules at a time, so can
input and output, and motor terminals are supplied “full control via a traditional industrial fieldbus, but data gather
sized” allowing for parallel motor cables. The standard via an Ethernet based protocol
configuration is supplied with a separate control unit and • Remote monitoring modules can also be employed to
keypad monitor the drive over the internet
• Option +H370 requests “full sized” terminals on the input • The safety module occupies a separate dedicated
power connections, allowing for parallel mains cables connection point ensuring safety integrity
• Option +H381 request full cable panels, which bolt onto • The drive is operated and commissioned either from a
the side of the module and onto the side of the cabinet keypad or from a PC tool. The PC tool used with ACS880 is
wall (replaces the standard IP20 shrouds and fixed full size Drive Composer (entry or Pro)
cable terminals) • 3 2 drives can be connected onto a panel bus. The panel
• Option +H356 request DC terminals bus can be used to communicate to these drives using the
• Option +P905 request the control unit to be fitted to the keypad or the Drive Composer Pro PC tool
power module
• Option +J414 integrates the control panel onto the front of User interfaces
the power module The ACS880-04 can be supplied with a keypad door
• Option +J410 includes a keypad door mounting kit with the mounting arrangement, which requires a single rectangular
module hole for the cabinet door.
• EMC filters and common mode filters can be included
• Shrouds, keypads and wheeled pedestal can be removed if
required
• Flange mounting kits to provide dirty air path available
• Fan kits and cabinet assembly kits are also available
• ATEX compliant options
• Extended power range by paralleling modules (-XT)
All ACS880 drives use the same common options and user
interfaces. These are detailed on page 65.
• The drive has three slots for I/O and fieldbus expansion
and one drive-to-drive serial communication link
—
ACS880-07 – Variants, ratings, types and voltages
Cabinet-built single drive • Factory-built cabinet with EMC and thermally type-tested
ABB can build single drive cabinets with traditional rectifiers for trouble-free operation
and with active rectifiers. The product codes are as follows: The following options are available:
• ACS880-07 – single drive cabinets with diode rectifier. • UK cable for SWA cables
• ACS880-17 – single drive cabinets with active rectifier 4Q • Motor thermistor and PTC connections
fully regenerative rectifier configurations. • Fieldbus options
• ACS880-37 – single drive cabinets with active rectifier • Safety module
ultra-low harmonic rectifier configuration. • I/O modules
The options described below apply to all three designs, but • ATEX compliant
the ratings table only details the -07 variant. For more
information on the other variants, please see page 61.
• 45 kW to 2,800 kW, (380 - 690 V)
• IP21 as standard, IP42 and IP54 as options
4
• 250 kW based on a single module including rectifier and
inverter
• TÜV approved safe torque off (STO) to SIL 3 PL e standard
• TÜV approved emergency stopping options
• Extremely compact, internal swinging gate for control
options minimises cabinet size, but ensures easy access
• Internal customer wiring is redesigned to give easier
access, with pluggable connectors included
• Drive module can be extracted using a set of
maintenance rails
For further information, see Technical Catalogue 3AUA0000098111
—
No-overload Light-duty use Heavy-duty use Max Frame Fuse A Heat Cooling Type (+ E200, + R700
(nominal) use output dissipation requirements + H358 to order EMC &
Type gG W m3/h
55 105 55 100 45 87 148 R6 160 1795 435 ACS880-07-0105A-3
75 145 75 138 55 105 178 R6 250 1940 435 ACS880-07-0145A-3
90 169 90 161 75 145 247 R7 250 2440 450 ACS880-07-0169A-3
110 206 110 196 90 169 287 R7 315 2810 450 ACS880-07-0206A-3
132 246 132 234 110 206 350 R8 400 3800 550 ACS880-07-0246A-3
160 293 160 278 132 246* 418 R8 500 4400 550 ACS880-07-0293A-3
200 363 200 345 160 293 498 R9 630 5300 1150 ACS880-07-0363A-3
250 430 200 400 200 363** 545 R9 700 6500 1150 ACS880-07-0430A-3
250 505 250 485 200 361 560 R10 800 6102 2950 ACS880-07-0505A-3
315 585 315 575 250 429 730 R10 900 6909 2950 ACS880-07-0585A-3
355 650 355 634 250 477 730 R10 1000 8622 2950 ACS880-07-0650A-3
400 725 400 715 315 566 1020 R11 1250 9264 2950 ACS880-07-0725A-3
450 820 450 810 355 625 1020 R11 1250 10362 2950 ACS880-07-0820A-3
500 880 500 865 400 725** 1100 R11 1400 11078 3170 ACS880-07-0880A-3
ABB panels can be ordered with a wide range of standard options. Price on application
*130% overload, **125% overload, ***140% overload normally Ihd is 150% overload.
† For fuse selection, refer to the hardware manual
ABB recommends the use of aR fuses for their cabinet drives, other fuses could be used if their melting curve matches ABB’s recommendations
Other voltage ratings are available, 525 V3ph, 690 V3ph.
—
—
Dimensions and weights, for cabinet-built drives
Frame Height H1 Height H2 Width Depth Weight

size IP22/42 IP54
mm mm mm mm kg
R6 2145 2315 430 673 240
R7 2145 2315 430 673 250
R8 2145 2315 430 673 265
R9 2145 2315 830 698 375
R10 2145 2315 830 698 530
R11 2145 2315 830 698 580 H1 H2
Larger powers use R8i modules, please contact ABB for information.
Note: these are the dimensions of the basic cabinet, dimensions will change with the
4
addition of some options
Options available
ACS880-07 is a cabinet-built drive, so its options fit inside
the cabinet. The cabinet drive can be fitted with:
• IP21, IP42, IP54, variants
• Emergency stop variants, TÜV approved
• Motor thermistor relays
• Marine construction D D
• UL approved components W W
• ATEX compliant options

IP21 IP54
• Various types of cable markings, cabinet heaters, door
furniture and lighting etc.
• Top or bottom cable entry for either motor or power
cables
• UK gland plates for SWA cables
• 24 V control inside the cabinet
• Different levels of EMC compliance
• Extended warranty
• Additionally, ABB can accommodate any specialised option
or feature by using its in-house application design team • Remote monitoring modules can be employed to monitor
the drive over the internet
ACS880-07 comes with options that are fitted to the drive • The safety module occupies a separate dedicated
module which is inside the cabinet, or options built into the connection point ensuring safety integrity
cabinet: • The drive is operated and commissioned either from a
• The drive module has three slots for I/O and fieldbus keypad or from a PC tool. The PC tool used with ACS880 is
expansion and one drive-to-drive serial communication Drive Composer
link. • 3 2 drives can be connected onto a panel bus. The panel
• I/O modules can be chosen from analogue expansion, bus can be used to communicate to these drives, either
digital expansion, encoder and resolver feedback options using the keypad or the Composer Pro tool
• Fieldbus modules can be connected to any slot and all of
the major industrial fieldbus modules are available. The User interfaces
drive also supports two fieldbus modules at a time, so can Please refer to page 65 for details of the ACS880 common
control, via a traditional industrial fieldbus, but data user interfaces
gathers via an Ethernet-based protocol
—
ABB industrial drives - ultra-low harmonics
Ultra-low harmonic, active rectifier drives ACS880-37, cabinet-built drives

These are a dedicated range of ultra-low harmonic (ULH) The cabinet drives contain the power modules described
drives based on active rectifier technology. No regenerative constructed into ABB cabinets. The cabinets are thermally
capability ensures no mistakes on generator supplies, while correct and comply to the relevant EMC standard.
still retaining a low 2-4 percent total harmonic distortion • 45 kW to 3200 kW
(THD) signature, better than predecessor and better than • IP21 as standard; IP22, IP42, IP54 and IP54 R optional
passive filters. • Wheel-out power modules for improved manual handling
• Plug-in power modules can give redundancy for improved
ACS880-31, wall-mounted drives availability in the parallel connected versions
New design of this popular technology, fully redesigned into • Wide range of options that can be ordered, include empty
three frame sizes, making the commercial offering better. cabinets
• 4 kW to 110 kW
• IP21 as standard, IP55 optional
4
• 3 wire in 3 wire out solution, making it easy to install
• Easier parameter structure and control structure makes for
easier commissioning
• New standby feature lowering losses
ACS880-34 drive modules for cabinets

New power hardware design bringing a very convenient 1
module approach at the lower powers (easier installation),
and a parallel module approach for the higher powers (easier ACS880-31 ACS880-37 ACS880-34
spares management). The modules are mounted onto wheels For further information, see Technical Catalogue 3AUA0000098111 and 3AUA0000115038
and come with a ramp to install into their cabinet. Full
engineering instructions for cabinet installation, and for the 6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier
larger power a full set of mechanical and electrical kits are

available to make cabinet design and installation quicker and Transformer and cabling Transformer and cabling Transformer and cabling Transformer and cabling
easier
simple complicated complicated simple
• Module design 132 kW to 355 kW, wheeled modules

• Parallel module design 200 kW to 1600 kW, wheeled modules Current very distorted > THDI 30% Current distorted > THDI 12% Current wave form good > THDI 6% Current wave form best < THDI 2%
Alternatives in reducing line harmonics

• Module design will reduce cabinet space and speed cabinet
build times, Rittal and generic
The R3 to R8 wall mounted drives are detailed below. Please contact ABB if you require higher powers. Also, fully regenerative products are available - ACS880-11, ACS880-14 and
ACS880-17. Please refer to page 61 for more information.
—
Low harmonic, wall-mounted drives - ACS880-31
380, 400 or 415 V, 3-phase supply voltage. The power ratings are valid at nominal voltage (400 V)
No-overload use Light overload Heavy-duty use Max Frame Fuse A Heat Cooling Type (+E200 to order
output dissipation requirements the EMC filter)
PN IN PLD ILD Phd Ihd
Type aR W m3/h
4 10 4 9.5 3 8 13.6 R3 25 226 361 ACS880-31-09A4-3
5.5 12.9 5.5 12 4 10 17 R3 25 329 361 ACS880-31-12A6-3
7.5 17 7.5 16 5.4 12.9 21.9 R3 40 395 361 ACS880-31-017A-3
11 25 11 24 7.5 17 28.8 R3 40 579 361 ACS880-31-025A-3
15 32 15 30 11 25 42.5 R6 63 625 550 ACS880-31-032A-3
18.5 38 18.5 36 15 32 54.4 R6 63 751 550 ACS880-31-038A-3
22 45 22 43 18.5 38 64.6 R6 80 912 550 ACS880-31-045A-3
30 61 30 58 22 45 76.5 R6 100 1088 550 ACS880-31-061A-3
37 72 37 68 30 61 103.7 R6 125 1502 550 ACS880-31-072A-3
45 87 45 83 37 72 122.4 R6 160 1904 550 ACS880-31-087A-3
55 105 55 100 45 87 148 R8 315 1877 700 ACS880-31-105A-3
75 145 75 138 55 105 178 R8 315 2963 700 ACS880-31-145A-3
90 169 90 161 75 145 247 R8 450 3168 700 ACS880-31-169A-3
110 206 110 196 90 169 287 R8 500 3990 805 ACS880-31-206A-3
Other ratings and voltage ranges available, 500 V, 690 V. Price on application.
† For fuse selection, refer to the hardware manual. R3 and R6 can use gG fuses if fast enough.
—
ABB industrial drives - fully regenerative
4-quadrant fully regenerative drive ACS880-17, cabinet-built drives

Four-quadrant fully regenerative drives feature a rectifier with The cabinet drives contain the power modules described,
very low harmonics signature when operating. These drives constructed into ABB cabinets. The cabinets are thermally
are ideal for renewable applications or those where energy correct and comply to the relevant EMC standard.
can be regenerated from the load. High performance high • 45 kW to 3200 kW
speed motor shaft control is possible with full regeneration. • IP21 as standard; IP22, IP42, IP54 and IP54 R optional
• Wheel-out power modules for improved manual handling
ACS880-11, wall-mounted drives • Plug-in power modules can give redundancy for improved
New design of this popular technology, fully redesigned into availability in the parallel connected versions
3 frame sizes, making the commercial offering better. • Wide range of options that can be ordered, include empty
• 4 kW to 110 kW cabinets
• IP21 as standard, IP55 optional
• 3 wire in 3 wire out solution, making it easy to install
4
• Easier parameter structure and control structure makes for

easier commissioning
• New standby feature lowering losses
ACS880-14, drives modules

New power hardware design bringing a very convenient 1
module approach at the lower powers (easier installation),
and a parallel module approach for the higher powers (easier
spares management). The modules are mounted onto wheels ACS880-11 ACS880-17 ACS880-14
and come with a ramp to install into their cabinet. Full For further information, see Technical Catalogue 3AUA0000098111 and 3AUA0000115038
engineering instructions for cabinet installation, and for the
larger power a full set of mechanical and electrical kits are Notes on 4-quadrant technology
available to make cabinet design and installation quicker and Active rectifier 4-quadrant drives regenerate energy from
easier. the driven load back to the grid, sinusoidally and with unity
• One module design 132 kW to 355 kW, wheeled modules (or controlled) power factor. This makes them ideal for
• Parallel module design 200 kW to 1600 kW, wheeled renewable activities and for energy recovery applications.
modules This regeneration also ensures high dynamic applications
• Module design will reduce cabinet space and speed cabinet are satisfied, and every time the load is stopped or slowed,
build times, Rittal and generic the electricity bill is paid back.
The R3 to R8 wall-mounted drives are detailed below. Please contact ABB if you require higher powers. Also, ultra-low harmonic products are available - ACS880-31, ACS880-34 and
ACS880-37. Please refer to page 61 for more information.
—
4Q regenerative, wall-mounted drives – ACS880-11
380, 400 or 415 V, 3-phase supply voltage. The power ratings are valid at nominal voltage (400 V)
No-overload use Light overload Heavy-duty use Max Frame Fuse A Heat Cooling Type (+E200 to order
output dissipation requirements the EMC filter)
PN IN PLD ILD Phd Ihd
Type aR W m3/h
4 10 4 9.5 3 8 13.6 R3 25 226 361 ACS880-11-09A4-3
5.5 12.9 5.5 12 4 10 17 R3 25 329 361 ACS880-11-12A6-3
7.5 17 7.5 16 5.4 12.9 21.9 R3 40 395 361 ACS880-11-017A-3
11 25 11 24 7.5 17 28.8 R3 40 579 361 ACS880-11-025A-3
15 32 15 30 11 25 42.5 R6 63 625 550 ACS880-11-032A-3
18.5 38 18.5 36 15 32 54.4 R6 63 751 550 ACS880-11-038A-3
22 45 22 43 18.5 38 64.6 R6 80 912 550 ACS880-11-045A-3
30 61 30 58 22 45 76.5 R6 100 1088 550 ACS880-11-061A-3
37 72 37 68 30 61 103.7 R6 125 1502 550 ACS880-11-072A-3
45 87 45 83 37 72 122.4 R6 160 1904 550 ACS880-11-087A-3
55 105 55 100 45 87 148 R8 315 1877 700 ACS880-11-105A-3
75 145 75 138 55 105 178 R8 315 2963 700 ACS880-11-145A-3
90 169 90 161 75 145 247 R8 450 3168 700 ACS880-11-169A-3
110 206 110 196 90 169 287 R8 500 3990 805 ACS880-11-206A-3
Other ratings and voltage ranges available, 500 V, 690 V. Price on application.
† For fuse selection, refer to the hardware manual. R3 and R6 can use gG fuses if fast enough.
—
ABB industrial drives - other variants
ACS880 – Dimensions and options
—
Dimensions and weights, ACS880-31, ACS880-11, ACS880-14
Frame H* W* D* Weight*
mm mm mm kg
R3 495 (490) 205 (203) 356 (360) 23 (23)

R6 771 (771) 252 (252) 382 (445) 74 (74)
R8 965 (966) 300 (300) 430 (496) 112+ (118) H
H H
R11** 1741 713 512 365
Height includes cable box, one enclosure, no external items.

* Numbers in ( ) brackets are the IP55 variant where available.
R3 to R6 can be ordered IP20 see HW manual for dimensions
+
some ratings are lighter.
**R11 mechanical options can change dimensions, refers to HW manual for details.
4
D D
D
Options for ACS880 active rectifier drives W W W
The ACS880 active rectifier drive can be fitted with a IP21 IP55 R11 frame
number of options, and the options list is the same for the
rest of the ACS880 range, see below. Ratings and dimensions for larger variants available on request
• Extensive range of expansion I/O options

• Extensive range of motor feedback devices
• Extensive range of fieldbus options
• Range of application specific firmware variants (crane
winch, winder etc) • ATEX-approved motor protection
• IEC61131 (CODESYS) environment • Marine construction
• Built-in safety option module, TÜV approved • UL-approved components
• UK gland box to accommodate SWA cable • Various types of cable markings, cabinet heaters, door
• Different levels of EMC compliance furniture and lighting etc.
• Filters and chokes • Sine filter fitted to output (for older motors)
• Extended warranty • Top or bottom cable entry for either motor or power
• ATEX compliant options cables
• UK gland plates for SWA cables
Specific options for ACS880-11/31, wall-mounted drives • 110 V control inside the cabinet
ACS880-11/31 are wall-mounted drives, so all of the options • ABB can accommodate any specialised option or feature,
fit inside: by using its in-house application design team
• IP55 variant
• Can be ordered without covers for cabinet installation User interfaces
• Flange mount kits for dirty air configuration All ACS880s use the same common options and user
• Brake choppers interfaces, these are detailed on page 65.
• The drive has two slots for I/O and fieldbus expansion and
Specific options for ACS880-14/34, drive modules one slot for an optical interface (an additional mother
ACS880-14/34 is designed to be cabinet mounted, so its board can also be added – giving three more slots)
specific options support this format. • I/O modules can be chosen from analogue expansion,
• Hardware kits for cabinet installation, Rittal and generic digital expansion, encoder and resolver feedback options
• CAD engineering support • Fieldbus modules are always fixed to slot one, and all of
• ABB approved fan kits to guarantee airflow requirements the major industrial fieldbus modules are available
• Brake choppers • The drive can be ordered with specially designed
• Flange mounting kits application specific software variants. There are 11
variants available including crane, master follower, winder
Specific options for ACS880-17/37, cabinet-built drives control, etc. The advantage of selecting these pre-written
ACS880-17/37 is cabinet built, the options are either fitted software variants is that they cover the market
to the drive module, or assembled into the cabinet itself, requirements. They are tested and certified by ABB and
some possible options. come complete with a User Manual and cabling
• IP21, IP22, IP42, IP54, IP54R variants instructions.
• Emergency stop variants
• Motor thermistor relays
—
ACS880 – Multidrive
A multidrive is a custom-made system to suit a larger

application or a process line. The system contains multiple
inverter stages of differing size, supplied from a common Inverter
Rectifier
DC bus.
ABB can provide a ready-made cabinet, or it can provide to

system integrators a comprehensive range of power modules
and mechanical kits to build bespoke cabinets for end Inverter
clients.
Multidrive cabinets
• 1.5 kW to 5600 kW
Inverter
• IP21 as standard IP42 as option
4
• High packing density with 16 inverter units (up to frame

size R2i) can be installed into one 1000 mm cabinet
• Diode bridge that is highly reliable with high power density
• Fast connectors for motor cables in the bottom part of the
cabinet, making installation easy
• Integrated safety including safe torque-off (STO) as
standard with several safety functions as options
• Braking options
• DC fuse disconnectors, DC fuses or DC fuse switch
including charging circuit for inverters
• Cabinet light and heater options
• Highly efficient thermal handling as heat loss of each
inverter unit is guided to the back of the cabinet. All
cabinets are their own separate compartment
• Long lifetime capacitors and high efficiency cooling fan
with speed or on-off control
• TÜV approved emergency stops
• ACS880 user interfaces described later
Multidrive modules
• 1.5 kW to 3200 kW
• A range of IP20 modules and IP00 kits to generate bespoke
multidrive systems built-into system integrators own
panels
• Modules have no rectifiers, they are inverters only and
range in frames from R2i to R8i (i=inverter only)
• Contain internal pre-charge circuits making them easier
to integrate
• Selection of rectifiers available to generate DC link for the
system. Active IGBT rectifiers and diode modules are
available
• New style diode module (DxD) only contains diodes,
making it more competitively priced and more reliable
• New RRU modules, regenerative rectifiers, cost efficient
regeneration
• Cabinet kits ensure easy integration
• New redundancy configurations for the modules and the
fan control for better problem ridethrough
• Safe torque off (STO) as standard with several safety
functions as options using the new safety module
—
Compact liquid cooled modules

ACS880-CLC
• Extremely compact size, compared to air-cooled
• 98 percent of drive losses transferred to liquid - removes
the need for air-conditioned control rooms
• Tested electrical/mechanical kits available - which make
different solutions easy to build
• ACAD, PDF and full 3D ePLAN® modelling support
• Pre-designed mounting frames available to reduce design
time
• Liquid / liquid-heat exchanger assemblies can be supplied
by ABB
• Module features:
4
– Diode supply modules extremely compact Inverter Diode
– Inverter modules include du/dt filters
For further information see Technical Catalogue 3AUA0000115038
– Easy structure, fewer components
– Inverter units, IGBT supply units and dynamic braking
units are based on one common R8i module
Liquid-cooled drives
ACS880-07LC
• 250 kW to 6000 kW, (690 V)
• IP42 as standard, IP54 as option
• Diode rectifier
• Provides reliable operation in adverse conditions
• Silent and safe operation without the need for air
ventilation or air conditioning, fully enclosed cabinets,
smaller than previous generation
• Extensive range of cabinet options, including water
pumping and heat exchanger cabinets
• Marine enclosure available
• Parallel modules allow redundant configuration
• Ideal where space is limited, in harsh environments, or at
sites that require quieter operation
• IEC, UL, CSA, Lloyds, DNV, ABS approvals
• ATEX-approved PTC interfaces and blanket certification For further information see Technical Catalogue 3AUA0000098111
with ABB motors
—
ACS880 – Common user interface
Typical I/O and control connections XPOW External power input

The ABB industrial drive family uses the same keypad and 1 +24VI
24 V DC, 2 A
software structure throughout its entire range. There are 2 GND
XAI Reference voltage and analogue inputs
three control cards that have different physical shapes, but 1 +VREF 10 V DC, RL 1 to 10 kohm
the same interfaces. All I/Os are fully configurable to be 2 -VREF -10 V DC, R L 1 to 10 kohm
whatever function is required. The diagram shows a typical 3 AGND Ground

4 AI1+ Speed reference
I/O connection. 5 AI1- 0(2) to 10 V, R in > 200 kohm
6 AI2+ By default not in use.
7 AI2- 0(4) to 20 mA, R in > 100 ohm
The ACS880 uses macros to configure its I/O. The macros J1 J1 AI1 current/voltage selection jumper
pre-define the I/O functionality to comply with popular J2 J2 AI2 current/voltage selection jumper
industrial configurations. It is also possible to configure the XAO Analogue outputs

1 AO1
I/O manually to any function required. 2 AGND
Motor speed rpm 0 to 20 mA, RL < 500 ohm
3 AO2
Motor current 0 to 20 mA, R L < 500 ohm
4
4 AGND
XD2D Drive-to-drive link
1 B
2 A Drive-to-drive link or built-in Modbus
3 BGND
J3 J3 Drive-to-drive link termination switch
XRO1, XRO2, XRO3 Relay outputs
1 NC Ready
2 COM 250 V AC/30 V DC
3 NO 2A
1 NC Running
3 NO 2A
Fault
1 NC Faulted (-1)
3 NO 2A
XD24 Digital interlock
1 DIIL By default not in use
2 +24VD +24 V DC 200 mA
3 DICOM Digital input ground
4 +24VD +24 V DC 200 mA
5 DIOGND Digital input/output ground
ZCU-12 BCON ZCU-14
J6 Ground selection switch
The ACS880-01 control cards showing the colour coded terminal strips XDIO Digital input/outputs
1 DIO1 Output: Ready
ZCU-12 is used in the wall mounted drives ACS880-01, 11, 31 2 DIO2 Output: Running
ZCU-14 is used in the modular drives R10, R11 frames, ACS880-04, 14, 34 XDI Digital inputs
1 DI1 Stop (0)/Start (1)
BCON is used in the modular drives containing parallel wheeled modules, R8i, DXD, 2 DI2 Forward (0)/Reverse (1)
DXT, also includes an optical interface to the modules. 3 DI3 Reset
4 DI4 Acceleration and deceleration select
5 DI5 Constant speed 1 (1=On)
6 DI6 By default not in use
XSTO Safe torque-off
1 OUT1
2 SGND Safe torque-off. Both circuits must be closed
3 IN1 for the drive to start.
4 IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
—
ACS880 – Common user interfaces
Control panel/keypad Bluetooth variant as standard

State-of-the-art high resolution keypad High resolution, high contrast display
brings a new level of usability and Multiple display screens supporting graphs, bar graphs and graphical
meters
intuition to the drives marketplace. The
keypad display is extremely high
definition and is visible in any control
room. Innovative views, transitions and
screen will be very familiar to users of Icon driven menu selections and displays
smart phones. The display supports
graphics and icons to help the user
navigate. The keypad also supports
text editing to allow users to re-name
fault messages to match plant specific
4
actions. Customer specific start-up
images and parameter favourites make
the keypad easily tailorable to
customers and OEMs alike. Real-time clock
USB connection – no special leads required
Bluetooth keypad and Drivetune app
Using a special Bluetooth-enabled Safety modules built in, FSO-12, FSO-21
keypad, ABB can offer connection to and FSE-31
the mobile phone using an app called SIL3 rated TÜV approved safety
Drivetune. There are versions of the modules. FSO-12 and FSO-21 offer a
app for iOS and Android operating wide range of functions from the IEC
systems. 61800-5-2 standard. FSE-31 offers a
safe encoder interface, and the whole
Removable Memory Unit (ZMU) family can communicate over a ProfiSafe
Stores the complete parameter and network.
firmware set for the drive. Should a
drive need to be replaced, swapping ATEX approved PTC interface FPTC-02
the memory unit to the new drive will ACS880 has an ATEX certified STO,
transfer a complete drive set-up – meaning no “upstream” contactor is
absolutely no recommissioning is required. With the FPTC-02 the motor
required. The ZMU also store licenses PTC can be connected directly to the
for the special FW versions available. drive (no external relays). The FTPC-02
has a direct connection to the STO (and
Fieldbus can connect to the FSO if needed)
The ACS880 supports an extensive list making a totally integrated ATEX
of fieldbus modules for connectivity to solution.
industrial networks. Two fieldbus
modules can be operated together. Drive Composer PC tool
PC tool for the ACS880 family comes in
Expansion for analogue and digital I/O two variants – the “Entry” level is a free
and speed feedback of charge point-to-point tool and allows
Additional I/O can be added to the simple parameter editing and storage,
AC880 to support the ISO 61131 as well as monitoring support, while the
programming environments. This “Pro” level has all of this as well as
allows the drive to be integrated into animated control diagrams and
the process locally, removing the need extended commissioning, monitoring
to cable everything back to the system and diagnostic support, and the ability
PLC, reducing cost and cabling. to program the safety functions. The Pro
tool also allows the user to connect to
multiple drives either over “panel bus”
where the keypad port is used, or over
Ethernet.
—
Engineering optimisation
Unlocking hidden opportunities within a VSD
What is engineering optimisation? onto the fieldbus system, without having to purchase
To use a drive merely to start or stop a motor and make it go additional remote I/O stations
faster or slower, is to miss the huge cost saving potential • integral safety functions - enable distribution of functional
built within the product. Today’s VSDs are packed with safety throughout a plant
technology that can completely revolutionise the user • keypad features:
experience and the profit of a production line. - 21 variables, displayed via graphs, charts and meter
readings that speak the language of any application
Typically, a cabinet drawing from a panel builder will show, - a view that looks like an analogue moving iron meter,
among other things: scaled and labelled in the correct customer units
• thermostats used for controlling cabinet fans to save - ability to programme start/stop buttons thereby
standby losses negating need for cabinet furniture
• timer relays - customised language of the application or industry and
• contactors change warnings and trips into plain, simple language
4
• door-mounted HMIs • eliminates the need to connect an HMI to Modbus, saving

• moving iron meter indicating amps or volts instead of true substantial costs
process values • energy management tools - removing need for an external
• a mini PLC for controlling the system to behave at different energy meter
times of the day, or to monitor vari-ables in the field • load curves - identify that when a belt snaps, the current in
the motor falls which will trigger an underload warning
What components are built into a drive? • overload warning - gives an indication of blocked filters or
Yet all these components, and more, are already built within failing machine bearings
the VSD.
• thermostat - drive will tell you when its own fans are Who benefits from engineering optimisation?
running, thereby switching on cabinet cool-ing fans OEMs, panel builders and system integrators can gain an
automatically unprecedented competitive edge by understanding the true
• timer relays - drive has a real-time clock, from which potential within a VSD. Users need to ask what are they
timers can be set to either start or stop an application doing with the VSD? Why install a host of additional
running, depending on operating condition components in the panel when they are already contained in
• contactor - drive has built-in safe torque off (STO); a SIL 3 the drive? Why struggle to manage the cabinet cost, when
PL e stop function that is safer than contactors understanding what’s inside the drive, could save up to 50
• fieldbus - utilise un-used drive I/O to gather telemetry percent of the cost of cabinet components?
Tx
Rx
Thermostat Wiring
Meter PLC
Timer HMI
Start/stop I/O digital and

button analogue
M E D I U M V O LTA G E D R I V E S , D C D R I V E S , P O W E R Q U A L I T Y F I LT E R S , S O F T W A R E TO O L S A N D S E R V I C E S 67
WHAT'S NEW IN 2019
ABB AUTHORISED
VALUE PROVIDERS
DRIVES AND MOTORS

PACK AGES
068 ABB machinery drives
078 Medium voltage AC drives
080 Low voltage DC drives and power LOW VOLTAGE

AC DRIVES
quality filters
081
Remote monitoring and support
options DC DRIVES
5
082 Software tools SOFTWARE TOOLS
& SERVICES
084 Energy and Productivity Assessment
085 Reliability Assessment

AC MOTORS

GEARINGS
BEARINGS
COUPLINGS
USEFUL ENGINEERING
INFORMATION
—
ABB machinery drives
0.25 kW to 22 kW, ACS380
Motor control method – scalar, vector (open or closed loop)
200 to 240 V, 1 phase supply, 0.25 kW to 3 kW
380/480 V, 3 phase supply, 0.37 to 22 kW
—
What is an ABB machinery drive, ACS380?
This compact, robust and adaptable drive meets the needs of machine builders and OEMs requiring persistent and
reliable performance for their machine.
Form factor, user interfaces, programmability and optional extras help make machine building convenient and
easy. Scalable safety, through safe torque off to SIL 3 (PL e) and embedded machine control functions like
mechanical brake control comes as standard. The drives feature sequence and adaptive programming, enabling
machine control that would usually require an external controller or PLC.
Commissioning and use is quick and easy due to an intuitive control panel. The assistant keypad can be configured
to imitate a HMI, contributing to further cost savings.
The drive can be supplied with either a full compliment of I/O or a fieldbus option. This allows for a very cost-
effective solution when operating over fieldbus.
—
5
Highlights
• Simple icon driven keypad
• Extensive parameter set including crane
For further information
control see Technical Catalogue
3AUA0000187460
• Assistant control panel with improved
primary settings menu and backups -
smart phone usability
• Assistant control panel home screens
and text editing to replace additional
HMI
• Support for remote and Bluetooth
access
—
• Adaptive and sequence programming - Where can it be used?
replaces traditional machine controllers The drive is suitable to control conveyors, mixers, extruders,
or PLCs winders and cranes, together with other machinery
• Customised for any OEM - tailored for applications requiring superior motor control performance.
applications using Drive Customizer PC
tool The drive can be wall-mounted or easily installed into
• Unified height and depth for easy cabinets, with either bookcase or flat orientation, retaining
cabinet layout easy installation and commissioning. No chokes mean the
• Safe torque off (STO) as standard SIL 3, cost and size is suitable for machine builders, however
PL e additional chokes can be added as an option.
• I/O module as standard, built-in Modbus
if I/O option chosen
• Optional fieldbus replaces most I/O
making drive more cost effective
• Synchronous reluctance (SynRM),
permanent magnet (PM) and induction
motor (IM) control with improved motor
control platform
• Integral EMC filter to C2 or C3, with long
cable runs
—

Unified height and depth Easier cabinet layout arrangements Cabinet or MCC can be smaller compared to installing
ACS880-M04
Optimised I/O and fieldbus When fieldbus chosen, the cost of the I/O is removed leaving some More cost effective solution for smaller drive powers
options limited I/O onboard
Icon driven keypad Built in easy to use icon driven keypad, easy for the end user can add Low cost item can travel with the drive for end user
assistant keypad and door mount kits use
Drive Customizer PC tool Entire parameter structure and keypad screen layouts can be Drive can be totally customised for the end user to
modified. Including parameter names, home views on keypad, boot make a local OEM product. This FW can be installed at
up logos, help messages, fault screens and parameter access levels the OEM via the CCA-01 tool whilst still in the box
Intuitive modern keypad High contrast, high definition display giving intuitive access to Easy commissioning, programming, maintenance and
(optional) the drive parameters. Built-in “Help” button, giving programming fault finding, making the drive easy to own and use
hints. Real-time clock, allows timed tracing of faults and setting of across all activities. Allows drive cloning for easy set
parameters to activate functions at various times of day. Changed up of multiple drives
parameters menu also included, so you can see your edits
Advanced home screens Assistant control panel can displey graphs ot meters or bars HMI’s can be removed from the machine in place of
the assistant panel
Sequence programming Machine controllers can be replaced with the sequencer Traditional controllers and PLC’s can be removed
saving overall machine build costs, increasing profit.
Inside the drive
application
Adaptive programming Drive contains a freely programmable environment allowing The drive can easily be flexed to save project cost as
5
changes and adaptions to the drive parameters. Easy to use and it replaces external devices, existing controls, timers,
flexible relays etc
Improved backups Keypad can store backups with a time stamp, or automatic Easy to manage the installed base and speeds up
backups can be taken. Backups can be viewed before download, commissioning. Auto backup means you never forget
or partial downloads can be performed
Integrated safety – TÜV approved STO is on board the drive. Makes it easy to generate Minimise installation time and space. Shorter design
STO as standard SIL3 PL e safety systems without the need for external contactors times using TÜV approved interface
Energy monitoring and Drive controls the motor voltage dependant on the load. Drive Consumed energy optimised across the speed and
optimising features monitors the saved energy compared to equivalent DOL operation load range. Energy savings presented in local currency
and tonnes of CO2
Cold configuration - Quicker parameter programming for OEM users. Drive can be Quicker, cheaper manufacturing for OEMs. Easier
Programming without mains programmed with a PC interface that injects the parameters spares handling in store without the need to power on
power whilst in the box directly into the drive whilst it is still in the box the drive
—
—
400 V, 3 phase supply voltage. The power ratings are valid at nominal voltage (400 V)
No-overload Light-duty use Heavy-duty use Max Frame Fuse A Heat Cooling Type
(nominal) use output dissipation requirements
PN IN PLd ILd Phd Ihd
†
W m3/h
0.55 1.8 0.55 1.7 0.37 1.2 2.2 R0 4 44 nat. vent ACS380-04xx-01A8-4
0.75 2.6 0.75 2.5 0.55 1.8 3.2 R1 6 55 57 ACS380-04xx-02A6-4
1.1 3.3 1.1 3.1 0.75 2.6 4.7 R1 6 62 57 ACS380-04xx-03A3-4
1.5 4 1.5 3.8 1.1 3.3 5.9 R1 10 70 57 ACS380-04xx-04A0-4
2.2 5.6 2.2 5.3 1.5 4 7.2 R1 10 88 57 ACS380-04xx-05A6-4
3 7.2 3 6.8 2.2 5.6 10.1 R1 16 108 57 ACS380-04xx-07A2-4
4 9.4 4 8.9 3 7.2 13 R1 16 135 57 ACS380-04xx-09A4-4
5.5 12.6 5.5 12 4 9.4 16.9 R2 25 178 63 ACS380-04xx-12A6-4
7.5 17 7.5 16.2 5.5 12.6 22.7 R3 32 230 128 ACS380-04xx-17A0-4
11 25 11 23.8 7.5 17 30.6 R3 50 344 128 ACS380-04xx-25A0-4
15 32 15 30.5 11 25 45 R4 63 465 216 ACS380-04xx-032A-4
18.5 38 18.5 36 15 32 57.6 R4 80 566 216 ACS380-04xx-038A-4
22 45 22 42.8 18.5 38 68.4 R4 100 668 216 ACS380-04xx-045A-4
22 50 22 48 22 45 81 R4 100 668 216 ACS380-04xx-050A-4
5
—
230 V, 1-phase supply voltage. The power ratings are valid at nominal voltage (400 V)
†
W m3/h
0.37 2.4 0.37 2.3 0.25 1.8 3.2 R0 10 51 nat. vent ACS380-04xx-02A4-1
0.55 3.7 0.55 3.5 0.37 2.4 4.3 R0 10 65 nat. vent ACS380-04xx-03A7-1
0.75 4.8 0.75 4.6 0.55 3.7 6.7 R1 16 80 57 ACS380-04xx-04A8-1
1.10 6.9 1.10 6.6 0.75 4.8 8.6 R1 20 105 57 ACS380-04xx-06A9-1
1.5 7.8 1.5 7.4 1.1 6.9 12.4 R1 25 115 57 ACS380-04xx-07A8-1
2.2 9.8 2.2 9.3 1.5 7.8 14 R2 32 135 63 ACS380-04xx-09A8-1
3 12.2 3 11.6 2.2 9.8 17.6 R2 35 165 63 ACS380-04xx-12A2-1
Note: ACS380 also comes in 3 phase 230 V variants, please contact ABB for more information.
† aR fuses maybe required in certain network cases, refer to HW manual for details.
—
ACS380 - Dimensions, I/O and options
— Typical I/O connections

The ACS380 drive can be offered in three configurations.
IP20 • “S” is standard variant and includes the I/O module
Frame H1 H2 H3 Width Depth Weight • “C” is the configured variant and contains a fieldbus
size mm mm mm mm mm kg module of your choice
R0 205 220 170 70 174 1.4 • “N” has neither modules, a base unit with neither I/O or
R1 205 220 170 70 174 1.6 fieldbus (but basic I/O)
R2 205 220 170 95 174 1.9 With the I/O module connected the connections are as
R3 205 220 170 169 174 3.0 follows:
R4 205 220 170 260 174 5.8
Terminals Descriptions
H1 = Height with fastenings and without clamping plate Digital I/O connections
H2 = Height with fastenings and clamping plate +24V Aux. voltage output +24 V DC, max. 200 mA
DGND Aux. voltage output common
H3 = Height of front
DCOM Digital input common
W = Width
DI1 Stop (0)/Start (1)
D = Depth
DI2 Forward (0)/Reverse (1)
DI3 Speed selection
DI4 Speed selection
DIO1 Digital input function: Ramp set 1 (0)/Ramp set 2 (1)
DIO2 Digital output function: Ready to run (0)/Not ready (1)
DIO SRC Digital output auxiliary voltage
DIO COM Digital input/output common
H1 H2 Analog I/O
1...10 kohm
AI1 Output frequency/Speed reference (0...10 V)
AGND Analog input circuit common
5
H3 AI2 Not configured
Max. 500 ohm AGND Analog input circuit common
AO Output frequency (0...20 mA)
AGND Analog output circuit common
SCR Signal cable shield (screen)
+10V Reference voltage
D Safe torque off (STO)
W S+ Safe torque off function. Connected at factory. Drive starts
SGND only when both circuits are closed.
S1
Options available S2
Relay output
ACS380 can be built into a machine with many options RC Relay output 1
No fault [Fault (-1)]
fitted internally or externally. The following is a list of RA
RB
options available: EIA-485 Modbus RTU
B+ Embedded Modbus RTU (EIA-485)
• Keypad door mounting kit A-
• Bluetooth keypad BGND
Shield
• Industrial fieldbus (I/O reduced in this configuration) Termination
• Cold configuration (programming in the box)
• Input and output chokes (externally mounted) If the drive is fitted with an optional fieldbus module, then
• Brake resistors (externally mounted) a major part of the I/O is removed to accommodate the
• External 24 V (live keypad) options fieldbus module, The following diagram describes the I/O
• Additional relays and I/O extensions that remains when the fieldbus module is fitted (or if the
• Encoder feedback to close the loop drive is taken with neither I/O or fieldbus)
• NEMA 21 kits Terminals Descriptions
Aux. voltage output and digital connections
+24V Aux. voltage output +24 V DC, max. 200 mA
DGND Aux. voltage output common
DCOM Digital input common for all
DI1 Fault reset (operates also through the fieldbus interface)
DI2 Not configured
Safe torque off (STO)
S+ Safe torque off function. Connected at factory. Drive starts only
SGND when both circuits are closed.
S1
S2
Relay output
RC Relay output 1
RA No fault [Fault (-1)]
RB
Extension module options and connections:
DSUB9 CANopen +K457 FCAN-01 CANopen
DSUB9 Profibus DP +K454 FPBA-01 Profibus DP
RJ45 X 2 EtherCAT +K469 FECA-01 EtherCAT
RJ45 X 2 Ethernet IP +K475 FENA-21 Ethernet/IP, Profinet, Modbus TCP
RJ45 X 2 Profinet
+K495 BCAN-11 CANopen interface
RJ45 X 2 Modbus TCP
+K470 FEPL-02, Ethernet Powerlink (RJ45 x2)
Terminal Block CANopen
+K451 FDNA-01, DeviceNet (Terminal Block)
—
ACS380 - Common user interfaces
Control panel - icon based Interface overview

The ACS380 icon-based control panel
menus helps you set up the drive
quickly and effectively without
needing to study manuals. An optional
assistant control panel can also be
used. See details below Auxiliary voltage outputs
Digital inputs
Safe torque off connections
Relay output connection
Cold configuration connection

Control panel - assistant for CCA-01
State-of-the-art, high resolution EIA-485 Modbus RTU
keypad offers a guided set-up Digital inputs and outputs
procedure similar to that of a smart
Analog inputs and outputs
phone, making it easy to
commission.
Additional I/O and encoder modules

The ACS380 can be fitted with I/O to
5
expand its capability and to incorporate

more machine functionality into the
Bluetooth keypad and drive by utilising adaptive programming
Drivetune app and sequence programming.
Using a special Bluetooth-enabled • BAPO-01, External 24 V (live keypad
keypad, ABB offers connection to a (+L534)
mobile phone using an app called • BREL-01, Additional 4 relays (+L511)
Drivetune. There are versions of the • BTAC-01, Encoder interface and
app for iOS and Android operating external 24 V (+L535)
systems.
Drive Composer
Fieldbus (various plus codes) Drive Composer is the new PC tool for
The ACS380 supports an extensive the ACS380 family. The PC tool comes in
list of fieldbus modules for two variants – the “Entry” level is a free
connectivity to industrial networks. of charge, point-to-point tool and allows
These modules are common with simple parameter editing and storage,
other drives within the ABB range. as well as monitoring and
Modbus embedded as standard. commissioning support. The “Pro” level
also features animated control diagrams
When a fieldbus module is and extended commissioning,
connected, some of the I/O is monitoring and diagnostic support. The
replaced. See also L515 below. Pro tool allows the user to connect to
Replacement I/O module (L515) where the keypad port is used, or over
In cases where the full I/O Ethernet.
compliment is required, along with
fieldbus, the drive can be fitted with Door mounting kit, DPMP-EXT2 (IP65)
BIO-01. This fits behind the fieldbus The keypad can be mounted onto a
module and replaces the I/O. The panel door using a two part kit. The kit
fieldbus module is then mounted on includes a RDUM-01 which is mounted
top of the BIO-01 to allow them both onto the drive, then the DPMP-02
to operate. (pictured) is mounted onto the door and
a CAT5 cable is used to connect between
the two. When keypad is installed the
assembly is IP65.
—
0.37 kW to 45 kW, ACS880-M04
Motor control method – scalar, DTC (open or closed loop)
200 to 240 V, 3 phase supply, 0.37 kW to 30 kW
380/480 V, 3 phase supply, 0.75 to 45 kW (or revert to the full ACS880 range above that)
—
What is an ABB machinery drive, ACS880-M04?
The ACS880-M04 features the usability and standalone functionality of the ABB industrial drive, ACS880. The drive
features speed control (standard ACS880 program) or motion firmware and has access to complex application
specific firmware variants like winder and crane.
Adaptive programming and full IEC61131 (CODESYS) programming are included. This enables more cost-effective
ways to control a machine as traditional components like HMIs, PLCs and controllers are not required.
The range has scalable safety, by way of safe torque off (STO) to SIL 3 (PL e) as standard, with full functional safety
options (FSO) available.
The drive carries more options than the ACS380, with superior expansion for I/O and fieldbus and speed feedback
interfaces. The drive comes with the full assistant keypad which has Bluetooth capability as standard.
5
—
Highlights
• Hardware shape optimised for machine building
• Can be customised for any OEM using Drive
Customizer PC tool
• Built-to-order and customisable
• Advanced control card supports two fieldbus,
safety options and expanded I/O
• Wide power range and choice of rectifiers,
modules, cabinets or multidrives (when utilising
the full ACS880 range ATEX certified solution)
• Built-in safety functionality to IEC 62061 and
—
ISO 13849-1 Where can it be used?
• Removable memory unit providing zero The ACS880-M04 machinery drive’s superior motor control
recommissioning using direct torque control (DTC), allows it to control any
• Adaptive programming as standard, full demanding machinery application. By utilising the motion
IEC61131 (CODESYS) as an option firmware, single axis industrial motion control can be
• Common user and process interface with realised. The machine builder can then expand to use other
fieldbus features of the ACS880 family, including active rectifier
• Common software tools for sizing and technology which can control a machine with real precision
commissioning and energy efficiency.
• Energy efficiency counters and energy
optimiser The ACS880 family features several pre-written application
• Load analyser for optimised dimensioning of firmware variants, reducing development time on a machine
drive, motor and process project. Integrated functional safety reduces wiring costs
• Hardware variants including modular and and integration time with pre-written TUV approved safety
cabinet installation kits functions.
• Wide range of hardware and rectifier variants to
suit all requirements The drive can be easily installed into machinery cabinets,
• Dedicated firmware variants for demanding with either bookcase or “flat” orientation, retaining easy
applications installation and commissioning. No chokes mean the cost
and size is suitable for machine builders, however additional
chokes can be added as an option.
—
ACS880-M04

Fully customisable Drive can be ordered and built to the exact requirements of the The drive can arrive in exactly the format required by the
built-to-order across customer. Wall mount, cabinet built, module kits, multidrives, application; including HW variants, built-in safety and PLC
the ACS880 range all formats available. The formats can include 6- and 12-pulse, programme all in one package
regenerative or ultra low harmonic rectifiers.
Global certifications
Direct torque control Full torque at zero speed without encoder Consistently excellent performance ensures that drive is not
(DTC) Accurate speed and torque control the limiting factor in the process
Control all motor types Induction motor, permanent magnet motor and SynRM control High quality control allows simpler selection and easy
all possible with the same drive upgrades in the future
Intuitive assistant keypad High contrast, high definition display giving intuitive access to Easy commissioning, programming, maintenance and
the drive parameters fault finding
Bluetooth keypad as Wireless connection to drive from smart device and 'Drivetune' Commission the drive safely when it is mounted in awkward
standard app. Full cyber security certified places, like a crane gantry or behind an interlocked doorway
Start-up assistant Guides user through all essential settings without going to Easy set-up of parameters, your own language, on-line
parameter list information system always available
Removable memory unit Programme, parameter edits, motor calibrations and fault Zero re-commissioning in case of drive failure, just move
histories stored in the removable memory unit the memory unit, very short MTTR
Safe torque off (STO) Standard feature. SIL3 PLe, TÜV approved Convenient safety built-in. ATEX approved for hazardous
areas
Adaptive programming Drive contains a freely programmable environment allowing The drive can easily be flexed to meet the needs of the
changes and adaptions to the drive parameters. Easy to use and application, without external devices, existing controls,
flexible, reduce cabinet components timers, relays etc, saving cabinet cost
5
IEC61131 programming Familiar PLC programming on the drive de-centralises the Choose between distributed or central control of your
(CODESYS) application import from other devices process. Program can copy from PLC to drive using
same tool
Integrated, patented, No need to use external programmable safety hardware for drive Minimise installation time and space. Shorter design times
TÜV approved safety specific functions. The module carries out drive specific safety using TÜV approved module. Drive specific safety functions
module option functionality more efficiently than external programmable devices, save time and money as they are built-in, and do not require
as they are designed to work directly with the drive. Patented additional speed monitoring devices to operate
safety monitoring functions allow the drive to undertake speed
related safety functions with no additional speed feedback
devices needed
Modern PC tools; Entry level free-of-charge and Pro level PC tools are available for Keep copies of the parameters for back-up. Use the PC
Drive Composer commissioning, tuning, parameter management and monitoring tools to optimise the application
Fieldbus gateway Snap-on module that is easily mounted inside drive. Access to all major automation platforms
Can support two fieldbuses at a time
I/O extension modules Additional I/O can be added to the drive asy addition of extra I/O to allow drive to control
E
application properly
Speed feedback modules A large array or high performance speed feedback devices can be Higher performances can be achieved or position control
interfaced to the drive via these modules can be undertaken
Energy monitoring and Drive controls the motor voltage dependant on the load. Consumed energy optimised across the speed and load
optimising features Drive monitors the saved energy compared to equivalent DOL range. Energy savings presented in local currency and
operation tonnes of CO2
Drive-to-drive link Built-in industrial control link, serial comms pier-to-pier Built-in ability to undertake master-follower applications
with no extra hardware
ATEX approved packages ATEX 2014/34/EU type tested motor/drive packages from one Easy selection of fully approved ATEX drive and motor
supplier. ATEX STO and ATEX PTC connections packages, easier to satisfy ATEX rules with a more cost
effective offering
Specific firmware for Crane, winch, winder etc. ABB designed and verified firmware sets Quick realisation of complex applications using
applications ready-made and documented ABB expertise, faster and cheaper engineering
Drive Customizer PC tool Entire parameter structure and keypad screen layouts can be Drive can be totally customised for the end user to make a
modified. Including parameter names, home views on keypad, local OEM product. This FW can be installed at the OEM via
back up logos, help messages, fault screens and parameter access the CCA-01 tool whilst still in the box
levels
—
ACS880-M04 – Ratings, types and voltages
—
400 V, 3 phase supply voltage
Type gG W m3/h
1.1 3 1.1 2.8 0.75 2.5 4.4 R1 6 100 24 ACS880-M04-03A0-5
1.5 3.6 1.5 3.4 1.1 3 5.3 R1 6 106 24 ACS880-M04-03A6-5
2.2 4.8 1.5 4.5 1.5 4 7 R1 10 126 24 ACS880-M04-04A8-5
2.2 6 2.2 5.5 2.2 5 8.8 R1 10 148 24 ACS880-M04-06A0-5
3 8 3 7.6 2.2 6 10.5 R1 16 172 24 ACS880-M04-08A0-5
4 10.5 4 9.7 4 9 13.5 R2 16 212 48 ACS880-M04-010A-5
5.5 14 5.5 13 5.5 11 16.5 R2 20 250 48 ACS880-M04-014A-5
7.5 18 7.5 16.8 7.5 14 21 R2 25 318 48 ACS880-M04-018A-5
11 25 11 23 7.5 19 33 R3 25 375 142 ACS880-M04-025A-5
15 30 15 28 11 24 36 R3 32 485 142 ACS880-M04-030A-5
18.5 35 15 32 15 29 44 R3 40 513 142 ACS880-M04-035A-5
22 44 22 41 18.5 35 53 R3 50 541 200 ACS880-M04-044A-5
22 50 22 46 22 44 66 R3 50 646 200 ACS880-M04-050A-5
30 61 30 57 22 52 78 R4 63 840 290 ACS880-M04-061A-5
5
37 78 37 74 37 66 104 R4 80 1020 290 ACS880-M04-078A-5
45 94 45 90 37 75 124 R4 100 1200 290 ACS880-M04-094A-5
—
230 V, 3 phase supply voltage
Type gG W m3/h
0.37 3 0.37 2.8 0.37 2.5 4.4 R1 6 91 24 ACS880-M04-03A0-2
0.55 3.6 0.55 3.4 0.37 3 5.3 R1 6 97 24 ACS880-M04-03A6-2
0.75 4.8 0.75 4.5 0.55 4 7 R1 10 114 24 ACS880-M04-04A8-2
1.1 6 1.1 5.5 0.75 5 8.8 R1 10 134 24 ACS880-M04-06A0-2
1.5 8 1.5 7.6 1.1 6 10.5 R1 16 154 24 ACS880-M04-08A0-2
2.2 10.5 2.2 9.7 1.5 9 13.5 R2 16 183 48 ACS880-M04-010A-2
3 14 3 13 2.2 11 16.5 R2 20 215 48 ACS880-M04-014A-2
4 18 4 16.8 3 14 21 R2 25 274 48 ACS880-M04-018A-2
5.5 25 5.5 23 4 19 33 R3 25 325 142 ACS880-M04-025A-2
7.5 30 7.5 28 5.5 24 36 R3 32 421 142 ACS880-M04-030A-2
7.5 35 7.5 32 7.5 29 44 R3 40 442 142 ACS880-M04-035A-2
11 44 11 41 7.5 35 53 R3 50 462 200 ACS880-M04-044A-2
11 50 11 46 11 44 66 R3 50 555 200 ACS880-M04-050A-2
15 61 15 57 11 52 78 R4 63 730 290 ACS880-M04-061A-2
18.5 78 18.5 74 15 69 100 R4 80 889 290 ACS880-M04-078A-2
22 94 22 90 18.5 75 124 R4 100 1054 290 ACS880-M04-094A-2
Note: ACS880-M04 can be purchsed in 460 V, 500 V and 3 phase ratings as well – please contact ABB for relevant information.
† aR fuses maybe required in certain network cases, refer to HW manual for details.
—
ACS880-M04 – Dimensions, I/O and options
—
IP20
Frame H1 H2 Width Depth Weight
size mm mm mm mm kg
R1 364 480 90 237 3.2
H1
R2 380 480 100 315 5.4
R3 467 558 168 316 15.6 H2
R4 467 644 223 316 21.3
H1 = Height without cable clamping plates

H2 = Height with cable clamping plates
D
Typical I/O and control connections W
The ABB industrial drive family uses the same keypad and
software structure throughout its entire range. There are XPOW External power input
1 +24VI
three control cards that have different physical shapes, but 2 GND
24 V DC, 2 A
the same interfaces. All I/Os are fully configurable. The XAI Reference voltage and analogue inputs
1 +VREF 10 V DC, RL 1 to 10 kohm
diagram shows a typical I/O connection. 2 -VREF -10 V DC, R L 1 to 10 kohm
3 AGND Ground
4 AI1+ Speed reference
5
The ACS880-M04 uses macros to configure its I/O. The 5 AI1- 0(2) to 10 V, R in > 200 kohm
macros pre-define the I/O functionality to comply with 6 AI2+ By default not in use.
7 AI2- 0(4) to 20 mA, R in > 100 ohm
popular industrial configurations. It is also possible to J1 J1 AI1 current/voltage selection jumper
configure the I/O manually to any function required. J2 J2 AI2 current/voltage selection jumper
XAO Analogue outputs
1 AO1
Motor speed rpm 0 to 20 mA, RL < 500 ohm
2 AGND
3 AO2
Motor current 0 to 20 mA, R L < 500 ohm
4 AGND
XD2D Drive-to-drive link
1 B
2 A Drive-to-drive link or built-in Modbus
3 BGND
J3 J3 Drive-to-drive link termination switch
XRO1, XRO2, XRO3 Relay outputs
1 NC Ready
3 NO 2A
1 NC Running
3 NO 2A
Fault
1 NC Faulted (-1)
3 NO 2A
XD24 Digital interlock
1 DIIL By default not in use
2 +24VD +24 V DC 200 mA
3 DICOM Digital input ground
ZCU-12 BCON ZCU-14 4 +24VD +24 V DC 200 mA

5 DIOGND Digital input/output ground
J6 Ground selection switch
The ACS880 control cards showing the colour coded terminal strips
XDIO Digital input/outputs
ZCU-14 is used on the ACS880-MO4 range. 1 DIO1 Output: Ready
2 DIO2 Output: Running
The other control cards are used on the full ACS880 range of drives.
XDI Digital inputs
1 DI1 Stop (0)/Start (1)
2 DI2 Forward (0)/Reverse (1)
3 DI3 Reset
4 DI4 Acceleration and deceleration select
5 DI5 Constant speed 1 (1=On)
6 DI6 By default not in use
XSTO Safe torque-off
1 OUT1
2 SGND Safe torque-off. Both circuits must be closed
3 IN1 for the drive to start.
4 IN2
X12 Safety functions module connection
X13 Control panel connection
X205 Memory unit connection
—
ACS880-M04 – Common user interfaces
Control panel/keypad Bluetooth variant as standard

State-of-the-art high resolution keypad High resolution, high contrast display
brings a new level of usability and Multiple display screens supporting graphs, bar graphs and graphical
meters
intuition to the drives marketplace. The
keypad display is extremely high
definition and is visible in any control
room. Innovative views, transitions and
screen will be very familiar to users of Icon driven menu selections and displays
smart phones. The display supports
graphics and icons to help the user
navigate. The keypad also supports
text editing to allow users to re-name
fault messages to match plant specific
actions. Customer specific start-up
images and parameter favourites make
the keypad easily tailorable to
customers and OEMs alike. Real-time clock
USB connection – no special leads required
Bluetooth keypad and Drivetune app
Using a special Bluetooth-enabled Safety modules built in, FSO-12, FSO-21
5
keypad, ABB can offer connection to and FSE-31
the mobile phone using an app called SIL3 rated TÜV approved safety
Drivetune. There are versions of the modules. FSO-12 and FSO-21 offer a
app for iOS and Android operating wide range of functions from the IEC
systems. 61800-5-2 standard. FSE-31 offers a
safe encoder interface, and the whole
Removable Memory Unit (ZMU) family can communicate over a ProfiSafe
Stores the complete parameter and network.
firmware set for the drive. Should a
drive need to be replaced, swapping ATEX approved PTC interface FPTC-02
the memory unit to the new drive will ACS880-M04 has an ATEX certified STO,
transfer a complete drive set-up – meaning no “upstream” contactor is
absolutely no recommissioning is required. With the FPTC-02 the motor
required. The ZMU also store licenses PTC can be connected directly to the
for the special FW versions available. drive (no external relays). The FTPC-02
has a direct connection to the STO (and
Fieldbus can connect to the FSO if needed)
The ACS880 supports an extensive list making a totally integrated ATEX
of fieldbus modules for connectivity to solution.
industrial networks. Two fieldbus
modules can be operated together. Drive Composer
New PC tool for the ACS880-M04 come
Expansion for analogue and digital I/O in two variants – the “entry” level is a
and speed feedback free of charge point-to-point tool and
Additional I/O can be added to the allows simple parameter editing and
ACS880-M04 to support the ISO 61131 storage, as well as monitoring support,
programming environments. This while the “Pro” level has all of this as well
allows the drive to be integrated into as animated control diagrams and
the process locally, removing the need extended commissioning, monitoring
to cable everything back to the system and diagnostic support, and the ability
PLC, reducing cost and cabling. to program the safety functions. The Pro
tool also allows the user to connect to
where the keypad port is used, or over
Ethernet.
—
Medium voltage AC drives
ABB offers a complete range of medium voltage AC drives

for speed and torque control and for the starting of large
AC motors. Available safety features include arc-resistant
designs, certified functional safety and integrated DC
grounding switch to protect personnel and maximise
reliability.
ACS580MV
• General purpose drive from 200 kW to 6.3 MW
• Air-cooled with integrated input transformer
• Output voltage 6 kV to 11 kV
• New generation of cascaded h-bridge topology allows the
use of standard motors
• Optimal network friendliness due to 30-54 pulse
configuration
ACS1000i
• Single drives 315 kW to 2 MW
• Output voltage 2.3 kV to 4.16 kV
• Air-cooled, 24-pulse drive with integrated input
5
transformer
• Retrofit-ready for existing motors, suitable for most MV
applications
• Integrated output sine filter for pure sinusoidal voltage
and current output
• Marine version available
ACS1000
• Single drives from 315 kW to 5 MW
• Air-cooled (315 kW to 2 MW) and water-cooled
(2 MW to 5 MW) versions
• Retrofit-ready for existing motors, suitable for most MV
applications
• Integrated output sine filter for pure sinusoidal voltage
and current output
ACS2000
• Single drives, air-cooled from 250 kW to 3.2 MW
• Active rectifier unit or 24-pulse diode front end for
minimal line side harmonics
• Regeneration and power factor correction with active
rectifier
• Direct-to-line versions for operation without an input
transformer
• Optional integrated input transformer
• Multilevel topology allows the use of standard motors
• Simple drive system integration
• Modular power modules for reduced MTTR
• Optional output sine filter for retrofit and long motor
cable applications
—
Medium voltage AC drives
ACS5000
• Single drives from 2 MW to 36 MW
• Air-cooled (2 MW to 7 MW) and water-cooled (5 MW to
36 MW) versions
• Air-cooled version with integrated input transformer
(2 MW to 6 MW)
• Output voltage 6 kV to 13.8 kV
• Multilevel topology allows the use of standard motors
• Multilevel fuseless topology results in a drive with
unbeatable efficiency, reliability and footprint
• Optimal network friendliness due to 36-pulse
configuration
ACS6000/ACS6080
• Single or multidrives, water-cooled 5 MW to 36 MW
• Active rectifier unit available for 4-quadrant operation,
reduced harmonics and adjustable power factor
5
• Line supply unit available for 2-quadrant operation and a
constant power factor of 0.96 across entire speed range
• Modular design for optimum configurations, including
multidrive and redundant configurations
MEGADRIVE LCI
• 2 MW to 72 MW (higher power on request)
• High power with series connection of thyristors
• N+1 thyristor redundancy possible
• Fuseless design
• Water- and air-cooled converters available
• Line side harmonics: 6-pulse, 12-pulse or 24-pulse
• Motor side harmonics: 6-pulse or 12-pulse
• High converter efficiency
• Proven technology and design
• Complete package solutions including transformers,
drives and motors
—
Low voltage DC drives and power quality filters (PQFs)
ABB general purpose DC drives

DCS550
• A digital DC drive targeted at OEMs, such as machine
builders
• Range from 20 to 1000 A DC
• 230 V AC - 525 V AC
• Start-up assistants and commissioning wizards
• Extensive range of fieldbus interfaces
• Adaptive program for additional flexibility
• Onboard field controller
ABB Industrial DC drives and DC heaters

DCS880, DCT880
• From 25 to 5200 A
• Part of the same 'all compatible' family as the ACS880
• Commissioning wizard gives easy start-up
• Easy to use - standard macros or user programmability
5
• Intuitive control panel with ‘Help’ key, consistent with

many of the AC drives
• Adaptive programming for additional flexibility
• Modules can be connected in parallel up to 20,000 A
• Uses ACS880 I/O option modules and fieldbus modules
• DCS880 controllers can be ordered separately to upgrade
old DC drives to modern digital interface
• Field converters built-in (up to 25 A)
• The drive can be ordered as an electrical heater control,
the DCT880, ideal for all industrial heating
Power quality filters - overview

• Actively eliminates harmonics in a controlled way
• Filters up to 50th harmonic in accordance with G5/4
requirements. Each harmonic individually programmable
• Redundancy feature allows units to continue when others
have shut down
• Active filters - only work when harmonics are present
PQactiF
thereby reducing unwanted losses, resulting in greater
overall efficiency
• Close loop for better measurement of harmonics - thereby
more accurately eliminating the potentially damaging
harmonic
• Auto-detection of CT polarity - ensures accurate current
distortion readings on network, resulting in easy
commissioning
• Stores record trail. Fault and event log - any trip will have a
record trail
• Active filters can be supplied as cabinets, backplate,
wall-mounted or rack-mounted construction
PQFM, PQFI PQFS
—
Remote monitoring and support options
emote monitoring is the reporting of

R Monitoring drives over “1-Wire”
information back to the user, from a networks
remote station or location. Typical Drive Composer Pro
remote monitoring information can PC tool that communicates to the
include: all-compatible drives range over
• Energy consumption and savings existing ethernet fieldbus networks.
• Motor condition This ability to use existing control
• Warnings (predictive maintenance), networks for drive communication is
faults and alarms known as “1- wire” tools networks, and
• Diagnostics reduces installation costs as only one
• Monitoring actual values and communications network is required.
parameters
• Parameter access is possible, but is Drivetune wireless app
not the primary function of remote Drivetune is the smart mobile app
monitoring enabling wireless communication to
ABB low voltage drives. The drive
Remote monitoring and remote needs to have the Bluetooth-enabled
diagnostics keypad fitted. You will be able to
NETA-21 module provides remote start-up your drive and commission
access for ABB drives and connected with your phone using simple settings
5
devices. The module connects to the and widgets. The appealing dashboard
drive via several different connection shows intuitively drive status,
possibilities: performance and configuration.
• 2 x panel ports (32 drives per port)
• Optical connection (10 drives)
• Ethernet connection (32 drives)
• RS485 Modbus (32 devices) Cut the cord. Lose the Ladder
It can send process data, data logs and Access the drive without the cord with
Users won't need to access difﬁcult-to-
reach work areas to access information
Bluetooth enabled keypad.
event messages independently, necessary to help them commission and
tune a drive.
without a PLC or a dedicated on-site

computer. The module can send either
e-mails or SMS text messages to Skip the steps Protect your personnel.
The drive will register within 75m (246ft) of
inform the user of the status of the the smartphone or tablet.
Users won't need to enter hazardous areas
to access information necessary to help
them commission and tune a drive.
drive(s) connected to it. It has an
internal web server for easy
configuration and drive access. Bring Your Own Device
No need to learn another device.
Ethernet adapters ABB's DriveTune app will work on your

smartphone or tablet.
The ABB range of drives can be fitted

with Ethernet adapters which allow
them to communicate on Ethernet
networks. The FENA-21 is two-port so
removes the need for a switch. Once on
a company newtork the drive can be
monitored from anywhere within that
company, or if firewall allow, from
anywhere on earth. The FENA-21 also
contains a web environment.
—
Software tools
ABB offers several software tools to Adaptive programming allows the

facilitate and enhance the use of ABB drive to take the place of relays and
drives. These tools provide a user- PLCs around the drive, removing cost
friendly and easy-to-use approach for from the project. If adaptive
the selection, commissioning and programming is not sufficient, then
use of AC drives. upgrade to the CODESYS environment
using Automation Builder in the drives
Integration and programming tools that support it.
Drive Composer
The Drive Composer PC tool offers DriveManager for SIMATIC
fast and harmonised set-up, Drive Manager for SIMATIC (DM4S-01)
commissioning and monitoring for the is a plug-in device tool that can be
all-compatible drive portfolio. The tool easily installed into the STEP 7 and TIA
has two variants, a free version called Portal. It utilises the TCI interface of
Drive Composer Entry and a the SIMATIC PLC to communicate with
professional level tool which is licensed the drives connected to PROFIBUS or
called Drive Composer Pro. The free PROFINET network. Drive Manager for
version of the tool provides start-up SIMATIC offers features for the setup
and maintenance programming with of ABB low voltage drives used with
monitoring and parameter editing, SIMATIC S7 PLCs
5
while the professional version provides

additional features such as custom Automation Builder
parameter windows, control diagrams Automation Builder is an integrated
for easy parameter editing of the software suite for machine builders
drive’s configuration and the ability to and system integrators wanting to
programme the built-in safety module. automate their machines and systems
Drive Composer has add-ons for in an integrated and efficient way.
adaptive programming and enables Automation Builder is the successor of
CODESYS programming for more the PS501 Control Builder Plus product,
complicated system designs. CODESYS incorporating all PLC engineering
requires Automation Builder. functionality plus additional
engineering features.
Drive Composer Pro includes a
programming environment called Engineering tools
adaptive programming. This allows DriveSize
reasonably complex programs to be For dimensioning drives and motors
generated within the all-compatible this PC programme helps select an
drives. The drives contain adaptive optimal motor, drive and transformer,
programming for free, you only need which is especially useful where a
the tool to access it. Adaptive straightforward selection from a
programming allows logic or catalogue is not possible. DriveSize is
mathematics to be performed to used to compute network harmonics
enhance the parameter set, using a and to create documents about
range of logic functions or arithmetic dimensioning. It contains current
function blocks. Inside some of the versions of ABB’s motors and drives
drives the environment is further catalogues.
enhanced by the addition of sequence
programming, where the program can It can also be used in conjunction with
be organised into steps that are ABB machinery drives to specify the
triggered by certain events. dimensions of different kinds of linear
or rotary movement mechanisms.
—
Software tools
Motor Nameplate Power: 37.0kW

Estimated Power: 29.6kW (at rated flow)
Operating Time: 4380 hours per year
(4380 hours at electricity rate A)
Quantity: 2
Drive: ACH580-01-073A-4 (37.0kW)
DriveChopper Energy appraisal report web tool

Price: £4,525
Summary Payback Chart

200000
Running Cost: £25,930
without speed control
Annual Savings: £7,353
with speed control
For dimensioning a braking chopper This is a dedicated web tool to allow

Energy Saved: 73,524kWh 150000
CO2 Saved: 38.60 tonnes

Investment: £9,050 100000
Payback Time: 1y 2m
50000
and resistor. your local drives ABB authorised value 0
0 1 2 3 4 5 6
provider to generate energy appraisal Equipment Required

Type Designation:
Rated Power:
ACH580-01-073A-4
37.00kW
DriveChopper is a web tool for braking reports, helps to save energy on

Drive Range: ABB HVAC drive
Drive Type: AC variable speed drive (vsd), 6 pulse
EN61880-3, C3 (2nd env.) Option of C2
EMC Compliance:
(1st)
Quantity: 2
Price Including
£9,050
chopper and resistor dimensioning. applications.

Installation:
Features
Dedicated HVAC firmware features and dedicated HVAC keypad functionality. Tailored to the needs
of the HVAC industry and applications.
The programme is created especially

Sensorless vector control or Scalar control if selected. Drive can control any motor type, Induction
motor, PM motors and SynRm motors (FW version. dependent)
Highly intuitive high contrast and high resolution keypad. Allows easy editing and operation as well
as application specific text which can be added to messages within the drive.
Primary settings make set-up even easier. Start-up Assistant to aid commissioning. Diagnostic and
maintenance assistants also included.
for system designers who need a AVP energy toolkit app Report 0230-1 Hilton Paddington - Dec 2016 update
Ver 01
page 9
braking unit for a particular drive Energy, CO 2 and money saved, together
application. with an estimated return on
investment, are the outputs of an app
DriveUpgrade designed to show the benefits of using
For finding an adequate drive to variable-speed drives (VSDs) and
replace an old one. This on-line tool is electric motors to replace direct-on-
ideal for finding a replacement to an line starting. The app produces an
existing ABB drive that may be coming instant mini-report that contains
to the end of its useful life. Simply details of a matched ABB motor-drive
input some basic information and the package and can be forwarded to your
modern equivalent drive will be local drives ABB authorised value
revealed. provider.
5
To download, go to: www.abb.com > To download the app, visit the Apple
drives > drive PC tools. App Store on your iPhone or iPad and
search AVP energy toolkit.
Energy saving tools
For comparison of energy
consumption between different flow
control methods in pumps and fans,
ABB has developed calculation tools
for estimating the energy savings that
become available when applying
electric speed control to certain flow
machines. ABB has smartphone Apps
to help also.
ABB has upgraded its Fansave and

Pumpsave tools. Calculated savings for
fans, pumps and compressors can now
be visualised in a more user-friendly
display. Please visit:
http://new.abb.com/drives/energy-
efficiency/energysave-calculator
where links to the Appstore and web
based tools can be accessed.
—
Energy and Productivity Assessment
A large processing plant or other industrial facility can have Optional: Installation
hundreds of motor-driven applications. In half a day, an ABB Maximise the efficiency and reliability of VSDs and motors
energy assessment identifies the applications that offer the from day one by leaving installation and commissioning to
greatest opportunity to cut energy use in the shortest an ABB-approved engineer.
possible time. An action plan is then provided to turn those
potential savings into actual savings. Optional: Verification and follow up
Once new equipment is fitted, energy consumption is
Outlining the scope tracked to enable predicted and actual savings to be
An ABB-certified engineer visits your facility to identify the compared. This will help to justify investment in drives
location and criticality of applications, any health and safety and/or motors.
restrictions, as well as anything unusual that may affect
energy consumption. Why ABB?
The ABB energy assessment team comprises over
Monitoring and data collection 50 engineers from ABB and its authorised value provider
Motor nameplate information and process control details network, helping to reduce industries’ energy spend and
are gathered from the process for the purpose of data lower CO 2 output. The team has experience across every
analysis. industry and offers organisations expert advice on how to
reduce their energy spend and how to target their
Data analysis investment, so they achieve the highest possible return with
Findings are analysed to estimate present energy use and the shortest payback period.
5
carbon dioxide emissions and to identify potential savings

and payback time if an investment in drives and/or motors is Put us to the test
made. If, once your energy assessment is complete, you are not
convinced that such savings are achievable, we will arrange
Recommendations the loan of a drive to enable you to put our recommendations
An action plan is prepared highlighting the applications that to the test.
offer the greatest/fastest opportunity to reduce energy
consumption. Figures will normally be translated into annual ABB offers a FREE, no obligation energy assessment to help
savings, and there will be detailed recommendations for you find ways of saving cost while reducing your carbon
suitable drives or motors. output. Book yours today,
call 07000 DRIVES (07000 374837)
or email energy@gb.abb.com
—
Reliability Assessment
In the UK, it is estimated that over 80 percent of installed at a site and to manage the entire life cycle, reducing
variable speed drives are not maintained. The Reliability downtime and production losses.
Assessment service helps to highlight this issue by
preparing a report at a given site, which shows life cycle Taking ownership via some long term planning of
phase, maintenance history and recommended maintenance maintenance and replacement through Reliability
schedule. Assessments reduces total cost of ownership since cost of
not running is minimised via maximising uptime.
Total cost of ownership
Consider this: Reliability Assessments are suitable for all drives, no matter
what make or stage in their life cycle.
How it works
Cost of
ownership = + + Drive registration
Before any assessments can be done, every drive needs to
Purchase Cost of Cost of be registered. During registration, the drive criticality can
running not running also be defined and customer identification and application
data will be entered.
The main challenge facing every motor-driven application is
how to minimise the cost of not running. While rapid Getting started
response to failures is one approach, it would be much ABB collects and prepares all applicable data on your drives,
5
easier if the risk of failure was minimised in the first place. along with detailed service history and environment of the
installation. Together with the insight of on-site
This is where Reliability Assessment service steps in. The professionals, we gather all the crucial data about your
cost of maintenance is always less than the cost of failure; technical infrastructure.
therefore a structured maintenance/ replacement scheme
drives down the total cost of ownership. Focusing on the detail
Details of each drive are analysed including age, location,
Reliability Assessment business impact, effects of operating environment, service
Maximising profit means that every part of your process is history, as well as all additional third party servicing and
running uninterrupted, without surprises. Predictability part replacements.
saves time, cuts costs and ultimately, keeps your business
effective. Analysing your maintenance plan
The Reliability Assessment service now combines the
With the Reliability Assessment service, you can combine variables of each drive to paint a comprehensive picture of
the drives maintenance status with its criticality to the your entire technical infrastructure that allows you to define
process or application. This provides the know-how to and review your maintenance plan.
determine exactly where your process stands, now and in
the future. Getting to know your facts
Finally, ABB provides you with an in-depth report that
Reliability Assessments work by highlighting the most examines the current and future state of your factory.
critical drives so clear priorities for maintenance are set. Getting detailed information helps you plan future
Service budgeting is optimised as the total plant’s investments and maintenance better, with the related
maintenance actions can be planned in advance. As a result, schedules, budgeting and execution. It also lets you tackle
fewer unexpected interruptions occur. The ultimate aim: to any imminent future defects in time.
always maximise reliability of the ABB drives installed base
6
A C M OTO R S 87
WHAT'S NEW IN 2019
ABB AUTHORISED
VALUE PROVIDERS
DRIVES AND MOTORS

PACK AGES
088 Low voltage AC motors

– Product portfolio
090 European MEPS for low voltage

LOW VOLTAGE
motors AC DRIVES
091 EU 4/2014 – main changes and

exclusions MEDIUM VOLTAGE DRIVES
DC DRIVES
092 Process performance motors POWER QUALITY FILTERS
SOFTWARE TOOLS
& SERVICES
096 General performance motors
098
Explosive atmosphere classifications
100 Flameproof motors AC MOTORS
6
102 NEMA motors
103 Central motor stock,

Mod Express® line, Menden, Germany MOTORS AND GENER ATORS
104 High voltage AC motor range
105 Motors and generators services

GEARINGS
BEARINGS
COUPLINGS
USEFUL ENGINEERING
INFORMATION
—
Low voltage AC motors
Product portfolio
Sizes 56-450
56 63 71 80 90 100 11 2 132 160 180 200 225 250 280 315 355 400 450
General performance motors - page 95

56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
IE2 aluminum motors
IE2 cast iron motors
Process performance motors - page 92

56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
IE2 aluminium motors
IE3 aluminium motors
Motors for hazardous areas - page 98

56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
IE2 flameproof motor
IE3 flameproof motor
6
IE2 increased safety (zone 2)

IE3 increased safety (zone 2)
IE2 dust ignition protection motors
IE3 dust ignition protection motors
Increased safety (zone 1)
Marine motors
56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
Process performance motors (aluminium)
Process performance motors (cast iron)
General performance motors (aluminium, cast iron)
Motors for other applications

56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450
Brake motors
High ambient motors
Smoke venting motors
Roller table motors
Water-cooled motors
Permanent magnet motors
Wind turbine generators
High dynamic performance motors (HDP)
Synchronous reluctance motors (SynRM)
89
—
European Minimum Energy Performance Standards (EU MEPS)
2014 Mandatory EuP Directive Implementation timetable

Regulation Applies to motors:
EU 4/2014 Phase 1 Motors must meet the IE2
• Rated voltage up to 1000 V
introduced From 16 efficiency level
• Single-speed, three-phase, 50 Hz
June, 2012
• 2, 4 and 6-pole
2009 • Rated output from 0.75 kW - 375 kW
EuP Directive Phase 2 otors with a rated output of 7.5 kW -
M
2005/32/EC
• S1 Duty
From 1 375 kW must meet EITHER the IE3
Eco-design
formally January, efficiency level OR the IE2 level if
Does not apply to motors designed to operate
adopted 2015 fitted with variable-speed drive
EC 640/2009
exclusively:
• In potentially explosive atmospheres as defined
Phase 3 otors with a rated output of 0.75 kW -
M
in ATEX directive 94/9/EC
From 1 375 kW must meet EITHER the IE3
• Brake motors
January, efficiency level OR the IE2 level if fitted
• Ambient air temperature outside the range -30°C
2017 with variable-speed drive
to +60°C
• Altitudes exceeding 4000m asl
• Maximum operating air temperature above 400˚C
2008 Standard for LV motor efficiency classes

Super premium efficiency IE4 Not yet defined
IEC 60034-30 Motors covered by standard include:
Premium efficiency IE3 Premium
• Single-speed, three-phase, 50 and 60 Hz
High efficiency IE2 Comparable to Eff1
• 2, 4 or 6-pole
Standard efficiency IE1 Comparable to Eff2
-- Rated output from 0.75 kW - 375 kW
100
-- Rated voltage U N up to 1000 V
-- Duty type S1 (continuous duty) or S3 90
(intermittent periodic duty) with a rated
6
cyclic duration factor of 80 percent or

Efficiency %
80
higher IE4
IE3
-- Capable of operating direct online 70 IE2
IE1
50 and 60 Hz
60
50
0.12 0.37 0.75 1.5 3 7.5 15 37 90 160 400 1000
Output kW
2007 Standard on efficiency measurement methods

Introduces new rules concerning the testing
ABB calculates efficiency values according to the
indirect method, with additional losses determined
IEC 60034-2-1
methods to be used for determining losses from measurement. This is the preferred low
and efficiency. uncertainty method outlined in the standard.
The resulting efficiency values differ from those

obtained under the previous IEC testing
standard IEC 60034-2: 1996
A C M OTO R S 91
—
EU 4/2014 - main changes and exclusions
Original Regulation Amending Regulation

EC 640/2009 EU 4/2014
EU MEPS covers 2-, 4- and 6-pole The amending regulation came into force in mid-2014
single speed, three-phase and was intended to close loopholes in the original
induction motors in a power regulation. The amendment was issued after it became
range of 0.75 kW - 375 kW rated clear that certain manufacturers were intentionally
up to 1000 V. It covers all duty contravening the spirit of EU MEPS.
types as long as the motors are
capable of continuous duty The amendment did not change the scope of EU MEPS,
operation. but instead clarified the original spirit of Regulation EC
640. The main changes are shown below.
The original Regulation excluded the following

motors from the scope of EU MEPS:
motors designed to operate wholly immersed in a liquid change specified to operate
motors completely integrated into a product where

the motor’s energy performance cannot be tested no change
independently from the product
motors specifically designed to operate continuously: change specified to operate exclusively
at altitudes exceeding 1000 meters ASL change 4000 m
outside the ambient air temperature range

change -30°C ... +60°C
6
of -15°C ... +40°C
where ambient air temperatures are less than

– 15 °C for any motor or less than 0 °C for a change water cooling
motor with air cooling
in maximum operating temperatures above 400°C no change
where the water coolant temperature at the inlet

to a product is less than 5°C or exceeds 25°C change 0°C ... 32°C
in potentially explosive atmospheres as

no change
defined in Directive 94/9/EC
brake motors no change
requirements for markings on motor rating plates:
manufacturers must mark efficiency at 100%, In the case of small motors (ie, where the rating plate is
75% and 50% of rated load change
small) only the effciency for 100% rated load to be shown
—
Process performance motors
—
What is a process performance motor?
Process performance motors are the flagship of ABB’s standard low voltage motors. This range provides the
most comprehensive, versatile set of motors for the process industries and heavy-duty applications which are
dependent on continuous reliability, lowest possible environmental impact and life cycle costs. Their superior
ability to perform reliably and efficiently, continuously and even under the most challenging circumstances,
ensures that they power their way through the toughest tasks and conditions.
6
Where can it be used? Highlights

• End-users in continuous process industries • All variant codes possible for process industry
• Demanding industries: • Application knowledge and engineering
-- pulp and paper • With three years warranty and option to
-- metals extend to five years
-- minerals and mining • IE3 and IE4
• Project OEMs
A C M OTO R S 93
—
Process performance cast iron motors
71-355, 2, 4 & 6 poles IE3
TEFC low voltage motors, cast iron, IP55, IC 411, single-speed. 400 V 3-phase 50 Hz
See product catalogues or www.abb.com/motors&generators for more information on products.
Output Torque Current Eff* Motor Type Output Torque Current Eff* Motor Type
kW Nm I kW Nm I
3000 r/min = 2 poles 1500 r/min = 4 poles
0.55 1.9 1.25 77.8 M3BP 71ME 2 0.25 1.68 0.6 73.5 M3BP 71MD 4
0.75 2.4 1.7 80.7 M3BP 80MC 2 0.37 2.46 0.9 77.3 M3BP 71MLE 4
1.1 3.6 2.3 82.7 M3BP 80ME 2 0.55 4 1.2 80.8 M3BP 80MLC 4
1.5 4.9 2.8 84.2 M3BP 90SLA 2 0.75 5 1.74 82.5 M3BP 80MLE 4
2.2 7.2 4 85.9 M3BP 90LA 2 1.1 7.32 2.45 84.1 M3BP 90LA 4
3 9.8 5.4 87.1 M3BP 100MLA 2 1.5 9.95 3.34 85.3 M3BP 90LB 4
4 13.2 7.91 88.1 M3BP 112ME 2 2.2 14.4 4.5 86.7 M3BP 100LA 4
5.5 18.1 9.7 89.2 M3BP 132SMC 2 3 19.8 5.9 87.7 M3BP 100MLB 4
7.5 24.6 13.1 90.1 M3BP 132SME 2 4 26.3 8.6 88.6 M3BP 112ME 4
11 35.57 19.1 91.2 M3BP 160MLA 2 5.5 35.9 11 89.6 M3BP 132SMB 4
15 48.49 26.5 91.9 M3BP 160MLB 2 7.5 48.9 15.5 90.4 M3BP 132SME 4
18.5 59.81 32 92.4 M3BP 160MLC 2 11 71.27 21.1 91.4 M3BP 160MLA 4
22 70.98 37.7 92.7 M3BP 180MLA 2 15 96.99 28.5 92.1 M3BP 160MLB 4
30 96.9 51.6 93.3 M3BP 200MLA 2 18.5 119.3 34.9 92.6 M3BP 180MLA 4
37 119 63.5 93.7 M3BP 200MLB 2 22 142 41.4 93 M3BP 180MLB 4
45 144.8 79.6 94 M3BP 225SMA 2 30 193.2 54.8 93.6 M3BP 200MLA 4
55 177 94.8 94.3 M3BP 250SMA 2 37 238.6 68.9 93.9 M3BP 225SMA 4
75 240 131 94.7 M3BP 280SMB 2 45 290 82.3 94.2 M3BP 225SMB 4
90 288 154 95 M3BP 280SMC 2 55 354.2 100 94.6 M3BP 250SMA 4
110 352 192 95.2 M3BP 315SMB 2 75 483 133 95 M3BP 280SMB 4
132 422 227 95.4 M3BP 315SMC 2 90 578 158 95.2 M3BP 280SMC 4
160 512 275 95.6 M3BP 315SMD 2 110 705 198 95.4 M3BP 315SMB 4
6
200 640 342 95.8 M3BP 315MLA 2 132 847 231 95.6 M3BP 315SMC 4
250 800 423 95.8 M3BP 355SMA 2 160 1026 282 95.8 M3BP 315SMD 4
315 1009 529 95.8 M3BP 355SMB 2 200 1284 351 96 M3BP 315MLB 4
355 1136 605 95.8 M3BP 355SMC 2 250 1601 435 96 M3BP 355SMA 4
315 2018 550 96 M3BP 355SMB 4
355 2273 616 96 M3BP 355SMC 4
kW Nm I kW Nm I
0.18 1.9 0.57 63.9 M3BP 71ME 6 22 212.4 42.4 92.2 M3BP 200MLB 6
0.25 2.5 0.82 68.6 M3BP 80MB 6 30 290.6 60.4 92.9 M3BP 225SMA 6
0.37 3.8 1.06 73.5 M3BP 80MC 6 37 357 71.1 93.3 M3BP 250SMA 6
0.55 5.6 1.52 77.2 M3BP 80ME 6 45 433 82 93.7 M3BP 280SMB 6
0.75 7.57 1.8 78.9 M3BP 90SLD 6 55 528 99 94.1 M3BP 280SMC 6
1.1 11.1 2.62 81 M3BP 90LF 6 75 720 136 94.6 M3BP 315SMB 6
1.5 14.9 3.8 82.5 M3BP 100MLB 6 90 864 164 94.9 M3BP 315SMC 6
2.2 21.8 5.3 84.3 M3BP 112MJ 6 110 1056 200 95.1 M3BP 315SMD 6
3 29.2 8 85.6 M3BP 132SMB 6 132 1266 242 95.4 M3BP 315MLB 6
4 39 10.7 86.8 M3BP 132SMF 6 132 1268 235 95.2 M3BP 315MLB 6
5.5 54 12.3 88 M3BP 132SMJ 6 160 1538 292 95.6 M3BP 355SMA 6
7.5 73.24 15.7 89.1 M3BP 160MLA 6 200 1923 365 95.8 M3BP 355SMB 6
11 107.5 22.5 90.3 M3BP 160MLB 6 250 2404 465 95.8 M3BP 355SMC 6
15 146.9 30.1 91.2 M3BP 180MLA 6 315 3029 571 95.8 M3BP 355MLB 6
18.5 178.8 35.2 91.7 M3BP 200MLA 6 355 3413 653 95.8 M3BP 355LKA 6
* Efficiency full load 100%
—
Process performance aluminium motors
80-280, 2, 4 & 6 poles IE3
TEFC low voltage motors, aluminium, IP55, IC 411, single-speed. 400 V 3-phase 50 Hz
kW Nm I kW Nm I
0.75 2.5 1.7 80.7 M3AA 80B 2 0.75 5 1.74 82.5 M3AA 80ME 4
1.1 3.66 2.4 82.7 M3AA 80C 2 1.1 7.32 2.46 84.1 M3AA 90LB 4
1.5 4.9 2.8 84.2 M3AA 90L 2 1.5 9.95 3.34 85.3 M3AA 90LD 4
2.2 7.2 4.7 85.9 M3AA 90LB 2 2.2 14.4 4.6 86.7 M3AA 100LC 4
3 9.8 5.4 87.1 M3AA 100LB 2 3 19.8 5.9 87.9 M3AA 100LD 4
4 13.2 7.1 88.1 M3AA 112MB 2 4 26.3 8.6 88.6 M3AA 112MB 4
5.5 18.1 9.7 89.2 M3AA 132SB 2 5.5 35.9 11 89.6 M3AA 132M 4
7.5 24.6 13.1 90.1 M3AA 132SC 2 7.5 48.9 15.6 90.6 M3AA 132MA 4
11 35.57 19.1 91.2 M3AA 160MLA 2 11 71.27 21.1 91.4 M3AA 160MLA 4
15 48.6 26.7 91.9 M3AA 160MLB 2 15 97.15 29 92.1 M3AA 160MLB 4
18.5 59.9 32.1 92.4 M3AA 160MLC 2 18.5 119.3 34.9 92.6 M3AA 180MLA 4
22 70.98 37.7 92.7 M3AA 180MLA 2 22 141 41.5 93.3 M3AA 180MLB 4
30 96.8 52 93.3 M3AA 200MLA 2 30 193.42 55.1 93.6 M3AA 200MLA 4
37 119.3 64.4 93.7 M3AA 200MLB 2 37 238.6 68.9 93.9 M3AA 225SMA 4
45 144.8 79.6 94 M3AA 225SMA 2 45 290 82.3 94.2 M3AA 225SMB 4
55 177 94.8 94.3 M3AA 250SMA 2 55 353 97.8 95.4 M3AA 250SMA 4
75* 241.06 127 94.7 M3AA 280SMA 2 75 483.26 138 95 M3AA 280SMA 4
90 * 289.57 151 95 M3AA 280SMB 2
* Temperature rise class F
6
Output Torque Current Eff* Motor Type

kW Nm I
1000 r/min = 6 poles
0.75 7.7 2.08 78.9 M3AA 90LB 6
1.1 11.3 2.71 81 M3AA 90LD 6
1.5 14.9 3.6 84.7 M3AA 100LC 6
2.2 21.9 5.9 84.3 M3AA 112MB 6
3 29.5 7.4 85.6 M3AA 132S 6
4 39.1 8.9 86.8 M3AA 132MA 6
5.5 54.2 13.3 88.5 M3AA 132MC 6
7.5 73 15.2 90.8 M3AA 160MLA 6
11 107 23.5 91.2 M3AA 160MLB 6
15 146 30.4 92.2 M3AA 180MLA 6
18.5 178 37.3 92.8 M3AA 200MLA 6
22 212 43 93.3 M3AA 200MLB 6
30 289 56.8 94.1 M3AA 225SMA 6
37 356 68 94.4 M3AA 250SMA 6
45 433.62 85.5 93.7 M3AA 280SMA 6
55 531.05 105 94.1 M3AA 280SMB 6
LO W V O LTA G E A C M OTO R S 95
—
General performance motors
—
What is a general performance motor?
These motors combine convenience and easy handling seamlessly with ABB’s engineering expertise, while at
the same time providing standard variants and modifications. The motors can be tailored according to the
specific needs of OEMs. The high modularity enables adding a wide variety of elements to the robust frame,
thus making the overall solution to fit the specific situation and customer need perfectly. As the user only pays
for the enhancements needed and used, the motors are free from all unnecessary elements.
6
Where can it be used? Highlights

• End-users in various industries • Variant codes which OEM customers need
• Serial and project OEMs • One year warranty
• Pumps • IE3
• Fans • 2, 4 & 6 pole
• Compressors
A C M OTO R S 97
—
General performance cast iron motors
71-355, 2, 4 & 6 poles IE3
kW Nm I kW Nm I
0.37 1.26 0.86 76.5 M2BAX 71MC 2 0.25 1.67 0.78 73.5 M2BAX 71MB 4
0.55 1.88 1.27 78.4 M2BAX 71MB 2 0.37 2.47 1.06 77.3 M2BAX 71MLA 4
1.1 3.67 2.37 82.7 M2BAX 80MD 2 0.55 3.64 1.31 80.8 M2BAX 80MC 4
1.5 4.93 3.02 84.2 M2BAX 90SB 2 0.75 4.86 1.79 82.5 M2BAX 80MLA 4
2.2 7.22 4.39 85.9 M2BAX 90SLA 2 1.1 7.23 2.57 84.1 M2BAX 90SB 4
3 9.79 5.41 87.1 M2BAX 100LKA 2 1.5 9.87 3.65 85.3 M2BAX 90SLA 4
4 13.13 7.23 88.1 M2BAX 112MB 2 2.2 14.54 4.77 86.7 M2BAX 100LB 4
5.5 17.91 10.6 89.2 M2BAX 132SMA 2 3 19.78 6.18 87.7 M2BAX 100LKA 4
7.5 24.72 13.1 90.1 M2BAX 132SME 2 4 26.53 8.11 88.6 M2BAX 112MLA 4
11 35.57 19.1 91.2 M2BAX 160MLA 2 5.5 35.89 11.5 89.6 M2BAX 132SMA 4
15 48.49 26.5 91.9 M2BAX 160MLB 2 7.5 48.96 15.5 90.4 M2BAX 132SME 4
18.5 59.81 32 92.4 M2BAX 160MLC 2 11 71.27 21.1 91.4 M2BAX 160MLA 4
22 71.42 41.1 92.7 M2BAX 180MLA 2 15 96.99 28.5 92.1 M2BAX 160MLB 4
30 96.89 52 93.3 M2BAX 200MLA 2 18.5 120.1 35 92.6 M2BAX 180MLA 4
37 119 63.9 93.7 M2BAX 200MLB 2 22 142.58 42.8 93 M2BAX 180MLB 4
45 145.4 81.3 94 M2BAX 225SMA 2 30 192.76 56.3 93.6 M2BAX 200MLA 4
55 177.1 96.4 94.3 M2BAX 250SMA 2 37 237.79 70.3 93.9 M2BAX 225SMA 4
75 240 130 94.7 M2BAX 280SMB 2 45 288.31 87.8 94.2 M2BAX 225SMB 4
90 289 156 95 M2BAX 280SMC 2 55 351.77 102 94.6 M2BAX 250SMA 4
110 352 192 95.2 M2BAX 315SMB 2 75 483 133 95 M2BAX 280SMB 4
132 422 229 95.4 M2BAX 315SMC 2 90 588 159 95.2 M2BAX 280SMC 4
160 512 275 95.6 M2BAX 315SMD 2 110 705 196 95.4 M2BAX 315SMB 4
6
200 1) 640 342 95.8 M2BAX 315MLA 2 132 847 231 95.6 M2BAX 315SMC 4
250 800 423 95.8 M2BAX 355SMA 2 160 1026 282 95.8 M2BAX 315SMD 4
315 1009 529 95.8 M2BAX 355SMB 2 200 1284 351 96 M2BAX 315MLB 4
355 1136 605 95.8 M2BAX 355SMC 2 250 1601 435 96 M2BAX 355SMA 4
1) Temperature rise class F 315 2018 545 96 M2BAX 355SMB 4
355 22753 616 96 M2BAX 355SMC 4
kW Nm I kW Nm I
0.18 1.87 0.6 63.9 M2BAX 71MB 6 30 290.09 59 92.9 M2BAX 225SMA 6
0.25 2.58 0.8 68.6 M2BAX 71MLA 6 37 353.33 72.4 93.3 M2BAX 250SMA 6
0.37 3.77 1.08 73.5 M2BAX 80MC 6 45 433 81.9 93.7 M2BAX 280SMB 6
1.1 11.05 3.13 81 M2BAX 90LB 6 55 530 98.2 94.1 M2BAX 280SMC 6
1.5 15.01 3.95 82.5 M2BAX 100LKA 6 75 720 136 94.6 M2BAX 315SMB 6
2.2 21.84 5.85 84.3 M2BAX 112MLA 6 90 864 164 94.9 M2BAX 315SMC 6
3 29.58 7.33 85.6 M2BAX 132SMA 6 110 1056 200 95.1 M2BAX 315SMD 6
4 39.32 10.1 86.8 M2BAX 132SMB 6 132 1266 242 95.4 M2BAX 315MLB 6
5.5 54.2 13.5 88 M2BAX 132MLA 6 160 1538 292 95.6 M2BAX 355SMA 6
7.5 73.39 15.9 89.1 M2BAX 160MLA 6 200 1923 365 95.8 M2BAX 355SMB 6
11 107.71 22.5 90.3 M2BAX 160MLB 6 250 2404 464 95.8 M2BAX 355SMC 6
15 146.02 31.8 91.2 M2BAX 180MLA 6 * Efficiency full load 100%
18.5 180.06 38.8 91.7 M2BAX 200MLA 6
22 213.75 45.9 92.2 M2BAX 200MLB 6
—
There are systems in place worldwide to classify explosive

atmospheres by zones, according to the risk posed by
explosive gas (‘G”) or dust (“D”).
M000168
M000169
Zone 2 (“G”) / 22 (“D”)
Abnormal condition
Presence of explosive atmosphere
only by accident, but not during
normal duty
Equipment protection level “c” required
Zone 1 (“G”) / 21 (“D”)

Occasionally
Incidental presence of explosive
atmosphere during normal duty
Equipment protection level “b” required
Zone 0 (“G”) / 20 (“D”)

Continously
Ex
CE...d(e) II 2II... Gbde
G Ex d/Ex Permanent presence of
Ex II 2 G Ex eGb
CE...eb II... explosive atmosphere
Ex II 2 G Ex pGb
CE...p II... Equipment protection level
Ex
CE...t III...
II 2 D Ex tDDb
A21 “a” required
CE... II 3 G Ex nA
M000176
Ex ec
CE... II 3 II... Gc
D Ex tD A22
6
Ex t III... Dc
Classification of explosive atmospheres according to CENELEC and IEC

The following standards define areas according to the presence of gas or dust in the atmosphere:
• IEC/EN 60079-10-1 Gas
• IEC/EN 60079-10-2 Dust
Standard Installation Atex Directive Main motor

IEC 60079-0 Zone acc. to 94/9/EC Protection
EN 60079-0 IEC 60079-10-x Types
EN 60079-10-x
Group EPL Protection level Zones Equipment group Equipment category
I Ma very high NA I M1 NA
(Mines) Mb high NA (Mines) M2 NA
Ga very high 0 1G NA
II
(Gas) Gb high 1 2G Ex d/Ex de, Ex p, Ex e
Gc enhanced 2 II 3G Ex nA
Da very high 20 (Surface) 1D NA
III
(Dust) Db high 21 2D Ex tb IP 65
Dc enhanced 22 3D Ex tc, IP 65/IP 55
A C M OTO R S 99
—
To ensure equipment can be safely used in potentially

explosive atmospheres, the explosive atmospheres where
the equipment is installed must be known. The temperature
class of equipment must be compared with the spontaneous
ignition the equipment of the gas mixtures concerned, and
in specific cases the gas group must be known (e.g.flame
proof protection).
Gas classification Gas subdivision

Temperature Ignition Max. permitted Gas examples IIA - 120 gases and vapours, e.g. butane/petroleum/propane
class temp. of gas/ temp. of
vapour °C equipment °C IIB - 30 gases and vapours, e.g. ethylene/dimethyl ether/coke oven gas
T1 >450 450 Hydrogen IIC three gases: hydrogen H 2 /acetylene C 2 H 2 carbon disulfide CS 2
T2 >300 <450 300 Ethanol
T3 >200 <300 200 Hydrogen sulfide
T4 >135 <200 135 Diethyl ether
T5 >100 <135 100 -
T6 >85 <100 85 Carbon disulfide
Marking of equipment protection for gas according to ATEX
CE Conformity marking Equipment protection marking for gas:
0081 II 2 G Ex d IIB T4 Gb
6
CE marking
Identification
Protection type Ex d = flameproof
of the notified body
responsible for the Equipment grouping IIB for gas group B
approval. 0081 is the Temperature class T4 = max. permitted 135°C
identification number Equipment protection level = level b for gas
of LCIE
The European Commission

mark for Ex products
Equipment grouping: II for surface industry
Equipment category: 2G for gas

environment demanding a high
level of protection
Marking of equipment protection for gas according to IEC
Example for gas:
Ex d IIB T4 Gb
Protection type Ex d = flameproof
Equipment grouping IIB for gas group B
Temperature class T4 = max. permitted 135°C
Equipment protection level = level b for gas
—
Flameproof motors
80-400, 2 & 4 poles. Exd/e* IIB T4 IE2
ATEX
Certified
Output Torque Current Eff† Motor Type Output Torque Current Eff† Motor Type
kW Nm I kW Nm I
0.75 2.5 1.59 80.1 M3JP/KP 80MA 2 0.55 3.7 1.43 76.6 M3JP/KP 80MA 4
1.1 3.7 2.2 81.6 M3JP/KP 80MB 2 0.75 5.1 1.81 80.2 M3JP/KP 80MB 4
1.5 5 3 82 M3JP/KP 90SLA 2 1.1 7.3 2.5 82.2 M3JP/KP 90SLA 4
2.2 7.3 4.3 83.7 M3JP/KP 90SLC 2 1.5 10.1 3.3 83.2 M3JP/KP 90SLC 4
3 9.9 5.7 84.6 M3JP/KP 100LA 2 2.2 14.6 4.4 85.5 M3JP/KP 100LA 4
4 13.2 7.5 86 M3JP/KP 112MB 2 3 19.8 6 86.5 M3JP/KP 100LB 4
5.5 18.1 10.3 87 M3JP/KP 132SMB 2 4 26.2 8.4 88.2 M3JP/KP 112MC 4
7.5 24.6 13.5 89.2 M3JP/KP 132SMD 2 5.5 36 11.1 89.5 M3JP/KP 132SMB 4
9.2 31 16.7 86.9 M3JP/KP 132SME 2 HO 7.5 49 16 89.2 M3JP/KP 132SMD 4
11 36 19.9 90.1 M3JP/KP 160MLA 2 9.2 61 18.8 88.4 M3JP/KP 132SME 4 HO
15 49 26.8 91.2 M3JP/KP 160MLB 2 11 71 21.2 91.2 M3JP/KP 160MLC 4
18.5 60 32.4 91.6 M3JP/KP 160MLC 2 15 98 28 92 M3JP/KP 160MLE 4
22 72 38.7 91.2 M3JP/KP 160MLD 2 HO 18.5 120 35.1 91.8 M3JP/KP 160MLF 4 HO
22 72 38.7 91.7 M3JP/KP 180MLA 2 18.5 120 35.1 91.6 M3JP/KP 180MLA 4
30 97 52.3 92.5 M3JP/KP 180MLB 2 HO 22 143 43.2 90.8 M3JP/KP 160MLG 4 HO
30 97 53 92.8 M3JP/KP 200MLA 2 22 143 42 92.2 M3JP/KP 180MLB 4
37 120 64.3 92.8 M3JP/KP 180MLC 2 HO 30 195 57.8 92.1 M3JP/KP 180MLC 4 HO
37 120 64.1 93.6 M3JP/KP 200MLC 2 30 195 55.7 92.5 M3JP/KP 200MLB 4
45 146 78.8 93.3 M3JP/KP 200MLE 2 HO 37 240 69.7 93 M3JP/KP 200MLC 4 HO
45 145 79.4 93.8 M3JP/KP 225SMB 2 37 239 67.1 93.6 M3JP/KP 225SMB 4
6
55 177 96 93.9 M3JP/KP 225SMC 2 HO 45 291 80.8 93.8 M3JP/KP 225SMC 4

55 177 94.6 94.3 M3JP/KP 250SMA 2 55 354 101 94.3 M3JP/KP 225SMD 4 HO
67 216 120 93.9 M3JP/KP 225SMD 2 HO 55 355 100 94.3 M3JP/KP 250SMA 4
75 241 129 93.8 M3JP/KP 250SMB 2 HO 60 388 110 93.6 M3JP/KP 225SME 4 HO
75 241 131 94.3 M3JP/KP 280SMA 2 75 485 134 93.8 M3JP/KP 250SMB 4 HO
90 290 154 94.4 M3JP/KP 250SMC 2 HO 75 483 135 94.5 M3JP/KP 280SMA 4
90 289 154 94.6 M3JP/KP 280SMB 2 86 556 153 94.9 M3JP/KP 250SMC 4 HO
110 353 186 95.1 M3JP/KP 280SMC 2 HO 90 580 161 94.7 M3JP/KP 280SMB 4
110 352 196 94.9 M3JP/KP 315SMA 2 110 707 194 95.1 M3JP/KP 280SMC 4 HO
132 423 228 95.1 M3JP/KP 315SMB 2 110 706 194 95.1 M3JP/KP 315SMA 4
160 513 272 95.4 M3JP/KP 315SMC 2 132 848 232 95.4 M3JP/KP 315SMB 4
200 641 335 95.7 M3JP/KP 315MLA 2 160 1027 285 95.3 M3JP/KP 315SMC 4
250 800 423 95.7 M3JP/KP 355SMA 2 200 1285 351 95.6 M3JP/KP 315MLA 4
315 1009 534 95.7 M3JP/KP 355SMB 2 250 1604 443 95.9 M3JP/KP 355SMA 4
355 1136 608 95.7 M3JP/KP 355SMC 2 315 2021 551 95.9 M3JP/KP 355SMB 4
400 1281 677 96.9 M3JP/KP 355MLA 2 355 2280 614 95.9 M3JP/KP 355SMC 4
450 1441 743 97.1 M3JP/KP 355MLB 2 400 2565 705 96.3 M3JP/KP 355MLA 4
500 1601 832 96.9 M3JP/KP 355LKA 2 450 2884 781 96.7 M3JP/KP 355MLB 4
560 1790 934 97.2 M3JP/KP 400LA 2 500 3204 865 97 M3JP/KP 355LKA 4
560 1790 934 97.2 M3JP/KP 400LKA 2 560 3586 982 96.8 M3JP/KP 400LA 4
630 2014 1044 97.4 M3JP/KP 400LB 2 560 3586 982 96.8 M3JP/KP 400LKA 4
630 2014 1044 97.4 M3JP/KP 400LKB 2 630 4035 1084 97 M3JP/KP 400LB 4
710 2270 1175 97.5 M3JP/KP 400LC 2 630 4035 1084 97 M3JP/KP 400LKB 4
710 2270 1175 97.5 M3JP/KP 400LKC 2 710 4547 1235 97.1 M3JP/KP 400LC 4
*JP Exd HO = High-output design 710 4547 1235 97.1 M3JP/KP 400LKC 4
*KP Exde †
Efficiency full load 100%
A C M OTO R S 101
—
Flameproof motors
80-450, 6 & 8+ poles. Exd/e* IIB T4 IE2
ATEX
Certified
Output Torque Current Eff† Motor Type Output Torque Current Eff† Motor Type
kW Nm I kW Nm I
0.37 3.7 1.29 71.6 M3JP/KP 80MA 6 0.18 2.4 1.07 57.7 M3JP/KP 80MA 8
0.55 5.6 1.75 70.3 M3JP/KP 80MB 6 0.25 3.4 1.15 61.4 M3JP/KP 80MB 8
0.75 7.6 2.1 79.2 M3JP/KP 90SLA 6 0.37 5.1 1.31 65.5 M3JP/KP 90SLA 8
1.1 11.3 2.9 78.5 M3JP/KP 90SLC 6 0.55 7.6 1.91 68.7 M3JP/KP 90SLC 8
1.5 15.1 3.7 81.6 M3JP/KP 100LA 6 0.75 9.9 2.6 76.5 M3JP/KP 100LA 8
2.2 22.1 5.5 82.5 M3JP/KP 112MB 6 1.1 14.6 3.7 75.3 M3JP/KP 100LB 8
3 29.8 6.9 84 M3JP/KP 132SMB 6 1.5 20.1 5.3 75.3 M3JP/KP 112MC 8
4 39 9 85.7 M3JP/KP 132SMC 6 2.2 29.2 6.1 80.3 M3JP/KP 132SMC 8
5.5 54 12.6 87.5 M3JP/KP 132SMD 6 3 40 7.7 79.9 M3JP/KP 132SMD 8
7.5 74 15.9 87.6 M3JP/KP 160MLA 6 4 53 9.8 83.3 M3JP/KP 160MLA 8
11 108 21.9 90.1 M3JP/KP 160MLB 6 5.5 73 12.9 86.8 M3JP/KP 160MLB 8
14 138 30.1 89.2 M3JP/KP 160MLC 6 HO 7.5 100 18.8 82 M3JP/KP 160MLC 8
15 147 29.2 90.5 M3JP/KP 180MLB 6 11 145 25 88.3 M3JP/KP 180MLB 8
18.5 182 40.1 90.1 M3JP/KP 180MLC 6 HO 15 195 30.4 89.9 M3JP/KP 200MLA 8
18.5 180 35.9 90.5 M3JP/KP 200MLA 6 18.5 241 37.3 89.2 M3JP/KP 200MLB 8 HO
22 214 42.1 91.6 M3JP/KP 200MLB 6 18.5 241 40 90 M3JP/KP 225SMA 8
30 291 58.8 90.6 M3JP/KP 200MLC 6 HO 22 287 43.5 90.6 M3JP/KP 225SMB 8
30 291 57.3 92.2 M3JP/KP 225SMB 6 30 392 61.2 90.7 M3JP/KP 225SMC 8 HO
37 359 69.8 91.8 M3JP/KP 225SMC 6 HO 30 390 60.6 91.6 M3JP/KP 250SMA 8
37 357 71.1 92.2 M3JP/KP 250SMA 6 37 479 73.3 92.2 M3JP/KP 250SMB 8 HO
6
45 436 83.1 93.1 M3JP/KP 250SMB 6 HO 37 477 73.7 91.7 M3JP/KP 280SMA 8
45 434 83.9 93.4 M3JP/KP 280SMA 6 45 580 90.4 92.1 M3JP/KP 280SMB 8
55 531 101 93.8 M3JP/KP 280SMB 6 55 709 107 93.4 M3JP/KP 280SMC 8 HO
75 723 137 94.2 M3JP/KP 280SMC 6 HO 55 708 108 92.4 M3JP/KP 315SMA 8
75 722 140 94.4 M3JP/KP 315SMA 6 75 966 143 93 M3JP/KP 315SMB 8
90 866 163 94.8 M3JP/KP 315SMB 6 90 1160 171 93.3 M3JP/KP 315SMC 8
110 1060 201 95 M3JP/KP 315SMC 6 110 1419 205 93.6 M3JP/KP 315MLA 8
132 1272 241 95.3 M3JP/KP 315MLA 6 132 1694 255 93.9 M3JP/KP 355SMA 8
160 1539 292 95.4 M3JP/KP 355SMA 6 160 2054 305 94.7 M3JP/KP 355SMB 8
200 1923 364 95.7 M3JP/KP 355SMB 6 200 2574 386 94.5 M3JP/KP 355SMC 8
250 2404 460 95.7 M3JP/KP 355SMC 6 250 3213 477 94.5 M3JP/KP 355MLB 8
315 3032 572 95.7 M3JP/KP 355MLB 6 315 4043 588 96.1 M3JP/KP 400LA 8
355 3417 661 95.7 M3JP/KP 355LKA 6 315 4043 588 96.1 M3JP/KP 400LKA 8
400 3847 732 96.2 M3JP/KP 400LA 6 355 4562 642 96.2 M3JP/KP 400LB 8
400 3847 732 96.2 M3JP/KP 400LKA 6 355 4562 642 96.2 M3JP/KP 400LKB 8
450 4323 816 96.6 M3JP/KP 400LB 6 400 5134 737 96 M3JP/KP 400LC 8
450 4323 816 96.6 M3JP/KP 400LKB 6 400 5134 737 96 M3JP/KP 400LKC 8
500 4808 895 96.6 M3JP/KP 400LC 6 430 5519 789 95.9 M3JP/KP 450LA 8
500 4808 895 96.6 M3JP/KP 400LKC 6 470 6032 862 96 M3JP/KP 450LB 8
560 5385 976 96.9 M3JP/KP 400LD 6 530 6793 983 96.1 M3JP/KP 450LC 8
560 5385 976 96.9 M3JP/KP 400LKD 6 600 7690 1124 96.3 M3JP/KP 450LD 8
610 5860 1098 96.6 M3JP/KP 450LA 6
*JP Exd HO = High-output design
*KP Exde †
Efficiency full load 100%
+
IE2 not applicable to 8 pole
—
NEMA motors
—
General purpose industrial motors
Three-phase, totally enclosed, foot mounted
• 1/8 – 400 HP
• NEMA 42 – 449T
Applications
Pumps, compressors, fans, conveyors, machine tools and other general purpose
three-phase applications.
Features
Suitable for mounting in any position. Ball bearings, heavy-gauge steel and cast-iron
frames, and gasketed conduit boxes. Class F insulation, 1.15 service factor, low-loss
electrical grade lamination steel. EM Super-E® motors have NEMA Premium®
efficiency and three years warranty. Motors with TR suffix have roller bearings for
heavy belted loads.
—
Severe duty motors
Three-phase, totally enclosed, foot mounted
• 1 – 400 HP
• NEMA 143T – 449T
Applications
Petrochemical plants, mines, foundries, pulp and paper plants, waste
6
management facilities, chemical plants, tropical climates and other

processing industry applications requiring protection against corrosion
caused by severe environmental operating conditions.
Features
ECP motors are XEX designs. 1.15 service factor, corrosion resistant epoxy finish,
regreasable ball or roller bearings, oversized rotatable cast iron conduit box, cast
iron frames, V-ring shaft seal, moisture resistant copper windings. Class F insulation,
stainless steel nameplate and corrosion resistant hardware. ECP/XEX Super-E®
motors have NEMA Premium® efficiency and three years warranty. Positive
lubrication system (PLS) on 360 frames and larger.
—
Explosion-proof motors
Single and three-phase, foot mounted
• 1/4 – 300 HP
• NEMA 48 – 449T
Applications
Ideal for use where hazardous fumes or dust may be present.
Features
UL and CSA approved for Division 1, Class I, Group D; Class I, Group D, Class II Group F & G;
Class I, Group C & D, Class II, Group F & G. Corrosion resistant epoxy finish. Shipped with UL.
and CSA approved cast conduit box assembled to each motor. 1.00 service factor. EM
Super-E® explosion proof motors have NEMA Premium® efficiency and three years warranty.
A C M OTO R S 103
—
Central motor stock, Mod Express® line, Menden, Germany
ABB’s European logistics centre in Menden, Germany offers

customers on-time and just-in-time delivery on a wide range
of ABB products.
The 23,000 square metre facility has 45,000 automated

parts bins and stocks over 2.5 million ABB items including
parts and accessories.
NEMA motors are in stock at the facility and include:

• NEMA general purpose
• ECP XEX severe duty
• IEEE841 totally enclosed severe duty and speciality
motors.
NEMA general purpose TEFC motors are basic protection

motors used on pump and fan applications and have a
protection similar to the European IP44 rating.
The NEMA ECP XEX severe duty TEFC motors are suited to Modifications to NEMA motors, certified to CSA standards,
tougher industrial operating environments and are can be carried out by ABB at its European logistics centre in
protected similar to IP54. Germany for distribution across Europe.
The IEEE841 specification, totally enclosed severe duty The motor build centre, called the Mod Express® line, carries
motors are protected similar to IP56. out modifications to NEMA general purpose, severe duty
and IEEE 841 severe duty motors held in stock. General
Among those motors stocked in Menden are 2-pole and purpose and IEEE severe duty motors are available with foot
4-pole variants, with various mounting styles available mount, C-face foot and C-face footless options and severe
6
including foot mounted, C-face mounted and C-face footless duty motors stocked with foot mounted options.
options. The speciality motors include a selection of Baldor
permanent magnet DC motors. ABB’s European logistics centre in Germany is fully equipped
with a secure storage facility, access to fast-track air freight
NEMA motors are now available within 48 hours from ABB’s dispatch and has an export packaging option through the
central European stockholding in Germany. Mod Express® line, giving an all-in-one facility for immediate
NEMA motor dispatch.
NEMA general purpose motors
• 1/3 through 250 HP, 0.25 kW to 187 kW A dedicated exports team ensure that all the correct
IEEE841 standard severe duty motors paperwork is supplied with the motor to allow on-time
• 1 through 250 HP, 0.75 kW to 187 kW delivery worldwide without Customs delays.
ABB is the only supplier able to deliver a customised NEMA

motor from local stock with full accreditation to CSA
anywhere in the world.
The modifications available for these motors include:

• Installation of thermistors
• Thermal protection sensors
• Bearing upgrades
• Conduit box modifications
• Tropicalisation
• Customised paint finishes
• Nameplate modification
—
High voltage AC motor range
— —
Engineered rib-cooled motor NXR/AXR Engineered rib-cooled motor HXR
• 100 kW to 1,800 kW
• 100 kW to 2,250 kW
• 315 to 500 frame size
• 355 to 560 frame size
• New platform for HV rib-cooled motors
• High efficiency levels, low noise levels
• High efficiency levels, low noise levels
• Fixed-speed, variable speed and hazardous area use
• Fixed-speed, variable speed and safe area use
— —
6
Modular induction motors Flameproof motors Ex d

• Built from the basic design by using modular construction • Motor intended for explosive atmosphere
• Complete range of enclosures and cooling arrangements • Protection category according to EN/IEC flameproof Ex d,
• Optimal weight to power ratio Ex de
-- 140 kW to 23,000 kW • Totally-enclosed, fan-cooled
-- 400 – 1000 frame size • Cooling methods: IC411 and IC511
• Both cast-iron and welded steel frame available
• Certified according to ATEX directives, IEC, EN and NEMA
standards and all major local requirements
• Suitable for variable speed drives
-- 160 kW to 8,000 kW
-- 355 – 900 frame size
M OTO R S A N D G E N E R ATO R S S E R V I C E A N D P C TO O L S 105
—
Motors and generators services
MotorAdvantage
MotorAdvantage aims to encourage industry to uncover the ABB also engages with the plant’s process engineers to
true cost of running electric motors. Research by ABB determine the exact design criteria for the various
reveals that UK industry is failing to efficiently manage its processes. This gives ABB a clearer understanding of how
motor inventory, thereby incurring millions of pounds of the process is meant to operate and its critical design
unnecessary downtime, repair and energy costs. operating points, thereby ensuring that a properly
dimensioned motor is selected should a replacement be
MotorAdvantage is aimed at companies operating a deemed necessary.
continuous process such as those found in food & beverage,
chemical, oil & gas and pharmaceuticals. Such processes 2. The Appraisal
tend to have critical applications, whereby if a motor fails An ABB engineer, or one of ABB’s authorised value providers
the cost to a company can be hundreds of pounds per hour partners, visits the end-user to inspect the selected motors,
in lost revenue. It is not just the loss of production but the get an understanding of the plant, the inventory of spare
potential loss of the company’s customer. motors, energy and maintenance plans. It is not unusual to
find that an old motor can be 1-5 percent lower in efficiency
How it works compared to a new premium efficiency variant. If that motor
There are three stages to MotorAdvantage: is running continuously then you can achieve a typical
payback of between two to three years should you wish to
1. Consultation take the decision to scrap the motor prior to failure.
During the consultation process ABB examines the installed
motor asset register for the plant and, working with the If the motor is replaced at the point of failure then taking the
local engineers, identifies up to five critical applications that rewind cost into the payback calculation, the new motor
are running either continuously or for more than 4,000 cost can be recovered in less than 12 months. Bear in mind
hours per annum. They then determine some basic that many rewound motors will only have a six month
information about these motors such as: warranty of the repaired components whilst a new premium
• How old are the installed motors? efficiency motor from ABB comes with a three year
• How efficient are the installed motors? warranty.
• How many hours do they run per annum?
• Have they been rewound before? 3. Proving the savings – report and recommendations
• What spares holding do you have for critical plant? Following the collection of the data, the findings are
• What is your repair/rewind policy for ‘failed’ motors? analysed and potential savings identified using dedicated
software. The findings are methodically presented, with
tables being created to help identify where savings are likely
to arise. Among the data available includes an estimation of
7
present energy usage; whether the application would
benefit from variable-speed control; payback time if an
investment is made in new motors; carbon dioxide emission
reductions; along with many other key facts and analysis.
An action plan is prepared, usually comprising an Executive

Summary and a detailed Engineer’s Report, highlighting
applications that can save the most. The figures will
normally be translated into monthly savings, and there will
be detailed recommendations for implementation.
Benefits
• In just half-a-day, an ABB engineer can assess up to five
installed motors that could benefit from a motor
management plan
• Examines the end-users current policy in the event of a
motor failure and the financial impact on the company
• Identifies improvements to be made with regards to
maintenance and stockholding
• Determines the energy use of the current installation
—
DriveSize MotSize
DriveSize is a software tool that helps users select an MotSize is a selection tool that helps users to select an
optimum motor, drive and transformer especially for optimal direct-on-line (DOL) motor from the low voltage
applications where straightforward selection from a motors catalogue. Additionally, MotSize allows users to
catalogue is not possible. dimension motors for specific application requirements.
MotSize functions
The software performs dimensioning based on the
following data:
• Ambient conditions
• Altitude
• Requirements for a temperature rise
• Supply network data
• Load type and duty cycle
The following single-speed and/or two-speed motor types

DriveSize can also compute current, network harmonics and are included:
create dimensioning documents based on actual load • General purpose motors:
parameters. DriveSize is available to use online via the ABB - Aluminium, cast iron, steel, open drip proof, brake
website or can be downloaded for use on a PC. For system • Process performance motors:
requirements see: - Cast iron, aluminium
• Marine motors:
http://new.abb.com/drives/software-tools/drivesize - Aluminium, cast iron, steel, open drip proof
• Hazardous area motors:
DriveSize contains a current version of the ABB motor and - Non-sparking aluminium, cast iron motors
drives catalogue and allows users to import their own motor - Increased safety aluminium, cast iron motors
database. The default values make DriveSize simple to use - Flameproof cast iron motors
with ample options for drive selection. - Dust ignition proof aluminium, cast iron motors
The software performs dimensioning based on the following input: The software can handle imperial as well as metric units, all
• Speed range and mechanical load with overloads
technical data is updated regularly.
• Ambient temperature and altitude
The software also enables you to:
• Required IP-class and allowed temperature rise
• Specify starting conditions
• Supply network characteristics
7
• Rest current, power, voltage and frequency

• Load type and duty cycle
• Obtain rating data as well as data with partial load
• Optionally current requirements for inverter unit
• Choose the language for the printouts
• Optionally current requirements for inverter unit
• Print-out technical data sheets and graphs
• Apparent power requirement for the transformer
The software enables you to:
• Calculate the network harmonics of individual drive or set of drives
• Obtain efficiency values
• See your selection in graphical or numeric form
• Select manually an optional unit from database
• Print reports in Excel
• Save the results into XML project files
• Import your own motor database
Benefit
• Select an optimal motor, frequency converter and transformer
• Dimensioning based on actual shaft load
• Documents dimensioning results, graphical and numerical presentation
• Network harmonic and power factor calculation
• Print and save the results
—
Optimizer ABB AbilityTM Smart Sensor for motors

ABB’s Optimizer is an online tool that can quickly select the ABB’s smart sensor picks up data on vibration, temperature
optimum motor for any minimum energy performance and other parameters and uses it to reduce motor downtime
standard (MEPS) worldwide. by up to 70 percent, extend lifetime by as much as 30
percent and lower energy use by up to 10 percent. The
Motor users can select motors, compare running costs and compact sensor that is attached to the frame of low voltage
get further documents about their motors and work out the induction motors. No wiring is needed. Utilising Cloud
cost of ownership. based analytics, the smart sensor relays information about
the motor’s health, via a smartphone and over the internet,
Optimizer gives users eight drop down selection menus. to a secure server. Historical information and trends are
1. MEPS area (e.g. EU, United States) visible from a dedicated customer portal that provides
2. Efficiency class (IE2, IE3 etc) status information on the entire population of motors that
3. Frame material have been smart enabled.
4. Motor range
5. Voltage
6. Frequency
7. Speed
8. Power output
7
Once the required characteristics are selected, the tool
presents a list of suitable motors. Selecting EU MEPS, IE3,
dust ignition proof motors, 400 V, 50 Hz, all poles and
outputs, returns a list of 49 suitable motors. They can be
compared by running cost, payback periods, life cycle
savings and reduction in greenhouse gas emission.
Optimizer automatically suggests, a higher efficiency motor

and highlights savings realised by upgrading. Test reports,
drawings, data sheets and other documents can be
accessed quickly and easily for the selected motors.
Documents can be opened on screen, saved or exported as a
zip file.
Optimizer can be downloaded from the Apple store for iPad

use by searching for ‘ABB Optimizer’.
For more information about Optimizer call the ABB motors

team on 07000 MOTORS, that’s 07000 668677
—
ABB AbilityTM Condition Monitoring for shaftlines

Regular health checks help to maintain maximum
performance over entire life cycle
ABB AbilityTM Condition Monitoring for shaftlines is a

condition monitoring service that addresses the reliability
of the complete shaftline, including the motor, gearbox and
driven load (e.g. pump, fan or compressor). It identifies
electrical and mechanical issues related to the rotor,
bearings, gearbox and other components – problems which
account for a major percentage of total failures.
Key benefits:
– Instant summary report, with a full report after detailed
analysis
– Earlier warnings and more comprehensive diagnosis than
conventional solutions
– Vibration and electrical measurements are processed in a
single software platform to avoid false positives and • Authorised customers can quickly access motor or
negatives generator specific data on ABB’s server
– Advanced software delivers a high degree of accuracy • Customers can receive regular reports on condition of
– Collection of vibration data over wider frequency range their motors and generators
covers greater number of potential problems • Unplanned downtime is reduced, resulting in optimised
– Testing is done with the motor in its operating condition, cost of ownership
so no preparatory work is necessary
– Optimised cost of ownership ABB AbilityTM LEAP for HV motors and generators
Life Expectancy Analysis Program (LEAP) for motors and
ABB AbilityTM Condition Monitoring for HV motors generators
Continuous, remote monitoring with instant alarms and
expert follow-up ABB's Life Expectancy Analysis Program is a diagnostic tool
for assessing the condition and expected lifetime of the
ABB AbilityTM Condition Monitoring for HV motors stator winding insulation in electric machines.
continuously monitors key condition parameters specific to
the type of motor being monitored. ABB AbilityTM Condition ABB LEAP goes further than conventional health monitoring
7
Monitoring for HV motors can identify nascent fault programmes for rotating electrical machines, which
conditions at an earlier stage than conventional methods. typically use green, yellow and red LEDs, or similar to
Shaftline monitoring can be implemented with ABB AbilityTM express the results. ABB has evolved this methodology to a
Condition Monitoring for HV motors. new level: ABB LEAP analysis provides precise information
on the remaining lifetime of the stator insulation system.
Customers can access operating data and trend graphs via Based on this, specific service actions can be planned well
the internet. An alarm is triggered if a measured parameter ahead. This method drastically reduces unplanned
exceeds set limits, giving the plant operator an early shutdowns caused by the failures due to factors such as
warning that maintenance is needed. thermal, electrical, ambient, or mechanical aging.
Key benefits: Key benefits:

• Motor is constantly monitored during operation – Optimises maintenance planning for electrical machines
• Model-based analysis increases reliability of defect by moving from time based to condition based
identification and quantifies defect severity maintenance
• Motor design and construction taken into account for – Supports efforts to extend machine lifetime, boosting
higher precision return on investment (ROI)
• Multi-channel operation and fast data collection rates – Facilitates decision making for short and long term
increase sensitivity maintenance and run-replace decisions
• On-board processing reduces volume of data transmitted – Minimises unplanned downtime and reduces risk levels
to server for lower communication costs – Provides information for lifecycle cost estimation
—
ABB AbilityTM Condition Assessment for motors and Benefits:

generators • Allows faults to be localized by recording their severity and
ABB AbilityTM Condition Assessment is a service that position, all without the need to remove the rotor.
analyzes the condition of the stator winding insulation in • Significantly extends the scope of the ABB L3 preventive
motors and generators up to 5 kV. Potential problems can be maintenance program, with only a minimal increase in the
detected at an early stage, ensuring high uptime. time required.
• Increases confidence in the overall results of ABB LEAP
The stator winding insulation is the most uptime critical (ABB Life Expectancy Analysis Program) Advanced,
component in high-voltage motors and generators. Knowing bringing them much closer to those of ABB LEAP Premium.
its health is vital for effective and reliable maintenance. ABB • Optimizes maintenance planning and increases the
AbilityTM Condition Assessment enables you to detect availability of motors and generators by reducing of the
potential problems in the stator winding insulation well number of outage days where removal of the rotor is
before they become critical and cause extended downtime. required.
• Easily reconfigurable on-site to support a wide range of
ABB performs the testing and analysis on a single occasion stator designs.
which can be combined with normal maintenance.
The results of the assessment and the recommended

actions enable you to prioritise and optimise maintenance
to ensure the reliable operation of your motors and
generators.
ABB AbilityTM Condition Assessment is based on the

advanced ABB AbilityTM LEAP program, which along with
assessing the condition of the stator winding
insulation, also analyses the equipment’s life expectancy.
Benefits:
• High uptime – early detection of potential problems before
they can cause costly unplanned downtime
• Valuable information on equipment condition to be able to
make informed run/repair/replace decisions
• Maintenance activities can be prioritized and optimized
• Service is available for all motors and generators
7
regardless of the manufacturer
ABB Air Gap Inspector

ABB Air Gap Inspector is a robot crawler used to visually
inspect the stators and rotors of synchronous motors and
generators without removing the rotor. It is equipped with
five cameras and the super-slim robot is used on motors and
generators with air gaps as small as 10 mm. The multiple
camera views provide rich inspection information about
stator/rotor core, winding, wedges, stator teeth, air ducts
and rotor support blocks.
Robotic inspection greatly extends the scope of motor and

generator maintenance. It can be used during planned
outages without removing the rotor, and in cases where
removal of the rotor is not possible.The robot crawler moves
in the air gap between the rotor and stator.
8
GE ARINGS, BE ARINGS AND COUPLINGS 111
WHAT'S NEW IN 2019
ABB AUTHORISED
VALUE PROVIDERS
DRIVES AND MOTORS

PACK AGES
112 Gearings
113 Mounted bearings
114 Roller bearings LOW VOLTAGE

AC DRIVES
115 Couplings

DC DRIVES
SOFTWARE TOOLS
& SERVICES
AC MOTORS

GEARINGS
BEARINGS
8
COUPLINGS
USEFUL ENGINEERING
INFORMATION
—
Gearings
For well over a century, Dodge products have helped ABB has added new warehouse space to stock Dodge
manufacturers, OEMs and producers increase the mechanical power transmission products, which ensures
productivity and profitability of their operations. they are quickly accessible when you need them.
Torque-Arm II • All reducers can be shaft mounted: screw conveyor,

vertical, and flange mounted
• Up to 294 kW
• Up to 56,500 Nm
• Standard 5, 9, 15, 25, and up to 40:1 gear ratios
• Nearly 300:1 speed reduction with V-belt drives
• Twin-tapered bushing bores: 25 mm through 160 mm
• Highly efficient helical gearing
• Meets or exceeds AGMA standards, including 5,000 hours
L10 life and 25,000 average hour life
• New heavy duty lip seals for extended wear life,
-40 - 138°C
• 100 percent factory noise and leak tested
• New metal shield sealing system with excluder lip
• AGMA output torque ratings up to 56,500 Nm
Quantis • Inline helical (ILH), right angle helical bevel (RHB),

motorised shaft mount (MSM)
• 0.75 kW - 56 kW up to 14,000 Nm
• Ratios, 1.5:1 - 300:1
• 8 case sizes per housing configuration, clamp collar,
3-piece coupled, integral gearmotor, separate input. Solid,
straight hollow output – ILH/MSM efficiency of 98 percent
per stage, RHB efficiency of 95 percent per stage
• All units shipped filled with oil from the factory and are
installation ready
• Optional XT harsh duty seal for operation in wet and dirty
environments
• Class 30 grey iron housings cast with internal ribbing for
added strength
• Options include washdown and screw conveyor
configurations
8
MagnaGearXTR® • Parallel shaft or right angle configurations available

• Torque capacities from 32 - 104 kNm available
• Global product design to fit all markets
• Multiple mounting configurations available (base
mounting, swing base mounting, tunnel housings)
• Can be used with a variety of soft start mechanisms
including VSD and fluid couplings
—
Mounted bearings
When it comes to reliable service and low maintenance, locking system, our patented Grip Tight adapter mounted,
ABB Dodge® mounted ball bearings are unmatched in the eccentric locking collars and D-Lok™ concentric clamp
industry. ABB Dodge mounted ball bearings are available in locking system mounted ball bearing.
any of our proven locking devices: our exclusive 65° setscrew
Setscrew ball bearings • Superior 65° locking setscrew

• DualGuard seal – comprised of single lip seal and
rubberised flinger
• Stronger, more flexible bearing cage
• Optimum balance between locking forces
• Heat stabilised nylon construction with an inner ring
stress fiber-glass reinforcement
• Secure fit to the shaft
Grip Tight® ball bearings • Two types: normal duty GT and medium duty GTM
• DualGuard seal – comprised of single lip seal and
rubberised flinger
• Thin wall adapter mounting offers 360° full shaft contact
and concentricity. No shaft
• Marring or fretting corrosion like setscrew and eccentric
collar products. Integral dismount feature easily removes
the bearing from the shaft. Turned, ground and polished
shafting is not required
• Anti-rotation device prevents insert rotation associated
with heavy loads, vibration, unbalanced loads and high-
speed applications
• High-temperature option available to 204 °C
• Plus or minus 2° static misalignment
Ultra Kleen®, E-Z Kleen® • Reinforced polymer and stainless steel housings
8
• Patented polymer housing includes-antimicrobial agent

which resists bacterial and fungus growth - two inserts:
corrosion resistant and stainless steel insert
• Three locking devices: 65° setscrew angle (SC), Grip Tight
adapter mount and concentric clamp collar (D-Lok).
• Quadguard seal: comprised of our triple lip seal and
rubberised flinger. Additional grease retention provided
by the maxlife cage
• Anti-rotation device prevents insert rotation associated
with heavy loads, vibration, unbalanced loads and high-
speed applications - plus or minus 2° static misalignment
—
Roller bearings
For decades, industry’s leading producers have depended innovative designs; a wide range of shaft attachment
on ABB Dodge® roller bearings to handle their conveyance methods, rolling elements, housings and seal choices,
and power transmission needs. ABB Dodge bearings offer patented features and consistent performance.
ISN spherical roller bearings • The only push/pull adapter mount system
• Available in two-bolt pillow blocks
• Accepts commercial shaft tolerances
• Installation and removal in fewer than 15 minutes
• Fully concentric shaft attachment with adapter
sleeve mount
• Virtually eliminates fretting corrosion
• Capable of withstanding static or dynamic misalignment of
±1° - shaft-ready out of the box - available with Trident triple
lip or labyrinth seal options
• Sizes range from 30 mm through 170 mm
• SN mounting dimensions
Type E-xtra® tapered roller bearings • Tapered rolling elements

• Completely assembled, factory adjusted and
properly lubricated
• Shaft ready
• Extra protection
• E-Tect seal option - comparable mounting dimensions with
ball bearings
• E-xtra allows easy upgrade from ball bearings
8
—
Couplings
Elastomeric, sleeve style - Three-way flexing action handles shock, vibration and misalignment. The ABB
ABB Dodge D-Flex couplings Dodge D-Flex™ coupling features moulded, non-lubricated, interchangeable
elastomeric sleeves of EPDM, neoprene Hytrel. Its three-way flexing action
accommodates torsional, angular and parallel misalignment, as well as axial
end float.
Elastomeric, tyre style - ABB Dodge Para-Flex elements are manufactured with reinforcing fabric tension
ABB Dodge Para-Flex cords that transmit much of the torque during operation.
The uniform and centred bead in the foot of the tyre element prevents it from
pulling out during operation. Additionally, the tyre element is reinforced at the
split to reduce fatigue and extend life.
ABB Dodge Para-Flex elements provide accommodation of shaft misalignment

during installation, running-time and replacement better than other elastomeric
elements.
With an industry-leading combined 4° angular, 3.17 mm (1/8 in.) parallel and 7.93
mm (5/16 in.) end-float capability, Para-Flex couplings will perform in difficult
applications and reduce valuable time needed for installation and maintenance.
Elastomeric, Tyre style The Dodge Raptor Leveraging over 50 years of expertise, the Raptor features a
ABB Dodge Raptor natural rubber element that is significantly more flexible than urethane designs, it
has everything needed for easier installation and reduced maintenance costs.
Slotted clamp ring holes offer 187% extra mounting clearance versus
competitor’s designs. 50% lower torsional stiffness makes the element
significantly easier to manipulate by hand during installation. Maintenance free
non-lubricated natural rubber element for trouble-free operation
Metallic, grid style - Compact in size, yet high in torque capability, ABB Dodge Grid-Lign couplings are
ABB Dodge Grid-Lign available in a variety of sizes, in standard and spacer styles. Every coupling
features two steel shaft hubs, a tapered grid element, two seals and a cover
assembly. Its versatile design allows for a motor or reducer output speed
connection and its speed capability ranges up to 6,000 rpm dependant on size.
ABB Dodge Grid-Lign is available in T31 and T35 spacer designs up to size 1200T.
This spacer offering can be used as a spacer coupling, or mounted to a brake disc
or drum.
The ABB Dodge Grid-Lign coupling’s tapered grid element is engineered with
high-strength, spring steel that is quenched and tempered. This feature helps
isolate vibration and cushions shock loads. In addition, it allows uniform contact
during light, normal and shock-loading conditions for long machine life.
—
Useful engineering information
Reference information and explanation of abbreviations.
Degrees of protection IM3011 (V1) Vertical flange mounted

As defined by IEC34-5 and BSA999 pt 105, the code generally IM2001 (B35) Horizontal foot & flange mounted
consists of ‘IP’ followed by two digits: the first describing IM1071 (B8) Horizontal foot, ceiling mounted
the protection against solid bodies or protection to persons
against contact with live or moving parts inside the Note for gearbox users – service factor
enclosure; the second describing the protection against The geared motors covered by this catalogue are rated for
ingress of water. driven machines with a uniform load for continuous duty or
occasional moderate shock loading on single-shift
First Meaning Second Meaning
Digit (Protection Against) Digit (Protection Against) operation, being known as a Unity Service Factor. For
0 Not protected 0 Not protected applications with short-time duty, high inertia or heavy
1 50mm dia. body 1 Vertical drips shock loads, advice should be sought on calculating the
2 12mm dia. body 2 Drips up to 15° from vertical correct service factor and selecting the most suitable
3 2.5mm dia. body 3 Drips up to 60° from vertical gearbox type.
4 1mm dia. body 4 Splashing from any direction
5 Dust protected 5 Water jets from any direction Abbreviations
6 Dust tight 6 Heavy seas (Does not cover Electrical data
corrosion resistance etc)
Kilowatt = kW
7 Effects of immersion
Volts =V
Armature Volts = Va
Cooling forms
Field Volts = Vf
As defined by IEC34-6 and BS4999 pt.106, the code
Amperes =A
generally consists of ‘IC’ followed by two digits; the first
Armature Current = la
describing the cooling circuit arrangement; the second
Field Current = If
describing the method of supplying power to circulate the
Power factor = PF
coolant. Where more than one cooling circuit is in use, these
may be expressed as ‘IC’ followed by groups of two digits,
Useful conversion factors
e.g. IC0141.
1hp = 746W
1Nm = 8.851 lb.in
The following forms are used in this catalogue:
1mm = 0.03937 inch
IC410 – Typical examples are roller table motors
1m2 = 10.765 ft 2
IC411 – Standard motors
1kg.m
2
= 1Nms2 = 0.73752 lb.ft 2
IC416 – Standard motors (normally bigger frame sizes
only equipped with auxilliary fan)
Useful formulae
IC418 – Fan application motors without a cooling fan,
1 Watt = 1 Nm/s
cooled by the air stream of the driven machine
IC01 – Open drip-proof motors
Torque (lb ft) = 5250 x hp
IC31W – Water cooled motors
speed (rpm)
Mounting forms
Torque (Nm) = 9550 x kW
The arrangements are defined by IEC34-7, BS4999 pt. 107
speed (rpm)
code II (and DIN42950). The following forms are used in this
catalogue and are for motors with two bearings housed in
3 phase = 1.732 x V x I x PF
end-shields. When flange mounting they have access to the
AC power (kW) 1000
back of the flange.
9
1 phase = V x I x PF
IM1001 (B3) Horizontal foot mounted
AC power (kW) 1000
IM1011 (V5) Vertical foot mounted
IM3001 (B5) Horizontal flange mounted
U S E F U L E N G I N E E R I N G I N F O R M AT I O N 117
Useful servo drive calculations Useful inertia formula

Correctly rating a servo motor and drive application often Servo drives are often employed in highly dynamic
involves mechanical calculations. Overleaf are typical applications where rapid and accurate positioning is
examples of some of the commonly occurring formula that required. To obtain the ultimate performance in any system,
are often encountered. These are provided for general the reflected load inertia (taking into account any gearbox
guidance only and any results may need to be modified to or pulley ratios) should equal the motor inertia. This is often
take into account specific application details such as not possible, but ratio mismatches of typically 5:1 are not
mechanical losses, inclined angles and duty cycles etc. normally significant. The greater this mismatch between
reflected load inertia and motor inertia, the lower will be the
Time to acelerate a rotating mass dynamic performance of the system.
M(acc) = Accelerate torque, Nm
J(tot) = Total inertia, kgm2 Solid cylinder rotating about axis XX
J(mot) = Motor inertia, kgm2 J = (mR 2)/2
J(load) = Load Inertia, kgm2
Z = Gearbox ratio (speed reducing) Hollow cylinder rotating about axis XX
t(acc) = Acceleration time, sec J = m(R 2 + r2)/2
a = Angular acceleration, rad.sec-2
= Angular speed, rad.sec-1 Equivalent inertia of slide mass on a ballscrew
n = Angular speed, rpm J = m(s/2p)2
M(acc) = J(tot) x a or a = M(acc)/J(tot) Effect of gear ratio on reflected inertia

J = J(load)/Z2
v/t(acc) or t(acc) = v/a
a =
Torque required to produce a force on a leadscrew
v = (n/60) x 2p M = Required torque, Nm
F = Linear force, N
J(tot) = J(mot) + (J(load)/Z2) Z = Gearbox ratio (speed reducing)
(Z = 1 for direct drive)
Example s = Ballscrew pitch, m
J(load) = 0.05 kgm2 h = Efficiency
J(mot) = 5.0 kgcm2 (= 0.00050kgm2) M = Fs/2pRh
Z = 30:1
n = 1500 rpm Example
M(acc) = 15 Nm F = 10,000 N
s = 10 mm (0.01m)
J(tot) = 0.00050 + (0.5/302) Z = 2:1
J(tot) = 0.00106 kgm2 h = 0.9
a = M(acc)/J(tot) Required motor torque M = (10,000 x 0.01)/

(2p x 2 x 0.9)
a = 15/0.00106 = 8.85 Nm
a = 14,150 rad.sec-2
NB: The required force is often provided in kg’s or kgf. This
9
v = (1500/60) x 2p implies the force exerted on the mass by gravity (g) and
v = 157 rad.sec-1 must be multiplied by 9.81 to obtain the force in N
(newtons); eg A “force” of 100 kg is 981 N.
t(acc) = v/a
t(acc) = 157/14,150
t(acc) = 0.0111 sec (11.1mS)
Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB AG does
not accept any responsibility whatso-
ever for potential errors or possible lack
of information in this document.
We reserve all rights in this document

and in the subject matter and illustra-
tions contained therein. Any reproduc-
tion, disclosure to third parties or
utilization of its contents – in whole or
in parts – is forbidden without prior
written consent of ABB AG.
—
ABB Limited
Daresbury Park
Daresbury
Warrington
Cheshire
WA4 4BT
Tel: +44 (0) 1925 741 111
Fax: +44 (0) 1925 741 212
www.abb.co.uk/energy
Drives, motors and mechanical power transmission / February 2019
© Copyright 2019 ABB. All rights reserved.

Specifications subject to change without notice.

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Drives, motors and

DRIVES AND MOTORS

MEDIUM VOLTAGE DRIVES

ABB AbilityTM Condition Monitoring

ABB AbilityTM Predictive Maintenance

ABB AbilityTM Virtual Commissioning

ABB AbilityTM Smart Sensor Service engineer User's remote

ABB HVAC drive –

ABB general purpose drives – extended cabinet offering

Enhanced ATEX compliant motor drive packages for

Together with the ABB industrial drive, ACS880, the ACS580

ABB special purpose drives – medium voltage

The drive is built from a set of standardised modules and

ABB industrial drives – ultra-low harmonic and fully

Unlike traditional control panels, Drivetune makes it

Plug-in to SIMATIC environment

Register your ABB drive and protect your investment

4 Central Group, Liverpool 4 Campbell Electric Motors, Tallaght

6 EDC (NE) Ltd, Gateshead 6 EDC (Scotland) Ltd, Erskine

7 Gibbons Engineering Group Ltd, Maldon 7  MR Silverthorn Ltd, Wembley

8 Halcyon Drives Ltd, Leeds 8 Halcyon Drives Ltd, Leeds

9 iDrives, Woking 9 Heasell Electromechanical Services, Royston

10 I nverter Drive Systems Ltd, Ilkeston 10 JJ Loughran, Cookstown

12 Sentridge Control Ltd, Coventry 12 6 12 Quantum Controls Ltd, Prudhoe

Life cycle services

The services offered by your local ABB authorised value

Contact: Race Transmissions, West Midlands

WHAT'S NEW IN 2019

DRIVES AND MOTORS

012 What is a motor and drive package?

014 Standard motor and drive package

016 Synchronous reluctance motor and LOW VOLTAGE

018 ATEX compliant package

023 Crane and hoist package & SERVICES

024 Aggregate package

025 Food and beverage package AC MOTORS

MOTORS AND GENER ATORS

See details on page 68 See details on page 35 See details on

Motor kW IE4 SynRM 1500rpm ACH580 ACS580 ACQ580 ACS880

• Aluminium frame 132 • Aluminium frame 132

See details on page 51 See details on page 39 See details on page 68

If the motor voltage is ≤ 500 V

Up to IEC 250... ...a standard motor is ok

IEC 280 to 315... motor needs ...insulated non-drive end bearings

motor needs ...insulated non-drive end bearings ABB drive

If the motor voltage is 500 to 600 V Ex tb, Ex tc

Up to IEC 250... ...if a du/dt filter is selected for the Ex ec

IEC 280 to 315... motor needs ...insulated non-drive end bearings Ex d

If the motor voltage is 600 to 690 V

Motor needs reinforced AC drive needs du/dt filtering Ex ec

Up to IEC 250... ...if a du/dt filter is selected for the Ex p

IEC 280 to 315... motor needs ...insulated non-drive end bearings Ex d

Please check motor load Motor to be equipped

ABB industrial drive, ACS880 with DTC DriveSize

*More details of zones and combinations can be obtained from ABB.

To see the accuracy of the ABB crane systems – take the

7 Gibbons Engineering Group Ltd, Maldon 7 MR Silverthorn Ltd, Wembley

9 iDrives, Woking 9 Heasell Electromechanical Services, Royston

10 I nverter Drive Systems Ltd, Ilkeston 10 JJ Loughran, Cookstown

014 Standard motor and drive package

016 Synchronous reluctance motor and LOW VOLTAGE

024 Aggregate package

025 Food and beverage package AC MOTORS

028 Drives feature finder

059 ABB industrial drives –

060 ABB industrial drives – AC MOTORS

• Quick and easy installation - less than five minutes

• Safe torque off (STO) as standard SIL 3, PL e —

• Brake chopper standard to R3 frame

The ACH580 consists of wall-mounted drives • HVAC assistant control panel