W J 800F
W J 800F
W J 800F
com
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* INCH-POUND *
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W-J-800F
July 24, 1992
SUPERSEDING
W-J-800E
25 April 1984
FEDERAL SPECIFICATION
1. SCOPE
1.2 Types. Junction boxes, extensions, and covers furnished under this
specification shall be of the following types, as specified (see 6.2):
*-----------------------------------------------------------------------------*
*Beneficial comments (recommendations, additions, deletions) and any pertinent*
*data which may be of use in improving this document should be addressed to: *
*Commanding Officer (Code 156), Naval Construction Battalion Center, *
*621 Pleasant Valley Road, Port Hueneme, CA 93043-4300, by using the *
*Standardization Document Improvement Proposal (DD Form 1426) appearing at the*
*end of this document or by letter. *
*-----------------------------------------------------------------------------*
FSC 5975
W-J-800F
1.3 Sizes. Junction boxes, extensions, and covers furnished under this
specification shall comply with NEMA OS-1 and be of standard commercial sizes
listed in table I and as specified (see 6.2).
1.4 Styles. Junction boxes, extensions, and covers furnished under this
specification shall comply with NEMA OS-1 and be of the styles listed in table I
and as specified (see 6.2).
2. APPLICABLE DOCUMENTS
Federal Specifications
Federal Standards
Military Specifications
Military Standards
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NEMA OS-1 - Sheet Steel Outlet Boxes, Device Boxes, Covers and Box
Supports
ASTM:
3. REQUIREMENTS
3.2 First article. When specified (see 6.2), the contractor shall furnish
one junction box, extension, and cover of each type included under a specific
contract for first article inspection and approval (see 4.2.1 and 6.4).
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being currently offered for sale on the commercial market through advertisements
or manufacturer's catalogs, or brochures, and represents the latest production
model.
3.4 Materials. Materials used shall be free from defects which would
adversely affect the performance or maintainability of individual components or
of the overall assembly. Materials not specified herein shall be of the same
quality used for the intended purpose in commercial practice. Unless otherwise
specified herein, all equipment, material, and articles incorporated in the work
covered by this specification are to be new and fabricated using materials
produced from recovered materials to the maximum extent possible without
jeopardizing the intended use. The term "recovered materials" means materials
which have been collected or recovered from solid waste and reprocessed to
become a source of raw materials, as opposed to virgin raw materials. Unless
otherwise specified, none of the above shall be interpreted to mean that the use
of used or rebuilt products is allowed under this specification.
3.6 Steel fabrication. The steel used in fabrication shall be free from
kinks, sharp bends, and other conditions which would be deleterious to the
finished product. Manufacturing processes shall not reduce the strength of the
steel to a value less than intended by the design. Manufacturing processes
shall be done neatly and accurately. All bends shall be made by controlled
means to insure uniformity of size and shape.
3.7 Codes and standards. The boxes, extensions, and covers shall conform
to the requirements of UL 514A and UL 514B as applicable.
4.1.1 Responsibility for compliance. All items shall meet all requirements
of sections 3 and 5. The inspection set forth in this document shall become a
part of the contractor's overall inspection system or quality program. The
absence of any inspection requirements in this document shall not relieve the
contractor of the responsibility of ensuring that all products or supplies
submitted to the Government for acceptance comply with all requirements of the
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4.3.2 Sampling for tests. Guidance for inspection level and an AQL is
provided in 6.5.
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5.1.1 Level A.
5.1.1.1 Unit protection. Each junction box, extension, and cover shall be
cleaned, dried, and preserved method III in accordance with MIL-P-116.
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5.4 Marking.
6. NOTES
6.1 Intended use. Junction boxes, junction box extensions, and junction box
covers are intended for use with rigid metallic, intermediate metallic conduit,
electrical metallic tubing, flexible metallic conduit, and armored cable.
6.2 Ordering data. Purchasers should select the preferred options permitted
herein and include the following information in acquisition documents:
6.4 First article. When a first article inspection is required, the item
will be tested and should be a first production item or it may be a standard
production item from the contractor's current inventory as specified in 4.2.1.
The first article should consist of one unit. The contracting officer should
include specific instructions in acquisition documents regarding arrangements
for examination, test, and approval of the first article.
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6.5.1 Sampling for examination. Recommended inspection level is S-4 and AQL
is 4.0 (see 4.3.1).
6.5.2 Sampling for tests. Recommended inspection level is S-2 and AQL is
1.5 (see 4.3.2).
6.7 Part or Identifying Number (PIN). The PIN to be used for items acquired
to this specification is created as follows:
WJ800F XXXX X XX
* * * *---- Style
* * *
* * *-------- Size
* *
* *-------------- Type
*
*----------------------- Specification Number
6.7.1 Styles, sizes and types. The styles, sizes and types (see 1.2) of
junction boxes, extension rings and covers are identified by a numeric and alpha
characters as shown in table I.
6.7.2 Part numbers. The PIN procedure is for Government purposes and does
not constitute a requirement for the contractor.
Electrical boxes
Metallic
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Custodians
PREPARING ACTIVITY:
Army - ME
Navy - YD Navy - YD
Air Force - 85
(Project 5975-1076)
Review Activities
Air Force - 99
DLA - GS
User Activities
Army - CE, ER
Navy - SH
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Orders for this publication are to be placed with General Services
Administration, acting as an agent for the Superintendent of Documents. See
section 2 of this specification to obtain extra copies and other documents
referenced herein.
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*-----------------------------------------------------------------------------*
* * * * * * Bottom Side knockouts *
* * * * Size *Style* 1/2* 3/4* 1/2* 3/4* 1 * Cable*
*Type* Description * * Inches * no. * in.* in.* in.* in.* in. * Box *
*----*-------------*---*---------------*-----*----*----*----*----*-----*------*
* I * Octagon * A * 3-1/4 x 1-1/2 * 2 * 1 * * 4 * * * *
* * junction box* * * 3 * 1 * * * 4 * * *
* * * * * 4 * 1 * * 2 * 2 * * *
* * * * * 5 * 1 * * 2 * * * 4 *
* * * B * 3-1/2 x 1-1/2 * 6 * 1 * * 4 * * * *
* * * * * 7 * 1 * * 2 * * * 4 *
* * * C * 4 x 1-1/2 * 8 * 1 * * 2 * * * 4 *
* * * * * 9 * 3 * 2 * * 4 * * *
* * * * * 10 * 5 * * 4 * * * *
* * * * * 11 * 3 * 2 * 2 * 2 * * *
* * * * * 12 * 1 * * 2 * * * 4 *
* * * D * 4 x 2-1/8 * 13 * 3 * 2 * * 4 * * *
* * * * * 14 * 5 * * 4 * * * *
* * * * * 15 * 3 * 2 * 2 * 2 * * *
* * * * * 16 * 3 * 2 * * * 4 * *
* * * * * 17 * 1 * * 2 * * * 4 *
* * * * * 18 * 3 * 2 * 4 * * * *
* II * Square * A * 4 x 1-1/2 * 2 * 5 * * 12 * * * *
* * junction box* * * 3 * 1 * 4 * * 8 * * *
* * * * * 4 * 3 * 2 * 8 * 4 * * *
* * * * * 5 * 3 * 2 * * 8 * * 4 *
* * * * * 6 * 5 * * 10 * * * *
* * * B * 4 x 2-1/8 * 7 * 5 * * 12 * * * *
* * * * * 8 * 1 * 4 * * 8 * * *
* * * * * 9 * 3 * 2 * 8 * 4 * * *
* * * * * 10 * 3 * 2 * * * 8 * *
* * * * * 11 * 3 * 2 * * 8 * * *
* * * * * 12 * 3 * 2 * 12 * * * *
* * * * * 13 * 1 * * 6 * * * 4 *
* * * C *4-11/16 x 1-1/2* 14 * 3 * 2 * 12 * * * *
* * * * * 15 * 1 * 4 * * 10 * * *
* * * * * 16 * 3 * 2 * 8 * 4 * * *
* * * * * 17 * 3 * 2 * * 10 * * *
* * * D *4-11/16 x 2-1/8* 18 * 3 * 2 * 12 * * * *
* * * * * 19 * 3 * 2 * 8 * 4 * * *
* * * * * 20 * 3 * 2 * * * 8 * *
* * * * * 21 * 3 * 2 * * 4 * 4 * *
* * * * * 22 * 3 * 2 * * 8 * * *
* * * * * 23 * 3 * 2 * * 12 * * *
* III* Junction box* A * 4 x 2-1/8 x * 2 * 3 * * 8 * * * *
* *(nongangable)* * 1-1/2 * 3 * 1 * * 2 * * * *
* * Nongangable * B * 4 x 2-1/8 x * 4 * 3 * * 8 * * * *
* * device box * * 1-7/8 * * * * * * * *
* * Handy * B * 4 x 2-1/8 x * 5 * * 2 * * 6 * * *
* * junction box* * 1-7/8 * 6 * 3 * * * 6 * * *
* *(nongangable)* * * * * * * * * *
*-----------------------------------------------------------------------------*
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*-----------------------------------------------------------------------------*
* * * * * * Bottom Side knockouts *
* * * * Size *Style* 1/2* 3/4* 1/2* 3/4* 1 * Cable*
*Type* Description * * Inches * no. * in.* in.* in.* in.* in. * Box *
*----*-------------*---*---------------*-----*----*----*----*----*-----*------*
* III* Nongangable * C * 4 x 2-1/8 x * 7 * 3 * * 8 * * * *
* * device box * * 2-1/8 * 8 * * 2 * * 6 * * *
* IV * Device box * A * 3 x 2 x 2 * 2 * 2 * * 6 * * * *
* * sectional * * * 3 * 1 * * 6 * * * *
* * type * * * 4 * 1 * * * * * 4 *
* * (gangable) * * * * * * * * * *
* * * B * 3 x 2 x 2-1/2 * 5 * 2 * * 6 * * * *
* * * * * 6 * 1 * * 2 * * * 8 *
* * * * * 7 * 2 * * 4 * * * *
* * * * * 8 * 1 * * 2 * * * 4 *
* * Lateral * * * 9 * 1 * * 1 * * * 8 *
* * bracket * * * * * * * * * *
* * * C * 3 x 2 x 2-3/4 * 10 * 2 * * 6 * * * *
* * * * * 11 * 1 * * 6 * * * 4 *
* * Device box * C * 3 x 2 x 2-1/4 * 12 * 1 * * 2 * * * 4 *
* * sectional * * * 13 * 1 * * 4 * * * *
* *type gangable* * * 14 * * 1 * * 4 * * *
* * * * * 15 * 2 * * 4 * 2 * * *
* * * D * 3 x 2 x 3-1/2 * 16 * 1 * * 8 * * * *
* * * * * 17 * 1 * * * 8 * * *
* * * * * 18 * 1 * * 6 * 2 * * *
* * * * * 19 * 1 * * 6 * * * 4 *
* V * Octagon box * A * 3-1/4 x 1-1/2 * 2 * * * 4 * * * *
* * Extension * B * 4 x 1-1/2 * 3 * * * 4 * * * *
* * ring * * * 4 * * * * 4 * * *
* * * * * 5 * * * 2 * 2 * * *
* * * C * 4 x 2-1/8 * 6 * * * 2 * 2 * * *
* VI * Square * A * 4 x 1-1/2 * 2 * * * 12 * * * *
* * junction box* * * 3 * * * * 8 * * *
* * extension * * * 4 * * * 8 * 4 * * *
* * ring * * * * * * * * * *
* * * B * 4 x 2-1/8 * 5 * * * 8 * 4 * * *
* * * * * 6 * * * * * 8 * *
* * * C *4-11/16 x 1-1/2* 7 * * * 8 * 4 * * *
* * * D *4-11/16 x 2-1/8* 8 * * * 8 * 4 * * *
* * * * * 9 * * * * * 8 * *
* VII* Handy * A * 4 x 2-1/8 x * 2 * * * 8 * * * *
* * junction box* * 1-1/2 * * * * * * * *
* * extension * B * 4 x 2-1/8 x * 3 * * * 8 * * * *
* * ring * * 1-7/8 * 4 * * * * 6 * * *
*-----------------------------------------------------------------------------*
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*-----------------------------------------------------------------------------*
* * * * Size *Style* *
*Type* Description * * Inches * no. * Other description *
*----*-------------*---*---------------*-----*--------------------------------*
*VIII* Covers * A * 3-1/4 inch * 2 * Flat blank *
* * * * Octagon box * 3 * Flat with 1/2 inch knockout in *
* * * * * * center *
* * * B * 4 inch Octagon* 4 * Flat blank *
* * * * junction box * 5 * Flat with 1/2 inch knockout in *
* * * * * * center *
* * * * * 6 * Raised 5/8 inch with 1/2 inch *
* * * * * * knockout in center *
* * * * * 7 * Raised 1/2 inch with 2-3/4 inch*
* * * * * * opening *
* * * * * 8 * Raised 5/8 inch with 2-3/4 inch*
* * * * * * opening *
* * * * * 9 * Raised 3/4 inch with 2-3/4 inch*
* * * * * * opening *
* * * * * 10 * Raised 1 inch with 2-3/4 inch *
* * * * * * opening *
* * * * * 11 * Raised 1-1/4 inches with 2-3/4 *
* * * * * * inch opening *
* * * * * 12 * Raised 5/8 inch, center blanked*
* * * * * * for single device *
* * * * * 13 * Flat center blanked for single *
* * * * * * device *
* * * * * 14 * Flat, single receptacle 1-13/32*
* * * * * * inch blanked hole *
* * * * * 15 * Flat center blanked for duplex *
* * * * * * receptacle *
* * * C * 4-11/16 inch * 16 * Flat blank *
* * * * square * 17 * For 1 inch flush device *
* * * * junction box * 18 * Flat with 1/2 inch knockout in *
* * * * * * center *
* * * * * 19 * Raised 1/2 inch, with 2-3/4 *
* * * * * * inch opening *
* * * * * 20 * Raised 5/8 inch, with 2-3/4 *
* * * * * * inch opening *
* * * * * 21 * Raised 3/4 inch, with 2-3/4 *
* * * * * * inch opening *
* * * * * 22 * Raised 1 inch, with 2-3/4 inch *
* * * * * * opening *
* * * * * 23 * Raised 1-1/4 inches, with 2-3/4*
* * * * * * inch opening *
* * * D * 4 inch square * 24 * Raised 1/4 inch for toggle *
* * * * junction box * * switch *
* * * * surface * 25 * Raised 1/4 inch for duplex *
* * * * mounted * * receptacle *
* * * * * 26 * Raised 1/2 inch for toggle *
* * * * * * switch *
* * * * * 27 * Raised 1/2 inch for single *
* * * * * * receptacle *
*-----------------------------------------------------------------------------*
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*-----------------------------------------------------------------------------*
* * * * Size *Style* *
*Type* Description * * Inches * no. * Other description *
*----*-------------*---*---------------*-----*--------------------------------*
*VIII* Covers * D * 4 inch square * 28 * Raised 1/2 inch for duplex *
* * * * junction box * * receptacle *
* * * * surface * 29 * Raised 1/2 inch for two toggle *
* * * * mounted * * switches *
* * * * * 30 * Raised 1/2 inch for two duplex *
* * * * * * receptacles *
* * * * * 31 * Raised 1/2 inch for toggle *
* * * * * * switch and single receptacle *
* * * * * 32 * Raised 1/2 inch for toggle *
* * * * * * switch and duplex receptacle *
* * * * * 33 * Raised 1/2 inch for three *
* * * * * * gangable device boxes *
* * * * * 34 * Raised 1/2 inch for six *
* * * * * * gangable device boxes *
* * * * * 35 * Raised 1/2 inch for 30-50 amp *
* * * * * * single receptacle *
* * * * * 36 * Raised 1/2 inch for 30 amp *
* * * * * * twist lock single receptacle *
* * * * * 37 * Raised 1/2 inch for 20 amp *
* * * * * * receptacle *
* * * * * 38 * Raised 1/2 inch for 30-50-60 *
* * * * * * amp receptacle *
* * * E * 4 inch square * 39 * Flat blank *
* * * * junction box * 40 * Flat with 1/2 inch knockout *
* * * * flush mounted * * in center *
* * * * * 41 * Raised 1/2 inch with 2-3/4 *
* * * * * * inch opening *
* * * * * 42 * Raised 5/8 inch with 2-3/4 *
* * * * * * inch opening *
* * * * * 43 * Raised 3/4 inch with 2-3/4 *
* * * * * * inch opening *
* * * * * 44 * Raised 1 inch with 2-3/4 inch *
* * * * * * opening *
* * * * * 45 * Raised 1-1/4 inches with 2-3/4 *
* * * * * * inch opening *
* * * * * 46 * Raised 1/4 inch for one flush *
* * * * * * device *
* * * * * 47 * Raised 1/2 inch for one flush *
* * * * * * device *
* * * * * 48 * Raised 1/2 inch for two flush *
* * * * * * devices *
* * * * * 49 * Raised 5/8 inch for one flush *
* * * * * * device *
* * * * * 50 * Raised 5/8 inch for two flush *
* * * * * * devices *
* * * * * 51 * Raised 3/4 inch for one flush *
* * * * * * device *
*-----------------------------------------------------------------------------*
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*-----------------------------------------------------------------------------*
* * * * Size *Style* *
*Type* Description * * Inches * no. * Other description *
*----*-------------*---*---------------*-----*--------------------------------*-
*VIII* Covers * E * 4 inch square * 52 * Raised 3/4 inch for two flush *
* * * * junction box * * devices *
* * * * flush mounted * 53 * Raised 1 inch for one flush *
* * * * * * device *
* * * * * 54 * Raised 1 inch for two flush *
* * * * * * devices *
* * * * * 55 * Raised 1-1/4 inches for one *
* * * * * * flush device *
* * * * * 56 * Raised 1-1/4 inches for two *
* * * * * * flush devices *
* * * F * Handy * 57 * Blank cover *
* * * * junction box * 58 * For single receptacle *
* * * * * 59 * For duplex receptacle *
* * * * * 60 * For toggle switch *
* * * * * 61 * Multiple wiring device *
*-----------------------------------------------------------------------------*
*-----------------------------------------------------------------------------*
* * * * * * Bottom Side knockouts *
* * * * Size *Style* 1/2* 3/4* 1/2* 3/4* 1 * Cable*
*Type* Description * * Inches * no. * in.* in.* in.* in.* in. * Box *
*----*-------------*---*---------------*-----*----*----*----*----*-----*------*
* IX * Device box * A * 3 x 2 x 2-1/2 * 2 * 2 * * 6 * * * *
* * welded type * * * 3 * 1 * * 2 * * * 4 *
* *(nongangable)* B * 3 x 2-9/64 x * 4 * 1 * * 2 * * * 4 *
* * * * 2-27/32 * * * * * * * *
*-----------------------------------------------------------------------------*
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