User manual and

Installation instructions
RIVA COMPACT
Models:
M90E.24S
M90E.28S
M90E.32S
Congratulations on your choice.
Your boiler is electronically controlled and has electronic ignition.
The materials it is made of and the control systems it is equipped with give you safety, a high
level of comfort and energy savings to allow you to get the greatest benefit out of independent
heating.
Remember that... n On detecting the smell of gas
--- don’t operate any electrical switches, the
n The manual must be read thoroughly, so telephone or any device that may produce
that you will be able to use the boiler in a safe sparks;
and sensible way; --- open the windows and doors at once to
must be carefully kept. It may be necessary create a draught of air which will purge the
for reference in the future. area;
--- shut off the gas cocks;
n First lighting up must be carried out by --- get the assistance of a qualified person.
competent and responsible engineer.
n Do not touch the appliance with parts of
n The manufacturer disclaim all liability for the body that are wet or damp and/or bare
any translations of the present manual from feet.
which incorrect interpretation may occur;
cannot be held responsible for non ---observ- n In case of structural work or mainten-
ance of instructions contained in this manual ance near the exhaust duct and/or fume ex-
or for the consequences of any procedure haust devices or their attachments, turn off
not specifically described. the appliance. On completion of the work,
have a professionally qualified person check
Using the boiler... their efficiency.
n Repairs (under guarantee) must be car-
n Before lighting the boiler, you are ad- ried out only by an approved engineer, using
vised to have a professionally qualified per- genuine spare parts. Thus do no more than
son check that the installation of the gas switching off the boiler yourself (see the in-
supply: structions).
---is gas---tight;
---is of the correct gauge for the flow to the n Your boiler allows heating up of water to
boiler; a temperature less than boiling point;
---is fitted with all the safety and control de- --- must be connected to a central heating
vices required by the current Regulations; system and/or a hot water supply system,
compatible with its performance and output;
Ensure that the installer has connected the --- can be used only for those purposes for
pressure relief valve outlet to a drain pipe. which it has been specially designed;
The manufacturers are not responsible for --- must not be touched by children or by
damage caused by opening of the pressure those unfamiliar with its operation;
relief valve and consequent escape of water, --- must not be exposed to weather condi-
if not connected correctly to the drain. tions.
 Safe handling of vels are only likely to arise following harsh ab-
rasion. In general, normal handling and use will
substances not present high risk, follow good hygiene prac-
tices, wash hands before, touching eyes, consum-
Biasi products are manufactured in accordance ing food, drinking or using the toilet.
with ISO 9000 and do not, and will not, contain any First aid --- Medical attention must be sought fol-
hazardous materials or substances such as as- lowing eye contact or prolonged reddening of the
bestos, mercury or C.F.C.’s. skin.
The appliance packaging does not contain any
substances, which may be considered a hazard to Thermostat / Temperature gauge
health. Description --- Sealed phial and capillary contain-
ing liquid.
Combustion chamber panels
Known hazards --- irritating to skin, eyes and
Material: mineral fibers
throat. Vapour is harmful. Inflammable --- do not
Known hazards --- Some people can suffer red- extinguish with water.
dening and itching of the skin. Fibre entry into the
Precautions --- Do not incinerate. Avoid contact
eye will cause foreign body irritation, which can
with broken/leaking phials. Do not purposely
cause severe irritation to people wearing contact
puncture.
lenses. Irritation to respiratory tract.
First aid medical attention must be sought follow-
Precautions --- Dust goggles will protect eyes.
ing eyes/skin contact, wash with clean water.
People with a history of skin complaints may be
particularly susceptible to irritation. High dust le-

Appliance category II2H3+ Gas G20 20 mbar, G30 29 mbar, G31 37 mbar
Country of destination: United Kingdom (GB) Irealnd (IE)
This appliance conforms with the EEC directive 90/396 and, consequently, it has the right to make use
of the brand name
Moreover, the appliance conforms with the EEC directive 87/308 relative to the prevention and elimina-
tion of radio disturbances.
The appliance is built to comply with the regulation now in force regarding gas appliance’s safety and
the European regulation now in force relative to safety of household and similar electrical appliances.
The manufacturer, in the continuous pocess to improve his products, reserves the right to modify the
data expressed in the present documentation at any time and without prior notice.
The present documentation is an informative support and it cannot be considered as a contract to-
wards third parties.
 Boiler installation and commissioning tips
n The installation must be carried out by n It is also sensible to initially fire and com-
a qualified person who will be responsible for mission the boiler before connecting any ex-
observing the current Regulations. ternal controls such as a room thermostat. By
this method if you have a subsequent prob-
Installing the boiler... lem following the addition of an external con-
trol you can eliminate the boiler from your
n Do not forget to remove the transit caps fault analysis.
and plugs from the boiler connections these n Do not forget to range rate the boiler to
are fitted to every boiler.
suit the system requirements. This pro-
n Keep the boiler clear of dust during in- cedure is covered in the commissioning sec-
stallation and in particular do not allow any tion of the installation manual.
dust or debris to enter the top of the boiler n If the boiler is fitted with a digital pro-
where the flue connection is made. It is rec-
grammer, when setting the times for auto-
ommended that you put a dust sheet over the
matic operation, remember that for every
top of the boiler until you are ready to make “ON” time there must be an “OFF” time to fol-
the flue connection.
low and that on every occasion you enter a
n Because every boiler is fired and tested time you must also indicate which days that
live at the factory, a small amount of water re- you want the boiler to follow the timed set-
mains within the boiler. It is possible for this tings.
water to initially cause the pump to seize. It is n Some products incorporate an anti cycl-
therefore recommended that the pump rotor
ing time delay. It is normal when first switch-
be manually turned to free its rotation before
ing the boiler on for the boiler to operate on
turning the boiler on. heating for a few seconds then switch off.
n Remember to release the auto air purge After 3---4 minutes has elapsed the boiler will
before filling the boiler. See the instructions to then re ignite and operate perfectly normally.
identify the location of this device. The ignition delay cycle does not prevent
normal operation of the boiler to provide
n Do not remove the cap of the pressure d.h.w.
test points of the air switch (top left side of the
boiler). n If you are in any doubts as to the installa-
tion or operation of the boiler please read the
n You are strongly advised to flush out the instruction manuals thoroughly and then if
system both cold and hot in order to remove necessary contact Biasi UK for advice and
system and installation debris. assistance.

Please remember that if you are in any doubt about the installation of this product you can contact our
Technical Helpline on tel. 0121 506 1350
 TABLE OF CONTENTS

1 Appliance description . . . . . . . . . . 1 2.5 D.h.w. temperature . . . . . . . . . . . . . . 4

1.1 Overview . . . . . . . . . . . . . . . . . . . . . . 1 2.6 Extinguishing . . . . . . . . . . . . . . . . . . 4
USE

1.2 Control panel . . . . . . . . . . . . . . . . . . 1 2.7 Built in time switch A . . . . . . . . . . . . 5

1.3 Isolation valves . . . . . . . . . . . . . . . . . 1 2.8 Built in time switch B . . . . . . . . . . . . 7
1.4 Technical data . . . . . . . . . . . . . . . . . 1
3 Useful advice . . . . . . . . . . . . . . . . . 9
2 Instructions for use . . . . . . . . . . . . 2 3.1 Central heating . . . . . . . . . . . . . . . . . 9
2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . 2 3.2 Frost protection . . . . . . . . . . . . . . . . 9
2.2 Refilling procedure . . . . . . . . . . . . . . 2 3.3 Periodic maintenance . . . . . . . . . . . 9
2.3 Ignition . . . . . . . . . . . . . . . . . . . . . . . . 3 3.4 External cleaning . . . . . . . . . . . . . . . 9
2.4 C.h. circuit temperature . . . . . . . . . . 3 3.5 Operational faults . . . . . . . . . . . . . . . 9

4 Technical information . . . . . . . . . . 11 6.3 Installing the bracket . . . . . . . . . . . . 24

4.1 Overview . . . . . . . . . . . . . . . . . . . . . . 11 6.4 Overall dimensions . . . . . . . . . . . . . 25
INSTALLATION

4.2 Main diagram . . . . . . . . . . . . . . . . . . 12 6.5 Joints . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.3 Hydraulic specifications . . . . . . . . . 13 6.6 Mounting the boiler . . . . . . . . . . . . . 25
4.4 Expansion vessel . . . . . . . . . . . . . . . 13 6.7 Fitting the flue system . . . . . . . . . . . 26
4.5 Technical data M90E.24S . . . . . . . . 14 6.8 Flue restrictors . . . . . . . . . . . . . . . . . 26
4.6 Technical data M90E.28S . . . . . . . . 16 6.9 Choice of flue . . . . . . . . . . . . . . . . . . 26
4.7 Technical data M90E.32S . . . . . . . . 18 6.10 Electrical connections . . . . . . . . . . . 28
5 General requirements . . . . . . . . . . 20 6.11 External frost protection . . . . . . . . . 30
5.1 Related documents . . . . . . . . . . . . . 20 7 Commissioning . . . . . . . . . . . . . . . 31
5.2 Location of appliance . . . . . . . . . . . 20 7.1 Electrical installation . . . . . . . . . . . . 31
5.3 Flue system . . . . . . . . . . . . . . . . . . . . 20 7.2 Gas supply installation . . . . . . . . . . 31
5.4 Gas supply . . . . . . . . . . . . . . . . . . . . 21 7.3 Filling the d.h.w. system . . . . . . . . . 31
5.5 Air supply . . . . . . . . . . . . . . . . . . . . . 21
7.4 Initial filling of the system . . . . . . . . 31
5.6 Ventilation . . . . . . . . . . . . . . . . . . . . . 21
7.5 Lighting the boiler . . . . . . . . . . . . . . 32
5.7 Water circulation (c.h.) . . . . . . . . . . . 21
7.6 Checking the gas pressure
5.8 Domestic water . . . . . . . . . . . . . . . . . 22 at the burner . . . . . . . . . . . . . . . . . . . 32
5.9 Water treatment . . . . . . . . . . . . . . . . 22 7.7 Adjusting the burner ignition . . . . . 33
5.10 Electrical supply . . . . . . . . . . . . . . . . 22 7.8 Adjustment of useful c.h. output . . 34
6 Installation . . . . . . . . . . . . . . . . . . . . 24 7.9 Checking the ignition device . . . . . 36
6.1 Warnings . . . . . . . . . . . . . . . . . . . . . . 24 7.10 Checking the flue system . . . . . . . . 36
6.2 Precautions for installation . . . . . . . 24 7.11 Instructing the user . . . . . . . . . . . . . 36

8 Gas conversion . . . . . . . . . . . . . . . 37 9.5 Combustion analysis check . . . . . . 40

8.1 Warnings . . . . . . . . . . . . . . . . . . . . . . 37 9.6 Cleaning the primary
MAINTENANCE

8.2 Procedures . . . . . . . . . . . . . . . . . . . . 37 heat exchanger . . . . . . . . . . . . . . . . 40

9.7 Checking the pressurisation
9 Maintenance . . . . . . . . . . . . . . . . . . 39 in the expansion vessel . . . . . . . . . . 41
9.1 Warnings . . . . . . . . . . . . . . . . . . . . . . 39 9.8 Cleaning the burner . . . . . . . . . . . . . 41
9.2 Dismantling the external panels . . . 39 9.9 Checking the flue . . . . . . . . . . . . . . . 41
9.3 Emptying the d.h.w. system . . . . . . 39 9.10 Visual inspection of appliance . . . . 41
9.4 Emptying the c.h. system . . . . . . . . 39 9.11 Gas pressures and soundness . . . 41

Abbreviations used in the manual

C.h. = Central heating
D.h.w. = Domestic hot water
D.c.w. = Domestic cold water
1 APPLIANCE DESCRIPTION
1.1 Overview 8 Function selector and c.h. temperature control
knob
9 D.h.w. temperature control knob
10 Appliance operation light

USE
1.3 Isolation valves

2
3

Fig. 1.1 15 14 13 12 11
1 Case front panel Fig. 1.2 (bottom view of the boiler)
2 Control panel 11 C.h. return valve
3 Control panel cover 12 D.c.w. inlet valve
13 Gas inlet valve
1.2 Control panel 14 D.h.w. outlet pipe
4 C.h. circuit temperature and pressure gauge 15 C.h. flow valve
5 Time switch (c.h. control)
6 Lock--- out signal lamp 1.4 Technical data
7 Lockout reset button For detailed technical data see section 4.5 or 4.6
of this manual.

10 9 8 7 6 5 4
Fig. 1.3

1
 2 INSTRUCTIONS FOR USE
2.1 Warnings 2.2 Refilling procedure
Biasi UK Ltd support the Benchmark initiat- 1 Isolate the boiler from the electrical supply at
ive. The Benchmark Log Book is located at the fused spur. Reconnect the filling loop as
the back of this manual and should be com- demonstrated in Fig. 2.1.
USE

pleted by the Installing/Commisssioning

Engineer and handed over to the User for
future reference by other visiting En- Control valve
gineers. Also included is the Service Inter-
val Record card that should be completed Double check valve
by the Service Engineer following the an- Temporary
nual service maintenance of the boiler and connection
system. Supply pipe
(cold water inlet)
All CORGI Registered Installers carry a
CORGI ID card, and have a registration C.h. return pipe Control valve
number. Both should be recorded in your Fig. 2.1
Benchmark Log Book. You can check your 2 Open the valves of the filling loop and watch
installer is registered by calling CORGI di- the gauge until it reaches normal filling pres-
rect on 01256 372300. sure as shown in Fig. 2.2.
In order to guarantee safety and correct oper-
ation, it is essential that all the tests are carried
out by a competent and responsible service 4
engineer before lighting up the boiler.
The tests are described in the installation in-
structions in section 7 commissioning.
Normal filling
Ensure that the c.h. circuit is regularly filled pressure
with water (even if the boiler is only used for
d.h.w. supply) checking that the pressure indi-
cated on the temperature and pressure gauge Fig. 2.2
4 is not lower than that shown in Fig. 2.2. 3 Close the valves and remove the filling loop.
If the pressure reading on the pressure gauge
is below that shown in Fig. 2.2, then the system If you experience any difficulty with the oper-
will require topping up. A filling loop is normally ation of the boiler, switch off the boiler immedi-
provided by the installer for this purpose. ately at the fused spur isolation switch and
contact your Installer or an approved Service
If you are in any doubt regarding this pro- Engineer
cedure you are advised to contact your In- Air introduced into the boiler during this filling pro-
staller or an Approved Engineer. cess will vent through the automatic air purger
This appliance is provided with a built in anti--- fitted to the boiler. You may also find it necessary
freeze system that operates the boiler when to vent air from your radiator circuit using your
the temperature is below 4 ˚C radiator key, however be aware that excessive
Therefore, when the boiler is not lit or used in venting will cause the pressure in the system to
cold weather, with consequent risk of freezing drop.
do not switch off the boiler at the fused spur Always ensure that the pressure gauge is set at the
isolation switch or close the gas inlet cock. required pressure.
When you do not expect to use the boiler for a
long period and the boiler is not to be used for
frost protection then follow the instructions
given in section 2.6 on page 4.

2
Instructions for use

2.3 Ignition 2.4 C.h. circuit temperature

1 Check that the valves located in the lower part The output temperature of c.h. water is adjustable
of the boiler are open (Fig. 2.3). from a minimum of about 38°C to a maximum of
about 85°C (Fig. 2.6), by turning the function se-

USE
lector (8).
Adjustment of c.h. output on the boiler is auto-
matic. The greatest output pre--- set in the factory
can, however, be reduced in level according to
actual system requirements; this does not affect
the maximum output in d.h.w. operation.
Such adjustments must be carried out by a quali-
fied person; therefore we advise you to contact
your installer or Service Agent.
Adjustment of the boiler temperature alters the
Open position gas flow at the burner according to the thermal de-
mand in the system. So it is usual to see the burner
Fig. 2.3 lit at the minimum level for more or less long
2 Turn on the electricity supply to the boiler, periods.
switching on the fused spur isolation switch.
The appliance operation light 10 (Fig. 2.4) will
flash every 4 seconds (stand --- by condition).
3 If the boiler is to be used for c.h. and d.h.w posi- Minimum
tion the function selector 8 as in Fig. 2.4.
The appliance operation light 10 will flash
every 2 seconds (operating boiler).

10 8

Maximum

Fig. 2.6

Adjustment
Fig. 2.4 In order to achieve optimal settings for economy
and comfort, we recommend adjusting the oper-
4 If d.h.w. supply only is required, position the ating temperature of the c.h. water according to
function selector 8 as in Fig. 2.5. the outside temperature, positioning the knob as
The appliance operation light 10 will flash follows:
every 2 seconds (operating boiler).
From 5 to 15 ˚C Between
10 8
--- 5 and +5 ˚C

Lower than
--- 5 ˚C
Fig. 2.7
Fig. 2.5

3
 Instructions for use
Your qualified installer will be able to recommend (Fig. 2.9), minimises annoying incidences of scale
the most suitable adjustment for your system. deposits and clogging.
The temperature and pressure gauge (4, Fig. 1.3
on page 1) will allow you to check that the set tem-
perature is obtained.
USE

2.5 D.h.w. temperature 9

The temperature of the d.h.w. leaving the boiler
can be varied from a minimum of about 35°C to a Fig. 2.9
maximum of about 55°C (Fig. 2.8), by turning the
In these cases, however, it is advisable to install a
temperature control knob 9.
small water treatment device or softener. With
such a device you should avoid periodic descal-
ing.
Minimum Consequently, the d.h.w. heat exchanger will keep
its performance consistent for a longer period of
9 time with resulting gas savings.
If the demand for d.h.w. is so great as to prevent
reaching a high enough temperature, have the ap-
propriate output limiting valve installed by your in-
Maximum staller or an Authorised Service Engineer.

2.6 Extinguishing
To turn the boiler off set the function selector 8 to
the position shown in Fig. 2.10.
Fig. 2.8 The appliance operation light 10 will flash every 4
Adjustment of the d.h.w. temperature is complete- seconds.
ly separate from that of the c.h. circuit. 10 8
The adjustment system integrated within the
boiler automatically controls the flow of gas to the
burner in order to keep the temperature of d.h.w.
delivered constant, between the limits of maxi-
mum and minimum output.
Where the demand is at a low level or with the tem-
perature set to the minimum, it is normal to see a
cycle of lighting and extinguishing of the burner
when running. Fig. 2.10
Adjustment When you do not expect to use the boiler for a long
period:
It is advisable to adjust the d.h.w. temperature to
a level commensurate with the demand, minimis- 1 Switch off the electricity supply to the boiler, by
ing the need to mix with cold water. In this way, the means of the fused spur isolation switch;
automatic control facilities will be fully exploited. 2 Shut off the gas supply cock 13 and the valves
Moreover, where the amount of limescale present for the water circuits fitted under the boiler
in the water may be particularly great, not exceed- (Fig. 2.11).
ing the position in Fig. 2.9 of the d.h.w. tempera-
ture control knob 9 corresponding to about 50°C

4
Instructions for use
3 Empty the water circuits, if necessary, as Setting the current time
shown in the installation instructions in the sec- Note: with a new unit or when the reset button B
tion maintenance. has been pressed and the selector switch A is to
the position, the time display G is flashing.

USE
Set the mode selector switch A to the position
and press the buttons D or E until the current time
appears in the display G.
The clock starts by moving the switch A to the
AUTO position.
Setting example shown in Fig. 2.13:
Current time 16.30.

13 Closed position A
Fig. 2.11

2.7 Built in time switch A

Fig. 2.13
The combi boilers are equipped with a built in elec-
tronic time switch (5, Fig. 1.3 on page 1) which Setting the switching time
controls the c.h. operation.
20 memory locations are available, corresponding
to 10 on--- off sequences.
G H Set the mode selector switch A to the C1 position.
The symbols shown in Fig. 2.14 appears in the
display.

A
A

Fig. 2.14
Press the buttons D or E to set the desired ON
F E D C B time.
Fig. 2.12 Press the “enter” button C to confirm the setting
and to continue programming the OFF time.
Display and control panel Set the OFF time as explained above for the ON
A Mode selector switch setting and confirm by pressing the “enter” button
B Reset button C. Proceed in the same way for other settings.
C Enter button Setting example shown in Fig. 2.15:
A --- ON time 7.45.
D Increase “+” setting button B --- OFF time 10.30.
E Decrease “ --- ” setting button
F On--- off button
G Time display
H ON--- OFF display

5
 Instructions for use
To force constantly on or off the timer operation
set the mode selector switch A to the TIMER posi-
tion. The symbols shown in Fig. 2.17 appears on
the display.
A B
USE

Fig. 2.15

Activating the timed settings

Set the mode selector switch A to the AUTO posi-
tion shown in Fig. 2.16.
The current time appears in the display. The ON---
OFF display H indicates the current state of oper- Fig. 2.17
ation (according to the settings). The operation can be switched permanently on or
A off by pressing the button F and leaving the switch
A in the TIMER position.
To force a timed delay on or off operation, set the
mode selector switch A in the TIMER position.
Set the time delay by pressing the button D or E
Fig. 2.16 and the operation can be forced on or off by pres-
sing the button F.
Note: when the mode selector switch A is in the
The time delay can be set within the following
AUTO position and the boiler is switched off at the
ranges:
fused spur isolation switch, the display H indicates
only the OFF state. The other indications are 1 to 23 hours with steps of 1 hour
blanked. 1 to 27 days with steps of 1 day
The time delay setting is activated by moving the
Reading the timed settings switch A to the AUTO position.
Set the mode selector switch A to the C1 position. The ON--- OFF display H flashes indicating that the
The symbols shown in Fig. 2.14 appears in the current state of operation has been forced.
display. To delete the timed delay setting, set the mode se-
Press the “enter” button C. Each time the button lector switch A in the TIMER position, press the
is pressed the display shows the details of the next button D or E until the symbols shown in Fig. 2.17
setting. appears in the display and then set the mode se-
lector switch A to the AUTO position
Changing or deleting the timed settings
Setting example shown in Fig. 2.18:
Set the mode selector switch A to the C1 position. forced ON state for 4 hours.
The symbols shown in Fig. 2.14 appears in the
display.
Press the “enter” button C until the display shows
the setting to be modified or deleted.
The time setting can be modified now by pressing
button D or E and the operation can be switched
on or off by pressing the button F.
To delete a time set press the button D or E until the Fig. 2.18
symbols shown in Fig. 2.14 appears in the time
display G. Resetting
The new settigs are memorized by moving the To completely reset the timer, press the reset but-
switch A to a different position. ton with a pointed object (pencil).
CAUTION: pushing the reset button will complete-
Manual operation
ly erase the settings as well as all the data, includ-
The operation of the time switch can be forced on ing the current time.
or off constantly or for a timed period.

6
Instructions for use

2.8 Built in time switch B Setting the switching time

The combi boilers are equipped with a built in elec- 28 memory locations are available, corresponding
tronic time switch which controls the c.h. oper- to 14 on--- off sequences.
ation. Press repeatedly the button A until the display
shows the symbol C1 (Fig. 2.21)

USE
H The symbols shown in Fig. 2.21 appears in the
G display.
A

Fig. 2.21
Press the buttons D or E to set the desired ON
time.
Press the “OK” button C to confirm the setting and
to continue programming the OFF time.
F D E C B Set the OFF time as explained above for the ON
Fig. 2.19 setting and confirm by pressing the “enter” button
C. Proceed in the same way for other settings.
Display and control panel Setting example shown in Fig. 2.22:
A Mode selector switch A --- ON time 7.45.
B --- OFF time 10.30.
B Reset button
C OK button
D Increase “+” setting button
E Decrease “ --- ” setting button
F On--- off button A B
Fig. 2.22
G Time display
H ON--- OFF display

Setting the current time Activating the timed settings

Press repeatedly the button A until the display The current time appears in the display. The ON---
OFF display H indicates the current state of oper-
shows the symbol ation (according to the settings).
Press the buttons D or E until the current time ap-
pears in the display G.
The clock starts by pressing the button A to show
the symbol AUTO. A
Setting example shown in Fig. 2.20:
Current time 16.30, day Thursday.

Fig. 2.23
A Note: when the display shows the symbol AUTO
and the boiler is switched off at the fused spur
isolation switch, the display H indicates only the
OFF state. The other indications are blanked.

Fig. 2.20 Reading the timed settings

7
 Instructions for use
Press repeatedly the button A until the display To force a timed delay on or off operation, press
shows the symbol C1 (Fig. 2.21) repeatedly the button A until the display shows the
The symbols shown in Fig. 2.21 appears in the symbol TIMER.
display. Set the time delay by pressing the button D or E
Press the “OK” button C. Each time the button is and the operation can be forced on or off by pres-
USE

pressed the display shows the details of the next sing the button F.
setting. The time delay can be set within the following
Changing or deleting the timed settings ranges:
Press repeatedly the button A until the display 1 to 23 hours with steps of 1 hour
shows the symbol C1 (Fig. 2.21) 1 to 27 days with steps of 1 day
The symbols shown in Fig. 2.21 appears in the Press the button A until the display shows the sym-
display. bol AUTO.
The ON--- OFF display H flashes indicating that the
Press the “OK” button C until the display shows current state of operation has been forced.
the setting to be modified or deleted.
To delete the timed delay setting, press repeatedly
The time setting can be modified now by pressing the button A until the display shows the symbol
button D or E and the operation can be switched TIMER, press the button D or E until the symbols
on or off by pressing the button F. shown in Fig. 2.25 appears in the display and then
To delete a time set press the button D or E until the press the button A until the display shows the sym-
symbols shown in Fig. 2.21 appears in the time bol AUTO.
display G. Setting example shown in Fig. 2.25:
The new settings are memorised by pressing the forced ON state for 4 hours.
button A.

Manual operation
The operation of the time switch can be forced on A
or off constantly or for a timed period.
To force constantly on or off the timer operation
press repeatedly the button A until the display
shows the symbol TIMER. The symbols shown in Fig. 2.25
Fig. 2.24 appears on the display.

Note:If during manual operation, power supply

turns off, timer must be set again following previ-
A
ous steps

Resetting
To completely reset the timer, press the reset but-
Fig. 2.24 ton with a pointed object (pencil).
CAUTION: pushing the reset button will complete-
The operation can be switched permanently on or
ly erase the settings as well as all the data, includ-
off by pressing the button F and leaving the dis-
ing the current time.
play shows the symbol TIMER.

8
3 USEFUL ADVICE
3.1 Central heating --- general check of the appliance’s operation.
For reasonably economical service install a room
thermostat. 3.4 External cleaning
Never shut off the radiator in the area where the Before carrying out any cleaning, disconnect the

USE
room thermostat is installed. appliance from the electrical mains, using the
If a radiator (or a convector) does not heat up, fused spur isolation switch fitted adjacent to the
check that no air is present in it and that its valve appliance.
is open. To clean the external panels, use a cloth soaked in
If the ambient temperature is too high, do not alter soapy water. Do not use solvents, abrasive powd-
the radiator valves. Reduce the central heating ers or sponges.
temperature instead by means of the room ther- Do not carry out cleaning of the appliance and/or
mostat and the function selector (8 in Fig. 3.1). its parts with readily flammable substances (for
example petrol, alcohols, naphtha, etc.).
8
3.5 Operational faults
If the lock---out signal lamp comes on
this indicates that the safety lock--- out 6 (Fig. 3.2)
has stopped the boiler
Fig. 3.1 To re--- start the boiler, it is necessary to press the
boiler reset button 7 (Fig. 3.2).

3.2 Frost protection 6

This appliance is provided with a built in anti---
freeze system that operates the boiler when the
temperature is below 4 ˚C
Therefore, when the boiler is not lit and used in 7
cold weather, with consequent risk of freezing do
Fig. 3.2
not switch off the boiler at the fused spur isola-
tion switch or close the gas inlet cock. For the first lighting up and following maintenance
procedures for the gas supply, it may be necess-
ary to repeat the resetting operation several times
3.3 Periodic maintenance so as to remove the air present in the pipework.
For efficient and continuous operation of the
boiler, it is advisable to arrange maintenance and If noises due to air bubbles are heard during
cleaning by an Authorised Service Centre En- operation...
gineer, at least once a year. you should check that the pressure on the tem-
During the service, the most important compo- perature and pressure gauge (Fig. 2.2 on page 2)
nents of the boiler will be inspected and cleaned. is not below the correct setting.
This service can be part of a maintenance con- If required, top up the system correctly, as de-
tract. scribed in the section 2.2 of this manual.
Bleed any air present in the radiators, if necessary.
In particular, you are advised to have the following
checks carried out: If the pressure on the temperature and pres-
--- primary heat exchanger; sure gauge (4 on page 1) has gone down...
--- domestic hot water heat exchanger; it is necessary to top up the appliance with water
--- burner; again, so as to raise the pressure to an adequate
--- exhaust fume duct and flue; level as described in the section 2.2 of this manual.
--- pressurisation of the expansion tank; If topping up with water has to be done very fre-
--- filling up of the central heating circuit; quently, have the system checked for leaks.
--- bleeding of air from the central heating system;

9
 Useful advice
If water comes out of the pressure relief valve If water should occasionally leak from the
Check on the temperature and pressure gauge (4 boiler...
on page 1) that the pressure in the central heating shut off the valves positioned under the boiler
circuit is not close to 3 bars. In this case, tempera- (Fig. 2.11 on page 5) and call an Authorised Ser-
ture rise in the circuit can cause the pressure relief vice Centre Engineer.
USE

valve to open.
If the appliance operation light 10 (Fig. 3.3)
So that this does not happen and to decrease the
flashes very quickly the boiler is faulty.
pressure to a normal value, it is advisable to vent
some of the water in the appliance through the
bleed valves present in the radiators. 10
If in time, a reduction in domestic hot water
supply is observed...
The likely causes may be impurities caught in the
domestic hot water flow switch filter or limescale Fig. 3.3
deposited in the domestic hot water heat ex-
changer. It is advisable to have the appliance In this case or in case of problems other than
cleaned out by an Authorised Service Centre En- those mentioned here, switch off the boiler, as
gineer. described in section 2.6 on page 4 and call a
competent and responsible service engineer.

10
4 TECHNICAL INFORMATION
4.1 Overview 13 Gas inlet valve
32 33 34 35 14 D.h.w. outlet pipe
15 C.h. flow valve
16 D.h.w. temperature probe NTC
17 Main circuit drain valve
18 C.h. pressure relief valve
19 Pump
20 Pump vent plug
31 21 Automatic air purger valve

INSTALLATION
22 D.h.w. flow switch
23 Modulation gas valve
24 Primary circuit flow switch
25 C.h. temperature probe NTC
30
26 Three--- way diverter valve
27 Flame--- detecting electrode
29 28 Ignition electrodes
29 Burner
28
30 Combustion chamber
27 31 Primary heat exchanger
32 Air pressure switch
26
33 Air switch pressure test points
34 Fan
35 Safety thermostat
36 Modulation operator
37 Gas valve outlet pressure test point
38 Gas valve inlet pressure test point
39 D.h.w. heat exchanger
40 C.h. expansion tank
41 By--- pass valve
42 Venturi device
43 Domestic water circuit filter
25 24 23 22 21 20 19 18 17 16
44 D.h.w. flow limiter
Fig. 4.1
45 Flue outlet pipe
11 C.h. return valve
46 Air intake pipe
12 Domestic cold water inlet valve

11
 Technical information

4.2 Main diagram

42 46

45

32
INSTALLATION

34

31 35

39
29

21

25

28 27 19

37
40

44
36 23 24 43
26

38
16 22

18
41

17
13 12
11 15 14

Fig. 4.2

12
Technical information

4.3 Hydraulic specifications tem component cocks, the by--- pass valve ensur-
es a minimum flow of water through the primary
kPa bar heat exchanger.
60 0.6

50 0.5 4.4 Expansion vessel

40 0.4
Note: this boiler is designed for operation only
30 0.3 in a sealed central heating system
The height difference between the pressure relief
20 0.2
valve and the highest point in the system may be
7m at most.

INSTALLATION
10 0.1
For greater differences, increase the pre--- load
0 0.0
pressure in the expansion vessel (40 on page 11)
0 200 400 600 800 1000 1200 1400
and the system, when cold, by 0.1 bar for each
l/h additional 1m.

Capacity l 6,0
Fig. 4.3
Pre--- load pressure kPa 100
The hydraulic specifications in Fig. 4.3 represent
bar 1,0
the pressure (available head for the central heat-
ing system) as a function of the flow rate. Maximum volume of water
in the system * l 104
The load loss due to the boiler has already been
subtracted. Tab. 4.1
Output with thermostat cocks shut off * Where conditions are:
The boiler is fitted with an automatic by--- pass --- Average maximum temperature of the system
valve (41 on page 11), which protects the primary is 80°C
heat exchanger. --- Initial temperature when filling up the system is
In case of excessive reduction or total blockage of 10°C
water circulation in the central heating system For systems with volumes greater than 104l, an
owing to closure of the thermostatic valves or sys- additional expansion vessel must be provided.

13
 Technical information

4.5 Technical data M90E.24S Injectors

Natural G20 130
Nominal heat input kW 26,6
BTU/h 90 754
Butane G30 77
Minimum heat input kW 11,0 Propane G31 77
BTU/h 37 530
Maximum useful output kW 24,3 Gas supply pressures
BTU/h 82 906 Gas norm. min max
Minimum useful output kW 9,1
Natural Pa 2 000 1 700 2 500
BTU/h 31 047
G20
INSTALLATION

mbar 20 17 25

Butane Pa 2 900 2 000 3 500

Central heating
G30 mbar 29 20 35
Maximum temperature ˚C 85
Propane Pa 3 700 2 500 4 500
Minimum temperature ˚C 38 G31 mbar 37 25 45
Maximum pressure kPa 250
bar 2,5
Gas pressures at the burner
Minimum pressure kPa 30
bar 0,3
Gas min max Ignition
Available head kPa 27 Natural Pa 180 1 170 600
(in 1000 l/h) bar 0,27 G20 mbar 1,8 11,7 6,0
Butane Pa 500 2 760 1 200
Domestic hot water G30 mbar 5,0 27,6 12

Maximum temperature ˚C 55 Propane Pa 610 3 570 1 300

G31 mbar 6,1 35,7 13
Minimum temperature ˚C 35
Maximum pressure kPa 1 000
Gas rate
bar 10
Gas min max
Minimum pressure kPa 30
bar 0,3 Natural m3/h 1,16 2,82
Flow rate G20

minimum l/min 2,5 Butane kg/h 0,87 2,09

G30
30˚ rise l/min 11,6*
Propane kg/h 0,85 2,06
35˚ rise l/min 10,0*
G31
40˚ rise l/min 8,7*

* calculated values subject to tolerance

Net calorific value at 15 ˚C and 1013,25 mbar
G 20 34,02 MJ/m3
G 30 45,6 MJ/kg
G 31 46,4 MJ/kg
1 mbar approximately equals 10 mm H2O
14
Technical information

Electrical Data
Voltage V~ 230
Frequency Hz 50
Power consumption W 150
Protection degree IPX4D
External fuse rating A 3
Internal fuse rating A 1,6 T

INSTALLATION
Flue design
Flue pipe diameter
Coaxial mm 60/100
Twin split pipes mm 80
Roof mm 80/125
Nominal heat flow rate** kW 26,6
Exhaust temperature** ˚C 145
Smoke production** kg/h 55,1

Flue gas figures

Nominal heat input** kW 26.6
CO2 content % 7,0
O2 content % 8,4
CO content ppm 150
Exhaust temperature** ˚C 145

Other specifications
Height mm 703
Width mm 400
Depth mm 325
Weight (dry) kg 37
Water volume in the boler l (kg) 1,0
(up to 1 bar)

** Values refer to tests with a 1 m chimney working at the nominal heat input
15
 Technical information

4.6 Technical data M90E.28S Injectors

Natural G20 130
Nominal heat input kW 31,1
BTU/h 106 107
Butane G30 77
Minimum heat input kW 13,0 Propane G31 77
BTU/h 44 353
Maximum useful output kW 28,4 Gas supply pressures
BTU/h 96 895 Gas norm. min max
Minimum useful output kW 10,8
Natural Pa 2 000 1 700 2 500
BTU/h 36 847
INSTALLATION

G20 mbar 20 17 25
Butane Pa 2 900 2 000 3 500
Central heating
G30 mbar 29 20 35
Maximum temperature ˚C 85
Propane Pa 3 700 2 500 4 500
Minimum temperature ˚C 38 G31 mbar 37 25 45
Maximum pressure kPa 250
bar 2,5
Gas pressures at the burner
Minimum pressure kPa 30
bar 0,3
Gas min max Ignition
Available head kPa 27 Natural Pa 180 1 170 600
(in 1000 l/h) bar 0,27 G20 mbar 1,8 11,7 6,0
Butane Pa 450 2 760 1 200
Domestic hot water G30 mbar 4,5 27,6 12

Maximum temperature ˚C 55 Propane Pa 570 3 570 1 300

G31 mbar 5,7 35,7 13
Minimum temperature ˚C 35
Maximum pressure kPa 1 000
bar 10
Gas rate
Minimum pressure kPa 30
bar 0,3 Gas min max
Flow rate Natural m3/h 1,37 3,29
G20
minimum l/min 2,5
Butane kg/h 1,02 2,45
30˚ rise l/min 13,6*
G30
35˚ rise l/min 11,6*
Propane kg/h 1,00 2,41
40˚ rise l/min 10,2* G31

* calculated values subject to tolerance

For the net calorific values of G20, G30, G31 see the technical data at page 14
1 mbar approximately equals 10 mm H2O
16
Technical information

Electrical Data
Voltage V~ 230
Frequency Hz 50
Power consumption W 170
Protection degree IPX4D
External fuse rating A 3
Internal fuse rating A 1,6 T

INSTALLATION
Flue design
Flue pipe diameter
Coaxial mm 60/100
Twin split pipes mm 80
Roof mm 80/125
Nominal heat flow rate** kW 31,1
Exhaust temperature** ˚C 165
Smoke production** kg/h 70,6

Flue gas figures

Nominal heat input** kW 31,1
CO2 content % 6,3
O2 content % 9,7
CO content ppm <100
Exhaust temperature** ˚C 165

Other specifications
Height mm 703
Width mm 400
Depth mm 325
Weight (dry) kg 39
Water volume in the boler l (kg) 1,1
(up to 1 bar)

** Values refer to tests with a 1 m chimney working at the nominal heat input
17
 Technical information

4.7 Technical data M90E.32S Gas supply pressures

Gas norm. min max
Nominal heat input kW 35,2
BTU/h 120 102
Natural Pa 2 000 1 700 2 500
G20 mbar 20 17 25
Minimum heat input kW 15,5
BTU/h 52 886 Butane Pa 2 900 2 000 3 500
Maximum useful output kW 32,0 G30 mbar 29 20 35
BTU/h 109 184 Propane Pa 3 700 2 500 4 500
Minimum useful output kW 12,7 G31 mbar 37 25 45
BTU/h 43 435
INSTALLATION

Gas pressures at the burner

Central heating Gas min max Ignition
Maximum temperature ˚C 85 Natural Pa 180 1 170 600
Minimum temperature ˚C 38 G20 mbar 1,8 11,7 6,0
Maximum pressure kPa 250 Butane Pa 500 2 760 1 200
bar 2,5 G30 mbar 5,0 27,6 12
Minimum pressure kPa 30 Propane Pa 670 3 570 1 300
bar 0,3 G31 mbar 6,7 35,7 13
Available head kPa 27
(in 1000 l/h) bar 0,27

Gas rate
Domestic hot water Gas min max
Maximum temperature ˚C 55 Natural m3/h 1,64 3,73
Minimum temperature ˚C 35 G20
Maximum pressure kPa 1 000 Butane kg/h 1,22 2,78
bar 10 G30
Minimum pressure kPa 30 Propane kg/h 1,20 2,73
bar 0,3
G31
Flow rate
minimum l/min 2,5 Electrical Data
30˚ rise l/min 15,3* Voltage V~ 230
35˚ rise l/min 13,1* Frequency Hz 50
40˚ rise l/min 11,5* Power consumption W 180
Protection degree IPX4D
Injectors External fuse rating A 3
Natural G20 130 Internal fuse rating A 1,6 T
Butane G30 77
Propane G31 77

* calculated values subject to tolerance

For the net calorific values of G20, G30, G31 see the technical data at page 14
1 mbar approximately equals 10 mm H2O
18
Technical information

Flue design
Flue pipe diameter
Coaxial mm 60/100
Twin split pipes mm 80
Roof mm 80/125
Nominal heat flow rate** kW 35,2
Exhaust temperature** ˚C 155
Smoke production** kg/h 90

INSTALLATION
Flue gas figures
Nominal heat input** kW 35,2
CO2 content % 6,5
O2 content % 9,3
CO content ppm 200
Exhaust temperature** ˚C 155

Other specifications
Height mm 703
Width mm 400
Depth mm 325
Weight (dry) kg 39
Water volume in the boler l (kg) 1,1
(up to 1 bar)

** Values refer to tests with a 1 m chimney working at the nominal heat input
19
 5 GENERAL REQUIREMENTS
Biasi UK Ltd support the Benchmark initiative. cal switch or appliance control, utilising mains
The Benchmark Log Book is located at the back electricity should be so situated that it cannot
of this manual and should be completed by the be touched by a person using the bath or
Installing/Commisssioning Engineer and shower.
handed over to the User for future reference by The location must permit the provision of an ad-
other visiting Engineers. Also included is the equate flue and termination.
Service Interval Record card that should be
For unusual locations special procedures may be
completed by the Service Engineer following
necessary and BS 6798 gives detailed guidance
the annual service maintenance of the boiler
on this aspect.
and system.
A compartment used to enclose the appliance
For Ireland (IE), it is necessary to complete a must be designed specifically for this purpose.
INSTALLATION

“Declaration of Conformity” to indicate com- This appliance is not suitable for external installa-
pliance to I.S.813.2002. tion.
This appliance must be installed by a compet-
ent person in accordance with the Gas Safety 5.3 Flue system
(installation & Use) Regulations.
The provision for satisfactory flue termination must
be made as described in BS 5440 part 1.
5.1 Related documents For Ireland (IE), refer to I.S.813.2002.
The installation of this appliance must be in ac- The appliance must be installed so that the flue ter-
cordance with the relevant requirements of the minal is exposed to external air.
current Gas Safety (Installation & Use) Regula- It must not be installed so that the terminal dis-
tions, the Local Building Regulations, the current charges into an other room or space as an out-
I.E.E. Wiring Regulations, the Regulations and house or lean--- to. It is important that the position
by--- laws of the local water undertaking, and in of the terminal allows a free passage of air across
Scotland, in accordance with the Building Stan- at all times.
dards (Scotland) Regulation. Health and safety
document n˚ 635 ”Electricity at work regs.”. The terminal should be located with due regard for
the damage or discoloration that might occur to
It should also be in accordance with the British building products in the vicinity.
Standard Codes of Practice:
In cold and/or humid weather water vapour may
In Ireland (IE). The installation must be carried out condense on leaving the flue terminal; the effect of
by a Competent Person and installed in accord- such ”steaming” must be considered.
ance with the current edition of I.S.813.2002 “Do-
mestic Gas Installations” the current Building The minimum acceptable spacing from the ter-
Regulations and reference should be made to the minal to obstructions and ventilation openings are
current ETCI rules for electrical installations. specified in Fig. 5.1.

5.2 Location of appliance

The appliance may be installed in any room or in-
ternal space, although particular attention is
drawn to the requirements of the current I.E.E. Wir-
ing Regulations, and in Scotland, the electrical N
provisions of the Building Regulations applicable BC G
in Scotland, with respect to the installation of the F D
O H
combined appliance in a room containing a bath IJ K
or shower. A E

For Ireland (IE), reference should be made to the

current edition of I.S.813.2002 and the current M L
ETCI rules for electrical installations.
G
Where a room---sealed appliance is installed in
a room containing a bath or shower, any electri- Fig. 5.1

20
rev. 17.09.93
General requirements
Terminal position mm 5.7 Water circulation (c.h.)
A. Directly below a window or other opening . . . 300 Detailed recommendations are given in BS 6798
B. Below gutters, soil pipes or drain pipes . . . . . 75 and BS 5449; the following notes are given for
C. Below eaves . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 general guidance.
D. Below balconies or car port roof . . . . . . . . . . 200*
E. From vertical drain pipes and soil pipes . . . . . 75 For Ireland (IE), refer to I.S.813.2002.
F . From internal corners . . . . . . . . . . . . . . . . . . . 150*
G. From external corners . . . . . . . . . . . . . . . . . . . . 75* Pipework
H. Above ground or balcony level . . . . . . . . . . . . 300 Copper tubing to BS EN 1057 is recommended for
I.. From a surface facing a terminal . . . . . . . . . . . 600
J . From a terminal facing a terminal . . . . . . . . . 1 200 water pipes. Jointing should be either with capil-
K. From an opening in the car port lary soldered or with compression fittings.
(e.g. door, window) into dwelling . . . . . . . . . 1 200 Where possible pipes should have a gradient to

INSTALLATION
L . Vertically from a terminal in the same wall . 1 500 ensure air is carried naturally to air release points
M Horizontally from a terminal in the same wall . 300 and water flows naturally to drain taps.
N . Above the roof pitch with roof slope less
than or equal to 30˚ . . . . . . . . . . . . . . . . . . . . . . 350 The appliance has a built--- in automatic air release
Above the roof pitch with roof slope valve, it should be ensured as far as possible that
more than 30˚ . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 the appliance heat exchanger is not a natural col-
O . From wall face . . . . . . . . . . . . . . . . . . . . . . . . . . 600 lecting point for air.
* specific manufacturer requirements
Except where providing useful heat, pipes should
be insulated to prevent heat loss and to avoid
5.4 Gas supply freezing.
The Gas meter is connected to the service pipe by Particular attention should be paid to pipes pas-
the local gas region or a local gas region contrac- sing through ventilated spaces in roofs and under
tor. floors.
If the gas supply for the boiler serves other
By---pass
appliances ensure that an adequate supply is
available both to the boiler and the other The appliance includes an automatic by--- pass
appliance when they are in use at the same time. valve which protects the main heat exchanger in
case of reduced or interrupted water circulation
Pipework must be of adequate size. Pipes of a through the heating system due to the closing of
smaller size than the boiler inlet connection should
thermostatic valves or cock--- type valves within the
not be used. system.
Installation pipes should be fitted in accordance The by--- pass is calibrated to assure a minimum
with BS 6891 and the complete installation should
flow of 500--- 600 lts/hr through the main heat ex-
be tested for soundness. changer.
For Ireland (IE), refer to I.S.813.2002. If you are installing a system that includes thermo-
static radiator valves (TRV) and/or small bore
5.5 Air supply (8--- 10 mm) it may be necessary to fit an external
by--- pass to facilitate correct operation of the
The room in which the boiler is installed does not boiler.
require a purpose provided air vent.
Air release points
5.6 Ventilation These must be fitted at all high points where air will
natural collect and must be sited to facilitate com-
If installed in a cupboard or compartment, it is not plete filling of the system.
necessary to provide additional ventilation for
cooling for this particular product. However con- Expansion vessel
sideration must be given to clearance require- The appliance has an integral sealed expansion
ments for maintenance (see section 6.2) and vessel to accommodate the increase of water vol-
under no circumstances must stored articles be al- ume when the system is heated.
lowed to come into contact with the boiler or flue
pipe. Refer to Tab. 4.1 on page 13 for its technical data.

21
rev. 17.09.93
 General requirements
If the heating circuit has an unusually high water 5.8 Domestic water
content, calculate the total expansion and add an
additional sealed expansion vessel with adequate The domestic water installation must be in accord-
capacity. ance with the relevant recommendations of BS
5546. Copper tubing to BS EN 1057 is recom-
Mains water feed: central heating mended for water carrying pipework and must be
There must be no direct connection to the mains use for pipework carrying potable water.
water supply even through a non return valve, For Ireland (IE), refer to I.S.813.2002.
without the approval of the Local Water Authority.
Mains water feed: hot water supply 5.9 Water treatment
The domestic section of the boiler is designed to
INSTALLATION

Central heating circuit

withstand an internal domestic water pressure of
10 bar. Where it is likely that the mains domestic Where a new boiler is fitted to a new system with
water pressure may exceed 5 bar, it is possible either plastic or copper pipes, it is important the
due to internal “water hammer” effects that the system is fully flushed, on completion, to ensure
pressure within the domestic system can increase flux residues, swarfs, oils and other installation de-
to a level in excess of the 10 bar limit. bris is removed.
In these circumstances it is therefore recom- Where a new boiler is fitted to an existing system,
mended that a 3 bar pressure reducing valve be it is important the debris from the existing system
fitted to the incoming mains water supply and a is fully removed in order to ensure the efficiency of
mini expansion vessel installed on the domestic the new appliance is maintained.
circuit. Details on flushing procedure are given in the sec-
These devices will protect the boiler and the do- tion 7.4 of this manual.
mestic system from damage due to excessive do-
mestic water pressure. Domestic hot water circuit (scale protection)
In areas where the water is ’hard’ (i.e. more than
Filling 200 ppm total hardness as defined by BS 7593:
A method for initially filling the system and replac- 1993 Table 2) it is recommended that a proprietary
ing water lost during servicing must be provided scale--- reducing device is fitted into the boiler cold
and it must comply with local water authority regu- supply, within the requirements of the local water
lations. company.
The correct method is shown in Fig. 5.2.
The temporary connection must be removed
5.10 Electrical supply
immediately after filling.
Warning, this appliance must be earthed.
External wiring to the appliance must be carried
out by a competent person and be in accordance
with the current I.E.E. Regulations and any local
Control valve
regulations which apply.
Double check valve Reference should be made tu the current ETCI
Temporary
rules for electrical installations.
connection For Ireland (IE), refer to I.S.813.2002.
Supply pipe The boiler is supplied for connection to a 230 V~
(cold water inlet)
50 Hz supply. The supply must be fused at 3A.
C.h. return pipe Control valve The method of connection to the electricity supply
Fig. 5.2 must facilitate complete electrical isolation of the
appliance by the use of a fused double pole isola-
The installer should ensure that no leaks exist
tor having a contact separation of at least 3 mm
either inside the boiler or on the system as fre-
between poles or alternatively, by the use of a 3A
quent filling of the system could cause premature
scaling of the heat exchanger.

22
rev. 17.09.93
General requirements
fused three pin plug and unswitched shuttered a bathroom this must then be sited outside the
socket outlet both complying with BS 1363. bathroom.
The point of connection to the electricity supply
must be readily accessible and adjacent to the
appliance except were the appliance is installed in

INSTALLATION

23
rev. 17.09.93
 6 INSTALLATION
6.1 Warnings 250
The use of gas appliances is subject to
statutory control; it is essential to observe 25 50
the current regulations and laws in force
(see also chapter 5).
The appliance must discharge combustion
products directly outside or into a suitable ex-
haust duct designed for this purpose.
Combustion products must be discharged 200
using original flue kits only, since they are inte-
Fig. 6.1 (all dimensions in mm)
INSTALLATION

gral parts of the boiler.

For LPG, the appliance must also conform with --- When installing the boiler in a cupboard, cover
the requirements of the distributors and com- or alcove allow at least 50mm permanent clear-
ply with current Regulations and laws in force. ance from the front face of the boiler. Also en-
The safety relief valve must be connected to a sure sufficient clearance to allow free access
suitable drain, or discharge in a safe manner. for servicing and the lowering of the front con-
trol panel.
The electrical wiring must conform with current
--- If the boiler is installed outside, cover the ap-
Regulations, in particular:
pliance to protect it against the elements and
--- the boiler must be earthed using the cor- add some special anti--- freeze (neutralised) to
rect bonding clamp. the c.h. system.
--- Adjacent to the boiler a fused spur isolation --- Before installing the boiler on an existing c.h.
switch must be installed which permits a system, flush it out thoroughly before fitting the
complete switching off in the conditions of boiler, so as to remove muddy deposits.
the overvoltage category III. Refer to sec- --- It is advisable to equip the system with a sedi-
tion 6.10 in this chapter for the electrical ment filter, or use a water--- treatment product in
connections. the circulating water.
In no circumstances will the manufacturer The latter option in particular, not only cleans
be held responsible if the warnings and in- out the system, but also has an anti--- corrosive
structions contained in this manual have effect by promoting formation of a protective
not been complied with. skin on metal surfaces and neutralising gases
present in the water.
We recommend the use of a suitable universal
6.2 Precautions for installation inhibitory to protect the c.h. system from cor-
rosion.
For the installation proceed as follows:
--- The boiler must be fixed to a strong wall. 6.3 Installing the bracket
--- The dimensions for the exhaust fume duct de-
tailed in section 6.7 and the correct procedures Precautions
for installing the duct, depicted in the instruc- Before mounting the bracket, check that the di-
tion leaflet included with the flue kit, must be mensions for fitting the exhaust fume duct are
complied with during installation. complied with (refer to the leaflet included with the
--- To allow maintenance procedures it is necess- flue kit, packed separately).
ary to leave the minimum gaps indicated in
Fig. 6.1.

24
Installation
Utilise the paper template supplied with the boiler 6.6 Mounting the boiler
to determine the fixing position for the bracket and
boiler. Securely mount the bracket to the wall 1 Take the protective caps off the boiler pipe-
using appropriate fixings suitable for the type of work.
wall construction and capable of supporting the 2 Thoroughly clean the connections.
total (wet) load. Refer to the weight given in the 3 Mount the boiler on its bracket.
technical data tables specific for each model.
4 Fix the c.h. valves A and gas cock B (¾”) to the
boiler using the ¾” gaskets (Fig. 6.3)
6.4 Overall dimensions 5 Fix the ø 22 mm pipes C (c.h. circuit) to the c.h.
C 95 C valves A and the ø 22 mm pipe D (gas) to the
B
237 cock B using the ¾” gaskets.

INSTALLATION
A and B
147 6 Repeat the above procedure for the d.c.w. inlet
35 165 A
utilising the ½” cold water inlet valve E, the ø 15
mm copper tail F with its connection nut and
193

250
101

20

two ½” gaskets.
7 Fix the ø 15 mm copper tail G with the ½” con-
85 255 nection nut and a ½” gasket.
20

8 Connect the pipe H (Fig. 6.4) from the pres-

Wall
mounting
sure relief valve to the safety discharge pipe-
bracket work.
703
561

Cold C
water D
D.h.w. inlet *
outlet* G
C.h. F
C.h. Gas return
flow
C
A
83 65 52 64 65 B
400 325
E
* not present on c.h. only boilers
A
A --- air intake/flue outlet pipe ø 100 (co--- axial)
B --- flue outlet pipe ø 80 (twin kit) Fig. 6.3
C --- air intake pipe ø 80 mm (twin kit)
Fig. 6.2 (all dimensions in mm)

6.5 Joints

Functions Pipe sizes

Gas, c.h. return, c.h. flow ø 22 H
D.c.w. inlet ø 15
D.h.w. outlet ø 15
Pressure relief valve ø 15
Tab. 6.1 (sizes in mm o.d.)
Fig. 6.4

25
 Installation

6.7 Fitting the flue system Models M90E.24S, M90E.28S

Refer to the assembly instructions contained with- Equivalent length (ø 80/125) Restrictor
in the chosen flue kit packaging for the correct as-
sembly and installation. Between 0,5 and 1,5 m ø 44 mm
More than 1,5 m up to 6,5 m ø 47 mm
6.8 Flue restrictors More than 6,5 m up to 8,5 m no restrictor
Two restrictors with different size are supplied Tab. 6.4 FOR VERTICAL ROOF KIT
with the boilers M90E.24S and M90E.28S.
A 44 mm size is fitted to the boiler and a 47 mm
Model M90E.32S
INSTALLATION

size is supplied in a separate bag.

Equivalent length (ø 80/125) Restrictor
Two restrictors with different size are supplied
with the boiler M90E.32S. Between 0,5 and 4 m ø 47 mm
A 47 mm size is fitted to the boiler and a 50 mm
size is supplied in a separate bag. More than 4 m up to 6 m no restrictor

The size is marked on the restrictor body. Tab. 6.5 FOR VERTICAL ROOF KIT
For the correct use of the restrictors with co---axial The appropriate restrictor, when necessary, must
pipes ø 60/100 mm refer to: be fitted in the flue outlet elbow as indicated in
Tab. 6.2 for models M90E.24S and M90E.28S Fig. 6.5.
Tab. 6.3 for model M90E.32S
For the correct use of the restrictors with vertical
roof kit ø 80/125 mm refer to:
Tab. 6.4 for models M90E.24S, M90E.28S
Tab. 6.5 for the model M90E.32S
For the correct use of the restrictors with twin
pipes refer to Fig. 6.8 for the models M90E.24S;
and M90E.28S, refer to Fig. 6.9 for the model
M90E.32S.

Model M90E.24S, M90E.28S Fig. 6.5

Equivalent length (ø 60/100) Restrictor
Between 0,3 and 1 m ø 44 mm 6.9 Choice of flue
More than 1 m up to 2 m ø 47 mm The following flue kits are available for connecting
to the boiler:
More than 2 m up to 3 m no restrictor
Standard horizontal flue kit (Fig. 6.6A)
Tab. 6.2 FOR CO---AXIAL STANDARD FLUE Co--- axial 60/100mm --- nominal length 1m
This kit is normally supplied with the boiler and can
Model M90E.32S be fitted to allow discharge to the rear or either
Equivalent length (ø 60/100) Restrictor side of the boiler via the flanged boiler adapter
elbow. Minimum length required is 0.3 m. Maxi-
Between 0,3 and 1 m ø 47 mm mum equivalent length of 3 metres for models
M90E.24S, M90E.28S and 2,7 metres for the
More than 1 m up to 2,7 m no restrictor
model M90E.32S can be achieved utilising exten-
Tab. 6.3 FOR CO---AXIAL STANDARD FLUE sions. This flue system can only be used to dis-

26
Installation
charge horizontally, it is not designed to enable a location remote to an outside wall. These kits
termination in the vertical plane. allow for separation of the air supply pipe from the
pipe that discharges the exhaust gases. Conse-
Vertical kit with 90˚ elbow (Fig. 6.6B) quently it is possible to extend the flue system to
Co--- axial 60/100 mm a greater distance than that provided by the stan-
Supplied with a straight flanged adapter a co--- dard horizontal co--- axial flue.
axial elbow and a co--- axial pipe with terminal, this If either an additional 45˚ or 90˚ accessory elbow
kit allows for a vertical rise of 0,3 m from the boiler. is used then the maximum permissible length of
In all circumstances the flue terminal must dis- either pipe must be reduced by 0.90 m or 2,75 m
charge horizontally and the equivalent flue length respectively.
must not exceed 3 metres for models M90E.24S,

INSTALLATION
M90E.28S and 2,7 metres for the model
M90E.32S.

Elbows 45˚ & 90˚ (Fig. 6.6C)

Co--- axial 60/100mm. 90˚=--- 2,75 m

Elbow kits enable the standard flue kits to be offset

to overcome obstructions or ensure the correct
clearances for the flue terminal. Each elbow used
in addition to the standard flanged elbow reduces 45˚=--- 0,90 m
the overall acceptable length of the flue system as
follows: Fig. 6.7
45˚ reduce length by 0,5 m. The graph in Fig. 6.8 demonstrates the allowable
90˚ reduce length by 1 m. equivalent lengths for the air supply and flue ex-
B haust pipes of models M90E.24S and M90E.28S.
Flue exhaust ”a”
ø 60/100 32 M90E.24S
30 M90E.28S
See section 6.9 28
26
24 Allowed values
22
A 20
18
16
ø 60/100 14
12
90˚=--- 1 m 10
8 Restrictor No
45˚=--- 0,5 m 47 mm Restrictor
6
4
C 2
0
Fig. 6.6 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Air intake ”b”
Twin pipe kits ø 80 mm (Fig. 6.7)
Fig. 6.8 (all dimensions in metres)
Various twin (split) pipes kits and optional acces-
sories (elbows) are available to assist in the ter-
mination of the flue where the boiler is installed in

27
 Installation
The graph in Fig. 6.9 demonstrates the allowable
equivalent lengths for the air supply and flue ex-
haust pipes of model M90E.32S
Flue exhaust ”a” Vertical flue kit --- condensation
16 M90E.32S
15 When fitting the 80/125 l flue kits where the equiv-
14 alent flue length exceeds 3 m a condensate collec-
13
12 tor and syphon are required.
11 Allowed values
10
If the appliance normally operates at minimum
9 output power at very low temperatures (e.g. 40 ˚C
8 return / 60 ˚C flow), the above equivalent length
7
should be reduced to 1 m.
INSTALLATION

6
5 The syphon must also be connected to a suitable
4
3 No drain.
2 Restrictor
Please, see the boiler accessory leaflet available
1
0 from your Supplier for details or contact Biasi UK
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Technical Helpline.
Air intake ”b”
Restrictor
50 mm 6.10 Electrical connections
Fig. 6.9
Connection to the electricity supply
Vertical--- roof kit (Fig. 6.10) 1 Remove the front panel of the case (see the
This kit allows vertical termination of the flue pipe section 9.2 in this manual).
through the roof. The kit is 1.2 m in length. Exten- 2 Remove the screws I and J (Fig. 6.11).
sion pieces (Co--- axial) are also available which al- 3 Loosen the screws K.
lows the flue system to be extended to a total
overall maximum permissible length.
Optional 45˚ and 90˚ elbows can be used to offset
the flue route. I

J
I

J K
K

Fig. 6.11
Max length
See Tab. 6.4 for 24 and 28 kW models) 4 Remove the side panels or move the lower part
See Tab. 6.5 for 32 kW model
of the side panels as indicated in Fig. 6.12 and
pull the control panel.
When completely pulled out, the panel can ro-
tate 45˚ downwards to facilitate the operations
on the internal parts.
Fig. 6.10

28
Installation
which the room thermostat must be con-
nected.
7 Connect the earth wire (yellow/green).

Connection of a room thermostat

The room thermostat must be connected to the
terminal block situated next to the control panel.

When connecting any type of external control,

the link M in Fig. 6.14 must be removed.
To fused spur L N

INSTALLATION
isolation switch

Power supply
terminal block

M 3 2 1

External controls
Fig. 6.12 terminal block
5 Loosen the screws L and remove the service
panel (Fig. 6.13).
Fig. 6.14
8 Connect the room thermostat between ter-
L minals 1 and 3 as shown in Fig. 6.15.
Do not connect live wires to terminals to
which the room thermostat must be con-
nected.
Room thermostat Power supply
terminal block
L N
T

Fig. 6.13
For the electrical connection to the boiler use elec-
tric wires which conform to the current regulations, External controls
with flexible cord, each core having a cross sec- 3 2 1 terminal block

tion area not less than 0,75 mm2.

6 Connect the electrical supply flexible cord
coming from the fused spur isolation switch to
the power supply terminal block of the boiler
(Fig. 6.14) keeping the same connections for Fig. 6.15
the live (brown wire) and the neutral (blue 9 Route the electrical supply flexible cord and
wire). External 3 A fuse or fused plug with same the external control flexible cord as illustrated
current rating is recommended. in Fig. 6.16.
Do not connect live wires to terminals to

29
 Installation
Lock the flexible cords in place with the flexible Do not connect live wires to terminals to
cord clamps which the room thermostat must be con-
nected.
Frost thermostat Room thermostat

L N
To the external
control device To the fused spur
isolation switch T T

Power supply
INSTALLATION

terminal block
2 1External controls
3 terminal block

Fig. 6.16

Fig. 6.17
6.11 External frost protection
10 Connect the frost thermostat between ter-
minals 1 and 2 as shown in Fig. 6.17.

30
7 COMMISSIONING
Ensure that the Benchmark Log Book is satis- 3 Slowly open each draw--- off tap and close it
factorily commpleted during the commssion- only when clear water, free of bubbles, flows
ing process. The Log Book is located at the end out.
of this manual. This manual should be handed
to the User following completion of the installa-
tion and commissioning process. Failure to 7.4 Initial filling of the system
comply with these requirments may invalidate 1 Open the c.h. flow and return valves.
the manufacturers guarantee.
2 Remove the front panel of the case (see the
For Ireland (IE), it is necessary to complete a section 9.2 in this manual.
“Declaration of Conformity” to indicate com- 3 Unscrew the cap on the automatic air purger-
pliance to I.S.813.2002. valve 21 (Fig. 7.2) one full turn and leave open

INSTALLATION
permanently.
7.1 Electrical installation 4 Gradually open stopcock at the filling point
connection to the c.h. system until water is
Preliminary electrical system checks to ensure heard to flow; do not open fully.
electrical safety shall be carried out by a compet-
ent person. i.e. polarity, earth continuity, resis-
tance to earth and short circuit.
21
If a fault has occurred on the appliance the fault find-
ing procedure should be followed as specified in the
service manual.

20
7.2 Gas supply installation
1 Inspect the entire installation including the gas
meter, test for soundness and purge, all as de-
scribed in BS 6891.

For Ireland (IE), refer to I.S.813.2002.

2 Open the gas cock 13 (Fig. 7.1) on the
appliance and check the gas connector on the Fig. 7.2
appliance for leaks.
5 Open each radiator air vent starting at the
lowest point of the system and close it only
when clear water, free of bubbles, flows out.
6 Purge the air from the pump by unscrewing the
pump plug 20 (Fig. 7.2); release the pump
shaft by turning in the direction indicated by
the arrow on the information plate.
7 Replace the pump plug.
8 Continue filling the system. The actual reading
should ideally be 1,3 bar and not less than 0,3
bar.
13 12 Open position 9 Close all air release valves on the c.h. system.
Fig. 7.1 10 Inspect the boiler and the system for water
soundness and remedy any leaks discovered.
7.3 Filling the d.h.w. system 11 Cold flush the system to remove any loose par-
ticles and any system debris before starting the
1 Close all hot water draw--- off taps. boiler for the first time
2 Open the cold water inlet valve 12 (Fig. 7.1).

31
 Commissioning
The flushing procedure must be in line with 10 8
BS7593 Treatment of Water in d.h.w. c.h. Sys-
tems.

When the installation and second filling are

completed turn on the c.h. system and run it
until the temperature has reached the boiler
operating temperature. The system must then
be immediately flushed through.

This procedure must be repeated twice more. Fig. 7.3

During this operation we highly recommend The boiler will now go through an ignition se-
INSTALLATION

the use of a c.h. flushing detergent in the quan- quence and the burner will light.
tities as specified by the appropriate manufac- If during the ignition attempt period the boiler fails
turer, whose function it is to dissolve any to light, the full sequence control p.c.b. will go to
foreign matter which may be in the system. lockout and the lock--- out signal lamp 6 will ap-
pear.
The above operation could save the invalida- To reset the boiler press and release the boiler re-
tion of your boilers guarantee and will also pre- set button 7 (Fig. 7.3).
vent problems which you may experience in
the future if an inhibitory is not used.
7.6 Checking the gas pressure at
the burner
7.5 Lighting the boiler
Some products incorporate an anti cycling time This boiler has been tested to the highest qual-
delay. It is normal when first switching the boiler on ity control standards.
for the boiler to operate on heating for a few sec-
The maximum and minimum gas pressures are
onds then switch off. After 3--- 4 minutes has
already set during this quality control process
elapsed the boiler will then re ignite and operate
however the checking procedure must be fol-
perfectly normally. The ignition delay cycle does
lowed to ensure maximum operating efficiency
not prevent normal operation of the boiler to pro-
from the boiler.
vide d.h.w..
1 Remove the front panel of the case (see sec-
If external controls are fitted (e. g. Timeclock, room
tion 9.2 in this manual).
thermostat) ensure they ”call for heat”.
2 Loosen the internal screw 37 (Fig. 7.4) on the
1 Turn on the electricity supply to the boiler,
Outlet Pressure Test Point of the Gas Valve and
switching on the fused spur isolation switch.
connect a pressure gauge using a suitable
The appliance operation light 10 will flash
hose.
every 4 seconds.
3 Set the d.h.w. and c.h. temperature control
2 Turn the function selector 8 as in Fig. 7.3. The
knobs to their maximum position.
appliance operation light 10 will flash every 2
seconds.

32
Commissioning
4 Switch on the boiler and open at least one hot 15 Switch off the boiler, turn off the hot water tap(s)
water tap fully. and disconnect the pressure gauge.
5 Check the maximum gas pressure and com-
If the maximum and minimum gas pressures
pare the value on the gauge with the value indi-
measured above are not in accordance with the
cated in the sections 4.5, 4.6 or 4.7 (gas
technical data (sections 4.5, 4.6 or 4.7 ) then ad-
pressures at the burner), accordingly with the
justment will be necessary. A full explanation
model of boiler installed.
of the gas pressure adjustment procedure is
6 Check the maximum gas flow at the gas meter given in the Gas Valve section of the service
and compare the value indicated in the sec- manual. If maximum and/or minimum gas pres-
tions 4.5, 4.6 or 4.7 (gas rate), accordingly with sures are adjusted then the ignition gas pres-
the model of boiler installed. sure must be checked and adjusted if

INSTALLATION
7 Switch off the boiler. necessary.
8 Disconnect the gas modulator coil by remov- Important: after the gas pressure checks and
ing the electrical connector A (Fig. 7.4). any adjustment operations, all of the test points
and adjustment devices must be sealed.

37 A 7.7 Adjusting the burner ignition

1 Turn off the boiler by means of the fused spur
isolation switch provided adjacent to the ap-
pliance.
2 Open the gas valve outlet pressure test point
37 (Fig. 7.4) and connect the gauge.
3 Turn the boiler ON positioning the control se-
lectors 8 in the positions as shown in as in
Fig. 7.5 and ensure that the timer selector
switch and room thermostat, if fitted, are set to
“heat demand”.
Fig. 7.4
8
9 Switch on the boiler.
10 Check the minimum gas pressure and com-
pare the value on the gauge with the value indi-
cated in the sections 4.5, 4.6 or 4.7 (gas
pressures at the burner), accordingly with the
model of boiler installed.
11 Switch off the boiler and re--- connect the elec-
trical connector A to the modulator coil.
12 Access the main control panel (see section
6.10, follow steps 2 --- 5)
Fig. 7.5
13 Switch on the boiler.
4 Watch the gauge and check to see if the igni-
14 Check the ignition gas pressure by setting tion pressure registered corresponds to the va-
dip --- switch ”3” (NO TAG) to the OFF position. lues as given in the Technical Data. Turn off the
Compare the value on the gauge with the value boiler and reignite it by turning the function se-
indicated in the sections 4.5, 4.6 or 4.7 (gas lector 8 to the OFF position and then back to
pressures at the burner), accordingly with the that indicated in Fig. 7.5
model of boiler installed.
If the ignition gas pressure is not set correctly 5 Repeat this process two to three times leaving
see section 7.7 in this manual for the adjust- 30 second intervals between each ignition.
ment procedure. If ignition gas pressure is cor- Check the ignition pressures and visually
rect switch dip --- switch ”3” to the ON position.

33
 Commissioning
check that the burner lights uniformly and in a 4 Rotate the knob 9 as in Fig. 7.7
controlled manner. 5 Turn the boiler ON positioning the function se-
6 If the burner ignition is not uniformly controlled lector 8 as indicated in Fig. 7.7 and ensure that
then checks should be made to: the timer selector switch and room thermostat,
--- the flue installation and termination. if fitted, are set to “heat demand”.
Run the boiler in c.h. mode (do not open any
--- that the burner and injectors are clean.
d.h.w. tap).
--- that the boiler is set for the correct gas used
(see Section Gas Conversion of this manual) 10 9 8 7 6
7 If the ignition pressure recorded is not as indi-
cated in the Technical Data then refer to section
“Ignition gas pressure adjustment” of the Ser-
INSTALLATION

vice Manual for the necessary adjustment pro-

cedures.

Important: after the gas pressure checks and

any adjustment operations, all of the test points
must be sealed and replace the adjustment
protection cap. Fig. 7.7
6 Keep pressed the reset button 7 for about 10
7.8 Adjustment of useful c.h. seconds until the lock--- out signal lamp 6 blinks
(Fig. 7.7).
output
The following procedure allows the output of the ON
boiler for central heating to be adjusted to meet
the system requirement. Adjusting the useful cen-
tral output does not prevent the boiler firing at
maximum rate for domestic hot water production. LD1 LD2 LD3
Refer to Fig. 7.13, Fig. 7.14 and Fig. 7.15 (de-
pending on the gas used) and determine the cor-
rect burner pressure appertaining to the output
required for the central heating requirement.
1 Remove the front panel of the case. 10
2 Loosen the screws B and remove the service
panel (Fig. 7.6).
Fig. 7.8

B 7 The lamps 10 should give the indication as in

Fig. 7.8 --- Fig. 7.9.
If not, press the reset button 7 (Fig. 7.7) repeat-
edly to obtain it.

Where: Lamp OFF

Lamp ON

Fig. 7.9
8 Keep pressed the reset button 7 (Fig. 7.7) for
about 5 seconds.
Fig. 7.6 The boiler runs in C.h mode and the lamp 6
3 Open the gas valve outlet pressure test point (Fig. 7.7) is switched OFF.
37 (Fig. 7.4) and connect the gauge.

34
Commissioning
The lamps 10 give the indication as in Fig. 7.8 By turning the knob 9, the lock--- out signal
--- Fig. 7.10 lamp 6 blinks quickly (2 per second) indicating
that the setting has changed and must be me-
morised by keeping pressed the reset button
Where: Lamp OFF
7 for about 5 seconds until the lamps 10 all
Flashing briefly simultaneously blink.
lamp, alone 14 To reset the boiler to the normal operation turn
or simulta- it OFF and ON by the function selector 8. In any
neously with case, the boiler automatically resets to its nor-
an other mal operation after 10 minutes.
lamp Natural (G20)
kW

INSTALLATION
Fig. 7.10 32
30
9 Rotate the knob 9 in Fig. 7.7 to obtain the pres-
28
sure to the burner to meet with the central heat-
26
ing system requirements. Refer to the
diagrams shown in Fig. 7.13, Fig. 7.14 or 24
Fig. 7.15 22
By rotating clockwise the pressure increases. 20
18
10 Make a note of the position of the knob 9 and 16
recorded this in Fig. 7.11 below with an *. 14
10 9 8 7 6 12
10
2 3 4 5 6 7 8 9 10 11 12
M90E.24S
mbar
M90E.28S
M90E.32S
Fig. 7.13
kW Butane (G30)
Fig. 7.11 32
11 Keep pressed the reset button 7 for about 10 30
seconds until the lock--- out signal lamp 6 28
blinks. 26
24
Note: during the adjustment the boiler doesn’t op-
22
erate.
20
12 Press the reset button 7 repeatedly (2 times) 18
until the lamps 10 give the indication as in 16
Fig. 7.8 --- Fig. 7.12 (useful c.h. output adjust- 14
ment mode). 12
10
Where: Lamp OFF 6 9 12 15 18 21 24 27
Lamp ON M90E.24S
mbar
M90E.28S
Fig. 7.12
M90E.32S
13 Set the knob 9 on the position corresponding Fig. 7.14
to the position obtained on step 9.

35
 Commissioning

kW Propane (G31) To carry out a combustion check refer to the in-

structions given in the section 9.5 of this manual.
32
30 Reference figures are given in the sections 4.5, 4.6
28 or 4.7 of this manual (Flue gas figures).
26
24 7.11 Instructing the user
22
20 Hand over this combined User & Installation man-
18 ual and the Service manual to the end user and ex-
16 plain how to use the unit in both c.h. and d.h.w.
14 modes.
INSTALLATION

12 Take the User step by step through the lighting in-

10 structions.
8 11 14 17 20 23 26 29 32 35 Show the User how to switch off the appliance
M90E.24S quickly and indicate the position of the electric
mbar supply isolator.
M90E.28S
M90E.32S Explain the proper use and adjustment of all sys-
tem controls; this will ensure the greatest possible
Fig. 7.15
fuel economy.
Explain the function and use of the function selec-
7.9 Checking the ignition device tor.
With the burner on high flame close the gas cock. Explain and demonstrate the function of time and
temperature controls (if fitted).
About 10 seconds after, the lock--- out signal lamp
6 (Fig. 1.3 on page 1) must appear. Explain how to turn off the appliance for both short
and long periods and advise on the precautions
To reset the boiler press and release the boiler
necessary to prevent damage should the
reset button 7 (Fig. 1.3 on page 1). appliance be inoperative when freezing condi-
tions may occur.
7.10 Checking the flue system Fill in the details required on the Boiler Guarantee
The flue system should be visually checked for Certificate and hand to the User advising them to
soundness. Check all clamps, gaskets and fixings return the correct section for boiler Guarantee reg-
are secure and tight. istration.
Ensure that the flue terminal is sited correctly in ac- Finally, advise the User that, for continued safe
cordance with the flue fitting instructions and and efficient operation, the appliance must be ser-
Fig. 5.1 on page 20 of this manual. viced by a competent person at least once a year.

36
 8 GAS CONVERSION
8.1 Warnings 8 Loosen the screws C and remove the service
panel (Fig. 8.2).
The commissioning of this boiler and sys-
tem must only be undertaken by a pro-
fessionally qualified person in accordance C
with the requirements of the Gas Safety In-
stallation and Use Regulations and be ap-
proved by C.O.R.G.I.
Components used to adapt it to the type of gas
available must be genuine parts only.

8.2 Procedures
1 Check that the gas cock (13 in Fig. 8.1) fitted
under the boiler is turned off and the appliance
is is switched off at the mains isolating spur. Fig. 8.2
9 Switch on the appliance at the mains isolating
spur.
10 Turn the boiler OFF positioning the function se-
lector 8 as indicated in Fig. 8.3
10 9 8 7 6

MAINTENANCE
13 Closed position
Fig. 8.1
2 Remove the front and side panels of the case Fig. 8.3
(see the section General access and emptying 11 Disconnect the C.h. temperature probe NTC
hydraulic circuits in the service manual). 25 in Fig. 8.4
3 Take off the lid of the sealed chamber.
4 Take the front panel of the combustion
chamber off and remove the burner (29 on
page 11). See section Ignition and detection
25
electrodes in the service manual for detailed in-
structions.
5 Carry out the conversion for the type of gas, re-
placing the burner injectors correctly.
6 Re--- assemble the burner, the front panel of the
combustion chamber and the lid of the sealed
Fig. 8.4
chamber.
7 Extract the control panel as explained in the 12 Keep pressed the reset button 7 for about 10
section 6.10 of this manual. seconds until the lock--- out signal lamp 6
blinks.
13 Connect the C.h. temperature probe NTC 25 in
Fig. 8.4

37
 Gas conversion
15 To change the setting turn the knob 9 on a posi-
ON tion corresponding to the gas used as shown
in Fig. 8.7.
By turning the knob 9, the lock--- out signal
lamp 6 blinks quickly (2 per seconds) indicat-
LD1 LD2 LD3 ing that the setting has changed and must be
memorised.
16 To memorize the setting keep pressed the
reset button 7 for about 5 seconds until the
lamps 10 briefly blinks simultaneously.
10 17 Open the gas cock (13 in Fig. 8.9)

Fig. 8.5
14 Press the reset button 7 (Fig. 8.3) repeatedly (4
times) until the lamps 10 give the indication as
in Fig. 8.5 --- Fig. 8.6 (gas type mode).

Where: Lamp OFF

Lamp ON

Fig. 8.6
MAINTENANCE

13 Open position
At this step it is possible to visualize the current set-
Fig. 8.9
ting by keeping the reset button 7 pressed for
more than 5 seconds. The lamps 10 will flash a 18 To reset the boiler to the normal operation turn
number of times corresponding to the setting of it ON by the function selector 8 on the desired
the knob 9 in Fig. 8.7. operation and checking the ignition pressure
Gas type L.P.G. and that the burner lights up uniformly. In any
Setting No. 4 case, the boiler automatically resets to its nor-
mal operation after 10 minutes.
Factory setting = Natural gas (as illustrated)
19 Calibrate the gas valve according to the in-
NATURAL 1
GAS structions given in the service manual, section
Modulating gas valve --- Adjustment.
20 Set the correct gas pressure for central heating
output required, see section 7.8 in this manual.
21 Stick on the inside of the left hand side panel
adjacent to the data badge the self--- adhesive
9
label (included with the conversion kit) indicat-
ing the type of gas, and the gas pressures to
Fig. 8.7 which the appliance has been set.
22 Replace the service panel, the front and side
Gas Position of Approx. Max current panels of the case.
supply knob 9 through the modulator
device
Natural 1 125 mA
gas
L.P.G. 4 165 mA

Fig. 8.8

38
 9 MAINTENANCE
9.1 Warnings Side panels
3 Loosen the screws B. Bring the bottom of the
The procedures detailed in this chapter must panels away from the boiler and lift them, free-
be carried out only by a professionally
ing them from the top hooks (Fig. 9.2).
qualified person. Thus you are advised to
contact an Authorised Service Agent.

For Ireland (IE), the servicing work must be

carried out by a competent Person
For efficient and continuous operation of the
boiler you are advised to have, at least once a
year, maintenance and cleaning done by an
Approved Service engineer.
Isolate the appliance from the electricity
supply by turning off the fused spur isolation
switch adjacent to the appliance and turn off
the gas cock, before carrying out any pro-
cedures, whatsoever, for cleaning, mainten-
ance, opening or dismantling boiler panels.
B
Fig. 9.2
9.2 Dismantling the external
panels 9.3 Emptying the d.h.w. system

MAINTENANCE
Front panel 1 Turn off the d.c.w. inlet isolating valve (12 in
Fig. 9.3) and turn on the hot water taps and any
1 Loosen the two screws A (Fig. 9.1).
drain cocks.
2 Lift and remove the panel.

11
A

15 12 13 Closed position
Fig. 9.3

9.4 Emptying the c.h. system

1 Close the c.h. isolating valves (11 and 15 in
Fig. 9.3).
2 Open the central heating drain cock (17 in
Fig. 9.4).
Fig. 9.1

39
 Maintenance

Air--- Flue exhaust

Sampling points

17
Fig. 9.4
3 A small quantity of water will remain in the
d.h.w. heat exchanger after draining. If the
boiler is being drained to prevent freezing, the
d.h.w. heat exchanger must be removed and
inverted to drain fully or an antifreeze solution
added.
MAINTENANCE

9.5 Combustion analysis check

Fig. 9.5
To carry out a combustion analysis:
1 remove the front panel of the case (see the sec- Reference figures are given in the sections 4.5 or
tion 9.2 in this manual). 4.6 of this manual (Flue gas figures).
2 Remove the plugs indicated in Fig. 9.5.
9.6 Cleaning the primary heat
exchanger
1 Take off the front of the case.
2 Take off the removable front of the air--- tight
chamber and the front panel of the combustion
chamber.
If you notice dirt on the fins of the primary heat ex-
changer (31 on page 11):
3 cover the sloping surfaces of the burner (29 on
page 11) entirely in a protective layer (sheets of
newspaper or similar).
4 Brush out the primary heat exchanger (31 on
page 11) with a bristle paintbrush.
NOTE --- When removing the airtight chamber
cover it is not necessary to remove the screws lo-
cated at the top edge on either side.

40
Maintenance

9.7 Checking the pressurisation 9.9 Checking the flue

in the expansion vessel Have the integrity of the flue outlet pipe (45 on
Empty the central heating system as described in page 12) air intake pipe (46 on page 12), checked
section 9.4 of this chapter and check that the pres- periodically, the venturi device* (42 on page 12)
sure in the expansion vessel is not less than 1 bar. cleaned and the efficiency of the flue safety circuit
See also section 4.4 page 13 of this manual. checked at least once a year.
If the pressure is lower, take steps to correct the * For details see the section Fan, venturi device
pressure level. and air pressure switch in the service manual.
For all the above maintenance operations it is ad-
visable to call an approved Service Engineer.
9.8 Cleaning the burner
The sloping and multi--- gas type burner (29 on
page 11) does not need special maintenance, but
9.10 Visual inspection of
it is sufficient to dust it with a bristle paintbrush. appliance
To reach the burner: Visually inspect all water joints, seals and connec-
1 Take off the front of the case. tions for any evidence of leakage and retighten,
grease or replace them as necessary.
2 Take off the removable front of the air--- tight
chamber and the front panel of the combustion
chamber. 9.11 Gas pressures and
3 Brush out the burner with a bristle paintbrush. soundness
NOTE --- When removing the airtight chamber

MAINTENANCE
Check appliance for gas soundness. Recheck op-
cover it is not necessary to remove the screws lo- erational pressures and adjust as necessary as
cated at the top edge on either side. described in section 7.6 page 32 of this manual.

41
*1796209158*

07/05
2008

N
17962.0915.8 1908 52A5 UK

Biasi UK Ltd
Newman Park, Western Way
Wednesbury, WS10 7BJ
Sales Tel No: 0121 506 1340
Sales Fax No: 0121 506 1360
Service Tel No: 0121 506 1350
Service Fax No: 0121 506 1370
www.biasi.co.uk