CD Stereo System Service Guide
CD Stereo System Service Guide
SERVICE MANUAL
COMPACT DISC STEREO SYSTEM
                                          BASIC TAPE MECHANISM : ZZM-2 PR1NM
                                          BASIC CD MECHANISM : BZG-5 ZD3N1M
                             CD                                   REMOTE
        SYSTEM                                SPEAKER
                          CASSEIVER                             CONTROLLER
         Z-L220            CX-ZL220            SX-ZL220           RC-ZAS02
   • This Service Manual is the “Revision Publishing” and replaces “Simple Manual”
     of CX-ZL220 <LH>, (S/M Code No. 09-00B-439-5T1).
                                                                         TA
                                                                       DA
                                                                   –2–
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa
mainitulla tavalla saataa altistaa käyt-täjän
turvallisuusluokan 1 ylittävälle näkymättömälle
lasersäteilylle.                                                             CLASS 1         LASER PRODUCT
                                                                             KLASSE 1        LASER PRODUKT
VARNING!                                                                     LUOKAN 1        LASER LAITE
Om apparaten används på annat sätt än vad som                                KLASS 1         LASER APPARAT
specificeras i denna bruksanvising, kan användaren
utsättas för osynling laserstrålning, som överskrider
gränsen för laserklass 1.
Solder
                                                                   –3–
NOTE ON BEFORE STARTING REPAIR
1. Forced discharge of electrolytic capacitor of power supply block
    When repair is going to be attempted in the set that uses relay circuit in the power supply block, electric potential is kept charged across
    the electrolytic capacitors (C101, 102) even though AC power cord is removed. If repair is attempted in this condition, secondary defect
    can occur.
    In order to prevent the secondary trouble, perform the following measures before starting repair work.
    Discharge procedure
                                                                                     MAIN C.B
    1 Remove the AC power cord.
    2 Connect a discharging resistor at an end of lead wire that                                       D101
      has clips at both ends. Connect the other end of the lead
      wire to metal chassis.
    3 Contact the other end of the discharging resistor to the                               3                          4
      positive (+) side (+VH) of C101. (For two seconds)                                           C101         C102
    4 Contact the same end of the discharging resistor as step
      3 to the negative (-) side (-VH) of C102 in the same way.
      (For two seconds)
    5 Check that voltage across C101 and C102 has decreased
      to 1 V or less using a multimeter or an oscilloscope.                       2                                               2
Note: The reference numbers (C101, C102) of the electrolytic capacitors can change depending on the models. Be sure to check the
      reference numbers of the charging capacitors on schematic diagram before starting the discharging work.
                                                                         –4–
                 In such a case, check also if the POWER AMPLIFIER circuit or power supply circuit has any abnormalities or not.
                                                                                                 FRONT C.B
                                 PU
                               M
                            CO
                          RO
                                     18                                                  % VSS
                       IC
                                   15
                      M
                                                                                     C113     MICRO-
                                                                                              COMPUTER
                                                                                         * VDD
                                                                C113
                       FRONT C.B
                                                                          Short with tweezers.
Fig-2-2
         2 Short both ends of the electrolytic capacitor C113 that is connected to VDD of the MICROCOMPUTER with tweezers.
         3 Connect the AC power cord again. If the MICROCOMPUTER returns to the normal operation, the MICROCOMPUTER is
           good.
Note: The reference number or MICROCOMPUTER pin number of transistor (Q110) and electrolytic capacitor (C113) can change depending
      on the models. Be sure to check the reference numbers on schematic diagram before starting the discharging work.
                                                                   –5–
ELECTRICAL MAIN PARTS LIST
      REF. NO. PART NO.        KANRI        DESCRIPTION              REF. NO. PART NO.        KANRI       DESCRIPTION
                               NO.                                                            NO.
IC                                                                 C28       87-010-247-080       CAP, ELECT 100-50V
                                                                   C30       87-010-430-080       CAP, ELECT 100-63
              8B-MA6-615-010      C-IC,LC866560-5T63               C31       87-A12-062-080       CAP,E 100-10 SMG
              87-A21-831-010      IC,SPS-422-1-F1                  C32       87-012-286-080       C-CAP, U 0.01-25
              87-A21-419-040      C-IC,NJM14558MD-TE2              C33       87-A12-062-080       CAP,E 100-10 SMG
              87-A21-893-040      C-IC,NJM14558V-TE2
              87-A21-443-040      C-IC,M62495AFP                   C34       87-010-247-080      CAP, ELECT 100-50V
                                                                   C35       87-A12-066-080      CAP,E 47-16 SMG
              87-A21-695-010      IC,LA1845L                       C36       87-010-381-080      CAP, ELECT 330-16V
              87-070-127-110      IC,LC72131D                      C38       87-012-286-080      C-CAP, U 0.01-25
                                                                   C60       87-A12-089-080      CAP,E 3.3-50 SMG
                                                             –6–
  REF. NO. PART NO.        KANRI       DESCRIPTION              REF. NO. PART NO.        KANRI       DESCRIPTION
                           NO.                                                           NO.
C402      87-A12-083-080       CAP,E 0.1-50 SMG               C816      87-A12-086-080       CAP,E 0.47-50 SMG
C403      87-012-193-080       C-CAP,U 82P-50 CH              C821      87-A12-091-080       CAP,E 10-50 SMG
C404      87-012-193-080       C-CAP,U 82P-50 CH              C823      87-010-986-080       C-CAP,S 820P-50 J CH
C405      87-012-286-080       CAP, U 0.01-25                 C824      87-A12-090-080       CAP,E 4.7-50 SMG
C406      87-012-286-080       CAP, U 0.01-25                 C825      87-010-829-080       CAP, U 0.047-16
C801      87-A12-089-080      CAP,E 3.3-50 SMG                J201      87-A61-480-010      JACK,DIA6.3 BLK ST W/SW MSC16A
C802      87-010-829-080      CAP, U 0.047-16                 J203      87-A60-238-010      TERMINAL,SP 4P (MSC)
C803      87-010-787-080      CAP, U 0.022-25                 J602      87-A60-881-010      JACK,PIN 2P MSP 242V05 PBSN
C804      87-A12-062-080      CAP,E 100-10 SMG                J831      87-A60-202-010      TERMINAL,ANT 4P MSP-154V-02
C807      87-A12-086-080      CAP,E 0.47-50 SMG               L201      87-A50-610-010      COIL,1UH K(MDEC)
                                                        –7–
   REF. NO. PART NO.         KANRI       DESCRIPTION                     REF. NO. PART NO.        KANRI       DESCRIPTION
                             NO.                                                                  NO.
L832        87-005-847-080       COIL,2.2UH(CECS)                   C210         87-018-117-080       CAP,TC-U 68P-50 SL
L902        88-ZA1-602-110       COIL,FM-RF-U2 2G                   C211         87-A11-147-080       CAP,TC U 0.047-50 Z F
L903        88-ZA1-601-010       COIL,FM-RF-U1 2G                   C212         87-010-404-040       CAP,E 4.7-50 SME
L904        87-005-847-080       COIL,2.2UH(CECS)                   C213         87-010-404-040       CAP,E 4.7-50 SME
L905        88-ZA1-624-010       COIL,FM IFT 7-6.2 (COILS)          C216         87-A11-147-080       CAP,TC U 0.047-50 Z F
                                                              –8–
                            CHIP RESISTOR PART CODE
TRANSISTOR ILLUSTRATION
E C B E C B B C E B C E
E C B E C B S D G G D S
      B                                     D
           E                                      G
                                                                      –9–
FL (10-BT-224GNK) GRID ASSIGNMENT / ANODE CONNECTION / PIN CONNECTION
GRID ASSIGNMENT
ANODE CONNECTION
PIN CONNECTION
                                     10 
WIRING  1 (MAIN)
     32   31    30   29   28   27   26   25   24   23   22   21   20   19   18   17    16   15   14   13   12   11   10   9   8   7   6   5   4   3   2   1
                                                                                   11 
SCHEMATIC DIAGRAM - 1 (MAIN 1/2)
                                    12 
SCHEMATIC DIAGRAM - 2 (MAIN 2/2) <TUNER>
                                            13 
WIRING  2 (FRONT)
     32   31   30    29   28   27   26   25   24   23   22   21   20   19   18   17    16   15   14   13   12   11   10   9   8   7   6          5      4   3   2   1
(REMOTE SENSOR)
                                                                                   14 
SCHEMATIC DIAGRAM - 3 (FRONT)
                                 15 
WIRING  3 (PT)
     32    31     30   29   28   27   26   25   24   23   22   21   20   19   18   17    16   15   14   13   12   11   10   9   8   7   6   5   4   3   2   1
                                                                                     16 
SCHEMATIC DIAGRAM - 4 (PT)
                              17 
WIRING – 4 (DECK)
   15    14   13    12   11   10   9     8      7   6   5   4   3   2   1
                                       – 18 –
IC BLOCK DIAGRAM
                    19 
IC DESCRIPTION
IC, LC866560-5T63
  Pin No.           Pin Name     I/O                                           Description
     1                CLK        O     PLL IC clock output.
     2                DATA       O     PLL IC data output.
     3               TU-ON       O     Tuner supply control.                                 H: ON
     4              O-PLL-CE     O     Tuner PLL IC chip enable.
     5               O-RMT       O     Record ON/OFF control.                                H: ON
     6                BIAS       O     Recording bias control.                               L: ON
     7              O-POWER      O     Audio power ON/OFF.
     8               O-STBY      O     Standby LED ON/OFF.                                   L: ON
     9              O-C-SHIFT    O     Clock shift output.                                   L: SHIFT
     10              CD-ON        -    Not used.
     11                NC         -    Not connected.
     12              I-RESET      -    System reset input.
   13~14               NC         -    Not connected.
     15               VSS1        -    Connected to ground.
     16               XIN         I    Oscillator circuit input (5.76MHz).
     17               XOUT       O     Oscillator circuit output (5.76MHz).
     18               VDD1        -    Connected to power supply.
     19              I-KEY1       I    Tact key matrix 1 input.
     20              I-KEY2       I    Tact key matrix 2 input.
     21              TP-SW        I    Deck mecha SW A/D input.
     22              I-CDSW       I    CD mecha SW matrix input.
     23              I-DISH       I    CD turnable photo sensor.
     24               HOLD        I    Hold voltage level A/D input.
     25             I-RE_VOL      I    Rotary encorder A/D input.
     26             I-RDS-SG      I    RDS signal level input (Not used).
     27             I-TM-BASE     I    Time base clock input.
     28             I-RDS-CK      I    CD WRQ input (Not used).
     29               I-RMC       I    Remote control signal input.
   30~32            G13~G11      O     Not connected.
   33~42             G10~G1      O     FL grid G10~G1 output.
     43                P38       O     Not used.
   44~45             P37~P36     O     FL segment P21~P20 output.
     46               VDD3        -    Connected to power supply.
   47~50             P35~P32     O     FL segment P19~P16 output.
     51                -VP        -    Connected to negative power supply.
   52~66             P31~P17     O     FL segment P15~P1 output.
     67                P16       O     Connected to pull-down resistor.
   68~70     TU3/ P15~TU1/ P13    I    Tuner series, TU3~TU1 select (Connected to VSS).
     71                P12        I    Phono input (Connected to VSS).
     72               VDD4        -    Connected to power supply.
     73                P11        I    Casino demo input (Connected to VSS).
                                                             – 20 –
Pin No.    Pin Name      I/O                                         Description
  74      NON-ECO/ P10    I    ECO OFF input (Connected to VSS).
75~76        P9~P8       O     Not used.
  77      O-KEYSCAN      O     Output keyscan.
78~80        P6~P4       O     Not connected.
  81        CD SUBQ       I    CD SUBQ serial data input.
  82        CD DRF        I    CD DRF input.
  83         I-WRQ        I    CD WRQ input.
  84          NC          I    Not connected.
  85        PB1/ P39     O     Deck 1/2 select control.                                    L: Deck 1
  86        MOTOR        O     Deck motor ON/OFF control.                                  H: ON
  87         CD CE       O     CD chip enable.
  88        O-MUTE       O     Output mute.
  89         VSS2         -    Connected to ground.
  90         VDD2         -    Connected to power supply.
  91       DISH-RVS      O     CD dish reverse output (Reserved for VCD) (Not used).       H: REV
  92       DISH-FWD      O     CD dish forward output (Reserved for VCD) (Not used).       H: FWD
  93         OPEN        O     CD tray open output (Reserved for VCD) (Not used).          H: OPEN
  94         CLOSE       O     CD tray close output (Reserved for VCD) (Not used).         H: CLOSE
  95      O-CD-DATA      O     Serial data output to CD.
  96       RDS-DATA       I    RDS serial data input (Not used).
  97        CD-CLK       O     CD DSP serial clock output.
  98        CD-LED       O     CD flash window LED control (Reserved for VCD) (Not used)
  99         I-IFC        I    Tuner IF count data input.
 100       I-STEREO       I    Tuner stereo signal input.
                                                  – 21 –
ADJUSTMENT – 1 <TUNER/FRONT>
< TUNER SECTION >
1. Clock Frequency Check                                                              8. Output Level Check
   Settings : • Test point :    TP2 (CLK)                                                <AM>
   Method : Set to AM 1710kHz and check that the test point is                           Settings : • Test point :    TP8 (Lch), TP9 (Rch)
              2160kHz ± 45Hz.                                                                       • Input level :    74dBµV
                                                                                         Method : Set to AM 1000kHz and check that the test point is
2. AM VT Check                                                                                      40mV ± 3dB.
   Settings : • Test point :           TP1 (VT)
   Method : Set to AM 1710kHz and check that the test point is less                       <FM>
              than 8.5V. Then set to AM 530kHz and check that the                         Settings : • Test point :    TP8 (Lch), TP9 (Rch)
              test point is more than 0.6V.                                                          • Input level :    60dBµV
                                                                                          Method : Set to FM 98.0MHz and check that the test point is
3. AM Tracking Adjustment                                                                            200mV ± 3dB.
   Settings : • Test point :          TP8 (Lch), TP9 (Rch)
              • Adjustment location : L951(1/3)
   Method : Set to AM 1000kHz and adjust L951(1/3) so that the
              test point becomes maximum.
4. FM VT Adjustment
   Settings : • Test point :           TP1 (VT)                                       < FRONT SECTION >
              • Adjustment location : L906                                            9. MICON OSC Adjustment
   Method : Set to FM 108.0MHz and adjust L906 so that the test                          Settings : • Test point :           TP10 (KEY-SCAN)
              point becomes 7.0V ± 0.1V. Then set to FM 87.5MHz                                                              TP11 (D-GND)
              and check that the test point is less than 0.4V.                                       • Adjustment location : L101
                                                                                          Method :   Insert AC plug while pressing of "POWER" key and
5. FM Tracking Adjustment                                                                            "TUNER" function key.
   Settings : • Test point :          TP8 (Lch), TP9 (Rch)                                           Connect a frequency counter across TP10 and TP11.
              • Adjustment location : L903                                                           Then adjust L101 so that the test point becomes
   Method : Set to FM 87.5MHz and adjust L903 so that the test                                       171.43Hz ± 0.17Hz.
              point becomes maximum.
                                                                                          [ Manual Reset ]
6. AM IF Adjustment                                                                       Make up for RESET after adjustment.
   Settings : • Test point :                   TP8 (Lch), TP9 (Rch)                       * Reset is to press "POWER" key while pressing of
              • Adjustment location :                                                      "CLEAR (STOP)" key.
              L802 .................................................... 450kHz
                                                                                 – 22 –
ADJUSTMENT – 2 <DECK>
< DECK SECTION >
1. Tape Speed Adjustment (DECK 1)                                          5. REC/PB Frequency Response Adjustment (DECK 1)
   Settings : • Test tape :           TTA–100                                 Settings : • Test tape :            TTA–602
              • Test point :          TP8 (Lch), TP9 (Rch)                               • Test point :           TP8 (Lch), TP9 (Rch)
              • Adjustment location : SFR1                                               • Input signal :         1kHz / 10kHz
   Method : Play back the test tape and adjust SFR1 so that the                                                   (–20VU)
              test point becomes 3000Hz ± 5Hz (FWD) and FWD                              • Adjustment location : SFR451 (Lch)
              SPEED ± 45Hz (REV) with respect to forward speed.                                                   SFR452 (Rch)
                                                                              Method : Apply a 1kHz signal and REC mode. Then adjust OSC
2. Head Azimuth Adjustment (DECK 1, DECK 2)                                              attenuator so that the output level at the TP8, TP9
   Settings : • Test tape :           TTA–330                                            becomes 0 dB (10mV). Record and play back the
              • Test point :          TP8 (Lch), TP9 (Rch)                               1kHz and 10kHz signals and adjust SFRs so that the
              • Adjustment location : Head azimuth                                       output of the 10kHz signals becomes 0dB ± 1dB with
                                      adjustment screw                                   respect to that of the 1kHz signal.
   Method : Play back (FWD) the 8kHz signal of the test tape and
              adjust screw so that the output becomes maximum.             6. REC/PB Sensitivity Check (DECK 1)
              Next, perform on REV PLAY mode.                                 Settings : • Test tape :          TTA–602
                                                                                         • Test point :         TP8 (Lch), TP9 (Rch)
3. PB Frequency Response Check (DECK 1, DECK 2)                                          • Input signal :       1kHz (0VU)
   Settings : • Test tape :            TTA–330                                Method : Apply a 1kHz signal and REC mode. Then adjust
              • Test point :           TP8 (Lch), TP9 (Rch)                              OSC attenuator so that the output level at TP8, TP9
   Method : Play back the 315Hz and 8kHz signals of the test                             becomes 0 dB (100mV). Record and play back
              tape and check that the output ratio of the 8kHz                           the 1kHz signals and check that the output is
              signal with respect to that of the 315Hz signal is                         –1dB ± 3.5dB.
              0dB ± 5dB.
                                                                      – 23 –
CD TEST MODE
 2     Search Mode     STOP button      Reading          • Laser diode is lit during the       •   APC circuit check
                                                           mode.                               •   Laser current measurement
                                                         • Focus search continuous             •   Focus-search waveform check
                                                           operation. *1                       •   Focus-error waveform check
                                                         • Spindle motor continuous kick.          (DRF is ignored during search
                                                                                                   mode)
 3     Play Mode       PLAY button      Normal           • Normal playback.                    • All servo circuits check
                                                         • Focus search continues if           • DRF check
                                                           TOC READ cannot be read.
 6     Spindle Mode    T-BASS           All lights are   • When the button is pressed,         • Spindle circuit check
                       button           lit.               the spindle motor operates in       • Spindle motor check
                                                           forward rotation (rough speed).
                                                           Then, the button is pressed
                                                           again, it operates in reverse
                                                           rotation.
                                                           When the button is pressed
                                                           again, operation stops.
*1 … When focus search operates continuously more than 10 minutes, the protection circuit may start due to generation of heat in the
     driver IC. If this happens, turn off the power, leave the unit for a while, and then, restart.
*2 … Carefully monitor the gear against damage, as the sled motor rotates while the FF or RWD button is pressed even when the
     pickup is located at innermost or outermost.
                                                              – 24 –
MECHANICAL EXPLODED VIEW 1 / 1
                                 – 25 –
MECHANICAL PARTS LIST 1 / 1
  REF. NO. PART NO.        KANRI       DESCRIPTION                REF. NO. PART NO.         KANRI       DESCRIPTION
                           NO.                                                              NO.
      1   8B-MA6-026-010       BOX,CASS R A6                          26   87-NF4-221-010       HLDR,CABLE
      2   8B-MA6-056-010       WINDOW,CASS R A6                       27   8B-MA6-011-010       CABI,REAR LH A6
      3   8B-MA6-055-010       WINDOW,CASS L A6                   !   28   87-A80-148-010       AC CORD ASSY,E BLK
      4   8B-MA6-025-010       BOX,CASS L A6                          29   87-085-185-010       BUSHING, AC CORD (E)
      5   8B-MA3-105-010       KNOB ASSY,RTRY VOL                     30   87-MA3-062-010       FOOT, H17
     21   8B-MA6-063-010      KEY,DIRECT A6
     22   8B-MA6-074-010      KEY,CASS L
     23   8B-MA6-075-010      KEY,CASS R
     24   88-MA1-208-210      JOINT,CABI
     25   8B-MA6-207-010      HLDR,TR A6
                                                         – 26 –
TAPE MECHANISM EXPLODED VIEW 1 / 1
54 TERMINAL,LB1 A
                      4                                                                                                                                          22
                                                                                     14                                                                                                                  TERMINAL,LB1 A
                                                                                                                          55
                                                                                     15
                                                                                                                                                           21                            23                                 22
                  3                                                                                       28                                               20
                                                                                     13
                                                                                     19                                                                                                                            21                       23
                                                   6                                       27
                                               5                                                                                                                                                                   20
                  2                                                                   18                                                              14
                                                                                                                                                                 b                                  54
                                                                                                                29
                                                                            17                       25                                               15
                      1                                                                                                                                                    6
                                                                                                                                                            13        5                                                 a
                                                                                                                                                                                                          55                          31
                                                             59                      24         26
                                                                                                                                                      19
                                                                            16
                                                                                                                                                                                               28
                                                                                                                                                       18                                59
                                                                                                                    61
                                                                                                                                  17                                                                                             30
                                                                                                               B                   16
                                                                  53                                                        47                                                                           29
                              46                                                                                                  38                                                27
                                                                                                                                                                                          25
                              45                                                                                                                 33                         26
                                                                                                                                       37                        24
                              44
                              43                        34
                                   b
                                                        1
                          12                       51
                                                                                 a
                           11                                                        40    53
                                                                       12                                                                                                                                32
                                                                                                                                                                                              33
                                                                                                                    52                                                                                                  34
                      10               4
                                                                                                      51
                                       3                          11                                                       47
                                                                                                                                                                                                                        1
                      9                                                                                                                                                    36
                                                                                                39                                                                                            37
                                       2                                                              50                                    46                                                                                         35
                          8
                                                                                                                                            45
                                           1                 10                                 56
                          7
                                                                                                                                            44
                       57                                    9                                            49
                                                                  8                                  48                                     43
                      58
                                                                  7                                                                                                            40                                       38
                                                                                                                                                                      41
                                                                                                42
                                                              57
                                                                                                                                                                                              60
                                                              58
                                                                                                                                                                                                              39
                                                                                                                         – 27 –
TAPE MECHANISM PARTS LIST 1 / 1
 REF. NO. PART NO.        KANRI       DESCRIPTION            REF. NO. PART NO.        KANRI        DESCRIPTION
                          NO.                                                         NO.
     1   8Z-ZM1-254-310       SPR-C,REEL R                      36   8Z-ZM1-220-110       LEVER,REC SENSOR
     2   8Z-ZM1-225-110       GEAR,REEL R                       37   8Z-ZM1-249-210       SPR-T,FR
     3   8Z-ZM1-253-210       SPR-C,AUTO SENSOR                 38   8Z-ZM1-242-310       SPR-T,FF/REW
     4   8Z-ZM1-217-110       LEVER,AUTO SENSOR                 39   8Z-ZM3-244-110       GEAR,CAM TD20
     5   8Z-ZM1-212-210       LEVER,T-UP                        40   8Z-ZM1-232-010       GEAR,IDL FF/REW
                                                    – 28 –
GENERAL SPEAKER DISASSEMBLY INSTRUCTIONS (FOR REFERENCE)
Type.1                                                                         Type.4
Insert a flat-bladed screwdriver into the position indicated by the                                           TOOLS
arrows and remove the panel. Remove the screws of each speaker                                                    1 Plastic head hammer
unit and then remove the speaker units.
                                                                                                                  2 (() flat head screwdriver
                                                                                                                  3 Cut chisel
1 2 3
Type.3
Insert a flat-bladed screwdriver into the position indicated by the
arrows and remove the panel. Turn the speaker unit to counter-
clockwise direction while inserting a flat-bladed screwdriver into
one of the hollows around speaker unit, and then remove the speaker
unit. After replacing the speaker unit, install it turning to clockwise                     Fig-1                           Fig-2
direction until "click" sound comes out.
Fig-3
                                                                          – 29 –
SPEAKER PARTS LIST
(SX-ZL220) <YLSC>
      6   8B-MSG-612-010      CORD,SPKR
      7   8A-NSJ-006-010      BADGE,AIWA S35
                                                      – 30 –
                          2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111
2000068 9630472 0251431                                                      Printed in Singapore