[go: up one dir, main page]

0% found this document useful (0 votes)
558 views33 pages

GTO Series II: Service Manual

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 33

GTO Series

755.6
755.6II
6 CHANNEL POWER AMPLIFIERS

SERVICE MANUAL

JBL Consumer Products


250 Crossways Park Dr.
Woodbury, New York 11797 Rev4VV3/2009
Power Amplifier GTO 755.6/755.6II
- CONTENTS -
SPECIFICATIONS ………………………………….……..1
FEATURES/TEST CONDITIONS……..….………………2
INSTALLATION………………….……...……..…...…...…3
CONNECTIONS………………….……...……..…...…..…4
SET-UP/CONTROLS ……..…………….…..…….….…...6
INSTALLING NEON TUBES..…….……..………………..6
BASIC TROUBLESHOOTING..…….….….………………7
TYPICAL SYSTEM WIRING..…….……..……………..…8
EXPLODED VIEW/PARTS LIST…….….…..…………....9
MECHANICAL PARTS LIST……………………………..10
AMPLIFIER BLOCK DIAGRAM…………………….……11
P.C.B. DRAWINGS….……………………………….…….12
ELECTRICAL PARTS LIST ..……….……….…….….…16
VERSION II ELECTRICAL PARTS LIST ADDENDUM….……….20
IC/TRANSISTOR PINOUTS..……..….…….….….….…..21
GTO755.6 SCHEMATICS………………………...……...24
GTO755.6II SCHEMATICS………..……….……..……...28
PACKING……..…………………………………………....32

GTO 755.6/ GTO 755.6II Specifications

Output Power: 60W RMS x 4 channels; 107W RMS x 2 channels


(14.4V supply) @ 4 ohms; ≤1% THD + N
80W RMS x 4 channels; 150W x 2 channels
@ 2 ohms; ≤1% THD + N
160W RMS x 2 channels; 300W x 1 channel
@ 4 ohms; ≤1% THD + N
Signal-to-noise ratio: 79dBA (reference 1W into 4 ohms)
Dynamic power: 117W (channels 1,2,3,4) @ 2 ohms
163W (channels 5,6) @ 2 ohms
Effective damping factor: 6.39 @ 4 ohms
Frequency response: 10Hz – 47kHz (–3dB) (channels 1,2,3,4)
10Hz – 302Hz (channels 5,6)
Maximum input signal: 6.0V
Maximum sensitivity: GTO 755.6 - 250mV
GTO 755.6II - 75mV
DC Offset <50mV (-50%)
Output regulation: .042dB @ 4 ohms
Idle Current 1.9A
Input Impedance 22kΩ
Max Current Draw 50A @ 4 ohms
89A @ 2 ohms
Dimensions: 18 11/16 x 12 5/16 x 2 3/8” (L x W x D)
(474mm x 313mm x 60mm)
Fuses: 30A x 2

JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in
this and related JBL publications are therefore subject to change without notice.
1
755.6/755.6II

2
GTO Amp OM 2/3/04 3:54 PM Page 2

755.6/755.6II
INSTALLATION

WARNING: Playing loud music in an • Before drilling or cutting holes, use a POWER CONNECTIONS Speaker Connections
automobile can hinder your ability to hear utility knife to remove unwanted fabric The GTO amplifiers are capable of Refer to the application guides on the
traffic and permanently damage your or vinyl to keep material from snagging delivering extremely high power levels, pages that follow. Speaker connections
hearing. We recommend listening at low or in a drill bit. and require a heavy-duty and reliable should be made using a minimum of
moderate levels while driving your car. JBL • When routing cables, keep input-signal connection to the vehicle’s electrical system 16-gauge wire.
accepts no liability for hearing loss, bodily cables away from power cables and in order to perform optimally. See Figure 1
injury or property damage resulting from speaker wires. for connection location. Please adhere to High-Level Input Connections
the use or misuse of this product. • When making connections, make the following instructions carefully: The GTO series
certain they are secure and properly amplifiers are equipped with speaker-level
IMPORTANT: To get the best insulated. Ground Connection inputs that allow you to add an amplifier
performance from your JBL Grand Touring® Connect the amplifier’s Ground (GND) to head units that do not have RCA line
• If the amplifier’s fuse must be replaced,
Series amplifiers, we strongly recommend terminal to a solid point on the vehicle’s outputs. The speaker outputs for the
use only the same type and rating as
that installation be entrusted to a qualified metal chassis, as close to the amplifier source unit should be connected to the
that of the original. Do not substitute
professional. Although these instructions as possible. Refer to the chart below to amplifier using the supplied connector
another kind.
explain how to install GTO amplifiers in a determine minimum wire-gauge size. Scrape (square four-wire plug). Remember to
general sense, they do not show specific away any paint from this location; use a star- check for proper polarity.
installation methods that may be required CHOOSING A LOCATION type lock washer to secure the connection.
for your particular vehicle. If you do not AND MOUNTING THE
have the necessary tools or experience, AMPLIFIER Power Connection
do not attempt the installation yourself. Choose a mounting location in the trunk Connect a wire (see chart at right for NOTE: When using the high-level inputs,
Instead, please ask your authorized JBL or cargo area where the amplifier will not appropriate gauge) directly to the vehicle’s the AUX outputs can be used to pass a
car audio dealer about professional be damaged by shifting cargo. Amplifier positive battery terminal, and install an line-level signal to another amplifier.
installation. cooling is essential for proper amplifier appropriate fuse holder within 18" of the
operation. If the amplifier is to be installed battery terminal. Do not install the fuse at Wire Gauge Chart
INSTALLATION in an enclosed space, make sure there is this time. Route the wire to the amplifier’s Amplifier Maximum Minimum
WARNINGS AND TIPS sufficient air circulation for the amplifier location, and connect it to the amplifier’s Model Current Draw Wire Gauge
• Always wear protective eyewear when to cool itself. Positive (+12V) terminal. Be sure to use AWG
using tools. appropriate grommets whenever routing GTO755.6 87A #8 AWG
• Turn off the audio system and other When mounting the amplifier under a wires through the firewall or other sheet These recommendations assume 7' – 10'
electrical devices before you start. seat, ensure that it is clear of all moving metal. Failure to adequately protect the wire runs. If your installation differs mark-
Disconnect the (–) negative lead from seat parts and does not affect the seat positive wire from potential damage may edly, you will need to adjust the wire
your vehicle’s battery. adjustments. Mount the amplifier so it result in a vehicle fire. When you are done gauge accordingly.
is not damaged by the feet of backseat routing and connecting this wire, you may
• Check clearances on both sides of
passengers. Make sure that the amplifier install the fuse at the battery.
a planned mounting surface before
is mounted securely using nuts and bolts
drilling any holes or installing any
or the supplied mounting screws. Remote Connection
screws. Remember that the screws
can extend behind the surface. Connect the amplifier’s Remote (REM)
Mount the amplifier so that it remains terminal to the source unit’s Remote Turn- IMPORTANT NOTE: If you are planning
• At the installation sites, locate and dry – never mount an amplifier outside On lead using a minimum of 18-gauge wire. to use optional neon tubes, install them
make a note of all fuel lines, hydraulic the vehicle or in the engine compartment. before making any electrical connections
brake lines, vacuum lines and electrical
NOTE: When using the speaker level to the amplifier (refer to“Installing Neon
wiring. Use extreme caution when cut-
inputs, connect the remote (REM) terminal Tubes” ).
ting or drilling in and around these areas.
to the source unit. If your source unit does
not have a remote turn-on connection,
connect the amplifier’s (REM) terminal to
Figure 1. Terminal connection end plate. the vehicle’s accessory circuit.

3
GTO Amp OM 2/3/04 3:54 PM Page 5

755.6/755.6II

CONNECTIONS – GTO755.6/755.6II
The GTO755.6/755.6II can be configured for Subwoofer Rear Front

6-channel, 5-channel or 3-channel – – –

+ +
operation, as shown in Figures 9
+

through 11.

INPUT MODE switch:


• Use INT (internal mode) to send a
signal from the front and rear inputs
to the subwoofer.
• Use EXT (external mode) when
sending a dedicated signal to the
subwoofer inputs; e.g., if your source
unit has a subwoofer output. – – –

+ + +

NOTE: For simplicity, Figures 9 through Subwoofer Rear Front

11 do not show power, remote and


Figure 9. 6-Channel operation: GTO755.6/755.6II amplifier driving full-range front and rear speakers and a pair of subwoofers.
input connections.

NOTE: Minimum speaker impedance Subwoofer Rear Front


for stereo operation is 2 ohms. – – –

Minimum speaker impedance for + + +

bridged operation is 4 ohms.

– –

+ +

Rear Front

Figure 10. 5-Channel operation: The same as Figure 9, with the subwoofer output bridged to drive a single 4-ohm subwoofer,
providing the speaker with more power.

Subwoofer Rear Front

– – +

+ + –

Figure 11. 3-Channel operation: GTO755.6/755.6II amplifier configured for 3-channel operation, where all of the channels are
bridged for a subwoofer and a pair of component speakers.
5

4
755.6/755.6II

5
GTO Amp OM 2/3/04 3:54 PM Page 6

755.6/755.6II

INSTALLATION AND SETUP

SETTING THE SETTING INPUT REMOTE LEVEL CONTROL INSTALLING NEON TUBES
CROSSOVER(S) SENSITIVITY All GTO subwoofer (OPTIONAL)
Determine your system plans and set the 1. Initially turn the INPUT LEVEL control(s) amplifiers have inputs for an optional 1. Using a Phillips screwdriver, remove all
crossover mode switch accordingly. If you to minimum (counter clockwise). remote level control (RLC). This will allow screws on the amplifier’s output/power
plan to use the GTO75.2 or GTO75.4 to drive 2. Reconnect the (–) negative lead to the the amplifier’s input level to be adjusted end panel and set them aside.
full-range speakers, set the crossover vehicle’s battery. Apply power to the from the listening position. Connect the 2. Using a 3 ⁄32-inch Allen wrench, remove
mode to FLAT and skip to “Setting Input audio system and play a dynamic music optional remote level control using the only the screws on the amplifier’s (top)
Sensitivity.” track. RJ-11 jack on the side of the amplifier. clear cover and set them aside.
3. On the source unit, increase the volume Install the control module in the front of 3. Remove the end panel and slide the
Initially set the crossover frequency control to 3/4 volume. Slowly increase the vehicle within easy reach of the driver. cover off. Set both parts aside.
control midway. While listening to music, the INPUT LEVEL control(s) toward three Under the dash or in the center console 4. Locate the enclosed hardware bag and
adjust the crossover for the least o’clock until you hear slight distortion are both suitable locations. remove the four clips. Each clip has a
perceived distortion from the speakers, in the music. Then reduce the INPUT square end and a larger round end.
allowing them to reproduce as much LEVEL slightly until distortion is no SETTING THE BASS BOOST Using a round end, press two clips onto
bass as possible. longer heard. The GTO755.6/755.6II each neon tube (e.g., Street Glow AN9
is equipped with a bass- or equivalent), as shown in Figure 13.
Systems using a separate subwoofer set NOTE: After the source unit is on, red LEDs boost control. This allows you to adjust the 5. For each tube, align both clips so the
the crossover mode to HP (high pass) for (on the top panel) will light, indicating the bass output of your system at 50Hz up to square ends slide onto an exposed
your full-range speakers. Adjust the amplifier is on. If not, check the wiring, 12dB and enhance low frequency. extrusion edge, as shown in Figure 9.
crossover frequency to limit bass and especially the remote connection from the Do not cover any screw holes. When
provide increased system volume with source unit. Also refer to “Troubleshooting” AUX OUTPUT installed correctly, each neon tube will
less distortion. on the next page. sit under an extrusion and not be visible
when viewed from directly above.
For subwoofers, choose the highest 6. Route each neon tube’s power cable
frequency that removes vocal information through its respective NEON hole on the
from the sound of the subwoofer. NOTE: end panel (see Figure 13).
7. Slide the cover back into place and re-
If using the GTO75.2 or GTO75.4 to drive a install its screws. Then, replace the end
subwoofer(s), set the crossover mode to panel and reinstall its screws.
LP (low pass). 8. Finish the installation of the neon tubes
as instructed in their owner’s manual.
Figure 12. Control end panel.
NOTE:The subwoofer output of the GTO755.6
is low-pass only and does not have a
crossover mode switch.

GTO75.2/75.2II

GTO75.4/75.4II

GTO300.1/300.1II/600.1/600.1II/1200.1/1200.1II

GTO755.6/755.6II

6
GTO Amp OM 2/3/04 3:54 PM Page 7

755.6/755.6II
INSTALLATION AND SETUP

To Neon
Power
Supply

To Neon
Power
Supply

Figure 13. Installing neon tubes in a JBL GTO amplifier.

TROUBLESHOOTING

SYMPTOM LIKELY CAUSE SOLUTION SYMPTOM LIKELY CAUSE SOLUTION


No audio No voltage at BATT+ Check voltages at No audio Voltage more than 16V Check vehicle
(POWER LED or REM terminals, amplifier terminals (PROTECT or less than 8.5V on charging system for
is off) or bad or no ground with VOM LED is on) BATT+ connection defective voltage
connection regulator
No audio DC voltage on Amplifier may need Distorted audio Input sensitivity is Check INPUT
(PROTECT LED amplifier output service; see enclosed not set properly, or LEVEL setting; or
flashes every warranty card for amplifier or source check speaker wires
4 seconds) service information unit is defective for shorts or grounds
No audio Amplifier is Make sure amplifier Distorted audio Short circuit in Remove speaker leads
(PROTECT overheated cooling is not blocked and PROTECT speaker or wire one at a time to locate
LED is on) at mounting location; LED flashes shorted speaker or
verify speaker system wire, then repair
impedance is within Music lacks Speakers are not Check speaker
specified limits (see “punch” connected properly connections for
“Specifications” on proper polarity
the next page)
No audio Voltage less than 9V on Check vehicle
(PROTECT BATT+ connection charging system for
and POWER defective voltage
LEDs flash) regulator

7
755.6/755.6II

Grand Touring

8
9
MECHANICAL PARTS LIST

10
GTO755.6/755.6II

GTO755.6/755.6II

11
GTO755.6/755.6II

12
GTO755.6/755.6II

13
GTO755.6/755.6II

14
GTO755.6/755.6II

15
GTO755.6/755.6II

GTO 755.6 Version II Electrical Parts List Addendum

The following chart below represents electrical parts differences in


Version I and II models:

MODEL PART NAME PART NO SPEC DESIGNATOR


SMD 0805 1/8WJ 820
GTO 755.6 RESISTOR RES-08-00225 OHM
R108,208,308,408,508,608
1
SMD 0805 1/8WF 240
GTO 755.6II RESISTOR RES-08-00242 OHM
R108,208,308,408,508,608

GTO 755.6 RESISTOR RES-08-00253 SMD 0805 1/8WF 15.2KOHM R155,255,355,455,555,655


2
GTO 755.6II RESISTOR RES-08-00116 SMD 0805 1/8WF 9.1KOHM R155,255,355,455,555,655
GTO 755.6 RESISTOR RES-08-00252 SMD 0805 1/8WF 9.4KOHM R257,457,657
3
GTO 755.6II RESISTOR RES-08-00200 SMD 0805 1/8WJ 5.1KOHM R257,457,657
GTO 755.6 RESISTOR RES-00-00402 1/5WF 10K OHM R171,271,371,471
4
GTO 755.6II RESISTOR RES-00-00480 1/5WF 27K OHM R171,271,371,471
GTO 755.6 RESISTOR RES-00-00436 1/5WF 18K OHM R571,671
5
GTO 755.6II RESISTOR RES-00-00532 1/5WF 43K OHM R571,671
GTO 755.6 RESISTOR RES-00-00437 1/5WF 1K OHM R120,220,320,420,520,620
6
GTO 755.6II RESISTOR RES-00-00545 1/5WF 5.6K OHM R120,220,320,420,520,620
GTO 755.6 POWER TERMINAL TER-00-00236 (3P) WT-9323 TER1
7 (3P) DK-03B03-AG-1-
GTO 755.6II POWER TERMINAL TER-00-00277 TER1
DN
GTO 755.6 SPEAKER TERMINAL TER-00-00191 (12P) WT-9522 TER2
8
GTO 755.6II SPEAKER TERMINAL TER-00-00271 (12P) DK-1202-AG-1-DN TER2
GTO 755.6 CAPACITOR CEC-00-00004 Ceramic, 102pf 50v C101,201,301,401,501,601
9
GTO 755.6II CAPACITOR CCEA1CH100T Electrolytic, 10uf 16v C101,201,301,401,501,601

20
GTO755.6/755.6II

21
GTO755.6/755.6II

22
GTO755.6/755.6II

23
GTO 755.6 Page1 Schematic

12V

1 2 3 4 5 6 7 8
24
GTO 755.6 Page2 Schematic

1 2 3 4 5 6 7 8
25
GTO 755.6 Page3 Schematic

1 2 3 4 5 6 7 8
26
GTO 755.6 Page4 Schematic

1 2 3 4 5 6 7 8
27
GTO 755.6II Page1 Schematic
GTO 755.6II

28
GTO 755.6II Page2 Schematic GTO 755.6II

29
GTO 755.6II Page3 Schematic GTO 755.6II

30
GTO 755.6II Page4 Schematic GTO 755.6II

31
GTO755.6/755.6II

Item Part Number Description Qty

BOX-36-147AA Gift box carton (GTO755.6) 1


1
BOX-36-147AC Gift box carton (GTO755.6II) 1
2 INN-42-004A0 End Pads 2
Owner’s manual (USA) 1
MAN-00-0195A
(GTO755.6)
Owner’s manual (USA) 1
MAN-01-0195Z
3 (GTO755.6II)
Owner’s manual (Europe) 1
MAN-00-0196A
(GTO755.6)
3 CAR-WA-004A Warranty Card 1
4 FUS-AT-00006 Fuse 30A 2
SC4-NP-40250 Mounting screw STT1 PH 6
4X25 NI
BKT-14-523A0 Bracket lamp SK-5/BK 4
WIR-00-00208 Wire Ass’y 2
CHD1140-04P BK
5 Pair Pack carton 1

32

You might also like