Highway Live Loads on Concrete Pipe

Foreword buffer between the pipe and pavement, then the live load
Thick, high-strength pavements designed for heavy transmitted through the pavement to the buried concrete
truck traffic substantially reduce the pressure transmitted pipe is usually negligible at any depth. If any culvert
through a wheel to the subgrade and consequently, to or sewer pipe is within the heavy duty traffic highway
the underlying concrete pipe. The pressure reduction is right-of-way, but not under the pavement structure, then
so great that generally the live load can be neglected. such pipe should be analyzed for the effect of live load
In 1926, Westergaard presented a paper summarizing transmission from an unsurfaced roadway, because of
the results of an extensive study of the effects of loading the possibility of trucks leaving the pavement.
conditions, subgrade support, and boundary conditions
on concrete pavements (1). These results formed the Dead Loads
basis by which Westergaard developed a method to Various methods for analyzing soil dead loads, which
calculate the stresses in concrete slabs. Based upon the have been developed over the years, are presented in
work of Westergaard and others, the Portland Cement the ACPA “Concrete Pipe Technology Handbook” (7) and
Association (PCA), developed a method to determine the OCPA “Concrete Pipe Design Manual” (5).
the vertical pressure on buried pipe due to wheel loads
applied to concrete pavements (2). The PCA method is Surcharge Loads
presented in the American Concrete Pipe Association, A common type of surcharge load is additional soil
ACPA, “Concrete Pipe Handbook” (3), “Concrete Pipe fill placed after the pipe has been installed for a period
Design Manual” (4) and the Ontario Concrete Pipe of time. If the surcharge load is a building or other
Association, OCPA, “Concrete Pipe Design Manual” surface load, the resultant uniformly distributed load
(5). can be converted to an equivalent height of fill, and then
Intermediate and thin thicknesses of asphalt evaluated as an additional soil load. When concrete pipe
or flexible pavements do not reduce the pressure has been installed underground, the soil-structure system
transmitted from a wheel to the pavement subgrade to will continually show an increase in load capacity. Data
any significant degree. For these pavements, there is no on concrete pipe, which have been removed from service
generally accepted theory for estimating load distribution and tested, indicate an increase in concrete strength
effects, and, therefore, these pavements should be and an increase in load carrying capacity of 10 to 40
considered as unsurfaced roadways. percent. Settlement and consolidation will improve the
This Design Data addresses the method of soil structure surrounding the pipe, which also improves
determining the live load pressure transmitted through load carrying capacity.
unsurfaced roadways to circular and elliptical concrete
pipe in accordance with the criteria of the Canadian Live Loads
Highway Bridge Design Code, CHBDC (6). The CHBDC design loads are the CL-W Truck and
CL-625 ONT Truck (Figure 2). The average pressure
Introduction intensity caused by a wheel load is calculated by
To determine the required supporting strength of Equation 2.
concrete pipe installed under intermediate and thin The CL-W Truck and CL-625 ONT Truck design
thickness of asphalt or flexible pavements, or relatively axles are carried on dual wheels (Figure 1). The contact
shallow earth cover, it is necessary to evaluate the effect area of the dual wheels with the ground is assumed to
of live loads, such as highway truck loads, in addition to be a rectangle (Figure 1), with dimensions presented in
dead loads imposed by the soil and surcharge loads. Table 1.

Live Loads
If a rigid pavement or a thick flexible pavement
designed for heavy duty traffic is provided with a sufficient Area 1 Wheel Surface Contact Area

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© ACPA 2007 DD 1M October 2007
 it applies a greater load than any other wheel (Figures 2
Figure 1 CHBDC Wheel Load Surfaces and 3), and no dimensional increase is allowed beyond
Contact Area (Foot Print) the footprint of the wheel. At intermediate depths, the
maximum pressure will be developed by the fourth axle
Wheel Load wheels of two trucks in the passing mode, since at 87.5kN
each, these two wheels apply a greater load, 175kN,
than any other two wheels in passing mode (Figures 2
and 4). At greater depths, the maximum pressure will
be developed by wheels of axles 2 and 3 in the passing
mode, since at 62.5kN or 70kN each, the four wheels
apply the greatest load (250kN or 280kN) (Figures 2
and 5). Intermediate depths occur when the spread
area a of dual wheels of two trucks in the passing mode
overlap. Greater depths occur when the spread area b
of two single dual wheels of axles 2 and 3 in the passing
0.25m b
mode overlap.
a Since the exact geometric relationship of individual
0.60m or combinations of surface wheel loads cannot be
anticipated, the most critical loading configurations along
with axle loads and rectangular spread load area are
Table 1 Wheel Surface Contact Area presented in Tables 2 and 3 for the two CHBDC design
a(width), m b(length), m trucks.
0.60 0.25 DESIGN METHOD
The design method encompasses 4 steps.
IMPACT FACTORS 1. Obtain the following project data:
The CHBDC applies a dynamic load allowance to Pipe shape, size and wall thickness.
account for the truck load being non-static. The dynamic Height of cover over the concrete pipe.
load allowance, IM, is determined by Equation 1: Design load criteria.
IM = 0.40 (1.0 - 0.5 DE) ≥ 0.10 [1] 2. Calculate the average pressure intensity of the
wheel loads on the soil plane on the outside top
where: DE = height of earth cover over the top of of the pipe.
the pipe, m. 3. Calculate the total live load acting on the pipe.
4. Calculate the total live load acting on the pipe in
LOAD DISTRIBUTION kN/m.
The surface load is assumed to be uniformly spread
on any horizontal subsoil plane. The spread load area Project Data
is developed by increasing the length and width of the Pipe shape and internal dimensions are shown
wheel contact area for a load configuration as illustrated on the project plans. Complete information on
in Figure 3 for a dual wheel; in Figure 4 for dual wheels dimensional details are included in CAN/CSA-A257.1
of two trucks in passing mode; and in Figure 5 for two for nonreinforced circular concrete pipe, CSA-A257.2
dual wheels of axles 2 and 3 in passing mode. On a for reinforced concrete circular pipe and ASTM C 507M
horizontal soil plane, the dimensional increases to the for reinforced concrete elliptical pipe (8). Internal size,
wheel contact area are based on height of earth cover wall thickness and outside dimensions are presented in
over the top of the pipe. The dimensional increase factor Tables 6 and 7 for circular and elliptical pipe.
is 1.75H for depths of cover greater than 0.6 meters. The minimum earth cover over the concrete pipe can
CHBDC states that for depths of cover less than 0.6 be obtained from the project plans.
meters, “no distribution beyond the footprints of the A decision regarding whether the CHBDC or other
wheels shall be considered”. criteria will be used should be obtained from the project
As indicated by Figures 3, 4 and 5, the spread load authority.
areas from adjacent wheels will overlap as the height of
earth cover over the top of the pipe increases. At less
than 0.6 meters of cover, the maximum pressure will be
developed by the fourth axle dual wheel, since at 87.5kN

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DD 1M October 2007
 Figure 2 CHBDC Wheel Loads and Wheel Spacings

CL-w truCK
1 2 3 4 5 Axle No.
0.04W 0.1W 0.1W 0.14W 0.12W Wheel Loads
CL-W [ 0.08W 0.2W 0.28W 0.24W Axle Loads
0.2W

25 62.5 62.5 87.5 75 Wheel Loads, kN

CL-625 [
50 125 125 175 150 Axle Loads, kN

3.6m 6.6m 6.6m

1.2m
18m

.025m
(TYP.)

2.40m 1.80m

.025m .025m
(TYP.) (TYP.)
0.60M
(TYP.)

CL-625-ont truCK
1 2 3 4 5 Axle No.

25 70 70 87.5 60 Wheel Loads, kN

CL-625-ONT [ 50 140 140 175 120 Axle Loads, kN

3.6m 6.6m 6.6m

1.2m
18m

Clearance envelope
3.00m

Curb

0.6m 1.8m 0.6m

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DD 1M October 2007
Figure 3 Spread Load Area - Single Dual Wheel

Dir
a ec b
tio
no
f T
rav
el
Wheel Load Area

H Spread Load Area

ada
Spre
Sp
rea
db

Figure 4 Spread Load Area - Two Single Dual Wheels of Trucks in Passing Mode

Wheel Load Areas

b

a
mD
1.2 ire
ctio
no
Wheel fT
Load Areas rav
a el

a
read
Sp

Sp Distributed Load Area

rea
db

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DD 1M October 2007
 Figure 5 Spread Load Area - Two Single Dual Wheels of Axles 2 & 3 in Passing Mode

Wheel Load Areas

b 1.2
m
a
m b
1.2 Dire
ctio
no
Wheel fT
Load Areas rav
a el

a
read
Sp
Sp
rea
db
Distributed Load Area

Table2 2 CL-W
Table CL-W Critical
Critical Values
Values

H, meters P, kN Spread a, meters Spread b, meters Figure

H < 0.60 87.5 a b 3
0.60 ≤ H < 1.46 175 a + 1.20 + 1.75H b + 1.75H 4
1.46 ≤ H 250 a + 1.20 + 1.75H b + 1.20 + 1.75H 5

Table 3 5CL-625-ONT.
Figure Critical
Spread Load AreaValues
- Two Single Dual Wheels of Axles 2 & 3 in Passing Mode

H, meters P, kN Spread a, meters Spread b, meters Figure

H < 0.60 87.5 a b 3
0.60 ≤ H < 1.00 175 a + 1.20 + 1.75H b + 1.75H 4
1.00 ≤ H 280 a + 1.20 + 1.75H b + 1.20 + 1.75H 5

Average Pressure Intensity

The wheel load average pressure intensity on the A = spread wheel load area at the outside top
subsoil plane at the outside top of the concrete pipe is: of the pipe, m2
IM = dynamic load allowance
w = P(1 + IM) / A [2]
where: w = wheel load average pressure intensity,
kN/m2 From the appropriate Table 2 or 3, select the critical
P = total live wheel load applied at the wheel load and spread dimensions for the height of earth
surface, kN cover over the outside top of the pipe, H. The spread live

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DD 1M October 2007
load area is equal to Spread a times Spread b. Select the total live load in pounds, WT, must be calculated for each
appropriate dynamic load allowance, using Equation 1. travel orientation, and the maximum calculated value
must be used in Equation 4 to calculate the live load on
Total Live Load the pipe in kN per meter.
A designer is concerned with the maximum possible The total live load acting on the pipe is:
loads, which occur when the distributed load area WT = w L SL [3]
is centered over the buried pipe. Depending on the
pipe size and height of cover, the most critical loading where: WT=total live load, kN
orientation can occur either when the truck travels w=wheel load average pressure intensity, kN/m2 (at
transverse or parallel to the centerline of the pipe. the top of the pipe)
Figure 6 illustrates the dimensions of the spread L=dimension of A parallel to the longitudinal axis of
load area, A, as related to whether the truck travel is pipe, meters
transverse or parallel to the centerline of the pipe. SL=outside horizontal span of pipe, Bc, or dimension
of A transverse to the longitudinal
axis of pipe, whichever is less,
meters
Figure 6 Spread Load Area Dimensions vs
Total Live Load in kN per Linear Meter
Direction of Truck
The total live load in kN per linear meter, WL, is
Spread b calculated by dividing the Total Live Load, WT, by the
Effective Supporting Length, Le(See Figure 7), of the
pipe:
direction of travel

WL = WT / Le [4]
where: WL
=live load on top of pipe, kN per linear
Spread b

direction of travel meter

Le=effective supporting length of pipe (see Figure
7), meters

The effective supporting length of pipe is:

Spread a
Le = L + 1.75(3/4Ro) [5]
Spread a

Pipe where: =outside vertical Rise of pipe, meters

Ro
Pipe
Centerline

Figure 7 Effective Supporting Length of Pipe

Unless you are certain of the pipeline orientation, the

Wheel Surface Contact Area

H L

3R0
4 R0 Pipe Centerline

Le = L + 1.75(3/4R0)

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DD 1M October 2007
EXAMPLES
Four Example calculations are presented on the L=Spread a = 0.6 meters
following pages to illustrate the four steps of the Design Spread b=0.25 meters
Method, and the effect of varying the depth of fill and Bc=0.976m, which is greater than
design truck. The live loads per linear meter calculated Spread b, therefore
in the four Examples are summarized in Table 4. SL=0.25 meters

Table4 Summary
Table 4 SummaryofofExamples
Examples WT = 764x0.60x0.25 = 114.6 kN
Truck D,mm H, m P, kN Live Load, kN/m
Assuming truck travel parallel to pipe centerline.
CL-W 750 0.45 87.5 74.85
Spread a=0.6 meters
CL-W 750 0.605 175 40.3
L=Spread b = 0.25 meters
CL-W 750 1.5 250 11.6 Bc=0.976m, which is greater than
Spread a, therefore
CL-625-ONT 750 1.5 280 12.93
SL=0.6 meters
EXAMPLE 1
WT = 764 x0.25 x 0.60 = 114.6 kN
Given: A 750mm diameter, C wall, concrete pipe is to
be installed as a storm drain under a flexible
WT Maximum = 114.6 kN; and the truck is travelling parallel
pavement and subjected to CHBDC highway
to the pipe centerline, as this gives the shortest
loading. The pipe will be installed in a trench
length for the supporting length calculation.
with a minimum of 0.45m of cover over the top
of the pipe.
4. Calculate live load on pipe in kN per linear meter.
Find: The maximum live load on the pipe in kN/m
Solution:
Ro=0.976m
1. Review project data.
Le=L + 1.75(3/4Ro)
A 750mm diameter, C wall, circular concrete pipe has
Le=0.25 + 1.75(0.75x0.976) = 1.531 m
an I.D. of 762mm and a wall thickness of 107mm,
therefore Bc is 0.976m and Ro is 0.976m. Height of
WL=WL/Le
earth cover is 0.45m. Use CHBDC CL-W loading.
WL=114.6/1.531 = 74.85 kN per linear meter
2. Calculate average pressure intensity of the live load
EXAMPLE 2
on the plane at the outside top of the pipe.
Given: Same as Example 1, except minimum depth of
cover is 0.605m.
From Table 3, the critical load, P, is 87.5 kN and the
Spread Area is:
Find: The maximum live load on the pipe in kN/m.
A=(Spread a)(Spread b)
Solution:
A=(.25)(0.6)
1. Review project data.
A=0.15 m2
A 750mm diameter, C wall, circular concrete pipe has
I.M.=0.40(1.0 - 0.5H)
an I.D. of 762mm and a wall thickness of 107mm,
I.M.=0.31
therefore Bc is 0.976m and Ro is 0.976m. Height
w=P(1 + IM)/A
of earth cover is 0.605m. Use CHBDC CL-W
w=87.5(1 + 0.31)/0.15
loading.
w=764 kN/m2
2. Calculate average pressure intensity on the plane at
3. Calculate total live load acting on the pipe.
the top of the pipe.
WT = w L SL
From Table 4, the critical load, P, is 175kN from axle 4
single dual wheels in passing mode, and the Spread
Assuming truck travel transverse to pipe centerline.
Area is:

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DD 1M October 2007
 linear meter.
A = (Spread a)(Spread b)
A = ( 0 . 6 0 + 1 . 2 + 1 . 7 5 x 0 . 6 0 5 ) ( 0 . 2 5 + Solution:
1.75x0.605)
A = (2.859)(1.309) 1. Review project data.
A = 3.74 m2
A 750mm diameter, C wall, circular concrete pipe has
I.M. = 0.40(1.0 - 0.5H) an I.D. of 762mm and a wall thickness of 107mm,
I.M. = 0. 279 therefore Bc is 0.976m and Ro is 0.976m. Height of
w = P(1 + IM)/A earth cover is 1. 5m. Use CHBDC CL-W loading.
w = 175(1 + 0.279)/3.74
w = 59.8 kN/m2 2. Calculate average pressure intensity at the outside
top of the pipe.
3. Calculate total live load acting on the pipe.
From Table 3, the critical load, P, is 250 kN two single
WT = w L SL dual wheels of axles 2 & 3 in the passing mode, and
the Spread Area is:
Assuming truck travel transverse to pipe centerline.
A = (Spread a)(Spread b)
L=Spread a = 2.859 meters A = (0.6 + 1.2 + 1.75x1.5)(0.25 + 1.2 +
Spread b=1.309 meters 1.75x1.5)
Bc=0.976 meters, which is less than A = (4.425)(4.075)
Spread b, therefore A = 18.0 m2
SL=0.976 meters
WT=59.8 x 2.859 x 0.976 = 166.9 kN I.M. = 0.40(1.0 - 0.5H)
I.M. = 0. 10
Assuming truck travel parallel to pipe centerline. w = P(1 + IM)/A
w = 250(1 + 0.10)/18
Spread a=2.859 meters w = 15.3 kN/m2
L=Spread b = 1.309 meters
Bc=0.976 meters, which is less than 3. Calculate total live load acting on the pipe.
Spread a, therefore
SL=0.976 meters WT = w L SL

WT = 59.8 x 0.976 x 1.309 = 76.4 kN Assuming truck travel transverse to pipe centerline.

WT Maximum = 166.9kN; and truck travel is transverse L=Spread a = 4.425 meters

to pipe centerline Spread b=4.075 meters
Bc=0.976 meters, which is less than Spread b,
4. Calculate live load on pipe in kN per linear meter. therefore
SL=0.976 meters
Ro=0.976 meters
WT=15.3 x 4.425 x 0.976 = 66.1 kN
Le=L + 1.75(3/4Ro)
Le=2.859 + 1.75(.75x0.976) = 4.14 meters Assuming truck travel parallel to pipe centerline.

WL=WT/Le Spread a=4.425 meters

WL=166.9/4.14 = 40.3 kN per linear meter L=Spread b = 4.075 meters
Bc=0.976 meters, which is less than Spread a,
EXAMPLE 3 therefore
Given: Same as Example 1, except minimum depth of SL=0.976 meters
fill is 1.5 meters.
WT = 15.3 x 0.976 x 4.075 = 60.85 kN
Find: The maximum live load on the pipe in kN per

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DD 1M October 2007
WT Maximum=66.1 kN; and truck travel is transverse to L=Spread a = 4.425 meters
pipe centerline Spread b=4.075 meters
Bc=0.976 meters, which is less than Spread b,
4. Calculate live load on pipe in kN per linear meter. therefore
SL=0.976 meters
Ro=0.976 meters
WT = 17.1 x 4.425 x 0.976 = 73.85 kN
Le=L + 1.75(3/4Ro)
Le=4.425 + 1.75(0.75x0.976) = 5.71 meters Assuming truck travel parallel to pipe centerline.

WL=WT/Le Spread a=4.425 meters

WL=66.1/5.71 = 11.6 kN per linear meter L=Spread b = 4.075 meters
Bc=0.976 meters, which is less than Spread a,
EXAMPLE 4 therefore
Given: Same as Example 3, except design load is SL=0.976 meters
CHBDC CL-625-ONT Truck.
WT = 17.1 x 0.976 x 4.075 = 68 kN
Find: The maximum live load on the pipe in kN per
linear meter.
WT Maximum = 73.85 kN; and truck travel is
Solution: transverse to pipe centerline

1. Review project data. 4. Calculate live load on pipe in kN per linear meters.

A 750mm diameter, C wall, circular concrete pipe has Ro=0.976 meters

an I.D. of 762mm and a wall thickness of 107mm,
therefore Bc is 0.976m and Ro is 0.976m. Height Le=L + 1.75(3/4Ro)
of earth cover is 1.5m. Use CHBDC CL-625-ONT Le=4.425 + 1.75(0.75x0.976) = 5.71 meter
loading.
WL=WT/Le
2. Calculate average pressure intensity at the outside WL=73.85/5.71 = 12.93 kN per linear meter
top of the pipe.

From Table 3, the critical load, P, is 280 kN two single

dual wheels of axles 2 & 3 in the passing mode, and
the Spread Area is:

A = (Spread a)(Spread b)
A = (0.6 + 1.2 + 1.75x1.5)(0.25 + 1.2 + 1.75x1.5)
A = (4.425)(4.075)
A = 18.0 m2

I.M. = 0.40(1.0 - 0.5H)

I.M. = 0. 10
w = P(1 + IM)/A
w = 280(1 + 0.10)/18
w = 17.1 kN/m2

3. Calculate total live load acting on the pipe.

WT = w L SL

Assuming truck travel transverse to pipe centerline.

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 Table 6 Dimensions of Table 7 Dimensions of Elliptical
Circular Concrete Pipe Concrete Pipe
Equivalent Minor Major Minimum Wall
Wall A Wall B Wall C Round Size, Axis, Axis, Thickness,
Designated Actual Minimum Minimum Minimum mm mm mm mm
Internal Internal Wall Wall Wall
Diameter, Diameter Thickness, Thickness, Thickness, 450 365 575 69
mm mm mm mm mm 600 490 770 82
300 305 44 50 69 675 550 865 88
375 381 47 57 75
750 610 960 94
450 457 50 63 82
525 533 57 69 88 825 670 1067 94
600 610 63 75 94 900 730 1150 113
675 686 66 82 100 975 795 1250 119
750 762 69 88 107 1050 855 1345 125
825 838 72 94 113 1200 975 1535 138
900 914 75 100 119 1350 1095 1730 150
1050 1067 88 117 132 1500 1220 1920 163
1200 1219 100 125 144 1650 1340 2210 175
1350 1372 113 138 157 1800 1465 2305 188
1500 1524 125 150 169 1950 1585 2495 200
1650 1676 138 163 182
2100 1705 2690 213
1800 1829 150 175 194
1950 1981 163 188 207 2250 1830 2880 225
2100 2134 175 200 219 2400 1950 3070 238
2250 2286 188 213 232 2550 2075 3265 244
2400 2438 200 225 244 2700 2195 3455 250
2550 2591 213 238 257 2850 2315 3648 263
2700 2743 225 250 269 3000 2440 3840 275
3000 3048 - 279 298 3300 2680 4225 300
3600 3658 - 330 349 3600 2925 4610 325

References
1. Westergaard, H.M., “Stresses in Concrete Pavements Computed by Theoretical Analysis”, Public Roads,
April, 1926.

2. “Vertical Pressure on Culverts Under Wheel Loads on Concrete Pavement Slabs”, Portland Cement
Association, 1944.

3. “Concrete Pipe Handbook”, American Concrete Pipe Association, 1998.

4. “Concrete Pipe Design Manual”, American Concrete Pipe Association, 2000.

5. “Concrete Pipe Design Manual”, Ontario Concrete Pipe Association, 1997.

6. “Canadian Highway Bridge Design Code”, CAN/CSA-S6-00, CAS International-2000.

7. “Concrete Pipe Technology Handbook”, American Concrete Pipe Association, 1993.

8. ASTM Standard C 507M, “Specification for Reinforced Concrete Elliptical Culvert, Storm Drain, and Sewer
Pipe”, American Society for Testing and Materials.

American Concrete Pipe Association • www.concrete-pipe.org • info@concrete-pipe.org 10

Technical data herein is considered reliable, but no guarantee is made or liability assumed. DD 1M October 2007