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Shaft Process Planner

1. The document provides machining process details for turning a gyroscope shaft, including 11 operations such as sawing, deburring, facing, chamfering, drilling, and tapering. 2. Key details include cutting speeds, feeds, depths of cut, tools used, and expected durations for each operation totaling an estimated 41 minutes to complete the machining of the shaft. 3. Operations include setup, removing stock material to center the workpiece, measuring dimensions between passes, drilling the center, and creating a 10 degree taper on the end.

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407 views1 page

Shaft Process Planner

1. The document provides machining process details for turning a gyroscope shaft, including 11 operations such as sawing, deburring, facing, chamfering, drilling, and tapering. 2. Key details include cutting speeds, feeds, depths of cut, tools used, and expected durations for each operation totaling an estimated 41 minutes to complete the machining of the shaft. 3. Operations include setup, removing stock material to center the workpiece, measuring dimensions between passes, drilling the center, and creating a 10 degree taper on the end.

Uploaded by

api-538048965
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Drawing name or number : Gyrospcope Shaft

CONCORDIA UNIVERSITY MANUFACTURING PROCESSES SHEET


Name of operator: Charles Piper
Date: Sat. Nov 21st 2020 Date: Date: Name of operator2 [assistant/supervisor/etc] :
Time In: Time In: Time In: Name of staff member responsible : Micheal Rembacz
Time Out: Time Out: Time Out: EIR / Process approval : /
Total Expected Duration [min] = 41
Max # of
Name Of Cutting Spindle Machine Expected Actual
Op. # Machine Tool Name Tool Feed Diameter teet D.O.C Risk Comments MRR
Operation Speed, V Speed Feed Duration Duration
Tool/Part h
units [sfm] [inch] [rev/min] [#] [in/min] [inch] [in^3/min] [min] [min]

N/A Cut stock adding at least .125" to


1 Sawing Human Hacksaw N/A N/A N/A N/A N/A N/A N/A 5
desired length

N/A
2 Deburring Human File N/A N/A N/A NA N/A N/A Remove sharp burrs N/A 2

N/A Ensure guards are clean and light


works. Insert workpeice into chuck ,
3 Lathe Setup Lathe N/A N/A N/A N/A NA N/A N/A N/A 4
with end sticking out no more than
2x diameter
Carbide Facing / 2037 Zero z-axis. Remove material to
4 Facing Lathe Turning Tool 200 0.008 0.375 1 16.3 0.015 0.288 3
center
1300

2037
Facing/ Carbide Facing / Repeat for other side. Zero z-axis.
5 Lathe Turning Tool 200 0.008 0.375 1 16.3 0.015 0.288 3
Second Side Remove material to center
1300

N/A Measure width of piece. We will


remove 0.05" per pass so calculate
6 Measure Human Digital Caliper N/A N/A N/A N/A N/A N/A N/A 3
how many passes you will need.
For me: 0.1", so 2 passes of 0.5

Carbide Facing / 2037 Make required number of passes.


7 Facing Lathe Turning Tool 200 0.008 0.375 1 16.3 0.05 0.960 5
For me: 2
1300

2037 Diametral Doc = 0.05. Check for


45 deg. Carbide
8 Chamfering Lathe Turning Tool 200 0.008 0.375 1 16.3 0.025 interference of chuck prior to N/A 3
1300
starting.

Center #3 HSS Center 1375 Go down ~1/2 depth of large


9 Lathe 90 0.006 0.25 1 8.3 0.2 N/A 2
Drilling Drill tapered edge of part of centerdrill.
1300

Carbide Facing / 2037 Diametral Doc = 0.088". Use


10 Tapering Lathe Turning Tool 200 0.008 0.375 1 16.3 0.044 0.845 6
compound rest and set at 10 deg
1300

N/A
11 Deburring Human File N/A N/A N/A NA N/A N/A Remove sharp burrs N/A 5

CON-EDML-019 Process Sheet.08 1 of

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