How To Choose Cutting Data

Cutting data
How to choose cutting data

Example on how to find the values when calculating
spindle speed (n) and table feed (vf ):
Conditions:
Formulas to be used:
vc
R245-125Q40-12M
R245-12 T3 M-PM
SS1672-08
CutterInsertWorkpiece material:
n=
vc 1000
Dc
GC4030
HB =180
vf = zn n fz
fz =
hex
sin
In order to get vc, the max chip thickness (hex ) for an operation and the
Coromant Material Classification (CMC) code is needed.
The value hex is given in table on page 128, Feed recommendations.
The cutter selected has a 45 entering angle (r) and PM insert geometry
will be used.
Max chip thickness (hex ) for the operation is 0,17 mm
Page 128
For the CMC code see material cross reference list on pages
157.
The material is SS1672-08 and corresponding CMC code is 01.2
Page 157
The cutting speed vc is approx. 283 m/min for CMC 01.2 (between 325
and 265 m/min for hex = 0,10 and 0,20 mm respectively), see page 130
Page 130
This cutting speed is valid for hardness HB150. If your hardness is

HB180 a compensation factor of 0,92 for the deviation of +30 units is
found on page 120.
The compensated cutting speed becomes 0,925 x 283 m/min
262 m/min.
Page 120
Dc
Cutter diameter can be found in table on ordering page 22,

The cutter selected has a diameter, Dc, of 125 mm.
zn
Number of teeth is found on the same page and zn is in this case 6.
r
fz
n
vf
You will find the Entering angle on the same ordering page. The selected
cutter has a 45 entering angle.
Feed per tooth for the cutter and selected insert geometry, can be found
on page 128.
0,17
Feed per tooth fz=
= 0,24 mm
sin 45
262 1000 = 667 rpm
Revolutions per minute n =
125
Table feed per minute vf = 8 667 0,24 = 1281 mm/min
Page 22
Cutting data - Example of how to calculate

Facemilling
Cutter:
Insert:
Workpiece material:
ae:
ap:
R245-125Q40-12M
R245-12 T3 M-PM
SS 1672-08 HB =150
85 mm
4 mm
45
zn = 8
GC4030
CMC 01.2
85
Calculate spindle speed (n)

ve 1000
n=
Dc
To get ve, first find hex value for -PM

geometry on page 128.
The cutting speed ve for GC4030, hex=
0,17 mm is 283 m/min (between 325 and
265 m/min), see page 130.
283 1000
n=
721 rpm
125
Calculate table feed (vf)

vf = zn n fz
fz =
vf = 8 721 0,24 1384 mm/min
hex
sin r
fz =
0,17
0,24 mm/tooth
sin 45
Facemilling with round inserts

Cutter:
Insert:
Workpiece material:
ae:
ap:
R200-109Q32-16M
RCKT 16 06 M0-PM
SS 1672-08 HB = 150
85 mm
4 mm
zn = 6
GC4030
CMC 01.2
85

ve 1000
n=
De
283 1000
=
732 rpm
123

The cutting speed ve for GC4030, hex=
0,17 mm is 283 m/min (between 325 and
De =109 + 162 (16 - 2 4)2 123 mm
De = Dc + iC2 (iC - 2ap)2

vf = n fz zn
fz =
hex
sin r
= 732 0,34 6 1493 mm/min
fz =
0,17
= 0,34 mm/tooth
sin 30
Max ap
100% of max ap r = 45
75% of max ap r = 38

Slotting/facemilling with 90 entering angle
Cutter:
Insert:
Workpiece material:
ae:
ap:
R390-063Q22-17M
R390-17 04 08M-PM
SS 1672-08 HB = 150
50 mm
5 mm
zn = 5
GC1025
CMC 01.2
50

ve 1000
n=
Dc

The cutting speed ve for GC1025, hex
0,15 is 250 m/min (between 275 and
250 1000
=
1263 rpm
63

vf = n fz zn
= 1263 0,15 5 = 947 mm/min
Sidemilling with 90 entering angle

R390-063Q22-17M
R390-17 04 08M-PM
SS 1672-08 HB = 150
5 mm
5 mm
Cutter:
Insert:
Workpiece material:
ae:
ap:
zn = 5
GC1025
CMC 01.2

ve 1000
n=
Dc
To get ve, first find hex value for -PM geometry on page 129.
The cutting speed ve for GC1025, hex
0,15 is 250 m/min (between 275 and
250 1000
1263 rpm
63

For sidemilling the feed can be increased with a
compensation factor.
vf = k1 zn n fz
vf = 1,82 5 1263 0,15 1723 mm/min
Find the compensation factor, k1, in the table below by calculating Dc/ae
Dc
ae = 12,6 k1 = 1,82
2 3
10 12
1,0 1,1 1,2 1,3 1,4 1,5 1,6
1,8
15
20
2,0 2,2
25
2,5
30
40
50
100
Dc
ae
2,8
3,2
3,6
5,0
Factor k1
(fz = hm
Dc )
ae

Ball nose endmilling
Cutter:
Insert:
Workpiece material:
ae:
ap:
R216-20A25-055
zn = 2
R216-20 T3 M-M
GC4040
SS 1672-08 HB =150 CMC 01.2
2 mm
4 mm

n=
ve 1000
De
To get ve, first find hex value for -M geometry on page

128.
The cutting speed ve for GC4040, hex 0,07 is 327 m/min
(between 330 and 315 m/min), see page 135.
327 1000
6505 rpm
16
n=
Find effective diameter, De
Axial depth of cut (mm)

ap
Select axial depth of cut in this diagram.

Go horizontally across the diagram to the curve representing
the tool diameter. Move down vertically to the axis and read
the effective diameter.
25

vf = zn n fz
vf = 2 6505 0,1 1301 mm/min
fz according to table below. In stable conditions the feed can
be increased. Working with long tools and difficult conditions
the feed must be lowered.
24
22
20
18
16
14
12
10
8
6
4
2
0
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Dc = 10 32 mm
Dc = 40 50 mm
Dc 32 mm
Dc 25 mm
Dc 50 mm
Dc 20 mm
Dc 40 mm
Dc 16 mm
Dc 12 mm
Dc 10 mm
De
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
4 8 12 16 20 24 28 32 36 40 44 48
50
Effective tool
dia.(mm)
Recommended feed, fz mm
Diameter, Dc
Start value
Range
12
16
20
25
30
32
40
50
0,05
0,05 0,10
0,08
0,08 0,15
0,10
0,10 0,20
0,12
0,12 0,25
0,15
0,15 0,35
0,15
0,15 0,35
0,20
0,20 0,40
0,25
0,25 0,40
Recommended radial and axial depths of cut for ball nose endmills
Small cuts
Large cuts
ae
It is not recommended to exceed the values below for radial and axial depths of cut.
ae
With the same axial depth of cut as for

large cuts, surface can be improved by
decreasing the radial depth of cut.
Cutter Max. recommended under ideal conditions

dia.
Cutter
dia.
Dc
Radial depth of cut (ae) Axial depth of cut (ap)
Dc
ae
12
16
20
25
30
32
40
50
5
6
10
12
15
16
20
20
12
16
20
25
30
32
40
50
1,0
1,0
2,0
3,0
3,0
3,0
4,0
4,0
6
8
10
12
12
12
15
ae
0,02
0,02
0,05
0,09
0,08
0,07
0,10
0,08
1,5
2,0
3,0
4,0
4,0
4,0
6,0
6,0
ae
0,05
0,06
0,11
0,16
0,13
0,13
0,23
0,18
2,0
3,0
4,0
5,0
5,0
5,0
8,0
8,0
0,08
0,14
0,20
0,25
0,21
0,20
0,40
0,32
Cutting data - Feed recommendations

FACEMILLING AND ENDMILLING
r = 45
Feed per tooth, fz (mm/tooth)
Max chip thickness,

hex (mm)
Starting
value
(min.- max.)
Starting
value
Light
0,14
0,11
0,09
(0,08 0,21) GC4030, GC3020 0,10

0,08
(0,07 0,17) CT530, H13A
(0,05 0,12) GC1025
0,06
(0,06 0,15)
(0,05 0,12)
(0,035 0,085)
Light
0,17
(0,08 0,21)
0,12
(0,06 0,15)
Medium
0,24
(0,1 0,28)
0,17
(0,07 0,20)
Heavy
0,35
(0,10 0,42)
0,25
(0,07 0,30)
0,24
(0,10 0,28)
0,11
(0,04 0,30)
0,35
0,35
0,35
0,35
(0,10
(0,10
(0,10
(0,10
0,25
0,25
0,25
0,25
(0,07
(0,07
(0,07
(0,07
Insert
geometry
CoroMill 245
R245
E-PL
E-ML
E-KL
M-PL
M-KL
M-PM
M-KM
M-PH
M-KH
E-AL
T-MAX 45
R/L260.7
LNCX-11
-31
-32
LNMX-11
Medium
1,0)
0,70)
0,70)
1,0)
(min. - max.)
0,70)
0,50)
0,50)
0,70)
RADIUS
CoroMill 200
R200
CoroMill 200
R200
Coromant ball nose endmill

R216
-PL
-KL
Light
0,11
(0,07 0,17)
0,08
(0,05 0,12)
-WM
-PM
-KM
Medium
0,24
(0,10 0,28)
0,17
(0,10 0,20)
-WH
-KH
-PH
Heavy
0,35
(0,10 0,42)
0,25
(0,10 0,30)
-PL
-KL
Light
0,11
(0,07 0,17)
0,08
(0,05 0,12)
-WM
-PM
-KM
Medium
0,24
(0,10 0,28)
0,17
(0,10 0,20)
-WH
-KH
-PH
Heavy
0,35
(0,10 0,42)
0,25
(0,10 0,30)
-12
-16
-20
-25
-30
-32
-40
-50
0,05
0,08
0,10
0,12
0,15
0,15
0,20
0,25
(0,05-0,10)
(0,08-0,15)
(0,10-0,20)
(0,12-0,25)
(0,15-0,35)
(0,15-0,35)
(0,20-0,40)
(0,25-0,40)
0,04
0,06
0,07
0,08
0,11
0,11
0,14
0,18
(0,04-0,07)
(0,06-0,11)
(0,07-0,14)
(0,08-0,18)
(0,11-0,25)
(0,11-0,25)
(0,14-0,28)
(0,18-0,28)
Cutting data - Feed recommendations

FACEMILLING AND ENDMILLING
r = 90
Feed per tooth,

fz (mm/tooth)
Max chip thickness,

hex (mm)
Starting
value
(min. - max.)
Starting
value
(min. - max.)
Light
0,06
0,08
0,10
(0,05 0,09) 1025

(0,07 0,12) H13A,530
(0,08 0,15) 4030, 3020
0,06
0,08
0,10
(0,05 0,09)
(0,07 0,12)
(0,08 0,15)
Light
0,12
(0,08 0,15)
0,12
(0,08 0,15)
Medium
0,17
(0,10 0,20)
0,17
(0,10 0,20)
Heavy
0,25
(0,10 0,30)
0,25
(0,10 0,30)
Light
(0,03 0,15)
Light
(0,03
(0,03
(0,05
(0,08
0,10
0,06
0,08
0,08
0,10
0,08
0,10
(0,05 0,15)
(0,08 0,15)0
Insert
geometry
E-PL
E-KL
CoroMill 290
R/L290
M-PL
M-KL
M-WL
M-PM
M-KM
M-WM
M-PH
M-KH
M-WH
CoroMill 390
R390
CoroMill 390
R390
U-MAX 1)
Drilling endmill
R216.2
1)
fz, starting value is valid for full slot milling.
E-PL
E-KL
M-PL
M-KL
0,10) 530
0,12) 1025,H13A
0,15)1025,530,4030
0,15)4040,3040
M-PM
M-KM
Medium
0,10
0,12
0,15
(0,08 0,18) 4030,H13A,

(0,08 0,20) 530,3040
(0,10 0,20) 1025, 4040
0,10
0,12
0,15
(0,08 0,18) ,
(0,08 0,20)
(0,10 0,20)
M-PH
M-KH
Heavy
0,25
(0,15 0,35)
0,25
(0,15 0,35)
E-PL
E-KL
M-PL
M-KL
Light
0,06
0,08
0,08
0,10
(0,03
(0,03
(0,05
(0,08
0,10
(0,03 0,15)
0,08
0,10
(0,05 0,15)
(0,08 0,15)0
M-PM
M-KM
Medium
0,10
0,12
0,15
(0,08 0,18) 4030,H13A,

(0,08 0,20) 530,3040
(0,10 0,20) 1025, 4040
0,10
0,12
0,15
(0,08 0,18) ,
(0,08 0,20)
(0,10 0,20)
M-PH
M-KH
Heavy
0,25
(0,15 0,35)
0,25
(0,15 0,35)
216.2- 08
10
17
0,12
(0,08 0,15)
0,12
(0,08 0,15)
15
0,17
(0,10 0,20)
0,17
(0,10 0,20)
Light
0,10) 530
0,12) 1025,H13A
0,15)1025,530,4030
0,15)4040,3040
Cutting data - cutting speed recommendations

Facemilling, square shoulder facemilling
ISO
CMC Material
No.
100 mm
Specific
cutting
force
125 mm kc 1
Basic grades
Hardness
Brinell
4020
0,1
N / mm2
4030
Feed, fz or hex
HB
mc
0,2 0,3
0,1 0,2
0,3
Cutting speed, vc m / min
Steel
ISO
01.1
01.2
01.3
01.4
01.5
Unalloyed
C = 0,10 0,25%
C = 0,25 0,55 %
C = 0,55 0,80%
1500
1600
1700
1800
2000
125
150
170
210
300
0,25
0,25
0,25
0,25
0,25
490
440
415
365
265
02.1
02.2
02.2
Low-alloy
(alloying elements 5%)
Non-hardened
Hardened and tempered
1700
2000
2300
175
275
350
0,25
0,25
0,25
345 285 230

245 195 165
195 160 130
255 210 170

180 145 120
145 115 95
03.11
03.13
03.21
03.22
High-alloy
(alloying elements >5%)
Annealed
Hardened tool steel
1950
2150
2900
3100
200
200
300
380
0,25
0,25
0,25
0,25
295 245 200

215 175 145
185 155 125
115 95 75
195 155 130

160 130 105
140 115 95
85 70 55
06.1
06.2
06.3
Castings
Unalloyed
Low-alloy (alloying elements 5%)
High-alloy, alloying elements >5%)
1400
1600
1950
150
200
200
0,25
0,25
0,25
350 285 235

275 225 185
205 165 135
260 215 175

205 170 140
150 125 100
Specific
cutting
force
kc 1
Hardness
Brinell
N / mm2
HB
CMC Material
No.
405
360
340
295
220
330
295
280
245
180
365
325
305
265
195
295
265
255
220
165
245
220
205
180
135
Basic grades
2030
2040
Feed, fz or hex
0,05 0,15 0,25
mc
0,1 0,2 0,3
Stainless steel
Ferritic/martensitic
Non-hardened
PH-hardened
Hardened
1800
2800
2300
200
330
330
0,21
0,21
0,21
240 190 155

170 135 105
175 140 155
235 190 155

165 130 105
175 135 110
05.21
05.22
Austenitic
Non-hardened
PH-hardened
2000
2800
200
330
0,21
0,21
235 185 150

165 130 105
200 160 125

155 125 100
05.51
05.52
Austenitic-ferritic
(Duplex)
Non-weldable 0,05%C
Weldable < 0,05%C
2000
2400
230
260
0,21
0,21
195 155 125

165 130 105
165 135 105

135 105 85
Non-hardened
PH-hardened
Hardened
1700
2500
2100
200
330
330
0,25
0,25
0,25
215 170 135

145 115 95
160 125 105
210 170 135

145 115 90
160 125 100
15.21
15.22
Austenitic
Austenitic
PH-hardened
1800
2500
200
330
0,25
0,25
225 175 145

145 115 95
190 155 125

145 85 90
15.51
15.52
Austenitic-ferritic (Duplex)
Non-weldable 0,05%C
Weldable < 0,05%C
1800
2200
230
260
0,25
0,25
185 145 115

150 120 95
155 125 100

125 100 80
Specific
cutting
force
kc 1
Hardness
Brinell
N / mm2
HB
05.11
05.12
05.13
Stainless steel Cast

15.11
15.12
15.13
CMC Material
No.
Basic grades
1025
Feed, fz or hex
0,1 0,15 0,2
20.11
20.12
-S
Heat resistant super alloys

Iron base
Annealed or solution treated
Aged or solution treated and aged
mc
H10F
0,1 0,15 0,2
2400
2500
200
280
0,25
0,25
65
46
55
43
55
40
55
40
50
37
47
35
20.21
20.22
20.24
Nickel base

Cast or cast and aged
2650
2900
3000
250
350
320
0,25
0,25
0,25
60
37
46
55
34
42
50
32
39
50
32
40
48
30
37
45
27
34
20.31
20.32
20.33
Cobalt base

Solution treated and aged
2700
3000
3100
200
300
320
0,25
0,25
0,25
25
18
16
22
16
14
20
14
13
22
15
14
19
14
13
17
12
12
Commercial pure (99,5% Ti)

, near and + alloys, annealed
+ alloys in aged cond., alloys, annealed
or aged
1300
1400
1400
Rm2)
400
950
1050
0,23
0,23
0,23
115 105
55 55
49 45
95
50
42
Titanium alloys1)
23.1
23.21
23.22
1) 4560 entering angle, positive cutting geometry and coolant should be used.
2 ) Rm = ultimate tensile strength measured in MPa.
130 120 110

65 65 55
55 50 48
Basic grades
4040
1025
3040
530
SM30
Feed/tooth (fz , mm/tooth) or max chip thickness (hex, mm)

0,1
0,2 0,4
0,05 0,1
0,2
0,05 0,1 0,2
0,1 0,2 0,4
0,1 0,2 0,4
425
385
365
315
235
265
235
225
195
145

385
350
325
285
210
350
315
295
260
195
165
150
145
125
90
340
305
285
250
185
305
275
260
225
165
255
225
215
185
135
385
350
330
285
215
315
285
270
235
175
215 175 120

155 125 85
125 100 65
235
165
135
215 175
155 125
125 100
275
190
155
225 185
155 130
125 105
300 275 245

210 190 175
170 155 140
185 160 115

130 115 85
105 90 65
165 135
135 110
115 95
75 60
90
75
65
41
180
150
130
80
165 135
135 110
115 95
75 60
205
170
145
95
170 145
140 115
120 100
75 65
225 205 185

185 170 155
165 150 135
105 95 85
140 120
115 100
105 85
65 55
220 180 120

175 145 95
125 105 70
245
195
140
220 180
175 145
125 105
275
220
160
225 185
180 145
135 110
305 275 250

245 220 200
175 160 145
190 165 120

150 130 95
110 95 70
225
225
215
185
135
260
235
220
195
145
225
205
195
165
125
170
155
145
125
95
305
275
260
225
165
Basic grades
4040
1025
530
4030

0,1 0,2 0,4
0,1 0,15 0,2
0,1 0,15 0,2
0,1
0,2 0,3
245 195 115

140 115 90
145 115 95

200 160 105
115 90 55
115 95 60
210 185 165

120 105 95
125 110 100
285 255 225

165 145 130
170 155 135
185 145
110 85
95
55
195 175 155

115 105 90
265 235 215

155 140 125
180 145
160 125
95
85
190 170 155

170 150 135
260 235 205

230 205 185
180 145
90 70
100 80
95
46
50
190 170 150

95 85 75
105 95 85
255 230 205

125 115 105
145 125 115
180 145
90 75
95
46
190 170 150

95 85 75
255 230 205

125 115 105
135 105
135 105
65
65
135 125 110

140 125 115
190 170 150

195 175 155
255 180 145

110 90 70
125 100 80
Basic grades
H13A
0,1 0,15 0,2

60
44
55
41
50
38
55
35
44
55
33
41
49
30
38
23
17
16
21
15
14
18
13
13
125 115 105

65 60 55
55 49 46
85
75
65
41

Facemilling, square shoulder facemilling
CMC Material
No.
ISO
100 mm
Specific
cutting
force
125 mm kc 1
Hardness
Brinell
Basic grades
3020
3040
Feed, fz or hex
0,1 0,2 0,3
N / mm2
07.1
07.2
Malleable cast iron
Ferritic (short chipping)

Pearlitic (long chipping)
08.1
08.2
Grey cast iron
09.1
09.2
Nodular cast iron
HB
mc
800
900
130
230
0,28
0,28
265 215 180

220 180 145
240 195 135

195 165 110
Low tensile strength

High tensile strength
900
1100
180
245
0,28
0,28
290 235 195

235 190 155
260 215 145

210 170 115
Ferritic
Pearlitic
900
1350
160
250
0,28
0,28
180 145 125

165 135 115
165 135
150 125
Specific
cutting
force
kc 1
Hardness
Brinell
N / mm2
HB
mc
CMC Material
No.
4020
Feed, fz or hex
04.1
Extra hard steel
4200
59 HRC
0,25
10.1
Chilled cast iron
2200
400
0,28
Specific
cutting
force
kc 1
Hardness
Brinell
CMC Material
No
-N
30.11 Aluminium alloys
3040
0,07 0,12 0,2

65
55
48
47
41
33
125 110
90
90
75
65
Basic grades
H10
CD10
Feed, fz or hex
0,1 0,15 0,2
N / mm2
90
85
Basic grades
0,07 0,1 0,12
-H
0,1 0,2 0,4
HB
mc
0,1 0,15 0,2
400
60
935 870 805
1875 1740 1615
30.12
Wrought or wrought and coldworked,

non-aging
Wrought or wrought and aged
650
100
845 785 725
1695 1565 1455

30.22
Cast, non-aging
600
700
75
90
940 870 805

845 785 725
1880 1745 1615

1695 1570 1455
350
30
945 875 810
1890 1755 1625
700
700
130
130
375 350 325

285 265 245
755 700 645

565 525 485
550
550
1350
110
90
100
470 435 405

470 435 405
325 305 285
945 875 810

940 875 805
655 610 565
30.3
30.42
33.1
33.2
33.3
Copper and copper

alloys
Cast, 1315% Si
Cast, 1622% Si
Free cutting alloys, 1% Pb
Brass, leaded bronzes, 1% Pb
Bronze and non-leadad copper incl.
electrolytic copper
0,25
0,25
0,25
0,25
Basic grades
4030
4040
H13A
690
CB50

0,1 0,2 0,4
0,1 0,2 0,4
0,1 0,2 0,4
0,1 0,2 0,3
0,1 0,15 0,2
215 175 115

175 145 95
195 160 105

160 130 85
120 105
95 85
75
65
545 445 365

455 370 305
230 190 125

185 155 105
215 175 115

170 135 95
130 110
105 90
85
65
595 485 400

475 395 325
845 725 365

675 575 305
145 120
135 110
135 105
125 100
50
48
375 305 255

345 285 235
495 420 360
80
75
75
65
80
75
70
65
Basic grades
1025
530
CB50

0,07 0,1 0,12
0,07 0,1 0,12
0,07 0,12 0,2

41
37
35
75
70
65
80
55
70
160 140 115
155 140 135
305 265 215
H13A
1025
Basic grades
CT530

0,1 0,15 0,2
0,1 0,15 0,2
0,10,150,2

1035 955 885
750 695 645
985915845
930 865 800
675 625 580
885825765
1035 955 885

930 865 800
750 695 645

675 625 580
985915845
890825765
1040 965 895
755 700 650
995920855
415 385 355

310 285 265
300 280 260

225 210 195
395365340
295275255
515 480 445

515 480 445
365 335 310
375 350 325

375 345 325
265 245 225
495455425
495455425
345320295

Endmilling
ISO
CMC Material
No.
10 mm
Specific
cutting
force
kc 1
Hardness
Brinell
N / mm2
HB
Basic grades
4020
4030
Feed, fz or hex
0,1 0,2
25 mm
mc
0,3
0,05 0,1 0,15
Steel
ISO
01.1
01.2
01.3
01.4
01.5
Unalloyed
C = 0,10 0,25%
C = 0,25 0,55 %
C = 0,55 0,80%
1500
1600
1700
1800
2000
125
150
170
210
300
0,25
0,25
0,25
0,25
0,25
490
440
415
365
265
02.1
02.2
02.2
Low-alloy
(alloying elements 5%)
Non-hardened
1700
2000
2300
175
275
350
0,25
0,25
0,25
345 285 230

245 195 165
195 160 130
305 295 290

215 215 205
175 165 165
03.11
03.13
03.21
03.22
High-alloy
(alloying elements >5%)
Annealed
Hardened tool steel
1950
2150
2900
3100
200
200
300
380
0,25
0,25
0,25
0,25
295 245 200

245 175 145
185 155 125
115 95 75
230
190
165
105
06.1
06.2
06.3
Castings
Unalloyed
Low-alloy (alloying elements 5%)
High-alloy, alloying elements >5%)
1400
1600
1950
150
200
200
0,25
0,25
0,25
350 285 235

275 225 185
205 165 135
310 305 295

245 240 235
180 175 175
Specific
cutting
force
kc 1
Hardness
Brinell
CMC Material
No.
405
360
340
295
220
330
295
280
245
180
425
380
355
315
230
225
185
165
100
415
375
350
305
225
220
185
155
100
Basic grades
2030
2040
Feed, fz or hex
0,05 0,15 0,25
N / mm2
430
385
365
320
235
HB
mc
0,1 0,2 0,3
Stainless steel
Non-hardened
PH-hardened
Hardened
1800
2800
2300
200
330
330
0,21
0,21
0,21
240 190 155

170 135 105
175 140 115
235 190 155

165 130 105
175 135 110
05.21
05.22
Austenitic
Non-hardened
PH-hardened
2000
2800
200
330
0,21
0,21
235 185 150

165 130 105
200 160 125

155 125 100
05.51
05.52
Austenitic-ferritic
(Duplex)
Non-weldable 0,05%C
Weldable < 0,05%C
2000
2400
230
260
0,21
0,21
195 155 125

165 130 105
165 135 105

135 105 85
Non-hardened
PH-hardened
Hardened
1700
2500
2100
200
330
330
0,25
0,25
0,25
215 170 135

145 115 95
160 125 105
210 170 135

145 115 90
160 125 100
05.11
05.12
05.13
Stainless steel Cast

15.11
15.12
15.13
15.21
15.22
Austenitic
Austenitic
PH-hardened
1800
2500
200
330
0,25
0,25
225 175 145

145 115 95
190 155 125

145 115 90
15.51
15.52
Austenitic-ferritic (Duplex)
Non-weldable 0,05%C
Weldable < 0,05%C
1800
2200
230
260
0,25
0,25
185 145 115

150 120 95
155 125 100

125 100 80
Specific
cutting
force
kc 1
Hardness
Brinell
N / mm2
HB
CMC Material
No.
Basic grades
1025
Feed, fz or hex
0,05 0,1 0,15
20.11
20.12
-S
Heat resistant super alloys

Iron base
mc
H10F
0,05 0,1 0,15
2400
2500
200
280
0,25
0,25
70
55
70
50
65
50
65
46
60
45
60
45
20.21
20.22
20.24
Nickel base

2650
2900
3000
250
350
320
0,25
0,25
0,25
65
42
50
65
42
50
65
41
50
60
36
45
55
36
44
55
35
44
20.31
20.32
20.33
Cobalt base

Solution treated and aged
2700
3000
3100
200
300
320
0,25
0,25
0,25
30
21
20
29
21
19
29
20
19
26
19
18
26
18
17
25
18
17
Commercial pure (99,5% Ti)

+ alloys in aged cond., alloys, annealed
or aged
1300
1400
1400
Rm2)
400
950
1050
0,23
0,23
0,23
Titanium alloys1)
23.1
23.21
23.22
1) 4560 entering angle, positive cutting geometry and coolant should be used.
2 ) Rm = ultimate tensile strength measured in MPa.
145 145 145

75 75 75
65 65 60
130 125 125

65 65 65
55 55 55
Basic grades
4040
1025
3040
530
SM30
Feed/tooth (fz , mm/tooth) or max chip thickness (hex, mm)Feed, fn mm/r

0,05
0,1 0,15
0,05 0,15 0,25
0,05 0,1 0,15
0,05 0,11 0,2 0,080,150,25
465
415
395
345
255
510
460
435
375
275

365
330
310
275
200
350
315
295
260
195
335
305
285
250
185
365
330
310
275
200
350
315
295
260
195
335
305
285
250
185
350
315
295
260
195
335
305
285
245
185
495
450
425
370
275
475
430
405
355
260
300
270
255
225
165
295
265
245
215
160
285
255
240
210
155
255 245 235

180 175 165
145 140 135
255 245 235

180 175 165
145 140 135
325 245 235

225 175 165
185 140 135
355 350 335

250 255 235
205 195 190
210 205 195

145 145 140
120 115 115
195 185 175

160 155 145
140 135 130
85 85 80
195 185 175

160 155 145
140 135 130
85 85 80
245 185 175

205 155 145
175 135 130
110 85 80
270
225
195
125
255
210
185
115
160 155 150

135 130 125
115 115 110
75 70 65
265 250 240

205 200 190
155 145 140
265 250 240

205 200 190
155 145 140
330 250 240

265 200 190
195 145 140
365 355 340

290 285 275
215 205 195
215 210 205

170 165 160
125 125 115
1025
530
4030
265
220
190
120
Basic grades
4040

0,05 0,12 0,2
0,05 0,12 0,2
0,05 0,1 0,15
0,05 0,1 0,15
305 295 285

170 165 165
175 175 170

245 235 225
135 135 125
145 140 135
255 245 235

145 140 135
150 145 140
350 340 335

195 195 185
210 200 195
225 220 210

135 125 125
235 230 220

140 135 130
325 315 310

190 185 180
220 215 205

195 190 185
235 225 215

205 200 190
315 310 300

280 275 265
220 215 205

110 105 100
125 115 115
230 225 215

115 110 105
125 125 115
315 305 300

155 155 145
175 170 165
220 215 205

110 105 105
230 225 215

115 110 105
315 305 300

155 155 150
165 155 150

165 160 155
170 165 155

175 165 160
230 225 220

235 230 225
275 265 260

135 345 130
150 145 145
Basic grades
H13A
0,05 0,1 0,15

65
50
65
49
65
48
65
40
50
65
40
49
65
39
49
28
20
20
28
20
19
27
19
19
145 140 135

75 75 70
60 55 55

Endmilling
Specific
cutting
force
kc 1
CMC Material
No.
ISO
Hardness
Brinell
Basic grades
3040
10 mm
0,1 0,2 0,3
25 mm
N / mm2
07.1
07.2
Malleable cast iron

08.1
08.2
Grey cast iron
09.1
09.2
Nodular cast iron
4030
Feed, fz or hex
HB
mc
800
900
130
230
0,28
0,28
280 265 255

230 220 210
245 235 225

205 195 185

900
1100
180
245
0,28
0,28
305 290 275

245 235 225
270 255 245

215 205 195
Ferritic
Pearlitic
900
1350
160
250
0,28
0,28
190 185 175

175 170 160
170 165 155

155 150 145
Specific
cutting
force
kc 1
Hardness
Brinell
CMC Material
No.
Basic grades
530
Feed, fz or hex
0,07 0,1 0,12
N / mm2
-H
04.1
Extra hard steel
10.1
Chilled cast iron
CMC Material
No
4200
HB
mc
59 HRC
0,25
0,28
2200
400
Specific
cutting
force
kc 1
Hardness
Brinell
N / mm2
HB
Wrought or wrought and coldworked,

non-aging
30.12
3040
0,07 0,1 0,12

95
90
90
175 175 175
55
55
55
105 100 100
Basic grades
H10F
H13A
Feed, fz or hex
0,05 0,1 0,15
-N
0,1 0,2 0,3
mc
0,05 0,1 0,15
400
60
1075 1055 1035
860 845 830
650
100
965 955 935
775 760 745
600
700
75
90
1075 1065 1040

970 955 935
860 845 830

775 765 750
Wrought or wrought and aged

30.22
Cast, non-aging
30.3
30.42
33.1
33.2
33.3
Copper and copper

alloys
Cast, 1315% Si
Cast, 1622% Si
Free cutting alloys, 1 % Pb
Bronze and non-leadad copper incl.
electrolytic copper
0,25
0,25
350
30
1085 1065 1045
865 850 835
700
700
130
130
435 425 415

325 315 315
345 340 335

260 255 250
550
550
1350
110
90
100
540 530 520

535 530 520
375 370 365
430 425 415

430 425 415
300 295 290
0,25
0,25
Basic grades
4040
HM
H13A

0,1 0,2 0,3
0,05 0,14 0,25
0,050,150,25

225 215 205
185 175 170
165 165 155

135 135 130
135 135 125

115 110 105
245 235 225

195 185 180
185 175 170

145 145 135
150 145 140

120 115 110
155 145 140

145 135 130
115 115 105

105 105 100
95
85
90
85
85
80
Basic grades
1025
0,07-
0,1- 0,12

47
46
46
90
85
85
Basic grades
530
1025

0,05 0,1 0,15
0,05 0,1 0,15

1185 1165 1145
1125 1110 1090
1165 1045 1030
1025 1000 985
1185 1165 1145

1165 1045 1030
1130 1110 1090

1015 1000 985
1190 1170 1150
1135 1115 1095
475 465 460

355 350 345
455 445 435

340 335 330
595 585 575

595 585 575
415 405 400
565 555 545

565 555 545
395 385 380
Cutting data
Solid endmills
High speed machining (HSM) with grade GC1010
R216.22-...L 1010
R216.24-...L 1010
Materials
Dc
ap 0,1 Dc
ae < 0,3 Dc
ISO
01.1
01.2
02.1
02.2
03.11
CMC
No
05.11
05.21
05.51
20.22
23.22
04
04
07.1
07.2
09.1
09.2
08.1
30.22
Unalloyed steel
Low alloy steel
High alloy steel
Stainless steel
Heat resistant alloys
Titanium alloys
Hard steel
Malleable cast iron
Nodular SG iron
Cast iron
Aluminium alloys (cast)
HB
Cutting speed
vc m/min
125
150
175
330
200
300500
250450
200400
180330
200330
200
200
230
350
350
150200
120170
100150
40 70
70120
3
4
5
6
0,030,04
0,040,07
0,050,09
0,050,10
HRC55
HRC63
130
230
160
250
180
90
150250
90150
200450
300450
400500
200350
300500
1000
8
10
12
16
0,060,11
0,070,12
0,080,13
0,090,16
Dc mm
Feed/tooth
fz mm/z
Calculations
Table feed
vf = fz n zn mm/min
Dc
ae
vf
Cutting speed
vc =
0,1 Dc
n Dc
m/min
1000
Spindle speed
n=
vc 1000
Dc
rpm
Cutting data
Solid endmills
Copy milling high speed machining (HSM), grades GC1010 and GC1020
R216.42-...L 1010
R216.64-...L 100
R216.42-...H 1010
R216.42-...L 1010
R216.62-...L 1010
R216.44-...L 1010
R216.42-...N 1020
R216.44-...L 1020
Materials
Coromant
grade
GC1010
Coromant
grade
GC1020
Effective
cutting speed
ve m/min
ap 0,05 Dc
ISO
CMC
No
HB
Effective
cutting speed
ve m/min
01.1
01.2
02.1
02.2
03.11
125
150
175
330
200
300500
250450
200400
180330
200330
240400
200360
160320
140260
160260
200
200
230
350
350
150200
120170
100150
40 70
70120
120160
100140
80120
30 60
50 90
HRC55
HRC63
130
230
160
250
180
90
150250
90150
200450
300450
400500
200350
300500
1000
120200
70120
160360
240360
320400
160280
240400
800
05.11
05.21
05.51
20.22
23.22
04
04
07.1
07.2
09.1
09.2
08.1
30.22
Unalloyed steel
Low alloy steel
High alloy steel
Stainless steel
Titanium alloys
Hard steel
Malleable cast iron
Nodular SG iron
Cast iron
Aluminium alloys (cast)
Dc mm
2
3
4
5
6
Feed per tooth

fz mm/z
0,0150,020
0,03 0,04
0,04 0,07
0,05 0,09
0,05 0,10
7
8
9
10
12
0,06
0,06
0,06
0,07
0,08
0,10
0,11
0,12
0,12
0,13
14
16
18
20
0,08
0,09
0,09
0,09
0,15
0,16
0,16
0,16
Table feed
Calculations
vf = fz n zn mm/min
Dc
ap
Resultant cutting speed
De
n De
m/min
1000
ve =
Spindle speed
n=
ve
ve 1000
Dc
rpm
Effective cutting diameter

De = 2
ap(Dc ap)
Basic drilling
Terminology and formulas
Designation
acc. to ISO
Terminology
Unit
Dc
ap
l1
l1s
l2
l3
l3s
l4
Drill diameter
Cutting depth
Programming length to outer corner
Programming length to chisel edge
Total length
Max. operating length to outer corner
Max. operating length to chisel edge
Recommended max. operation length
mm
mm
mm
mm
mm
mm
mm
mm
vc
n
vf
fn
fz
Cutting speed
Spindle speed
Feed speed
Feed per rev.
Feed per tooth
m/min
r/min
mm/min
mm/r
mm/z
kc
kc 0,4
kcfz
Specific cutting force

Specific cutting force for fz = 0,4
Specific cutting force for feed per edge
N/mm2
N/mm2
N/mm2
Ff
F
Mc
M
Pc
P
Feed force
Feed force caused by friction
Torque
Torque caused by friction
Net power (cutting power)
Power caused by friction
N
N
Nm
Nm
kW
kW
Tool cutting edge angle

Tool normal rake angle
Cutting fluid quantity
Cutting fluid pressure
Degrees
Degrees
l/min
Mpa
sh
q
p
Cutting depth, ap
Solid drilling
Tool cutting edge angle,
Specific cutting force for feed per edge, kcfz
Tool normal rake angle, sh
kcfz = kc 0,4
0,4
fz x sinr
) (
0,29
1+
6-(sh)
100
(N/mm2)
Basic drilling
Formulas
Coromant U, Coromant Delta, Coromant Delta-C

Cutting speed (m /min)
Dc n
vc =
1000
Feed speed (m/min)
vf = fn n
Feed force (N)1)
Ff = 0,5 ap fn kcfz sinr
Torque (Nm)1)
Mc =
Dc fn kcfz ap
2000
Net power (kW)1)

1)
Pc =
ap fn kcfz vc
60 x 103
ap
( )
( )
1
Dc
ap
Dc
The power requirement is calculated on the basis of an unused tool, i.e.

tool without wear. For a tool with normal wear, the power requirement is
10-30% higher, depending upon the size of the drill.
Feed force, torque and power at idling is not

included in these formulas.
Specific cutting force kc for fz = 0,4 for different materials

CMC
No.
Specific cutting
force, kc 0,4 1)
Material
HB
N/mm2
01.1
01.2
01.3
Unalloyed
steel
02.1
02.2
02.2
02.2
125
150
200
1900
2100
2250
Low alloy steel
C = 0,15%
C = 0,35%
C = 0,60%
Non-hardened
180
275
300
350
2100
2600
2700
2850
03.1
03.2
High alloy steel
Annealed
Hardened
200
325
2600
3900
05.11
05.21
Stainless steel
Martensitic/ferritic
Austenitic
200
175
2300
2450
06.1
06.2
06.3
Steel castings
Unalloyed
Low alloyed
high alloyed
180
200
225
2000
2500
2700
04
06.33
Hard steel
Hardened steel
Manganese steel 12%
55 HRC
250
4500
3600
07.1
07.2
Malleable cast iron
Ferritic
Pearlitic
130
230
1100
1100
08.1
08.2
Grey cast iron

180
260
1100
1500
09.1
09.2
Nodular cast iron
Ferritic
Pearlitic
160
250
1100
1800
10
Chilled cast iron

20.11
20.12
20.21, 20.31
20.22, 20.32
20.24, 20.33
400
3000
Fe-base, annealed
Fe-base, aged
Ni- or Co-base, annealed
Ni- or Co-base, aged
Ni- or Co-base, cast
200
280
250
350
320
3000
3050
3500
4150
4150
30.11
30.12
Aluminium alloys
Non heat treatable

Heat treatable
60
100
500
800
30.21
30.22
Aluminium alloys,
cast
Copper and
copper alloys
Non heat treatable

Heat treatable
75
90
750
900
110
90
100
700
750
1750
33.1
33.2
33.3
1) The kc 0,4-values are valid for: fz = 0,4 mm/z,
Lead alloys, Pb > 1%

Brass, red brass
Bronze and leadfree copper
including electrolytic copper
r = 90, sh = +6
Cutting data
Coromant Delta-C drills R415.5
ISO
Material
CMC
No
Coromant
grades
HB
Unalloyed steel
01.0
125
01.1
125
01.2
150
3,006,00
6,0110,00 10,0114,00 14,01-20,00
Feed fn mm/r
C = 0,050,10%
C = 0,100,25%
C = 0,250,55%
0,100,17 0,130,22 0,150,25
0,180,35
0,100,17 0,130,22 0,150,25
0,180,30
60100
0,100,17 0,130,22 0,150,25
0,180,30
Low alloy steel

02.1
180
02.2
275
02.2
350
Non-hardened
1010/1020/ 60110
50 90
1040
40 70
0,100,17 0,130,20 0,150,22
0,180,28
High alloy steel

03.11
200
03.21
325
Annealed
Hardened tool steel
1010/1020/ 30 70
1040
30 60
0,080,12 0,100,16 0,140,25

0,080,12 0,100,16 0,120,22
0,160,28
0,180,24
Extra hard steel

04.1
4347 HRC
47-60 HRC
30 50
15 25
0,060,10 0,080,12 0,100,15
0,120,18
Unalloyed
Low-alloy (alloying elements <5%)
1010/1020/ 50100
1040
40100
0,100,17 0,140,22 0,160,27
0,180,30
Non-hardened
Ferritic/Martensitic
Austenitic
1020
1030
1020
1030
35
35
35
35
0,080,10
0,080,14
0,080,10
0,080,14
0,100,18
0,140,28
0,100,18
0,140,28
0,120,20
0,160,30
0,120,20
0,160,30
Austenitic castings
1030
35 60
0,080,14 0,100,22 0,140,28
0,160,30
1020
10 251)
0,060,10 0,080,12 0,080,12
0,100,14

+ alloys in aged conditions, alloys, annealed or aged
1020
20 401)
0,060,10 0,080,16 0,140,25
0,160,28
Malleable cast iron

07.1
130
07.2
230

1010/1020/ 70100
1040
60 90
0,150,25 0,200,35 0,300,50

0,150,20 0,180,30 0,250,50
0,300,50
0,250,50
Grey cast iron

08.1
180
08.2
260

1010/1020/ 70100
1040
60 90
0,150,25 0,200,35 0,300,50

0,150,25 0,200,30 0,250,50
0,300,50
0,250,50
1010/1020/ 70 95
1040
65 90
0,150,25 0,200,30 0,250,50

0,150,20 0,180,30 0,250,50
0,250,50
0,250,50
1010/1020/ 80120
1040
0,150,25 0,200,40 0,300,50
0,400,60
1010/1020/ 80120
1040
0,150,25 0,200,40 0,300,50
0,400,60
Stainless steel
05.11
200
05.11
180
05.21
05.21
C = 0,550,80%
70110
1010/1020/
1040
60100
Carbon tool steel
Stainless steel
15.21
200
Heat resistant super alloys Nickel base

20.21
250
20.22
350
20.24
320
Titanium alloys
23.21
Rm2) 950
23.22
1050
Drill diameter, mm
01.3
170
High carbon steel
01.4
210
Steel castings
06.1
180
06.2
200
Cutting
speed vc
m/min
Nodular cast iron, SG iron

09.1
160
Ferritic
09.2
250
Pearlitic
Aluminium alloys
30.11
60
30.21
75
Wrought or wrought and

coldworked, non aging
Cast, non-aging
Copper and copper alloys

33.1
110
Free cutting alloys, 1% Pb
33.2
90
1) Internal
1020
cutting fluid supply is recommended when drilling stainless steel as a good

supply of coolant at the cutting edges is essential for chip evacuation and tool life.
2) R = ultimate tensile strength measured in MPa.
m
601)
601)
601)
601)
0,080,14
0,100,22
0,080,14
0,100,22
General recommendations
Coromant Delta-C drills R415.5
Feed force
Ff
[kN]
5
Cutting fluid flow
Ff = 0,5 ap fn kcfz sinr [N]
l/min
q
Min
2
1
The cutting fluid quantity is measured at

the cutting edge of the drill.
0
0
10
12
14
16
18
20
Dc [mm]
Drill diameter
10
15
20
Dc [mm]
Drill diameter
Net power
Pc
[kW]
5
Pc =
ap fn kcfz vc
60 x
103
ap
( )
1
Dc
[kW]
4
3
2
1
0
0
10
12
14
16
18
20
Dc [mm]
Drill diameter
The graphs show nominal values which should not

be regarded as strict recommendations. The values may
need adjusting depending on the machining
conditions e.g., the type of material.
For designations see page 140
Note that only net power ratings are given. Allowance

must be made for the efficiency of the machine and the
cutting edge wear.
Machining recommendations
For these applications, grade GC1030 with internal
coolant supply is required. Use high feed rate.
The new grade GC1010 has very good wear

resistance in general drilling of Steel. Suitable
for higher speeds.
If chip control is difficult to obtain with recommended

cutting data, reduce the feed towards minimum value.
Cast iron
Austenitic stainless steel
Use the highest coolant pressure/quantity as possible.

Rich mixture will improve performance.
Steel
With grade, GC1040, good performance is now
achieved with external coolant supply.
With grade, GC1020, it is possible to drill hardened steel
CMC 03.21 (250450 HBN).
When drilling in extra hard steel CMC 04.1 (43 60
HRC) with GC1020 use shortest possible flute length.
First choice in general drilling GC1020. With external

coolant supply, use grade GC1040. For higher speeds,
use GC1010 for better wear resistance.
General
Drilling against inclined surfaces, pre-drilled holes or
workpieces with crossholes is not recommended.
Technical information
Delta C drills R415.5
Set up recommendations
To attain the tolerances quoted, the total run out between the centre line of the drill and
the workpiece must not exceed 0,02 mm. These tolerances are valid for both rotating
and stationary drills.
0,02 mm
0,02 mm
External cutting fluid supply
Recommended maximum wear

Drill diameter
Flank wear
VB mm
Wear definition
Crater wear
KB mm
Drill centre
Zone
Dc mm
3,00
6,01
10,01
14,01
17,01
6,00
10,00
14,00
17,00
20,00
Zone
2
0,20
0,20
0,25
0,25
0,30
0,20
0,20
0,25
0,25
0,30
0,20
0,25
0,25
0,30
0,35
0,20
0,25
0,30
0,30
0,35
Zone
2
0,20
0,25
0,30
0,30
0,35
3
0,20
0,25
0,30
0,30
0,35
Flank
Circular land
Face
Chipping of the cutting edge should not exceed maximum wear

recommendations in order to allow for regrinding and to obtain
maximum tool life.
Regrinding instructions
Both cutting edges have to be ground symmetrically
around the centre of rotation of the drill.
FIRST CHOICE
First choice regrinding method requires at least a 5-axis CNCmachine of one of the following types: ANCA TG7 (RG7, MG7),
Walter Helitronic Power, Jungner, Makino Seiki (CNJ2 - 30).
For more details on regrinding by a CNC-machine please contact
your Sandvik Coromant representative.
SAFETY INFORMATION
Precautions when grinding and brazing of
cemented carbide, see back inside cover.
Cutting data
Coromant Delta drills R411.5
ISO
CMC
No.
Material
Grade
Cutting Drill diameter, mm

speed
9,50-14
vc
m/min
HB
01.0
01.1
Unalloyed steel Non-hardened

Non-hardened
Non-hardened
0,25-0,55% C
Non-hardened
0,55-0,80% C
High carbon & carbon tool steel
01.2
01.3
01.4
02.1
02.2
0,05-0,10% C
0,10-0,25% C
Low alloy steel Non-hardened

Hardened
03.11 High alloy steel Annealed

03.22
Hardened steel
17,01-30,40
Feed fn mm/r
75-100 0,14-0,22
0,15-0,25
0,18-0,31
125-225 P20
150-225
180-225
70-90
0,15-0,23
0,18-0,26
0,20-0,30
150-260
P20
220-400
55-90
35-65
0,14-0,22
0,14-0,22
0,18-0,26
0,15-0,25
0,20-0,28
0,18-0,26
150-250
P20
250-400
40-70
40-60
0,15-0,20
0,15-0,20
0,18-0,25
0,17-0,20
0,20-0,27
0,18-0,24
P20
25-40
15-30
0,10-0,15
0,12-0,17
0,15-0,20
HRC
43-47
47-60
04.1
Extra hard
steel
06.1
06.2
Steel castings
Unalloyed
Low alloyed (alloying elements < 5%)
90-225
150-250 P20
70-90
50-75
0,17-0,23
0,15-0,21
0,19-0,25
0,17-0,23
0,20-0,26
0,19-0,25
05.11 Stainless steel
Ferritic, Martensitic 13-25% Cr
150-270 K20
25-55
0,14-0,21
0,17-0,24
0,18-0,27
05.21 Stainless steel
Austenitic Ni > 8%, 18-25% Cr
150-270 K20
25-55
0,14-0,201) 0,16-0,231) 0,19-0,251)
110-145
150-270 K20
75-120 0,15-0,26
75-110 0,15-0,25
0,18-0,30
0,16-0,29
0,21-0,39
0,18-0,35
150-220
K20
200-330
85-115 0,19-0,31
55-100 0,19-0,30
0,23-0,39
0,24-0,36
0,26-0,46
0,28-0,44
125-230
K20
200-300
65-105 0,16-0,26
55-95 0,15-0,25
0,20-0,35
0,18-0,33
0,23-0,41
0,21-0,39
75-150
K20
40-100
95-150 0,21-0,33
0,18-0,41
0,18-0,41
Cast
Free cutting alloys (Pb 1%)
50-160
45-150 0,16-0,29
0,20-0,35
0,25-0,44
07.1
07.2
Malleable cast
iron

08.1
08.2
Grey cast iron

09.1
09.2
Nodular cast
iron
Ferritic
Pearlitic
30.12 Aluminium
alloys
30.21
33.1
33.2
1) If
80-170
90-200
14,01-17
Copper and
copper alloys
Wrought solution treated and aged
Brass and leaded bronzes (Pb 1%)
K20
chip control is difficult to achieve with the recommended cutting data, reduce the feed to 0.08 - 0.10 mm/rev.
Coromant Delta drills R411.5
Feed force
Net power
Ff = 0,5 ap fn kcfz sin r [N]

Ff
[kN]
8
Pc =
(Only for solid drilling)
60 x 103
ap
( )
1
Dc
[kW]
kW
8
ap fn kcfz vc
0
0
10
15
20
30 Dc [mm]
25
Drill diameter
10
15
20
25
30 Dc [mm]
Drill diameter
Cutting fluid flow

[l/min]
q 16
14
Min
12
10
8
6
4
The cutting fluid quantity is measured at

the cutting edge of the drill.
2
0
0
10
15
20
30 Dc [mm]
25
Drill diameter
The graphs show nominal values which should not be

regarded as strict recommendations. The values may
need adjusting depending on the machining conditions
e.g., the type of material.
cutting edge wear.
Delta drills R411.5
Max 0,02 mm
When using a stationary drill, the total run out between the centre line
of the drill and the workpiece must not exceed 0,02 mm to obtain the
tolerance quoted.
Drilling with holder and housing for cutting fluid supply

When using a holder with a housing for cutting fluid supply a rotating stop
to prevent the housing from rotating must be used.
If the bearing seizes, the housing will rotate and consequently the supply
tubing will be pulled round with the housing which could cause a serious
accident.
If the holder has not been used for a long time check that the holder
rotates in the housing before the machine spindle is started.
Rotating stop
Limitations
Drilling against non flat surface, pre-drilled holes or workpiece with cross holes
are not recommended.
Coolant volume compensator

Only for Coromant Delta drills
with Coromant Whistle Notch
shanks.
When using a drill holder with housing for cutting fluid

supply together with a Coromant Delta drill, a coolant
volume compensator must be used.
Drill diameter
Ordering code
Dc mm
9,50-14,00
14,01-17,00
17,01-30,40
5691 020-01
5691 020-02
5691 020-03
Recommended maximum wear

Drill diameter
Flank wear
VB mm
Zone
Dc mm
9,50
14,01
17,01
20,01
24,01
14,00
17,00
20,00
24,00
30,40
Wear definition
Crater wear
KB mm
Zone
Zone
0,25
0,25
0,30
0,30
0,35
0,25
0,25
0,30
0,30
0,35
0,25
0,30
0,30
0,40
0,45
0,30
0,30
0,35
0,35
0,40
0,30
0,30
0,35
0,35
0,40
0,30
0,30
0,35
0,35
0,40
Chipping of the cutting edge should not exceed maximum wear

recommendations in order to allow for regrinding and to obtain
maximum tool life.
Flank
Drill centre
KB
VB
Negative
chamfer
Circular
land
Face
Cutting data
Coromant U R416.2 and T-MAX U R416.9
ISO
CMC Material
No.
Drill
dia
Feed
Geometry / Grade
Bad conditions
HB
Unalloyed steel
01.0
Non hardened
0,050,10% C
80170
01.1
Non hardened
0,050,25% C
90200
01.2
Non hardened
0,250,55% C
125225
01.3
Non hardened
0,550,80% C
150225
01.4
High carbon
& carbon
tool steel
180275
Low-alloy steel
02.1
02.2
Non hardened
Hardened
150260
220450
High-alloy steel
03.11 Annealed
03.21 Hardened steel
50250
250450
Steel castings
06.1
Unalloyed
06.2
Low alloyed
(alloying
elements 5%)
Stainless steel
Ferritic,
05.11 Martensitic
1325% Cr
90225
150250
150270
Austenitic
05.21 Ni > 8%
150275
1325% Cr
Austenitic
05.51 Ferritic
05.52 (duplex)
Insert positioning:
180320
= Central
Dc mm
fn
mm/r
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
0,040,08
0,040,08
0,050,08
0,070,10
0,08-0,12
0,040,08
0,040,08
0,050,10
0,070,12
0,080,14
0,040,10
0,040,14
0,080,18
0,100,20
0,120,24
0,040,10
0,060,14
0,080,18
0,100,20
0,120,24
0,040,10
0,060,14
0,080,18
0,100,20
0,120,24
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
0,040,10
0,060,12
0,100,16
0,110,18
0,120,22
0,040,10
0,060,14
0,100,18
0,100,20
0,120,24
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
0,040,08
0,040,14
0,080,18
0,100,20
0,120,24
0,040,10
0,060,12
0,100,16
0,110,18
0,120,22
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
0,040,08
0,040,08
0,050,10
0,060,12
0,070,14
0,040,10
0,060,12
0,100,16
0,110,18
0,120,22
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
0,040,10
0,040,14
0,080,18
0,100,20
0,120,24
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
0,040,10
0,040,12
0,080,14
0,100,16
0,110,18
12,717,0
17,525,4
26,030,0
31,041,3
42,0-80,0
0,040,10
0,040,12
0,080,14
0,100,16
0,110,18
vc
m/min
vc
m/min
160215
145190
120160
110145
110145
115155
80110
105140
70 95
125170
100130
110145
90150
80110
Normal conditions
FIRST CHOICE
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
= Peripheral
-53/1020
T-53/1020
230345
-53/1020
T-53/1020
225315
-53/1020
T-53/1020
190265
-53/1020
T-53/1020
Good conditions
vc
m/min
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/1020
275380
-53/1020
250345
-53/3040
-53/1020
210290
-53/3040
-53/1020
170250
-53/3040
-53/1020
200275
-53/3040
-53/1020
-53/1020
T-53/1020
170250
-53/3040
-53/1020
200275
-53/3040
-53/1020
-53/1020
T-53/1020
180265
-53/3040
-53/1020
210290
-53/3040
-53/1020
90150
125210
125210
125210
125210
-53/1120
-53/3040
-53/3040
-53/3040
-53/3040
-53/1020
170230
-53/3040
-53/1020
115180
160250
160250
160250
160250
80130
110180
110180
110180
110180
-53/1120
-53/3040
-53/3040
-53/3040
-53/3040
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1020
200275
-53/3040
-53/1020
-53/1020
145200
-53/3040
-53/1020
140200
195280
195280
195280
195280
110160
155225
155225
155225
155225
-53/1120
-53/3040
-53/3040
-53/3040
-53/3040
-53/1120
-53/3040
-53/3040
-53/3040
-53/3040
-53/1020
225310
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/1020
-53/1020
180250
-53/3040
-53/1020
-53/1020
120170
170240
170240
170240
170240
-53/1120
-53/3040
-53/3040
-53/3040
-53/3040
-53/1020
190265
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/3040
-53/1020
120190
-53/1020
140250
-53/1020
90130
-53/1020
105145
-53/1020
T-53/1020
-53/1020
T-53/1020
-53/1020
T-53/1020
-53/1020
T-53/1020
-53/1020
T-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020
-53/1020
-53/1020
-53/1020
-53/1020
-53/3040
-53/1020
Cutting data
ISO
CMC Material
No.
Drill
dia
HB
Dc mm
12,717,0
17,525,4
150250 26,030,0
Austenitic
31,041,3
castings
42,0-80,0
12,717,0
17,525,4
140425 26,030,0
Ni based
31,041,3
42,0-80,0
12,717,0
Titanium alloys
17,525,4
, near and + Rm (MPa)1) 26,030,0
alloys in annealed
6001500 31,041,3
or aged conditions
42,0-80,0
20.21
20.22
20.24
23.21
23.22
Malleable cast iron

07.1
Ferritic (short
chipping)
07.2
Pearlitic (long
chipping)
Grey cast iron
08.1
Low tensile
strength
08.2
High tensile
strength
Nodular cast iron
09.1
Ferritic
09.2
Pearlitic
Aluminium alloys
Wrought
30.12 or wrought
and aged
30.21 Cast, non aging
Cast
30.22 or cast and
aged
33.1
33.2
Copper and copper

alloys
Free cutting
alloys
(Pb 1%)
Brass and
leaded alloys
(Pb 1%)
Insert positioning:
Geometry / Grade
Bad conditions
fn
mm/r
Normal conditions
FIRST CHOICE
vc
m/min
vc
m/min
vc
m/min
-53/1120
-53/1020
70 95 -53/1020
-53/1020
-53/1020
-53/1120
-53/1020
18 24 -53/1020
-53/1020
-53/1020
-53/1120
-53/H13A
36 48 -53/H13A
-53/H13A
-53/H13A
12,717,0
17,525,4
110145 26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
150270 26,030,0
31,041,3
42,0-80,0
0,040,14
0,100,18
0,140,20
0,160,26
0,180,28
0,040,10
0,080,14
0,120,18
0,140,20
0,150,22
-53/1120
-53/1020
90120 -53/1020
-53/1020
-53/1020
-53/1120
-53/1020
70 90 -53/1020
-53/1020
-53/1020
12,717,0
17,525,4
150220 26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
200330 26,030,0
31,041,3
42,0-80,0
0,040,14
-53/1120
0,100,18
-53/1020
0,140,20 135180 -53/1020 -53/1020 210280 -53/3040 -53/1020 225310 -53/3040 -53/1020
0,160,26
-53/1020 T-53/1020
0,180,28
-53/1020
0,040,10
-53/1120
0,080,14
-53/1020
0,120,18 80110 -53/1020 -53/1020 125210 -53/3040 -53/1020 170230 -53/3040 -53/1020
0,140,20
-53/1020 T-53/1020
0,150,22
-53/1020
12,717,0
17,525,4
125230 26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
200300 26,030,0
31,041,3
42,0-80,0
0,040,10
0,080,14
0,120,18
0,140,20
0,150,22
0,040,10
0,080,14
0,120,18
0,140,20
0,150,22
-53/1020
-53/1020
-53/1020
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1120
-53/1020
80140 -53/1020
-53/1020
-53/1020
-53/1120
-53/1020
20 80 -53/1020
-53/1020
-53/1020
-53/1120
-53/H13A
40120 -53/H13A
-53/H13A
-53/H13A
Good conditions
0,040,08
0,040,12
0,050,12
0,060,14
0,060,14
0,030,08
0,040,08
0,060,10
0,080,12
0,090,14
0,040,10
0,080,14
0,120,16
0,14-0,18
0,16-0,20
Stainless steel
15.21
Feed
-53/1120
-53/1020
-53/1020 110155 -53/1020
-53/1020
-53/1020
-53/1120
-53/1020
-53/1020 64 88 -53/1020
-53/1020
-53/1020
-53/1020
-53/1120
-53/H13A
-53/H13A
-53/H13A 96132 -53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1020
-53/1020
-53/1020
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1020 140210 -53/3040 -53/1020 170230 -53/3040 -53/1020

T-53/1020
-53/1020 105155 -53/3040 -53/1020 125170 -53/3040 -53/1020

T-53/1020
-53/1120
-53/1020
80110 -53/1020 -53/1020 125195 -53/3040 -53/1020 155215 -53/3040 -53/1020
-53/1020 T-53/1020
-53/1020
-53/1120
-53/1020
70 95 -53/1020 -53/1020 110180 -53/3040 -53/1020 145200 -53/3040 -53/1020
-53/1020
-53/1020
12,717,0
17,525,4
30150 26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
40100 26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
70140 26,030,0
31,041,3
42,0-80,0
0,040,12
-53/1120 -53/1020
-53/1120 -53/1020
-53/H13A -53/H13A
-53/H13A -53/H13A
0,060,16
0,100,18 270360 -53/H13A -53/H13A 300400 -53/H13A -53/H13A 320440
0,120,22
-53/H13A -53/H13A
-53/H13A -53/H13A
0,140,26
-53/H13A -53/H13A
-53/H13A -53/H13A
0,040,12
-53/1120 -53/1020
-53/1120 -53/1020
-53/H13A -53/H13A
-53/H13A -53/H13A
0,060,16
0,100,18 270360 -53/H13A -53/H13A 300400 -53/H13A -53/H13A 320440
0,120,22
-53/H13A -53/H13A
-53/H13A -53/H13A
0,140,26
-53/H13A -53/H13A
-53/H13A -53/H13A
0,040,12
-53/1120 -53/1020
-53/1120 -53/1020
0,060,16
-53/H13A -53/H13A
-53/H13A -53/H13A
0,100,18 225300 -53/H13A -53/H13A 250350 -53/H13A -53/H13A 280385
0,120,22
-53/H13A -53/H13A
-53/H13A -53/H13A
0,140,26
-53/H13A -53/H13A
-53/H13A -53/H13A
-53/1120
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1120
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1120
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1020
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1020
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1020
-53/H13A
-53/H13A
-53/H13A
-53/H13A
12,717,0
17,525,4
50160 26,030,0
31,041,3
42,0-80,0
12,717,0
17,525,4
50160 26,030,0
31,041,3
42,0-80,0
0,040,12
-53/1120 -53/1020
-53/1120 -53/1020
0,060,16
-53/H13A -53/H13A
-53/H13A -53/H13A
0,100,18 225300 -53/H13A -53/H13A 250350 -53/H13A -53/H13A 280385
0,120,22
-53/H13A -53/H13A
-53/H13A -53/H13A
0,140,26
-53/H13A -53/H13A
-53/H13A -53/H13A
0,040,12
-53/1120 -53/1020
-53/1120 -53/1020
0,060,16
-53/H13A -53/H13A
-53/H13A -53/H13A
0,100,18 160215 -53/H13A -53/H13A 180240 -53/H13A -53/H13A 190265
0,120,22
-53/H13A -53/H13A
-53/H13A -53/H13A
0,140,26
-53/H13A -53/H13A
-53/H13A -53/H13A
-53/1120
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1120
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1020
-53/H13A
-53/H13A
-53/H13A
-53/H13A
-53/1020
-53/H13A
-53/H13A
-53/H13A
-53/H13A
= Central
= Peripheral
Coromant U and T-Max U drills
Net power
Feed force
kcfz = 2500 N/mm2 vc =100 m/min

Pc =
Ff
[kW]
ap fn kcfz vc
2,0
1,3
0,7
20
( )
1
60 x 103
5
0,1
f n=
0,10
fn =
5
f = 0,0
ap
kcfz = 2500 N/mm 2
Ff = 0,5 ap fn kc fz sin r [N]
[kW]
Dc

Ff
fn
0 12,7
fn
15
[kN]
25
0,
14
fn =
1,2
0
0,2
0,4
10
,15
0
fn=
10
fn =
0
f n = 0,1
fn = 0,05
0,8
12
5
0,2
fn=
0 12,7
0,2
0,15
fn =
,10
fn = 0
5
f n = 0,0
f n=
0,10
0,15
fn = 0,05
0
012,7 20
30
40
50
60
70
80
Dc [mm]
012,7 20
30
40
50
60
70
80
Dc [mm]
Compensation factors for

different cutting speeds
78 93 100 123 153 200 250 300
0,78 0,93 1,00 1,23 1,53 2,00 2,50 3,00
m/min
Cutting fluid flow

20
[l/min]

0,35
0,34
0,33
0,32
0,31
15
60
P
[MPa]
0,35
10
5
50
0
12,7
40
20
12,7
0,30
20
1MPa = 1,0 N/mm 2
1MPa = 10 Bar
0,25
30
c.
Re
0,20
20
The cutting fluid quantity is
measured at the cutting edge
of the drill.
.
Min
10
0,15
0
0
0
12,7 20
30
40
50
60
70
80
Dc [mm]
12,7 20
30
40
50
60
70
80
Dc [mm]


cutting edge wear.
Coromant U drills
C-53
Mounting of inserts into Coromant U drills

(Dc 12,7 17,0 mm)
It is most important that the inserts are mounted in the
correct position, as shown in the picture to the right.
P-53
Note!
Don't change position of the Central (C-53)
and Peripheral (P-53) inserts
Drilling with holder and housing for

cutting fluid supply
When using a holder with a housing for cutting fluid
supply, a rotating stop to prevent the housing rotating
must be used.
If the bearing seizes, the housing will rotate and the
supply tubing will be pulled round with the housing, potentially causing a serious accident.
If the holder has not been used for a long time check
that the holder rotates in the housing before the
machine spindle is started.
Rotating stop
Rotating drill
Surface of part to be drilled should

preferably be flat. If angularity exceeds
2, it may be necessary to reduce feed
to 1/3 of that recommended.
A concave surface is not generally

recommended due to the possibility
of deflecting the drill off centre.
Reduce feed to 1/3 of that recommended.
If an irregular component face is

encountered, the entry feed must be
reduced to prevent chipping of the
cutting edges. This may also be the
case when breaking through.
A predrilled component must not

have a hole larger than 1/4 of the finished size, otherwise the drill will
deflect.
If the component has a cross hole

more than 1/4 the dia of the drill,
then the feed must be reduced when
passing.
R416.01 stack drill can be used to

bore more than one work piece.
Radial adjustment with Coromant U drills
Rotating drill
Rotating drill
Radial adjustment: 0,2/+0,7 mm

Diameter: 0,4/+1,4 mm
Max. radial adjustment:
see page 102.
Adjustable holders for Coromant U drill with ISO shank

For shank size 20, 25 and 32 mm, i.e. standard drill dia 12,7 30 mm
Improved hole tolerances
With this type of holder the manufacturing tolerances of the drill and insert can be eliminated and the
hole tolerance on a 3 Dc drill improved from +0,3/ 0,1 mm down to less than +/ 0,1 mm.
Note: Do not exceed the adjustment range for the drill. It may be necessary to lower the feed/rev(fz).
Useful for mixed small batch production

A standard drill can be adjusted for intermediate hole sizes up to next standard size.
One basic holder can be used for several shank diameters by just changing the adjustment slide.
For ordering information, see page 102.
Adjustable Varilock adaptors for Coromant U drills

By using the adjustable holder, Coromant U drills (from 12,758 mm) with integrated Varilock coupling
or drills with ISO or Whistle Notch shank and Varilock adaptor, (see page 102) can be adjusted radially
within -0.15/+0.35.
Handling instructions for radial adjustment of Coromant U drill
1. Assemble adjustable adaptor and basic holder
2. Screw the front clamping drawbolt into the Varilock integrated Coromant U/Varilock adaptor.
3. Place the basic holder and adaptor into the presetting fixture and mount the drill, combined with
clamping mechanism, into the adaptor making sure it is located correctly.
4. Adjust the drill to required hole diameter with the radially positioned adjustment screw. Always
adjust from min to max diameter of the adjustment range to avoid backlash.
5. Lock the front clamping screw firmly.
For 1. and 2. see technical information Toolholding systems
Rotating drill with Coromant Whistle Notch shank
U-drill with Whistle Notch shank
By using the eccentric sleeve, rotating U-drills within the diameter

range 17,5 to 41 mm, can be radially adjusted to eliminate the manufacturing tolerance of the drill diameter.
For ordering information see Rotating Tools catalogue.
Mounting of sleeve
To adjust the diameter
Mount the eccentric sleeve on the drill shank.

Align the slot in the sleeve with the Whistle Notch on the drill shank.
Change drill holder to the next larger size.
Change the clamp screw to the longer one delivered with the sleeve.
Mount the drill and the sleeve in the drill holder.
Locate the slot in the sleeve and the Whistle Notch on the drill shank
in the same position as the clamp screw in the holder.
Loosen the clamp screw in the holder.

Use the Torx screw driver in the hole in the sleeve flange to adjust
the diameter.
To increase the diameter, turn the eccentric sleeve clockwise.
To decrease the diameter, turn the eccentric sleeve counter clockwise.
Tighten the clamp screw after adjustment.
Cutting data
Gun drills 428.9
ISO
CMC Material
No
Hardness
Brinell
Cutting
speed
N/mm2
HB
vc m/min
Drill diameter, mm
0,98-3,00
3,00-6,30
6,30-12,50
12,50-35,00
Feed fn mm/r
01.1
Unalloyed steel
Non-hardened 0,05-0,25% C
2000
90-200 60-120
0,003-0,010
0,005-0,030
0,015-0,055
0,020-0,110
01.2
2100
125-225 50-120
0,003-0,010
0,005-0,030
0,015-0,055
0,020-0,110
01.3
2180
150-225 40-100
0,003-0,010
0,004-0,025
0,010-0,050
0,020-0,100
02.1
Low alloy steel

Non-hardened
2100
150-260 40-120
0,003-0,010
0,004-0,030
0,010-0,055
0,020-0,110
02.2
Hardened
2775
220-400 40-120
0,003-0,010
0,004-0,025
0,010-0,050
0,020-0,100
03.11
High alloy steel

Annealed
2500
150-250 40-100
0,003-0,010
0,004-0,025
0,010-0,050
0,020-0,100
03.21
Hardened tool steel
3750
250-350 50-100
0,003-0,010
0,005-0,025
0,015-0,050
0,030-0,100
06.1
Steel castings
Unalloyed
1800
90-225 50-120
0,003-0,010
0,005-0,030
0,015-0,055
0,020-0,110
2100
150-250 40-100
0,003-0,010
0,004-0,025
0,010-0,050
0,020-0,100
06.2
Specific
cutting
force
kc 0,4
Low alloyed
alloying elements 5%
05.11
Stainless steel
Ferritic, Martensitic 13-25% Cr
2300
150-270 40-90
0,003-0,008
0,004-0,025
0,010-0,040
0,020-0,100
05.21
Austenitic Ni > 8%, 18-25% Cr
2450
150-270 40-90
0,003-0,008
0,004-0,025
0,010-0,040
0,020-0,100
07.1
Malleable cast iron

Ferritic short chipping
950
110-145 70-90
0,005-0,010
0,008-0,030
0,020-0,070
0,050-0,190
07.2
Pearlitic long chipping
1100
150-270 60-90
0,004-0,010
0,005-0,030
0,010-0,070
0,030-0,190
08.1
Grey cast iron

1100
150-220 60-90
0,004-0,010
0,005-0,030
0,010-0,070
0,030-0,190
08.2
1400
200-330 15-90
0,003-0,010
0,003-0,030
0,005-0,070
0,010-0,190
09.1
Nodular cast iron

Ferritic
1050
125-230 70-90
0,005-0,010
0,008-0,030
0,020-0,070
0,050-0,190
09.2
Pearlitic
1750
200-300 60-90
0,004-0,010
0,005-0,030
0,010-0,070
0,030-0,190
30.21
Aluminium alloys
Cast
33.1
33.2
Copper and copper alloys

Free cutting alloys
(Pb 1%)
Brass and leaded bronzes
(Pb 1%)
750
40-100 65-300
0,005-0,015
0,005-0,040
0,020-0,070
0,030-0,150
700
50-160 65-300
0,005-0,015
0,005-0,040
0,020-0,070
0,030-0,150
700
50-160 65-300
0,005-0,015
0,005-0,040
0,020-0,070
0,030-0,150
Gun drills 428.9
Straightness
Net power
ap fn kcfz vc
Pc + P =
Pc
[kW]
9
60 x 103
ap
1,17
Dc
Hole straightness depends on various factors e.g.

- Hole diameter and depth.
- Machining method and cutting parameters.
- Material quality and homogeneity.
- Machine condition.
- Drill bush.
[kW]
8
mm
7
0,06
6
0,05
5
0,04
4
0,03
3
2
0,02
0,01
0
0 3
10
12
14
16
18
20 Dc [mm]
Drill diameter
0
0
250
Dc [mm]
[l/min]
q
P
[MPa]
160
16
The cutting fluid quantity is measured

at the cutting edge of the drill head.
1 MPa =1,0 N/mm2

1 MPa =10 Bar
12
100
90
80
60
40
20
2
2 4 6
750
Drill depth
Cutting fluid flow
140
120
500
8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
Dc [mm]
Drill diameter
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
Dc [mm]
Drill diameter


cutting edge wear.

How To Choose Cutting Data

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How To Choose Cutting Data

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Cutting data

How to choose cutting data

This cutting speed is valid for hardness HB150. If your hardness is

Cutter diameter can be found in table on ordering page 22,

Number of teeth is found on the same page and zn is in this case 6.

Cutting data - Example of how to calculate

Calculate spindle speed (n)

To get ve, first find hex value for -PM

Calculate table feed (vf)

vf = 8 721 0,24 1384 mm/min

Facemilling with round inserts

Calculate spindle speed (n)

To get ve, first find hex value for -PM

De =109 + 162 (16 - 2 4)2 123 mm

De = Dc + iC2 (iC - 2ap)2

Calculate table feed (vf)

= 732 0,34 6 1493 mm/min

Cutting data - Example of how to calculate

Calculate spindle speed (n)

To get ve, first find hex value for -PM

Calculate table feed (vf)

= 1263 0,15 5 = 947 mm/min

Sidemilling with 90 entering angle

Calculate spindle speed (n)

Calculate table feed (vf)

vf = 1,82 5 1263 0,15 1723 mm/min

1,0 1,1 1,2 1,3 1,4 1,5 1,6

Cutting data - Example of how to calculate

Calculate spindle speed (n)

To get ve, first find hex value for -M geometry on page

Find effective diameter, De

Axial depth of cut (mm)

Select axial depth of cut in this diagram.

Calculate table feed (vf)

With the same axial depth of cut as for

Cutter Max. recommended under ideal conditions

Radial depth of cut (ae) Axial depth of cut (ap)

Cutting data - Feed recommendations

Feed per tooth, fz (mm/tooth)

Max chip thickness,

(0,08 0,21) GC4030, GC3020 0,10

Coromant ball nose endmill

Cutting data - Feed recommendations

Feed per tooth,

Max chip thickness,

(0,05 0,09) 1025

fz, starting value is valid for full slot milling.

(0,08 0,18) 4030,H13A,

(0,08 0,18) 4030,H13A,

Cutting data - cutting speed recommendations

Cutting speed, vc m / min

345 285 230

255 210 170

295 245 200

195 155 130

350 285 235

260 215 175

0,1 0,2 0,3

Cutting speed, vc m / min