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Wps No Ltbf/Capfims/Sswps-11: - Contractor Revision No: - Welding Process (Es)

1) The document is a welding procedure specification (WPS) for L&T Construction that details the requirements for welding T-joint fillet welds between 12mm mild steel plates using gas metal arc welding (GMAW) with ER70S-6 filler metal. 2) The WPS specifies the joint design, base metal, filler metal, welding positions, preheat and interpass temperature requirements, electrical characteristics, technique parameters, and approval. 3) A test report is also included that evaluates a sample weld and finds complete fusion to the base metal based on macroscopic examination and fracture testing.
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0% found this document useful (0 votes)
690 views4 pages

Wps No Ltbf/Capfims/Sswps-11: - Contractor Revision No: - Welding Process (Es)

1) The document is a welding procedure specification (WPS) for L&T Construction that details the requirements for welding T-joint fillet welds between 12mm mild steel plates using gas metal arc welding (GMAW) with ER70S-6 filler metal. 2) The WPS specifies the joint design, base metal, filler metal, welding positions, preheat and interpass temperature requirements, electrical characteristics, technique parameters, and approval. 3) A test report is also included that evaluates a sample weld and finds complete fusion to the base metal based on macroscopic examination and fracture testing.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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L&T Constructioon

Buitdings & Factories CAPFIMS PROJECT, WELDING PROCEDURE


Page 1of 2 MAIDANGARHI NEW DELHI SPECIFICATION (WPS)
WPS NO. LTBFICAPFIMS/SSWPS

|Contractor Name: LARSEN & TOUBRO B&F IC Welder ID No.: LTBF/CAPFIMS/SS -11
|WPS No
Revision No: LTBF/CAPFIMS/SSWPS-11 PQR No. LTBF/CAPFIMS/SS/PQR/11
Date: 7-Jun-19
|Welding Process(es): MIG
Type(s) MANUAL
(Automatic, Manual,Machine or Semi-Auto)

JOINTS (QW-402)
Joints Design: FILLET WELD T- JOINT
12mm Plate to 12mm Plate
acking NA
her NA
Backing Material NA

BASE METAL (QW-403) IS 2062


P-No: 1 Group No: P-No:
OR
1 1 Group No 1
Specification type and grade MILD STEEL IS 2062 (12 MM PLATE)
to Specification type and grade MILD STEEL IS 2062 (12 MM PLATE)
OR
Chem.Analysis and Mech.Prop
to Chem.Analysis and Mech.Prop
Base Metal Thickness: Groove:
Pipe Dia Range Fillet: 5MM TO 24 MM
Groove: Fillet: NA
Others
posited Weld Metals:
Groove:
Fillet 30MM
(Thickness Range): Upto 10.6 MM
FILLER METALS (QW-404)
F-No 2
A-No 1
Spec. No. (SFA)
5.18
AWS No.(Class)
ER7OS-6
Size of Filler Metals 1.20 mm
Deposited Weld Metal (Fillet): All
Electride-Flux (Class) N/A
IFlux and/or Electrode Tade Name
ESAB
Consumable Insert
NIA
Deposited thickness: 5.4 MM
Others
N/A
WELDING PROCEDURE
CAPFIMS PROJECT, SPECIFICATION (WPS)
LaT Construction
8uhoings & Ffactories MAIDANGARHI NEW DELHI
WPS NO. LTBFICAPFIMS/SSWPs

Page 2 of 2
TREATMENT (Ow407)
POSITION (QW-405) POSTWELD HEAT
NA
Position(s) Graave ALL Temperature Range:
NIA
Welding Pragression UP Uphll Time Rapg
DOwA No NIA Cooling Rate: NIA
|Position(s) of fllet 3 Heating Rate:
GAS(QW408)
(PREHEAT (W406) N/A
Preheat Temp.Min NA Shielding @es(es):
Peroent Cemposition(mixtures) N/A
Interpass Temp.Max NA
Preheat Maintenano NIA
Flow Rete: N/A
NIA
Gas Baeking
Trailing shielding Gas Composit N/A

ELECTRICAL CHARACTERISTIes (QW400)


Electrode-Ve
or DG Polarity
Current AC SEE TABLE Velts Range
SEE TABLE
Amps (Range)
TungstenElecttede Sizo and Type:NA

Mode of Metal Fsanster for GMAW


: NIA
Eloctrode Wise feed spaed Rangs NA
FEGHNIQUE (OW440)
StriAg er Weave Beaad
WEAVE
NYA
rifice or 6as Gup Size ing, Chipping and Brushing
Initial eng jaterpasg Gieaning Nill
Bask Greoving AIA
Oaelatian NIA
Contact Tube to Work Distance Multiple
Mutiple er Single Pass (per siade)
Multiple or Single Elect de Multiple
Travel Speed (Range) See Table
Not allowed
Peening NA
Other
Wire
Fller Metal Current Volt feed Other
Weld Proce Amp Range speed(M
layer(s)
Class Dia Type Polarity Range M/MIN)

Root MIG5.1812 MM DC-Ve Electrode|7 0-85 18-19 3.24.0


MIG 5.18 12 MM DC-Ve Electrode 70-85 18-19 3.24.0|
Filler/Hot pass
TECHNICAL APPROVAL
CPWD REMARK8
L&T

NAME: Alotna pr:a NAME


IE INSPECTION &TESTING ENGINEERS
9819669715, 91 984117469 Pesse 125 4314574

TEST REPORT
Teat Report Nop
-Te1019000002ees
Customer's Name
M/n rocher Co
Custemez' s Address 32, Aibul Faza
11605
Custcmer' s SRF No TE/20191773
Sanple(s) Received on 09/0772013g Sample (s) Teoted
T11let Weld Test Coupon
Description of Sanple f Welder asies Me.Mukhtar Ahed
Position3 Foces 2
Test Hethod Useed
ASME ee 1
TEST KESULTS
Macro Examination Test:-
Test Idd observations/Rasult
MP-1 COpiet.e fucion Df Hoid to ase Heta

Etohing Reagent
Practure Test:
FT-1 Cot sete fusio of neid te Ba a
Remark BA

Buth
END OP PEPORT

Paceof1
L&TConstruction-B&FIC Date: 11/07/2019
Project: CAPFIMS, New Delhi
Weldecldentity Card

Welder Name MMukhtar Ahmed


Welder 1D No TBE/CAPFIMS/SS-11
WPSRef. No. TBFICAPEIMS/SS/WPS-11
PQR NO TBE/CAPEIMS/SS/PQR-11
Wetding Posttion
waiding Process MIG
L-class ER70S-6
Quatification ACCOrding toASME IX
Vaiid Up:to 1o/07/2020

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