WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC
Company Name Siddique ice
WPS No. 5 Rev 0 Date 01/01/2020
PQR No. 1 Date
Welding Process GTAW/SMAW Type: MANUAL
This procedure applying for fabrication welding/repair welding of P 1
Scope
material with PWHT
JOINTS (QW-402)
Joint Design Refer Sketch
Root Space (A) 2mm
Root land (B) 2mm
Bevel Angle 60°±5˚
Backing Yes
Backing Material Weld area
Retainer Nil
BASE METALS (QW-403)
P.NO 1 Group No. 2 to P. No. 1(all P.NO 1 material) Group No 22
Material Specification SA516 Grade GR 70
Chemical Analysis As per specification
Mechanical Properties As per specification
Base Metal 5-200mm Fillet All size
Thickness Range
Pipe Diameter Greater than 73mm Fillet All dia
Weld pass thickness ≥ 13 mm Yes
FILLER METALS (QW-404)
Specification No. (SFA) 5.18
AWS No. (Classification) ER70s-2
F-No. 6
A-No. 1
Size of Electrode / Filler Metal 2.4/2.5
Filler Metal Product Form Solid bare Wire
Weld Metal Thickness Range 5-200mm Groove/Fillet All Size
Electrode Flux (Classification) NA Consumables Brand Name
Consumable Insert NA Manufacturer
Specification No. (SFA) 5.1
AWS No. (Classification) E7018
F-No. 4
A-No. 1
Size of Electrode / Filler Metal 3.2/4
Filler Metal Product Form N/A
Weld Metal Thickness Range 5-200mm Fillet/Groove All Size
Electrode Flux (Classification) NA Consumables Brand Name
Consumable Insert NA Manufacturer
POSITIONS (QW-405) PREHEAT (QW-406)
Position 1G Preheat Temperature, min. 150˚C
WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC
VERTICAL
Welding Progression Interpass Temperature, max. 300°C
UPHILL
Position(s) of Groove All Preheat Maintenance NIL
Position(s) of Fillet All
POST WELD HEAT TREATMENT (QW-407)
Type of PWHT
Holding Temperature 620-640°C
Time Range, min 1 1/2hr min
Time Range, max 2 hrs
Rate of Heating Max. 100°C
Loading / Unloading Temperature,
300°C Rate of Cooling Max. 100°C
Max
Tungsten type 2% Thoriated Size (mm) = 2.4 or equilvalent
WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC
GAS (QW-408)
Gas Mixture composition (%) FlowRate(litres/minute)
±Shielding Gas Argon Single (No change in composition 5 ̴ 15
±Backing Gas N/A N/A N/A
±Trailing Gas N/A N/A N/A
ØSheilding Trailing Gas N/A N/A N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal Current Travel Speed
Volt
Weld Pass Process Diameter (range)
Classification Type Polarity Amps (Range) (Range)
(mm) (mm/min)
Root run GTAW/TIG
Filling
Capping
Pulsing Current NA
Heat input (max) NA
Tungsten Electrode Size & Type
Mode of metal transfer
Electrode wire feed speed range
TECHNIQUE (QW-410)
String or Weave Bead Both (Weave not more than 3 times of the electrode)
Oriffice, Nozzle and Gas cup size NA
Initial and interpass cleaning method Wire brushing & Chipping
Method of back gouging Grinding
Oscillation NA
Multiple or single pass (per side) Multiple Pass
Multiple or single layer Multiple
Multiple or single electrode single
Electrode Spacing NA
Welding Process GMAW
Peening NA
Use of thermal process NA
WELDING PROCEDURE SPECIFICATION
(WPS) (QW-482)
In accordance with QW-200.1, Section IX, ASME BPVC
Note:
The filler metal shall be stored, issued and controlled as per manufacturer's recommendation / Precision Profiles India procedures.
Prepared by Reviewed by Approved by
Name: Name: Name:
Signature: Signature: Signature:
