MDKDP DR DV Parts Manual
MDKDP DR DV Parts Manual
English
Original Instructions 2-2015 A046L892 (Issue 2)
Introduction
This catalog applies to the standard marine generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is identified by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are inter-
changeable between models. Throughout this catalog left and right sides are determined by facing the engine end
(front) of the set.
MODEL HERTZ
13.5MDKDP/* 50
17MDKDP/* 60
17.5MDKDR/* 50
21.5MDKDR/* 60
19MDKDV/* 50
* − The diagonal line (/) in the model and specification number separates generator
set characteristics from the specification number and letter. The specification
number denotes customer requested options or deviations from the standard
model. The specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.
WIRING DIAGRAM
A049H027 A
1
THIS PAGE INTENTIONALLY LEFT BLANK
2
Index
A Bracket, Mounting, 83
Bracket, Mounting Pad, 50
Actuator, Governor, 34 Bracket, Oil Drain, 25
Adapter, Dry Exhaust, 55 Bracket, PTO, 50
Adapter, Engine, 12 Bracket, PTO (Right), 50
Adapter, Fuel Return Pipe, 35 Bracket, Remote Separator Mounting, 37
Adapter, Oil Drain, 25 Bracket, Rocker Arm, 20
Alternator, 30 Breaker Circuit, 76
Alternator (Isolated Ground), 33 Breaker, Circuit, 73
AlternatorNeg Gnd), 30 Breather, 23
Apparatus, Idling , 17 Brush, Alternator (Negative Ground, 12V), 32
Assy Filter, Oil , 26 Brush, Alternator (Negative Ground, 24V), 31
Assy, Alternator Brush Holder (Negative Ground, 12V), 32 Bulkhead Assy, Exhaust, 52
Assy, Alternator Brush Holder (Negative Ground, 24V), 31 Bulkhead, Exhaust Connector, 54
Assy, Connecting Rod, 9 Bushing, Connecting Rod, 9
Assy, Control (eSDD), 74 Bushing, Idle Gear, 11
Assy, Control PCB, 75
Assy, Coolant Water Pump, 28 , 29
Assy, Cylinder Head, 19 C
Assy, Engine Mount, 59
Cable, 83
Assy, Engine Panel, 74 , 76
Cam, Water Pump, 46
Assy, Flywheel, 12
Camshaft, 11
Assy, Gearcase, 24
Camshaft, Fuel, 14
Assy, Generator Rotor, 69
Cap, Coolant Recovery Tank, 49
Assy, Idle Gear, 11
Cap, Coolant Tank, 48
Assy, Rocker Arm, 20
Cap, Cylinder Block Sealing, 8
Assy, Rocker Arm Shaft, 20
Cap, Valve, 20
Assy, Water Separator Drain, 38
Clamp, Fuel Return Hose, 35
Assy, Water Separator Pump, 38
Clamp, Nozzle Pipe, 21
Assy, Water Separator Replacement Head, 38
Collar, Alternator (Negative Ground, 12V), 32
Collar, Alternator (Negative Ground, 24V), 31
B Collar, Crankshaft , 10
Collar, Idle Gear, 11
Baffle, Air, 69 Collet, Valve Spring, 20
Ball, Crankshaft, 10 Components, Alternator (Negative Ground, 12V), 32
Bar, Bus, 60 Components, Alternator (Negative Ground, 24V), 31
Barb, Keel Cooling (Dry Exhaust), 47 Components, Control Panel (Breaker Switch), 76
Base, Generator Mounting, 59 Components, Control Panel (NIM), 74
Base, Mounting, 59 Components, Injection Pump, 18
Bearing, Alternator (Negative Ground, 24V), 31 Components, Water Pump, 46
Bearing, Ball, 14 Components, Water Separator, 38
Bearing, Connecting Rod, 9 Connector, Hose, 40
Bearing, Crankshaft, 10 Contact, Relay, 74
Bearing, Generator, 69 Control Harness, 79
Bearing, Lower Thrust , 10 Control, Box, 73
Bearing, Upper Thrust , 10 Converter, 83
Bearing, Water Pump, 46 Cooler, Oil, 27
Belt, 30 Cooling, Keel (Dry Exhaust), 47
Block, Cylinder, 7 , 8 Cord, Glow Plug, 21
Box, Control, 72 Coupling, Dry Exhaust Reducer, 55
Bracket, Adjustable Alternator, 33 Coupling, PTO, 50
Bracket, Alternator (Isolated Ground), 33 Cover, Access, 63
Bracket, Alternator (Neg Gnd), 30 Cover, Alternator Bearing (Negative Ground, 12V), 32
Bracket, Fan, 62 Cover, Alternator Bearing (Negative Ground, 24V), 31
Bracket, Fan Guard, 61 Cover, Alternator End (Negative Ground, 12V), 32
Bracket, Guard, 61 Cover, Alternator End (Negative Ground, 24V), 31
Bracket, Isolated Ground, 58 Cover, Box Control, 73
3
Index
4
Index
J N
Joint, Intake Manifold Pipe, 51 Nipple, Keel Cooling (Dry Exhaust), 47
Nozzle, 21
K
Keel Cooling, 45
O
Key, Camshaft, 11 O’Ring, Crankshaft, 10
Key, Crankshaft , 10 O’Ring, Gearcase, 24
Key, Fan Drive Pulley, 30 O’Ring, Water Pump, 46
Key, Oil Pump, 7 , 8
Key, Water Pump, 46
Kit, Coolant Recovery, 49 P
Kit, Cruise, 84
Kit, Exhaust, 47 Pan, Oil, 25 , 83
Kit, Exhaust (Wet), 54 Panel, Access, 65
Kit, Exhaust Adapter, 55 Panel, Air Baffle, 62
Kit, Exhaust Flange, 55 Panel, Control, 76
Kit, Isolated Ground, 58 Panel, Control Box, 76
Kit, Keel Cooling (Dry Exhaust), 47 Panel, Duct (W/O PTO), 66
Kit, Major Water Pump Service, 46 Panel, Enclosure (W/PTO), 67
Kit, Minor Water Pump Service, 46 Panel, Generator Housing, 62
Kit, Muffler, 57 Panel, Housing, 62
Kit, Muffler/Water Separator, 57 Panel, Remote (Switch Only), 77
Kit, Remote Control Panel, 77 Panel, Remote (Switch/Hourmeter), 78
Kit, Remote Control Panel Switch Harness, 77 Panel, Roof, 63
Kit, Remote Fuel/Water Separator, 37 Panel, UMC Mounting, 75
Kit, Remote Panel, 78 PCB, 73
Kit, Sender, 22 Pin, Cylinder Block Pipe, 8
Kit, Siphon Break, 40 Pin, Cylinder Block Straight, 7 , 8
Kit, Water Separator, 57 Pin, Gearcase, 24
Kit, Water Separator Metal Bowl Replacement, 38 Pin, Piston, 9
Kit, Water Separator O’Ring , 38 Pin, Rocker Arm Spring, 20
Kits, 84 Pipe, Injection, 21
Pipe, Overflow, 21
Pipe, Water Return, 8 , 22
L Piston, 9
Plate, Alternator Retainer (Negative Ground, 12V), 32
Label, Information (Control), 76 Plate, Alternator Retainer (Negative Ground, 24V), 31
Labels, 84 Plate, Speed Control, 15
Lever, Governor, 16 Plate, Water Pump Wear, 46
Lines, Fuel Transfer, 36 Plug, Coolant Tank Hex Pipe, 48
Plug, Cylinder Block, 7 , 8
Plug, Cylinder Head, 19
M Plug, Gearcase, 24
Plug, Glow, 21
Manifold, Exhaust, 53 Plug, Hole, 62
Manifold, Intake, 51 Plug, Oil Pan, 25
Meter, Hour, 76 , 78 Plug, Water Outlet Flange, 22
Mixer, 54 Plug, Water Separator, 38
Module, Remote Control, 83 Plunger, Pump, 18
Mounting, Printed Circuit Board, 75 PTO, 50
Muffler, 57 Pulley, Alternator (Isolated Ground), 33
Muffler, Dry Exhaust, 56
5
Index
6
Cylinder Block
13.5 MDKDP
9
20
9 12 5
18 13 2
21
19
10
16 3
17
28 11
1 2 8
2
6
29
3
7
23 2
26
10
4
25
15
4 14
27 22
24
MDKDP/R/V
7
Cylinder Block
17 MDKDP, 17.5 and 21.5 MDKDR and 19 MDKDV
9 7
9 5
20 14 12
17 2
18
19 13
10 3
1 2
11
2
27
6
8
28 3
22 7
24 2
25
10
26
21 16
4 15 4
23
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
MDKDP/R/V
8
Piston
3
4 4
5 7
MDKDP/R/V
9
Crankshaft
1
3
2
12
12
6
13
11
5 13
10
7
9
8
14
MDKDP/R/V
10
Camshaft
13
8
9
10
11
12
2
4
1
3 6
4
7
5
MDKDP/R/V
11
Flywheel
12
14
13
3 10
8
7 6
2 9
4
5
11
10
1 104−2134 Flywheel Assy (Includes Ring 9 Starter (See Separate Page For
Gear) Components)
2 101−0811 1 Plug, Hole 191−1959 1 12V
3 101−0821−S0 1 Adapter, Engine 191−1550 1 24V
4 526−0145 6 Washer, Flat (M12) 10 526−2140 4 Washer, Flat (M12)
5 800−3032 6 Screw, Hex Head Cap 11 800−2113 2 Screw, Hex Head Cap
(M12 x 1.25 x 30mm) (M12 x 1.75 x 35mm)
6 526−0399−62 11 Washer, Flat (M10) 12 403−7060−02 1 Bracket, Engine Lifting
7 800−3005 11 Screw, Hex Head Cap 13 718−1035 1 Screw, Hex Head Cap
(M10 x 1.25 x 30mm) (M8 x 1.25 x 16mm)
8 800−3033 2 Screw, Hex Head 14 526−2100 1 Washer, Flat (M8)
(M21 x 1.25 x 25mm)
MDKDP/R/V
12
Main Bearing Housing
7 9
5
4
8
2
3
12
2
3
11
13
2
3
10
13
13
MDKDP/R/V
13
Fuel Camshaft
11
12
13
1 2
4
10
2
6
5
10 14
3 15
MDKDP/R/V
14
Speed Control
14
10
6 7
9
10
12 13
11
4
1
2
MDKDP/R/V
15
Governor
5
3
1 2 4
7
6
8
MDKDP/R/V
16
Idle
7 5
3
1
2
4
MDKDP/R/V
17
Injection Pump Components
8
9
10
1
10
6
6
9
2
4
10
MDKDP/R/V
18
Cylinder Head
8 6
7
10
11
3
3
2
7
1
1
5
MDKDP/R/V
19
Rocker Arm
15
13
8 17
9
17
10 16
17 14
11
17
9
17
17
10
18 10 9
17
17 19
7
5
4
14
16 3
9
12 6
13
15
MDKDP/R/V
20
Nozzle Holder and Glow Plug
7 8
14
6
15 12
11
10
9
1
13
5
2
16
3
MDKDP/R/V
21
Water Outlet Flange
14
17 1
3
16 13
15
2 3
10
12
11
9
8
7
5
MDKDP/R/V
22
Cylinder Head Cover
5
1 4
3 7
2
9
5
10
11
MDKDP/R/V
23
Gearcase
10 18
16
17
6 5
21 6
20
19
23 3
22
14
15
13
4
8
12
11
1
2
9 2
9 12
MDKDP/R/V
24
Oil Pan
15
16
17
8
14
9
2
10
1
5
3
4
13 12
11
MDKDP/R/V
25
Oil Filter Assembly
1
2
MDKDP/R/V
26
Oil Cooler
7 8
2
1
8 3
MDKDP/R/V
27
Water Pump MDKDP
4
2 5
1
6 9
2
11
12
3
6
8
10
10
14
13
MDKDP/R/V
28
Water Pump MDKDR, MDKDV
2 4
5
1 6
9
13
2
11
12
3
6
13
8
10
15 10
14
MDKDP/R/V
29
Alternator
(Negative Ground)
4
5
2 7
MDKDP/R/V
30
Alternator Components
(Negative Ground)
(12V)
10
8 12 9
11 5
6
18
23
20
2 4 14 19
16
3 15
21
13
18
17
7
2
1
22
MDKDP/R/V
31
Alternator Components
(Negative Ground)
(24V)
2
1 9 8
7 23
5
6 17
19
7
13
2
4 14 15
3
17
18 11
16
20
23
12
22
21
10
MDKDP/R/V
32
Alternator
(Isolated Ground)
(12V/24V)
6
7
5
15
10
14
8
3
9
4
11
2
13
12
MDKDP/R/V
33
Governor Actuator
4
1
3 2
1 Actuator, Governor
306−5316−01 1 12V
306−5316−02 1 24V
2 725−1027 2 Screw, Socket Head Cap (M6 x 16mm)
3 526−0063 2 Washer, Copper (1/32”)
4 150−2918 1 Gasket, Solenoid Cover
MDKDP/R/V
34
Fuel System
6
16 4
21 22
17
20
4
19
22
22
17 22
15
8 12
2 27
28 4 8
6 9
22
5
4 23
4
10 1, 29 13
3 14
25
26 24
4 7 10
11
18
22
22
MDKDP/R/V
35
Fuel Transfer Lines
11
4
Rear Bulkhead
6
5
3
2 1
1
5
4
Front Bulkhead 10
8 7
9 11
MDKDP/R/V
36
Remote Water Separator
2
4 3
MDKDP/R/V
37
Water Separator Components
7
6
3
8
MDKDP/R/V
38
Water Inlet
10
9
2
5
7
6
3
4 1
MDKDP/R/V
39
Break Siphon
MDKDP/R/V
40
THIS PAGE INTENTIONALLY LEFT BLANK
MDKDP/R/V
41
Heat Exchanger
13, 21
2
3 10
1
21,19
28 21,17
12
18
21,17
19,21
15 21,17
16
14
20
30
29 4
11 21,19
13, 21
21,17
6
19,21
27
7
25 26 8
9
24
5
22
31
23
MDKDP/R/V
42
Heat Exchanger
MDKDP/R/V
43
Keel Cooling
3
2
4
25 10
7
22
11
10
9
10 12
5 21
20
13 9
19
9
16
23
9 15
10
16 14
15
17
15
18
MDKDP/R/V
44
Keel Cooling
MDKDP/R/V
45
Water Pump Components
1
2
13
6
2
7
3
4 8
9
11
10
15
12
9
9
14
MDKDP/R/V
46
Keel Cooling System (Dry Exhaust)
9 2
1
3
2 7
1 6
3 9
8
6
5
4
155−3087 1 Kit, Keel Cooling (Includes Parts 7 503−2079 1 *Hose, Coolant (1” x 10”)
Marked *) 8 505−0041 1 *Elbow
155−3284 1 Kit, Exhaust 9 503−1137 2 Clamp, Hose (1”)
1 503−1138 6 Clamp, Hose (1−3/8”)
2 503−2023 2 *Hose, Coolant (1−3/8” x 4”)
3 505−0446−01 2 *Nipple, Half
4 505−0003 1 *Elbow * − Parts Included in Keel Cooling Kit. (Also Includes Cover,
5 505−0304 1 Tee Gasket and Hardware Found on Cylinder Block Page.)
6 505−0759 3 *Barb, Hose
MDKDP/R/V
47
Coolant Tank
3
4
6
8
9
MDKDP/R/V
48
Coolant Recovery
130−3574 1 Kit, Coolant Recovery 2 503−1692 1 Hose (5/16 I.D. x 120” Lg.)
(Instructions Included) 3 130−3572 1 Cap, Tank
1 130−3571 1 Hanger, Tank
MDKDP/R/V
49
PTO
1
2 3 4
7 8
9
10
4 5
6
11
19
20 12
11 12
12 22 14 13
21 15
16
17
15
18
14
13
MDKDP/R/V
50
Intake Manifold
5
11
7
9
10
11
6
2
1
3
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
MDKDP/R/V
51
Bulkhead Exhaust
7 8
3,4
6
3,4
1
Front Out
7
3,4
2
3,4 1
8
Rear Out
MDKDP/R/V
52
Exhaust Manifold
5
6
MDKDP/R/V
53
Wet Exhaust
2 4 6
3
2
7
9
10
14
11
13
12
17 14
15
MDKDP/R/V
54
Dry Exhaust
(Up or Down)
10
7 3
6
4 1
2
9
4
7
11
15 6
12
5
13
14
10
MDKDP/R/V
55
Muffler
MDKDP/R/V
56
Water Separator, Muffler
2
2
2
2
5
1
2
3
MDKDP/R/V
57
Isolated Ground
10
11
2
4
3
8 5
9
9 7
7
MDKDP/R/V
58
Mounting Base
7 8
5
7 59
5
5
9
6
2 6
5
3
4
MDKDP/R/V
59
Grounding System
7
1 8 6
10
2 7 7 1
5
6
3 11 3
4
4
MDKDP/R/V
60
Belt Guard and PTO Belt Guard
10
2
3 5, 6 10
7, 11
1
10
4
8
10
10 W/O PTO
10
9
PTO
MDKDP/R/V
61
Generator Housing
23
12 7 10 2
11 22
12 12
1
9
12
8 17
25 24 14
16
5
13
184
12
12 3
12
1920 15
21
MDKDP/R/V
62
Engine Sound Shield
3 7 3 7
8
6
5 1 8
MDKDP/R/V
63
Engine Sound Shield
3
2
MDKDP/R/V
64
Engine Sound Shield
5 4
3
8
2
MDKDP/R/V
65
Engine Sound Shield
(Front and Rear with out PTO)
2 1112
Rear 1 5
3
6 4 10
12
6
8 9
Front
7
MDKDP/R/V
66
Engine Sound Shield
(Front w/PTO)
14
3
11 1
11
2
4
6
5 7
12
11
11
8
13 9
10
MDKDP/R/V
67
Generator
4
5
3
2
6
12 13
1
14
7
8 11
9
10
16
17 12
18
15
19
20
23
21
27
26
28
29
22
24 30
25
26
MDKDP/R/V
68
Generator
MDKDP/R/V
69
Battery Harness Front
12
2
43 2
3 1
5
13
6
5 7
10
11
8
9
MDKDP/R/V
70
Battery Harness Rear
12 2
5
6
13
5 7 1
3 3
10 2
11
8 4
9
MDKDP/R/V
71
Control Box
29
4
15
28 12
27
6 12
15
17 19
15
14 18
5
13 18
1
11
9
14 20
16
10
21
23
12
16 13
14
13
12 9 26
7
8
14 7
15
11 12
12
12 15
2
13
22
3
25
24
MDKDP/R/V
72
Control Box
MDKDP/R/V
73
Control Panel Components
10 11
10
9 8
9
6 8
5
3
7
2
1 2
MDKDP/R/V
74
PCB Mounting
4 3
MDKDP/R/V
75
Control Panel Components
(Breaker Switch)
9
4
11
10
MDKDP/R/V
76
Remote Switch Panel
3
5
8 6
4 7
S11 2
P4
MDKDP/R/V
77
Remote Switch/Hourmeter Panel
1
10
4 3
9
6 8
5
7
P4
9
S11
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
MDKDP/R/V
78
Control Harness
J4 13
10
11
J4
7
8
5
S3
6
S4
3 P3 4
1 P2
P1
9
4
MDKDP/R/V
79
Wiring Harnesses
5
3
2
6
4 7
12
11
9
10
18
20 19
P1
21
17
21
22
23 22
23
J1
J2
MDKDP/R/V
80
Wiring Harnesses
16
15
14
13
MDKDP/R/V
81
Wiring Harnesses
4
3
5
1 6
338−4491
10 9 8
3 4
11
4
5
2
6
338−4982
13, 14
MDKDP/R/V
82
Kit, Remote Control
5
4
3
1
9
7
MDKDP/R/V
83
Labels, Kits
MDKDP/R/V
84
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
85
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
86
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
87
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
88
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
89
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
856−0003, 76 A035K169, 63
856−0006, 73 , 74 A035K171, 63
856−0008, 60 , 70 , 71 A044G447, 83
856−0013, 60 , 70 , 71 A044G454, 83
860−2008, 35 A044H021, 83
860−2057, 62 A044R209, 83
862−0003, 70 , 71 A044R223, 83
862−0016, 33 A045C970, 83
862−0026−30, 58 A045Y108, 7
862−0026−54, 58 A045Y110, 7
862−0026−55, 50 A045Y135, 8
870−0131, 58 , 69 , 76 A045Y137, 8
870−0221−01, 54 A045Y623, 8
870−2055, 33 A045Y625, 8
870−2062, 73 , 74 A047S203, 79
870−2065−02, 66 , 67 A048U078, 19
871−0016, 73 , 74 A048U079, 11
871−0025, 60 , 70 , 71 A048U080, 18
895−0395, 64 , 65
895−0402, 62
895−0411, 64
898−1311−01, 43 , 45
898−1311−02, 43
898−1311−05, 39
A026K127, 33
A026K278, 84
A026M935, 37
A029N447, 61
A029U252, 61
A029U256, 61
A029U260, 61
A030B088, 63 , 65 , 66 , 67
, 83
A030B824, 64
A030F177, 63
A030F179, 65 , 66
A030P511, 61
A030P519, 61
A030P526, 61
A030P528, 61
A035K157, 63
90
Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email www.cumminsonan.com/contact
www.cumminsonan.com
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are trademarks of Cummins Inc.
2015 Cummins Power Generation, Inc. All rights reserved.
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