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Tuv India Private Limited: Inspection Visit Report

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TUV INDIA PRIVATE LIMITED

INSPECTION VISIT REPORT


IVR - 8116712788 - Sr. No- 01. - Rev. 00

General:
TUV India Control Or 8116712788 &
Branch: NOIDA
SAP Number: 1001113519

Notification Name / Number: By E-mail Dt.- 06.07.2020 Date(s) of Inspection: 13 & 14.07.2020
500 KTPA PP UNIT, Guru M/s A.V. Valves Limited
Gobind Singh Polymer
16, Industrial Estate
Project Name & Location: Addition project. EPCC-2 Inspection Location:
Package,Bathinda,Tecnimon Nunhai Agra
t Job No.9027 (U.P)

TUV India Client Name: M/s Tecnimont Pvt Ltd End User Name: HPCL MITTAL ENERGY LTD
DEC / PMC / EPC
DEC / PMC / EPC Name: Engineers India Ltd (EIL) B018
(If applicable)
Asgmt. Number:
(If applicable)

M/s A.V. Valves Limited 7500082932, Dt.- 14-Oct-2019


16, Industrial Estate P.O. Number: Amnd.- 01,Dt. 06-Nov.-2019
Vendor Name & Location:
Nunhai Agra (Client PO on Vendor) Amnd.- 02,Dt. 24-Dec.-2019
(U.P). Amnd.- 03,Dt. 11-Feb.-2020
Sub Vendor Name & Location: P.O. Number:
(If applicable)
NA (If applicable – Vendor PO on Sub NA
Vendor)

Stages Of Inspection:
 Kick Off / Pre Inspection Meeting  Material Identification  Interim Stages
 Document Review  Final Inspection  Re-Inspection
Item Description:
P.O.
P.O. Offered Acceptable
Item Item Code Item Description UOM
Quantity Quantity Quantity
No.

I1673590 V01CDV05225Q
1 No. 4 4 4
Size - .5 Gate Valve 150# FT FT ASTM B62 Bronze
ISRS Solid Wedge Handweel MSS-SP-80

I1673591 V01CDV05225Q
2 No. 47 47 47
Size - .75 Gate Valve 150# FT FT ASTM B62 Bronze
ISRS Solid Wedge Handweel MSS-SP-80

I1673593 V01CDV05225Q
3 No. 13 13 13
Size - 1.5 Gate Valve 150# FT FT ASTM B62 Bronze
ISRS Solid Wedge Handweel MSS-SP-80

I1673598 V02CDV05222L
4 No. 1 1 1
Size - .5 Globe Valve 150# FT FT ASTM B62 Bronze
Metal Disc Integral Seat Handweel MSS-SP-80

I1673593 V01CDV05225Q
10 No. 8 8 8
Size - 1.5 Gate Valve 150# FT FT ASTM B62 Bronze
ISRS Solid Wedge Handweel MSS-SP-80

I1673598 V02CDV05222L
11 No. 2 2 2
Size - .5 Globe Valve 150# FT FT ASTM B62 Bronze
Metal Disc Integral Seat Handweel MSS-SP-80

12 No. 2 2 2
I1673592 V01CDV05225Q
Disclaimer: This IVR shall not be considered as final acceptance of inspected item(s).The final acceptance will be given through Inspection Release Note.
The inspection by TUV India Pvt. Ltd., review of Test Certificates / Reports and issue of Inspection Visit Report does not relieve the Client / Supplier / Manufacturer / Stockiest from their responsibility towards the Client / End User to
supply the genuine material / item(s) and document(s) in full compliance with applicable Order, Specification, Technical, Quality, Quantity, Warranty, Guarantee requirements. Supplier / Manufacturer / stockiest is wholly legally
responsible for genuineness of the material / item(s) supplied and document(s) submitted. TÜV India’s responsibility is only limited to correctness of inspection results including review of the documents, within its agreed scope against
written requirements and neither TUV India nor any of its group companies, associates or employees are in any way/ legally responsible for genuineness of the material / item(s) and document(s). If the calibration certificate(s) for the
measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited only to technical content in the calibration certificate.
Copyright: This document is the property of TUV India Pvt. Ltd. and should not be reproduced, except in full without the consent of TUV India Pvt. Ltd.
TUV India Pvt. Ltd. (TÜV NORD GROUP) : (REGD. & HEAD OFFICE), 801, Raheja Plaza - I, LBS Marg, Ghatkopar (West), Mumbai – 400086, Maharashtra, India.
Tel: + 91 22 66477000, Email: inspection@tuv-nord.com; Website: www.tuv-nord.com/in.
Form No. : F / INSP / VR / 11 – R12; Revision Date: 14.03.2020 Page 1 of 4
TUV INDIA PRIVATE LIMITED
INSPECTION VISIT REPORT
IVR - 8116712788 - Sr. No- 01. - Rev. 00

Size - 1 Gate Valve 150# FT FT ASTM B62 Bronze


ISRS Solid Wedge Handweel MSS-SP-80
Reference Documents:
Sr.
Document Name Client Document Number Vendor Document Number Approval Status
No.
1) PR / MR / ARM 4049-XH-MR-426 NA Client Doc.
Approved By EIL
2) QAP / ITP / QCP 4049-XH-VD-QC4262932001; Rev-03 AV / QP – VLVS– 4684 / 19 Rev.- 03
& Tecnimont
4049-XH-VD-LG4262932002; Rev-0 RK-22927, Rev-03 Approved By
3) Drawing(s)
4049-XH-VD-LG4262932001; Rev-02 RK-22928, Rev-02 Tecnimont
4) Procedure(s) NA NA NA
5) Datasheet(s) 51080A, 52080A NA EIL Doc.
6) Others (Specify) API 598 NA NA
Inspection Activities Carried Out :
Stages Witnessed:
ITP Sr. No.- 4.1 Dimension & Visual - 10% of Each Size & Type.
1. Dimensions as per Drawings checked & found within limit.
Surface visual checked & found no injurious defect.
ITP Sr. No.- 4.2 Valve Operation - 10% of Each Size & Type
2
Valve Operation opening & Closing checked & found smooth in operation.
ITP Sr. No.- 4.3 Leak Test of Body - 10% of Each Size & Type
3
Hydrostatic leak Test of Body carried out at Pressure 32 Kg/cm² (g) for Holding Time 1 minute & found no leakage.
ITP Sr. No.- 4.4 Leak Test of Seat - 10% of Each Size & Type
4
Hydrostatic leak Test of Seat carried out at Pressure 21 Kg/cm² (g) for Holding Time 1 minute & found no leakage
ITP Sr. No.- 4.5 Leak Test of Seat - 10% of Each Size & Type
5
Pneumatic leak Test of Seat carried out at Pressure 6 Kg/cm² (g) for Holding Time 1 minute & found no leakage
ITP Sr. No.- 5 Identification Verification
6
Identification, TCMPL Indent Code verified & found in order.
Documents Reviewed:
Raw Material Test Certificates reviewed for Body, Bonnet, Disc, Body Seat & Spindle as per Drawings & Specification &
1)
found in Order.
2) Complete Valve Visual Appearance Report reviewed & found in order.
3) Machining Internal Report Reviewed & found in order.
4) DPT report reviewed as per ASTM E-165 & Found in order.
5) Calibration Certificate reviewed & found in order.
Details of Equipment(s) / Instrument(s) used for measuring / testing during Inspection: (Refer Notes)
NABL / OTHER
Detail of CERT. BODIES / NON-NABL
Sr. Validity till Calibration Certificate NABL Traceability
Equipment(s) / Range ID
No. Date Number Please tick whichever is applicable
Instrument(s) See Note 1 & 2 See Note 3

1) 
2) 
Notes:
1) Other Certifying bodies are: NPL-India, CIPM (International Committee for Weights & Measures), ILAC & APLAC MRA Signatories.
2) Visiting inspector to ensure continued suitability for intended use, periodic maintenance, proper identification and valid calibration records and traceability to known National / International standards of the
measuring Instrument(s) / testing equipment(s).
3) Non NABL: If the calibration certificate(s) for the measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited only
to technical content in the calibration certificate.
4) In lieu of table above inspectors may collect master list from manufacturer / vendor/ sub vendor with all above details clearly highlighting the details of instrument(s) / equipment(s) used during inspection.

Conclusion (Acceptable / Not Acceptable / Acceptance subject to) :


Accepted
Pending Activities from this Visit:
NIL

Disclaimer: This IVR shall not be considered as final acceptance of inspected item(s).The final acceptance will be given through Inspection Release Note.
The inspection by TUV India Pvt. Ltd., review of Test Certificates / Reports and issue of Inspection Visit Report does not relieve the Client / Supplier / Manufacturer / Stockiest from their responsibility towards the Client / End User to
supply the genuine material / item(s) and document(s) in full compliance with applicable Order, Specification, Technical, Quality, Quantity, Warranty, Guarantee requirements. Supplier / Manufacturer / stockiest is wholly legally
responsible for genuineness of the material / item(s) supplied and document(s) submitted. TÜV India’s responsibility is only limited to correctness of inspection results including review of the documents, within its agreed scope against
written requirements and neither TUV India nor any of its group companies, associates or employees are in any way/ legally responsible for genuineness of the material / item(s) and document(s). If the calibration certificate(s) for the
measuring instrument(s) / equipment(s) used during inspection do not have traceability to NABL / Other certifying bodies, then the scope of review is limited only to technical content in the calibration certificate.
Copyright: This document is the property of TUV India Pvt. Ltd. and should not be reproduced, except in full without the consent of TUV India Pvt. Ltd.
TUV India Pvt. Ltd. (TÜV NORD GROUP) : (REGD. & HEAD OFFICE), 801, Raheja Plaza - I, LBS Marg, Ghatkopar (West), Mumbai – 400086, Maharashtra, India.
Tel: + 91 22 66477000, Email: inspection@tuv-nord.com; Website: www.tuv-nord.com/in.
Form No. : F / INSP / VR / 11 – R12; Revision Date: 14.03.2020 Page 2 of 4

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