Magsaysay Training Center
Dasmarinas Cavite
                                              Procedure Qualification Record
Date:
Company Name: Magsaysay Training Center                       Client/Project:
PQR's no: PQR111-1G-01                                        Revision
Reference WPS No: WPS1111G-01                                 Revision
Welding Process: 111                                          Type: Manual
Ref. Spec: DNV Rules                                          Ref. Standards: DNV Rules Part 2 Chapter 3
Application : Pipning ___            Structural ___         Pressure Vessel ___             Other ___
Joint Design Used
Joint Type: BW
Joint Design:Single Vee (V) groove
Single/Double Sided Welding : ss
Backing: nb                                                     IKAW NA MAGLAGAY NG DRAWING
Backing Material: N/A
Root Opening: 2~3 mm
Root Face: 1.5~2mm
Goove Angle: 60˚~70°
Radius (J - U): N/A                             Base Metal
Back Gouging: N/A                               Material Spec. : Group 1 / W01          welded to   Group 1 / W01
Back Gouging Method: N/A                        Type or Grade:            NV-A          welded to        NV-A
Electrical Characteristic                       Plate or Pipe: P
Transfer Mode (GMAW) : N/A                      Thickness: 12mm
Current: DC                                     Diameter : N/A
Current Type: DCEP                              Filler Metal
Tungsten Electrode (GTAW) : N/A                 Name or Brand: LH-314N
                     Size: N/A                  AWS Specification: A5.1 (equivalent to EN 499)
                     Diameter: N/A              AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Torch Angle: N/A                                Type: Basic (B)
Stick Out: N/A                                  Position
Shielding                                       Welding position of Groove: PA
Flux: N/A                                       Vertical Progression: N/A
Electrode-flux (class): N/A                     Technique
Gas Compossition: N/A                           Stringer or Weave: Stringer and Weave
Gas Flow Rate: N/A                              Multiple or Single Electrode Pass: Multiple/Ml
Gas Cup Size: N/A                               Electrode Spacing:
Preheat                                                       Longitudinal: N/A
Preheat Temp. : None - N/A                                    Lateral : N/A
Interpass temp.: 50°C min.        250° C max.                 Angle : N/A
Post Weld Heat Treatment                        Contact Tube to Work Distance: N/A
Temperature : N/A                               Peening: Not Permited / None
Time : N/A                                      Interpass Cleaning: Wire Brush & Grinding
                                       Welding Procedure
  Pass of                       Filler Metal    Current &                                 Travel Speed
Weld/Layers     Process                                          Amps.          Volts                        Heat Input
                          Class        Dia. Ø   Polarity                                   cm/min
(1) Root Run   SMAW       E-7018       3.2 mm   DCEP             60-100      20-23        7.5-8.5
(2) Hot Pass   SMAW       E-7018       3.2 mm   DCEP             80-105      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 Visual Inspection                                            Nondestructive Examination
Appearance : Pass                  Fail                       NDE-RT Report no : _______________________
Penetration: Pass                  Fail                       Result : ________________________________
Undercut:    Pass                  Fail
Porosity:    Pass                  Fail                                                                  Page 1 of 2
                                                 Tensile Test
                 Width         Thickness       Area          Ultimate    Ultimate unit Characters of
Specimen No.                                                                                                     Remarks/Result
                  mm.            mm.          Sq.mm.       Tesnsile Load   Stress psi     Failure
    T1
    T2
                                            Guided Bend Test
                              Specimen No. Type of Bend       Result        Remark
                                  T1R       Root Bend
                                  T2R       Root Bend
                                  T1F       Face Bend
                                  T2F       Face Bend
                                             Toughness Test
Specimen No.      Notch        Notch         Specimen      Test Temp. °C                                               Drop Weight Break
                 Location       Type           Size                                      Impact Value                       (yes/no)
                                                                           N m (Ft-lb)     %Sheer       N m (Ft-lb)
   WM1         Weld Metal       V-notch
   WM2         Weld Metal       V-notch
   WM3         Weld Metal       V-notch
    FL1         Fusion Line     V-notch
    FL2         Fusion Line     V-notch
    FL3         Fusion Line     V-notch
   1FL+2           HAZ          V-notch
   2FL+2           HAZ          V-notch
   3FL+2           HAZ          V-notch
   1FL+5           HAZ          V-notch
   2FL+5           HAZ          V-notch
   3FL+5           HAZ          V-notch
                   Hardness Test                                                                                 Macro Test
                                 Vicker       Dist. Bet.
                  Notch                     Indentation
Specimen No.                   Hardness                       Result        Remark
                 Location
                                Symbol         (l) mm                                    Macro Test Result :___________________
   1HV10           HAZ           HV10                                                    Macro Test Report no. ________________
   2HV10           HAZ           HV10
   3HV10        Base Metal       HV10
   4HV10        Base Metal       HV10
   5HV10        Weld Metal       HV10
 We, the undersigned, certify that the statement in this record are correct and that the test welds were prepared,
welded, and tested in conformance with the requirements of July 2010 DNV Rules Part 2, Chapter 3, Section 5
as well as IACS UR W28 from DNV Rules Part 2 Chapter 3 Changes page 3 and or other recognized standards
such as ISO, EN, AWS, JIS or ASME.
_______________               _________                                                  ________________             ____________
Technica Approval             Date                                                       Quality Manager              Date
Page 2 of 2
                      Welding Procedure
          Current &                       Travel Speed
                       Amps.     Volts                   Heat Input
          Polarity                         cm/min                     suskatin mo pa sa actual test and
          DCEP         60-100    20-23    7.5-8.5                     travel/speed.
          DCEP         80-105    21-24    8.0-9.5                     irerecord mo actual Amps at Volts
          DCEP         90-110    21-24    8.0-9.5                     para makuha mo actual Heat input
          DCEP         90-110    21-24    8.0-9.5
pareho lang ng comment sa WPS ito naka yellow highlights
             Destructive Test Required as per
                   DNV Rules Part 2 Chapter 3 Section 5
__________           pwede ding lahat nag destructive testing ay iyung report na lang ang i-attached mo
__________           pwede mo din alisin na yung mga nilagay kong colums
                     kaso mas maganda kung sama sama na sa isang papel.
                     kung di mo na ilalagay yung colums ay gayahin mo na lang yun
                     format ng Macro Test na may result at report no. lang
                                                Magsaysay Training Center
                                                      Dasmarinas Cavite
                                                Procedure Qualification Record
Date:
Company Name: Magsaysay Training Center                       Client/Project:
PQR's no: PQR111-2G-01                                        Revision
Reference WPS No: WPS1112G-01                                 Revision
Welding Process: 111                                          Type: Manual
Ref. Spec: DNV Rules                                          Ref. Standards: DNV Rules Part 2 Chapter 3
Application :     Pipning ___        Structural ___         Pressure Vessel ___             Other ___
Joint Design Used
Joint Type: BW
Joint Design:Single Vee (V) groove
Single/Double Sided Welding : ss
Backing: nb                                                     IKAW NA MAGLAGAY NG DRAWING
Backing Material: N/A
Root Opening: 2~3 mm
Root Face: 1.5~2mm
Goove Angle: 60˚~70°
Radius (J - U): N/A                              Base Metal
Back Gouging: N/A                                Material Spec. : Group 1 / W01         welded to   Group 1 / W01
Back Gouging Method: N/A                         Type or Grade:           NV-A          welded to        NV-A
Electrical Characteristic                        Plate or Pipe: P
Transfer Mode (GMAW) : N/A                       Thickness: 12mm
Current: DC                                      Diameter : N/A
Current Type: DCEP                               Filler Metal
Tungsten Electrode (GTAW) : N/A                  Name or Brand: LH-314N
                     Size: N/A                   AWS Specification: A5.1 (equivalent to EN 499)
                     Diameter: N/A               AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Torch Angle: N/A                                 Type: Basic (B)
Stick Out: N/A                                   Position
Shielding                                        Welding position of Groove: PC
Flux: N/A                                        Vertical Progression: N/A
Electrode-flux (class): N/A                      Technique
Gas Compossition: N/A                            Stringer or Weave: Stringer and Weave
Gas Flow Rate: N/A                               Multiple or Single Electrode Pass: Multiple/Ml
Gas Cup Size: N/A                                Electrode Spacing:
Preheat                                                       Longitudinal: N/A
Preheat Temp. : None - N/A                                    Lateral : N/A
Interpass temp.: 50°C min.        250° C max.                 Angle : N/A
Post Weld Heat Treatment                         Contact Tube to Work Distance: N/A
Temperature : N/A                                Peening: Not Permited / None
Time : N/A                                       Interpass Cleaning: Wire Brush & Grinding
                                       Welding Procedure
  Pass of                       Filler Metal    Current &                                 Travel Speed
Weld/Layers     Process                                          Amps.          Volts                        Heat Input
                          Class        Dia. Ø   Polarity                                   cm/min
(1) Root Run   SMAW       E-7018       3.2 mm   DCEP             60-100      20-23        7.5-8.5
(2) Hot Pass   SMAW       E-7018       3.2 mm   DCEP             80-105      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 Visual Inspection                                            Nondestructive Examination
Appearance : Pass                  Fail                       NDE-RT Report no : _______________________
Penetration: Pass                  Fail                       Result : ________________________________
Undercut:    Pass                  Fail
Porosity:    Pass                  Fail                                                                  Page 1 of 2
                                                 Tensile Test
                 Width         Thickness       Area          Ultimate    Ultimate unit Characters of
Specimen No.      mm.            mm.          Sq.mm.       Tesnsile Load   Stress psi     Failure                Remarks/Result
    T1
    T2
                                            Guided Bend Test
                              Specimen No. Type of Bend       Result        Remark
                                  T1R       Root Bend
                                  T2R       Root Bend
                                  T1F       Face Bend
                                  T2F       Face Bend
                                             Toughness Test
Specimen No.      Notch        Notch         Specimen      Test Temp. °C                                               Drop Weight Break
                 Location       Type           Size                                      Impact Value                       (yes/no)
                                                                           N m (Ft-lb)     %Sheer       N m (Ft-lb)
   WM1         Weld Metal       V-notch
   WM2         Weld Metal       V-notch
   WM3         Weld Metal       V-notch
    FL1         Fusion Line     V-notch
    FL2         Fusion Line     V-notch
    FL3         Fusion Line     V-notch
   1FL+2           HAZ          V-notch
   2FL+2           HAZ          V-notch
   3FL+2           HAZ          V-notch
   1FL+5           HAZ          V-notch
   2FL+5           HAZ          V-notch
   3FL+5           HAZ          V-notch
                   Hardness Test                                                                                 Macro Test
                                 Vicker       Dist. Bet.
                  Notch                     Indentation
Specimen No.                   Hardness                       Result        Remark
                 Location
                                Symbol         (l) mm                                    Macro Test Result :___________________
   1HV10           HAZ           HV10                                                    Macro Test Report no. ________________
   2HV10           HAZ           HV10
   3HV10        Base Metal       HV10
   4HV10        Base Metal       HV10
   5HV10        Weld Metal       HV10
  We, the undersigned, certify that the statement in this record are correct and that the test welds were prepared,
welded, and tested in conformance with the requirements of July 2010 DNV Rules Part 2, Chapter 3, Section 5
as well as IACS UR W28 from DNV Rules Part 2 Chapter 3 Changes page 3 and or other recognized standards
such as ISO, EN, AWS, JIS or ASME.
_______________               _________                                                  ________________             ____________
Technica Approval             Date                                                       Quality Manager              Date
Page 2 of 2
__________
__________
                                                Magsaysay Training Center
                                                      Dasmarinas Cavite
                                              Procedure Qualification Record
Date:
Company Name: Magsaysay Training Center                       Client/Project:
PQR's no: PQR111-3G-01                                        Revision
Reference WPS No: WPS1113G-01                                 Revision
Welding Process: 111                                          Type: Manual
Ref. Spec: DNV Rules                                          Ref. Standards: DNV Rules Part 2 Chapter 3
Application :     Pipning ___        Structural ___         Pressure Vessel ___             Other ___
Joint Design Used
Joint Type: BW
Joint Design:Single Vee (V) groove
Single/Double Sided Welding : ss
Backing: nb                                                     IKAW NA MAGLAGAY NG DRAWING
Backing Material: N/A
Root Opening: 2~3 mm
Root Face: 1.5~2mm
Goove Angle: 60˚~70°
Radius (J - U): N/A                             Base Metal
Back Gouging: N/A                               Material Spec. : Group 1 / W01          welded to   Group 1 / W01
Back Gouging Method: N/A                        Type or Grade:            NV-A          welded to        NV-A
Electrical Characteristic                       Plate or Pipe: P
Transfer Mode (GMAW) : N/A                      Thickness: 12mm
Current: DC                                     Diameter : N/A
Current Type: DCEP                              Filler Metal
Tungsten Electrode (GTAW) : N/A                 Name or Brand: LH-314N
                     Size: N/A                  AWS Specification: A5.1 (equivalent to EN 499)
                     Diameter: N/A              AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Torch Angle: N/A                                Type: Basic (B)
Stick Out: N/A                                  Position
Shielding                                       Welding position of Groove: PF
Flux: N/A                                       Vertical Progression: Uphill
Electrode-flux (class): N/A                     Technique
Gas Compossition: N/A                           Stringer or Weave: Stringer and Weave
Gas Flow Rate: N/A                              Multiple or Single Electrode Pass: Multiple/Ml
Gas Cup Size: N/A                               Electrode Spacing:
Preheat                                                       Longitudinal: N/A
Preheat Temp. : None - N/A                                    Lateral : N/A
Interpass temp.: 50°C min.        250° C max.                 Angle : N/A
Post Weld Heat Treatment                        Contact Tube to Work Distance: N/A
Temperature : N/A                               Peening: Not Permited / None
Time : N/A                                      Interpass Cleaning: Wire Brush & Grinding
                                       Welding Procedure
  Pass of                       Filler Metal    Current &                                 Travel Speed
Weld/Layers     Process                                          Amps.          Volts                        Heat Input
                          Class        Dia. Ø   Polarity                                   cm/min
(1) Root Run   SMAW       E-7018       3.2 mm   DCEP             60-100      20-23        7.5-8.5
(2) Hot Pass   SMAW       E-7018       3.2 mm   DCEP             80-105      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 Visual Inspection                                            Nondestructive Examination
Appearance : Pass                  Fail                       NDE-RT Report no : _______________________
Penetration: Pass                  Fail                       Result : ________________________________
Undercut:    Pass                  Fail
Porosity:    Pass                  Fail                                                                  Page 1 of 2
                                                 Tensile Test
                 Width         Thickness       Area          Ultimate    Ultimate unit Characters of
Specimen No.      mm.            mm.          Sq.mm.       Tesnsile Load   Stress psi     Failure                Remarks/Result
    T1
    T2
                                            Guided Bend Test
                              Specimen No. Type of Bend       Result        Remark
                                  T1R       Root Bend
                                  T2R       Root Bend
                                  T1F       Face Bend
                                  T2F       Face Bend
                                             Toughness Test
Specimen No.      Notch        Notch         Specimen      Test Temp. °C                                               Drop Weight Break
                 Location       Type           Size                                      Impact Value                       (yes/no)
                                                                           N m (Ft-lb)     %Sheer       N m (Ft-lb)
   WM1         Weld Metal       V-notch
   WM2         Weld Metal       V-notch
   WM3         Weld Metal       V-notch
    FL1         Fusion Line     V-notch
    FL2         Fusion Line     V-notch
    FL3         Fusion Line     V-notch
   1FL+2           HAZ          V-notch
   2FL+2           HAZ          V-notch
   3FL+2           HAZ          V-notch
   1FL+5           HAZ          V-notch
   2FL+5           HAZ          V-notch
   3FL+5           HAZ          V-notch
                   Hardness Test                                                                                 Macro Test
                                 Vicker       Dist. Bet.
                  Notch                     Indentation
Specimen No.                   Hardness                       Result        Remark
                 Location
                                Symbol         (l) mm                                    Macro Test Result :___________________
   1HV10           HAZ           HV10                                                    Macro Test Report no. ________________
   2HV10           HAZ           HV10
   3HV10        Base Metal       HV10
   4HV10        Base Metal       HV10
   5HV10        Weld Metal       HV10
 We, the undersigned, certify that the statement in this record are correct and that the test welds were prepared,
welded, and tested in conformance with the requirements of July 2010 DNV Rules Part 2, Chapter 3, Section 5
as well as IACS UR W28 from DNV Rules Part 2 Chapter 3 Changes page 3 and or other recognized standards
such as ISO, EN, AWS, JIS or ASME.
_______________               _________                                                  ________________             ____________
Technica Approval             Date                                                       Quality Manager              Date
                                                                                                                      Page 2 of 2
__________
__________
                                                Magsaysay Training Center
                                                      Dasmarinas Cavite
                                              Procedure Qualification Record
Date:
Company Name: Magsaysay Training Center                       Client/Project:
PQR's no: PQR111-3G-01                                        Revision
Reference WPS No: WPS1113G-01                                 Revision
Welding Process: 111                                          Type: Manual
Ref. Spec: DNV Rules                                          Ref. Standards: DNV Rules Part 2 Chapter 3
Application :     Pipning ___        Structural ___         Pressure Vessel ___             Other ___
Joint Design Used
Joint Type: BW
Joint Design:Single Vee (V) groove
Single/Double Sided Welding : ss
Backing: nb                                                     IKAW NA MAGLAGAY NG DRAWING
Backing Material: N/A
Root Opening: 2~3 mm
Root Face: 1.5~2mm
Goove Angle: 60˚~70°
Radius (J - U): N/A                             Base Metal
Back Gouging: N/A                               Material Spec. : Group 1 / W01          welded to   Group 1 / W01
Back Gouging Method: N/A                        Type or Grade:            NV-A          welded to        NV-A
Electrical Characteristic                       Plate or Pipe: P
Transfer Mode (GMAW) : N/A                      Thickness: 12mm
Current: DC                                     Diameter : N/A
Current Type: DCEP                              Filler Metal
Tungsten Electrode (GTAW) : N/A                 Name or Brand: LH-314N
                     Size: N/A                  AWS Specification: A5.1 (equivalent to EN 499)
                     Diameter: N/A              AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Torch Angle: N/A                                Type: Basic (B)
Stick Out: N/A                                  Position
Shielding                                       Welding position of Groove: PA
Flux: N/A                                       Vertical Progression: N/A
Electrode-flux (class): N/A                     Technique
Gas Compossition: N/A                           Stringer or Weave: Stringer and Weave
Gas Flow Rate: N/A                              Multiple or Single Electrode Pass: Multiple/Ml
Gas Cup Size: N/A                               Electrode Spacing:
Preheat                                                       Longitudinal: N/A
Preheat Temp. : None - N/A                                    Lateral : N/A
Interpass temp.: 50°C min.        250° C max.                 Angle : N/A
Post Weld Heat Treatment                        Contact Tube to Work Distance: N/A
Temperature : N/A                               Peening: Not Permited / None
Time : N/A                                      Interpass Cleaning: Wire Brush & Grinding
                                       Welding Procedure
  Pass of                       Filler Metal    Current &                                 Travel Speed
Weld/Layers     Process                                          Amps.          Volts                       Heat Input
                          Class        Dia. Ø   Polarity                                   cm/min
(1) Root Run   SMAW       E-7018       3.2 mm   DCEP             60-100      20-23        7.5-8.5
(2) Hot Pass   SMAW       E-7018       3.2 mm   DCEP             80-105      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 Visual Inspection                                            Nondestructive Examination
Appearance : Pass                  Fail                       NDE-RT Report no : _______________________
Penetration: Pass                  Fail                       Result : ________________________________
Undercut:    Pass                  Fail
Porosity:    Pass                  Fail                                                                  Page 1 of 2
                                                 Tensile Test
                 Width         Thickness       Area          Ultimate    Ultimate unit Characters of
Specimen No.      mm.            mm.          Sq.mm.       Tesnsile Load   Stress psi     Failure                Remarks/Result
    T1
    T2
                                            Guided Bend Test
                              Specimen No. Type of Bend       Result        Remark
                                  T1R       Root Bend
                                  T2R       Root Bend
                                  T1F       Face Bend
                                  T2F       Face Bend
                                             Toughness Test
Specimen No.      Notch        Notch         Specimen      Test Temp. °C                                               Drop Weight Break
                 Location       Type           Size                                      Impact Value                       (yes/no)
                                                                           N m (Ft-lb)     %Sheer       N m (Ft-lb)
   WM1         Weld Metal       V-notch
   WM2         Weld Metal       V-notch
   WM3         Weld Metal       V-notch
    FL1         Fusion Line     V-notch
    FL2         Fusion Line     V-notch
    FL3         Fusion Line     V-notch
   1FL+2           HAZ          V-notch
   2FL+2           HAZ          V-notch
   3FL+2           HAZ          V-notch
   1FL+5           HAZ          V-notch
   2FL+5           HAZ          V-notch
   3FL+5           HAZ          V-notch
                   Hardness Test                                                                                 Macro Test
                                 Vicker       Dist. Bet.
                  Notch                     Indentation
Specimen No.                   Hardness                       Result        Remark
                 Location
                                Symbol         (l) mm                                    Macro Test Result :___________________
   1HV10           HAZ           HV10                                                    Macro Test Report no. ________________
   2HV10           HAZ           HV10
   3HV10        Base Metal       HV10
   4HV10        Base Metal       HV10
   5HV10        Weld Metal       HV10
 We, the undersigned, certify that the statement in this record are correct and that the test welds were prepared,
welded, and tested in conformance with the requirements of July 2010 DNV Rules Part 2, Chapter 3, Section 5
as well as IACS UR W28 from DNV Rules Part 2 Chapter 3 Changes page 3 and or other recognized standards
such as ISO, EN, AWS, JIS or ASME.
_______________               _________                                                  ________________             ____________
Technica Approval             Date                                                       Quality Manager              Date
                                                                                                                      Page 2 of 2
___________
___________
                                                Magsaysay Training Center
                                                      Dasmarinas Cavite
                                                Procedure Qualification Record
Date:
Company Name: Magsaysay Training Center                       Client/Project:
PQR's no: PQR111-6G-01                                        Revision
Reference WPS No: WPS1116G-01                                 Revision
Welding Process: 111                                          Type: Manual
Ref. Spec: DNV Rules                                          Ref. Standards: DNV Rules Part 2 Chapter 3
Application :     Pipning ___        Structural ___         Pressure Vessel ___             Other ___
Joint Design Used
Joint Type: BW
Joint Design:Single Vee (V) groove
Single/Double Sided Welding : ss
Backing: nb                                                      IKAW NA MAGLAGAY NG DRAWING
Backing Material: N/A
Root Opening: 2~3 mm
Root Face: 1.5~2mm
Goove Angle: 60˚~70°
Radius (J - U): N/A                              Base Metal
Back Gouging: N/A                                Material Spec. : Group 1 / W01         welded to   Group 1 / W01
Back Gouging Method: N/A                         Type or Grade:           NV-A          welded to        NV-A
Electrical Characteristic                        Plate or Pipe: P
Transfer Mode (GMAW) : N/A                       Thickness: 12mm
Current: DC                                      Diameter : N/A
Current Type: DCEP                               Filler Metal
Tungsten Electrode (GTAW) : N/A                  Name or Brand: LH-314N
                     Size: N/A                   AWS Specification: A5.1 (equivalent to EN 499)
                     Diameter: N/A               AWS Classification: E-7018 (E 42 4 B 42 H5 / 3YH10)
Torch Angle: N/A                                 Type: Basic (B)
Stick Out: N/A                                   Position
Shielding                                        Welding position of Groove: HL045
Flux: N/A                                        Vertical Progression: Uphill
Electrode-flux (class): N/A                      Technique
Gas Compossition: N/A                            Stringer or Weave: Stringer and Weave
Gas Flow Rate: N/A                               Multiple or Single Electrode Pass: Multiple/Ml
Gas Cup Size: N/A                                Electrode Spacing:
Preheat                                                       Longitudinal: N/A
Preheat Temp. : None - N/A                                    Lateral : N/A
Interpass temp.: 50°C min.        250° C max.                 Angle : N/A
Post Weld Heat Treatment                         Contact Tube to Work Distance: N/A
Temperature : N/A                                Peening: Not Permited / None
Time : N/A                                       Interpass Cleaning: Wire Brush & Grinding
                                       Welding Procedure
  Pass of                       Filler Metal    Current &                                 Travel Speed
Weld/Layers     Process                                          Amps.          Volts                        Heat Input
                          Class        Dia. Ø   Polarity                                   cm/min
(1) Root Run   SMAW       E-7018       3.2 mm   DCEP             60-100      20-23        7.5-8.5
(2) Hot Pass   SMAW       E-7018       3.2 mm   DCEP             80-105      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 (3) Capping   SMAW       E-7018       3.2 mm   DCEP             90-110      21-24        8.0-9.5
 Visual Inspection                                            Nondestructive Examination
Appearance : Pass                  Fail                       NDE-RT Report no : _______________________
Penetration: Pass                  Fail                       Result : ________________________________
Undercut:    Pass                  Fail
Porosity:    Pass                  Fail                                                                  Page 1 of 2
                                                 Tensile Test
                 Width         Thickness       Area          Ultimate    Ultimate unit Characters of
Specimen No.      mm.            mm.          Sq.mm.       Tesnsile Load   Stress psi     Failure                Remarks/Result
    T1
    T2
                                            Guided Bend Test
                              Specimen No. Type of Bend       Result        Remark
                                  T1R       Root Bend
                                  T2F       Face Bend
                                             Toughness Test
Specimen No.      Notch        Notch         Specimen      Test Temp. °C                                               Drop Weight Break
                 Location       Type           Size                                      Impact Value                       (yes/no)
                                                                           N m (Ft-lb)     %Sheer       N m (Ft-lb)
   WM1         Weld Metal       V-notch
   WM2         Weld Metal       V-notch
   WM3         Weld Metal       V-notch
    FL1         Fusion Line     V-notch
    FL2         Fusion Line     V-notch
    FL3         Fusion Line     V-notch
   1FL+2           HAZ          V-notch
   2FL+2           HAZ          V-notch
   3FL+2           HAZ          V-notch
   1FL+5           HAZ          V-notch
   2FL+5           HAZ          V-notch
   3FL+5           HAZ          V-notch
                   Hardness Test                                                                                 Macro Test
                                 Vicker       Dist. Bet.
                  Notch                     Indentation
Specimen No.                   Hardness                       Result        Remark
                 Location
                                Symbol         (l) mm                                    Macro Test Result :___________________
   1HV10           HAZ           HV10                                                    Macro Test Report no. ________________
   2HV10           HAZ           HV10
   3HV10        Base Metal       HV10
   4HV10        Base Metal       HV10
   5HV10        Weld Metal       HV10
We, the undersigned, certify that the statement in this record are correct and that the test welds were prepared,
welded, and tested in conformance with the requirements of July 2010 DNV Rules Part 2, Chapter 3, Section 5
as well as IACS UR W28 from DNV Rules Part 2 Chapter 3 Changes page 3 and or other recognized standards
such as ISO, EN, AWS, JIS or ASME.
_______________               _________                                                  ________________             ____________
Technica Approval             Date                                                       Quality Manager              Date
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