[go: up one dir, main page]

0% found this document useful (0 votes)
146 views30 pages

SACE PR010/T Test Unit Annex: RH0029002.book Page 1 Thursday, May 5, 2011 12:14 PM

This document provides information about connecting and using the SACE PR010/T test unit with various ABB SACE electronic relays (DUT). It lists compatible relay models and the type of cable required for each connection to the relay's test connector. The document also describes the main menu structures for testing, reading, and programming parameters of the connected relays.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
146 views30 pages

SACE PR010/T Test Unit Annex: RH0029002.book Page 1 Thursday, May 5, 2011 12:14 PM

This document provides information about connecting and using the SACE PR010/T test unit with various ABB SACE electronic relays (DUT). It lists compatible relay models and the type of cable required for each connection to the relay's test connector. The document also describes the main menu structures for testing, reading, and programming parameters of the connected relays.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 30

RH0029002.

book Page 1 Thursday, May 5, 2011 12:14 PM

SACE PR010/T
Test Unit Annex

ABB SACE SACE PR010/T RH0029002 L4408 EN


RH0029002.book Page 1 Thursday, May 5, 2011 12:14 PM

INDEX

1. Information about the functions of the SACE


PR010/T unit (release 7.7) . . . . . . . . . . . . . . . . . . . 3
1.1 Type of connection cables . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1.1 CABLE A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1.2 CABLE B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1.3 CABLE C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.1.4 CABLE D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.1.5 CABLE E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1.2 Menu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. SACE PR11x/PR212x/PR222x/PR223x protection


relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Operating mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1 Trip test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.2 Manual test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2.3 Automatic test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.4 Set/Reset Coil test . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.5 Iinst test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.6 Notes about the Relays . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Parameters/Configuration . . . . . . . . . . . . . . . . . . . . . 11
2.3.3 Protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3.4 Trip history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3.5 General information . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.1 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.4.2 Protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

ABB SACE SACE PR010/T RH0029002 L4408 1/29


RH0029002.book Page 2 Thursday, May 5, 2011 12:14 PM

3. SACE PR12x/PR232/PR33x/PR12xDC protection


relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Mechanical connection . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Operating mode menu . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.1 Automatic Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.2 Manual Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.3 Trip test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.4 Module Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.5 S and G selectivity . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.6 RC Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.4 Measuring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5 Histories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.1 Trips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.2 Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.3 Statistics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6 Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.6.1 Circuit-breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6.2 Alive LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.6.3 Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6.4 Local Bus unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6.5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.7 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.7.1 Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.8 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.8.1 Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.9 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.10 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.10.1 Disinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.10.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.11 Automatic Test: full description . . . . . . . . . . . . . . . . . . 27
3.11.1 PR121/P, PR331/P; PR122/P and PR332/P without
measuring module . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.11.2 PR122/P and PR332/P (with measuring module) . . 27
3.11.3 PR123/P and PR333/P . . . . . . . . . . . . . . . . . . . . . . 28
3.11.4 PR232/P and PR232/P-T8 . . . . . . . . . . . . . . . . . . . . 28
3.11.5 PR122/DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.11.6 PR123/DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

ABB SACE SACE PR010/T RH0029002 L4408 2/29


RH0029002.book Page 3 Thursday, May 5, 2011 12:14 PM

1. Information about the functions


of the SACE PR010/T unit
(release 7.7)
The SACE PR010/T unit can be connected to different types of ABB SACE electronic relays
(also known as DUT) in order to perform tests, program and read parameters.
Using a cable and adapters, the PR010/T unit can be connected to the test connector of the relay,
installed at the front. A list of relays compatible with the PR010/T unit is given below, along with
the type of cables required for the connection.

RELAY (1) CIRCUIT-BREAKER TYPE OF CABLE ADAPTER


PR111 EMAX A X
PR111/VF EMAX VF A X
PR112 (2) (4) EMAX A/B X
PR113 (4) EMAX B
PR212 (3) ISOMAX C
PR212MP (3) ISOMAX C
PR222 (4) (5) TMAX T4-T5-T6 D
PR222MP TMAX T4-T5-T6 D
PR223DS (5) TMAX T4-T5-T6 D
PR223EF (5) TMAX T4-T5-T6 D
PR232 TMAX T7 E X
PR232-T8 TMAX T8 E X
PR331 TMAX T7-T8 / EMAX X1 E X
PR332 TMAX T7-T8 / EMAX X1 E X
PR333 EMAX X1 E X
PR121 NEW EMAX E
PR122 NEW EMAX E
PR123 NEW EMAX E
PR122DC EMAX DC E
PR123DC EMAX DC E

NOTES
1 In all IEC and UL releases available, unless there is an additional note
2 Consult the details in the next chapter for connection to PR112
3 Connection only available for versions with a front test connector
4 Auxiliary voltage must be available for the PD relay versions
5 When the PR010T unit is connected, a relay normally connected to an external system temporarily
interrupts the communication with this latter

ABB SACE ABB SACE PR010/T RH0029002 L4408 3/29 29


RH0029002.book Page 4 Thursday, May 5, 2011 12:14 PM

1.1 Type of connection cables


The diagrams below illustrate examples of the types of cables available for connecting the various
different relays to the PR010/T unit.
All cables are supplied as accessories of the PR010/T unit.

1.1.1 CABLE A
The diagram shows an example of connection to a PR111 relay with the aid of a mechanical
adapter. Cable to be used for the IEC version of the PR112 relay with key.

1.1.2 CABLE B
The diagram shows an example of connection to an IEC version of a PR112 relay without key.
Cable to be used for the IEC version of the PR112 relay without key and for the UL version of the
PR112 relay.

1.1.3 CABLE C
The diagram shows an example of connection to a PR212/MP relay (only for the version with
front connector).

ABB SACE ABB SACE PR010/T RH0029002 L4408 4/29 29


RH0029002.book Page 5 Thursday, May 5, 2011 12:14 PM

1.1.4 CABLE D
The diagram shows an example of connection to a PR223EF relay.

1.1.5 CABLE E
The diagram shows an example of connection to a PR331 relay with the aid of a mechanical
adapter.

1.2 Menu tree


When connected to the SACE relay, the PR010/T relay allows all the available functions and
information to be accessed by means of a tree menu.
For some of the relays, the structure of the tree menu (and the available functions and
information) is very similar: they can thus be grouped into two categories, as shown in the table
below:

RELAY CIRCUIT-BREAKER CHAPTER


PR111; PR111/VF; PR112; PR113 EMAX
PR212; PR212MP ISOMAX
3
PR222; PR222MP; PR223EF; TMAX T4-T5-T6
PR223DS
PR232; PR232-T8; PR331; PR332; TMAX T7-T8 /
PR333 EMAX X1
PR121; PR122; PR123 NEW EMAX 4
PR122DC; PR123DC EMAX DC

ABB SACE ABB SACE PR010/T RH0029002 L4408 5/29 29


RH0029002.book Page 6 Thursday, May 5, 2011 12:14 PM

2. SACE PR11x/PR212x/PR222x/
PR223x protection relays
2.1 Operating mode menu
All the SACE relays belonging to this group partly or fully share certain of the functions and
characteristics.
Considering the main menus, all unit can access the following menus:
• Test: tests of the protections, trip mechanism and high signals.
• Reading: monitoring of the current values, relay and circuit-breaker parameters, trip history
and other information in general.
• Programming: editing of the relay and circuit-breaker parameters, the protection status and
other configuration data.

CAUTION
During access to the menus, an error message could appear for certain of
the relays, if the CB type and TA current rating have not yet been defined.

2.2 Test
The tests available with the various different SACE relays are listed in the table below.
PR212MP

PR222MP
PR111/VF

PR223DS
PR223EF
PR212

PR222
PR112

PR113
PR111

TEST (1)
Trip Test X X X X X X X

Manual protections X X X X X(2) X(2) X(2) X(2) X X

Automatic protections X X X X X(2) X(2) X(2) X(2) X X

Set/reset Coil X X

Iinst protection X X X

NOTES
1 Perform the trip test with the circult-breaker Closed and the protection test with the circuit-breaker Open.
2 The automatic test and manual test with the default parameters can only be performed by using the Electronic
SET configuration for the relay (ELT) by means of the relative dip switch.

ABB SACE ABB SACE PR010/T RH0029002 L4408 6/29 29


RH0029002.book Page 7 Thursday, May 5, 2011 12:14 PM

2.2.1 Trip test


The trip test must be performed with the circuit-breaker closed. This test allows a circuit-breaker
trip command to be transmitted so as to check the operation of the relay opening system if
tripping is caused by an overload or short-circuit.

2.2.2 Manual test


The manual test must be performed with the circuit-breaker open.
Two different configurations are available: test with default parameters and with user parameters:
• Test with user parameters: this can be performed by setting the unit in the ELT or MAN
configuration. The protection parameters are at the user's discretion in this mode.
• Test with default parameters: this can only be performed by setting the unit in the ELT
configuration. The protection parameters are preset in this mode.
In the manual test, the tripping time of the electronic relay can be tested with the desired load
condition and allows the user to select the reference protection (e.g.: L, S...), the threshold and
time of the protection (e.g.: I1, t1, I2, t2...), the fault current (If or I-f) and the phase (e.g.: L3,
Ne...).
The  and  keys can be used to scroll the various different options available (type of
protection, time settings, thresholds and curves). Press ENTER to confirm the selection.
Use keys  and  to increase/decrease the protection parameter settings and select the
phase..
The tripping time of the relay will depend on the protection settings. The PR010/T unit displays
the tripping time and test result (OK, FAILED).
NOTE: Reading of the protection settings is automatic for some relays while entry in the manual
mode by the user is required for others.
At the end of the test, the user is aked whether a test report must be recorded. This can then be
downloaded into a PC using the dedicated SD User Interface tool.

CAUTION
When the test parameters are defined, make sure that the value of the
tripping current is higher thasn the threshold of the tested protection.

CAUTION
Make sure that the selected test current does not trip other protections
besides the one being tested: these trips will be signalled as FAILED by the
unit. This can be avoided by changing the threshold values of the
protections and the test current.

CAUTION
The test with the default configuration is available up to version 7.5
(inclusive)

ABB SACE ABB SACE PR010/T RH0029002 L4408 7/29 29


RH0029002.book Page 8 Thursday, May 5, 2011 12:14 PM

2.2.3 Automatic test


The automatic test must be performed with the circuit-breaker open.
The data acquisition channels are tested for each phase (L1, L2, L3, Ne) and the main protections
of the unit are tested (e.g. trips with protections: L, S, I and G with PR212/P LSIG; L, R, I, U with
PR222MP) for each relay, regardless of its functional characteristics and version..
During the various different tests, the tripping times of the relay will depend on the protection
settings. The PR010/T unit displays the threshold and time of the protection in question, as well as
the test result (OK or FAILED).
At the end of the test, the user is aked whether a test report must be recorded. This can then be
downloaded into a PC.

2.2.4 Set/Reset Coil test


Operation of the SET and RESET outputs that control the PR212/CI unit can be tested for the MP
relay versions (PR212MP and PR222MP). Each test command transmits a status change signal to
the PR212/CI unit.

CAUTION
Before transmitting a Set/Reset test command, make sure that the PR212/CI
unit is in the opposite position, so as to check the switching function.

2.2.5 Iinst test


Operation of the Iinst protections can be tested in PR11x series relays. The PR010/T unit will
display the test result (OK or FAILED).

CAUTION
Before accessing the menu, make sure that the circuit-breaker model and
the setting of the dip switch on the upper side of the relay correspond. If
they are misaligned, an error message will be displayed by relays PR112 and
PR113, and access to the menu will be inhibited.

ABB SACE ABB SACE PR010/T RH0029002 L4408 8/29 29


RH0029002.book Page 9 Thursday, May 5, 2011 12:14 PM

2.2.6 Notes about the Relays


Consider the following indications to ensure that the tests are performed correctly.

2.2.6.1 PR111 and PR111/VF


• Before any test can be performed, certain data concerning the model and size of the CB must
be entered (e.g.: E1B, 800A). The Neutral setting (50% / 100%) and the version of the unit
(LI, LSI, LSIG) must also be etered in certain cases.
• Enter the settings of the protections in the following way before performing the Automatic
test:

Protection Threshold Time


L I1= 0.4In t1= B
S I2= 3In t2= C; I2t=k
I I3= 8In --
G I4= 0.8In (IEC version) t4= B
I4= 0.4In (UL version)

NOTE: the PR111/VF relay does not control protections S, G and Iinst. This means that the
setting of the G protection must not be considered for automatic test configuration.
• The maximum trip time tolerance is 35% for the G function.
• The minimum threshold in the Manual Test configuration is 0.6In for the G function.

2.2.6.2 PR112
• PR010/T unit compatible with all PR112 relays in the IEC version with key, 2.20 SW version
or more recent and serial number after xxxxxx03x (for PR112/P units) or xxxxx05x (for the
PR112/PD versions).
• Notes for the G protection function test:
• For the automatic test, the I4 threshold setting must be 0.4In or more (if a lower value
was entered, the PR010/T unit would automatically override to 0.4In during the test).
The value of the test current is 2.5xI4.
• The value of the test current in the manual test is 1.5In.
• After a test with tripping on the G protection function, the protection may trip several
times more during the next 2s.
• PR112 contact wear: during the PR112 test, the operation count and contact wear signal could
increase after the opening command has been generated with over 10s timing. After a few
tests, the wear could reach 100% of the value and lead to an EMERGENCY warning. This
warning can be reset by the customer in the following way:
• Access the READ mode and select the page containing the contact wear indication
• Turn the key to EDIT
• Press the “Up” and “Down” keys for at least 5s. This will reset the contact wear and
operation count indication.

ABB SACE ABB SACE PR010/T RH0029002 L4408 9/29 29


RH0029002.book Page 10 Thursday, May 5, 2011 12:14 PM

2.2.6.3 PR113
• The tests must be performed with the circuit-breaker open, no busbar voltage (V=0) (in the
point where the TV for measuring the voltage of relays PR113/P and PR113/PD are installed)
and with auxiliary power supplied.

2.2.6.4 PR212 and PR222


• The manual test can be performed with both the electronic SET (ELT) and manual SET
(MAN). In the manual test with manual SET, the thresholds and curves are selected with the
dip switches on the protection and are automatically updated on the display of the PR010/T
unit, where only the phase and test current must be set.

2.2.6.5 PR212MP and PR212MP


• In the test with PR212/MP relay version 1 (data item read automatically by the PR010/T unit),
the maximum test current is 7.3In. For this reason, the automatic test will test the protection
functions in accordance with the indications given above and using this value as the limit.
• The manual test can be performed with both the electronic SET (ELT) and manual SET
(MAN). In the manual test with manual SET, the thresholds and curves are selected with the
dip switches on the protection and are automatically updated on the display of the PR010/T
unit, where only the phase and test current must be set.
• If there is no PTC for protection against overtemperatures, the “Input” dip-switch must be set
as a generic input (Input = 0/1) during the test.
• The “Welded contacts” input (WC) setting must be 0 V (no alarm) during the test.
• At the end of each test, the PR010/T unit will wait until the thermal memory has reset before
proceeding with any further tests so as to prevent tripping overlaps between the tested
function and the overload function (L).
• Before testing the rotor blocked protection function (R), the PR010/T waits an initial time
linked to the class setting of protection function L (lasting 24s at most).

2.2.6.6 PR223EF
• If the default settings are used, the front Interlocking LEDs will come on when the relays are
powered with the PR010/T unit. The protection and configuration settings can be changed to
suit the installation requirements.
• The EF protection must be de-activated beforehand in SW versions prior to 4.00, otherwise
the test result will be negative.

ABB SACE ABB SACE PR010/T RH0029002 L4408 10/29 29


RH0029002.book Page 11 Thursday, May 5, 2011 12:14 PM

2.3 Reading
The data available in the Reading mode with the various different SACE relays is given in the
table below.

PR212MP

PR222MP
PR111/VF

PR223DS
PR223EF
PR212

PR222
PR112

PR113
PR111

READING
Current measuring X X X X X X X X

Other measurements X(1) X(2) X X(2) X(3) X(1)

Parameters/ X X X X X X X X
Configuration (4)
Protections X X X X X

Trip history X X X X(4) X X X

General information X X X X X X X X

NOTES
1 Voltage, Power, Energy Counter, Power Factor, Frequency and peak factor measurements available
2 Readings of generic input 0/1 available
3 Voltage, Frequency and peak factor measurements available if accessory module VM210 is installed
4 Trip history reading available for relay versions /PD

2.3.1 Measuring
The measurements are displayed in absolute values (e.g.: Amperes for the current values, Volts
for the voltage values). The reading of a nil or unavailable value (because it is too low) is
indicated by: “...” or an empty space.

2.3.2 Parameters/Configuration
This section displays the relay's configuration parameters and information, including the size of
the CB, the neutral setting, the version of the relay, the language, frequency setting, the rated
voltage, the external contacts, etc.
The availability of information depends on the maximum performance of the relay, as indicated in
the relative table. Scroll the menu to display the data of the DEFAULT version (this function is
available with up to 7.5 SW versions of the PR010/T unit 7.5).
Use the  and  keys of ENTER to scroll the sections.

ABB SACE ABB SACE PR010/T RH0029002 L4408 11/29 29


RH0029002.book Page 12 Thursday, May 5, 2011 12:14 PM

2.3.3 Protections
The parameters of the main relay protections are displayed in this section.
Use the  and  keys of ENTER to scroll the sections.

2.3.4 Trip history


This section contains the data stored during the last tripping action of the relay, such as the current
readings, tripping protection and the total number of trips.
The PR223EF and PR223DS relays can store up to 20 historic data items. Use the  and  keys
or ENTER to scroll the records.

2.3.5 General information


This section contains data such as the name of the relay, the SW release and the serial number.

2.4 Programming
The data that can be configured with the ACE relays are given in the table below.
PR212MP

PR222MP
PR111/VF

PR223DS
PR223EF
PR212

PR222
PR112

PR113
PR111

PROGRAMMING
Parameters/ X X X X X X X X
Configuration (1)
Protections X X X(2) X(2) X(2) X(2) X X

NOTES
1 For PR010/T unit SW releases up to 7.5, the settings can also be programmed in the DEFAULT
configuration in the operating mode and the test parameters in the DEFAULT configuration)
2 The protection parameters can be programmed in the ELT configuration

ABB SACE ABB SACE PR010/T RH0029002 L4408 12/29 29


RH0029002.book Page 13 Thursday, May 5, 2011 12:14 PM

2.4.1 Configurations
In this section, the user can enter the settings of many different parameters concerning the relay
and circuit-breaker, such as the size of the CB, the frequency, the Neutral setting, the
programmable contacts, the communication parameters, etc.
Use the  and  keys within the menu to position the cursor on the required parameter, then
change the values of the parameters within the permitted range using the  and  keys. Once
the changes have been made, press ESC to display the confirmation page.

2.4.1.1 PR223DS: Current Measure Calibration


The current readings in the PR223DS relay can be corrected in the manual mode by means of the
calibration procedure.
The relay only accepts corrections for current values exceeding 0.05In. The maximum deviation
in relation to the value read without calibration is 5%. Calibration can be reset by restoring the
default configuration (the “Restore Default” command in the calibration menu).

2.4.1.2 PR223EF: S51/P1 Contact configuration


The option allowing the status of contact S51/P1 and the external contacts to be configured and
read is available from relay release 3.01 onwards.

2.4.2 Protections
The settings are made by means of the same procedure used for programming the configuration
parameters.
Different protections are available, depending on the model and version of the relay. Consult the
manuals and catalogues of the individual values for a full description.
With PR223EF, the type of interlock for the IL protection (Driver), required for connection to
relays of a different type, is available from release 3.01 onwards. Consult the manual of the unit
for details.

ABB SACE ABB SACE PR010/T RH0029002 L4408 13/29 29


RH0029002.book Page 14 Thursday, May 5, 2011 12:14 PM

3. SACE PR12x/PR232/PR33x/
PR12xDC protection relays
3.1 Mechanical connection
The relays of the following series:
• New Emax (PR121/P, PR122/P, PR123/P)
• Tmax T7-8/Emax X1 (PR232/P, PR232/P-T8, PR331/P, PR332/P, PR333/P)
• Emax DC (PR122DC, PR123DC)
are connected to PR010/T units with the same type of cable.
Use the supplied mechanical adapter to ensure a correct connection with relays of the Tmax T7-8/
Emax X1 series. The writing on the adapter of the connected device must point towards the
device itself (the example shows how the adapter is assembled for a connection to PR332/P).
Auxiliary power is not required for use of the above mentioned relays with PR010/T units.

ABB SACE ABB SACE PR010/T RH0029002 L4408 14/29 29


RH0029002.book Page 15 Thursday, May 5, 2011 12:14 PM

3.2 Operating mode menu


All the relays in the previous chapter share the same menu structure in PR010/T units. They also
partly or fully share certain functions and characteristics.
Considering the main menus, all the units allow access to the following menus:
• Test: test of the protections, trip mechanism and high signals.
• Measuring: monitoring of the currents and other runtime values of the relay.
• History: historic reading of trips and other stored measurements.
• Setting configuration: modifies the characteristic parameters of the relay.
• Protection configuration: modifies the protection thresholds and parameters.
• Information: reading of the characteristic information of the CB unit and relay.
• Status: presence of alarms (if any).
• Installation: installation and disinstallation of a new relay in the CB.

3.3 Test
PR232/P (1)

PR122DC

PR123DC
PR121/P

PR122/P

PR123/P

PR331/P

PR332/P

PR333/P

TEST
Automatic X X X X X X X X X

Manual X X X X X X X X X

Trip Test X X X X X X X X X

Module sign. (2) X X X X X X X

S and G selectivity (3) X X X X X X

Rc (4) X X X X

NOTES
1 Relays PR232/P and PR232/P-T8 share the same settings and types of controls in PR010/T
2 The note refers to modules PR120/K (for relays PR122 and PR123), and contact S51/P1 (for relay
PR33x)
3 Test only possible for relay versions with protections S and/or G
4 Test only possible if the Rc sensor is connected

CAUTION
The Test menu cannot be accessed if there is an alarm or if the circulating
current is not nil.

ABB SACE ABB SACE PR010/T RH0029002 L4408 15/29 29


RH0029002.book Page 16 Thursday, May 5, 2011 12:14 PM

3.3.1 Automatic Test


The automatic test must be performed with the circuit-breaker open. With certain relays, it may be
impossible to access/run the test if the circuit-breaker is closed.
Various tests are available for each relay, regardless of the functional characteristics.

PR122/P (2)

PR332/P (2)

PR122DC

PR123DC
PR121/P

PR123/P

PR331/P

PR333/P

PR232/P
AUTOMATIC TEST
Three-phase currents x x x x x x x

Single-phase currents x x x x x x
(1)

Three-phase voltages x x x x

Variable Phase Shift x x x x

DC currents x x

DC voltage x x

NOTES
1 L1 is the phase subjected to single-phase testing
2 The Voltage and Phase Shift tests are only available for these relays when supplementary modules
PR120/V or PR330/V are installed

The trip time settings of the relays during the tests will depend on the settings of the protections.
The PR010/T unit will display the trip time and test result (OK; FAILED).
At the end of the test, the user is asked if he wishes to record a test report, which can then be
downloaded into a PC.
Details of all the tests performed are given in the chapters dedicated to each individual relay,
available from chapter 4.11 onwards.

3.3.2 Manual Test


The manual test must be performed with the circuit-breaker open. With certain relays, it may be
impossible to access/run the test if the circuit-breaker is closed.
The manual test allows you to check the trip time of the relay with the required load condition. In
detail, you can select the current value within the 0.00 to 16.00 In range, the voltage value within
the 0.0 and 1.3 Vn range, the phase shift between -180° and +180° with 0.75° steps (if the relay
allows voltages and phase shifts to be tested) and select one or more of the phases involved in the
test (L1, L2, L3, Ne, Gte, V1, V2, V3). The phases chosen for the test are indicated by the “”
symbol.

ABB SACE ABB SACE PR010/T RH0029002 L4408 16/29 29


RH0029002.book Page 17 Thursday, May 5, 2011 12:14 PM

The trip time settings of the relays during the tests will depend on the settings of the protections.
The PR010/T unit will display the trip time and test result (OK; FAILED).
At the end of the test, the user is asked if he wishes to record a test report, which can then be
downloaded into a PC.

3.3.3 Trip test


The trip test must be performed with the circuit-breaker closed.
This test allows a circuit-breaker opening command to be transmitted, thus checking the
functionality of the opening system of the relay itself if tripping is caused by an overload or short-
circuit.

3.3.4 Module Test


+24Vdc Auxiliary Power must be available for the Module Test.
During the contact module test ( module PR120/K for PR12x series relays and contact S51/P1 for
PR33x series relays), all the available contacts are momentarily excited (4 or 5 on module PR120/
K and 1 for S51/P1). The user is responsible for checking the physical conditions.
Confirmation that the command has been transmitted is displayed by the PR010/T unit.

3.3.5 S and G selectivity


The zone selectivity tests can only be performed if an auxiliary power supply is available and with
the circuit-breaker open.
The commands available in the unit excite the relay's zone selectivity outputs for the respective
protections (S and G), thus allowing the wiring to be checked in the installations in which they are
wired.
There is a dedicated command in the menu to release the stimulus on the outputs.

3.3.6 RC Test
This test allows a simulated signal to be transmitted to the RC sensor, the current of which, when
read by the relay, causes the circuit-breaker to open, thus checking the residual current reading
functionality.

ABB SACE ABB SACE PR010/T RH0029002 L4408 17/29 29


RH0029002.book Page 18 Thursday, May 5, 2011 12:14 PM

3.4 Measuring
Various instantaneous measurements are available for each relay, regardless of the functional
characteristics and versions.
Commands for resetting the energy meters and for the measuring history are also available for
certain relays.

PR332/P (1)
PR112/P (1)

PR122DC

PR123DC
PR333/P
PR121/P

PR123/P

PR331/P

PR232/P
MEASURING
Currents X X X X X X X X X

Peak factors X X X X X X

Frequency X X X X

Voltages, Power
ratings, Energy X X X X X
values, Power
Factors
Reset Energy X X X X X
command
Reset Measuring X X X X X
command

NOTES
1 Measures only available for these relays when supplementary modules PR120/V or PR330/V are
installed

The reading of a nil or unavailable current (because it is too low) is indicated by: “...”. When there
are phase errors, the current is indicated by: “---”.
Power measurements (Active, Reactive and Apparent) are available for both single channels and
the whole (e.g.: P1, P2, P3, Pt). If the Neutral voltage is absent, the only measurement available is
the total (e.g.: Pt).
Ig current is only available with the LSIG version of the relays. For the other versions, if
indicated, it is represented by: “---”.

ABB SACE ABB SACE PR010/T RH0029002 L4408 18/29 29


RH0029002.book Page 19 Thursday, May 5, 2011 12:14 PM

3.5 Histories
Certain signals can be displayed for each relay, such as the history of the openings caused by the
tripped protection, of the events, as well as certain statistical information about the relay
openings.
PR121/P (1)

PR331/P (1)

PR122DC

PR123DC
PR333/P
PR122/P

PR123/P

PR332/P

PR232/P
HISTORIES
Trips (2) X X X X X X X X X

Events (3) X X X X X X X X

Statistics (4) X X X X X X X X

NOTES
1 Do not store the number of total operations
2 Only the real trips are stored: the ones simulated during the test are not considered
3 Signals recorded only with Vaux or front battery units installed (with the exception of Contact Wear,
which is also controlled with self-powered relays)

3.5.1 Trips
The information recorded for each Trip is displayed on two screen pages. All the trips can be
consulted by scrolling the screen pages with the  and  keys.
Each trip has a progressive number and contains information about the protection that caused it,
the date and time of the trip (with reference to the relay's internal clock), the contact wear status
(CW) and the trip currents recorded.

3.5.2 Events
Each Event recorded includes a description, and the date and time at which it was recorded.
Events are displayed on two screen pages. The complete list of events can be consulted by
scrolling the screen pages with the  and  keys.

3.5.3 Statistics
The statistics refer to: Contact Wear, Protection trip operations, Total operations, Manual
operations, Failed trips, Trip Test trips.
Relays PR121/P and PR331/P do not store the number of Total Operations.

ABB SACE ABB SACE PR010/T RH0029002 L4408 19/29 29


RH0029002.book Page 20 Thursday, May 5, 2011 12:14 PM

3.6 Configurations
The configurations and parameters of the relays can be displayed and modified.

PR122DC

PR123DC
PR333/P
PR121/P

PR122/P

PR123/P

PR331/P

PR332/P

PR232/P
CONFIGURATIONS
Circuit-breaker X X X X X X X X X

HW trip X X X X X X X X X

Alive LED X X

Frequency X X X X X X

Measurement storage X X X X X X
period
Local Bus threshold X X X X X X

Startup current X X X X X X
threshold
Dual Set X X X

Harmonic distortion X X X X X X

Datalogger X X X X X X

Modules X X X X X X

Local Bus unit X X X X X X X X

System X X X X X X

The parameters can be changed by means of a procedure using the keypad:


• First choose the parameter/s that need to be changed. A page with a list of the current settings
will appear on the display.
• A cursor will automatically set to the first parameter but the  and  keys can be used to
move it within the page/s and to select other parameters.
• Having selected the parameter on the screen page, press ENTER to access the editing mode
(the cursor will flash). Now use the  and  keys to change the value of the parameters
within the permitted range.
• The editing work ends by confirming the changes with ENTER and pressing ESC until a
saving window appears (where the operation must be confirmed). The new parameters/data
will become operative in the relay after they have been saved.
• The keypad must be used for parameters that require alphanumerical characters (e.g.: CB TAG
NAME).

ABB SACE ABB SACE PR010/T RH0029002 L4408 20/29 29


RH0029002.book Page 21 Thursday, May 5, 2011 12:14 PM

• Press the corresponding key to enter numbers whereas, to enter a letter, first press the CAPS
key () and then the corresponding key as many times as the position of the letter on the key
itself, like a mobile phone.

CAUTION
With PR121/P, PR331/P and PR232/P relays, certain parameters can only be
changed with the dip switches on the front.

3.6.1 Circuit-breaker
Different parameters can be accessed in the Circuit-breaker menu.

PR122DC

PR123DC
PR121/P

PR122/P

PR123/P

PR331/P

PR332/P

PR333/P

PR232/P
CIRCUIT-BREAKER
Neutral X X X X X X X

Plant Configuration X X X X X X

CB TAG NAME X X X X X X X X X

User Data X X X X X X X X X

Toroid (1) X X X X

NOTES
1 The toroid can only be configured if it is present and connected to the unit

3.6.2 Alive LED


The relay status is signalled by the front LEDs in PR121/P and PR331/P units. The “Alive
LED”c, or the signal that the relay is operating in conditions free from alarms or faults, can be
enabled/disabled with PR010/T. The Alive LED signal corresponds to a flash from the pre-alarm
led every 3 seconds.
The Default relay setting with Alive LED= ON.
Alive LED configuration is available for units with 2.05 or more recent SW releases.

ABB SACE ABB SACE PR010/T RH0029002 L4408 21/29 29


RH0029002.book Page 22 Thursday, May 5, 2011 12:14 PM

3.6.3 Modules
Each Module has different denominations for each individual family. Consult the User Manual of
the relay for further explanations and details.

PR122DC

PR123DC
PR333/P
PR121/P

PR122/P

PR123/P

PR331/P

PR332/P

PR232/P
MODULES
Measuring (1) X X X X X

Communication( 1) X X X X X X

Signalling (1) (2) X X X X X X

NOTES
1 The menus of the individual modeuls can only be accessed if they are physically present and
connected to the relay
2 The module is understood as being the sole S51/P1 contact for relays of the PR33x series

3.6.3.1 Signalling Module


The Signalling module provides one or more programmable contacts (Relays).
The activation event/signal is displayed in the menu of each contact. Press ENTER to access the
editing mode (the cursor starts flashing). Use the  and  keys to change the setting of the
activation signal.
Press ENTER to display the current setting for “Custom” selections. Events with an arrow ()
alongside indicate which elements are selected.
Use the  and  keys to display the previous/next screen page and activate/deactivate the
selected elements with the  and  keys (the arrow alongside the element is either displayed or
removed).
There are 18 blocks, each of which is formed by eight elements displayed in three consecutive
screen pages. Up to 8 elements can be activated per block.
The AND/OR logic applied to the selected elements and the minimum relay activation time can
be defined in the last screen page of each block.

3.6.4 Local Bus unit


The Local Bus unit is similar to the Signalling module (it provides several open/close contacts: 7
at most) but also allows the presence of the actual unit to be selected/deselected:
Select “Present” to select the presence/absence of a unit on the local bus: if no unit is physically
connected, the relay will signal the correlated alarm. The Local Bus unit is available for all the
relays, with the exception of PR232/P.

ABB SACE ABB SACE PR010/T RH0029002 L4408 22/29 29


RH0029002.book Page 23 Thursday, May 5, 2011 12:14 PM

3.6.5 System
Additional data, such as the date/time and language setting can be entered for certain relays. This
option is available for all the relays except PR121/P, PR331/P e PR232/P.

3.7 Parameters
The parameters of the relay protections can be displayed and changed.
The availability of some of the protections depends on the relay version:
1. protections S, G and Gext are not available for the LI versions;
2. protections G and Gext are not available for the LSI versions.
PR122/P (1)

PR332/P (1)

PR122DC

PR123DC
PR121/P

PR123/P

PR331/P

PR333/P

PR232/P
PARAMETERS
L X X X X X X X X X

I X X X X X X X X X

S X X X X X X X X X

S2 X X X

D X X

G X X X X X X X

Gext (2) X X X X

U X X X X X

T X X X X X X

LC1 X X X X X X

LC2 X X X X X X

Iw X X X X X X

Rc (2) X X X X

MCR X X X X X

UV (3) X X X X X

OV X X X X X

RV X X X X

RP X X X X X

UF X X X X

OF X X X X

ABB SACE ABB SACE PR010/T RH0029002 L4408 23/29 29


RH0029002.book Page 24 Thursday, May 5, 2011 12:14 PM

NOTES
1 UV, OV, RV, RP, UF, OF protections only available when the Measuring module is installed and with
versions LSI and LSIG
2 Only available for LSIG versions and when the correlated sensor is installed
3 Only available when the residual current sensor (Rc) is not installed

The editing/saving modes for the protection parameters is the same as the one described
previously for the other configuration parameters.

CAUTION
The protection settings cannot be changed if the relay is in the overcurrent
Alarm or Pre-Alarm status.

3.7.1 Limitations
There are limitations to the display/editing modes of some of the protections for relays of the
PR12x series, degardless of the SW release.
• The following limitations must be considered for PR121/P relays with software releases
prior to 1.10:

1. Startup time protection S: 0.1s  Time  1.5s step 0.01s


2. Startup time protection G: 0.1s  Time  1.5s step 0.01s
3. Startup current activation threshold not available
4. Control of unit contacts on local bus not available

• The following limitations must be considered for PR122/P relays with software releases
prior to 1.10:

1. Startup time protection S: 0.1s  Time  1.5s step 0.01s


2. Startup time protection G: 0.1s  Time  1.5s step 0.01s
3. Startup time protection Gext: 0.1s  Time  1.5s step 0.01s
4. Startup current activation threshold not available
5. Threshold protection U: 5%  th  90% step 5%
6. Control of unit contacts on local bus not available

ABB SACE ABB SACE PR010/T RH0029002 L4408 24/29 29


RH0029002.book Page 25 Thursday, May 5, 2011 12:14 PM

• The following limitations must be considered for PR123/P relays with software releases
prior to 1.10:

1. Startup time protection S: 0.1s  Time  1.5s step 0.01s


2. Startup time protection S2: 0.1s  Time  1.5s step 0.01s
3. Startup time protection G: 0.1s  Time  1.5s step 0.01s
4. Startup time protection Gext: 0.1s  Time  1.5s step 0.01s
5. Startup time protection D: 0.1s  Time  1.5s step 0.01s
6. Startup current activation threshold not available
7. Threshold protection U: 5%  th  90% step 5%
8. Minimum custom datalogger enabling time not available

3.8 Information
This menu displays information about the relay and circuit-breaker.
The menu can also be accessed so as to download information from the PR010/T unit to the PC.
The download requires a dedicated procedure. It uis not available for PR232/P.

3.8.1 Download
A file is created containing a first group of information, stored in the non-volatile memory of the
PR010/T unit. You will be asked to enter certain information for heading the report, namely the
date, time, operator's name and CB Serial Number.
This file can be diwnloaded into a PC in the same way as the normal test reports are downloaded.
The Download info 2 command can also be used to download a group of useful information.
Vacant space must be created in the memory before the data are stored and downloaded into the
PC.
Only one group of information can be stored at a time by freeing space (deleting reports) before
storing aother group. For example, if you wish to download all the information (download info 1
nand download info 2):
1. Delete any reports to free sufficient space in the non-volatile memory
2. Perform download 1
3. Download the corresponding file into the PC
4. Delete reports
5. Perform download 2
6. Download the corresponding file into the PC
7. Delete reports to free sufficient space for the report of a next test

ABB SACE ABB SACE PR010/T RH0029002 L4408 25/29 29


RH0029002.book Page 26 Thursday, May 5, 2011 12:14 PM

3.9 Status
This menu allows you to display configuration/wiring error signals of the protection unit and
circuit-breaker concerning:
• The status of the3 current reading sensors (L1, L2, L3, Ne, Gtext)
• The status of the mechanical release (TC)
• The status of the rated current detector applied to the front (Rating Plug)
• Installation error
• Internal error of the device
• Date error
• Parameters/protections Configuration error
• Circuit-breaker (CB) error
Refer to the user manual of the relay for instructions about how to resolve the errors.

3.10 Installation
This menu describes the installation and disinstallation commands, of use if certain information
must be exchanged between the circuit-breaker and relay, when this latter is replaced.

3.10.1 Disinstallation
The disinstallation procedure is not strictly necessary, but it allows the circuit-breaker parameters,
such as contact wear and others that would otherwise be lost, to be stored.
The operation is performed on the relay that must be removed and replaced, while it is still
assembled on the circuit-breaker and with this latter open.
After disinstallation, the part can be replaced and successively installed.

3.10.2 Installation
The operation is performed on the new unit that must be installed, after it has been assembled and
wired and with the circuit-breaker open.

If both operations are performed correctly, the user returns to the main menu and will have to
repeat the relay log-in.

CAUTION
For both operations, when the following screen page appears: “Switch off relay”
means: “remove any Vaux present”.

Install/Disinstall
done
Switch off relay
and press ENTER

ABB SACE ABB SACE PR010/T RH0029002 L4408 26/29 29


RH0029002.book Page 27 Thursday, May 5, 2011 12:14 PM

3.11 Automatic Test: full description


Details of the automatic tests performed on the individual electronic relays are described below.
The result and length of the protection tests depends on the thresholds and values entered by the
user.

3.11.1 PR121/P, PR331/P; PR122/P and PR332/P without measuring module

Test N° Phase Value


L1 L2 L3
1    0.3 In
2    3.0 In
3    5.0 In
4    10.0 In
5    15.0 In
6  0.3 In
7  3.0 In

3.11.2 PR122/P and PR332/P (with measuring module)

Test Phase Amplitude Phase Shift


N° L1 L2 L3 V12 V23 V31 I [In] V[Un] 
1       3.0 1.0 30°
2       5.0
3       10
4       15
5     0.3 1.0 0°
6     3.0
7       0.3 1.0 210°
8       3.0
9       5.0
10       10
11       15
12    0.0 0.4 ---
13    1.3

ABB SACE ABB SACE PR010/T RH0029002 L4408 27/29 29


RH0029002.book Page 28 Thursday, May 5, 2011 12:14 PM

3.11.3 PR123/P and PR333/P

Test Phase Amplitude Phase Shift


N° L1 L2 L3 V12 V23 V31 I [In] V[Un] 
1       3.0 1 30°
2       5.0
3       10
4       15
5     0.3 1 0°
6     3
7       0.3 1 210°
8       3
9       5
10       10
11       15
12    0.0 0.4
13    1.3

3.11.4 PR232/P and PR232/P-T8

Test N° Phase Value


L1 L2 L3
1    0.5 In
2    3.0 In
3    5.0 In
4    8.0 In
5    12.0 In

ABB SACE ABB SACE PR010/T RH0029002 L4408 28/29 29


RH0029002.book Page 29 Thursday, May 5, 2011 12:14 PM

3.11.5 PR122/DC

Amplitude
Test N°
I [In] V[Un]
1 3.0 1
2 5.0 1
3 10 1

3.11.6 PR123/DC

Amplitude
Test N°
I [In] V[Un]
1 3.0 1
2 5.0 1
3 10 1
4 0.3 1
5 3 1
6 0 0.4
7 0 1.3
8 -0.4 1
9 -3 1
10 -5 1
11 -10 1

ABB SACE ABB SACE PR010/T RH0029002 L4408 29/29 29

You might also like