SACE PR010/T Test Unit Annex: RH0029002.book Page 1 Thursday, May 5, 2011 12:14 PM
SACE PR010/T Test Unit Annex: RH0029002.book Page 1 Thursday, May 5, 2011 12:14 PM
SACE PR010/T
Test Unit Annex
INDEX
NOTES
1 In all IEC and UL releases available, unless there is an additional note
2 Consult the details in the next chapter for connection to PR112
3 Connection only available for versions with a front test connector
4 Auxiliary voltage must be available for the PD relay versions
5 When the PR010T unit is connected, a relay normally connected to an external system temporarily
interrupts the communication with this latter
1.1.1 CABLE A
The diagram shows an example of connection to a PR111 relay with the aid of a mechanical
adapter. Cable to be used for the IEC version of the PR112 relay with key.
1.1.2 CABLE B
The diagram shows an example of connection to an IEC version of a PR112 relay without key.
Cable to be used for the IEC version of the PR112 relay without key and for the UL version of the
PR112 relay.
1.1.3 CABLE C
The diagram shows an example of connection to a PR212/MP relay (only for the version with
front connector).
1.1.4 CABLE D
The diagram shows an example of connection to a PR223EF relay.
1.1.5 CABLE E
The diagram shows an example of connection to a PR331 relay with the aid of a mechanical
adapter.
2. SACE PR11x/PR212x/PR222x/
PR223x protection relays
2.1 Operating mode menu
All the SACE relays belonging to this group partly or fully share certain of the functions and
characteristics.
Considering the main menus, all unit can access the following menus:
• Test: tests of the protections, trip mechanism and high signals.
• Reading: monitoring of the current values, relay and circuit-breaker parameters, trip history
and other information in general.
• Programming: editing of the relay and circuit-breaker parameters, the protection status and
other configuration data.
CAUTION
During access to the menus, an error message could appear for certain of
the relays, if the CB type and TA current rating have not yet been defined.
2.2 Test
The tests available with the various different SACE relays are listed in the table below.
PR212MP
PR222MP
PR111/VF
PR223DS
PR223EF
PR212
PR222
PR112
PR113
PR111
TEST (1)
Trip Test X X X X X X X
Set/reset Coil X X
Iinst protection X X X
NOTES
1 Perform the trip test with the circult-breaker Closed and the protection test with the circuit-breaker Open.
2 The automatic test and manual test with the default parameters can only be performed by using the Electronic
SET configuration for the relay (ELT) by means of the relative dip switch.
CAUTION
When the test parameters are defined, make sure that the value of the
tripping current is higher thasn the threshold of the tested protection.
CAUTION
Make sure that the selected test current does not trip other protections
besides the one being tested: these trips will be signalled as FAILED by the
unit. This can be avoided by changing the threshold values of the
protections and the test current.
CAUTION
The test with the default configuration is available up to version 7.5
(inclusive)
CAUTION
Before transmitting a Set/Reset test command, make sure that the PR212/CI
unit is in the opposite position, so as to check the switching function.
CAUTION
Before accessing the menu, make sure that the circuit-breaker model and
the setting of the dip switch on the upper side of the relay correspond. If
they are misaligned, an error message will be displayed by relays PR112 and
PR113, and access to the menu will be inhibited.
NOTE: the PR111/VF relay does not control protections S, G and Iinst. This means that the
setting of the G protection must not be considered for automatic test configuration.
• The maximum trip time tolerance is 35% for the G function.
• The minimum threshold in the Manual Test configuration is 0.6In for the G function.
2.2.6.2 PR112
• PR010/T unit compatible with all PR112 relays in the IEC version with key, 2.20 SW version
or more recent and serial number after xxxxxx03x (for PR112/P units) or xxxxx05x (for the
PR112/PD versions).
• Notes for the G protection function test:
• For the automatic test, the I4 threshold setting must be 0.4In or more (if a lower value
was entered, the PR010/T unit would automatically override to 0.4In during the test).
The value of the test current is 2.5xI4.
• The value of the test current in the manual test is 1.5In.
• After a test with tripping on the G protection function, the protection may trip several
times more during the next 2s.
• PR112 contact wear: during the PR112 test, the operation count and contact wear signal could
increase after the opening command has been generated with over 10s timing. After a few
tests, the wear could reach 100% of the value and lead to an EMERGENCY warning. This
warning can be reset by the customer in the following way:
• Access the READ mode and select the page containing the contact wear indication
• Turn the key to EDIT
• Press the “Up” and “Down” keys for at least 5s. This will reset the contact wear and
operation count indication.
2.2.6.3 PR113
• The tests must be performed with the circuit-breaker open, no busbar voltage (V=0) (in the
point where the TV for measuring the voltage of relays PR113/P and PR113/PD are installed)
and with auxiliary power supplied.
2.2.6.6 PR223EF
• If the default settings are used, the front Interlocking LEDs will come on when the relays are
powered with the PR010/T unit. The protection and configuration settings can be changed to
suit the installation requirements.
• The EF protection must be de-activated beforehand in SW versions prior to 4.00, otherwise
the test result will be negative.
2.3 Reading
The data available in the Reading mode with the various different SACE relays is given in the
table below.
PR212MP
PR222MP
PR111/VF
PR223DS
PR223EF
PR212
PR222
PR112
PR113
PR111
READING
Current measuring X X X X X X X X
Parameters/ X X X X X X X X
Configuration (4)
Protections X X X X X
General information X X X X X X X X
NOTES
1 Voltage, Power, Energy Counter, Power Factor, Frequency and peak factor measurements available
2 Readings of generic input 0/1 available
3 Voltage, Frequency and peak factor measurements available if accessory module VM210 is installed
4 Trip history reading available for relay versions /PD
2.3.1 Measuring
The measurements are displayed in absolute values (e.g.: Amperes for the current values, Volts
for the voltage values). The reading of a nil or unavailable value (because it is too low) is
indicated by: “...” or an empty space.
2.3.2 Parameters/Configuration
This section displays the relay's configuration parameters and information, including the size of
the CB, the neutral setting, the version of the relay, the language, frequency setting, the rated
voltage, the external contacts, etc.
The availability of information depends on the maximum performance of the relay, as indicated in
the relative table. Scroll the menu to display the data of the DEFAULT version (this function is
available with up to 7.5 SW versions of the PR010/T unit 7.5).
Use the and keys of ENTER to scroll the sections.
2.3.3 Protections
The parameters of the main relay protections are displayed in this section.
Use the and keys of ENTER to scroll the sections.
2.4 Programming
The data that can be configured with the ACE relays are given in the table below.
PR212MP
PR222MP
PR111/VF
PR223DS
PR223EF
PR212
PR222
PR112
PR113
PR111
PROGRAMMING
Parameters/ X X X X X X X X
Configuration (1)
Protections X X X(2) X(2) X(2) X(2) X X
NOTES
1 For PR010/T unit SW releases up to 7.5, the settings can also be programmed in the DEFAULT
configuration in the operating mode and the test parameters in the DEFAULT configuration)
2 The protection parameters can be programmed in the ELT configuration
2.4.1 Configurations
In this section, the user can enter the settings of many different parameters concerning the relay
and circuit-breaker, such as the size of the CB, the frequency, the Neutral setting, the
programmable contacts, the communication parameters, etc.
Use the and keys within the menu to position the cursor on the required parameter, then
change the values of the parameters within the permitted range using the and keys. Once
the changes have been made, press ESC to display the confirmation page.
2.4.2 Protections
The settings are made by means of the same procedure used for programming the configuration
parameters.
Different protections are available, depending on the model and version of the relay. Consult the
manuals and catalogues of the individual values for a full description.
With PR223EF, the type of interlock for the IL protection (Driver), required for connection to
relays of a different type, is available from release 3.01 onwards. Consult the manual of the unit
for details.
3. SACE PR12x/PR232/PR33x/
PR12xDC protection relays
3.1 Mechanical connection
The relays of the following series:
• New Emax (PR121/P, PR122/P, PR123/P)
• Tmax T7-8/Emax X1 (PR232/P, PR232/P-T8, PR331/P, PR332/P, PR333/P)
• Emax DC (PR122DC, PR123DC)
are connected to PR010/T units with the same type of cable.
Use the supplied mechanical adapter to ensure a correct connection with relays of the Tmax T7-8/
Emax X1 series. The writing on the adapter of the connected device must point towards the
device itself (the example shows how the adapter is assembled for a connection to PR332/P).
Auxiliary power is not required for use of the above mentioned relays with PR010/T units.
3.3 Test
PR232/P (1)
PR122DC
PR123DC
PR121/P
PR122/P
PR123/P
PR331/P
PR332/P
PR333/P
TEST
Automatic X X X X X X X X X
Manual X X X X X X X X X
Trip Test X X X X X X X X X
Rc (4) X X X X
NOTES
1 Relays PR232/P and PR232/P-T8 share the same settings and types of controls in PR010/T
2 The note refers to modules PR120/K (for relays PR122 and PR123), and contact S51/P1 (for relay
PR33x)
3 Test only possible for relay versions with protections S and/or G
4 Test only possible if the Rc sensor is connected
CAUTION
The Test menu cannot be accessed if there is an alarm or if the circulating
current is not nil.
PR122/P (2)
PR332/P (2)
PR122DC
PR123DC
PR121/P
PR123/P
PR331/P
PR333/P
PR232/P
AUTOMATIC TEST
Three-phase currents x x x x x x x
Single-phase currents x x x x x x
(1)
Three-phase voltages x x x x
DC currents x x
DC voltage x x
NOTES
1 L1 is the phase subjected to single-phase testing
2 The Voltage and Phase Shift tests are only available for these relays when supplementary modules
PR120/V or PR330/V are installed
The trip time settings of the relays during the tests will depend on the settings of the protections.
The PR010/T unit will display the trip time and test result (OK; FAILED).
At the end of the test, the user is asked if he wishes to record a test report, which can then be
downloaded into a PC.
Details of all the tests performed are given in the chapters dedicated to each individual relay,
available from chapter 4.11 onwards.
The trip time settings of the relays during the tests will depend on the settings of the protections.
The PR010/T unit will display the trip time and test result (OK; FAILED).
At the end of the test, the user is asked if he wishes to record a test report, which can then be
downloaded into a PC.
3.3.6 RC Test
This test allows a simulated signal to be transmitted to the RC sensor, the current of which, when
read by the relay, causes the circuit-breaker to open, thus checking the residual current reading
functionality.
3.4 Measuring
Various instantaneous measurements are available for each relay, regardless of the functional
characteristics and versions.
Commands for resetting the energy meters and for the measuring history are also available for
certain relays.
PR332/P (1)
PR112/P (1)
PR122DC
PR123DC
PR333/P
PR121/P
PR123/P
PR331/P
PR232/P
MEASURING
Currents X X X X X X X X X
Peak factors X X X X X X
Frequency X X X X
Voltages, Power
ratings, Energy X X X X X
values, Power
Factors
Reset Energy X X X X X
command
Reset Measuring X X X X X
command
NOTES
1 Measures only available for these relays when supplementary modules PR120/V or PR330/V are
installed
The reading of a nil or unavailable current (because it is too low) is indicated by: “...”. When there
are phase errors, the current is indicated by: “---”.
Power measurements (Active, Reactive and Apparent) are available for both single channels and
the whole (e.g.: P1, P2, P3, Pt). If the Neutral voltage is absent, the only measurement available is
the total (e.g.: Pt).
Ig current is only available with the LSIG version of the relays. For the other versions, if
indicated, it is represented by: “---”.
3.5 Histories
Certain signals can be displayed for each relay, such as the history of the openings caused by the
tripped protection, of the events, as well as certain statistical information about the relay
openings.
PR121/P (1)
PR331/P (1)
PR122DC
PR123DC
PR333/P
PR122/P
PR123/P
PR332/P
PR232/P
HISTORIES
Trips (2) X X X X X X X X X
Events (3) X X X X X X X X
Statistics (4) X X X X X X X X
NOTES
1 Do not store the number of total operations
2 Only the real trips are stored: the ones simulated during the test are not considered
3 Signals recorded only with Vaux or front battery units installed (with the exception of Contact Wear,
which is also controlled with self-powered relays)
3.5.1 Trips
The information recorded for each Trip is displayed on two screen pages. All the trips can be
consulted by scrolling the screen pages with the and keys.
Each trip has a progressive number and contains information about the protection that caused it,
the date and time of the trip (with reference to the relay's internal clock), the contact wear status
(CW) and the trip currents recorded.
3.5.2 Events
Each Event recorded includes a description, and the date and time at which it was recorded.
Events are displayed on two screen pages. The complete list of events can be consulted by
scrolling the screen pages with the and keys.
3.5.3 Statistics
The statistics refer to: Contact Wear, Protection trip operations, Total operations, Manual
operations, Failed trips, Trip Test trips.
Relays PR121/P and PR331/P do not store the number of Total Operations.
3.6 Configurations
The configurations and parameters of the relays can be displayed and modified.
PR122DC
PR123DC
PR333/P
PR121/P
PR122/P
PR123/P
PR331/P
PR332/P
PR232/P
CONFIGURATIONS
Circuit-breaker X X X X X X X X X
HW trip X X X X X X X X X
Alive LED X X
Frequency X X X X X X
Measurement storage X X X X X X
period
Local Bus threshold X X X X X X
Startup current X X X X X X
threshold
Dual Set X X X
Harmonic distortion X X X X X X
Datalogger X X X X X X
Modules X X X X X X
System X X X X X X
• Press the corresponding key to enter numbers whereas, to enter a letter, first press the CAPS
key () and then the corresponding key as many times as the position of the letter on the key
itself, like a mobile phone.
CAUTION
With PR121/P, PR331/P and PR232/P relays, certain parameters can only be
changed with the dip switches on the front.
3.6.1 Circuit-breaker
Different parameters can be accessed in the Circuit-breaker menu.
PR122DC
PR123DC
PR121/P
PR122/P
PR123/P
PR331/P
PR332/P
PR333/P
PR232/P
CIRCUIT-BREAKER
Neutral X X X X X X X
Plant Configuration X X X X X X
CB TAG NAME X X X X X X X X X
User Data X X X X X X X X X
Toroid (1) X X X X
NOTES
1 The toroid can only be configured if it is present and connected to the unit
3.6.3 Modules
Each Module has different denominations for each individual family. Consult the User Manual of
the relay for further explanations and details.
PR122DC
PR123DC
PR333/P
PR121/P
PR122/P
PR123/P
PR331/P
PR332/P
PR232/P
MODULES
Measuring (1) X X X X X
Communication( 1) X X X X X X
NOTES
1 The menus of the individual modeuls can only be accessed if they are physically present and
connected to the relay
2 The module is understood as being the sole S51/P1 contact for relays of the PR33x series
3.6.5 System
Additional data, such as the date/time and language setting can be entered for certain relays. This
option is available for all the relays except PR121/P, PR331/P e PR232/P.
3.7 Parameters
The parameters of the relay protections can be displayed and changed.
The availability of some of the protections depends on the relay version:
1. protections S, G and Gext are not available for the LI versions;
2. protections G and Gext are not available for the LSI versions.
PR122/P (1)
PR332/P (1)
PR122DC
PR123DC
PR121/P
PR123/P
PR331/P
PR333/P
PR232/P
PARAMETERS
L X X X X X X X X X
I X X X X X X X X X
S X X X X X X X X X
S2 X X X
D X X
G X X X X X X X
Gext (2) X X X X
U X X X X X
T X X X X X X
LC1 X X X X X X
LC2 X X X X X X
Iw X X X X X X
Rc (2) X X X X
MCR X X X X X
UV (3) X X X X X
OV X X X X X
RV X X X X
RP X X X X X
UF X X X X
OF X X X X
NOTES
1 UV, OV, RV, RP, UF, OF protections only available when the Measuring module is installed and with
versions LSI and LSIG
2 Only available for LSIG versions and when the correlated sensor is installed
3 Only available when the residual current sensor (Rc) is not installed
The editing/saving modes for the protection parameters is the same as the one described
previously for the other configuration parameters.
CAUTION
The protection settings cannot be changed if the relay is in the overcurrent
Alarm or Pre-Alarm status.
3.7.1 Limitations
There are limitations to the display/editing modes of some of the protections for relays of the
PR12x series, degardless of the SW release.
• The following limitations must be considered for PR121/P relays with software releases
prior to 1.10:
• The following limitations must be considered for PR122/P relays with software releases
prior to 1.10:
• The following limitations must be considered for PR123/P relays with software releases
prior to 1.10:
3.8 Information
This menu displays information about the relay and circuit-breaker.
The menu can also be accessed so as to download information from the PR010/T unit to the PC.
The download requires a dedicated procedure. It uis not available for PR232/P.
3.8.1 Download
A file is created containing a first group of information, stored in the non-volatile memory of the
PR010/T unit. You will be asked to enter certain information for heading the report, namely the
date, time, operator's name and CB Serial Number.
This file can be diwnloaded into a PC in the same way as the normal test reports are downloaded.
The Download info 2 command can also be used to download a group of useful information.
Vacant space must be created in the memory before the data are stored and downloaded into the
PC.
Only one group of information can be stored at a time by freeing space (deleting reports) before
storing aother group. For example, if you wish to download all the information (download info 1
nand download info 2):
1. Delete any reports to free sufficient space in the non-volatile memory
2. Perform download 1
3. Download the corresponding file into the PC
4. Delete reports
5. Perform download 2
6. Download the corresponding file into the PC
7. Delete reports to free sufficient space for the report of a next test
3.9 Status
This menu allows you to display configuration/wiring error signals of the protection unit and
circuit-breaker concerning:
• The status of the3 current reading sensors (L1, L2, L3, Ne, Gtext)
• The status of the mechanical release (TC)
• The status of the rated current detector applied to the front (Rating Plug)
• Installation error
• Internal error of the device
• Date error
• Parameters/protections Configuration error
• Circuit-breaker (CB) error
Refer to the user manual of the relay for instructions about how to resolve the errors.
3.10 Installation
This menu describes the installation and disinstallation commands, of use if certain information
must be exchanged between the circuit-breaker and relay, when this latter is replaced.
3.10.1 Disinstallation
The disinstallation procedure is not strictly necessary, but it allows the circuit-breaker parameters,
such as contact wear and others that would otherwise be lost, to be stored.
The operation is performed on the relay that must be removed and replaced, while it is still
assembled on the circuit-breaker and with this latter open.
After disinstallation, the part can be replaced and successively installed.
3.10.2 Installation
The operation is performed on the new unit that must be installed, after it has been assembled and
wired and with the circuit-breaker open.
If both operations are performed correctly, the user returns to the main menu and will have to
repeat the relay log-in.
CAUTION
For both operations, when the following screen page appears: “Switch off relay”
means: “remove any Vaux present”.
Install/Disinstall
done
Switch off relay
and press ENTER
3.11.5 PR122/DC
Amplitude
Test N°
I [In] V[Un]
1 3.0 1
2 5.0 1
3 10 1
3.11.6 PR123/DC
Amplitude
Test N°
I [In] V[Un]
1 3.0 1
2 5.0 1
3 10 1
4 0.3 1
5 3 1
6 0 0.4
7 0 1.3
8 -0.4 1
9 -3 1
10 -5 1
11 -10 1