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SECTION 15083 - PIPE INSULATION

PART 1 - GENERAL

0.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including Conditions of Contract and
Division 1 Specification Sections, apply to this Section.

0.2 SUMMARY

A. This Section includes preformed, rigid and flexible pipe insulation; insulating cements;
field-applied jackets; accessories and attachments; and sealing compounds.

B. Related Sections include the following:

1. Division 2 Section "Hydronic Distribution" for loose-fill pipe insulation in

underground piping outside the building.

2. Division 7 Section "Through-Penetration Firestop Systems" for firestopping materials

and requirements for penetrations through fire and smoke barriers.
3. Division 15 Section "Duct Insulation" for insulation for ducts and plenums.
4. Division 15 Section "Equipment Insulation" for insulation materials and application
for pumps, tanks, hydronic specialties, and other equipment.
5. Division 15 Section "Hangers and Supports" for pipe insulation shields and protection
saddles.

0.3 PERFORMANCE REQUIREMENTS

A. Materials shall be compatible and shall not contribute to corrosion, soften, or otherwise
attack surfaces to which they are applied in either the wet or dry state. Materials to be used
on stainless-steel surfaces shall meet ASTM C 795 requirements. Materials shall be
asbestos free.

B. Thermal-insulation system materials shall be noncombustible, as defined by NFPA 220.

Adhesives, coatings, sealants, facings, jackets, and thermal-insulation materials, except
cellular elastomers, shall have a flame-spread classification (FSC) of 25, and a smoke-
developed classification (SDC) of 50. These maximum values shall be determined in
accordance with ASTM E 84 and NFPA 255. Coatings and sealants shall be nonflammable
in their wet state.

0.4 SUBMITTALS

A. Product Data: Identify thermal conductivity, thickness, and jackets (both factory and field
applied, if any), for each type of product indicated.

B. Shop Drawings: Show fabrication and installation details for the following:

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1. Application of protective shields, saddles, and inserts at pipe hangers for each type of
insulation and hanger.
2. Attachment and covering of heat trace inside insulation.
3. Insulation application at pipe expansion joints for each type of insulation.
4. Insulation application at elbows, fittings, flanges, valves, and specialties for each type
of insulation.
5. Removable insulation at piping specialties and equipment connections.
6. Application of field-applied jackets.

C. Samples: For each type of insulation and jacket. Identify each Sample, describing product
and intended use. Submit Samples in the following sizes:

1. Preformed Pipe Insulation Materials: 300 mm long by DN50.

2. Sheet Form Insulation Materials: 300 mm square.
3. Jacket Materials: 300 mm long by DN50.
4. Manufacturer's Color Charts: Show the full range of colors available for each type of
field-applied finish material indicated.

D. Material Test Reports: From a qualified testing agency acceptable to the Engineer,
indicating, interpreting, and certifying test results for compliance of insulation materials,
sealers, attachments, cements, and jackets with requirements indicated. Include dates of
tests.

E. Installer Certificates: Signed by the Contractor certifying that installers comply with
requirements.

0.5 QUALITY ASSURANCE

A. Installer Qualifications: Skilled mechanics who have successfully completed a craft training
program certified by an agency acceptable to the Engineer.

B. Fire-Test-Response Characteristics: As determined by testing materials identical to those

specified in this Section according to ASTM E 84, UL-723, NFPA 225 or ANSI A.2.5, by a
testing and inspecting agency acceptable to the Engineer. Factory label insulation and
jacket materials and sealer and cement material containers with appropriate markings of
applicable testing and inspecting agency.

1. Insulation Installed Indoors: Flame-spread rating of 25 or less, and smoke-developed

rating of 50 or less.
2. Insulation Installed Outdoors: Flame-spread rating of 75 or less, and smoke-
developed rating of 150 or less.

C. Mockups: Before installing insulation, build mockups for each type of insulation and finish
listed below to demonstrate quality of insulation application and finishes. Build mockups
according to the following requirements, using materials indicated for the completed Work:

1. Include the following mockups:

a. One(1) 3 m section of DN50 straight pipe.

b. One (1) 90 degree elbow.
c. One (1) tee fitting.
d. One (1) DN50 valve.
e. Four(4) support hangers, including hanger shield and insert.
f. One (1) strainer with removable portion of insulation.
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g. One (1) reducer.

2. Build mockups with cutaway sections to allow observation of application details for
insulation materials, mastics, attachments, and jackets.
3. Build mockups in the location indicated or, if not indicated, as directed by the
Engineer.
4. Notify the Engineer 7 days in advance of dates and times when mockups will be
constructed.
5. Obtain the Engineer's approval of mockups before starting insulation application.
6. Maintain mockups during construction in an undisturbed condition as a standard for
judging the completed Work.
7. Demolish and remove mockups when directed.
8. Approved mockups may become part of the completed Work if undisturbed at time of
Substantial Completion.

0.6 DELIVERY, STORAGE, AND HANDLING

A. Packaging: Ship insulation materials in containers marked by manufacturer with

appropriate ASTM or other approved specification designation, type and grade, and
maximum use temperature.

0.7 COORDINATION

A. Coordinate size and location of supports, hangers, and insulation shields specified in
Division 15 Section "Hangers and Supports."

B. Coordinate clearance requirements with piping Installer for insulation application.

0.8 SCHEDULING

A. Schedule insulation application after testing piping systems and, where required, after
installing and testing heat-trace tape. Insulation application may begin on segments of
piping that have satisfactory test results.

PART 2 - PRODUCTS

0.1 INSULATION MATERIALS

A. Mineral-Fiber Insulation: Glass fibers bonded with a thermosetting resin complying with
the following:

1. Preformed Pipe Insulation: Comply with ASTM C 547, Type 1, with factory-applied,

all-purpose, vapor-retarder FSK jacket.

a. Thermal Conductivity: 0.038 W/mK at 20 deg. C (68 deg. F).

b. Density: 16072 kg/m3.

2. Fire-Resistant Adhesive: Comply with MIL-A-3316C in the following classes and

grades:

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a. Class 1, Grade A for bonding glass cloth and tape to unfaced glass-fiber
insulation, for sealing edges of glass-fiber insulation, and for bonding lagging
cloth to unfaced glass-fiber insulation.

3. Vapor-Retarder Mastics: Fire- and water-resistant, vapor-retarder mastic for indoor

applications. Comply with MIL-C-19565C, Type II.
4. Mineral-Fiber Insulating Cements: Comply with ASTM C 195.
5. Expanded or Exfoliated Vermiculite Insulating Cements: Comply with
ASTM C 196.
6. Mineral-Fiber, Hydraulic-Setting Insulating and Finishing Cement: Comply with
ASTM C 449M/C 449.

B. Flexible Elastomeric Thermal Insulation: Closed-cell, sponge- or expanded-rubber

materials. Comply with ASTM C 534, Type I for tubular materials and Type II for sheet
materials.

1. Adhesive: Solvent base, contact adhesive, as recommended by insulation material

manufacturer.
2. Ultraviolet-Protective Coating: As recommended by insulation manufacturer.
3. Thermal Conductivity:  0.038 W/mK at 20 deg. C (68 deg. F).
4. Density: 65 to 80 kg/m3.
5. Water Vapor Permeability: 0.15 perm-inch.
6. Noise Reduction up to 27 L for 20 mm thick insualtion.

C. Calcium Silicate Insulation: Preformed pipe sections of noncombustible, inorganic, hydrous

calcium silicate with a nonasbestos fibrous reinforcement. Comply with ASTM C 533,
Type I.

D. Prefabricated Thermal Insulating Fitting Covers: Comply with ASTM C 450 for

dimensions used in preforming insulation to cover valves, elbows, tees, and flanges.

0.2 FIELD-APPLIED JACKETS

A. General: ASTM C 921, Type 1, maximum moisture vapor transmission 0.02 perms,

(measured before factory application or installation), minimum puncture resistance 50
Beach units on all surfaces. Minimum tensile strength, 6.1 N/mm width. Jackets used on
insulation exposed in finished areas shall have white finish suitable for painting without
sizing.

B. Foil and Paper Jacket: Laminated, glass-fiber-reinforced, flame-retardant all purpose, kraft
paper, and aluminum foil (FSK).

C. PVC Jacket: High-impact, ultraviolet-resistant PVC; 0.5 mm thick; roll stock ready for
shop or field cutting and forming.

1. Adhesive: As recommended by insulation material manufacturer.

2. PVC Jacket Color: White or gray.

D. Standard PVC Fitting Covers: Factory-fabricated fitting covers manufactured from 0.5 -mm
thick, high-impact, ultraviolet-resistant PVC.

1. Shapes: 45- and 90-degree, short- and long-radius elbows, tees, valves, flanges,
reducers, end caps, soil-pipe hubs, traps, mechanical joints, and P-trap and supply
covers for lavatories for the disabled.
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2. Adhesive: As recommended by insulation material manufacturer.

E. Aluminum Jacket: Aluminum roll stock, ready for shop or field cutting and forming to
indicated sizes. Comply with ASTM B 209M, 3003 alloy, H-14 temper. Aluminum shall be
made from smooth polished Temper Alloy. Straps shall be AISI 300 series corrosion-
resistant steel, 15 mils (0.381 mm) thick, 1/2 inch (13 mm) wide, for pipe under 12 inch
(DN300) diameter and 3/4-inch (20 mm) wide for pipe over 12 inch (DN300) diameter.

1. Finish and Thickness: Stucco embossed finish 0.6 mm thick for indoor installation
and 0.8 mm for outdoor installation, unless otherwise indicated.
2. Moisture Barrier: 0.025 mm thick, heat-bonded polyethylene and kraft paper.
3. Elbows: Preformed, 45- and 90-degree, short- and long-radius elbows; same
material, finish, and thickness as jacket. Elbows shall be deep-drawn, die-shaped, 2-
piece components for long-radius.
4. Pipe jackets shall have not less than 2 inch (50-mm) longitudinal and circumferential
lap.
5. Sealant for longitudinal and butt joints of aluminum jacketing shall be an aluminum-
pigmented, butyl, polymer sealant with high-butyl solids.

F. Stainless-Steel Jacket: ASTM A 666, Type 304 or 316; 0.4 thick; and roll stock ready for
shop or field cutting and forming to indicated sizes.

1. Moisture Barrier: 0.025 mm thick, heat-bonded polyethylene and kraft paper.

2. Elbows: Gore type, for 45- and 90-degree elbows in same material, finish, and
thickness as jacket.
3. Jacket Bands: Stainless-steel, Type 304, 19 mm wide.

0.3 ACCESSORIES AND ATTACHMENTS

A. Glass Cloth and Tape: Shall be a knitted elastic cloth specifically suitable for continuous
spiral wrapping of insulated pipe bends and fittings and shall produce a smooth, tight,
wrinkle-free surface. Tape shall conform to requirements of MIL-C-20079H, Type I for
cloth and Type II for tape, SAE AMS 3779A, SAE AMS 3779/1A, ASTM D 579, and
ASTM C 921, and shall weigh not less than 0.339 kilogram per square meter.

1. Tape Width: 100 mm.

B. Bands: 19 mm wide, in one of the following materials compatible with jacket:

1. Stainless Steel: ASTM A 666, Type 304; 0.5 mm thick.

2. Galvanized Steel: 0.13 mm thick.
3. Aluminum: 0.18 mm thick.
4. Brass: 0.25 mm thick.
5. Nickel-Copper Alloy: 0.13 mm thick.

C. Wire: 2.0 mm, nickel-copper alloy; 1.6 mm, soft-annealed, stainless-steel; or 1.6 mm, soft-
annealed, galvanized steel.

0.4 VAPOR RETARDERS

A. Mastics: Materials recommended by insulation material manufacturer that are compatible

with insulation materials, jackets, and substrates.

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PART 3 - EXECUTION

0.1 EXAMINATION

A. Examine substrates and conditions for compliance with requirements for installation and
other conditions affecting performance of insulation application.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

0.2 PREPARATION

A. Surface Preparation: Clean and dry pipe and fitting surfaces. Remove materials that will
adversely affect insulation application.

0.3 GENERAL APPLICATION REQUIREMENTS

A. Apply insulation materials, accessories, and finishes according to the manufacturer's written
instructions; with smooth, straight, and even surfaces; free of voids throughout the length of
piping, including fittings, valves, and specialties.

B. Insulation materials shall be installed in a first class manner with smooth and even surfaces,
with jackets and facings drawn tight and smoothly cemented down at all laps. Insulation
shall be continuous through all sleeves and openings. Anchors, supports and other metal
projections through insulation on cold surfaces shall be insulated and vapor sealed for a
minimum length of 150 mm.

C. Refer to schedules at the end of this Section for materials, forms, jackets, and thicknesses
required for each piping system.

D. Use accessories compatible with insulation materials and suitable for the service. Use
accessories that do not corrode, soften, or otherwise attack insulation or jacket in either wet
or dry state.

E. Apply insulation with longitudinal seams at top and bottom of horizontal pipe runs.

F. Apply multiple layers of insulation with longitudinal and end seams staggered.

G. Do not weld brackets, clips, or other attachment devices to piping, fittings, and specialties.

H. Seal joints and seams with vapor-retarder mastic on insulation indicated to receive a vapor
retarder.

I. Keep insulation materials dry during application and finishing.

J. Apply insulation with tight longitudinal seams and end joints. Bond seams and joints with
adhesive recommended by the insulation material manufacturer.

K. Apply insulation with the least number of joints possible.

L. Apply insulation over fittings, valves, and specialties, with continuous thermal and vapor-
retarder integrity, unless otherwise indicated. Refer to special instructions for applying
insulation over fittings, valves, and specialties.

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M. Hangers and Anchors: Where vapor retarder is indicated, seal penetrations in insulation at
hangers, supports, anchors, and other projections with vapor-retarder mastic.

1. Apply insulation continuously through hangers and around anchor attachments.

2. For insulation application where vapor retarders are indicated, extend insulation on
anchor legs at least 300 mm from point of attachment to pipe and taper insulation
ends. Seal tapered ends with a compound recommended by the insulation material
manufacturer to maintain vapor retarder.
3. Install insert materials and apply insulation to tightly join the insert. Seal insulation
to insulation inserts with adhesive or sealing compound recommended by the
insulation material manufacturer.
4. Cover inserts with jacket material matching adjacent pipe insulation. Install shields
over jacket, arranged to protect the jacket from tear or puncture by the hanger,
support, and shield.

N. Insulation Terminations: For insulation application where vapor retarders are indicated,
taper insulation ends. Seal tapered ends with a compound recommended by the insulation
material manufacturer to maintain vapor retarder.

O. Apply adhesives and mastics at the manufacturer's recommended coverage rate.

P. Apply insulation with integral jackets as follows:

1. Pull jacket tight and smooth.

2. Circumferential Joints: Cover with 75 mm wide strips, of same material as insulation
jacket. Secure strips with adhesive and outward clinching staples along both edges of
strip and spaced 100 mm o.c.
3. Longitudinal Seams: Overlap jacket seams at least 40 mm. Apply insulation with
longitudinal seams at bottom of pipe. Clean and dry surface to receive self-sealing
lap. Staple laps with outward clinching staples along edge at 100 mm o.c.

a. Exception: Do not staple longitudinal laps on insulation having a vapor

retarder.

4. Vapor-Retarder Mastics: Where vapor retarders are indicated, apply mastic on seams
and joints and at ends adjacent to flanges, unions, valves, and fittings.
5. At penetrations in jackets for thermometers and pressure gages, fill and seal voids
with vapor-retarder mastic.

Q. Roof Penetrations: Apply insulation for interior applications to a point even with top of roof
flashing.

1. Seal penetrations with vapor-retarder mastic.

2. Apply insulation for exterior applications tightly joined to interior insulation ends.
3. Extend metal jacket of exterior insulation outside roof flashing at least 50 mm below
top of roof flashing.
4. Seal metal jacket to roof flashing with vapor-retarder mastic.

R. Exterior Wall Penetrations: For penetrations of below-grade exterior walls, terminate

insulation flush with mechanical sleeve seal. Seal terminations with vapor-retarder mastic.

S. Interior Wall and Partition Penetrations: Apply insulation continuously through walls and
floors.

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T. Fire-Rated Wall and Partition Penetrations: Apply insulation continuously through

penetrations of fire-rated walls and partitions.

1. Firestopping and fire-resistive joint sealers are specified in Division 7 Section

"Through-Penetration Firestop Systems."

U. Floor Penetrations: Apply insulation continuously through floor assembly.

1. For insulation with vapor retarders, seal insulation with vapor-retarder mastic where
floor supports penetrate vapor retarder.

0.4 MINERAL-FIBER INSULATION APPLICATION

A. Apply insulation to straight pipes and tubes as follows:

1. Secure each layer of preformed pipe insulation to pipe with wire, tape, or bands
without deforming insulation materials.
2. Where vapor retarders are indicated, seal longitudinal seams and end joints with
vapor-retarder mastic. Apply vapor retarder to ends of insulation at intervals of 4.5 to
6 m to form a vapor retarder between pipe insulation segments.
3. For insulation with factory-applied jackets, secure laps with outward clinched staples
at 150 mm o.c.
4. For insulation with factory-applied jackets with vapor retarders, do not staple
longitudinal tabs but secure tabs with additional adhesive as recommended by the
insulation material manufacturer and seal with vapor-retarder mastic.

B. Apply insulation to flanges as follows:

1. Apply preformed pipe insulation to outer diameter of pipe flange.

2. Make width of insulation segment the same as overall width of the flange and bolts,
plus twice the thickness of the pipe insulation.
3. Fill voids between inner circumference of flange insulation and outer circumference
of adjacent straight pipe segments with mineral-fiber blanket insulation.
4. Apply canvas jacket material with manufacturer's recommended adhesive,
overlapping seams at least 25 mm, and seal joints with vapor-retarder mastic.

C. Apply insulation to fittings and elbows as follows:

1. Apply premolded insulation sections of the same material as straight segments of pipe
insulation when available. Secure according to manufacturer's written instructions.
2. When premolded insulation elbows and fittings are not available, apply mitered
sections of pipe insulation, or glass-fiber blanket insulation, to a thickness equal to
adjoining pipe insulation. Secure insulation materials with wire, tape, or bands.
3. Cover fittings with standard PVC fitting covers. Secure fitting covers with
manufacturer's attachment and accessories. Seal seams with tape and vapor-retarder
mastic.

D. Apply insulation to valves and specialties as follows:

1. Apply premolded insulation sections of the same material as straight segments of pipe
insulation when available. Secure according to manufacturer's written instructions.
2. When premolded insulation sections are not available, apply glass-fiber blanket
insulation to valve body. Arrange insulation to permit access to packing and to allow

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valve operation without disturbing insulation. For check valves, arrange insulation
for access to stainer basket without disturbing insulation.
3. Apply insulation to flanges as specified for flange insulation application.
4. Use preformed standard PVC fitting covers for valve sizes where available. Secure
fitting covers with manufacturer's attachments and accessories. Seal seams with tape
and vapor-retarder mastic.
5. For larger sizes where PVC fitting covers are not available, seal insulation with
canvas jacket and sealing compound recommended by the insulation material
manufacturer.

0.5 FLEXIBLE ELASTOMERIC THERMAL INSULATION APPLICATION

A. Flexible elastomeric cellular pipe insulation shall be tubular form for pipe sizes 150 mm and
less. Type II sheet insulation used on pipes larger than 150 mm shall not be stretched around
the pipe. On pipes larger than 300 mm, the insulation shall be adhered directly to the pipe
on the lower 1/3 of the pipe. Seams shall be staggered when applying multiple layers of
insulation. Sweat fittings shall be insulated with miter-cut pieces the same size as on
adjacent piping. Screwed fittings shall be insulated with sleeved fitting covers fabricated
from miter-cut pieces and shall be overlapped and sealed to the adjacent pipe insulation.

B. Apply insulation to straight pipes and tubes as follows:

1. Follow manufacturer's written instructions for applying insulation.

2. Seal longitudinal seams and end joints with manufacturer's recommended adhesive.
Cement to avoid openings in insulation that will allow passage of air to the pipe
surface.

C. Apply insulation to flanges as follows:

1. Apply pipe insulation to outer diameter of pipe flange.

2. Make width of insulation segment the same as overall width of the flange and bolts,
plus twice the thickness of the pipe insulation.
3. Fill voids between inner circumference of flange insulation and outer circumference
of adjacent straight pipe segments with cut sections of sheet insulation of the same
thickness as pipe insulation.
4. Secure insulation to flanges and seal seams with manufacturer's recommended
adhesive. Cement to avoid openings in insulation that will allow passage of air to the
pipe surface.

D. Apply insulation to fittings and elbows as follows:

1. Apply mitered sections of pipe insulation.

2. Secure insulation materials and seal seams with manufacturer's recommended
adhesive. Cement to avoid openings in insulation that will allow passage of air to the
pipe surface.

E. Apply insulation to valves and specialties as follows:

1. Apply preformed valve covers manufactured of the same material as pipe insulation
and attached according to the manufacturer's written instructions.
2. Apply cut segments of pipe and sheet insulation to valve body. Arrange insulation to
permit access to packing and to allow valve operation without disturbing insulation.
For check valves, fabricate removable sections of insulation arranged to allow access
to stainer basket.
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3. Apply insulation to flanges as specified for flange insulation application.

4. Secure insulation to valves and specialties and seal seams with manufacturer's
recommended adhesive. Cement to avoid openings in insulation that will allow
passage of air to the pipe surface.

0.6 CALCIUM SILICATE INSULATION APPLICATION

A. Apply insulation to straight pipes and tubes as follows:

1. Secure each layer of insulation to pipe with stainless-steel bands at 300 mm intervals
and tighten without deforming insulation materials.
2. Apply 2-layer insulation with joints tightly butted and staggered at least 75 mm.
Secure inner layer with 1.6 mm, soft-annealed, stainless-steel wire spaced at 300 mm
intervals. Secure outer layer with stainless-steel bands at 300 mm intervals.
3. Apply a skim coat of mineral-fiber, hydraulic-setting cement to surface of installed
insulation. When dry, apply flood coat of lagging adhesive and press on one layer of
glass cloth or tape. Overlap edges at least 25 mm. Apply finish coat of lagging
adhesive over glass cloth or tape. Thin the finish coat to achieve smooth finish.

B. Apply insulation to flanges as follows:

1. Apply preformed pipe insulation to outer diameter of pipe flange.

2. Make width of insulation segment the same as overall width of the flange and bolts,
plus twice the thickness of the pipe insulation.
3. Fill voids between inner circumference of flange insulation and outer circumference
of adjacent straight pipe segments with cut sections of block insulation of the same
material and thickness as pipe insulation.
4. Finish flange insulation the same as pipe insulation.

C. Apply insulation to fittings and elbows as follows:

1. Apply premolded insulation sections of the same material as straight segments of pipe
insulation when available. Secure according to manufacturer's written instructions.
2. When premolded sections of insulation are not available, apply mitered sections of
calcium silicate insulation. Secure insulation materials with stainless-steel wire.
3. Finish insulation of fittings the same as pipe insulation.

D. Apply insulation to valves and specialties as follows:

1. Apply mitered segments of calcium silicate insulation to valve body. Arrange

insulation to permit access to packing and to allow valve operation without disturbing
insulation. For check valves, arrange insulation for access to strainer basket without
disturbing insulation.
2. Apply insulation to flanges as specified for flange insulation application.
3. Finish valve and specialty insulation the same as pipe insulation.

0.7 FIELD-APPLIED JACKET APPLICATION

A. Apply glass-cloth jacket, where indicated, directly over bare insulation or insulation with
factory-applied jackets.

1. Apply jacket smooth and tight to surface with 50 mm overlap at seams and joints.

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2. Embed glass cloth between 2 1.6 mm thick coats of jacket manufacturer's

recommended adhesive.
3. Completely encapsulate insulation with jacket, leaving no exposed raw insulation.

B. Foil and Paper Jackets: Apply foil and paper jackets where indicated.

1. Draw jacket material smooth and tight.

2. Apply lap or joint strips with the same material as jacket.
3. Secure jacket to insulation with manufacturer's recommended adhesive.
4. Apply jackets with 40 mm laps at longitudinal seams and 75 mm wide joint strips at
end joints.
5. Seal openings, punctures, and breaks in vapor-retarder jackets and exposed insulation
with vapor-retarder mastic.

C. Apply metal jacket where indicated, with 50-mm overlap at longitudinal seams and end
joints. Overlap longitudinal seams arranged to shed water. Seal end joints with
weatherproof sealant recommended by insulation manufacturer. Secure jacket with
stainless-steel bands 300 mm o.c. and at end joints.

0.8 FINISHES

A. Glass-Cloth Jacketed Insulation: Paint insulation finished with glass-cloth jacket as

specified in Division 9 Section "Painting."

B. Flexible Elastomeric Thermal Insulation: After adhesive has fully cured, apply 2 coats of
the insulation manufacturer's recommended protective coating.

C. Color: Final color as selected by the Engineer. Vary first and second coats to allow visual
inspection of the completed Work.

0.9 PIPING SYSTEM APPLICATIONS

A. Insulation materials and thicknesses are specified in schedules at the end of this Section.

B. Items Not Insulated: Unless otherwise indicated, do not apply insulation to the following
systems, materials, and equipment:

1. Flexible connectors.
2. Vibration-control devices.
3. Fire-suppression piping.
4. Drainage piping located in crawl spaces, unless otherwise indicated.
5. Below-grade piping, unless otherwise indicated.
6. Chrome-plated pipes and fittings, unless potential for personnel injury.
7. Air chambers, unions, strainers, check valves, plug valves, and flow regulators.

0.10 FIELD QUALITY CONTROL

A. Inspection: Engage a qualified inspection agency acceptable to the Engineer, to perform the
following field quality-control inspections, after installing insulation materials, jackets, and
finishes, to determine compliance with requirements:

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B. Inspection: Perform the following field quality-control inspections, after installing

insulation materials, jackets, and finishes, to determine compliance with requirements:

1. Inspect fittings and valves randomly selected by the Engineer.

2. Remove fitting covers from 20 elbows or 1 percent of elbows, whichever is less, for
various pipe sizes.
3. Remove fitting covers from 20 valves or 1 percent of valves, whichever is less, for
various pipe sizes.

C. Insulation applications will be considered defective if sample inspection reveals

noncompliance with requirements. Remove defective Work and replace with new materials
according to the Specification.

D. Reinstall insulation and covers on fittings and valves uncovered for inspection according to
the Specification.

0.11 INSULATION APPLICATION SCHEDULE, GENERAL

A. Refer to insulation application schedules for required insulation materials, vapor retarders,
and field-applied jackets.

B. Application schedules identify piping system and indicate pipe size ranges and material,
thickness, and jacket requirements.

0.12 INTERIOR INSULATION APPLICATION SCHEDULE

A. Service: Domestic hot and recirculated hot water.

1. Insulation Material: Flexible elastomeric

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, DN50 and Smaller: 19 mm.

b. Pipe, Larger than DN50 : 25 mm.

3. Field-Applied Jacket: Aluminum jacket where exposed to view or in mechanical

rooms.
4. Vapor Retarder Required: No.

B. Service: Domestic cooled water.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, all sizes: 19 mm.

3. Field-Applied Jacket: Aluminum jacket where exposed to view or in mechanical

rooms.
4. Vapor Retarder Required: No.

C. Service: Roof drain bodies including underside of roof drain fittings, horizontal rainwater
piping directly under roof slab, pipes running in VIP areas and conference rooms and
vertical and horizontal rain water leaders if condensate pipe is connected to rain water
system.

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1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: 13 mm.
3. Field-Applied Jacket: None.
4. Vapor Retarder Required: No.

D. Service: Condensate drain piping.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: 19 mm.

3. Field-Applied Jacket: Aluminum jacket where exposed to view or in mechanical

rooms.
4. Vapor Retarder Required: No.

E. Service: Exposed sanitary drains and domestic water supplies and stops for fixtures for the
disabled.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: 13 mm.
3. Field-Applied Jacket: PVC P-trap and supply covers.
4. Vapor Retarder Required: No.

F. Service: Chilled-water supply and return.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, sizes up to DN 50: 19 mm.

b. Pipe sizes larger then DN 50: 25 mm

3. Field-Applied Jacket: Aluminum jacket where exposed to view or in mechanical

rooms.
4. Vapor Retarder Required: Yes

G. Service: Glycol water supply and return.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. All pipe sizes: 50 mm.

3. Field-Applied Jacket: Aluminum jacket where exposed to view or in mechanical

rooms and service tunnel.
4. Vapor Retarder Required: Yes

H. Service: Refrigerant suction and hot-gas piping.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, all sizes: 25 mm.

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3. Field-Applied Jacket: None.

4. Vapor Retarder Required: No.

I. Service: Process cold water.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, all sizes: 19 mm.

3. Field-Applied Jacket: None.

4. Vapor Retarder Required: No.

J. Service: Diesel-engine exhaust.

1. Insulation Material: Calcium silicate.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, all sizes: 2 layers, each layer 50 mm thick.

3. Field-Applied Jacket: Stainless-steel.

4. Vapor Retarder Required: No.

0.13 EXTERIOR INSULATION APPLICATION SCHEDULE

A. This application schedule is for aboveground insulation outside the building. Loose-fill
insulation, for belowground piping, is specified in Division 2 piping distribution Sections.

B. Service: Refrigerant suction.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, all sizes: 32 mm.

3. Field-Applied Jacket: Aluminum jacket, 0.8 mm thick

4. Vapor Retarder Required: No.

C. Service: Chilled-water supply and return.

1. Insulation Material: Flexible elastomeric.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, all sizes: 38 mm.

3. Field-Applied Jacket: Aluminum jacket, 0.8 mm thick

4. Vapor Retarder Required: Yes.

D. Service: Diesel-engine exhaust.

1. Insulation Material: Calcium Silicate.

2. Insulation Thickness: Apply the following insulation thicknesses:

a. Pipe, all sizes: 2 layers, each layer 50 mm thick..

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3. Field-Applied Jacket: Stainless-steel.

4. Vapor Retarder Required: No.

END OF SECTION 15083

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