Reballing Tips
Reballing Tips
3 , 2 2 M ar c h 2 01 0
                  CCM-PFC
                  ICE 2 PCS 0 1
                  ICE 2 PCS 0 1G
                  St a n d a lo n e P o w e r F a ct o r
                  Co r r e c tio n ( P FC ) C o n tr o lle r in
                  Co n ti n u o u s Co n d u c t io n Mo d e
                  ( CC M )
Po we r M a na g e me n t & Su p ply
N e v e r s t o p t h i n k i n g .
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                    Edition 2010-03-22
                    Published by
                    Infineon Technologies AG
                    81726 München, Germany
                    © 2007 Infineon Technologies AG
                    All Rights Reserved.
                    Legal Disclaimer
                    The information given in this document shall in no event be regarded as a guarantee of conditions or
                    characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
                    information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
                    and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
                    of any third party.
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                                                                  Typical Application
                                                                                                                                               VOUT
                                                                            Auxiliary Supply
                         85 ... 265 VAC   EMI-Filter                                                   VCC
                                                            SWITCH
                                                                          PFC-Controller                      ICE2PCS01/
                                                                                                              ICE2PCS01G
                                                                                            Protection Unit
                                                                                                                           VSENSE
                                                                                PWM Logic             Voltage Loop
                                                                                  Driver              Compensation
                                                                  GATE
ISENSE GND
                    Type                               Package
                    ICE2PCS01                          PG-DIP-8
                    ICE2PCS01G                         PG-DSO-8
                    Version 2.3                                                     3                                                   22 March 2010
                                                                                                                                R6
                    3.2            Power Supply
                                                                                                                                C4               C5       IC E 2 P C S 0 1 /G
                    An internal under voltage lockout (UVLO) block
                    monitors the VCC power supply. As soon as it exceeds
                    11.8V and the voltage at pin 6 (VSENSE) is >0.6V, the
                                                                                                                      Figure 4          Startup Circuit
                    IC begins operating its gate drive and performs its
                    Startup as shown in Figure 3.                                                                     As VOUT has not reached within 5% from the rated
                    .                                                                                                 value, VCOMP voltage is level-shifted by the window
                                                                                                                      detect block as shown in Figure 5, to ensure there is
                                         (VVSENSE > 0.6 V)   (VVSENSE < 0.6 V)   (VVSENSE > 0.6 V)                    fast boost up of the output voltage.
                                                                                                                      When VOUT approaches its rated value, OTA1’s
                        VCC
                                                                                                                      sourcing current drops and the level shift of the window
                               11.8 V                                                                                 detect block is removed. The normal voltage loop then
                                                                                                                      takes control.
                                                                                                     11.0 V
                                                                                                              t
                      IC's      Start Normal Open loop/                           Normal
                            OFF                                                                      OFF
                      State     Up Operation  Standby                            Operation
                                83%rated
                                                                                                       VCC > VCCUVLO        VCC<VCCUVLO
                                                                                     VIN (VAC)
                                                                          t
                                Level-shifted VCOMP
                     av(IIN)
                                                                                                                                       t
                                                                                  IC’s             Normal
                                                                                                   Operation                IC OFF
                                                                                  State
                               VCOMP
                                                                          t
                                                                                  Figure 6     VIN Related Protection Features
20%
                                                                                                                                           t
                                                                                                         PCL / SOC
ICE2PCS01/G
                    3.6         Average Current Control                                                             From the above equation, DOFF is proportional to VIN.
                                                                                                                    The objective of the current loop is to regulate the
                    3.6.1   Complete Current Loop                                                                   average inductor current such that it is proportional to
                                                                                                                    the off duty cycle DOFF, and thus to the input voltage
                    The complete system current loop is shown in Figure
                                                                                                                    VIN. Figure 12 shows the scheme to achieve the
                    11.
                                                                                                                    objective.
                                                         L1                 D1                          Vout
                                       From                                                    R3                                   ramp profile              ave(IIN) at ICOMP
                                     Full-wave
                                                                                         C2
                                      Retifier                R7
                                                                                                   R4
R2 R1
                                                                                         GATE
                           ISENSE            Current Loop                 voltage
                                                                       proportional to
                                                                         averaged         Gate
                                                                      Inductor current    Driver
                                                 Current Loop            PWM
                           ICOMP                 Compensation          Comparator                                    GATE
                                                                                               R Q
                                                    OTA2                         C1            S
                                                                                                                     drive
                                             1.0mS                                            PWM Logic
                          C3
                                             +/-50uA (linear range)                                                                                                           t
                                                  S2
                                                                               Nonlinear        Input From
                                                          4.2V
                                                                                 Gain          Voltage Loop
                                                                                                                    Figure 12       Average Current Control in CCM
                                                 Fault
                                                                                                                    The PWM is performed by the intersection of a ramp
                                      ICE2PCS01/G                                                                   signal with the averaged inductor current at pin 5
                                                                                                                    (ICOMP). The PWM cycle starts with the Gate turn off
                    Figure 11      Complete System Current Loop                                                     for a duration of TOFFMIN (250ns typ.) and the ramp is
                                                                                                                    kept discharged. The ramp is then allowed to rise after
                    It consists of the current loop block which averages the                                        TOFFMIN expires. The off time of the boost transistor
                    voltage at pin ISENSE, resulted from the inductor                                               ends at the intersection of the ramp signal and the
                    current flowing across R1. The averaged waveform is                                             averaged current waveform. This results in the
                    compared with an internal ramp in the ramp generator                                            proportional relationship between the average current
                    and PWM block. Once the ramp crosses the average                                                and the off duty cycle DOFF.
                    waveform, the comparator C1 turns on the driver stage
                                                                                                                    Figure 13 shows the timing diagrams of TOFFMIN and the
                    through the PWM logic block. The Nonlinear Gain block
                                                                                                                    PWM waveforms.
                    defines the amplitude of the inductor current. The
                    following sections describe the functionality of each
                                                                                                                                                    TOFFMIN
                    individual blocks.
                                                                                                                                        2.5% of T
                                           PWM on                                                                   C4                 C5
                                            Latch
                       Current Loop
                                            S
                      PWM on signal         R
                                              L2    Q
                                                                                      Figure 15        Voltage Loop
                             Toffmin
                           2.5% of T                                                  3.8.2     Enhanced Dynamic Response
                                                                                      Due to the low frequency bandwidth of the voltage loop,
                                                                                      the dynamic response is slow and in the range of about
                    Figure 14    PWM Logic                                            several 10ms. This may cause additional stress to the
                                                                                      bus capacitor and the switching transistor of the PFC in
                                                                                      the event of heavy load changes.
                    3.8         Voltage Loop
                                                                                      The IC provides therefore a “window detector” for the
                    The voltage loop is the outer loop of the cascaded                feedback voltage VVSENSE at pin 6 (VSENSE).
                    control scheme which controls the PFC output bus                  Whenever VVSENSE exceeds the reference value (3V)
                    voltage VOUT. This loop is closed by the feedback                 by +5%, it will act on the nonlinear gain block which in
                    sensing voltage at VSENSE which is a resistive divider            turn affect the gate drive duty cycle directly. This
                    tapping from VOUT. The pin VSENSE is the input of                 change in duty cycle is bypassing the slow changing
                    OTA1 which has an internal reference of 3V. Figure 15             VCOMP voltage, thus results in a fast dynamic
                    shows the important blocks of this voltage loop.                  response of VOUT.
VCC
                                             Gate Driver
                         PWM Logic
                         HIGH to
                                              LV
                         turn on                                  External
                                                   Z1             MOS
GATE
                                                   ICE2PCS01/G
                    Figure 16        Gate Driver
                    4.3         Characteristics
                    Note:      The electrical characteristics involve the spread of values within the specified supply voltage and junction
                               temperature range TJ from – 40 °C to 125°C.Typical values represent the median values, which are
                               related to 25° C. If not otherwise stated, a supply voltage of VCC =18V is assumed for test condition.
                    5          Outline Dimension
                    PG-DIP-8 Outline Dimension
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