Overview Based on ABB Totalflow XSeries technology, the XFCG4 6200EX series offers an explosion proof product for differential or linear metering and automation sys-tems. The XFCG4 6200EX series are accurate, reliable flow computers with the capability to measure and monitor gas flow in compliance with AGA, API and ISO standards. These units are expandable, provide exceptional control and meet many automation requirements. XFCG4 6200/6201EX Flow computer
Description Standard The XFCG4 6200EX includes an integrated high accu-racy − − Explosion proof enclosure digital sensor (EXIMV) to measure differential pressure, static −− LCD display (4 X 16) pressure and temperature from a single differential primary − − Main electronics board measurement device. The XFCG4 6201EX includes an −− Engine card with 203 Mhz processor integrated high accuracy digital sensor to measure static − − Termination board pressure and tem-perature plus an onboard pulse input or −− 1 10BaseT Ethernet port (RJ45 on main board) serial input from a single linear/ultrasonic or Coriolis primary − − 2 RS232/485 software selectable com ports for re-mote measurement device. With the exception of the inte-grated communications sensors, both models are identical (software, I/O, − − 3 local configuration ports are available. Serial or USB are communications and electronics). The XFCG4 6200EX series available to the optional external PCCU connection and has multi-tube measurement capability. Up to 8 differential Class I Bluetooth is standard. measurement applications per RS-485 communications port −− Externally powered from 9 to 30 VDC when utilizing MOD-BUS multivariable sensors (plus 1 tube − − Onboard User IO : 1 AI, 1 DI/PI, 1 DO type applica-tion utilizing the integrated sensor) are possible. −− Access to optional I/O daughter card The number of linear meter applications is limited by the − − 64MB FLASH (program storage/configuration) available I/O and device configuration. Additional ‘tube’ or −− 32MB RAM (program execution/data storage) measurement applications are easily in-voked with simple − − Integral multivariable transducer (EXIMV). DP/SP or SP only user or factory configuration. The XFCG4 6200EX series feature a powerful 203Mhz Optional ARM920T 32 bit microprocessor, Windows CE operating − − Twelve (12) I/O point daughter card system and utilizes a unique ‘engine card’ design. The engine −− Manifold card contains the proces-sor, application firmware and − − Externally accessible local communications fixture memory components. The processing and memory capability (USB or Serial) of this device, allows the user to run more applications faster − − 100 ohm platinum RTD than ever before. −− Mounting Kit − − Separate battery backup, power supply package
Totalflow consistently provides new and innovative products
and systems in support of accurate, reliable and auditable gas measurement. As such, the XFC G4 6200/6201EX includes features grounded on a thorough understanding of the natural gas industry’s custody transfer and measurement needs.
Features −− Low cost, high reliability design − − Flow retention during user sensor calibration −− Cast aluminum enclosure, powder coated − − Selectable 3 or 5 point user calibration; DP, SP and RTD −− Low power consumption (RTD also supports single point bias/ offset adjustment). −− LCD 4 × 16 character display standard −− 100 ohm platinum RTD resistance curve fit with user −− Stable time base (accurate integration) programmable single point offset or 3/5 point user −− User selectable simple dual level security code data calibration for RTD input protection or enhanced user configurable role based − − 100 ohm platinum RTD access control (RBAC) −− Programmable DP no flow cut-off −− Monitors operation limits for detection, and reporting of − − Software selectable (RS232/RS485/RS422) abnormal conditions communications ports −− Complies with API 21.1 standard for custody transfer −− Hazardous area certifications: CSA C/US, ATEX and IECEx devices − − Type 3R/IP53 (with breather-drain option); Type 4X/IP66 −− 40+ days historical records (user configurable for additional without breather-drain option) hourly and daily data records) −− Real time clock (lithium battery powered) −− Full calculation of flow rates, volumes and energy in − − Advanced embedded data logger accordance with AGA 3-85, AGA 3-92, ISO- 5167 and − − Multi-tube capability AGA-5 once per second −− Programmable alarm filtering and exception reporting −− Support for gas orifice, linear, coriolis primary elements capabilities −− Super compressibility calculations per NX-19, AGA8-92 − − Multiple protocol options including Totalflow packet gross or detail, ISO 12213-2 protocol and various MODBUS protocols −− Smart (temperature and pressure compensated) integral, −− User programmable MODBUS registers factory calibrated, multi-variable smart sensor − − User programmable math and logic (EZ Blocks) −− IEC 61131 user programming environment − − I/O expansion via optional daughter card − − Software control of power to communications equipment
Hardware modularity Hardware functionality of the XFCG4 6200/6201EX can be Analog and Digital points. The analog point configuration is extended in a flexible and simple way by adding an optional I/O comprised of three (3) 0-10V (10K ohm impedance) inputs daughter card. The system recognizes the additional I/ O and one (1) 0 to 20mA output. (The analog output is a automatically and configures the I/O Scanner subsystem „SINK“ mode and must be used in conjunction with an accordingly. external power source) The digital point configuration is The I/O Daughter Card provides an additional 12 I/O points to comprised of four (4) digital inputs and four (4) digital the XFCG4 6200/6201EX. The I/O is fixed with a combination of outputs. The digital inputs also function as event counters and are capable of accepting NAMUR type sensor signals. The digital outputs are optically-isolated type 1A switches capable of switching 200 mA of 48 VDC or 40 VAC at 60 °C (140 °F).
Software modularity General specifications The software platform represents significant modu-larization Dimensions through use of object oriented design prin-ciples. Standard Nominal Diameter : 6 inches (15.24 cm) Totalflow applications can be en-abled in our factory or by the Nominal Length : 8 inches (20.32 cm) user, one or more times on the same device. It is this framework that allows the support for multi-tube Weight measurement and allows the user to enable only the Nominal : 16.5 pounds (7.48 kg) applications that they may require. Standard software applications include: Enclosure − − AGA3 orifice measurement Type 3R / IP53 with breather drain installed; Type 4X / IP66 − − ISO 5167 orifice measurement without breather drain − − VCone measurement − − AGA7 rotary/turbine/ultrasonic measurement Certification − − Gas Coriolis measurement CSA C/US Class 1, Div 1, Groups C, D T6; IECEx Ex d IIB −− Trending; extremely flexible data logger, easily configured T6; ATEX II 2 G Ex d IIB T6 by user − − PID control (AO only) Mounting − − RAMS (Alarming, Exception Reporting) Pipe Mount − − EZ Blocks (graphical, similar to “function block”, simple custom math / logic) Operating temperature (ambient) − − IEC 61131 (complex math / logic) –40 to 140 °F (–40 to 60 °C) − − Selectable Units (user selectable engineering units) − − Tank Level Application Mechanical vibration −− Therms master application (MODBUS master interface to Tested according to procedures derived from IEC 60068-2-6. gas chromatograph) Meets or exceeds 10-60 Hz 0.075 mm displacement − − Therms slave application (MODBUS slave inter-face to gas amplitude / 60-500 Hz 1g specifications taken from IEC chromatograph) 61298-3. − − Totalflow NGC (gas chromatograph) Ethernet interface − − Multiple protocols: Totalflow native low power, MODBUS EMC requirements slave (RTU/ASCII), MODBUS master (RTU/ASCII), Emissions: LevelMaster, Enron MODBUS (includes historical data) European regions: −− Advanced user configurable Plunger Lift applica-tions EN55022 Class B emissions (radiated) − − MODBUS Multivariable sensor interface North America regions: − − Trending (extremely flexible and powerful user configurable CFR 47, Part 15, Subpart B, Class B, FCC emissions data logger) ICES-003 Issue 2, Rev. 1, Class B ITE emissions −− Pump controller (normally used in coal bed methane wells to control “down hole” pumps) Immunity: European Regions: EN 61000-6-1 Immunity: EN61000-4-2:95, ESD, ±8 k V Air, ±4 k V Contact EN61000-4-3:95 RF Immunity, 10 V/m EN61000-4-4:95 EFT, 2 k V EN61000-4-6:95 conducted susceptibility, 10Vrms EN61000-4-8:93 power frequency magnetic field 3A/m
Electronics Power AGA-3/AGA-7/ISO5167/VCone calculations External DC voltage 9 to 30 VDC Calculations are tested to be within ± 50 ppm (parts per million) as stated in API 14.3.4 Memory −− Program execution and data stored in 32MB PSRAM (lithium battery backup) Integral Multivariable (EXIMV) − − Windows® CE operating system, application programs, and configuration files stored in 64MB Flash Specifications Multivariable unit Communications ports Temperature limits − − 3 - dedicated PCCU local configuration Ports;1- RS232, Compensated –20 to 140°F (–29 to 60°C) 1- USB (both ports available internally: − − user must specify which of these ports is to be utilized at the optional external MMI connectiowhen ordering), and standard Class I Bluetooth wireless − − 2 - remote: RS232, RS485 or RS 422 (software selectable) − − 1 - 10BaseT Ethernet
EX device current draw
− − Basic single differential measurement application without additional I/O ~25 mA @ 13.8 V (~345 mW) − − Bluetooth device enabled but not paired with host device: ~0 ma (~0 mW) − − Bluetooth device enabled and paired with host (not transferring data) ~8 mA @ 13.8 V (~110 mW) − − Bluetooth device enabled, paired and communicating with host ~15 mA @ 13.8 V in short bursts; not continually (~207 mW) − − Ethernet enabled: ~18.6 mA @ 13.8 V (~257 mW) − − I/O Daughter Card DO are optically isolated. ~5.1 mA @ 13.8 V per DO when closed (~71 mW)
LCD interface Dedicated interface for 4 x 16 Liquid Crystal Display (LCD)
Security switch On/Off dual-level on-board security switch; also supports enhance role based access control (user configurable, multilevel, multi-user security)
Operational –40 to 140°F (–40 to 60°C) Storage –40 to 185°F (–40 to 85°C)
Resolution + 0.1% of reading per 1500 PSI (103.42 bar); 3200 PSI 24 Bit analog-to-digital conversion (0.000012% FS) (220.63 bar) maximum (0.0012% FS effective signal resolution) Temperature Mounting specification Process range Change from perpendicular (front to back / around x-axis) ≤ –80 to +750°F (–62 to 399°C) 0.5% URL (can be corrected with calibration) Accuracy (as shipped from factory) Static Pressure ± 0.35°F (± 0.2°C) over operating range Accuracy (including linearity, hysteresis, & repeatability at reference conditions) Accuracy (after single point field calibration) ± 0.075% of User Calibrated Spans from 20% to 100% of ± 0.2°F (± 0.12°C) repeatability over operating range URL Available Ranges Ambient temperature effect within the operational XFCG4 6200EX (differential version) temperature limit DP ± 0.075% of URL ± 0.06% of Reading (inches H2O) AP (psia) 500 1500 3200 Reproducibility 250 8 8 ± 0.1% 400 future future future 800 8 8 future Differential pressure (XFC 6200EX differential version G4
only) Available Ranges XFCG4 6201EX (linear version)
Accuracy (including linearity, hysteresis & repeatability at AP (psia) 100 500 1500 3200 reference conditions) ± 0.075% of User Calibrated Spans from 20% to 100% of EXIMV sensors URL Single seal rated (ANSI/ISA 12.27.01) 6200EX (DP/SP): PMax = 3000 psi Ambient temperature effect within the operational 6201EX (SP): PMax = 1450 psi temperature limit − − Wetted materials meet NACE MR0175/ISO 15156 ± 0.075% of URL ± 0.06% of Reading − − Process fluids: -62°C to 110°C
Stability (for 12 months)
± 0.1% of URL
Reproducibility ± 0.1%
Static pressure effect (DP Zero)
+ 0.03% of URL per 1500 PSI (103.42 bar); 3200 PSI (220.63 bar) maximum
DS/2104390/AD–EN 07.2012 Process Automation We reserve the right to make technical changes or Process Automation modify the contents of this document without prior Main Office 4300 Stine Rd. notice. With regard to purchase orders, the agreed 7051 Industrial Boulevard Ste. 405-407 particulars shall prevail. ABB does not accept any Bartlesville, OK 74006 Bakersfield, CA 93313 responsibility whatsoever for potential errors or USA USA possible lack of information in this document.
