512

MANUAL START
DEEP SEA ELECTRONICS

Issue 3
03/03/05 AP

FEATURES DESCRIPTION (Continued)

► Micro-processor based design Relay outputs are provided for Fuel
Solenoid Output, Start Output and two
► PC configuration
configurable outputs. The relays are
► Automatic shutdown on fault factory configured as pre-heat and
condition alarm output, however the relay
function is configurable to activate on a
► Provides engine operational
range of functions, conditions or
status and alarm status
alarms. The relays supply positive
► LED alarm indication plant supply out.
► Configurable input and output SPECIFICATION
Configurable inputs are available for
functions Low Oil Pressure, High Engine
Temperature and Remote Fuel On. DC Supply:
This allows the module to function with 8V to 35 V Continuous.
DESCRIPTION N/O or N/C switches. Two fully Cranking Dropouts:
configurable auxiliary inputs are Able to survive 0 V for 50 mS,
The Model 512 is a Manual Engine provided to give protection expansion. providing supply was at least 10 V
Control Module which has been These can be selected to be indication, before dropout and supply
designed to allow the OEM to meet warning or shutdown inputs either recovers to 5V. This is achieved
demand for increased capability within immediate or held off during start up. without the need for internal
the industry. The module is used to Uncommitted LEDS allow for batteries.
start and stop the engine, indicating the annunciation. Max. Operating Current:
operational status and fault conditions; 150 mA at 12 V. 180 mA at 24 V.
automatically shutting down the engine Multiple alarm channels are provided Max. Standby Current:
and indicating the engine failure by to monitor the following:- Overspeed, 15 mA at 12 V. 21 mA at 24 V.(In
means of a flashing LED. Any Charge Fail, Emergency Stop, Low oil stop position consumption is zero.)
simultaneous faults are indicated by a pressure, High engine temperature, Alternator Input Range:
steady LED. and programmable inputs as selected. 15V - 300 V ac RMS
First up alarm is indicated by a flashing Alternator Input Frequency:
Selected operational sequences, LED. Subsequent alarms are 50Hz - 60 Hz at rated engine
timers and alarms can be altered by displayed by a steady LED. speed.
the customer. Alterations to the Magnetic Input Range:
system are carried out using a PC and The Remote Fuel On facility is 0.5 V to +/- 70 V (Clamped by
the 808 interface. This also provides intended for use where a dual engine transient suppressors)
the operator with real time diagnostic start position is required. The module Magnetic Input Frequency:10Hz
facilities to monitor the operation of the will turn on the fuel supply and provide to 10,000 Hz at rated engine
system. all normal protections to the engine. speed.
Operation of the module is via a two However engine cranking must be Start Relay Output:
position key switch mounted on the performed externally to the module via 16 Amp DC at supply voltage.
front panel with STOP and RUN a key switch or push-button connected Fuel Relay Output:
positions. A START pushbutton is in parallel with the module crank relay. 16 Amp DC at supply voltage.
fitted to facilitate engine cranking. Pre-heat/Auxiliary Relay
The 500 series modules have been Outputs:
Microprocessor control allows designed for front panel mounting. The 5 Amp DC at supply voltage.
enhanced manual start operation, module is fitted into the cut-out with the Dimensions:
Crank inhibit if the engine is running, fixing clips removed. These are then 96mm x 96mm x 140.5mm
automatic crank disconnect and also a fitted from the rear. Connection is via (3.8” x 3.8” x 5.5”)
crank limit timer to prevent starter locking plug and socket connectors. Excluding Key-switch
motor damage in the event of a fail to Charge Fail / Excitation Range:
start occurring. 0 V to 35 V
Operating Temperature Range:
-15ºC to +55°C
 CASE DIMENSIONS

(3.8”)
(3.5”) 14 18
89.0mm 96.0mm

1 13

133.0mm 96.0mm

(5.2”) (3.8”)

Panel Cut-o u t: 90mmx90mm

7.5mm
(3.54” x 3.54”)
(0.3”)

TYPICAL W IRING DIAGRAM

ALTERNATOR
or
MAGNETIC PICK-UP
(Factory Selected)
NOTE:- When connected to
F 808 a completed Panel/Gen-set
Real time diagnostic
status display is available

Charge Fail/
Ex citation
17 18

Configurable relay outputs

F F Two configurable inputs

Deep Sea Electronics Plc. Deep Sea Electronics Inc.

Highfield House, Hunmanby Industrial Estate, 3230 Williams Avenue
North Yorkshire. YO14 0PH. ENGLAND Rockford, Illinois 61101-2668, U.S.A.
Tel:+44 (0)1723 890099. Fax: +44 (0)1723 893303. Phone: +1 (815) 316-8706. Fax: +1 (815) 316-8708.
Email: sales@deepseaplc.com Web: www.deepseaplc.com Email: dsesales@deepseausa.com Web: www.deepseausa.com