TABLE OF CONTENTS

MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712-6803

MT6642T
MT6642XT
MT8044XT
PARTS MANUAL

MT6642T/XT S/N: 17173 and below

MT8044XT S/N: 18177 and below

For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept.
800-425-3727 or (254) 799-0232Parts Dept. Fax: (254) 867-6504
Email: parts.mna@manitou.com

CATALOG 805931
R05-05
TABLE OF CONTENTS

Introduction

The Table of Contents pages list the page locations of Grease fittings and common attaching hardware, such
various component groups on the machine. as cotter pins, set screws, woodruff keys, screws and
nuts are included in the parts list, indented below the
When ordering service parts, specify the part number, part they are associated with, but NOT illustrated,
full description, quantity required, and the unit model except where a particular routing or special fastening
and serial number. arrangement must be maintained. The hardware listed
is for mounting purposes and is NOT included when
Model and serial numbers for this unit are stamped on the part is ordered for replacement.
a plate located inside the operator’s station. The seri-
al number is also stamped on the top front of the Standard attaching hardware torque values are pro-
frame. The following reference shows the breakdown vided on the inside back cover. Unless otherwise
of the serial number: specified, all capscrews are Grade 5, cadmium or zinc
plated; hexagon nuts for Grade 5 capscrews or bolts
Model Unit Number are Grade A.
Engine

6642 J V 12 13201

Month

Year (V=04, W=05, etc.)

“Right” and “left” are determined from a position

standing behind the unit and facing the direction of
travel.

Manitou North America Inc., reserves the right to

make changes or improvements in the design or con-
struction of any part of the unit without incurring the
obligation to install such changes on any unit previ-
ously delivered.
TABLE OF CONTENTS

Introduction

List of Abbreviations Used in this Manual

FILTER REFERENCE
TYPE PART NUMBER
AN Acorn Nut Engine Oil
AR As Required Note c 808000
ASY Assembly
BHB Button Head Bolt
CB Carriage Bolt Engine Fuel
CN Castellated Nut Note a 808002
CYL Cylinder Note b 808003
CS Capscrew (Hexagon Head)
DIA Diameter
FHMS Flat Head Machine Engine Air see pgs. 54 & 56
FLN Flanged Flexlock Nut Transmission Oil 808004
FLS Flanged Lock Screw Hydraulic Oil 808005
FT Foot or Feet
GR Grade Notes:
HLN Hexlock Nut
HYD Hydraulic
a Used with 99 hp John Deere TIER II
JN Jam Nut engine. (Units equipped with this engine
L Lock (Washer) use the manual accelerator pedal.)
LH Left Hand
LT Left b Used with 115 hp John Deere TIER II
N Nut (Plain Hex) engine. (Units equipped with this engine
NA Not Applicable use the electronic accelerator pedal.)
NIN Nylon Insert Lock Nut
NPTF National Pipe Threaded Fitting c Use Dust Seal P/N 809290 as needed.
NSS Not Sold Separately
P Plain (Washer)
PB Plow Bolt
PHS Pan Head Screw TABLE OF STANDARD WASHERS, NUTS
RH Right Hand
RHMS Round Head Machine Screw Size & Part No. Size & Part No.
RHSMS Round Head Sheet Metal Screw Description Description
RNF Retained Nut Fastener
RT Right #10-32 N 808544 7/16 L 808594
SHCS Socket Head Caps crew 7/16-14 NIN 808625
SHSS Socket Head Set Screw 1/4 L 808589 7/16 P 809287
1/4-20 NIN 808661
SFN Serrated Flange Nut
1/4 P 808588 1/2-13 NIN 808665
SHSS Square Head Set Screw
1/4-20 SFN 808545 1/2 P 808595
STS Self-Thread Screw Hex. Washer Head
THMS Truss-Head Machine Screw 5/16 L 808591 5/8 L 808597
TRS Thread Roll Screw 5/16-18 N 808603 5/8-11 N 809288
W/ With 5/16-18 NIN 808662
WN Wing Nut 5/16 P 808590 3/4-10 N 809289
5/16-18 RNF 808671 3/4-10 NIN 808626
5/16-18 SFN 808555 3/4 P 808593

3/8-16 L 808593 1-8 JN 808592

3/8-16 N 809286
3/8-16 NIN 808663
3/8-16 P 808592
3/8-16 SFN 808559
3/8-16 WN 808670

1
TABLE OF CONTENTS

Table of Contents
Page
Introduction
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Decal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Cab
Standard Cab and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Front and Rear Window Group (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Wiper (Option) / Front and Rear Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Top and Left Window (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Cab Door (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Instrument Panel, Switches and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Heater (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Steering Column and Shifter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Brake Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Brake and Accelerator Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Cab Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Chassis, Covers and Tanks

Outrigger (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Frame Level Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Frame Stabilizing Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Chassis Hoods and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Front and Rear Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Fuel Tank/ Battery Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Hydraulic Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

WPS
Work Platform System Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

Engine
Engine - External Components/Fuel Lines Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Air Intake Group (1st Mounting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Air Intake Group (2nd Mounting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Exhaust Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Radiator/Coolers Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

Transmission
External Components Group (including Drive Shafts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Converter Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Case and Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Torque Converter Grouup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

2
TABLE OF CONTENTS

Table of Contents
Page
Transmission (continued)
Charge Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Reverse Idler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Forward and Reverse Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Third Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
First and Second Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Output Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Drive Plate Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Modulation Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Axles
External Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Brake and Steering Lines Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Steering and Center Housing / Front and Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Differential / Front and Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Outer End / Front and Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Brakes - Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
Brakes - Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

Boom Coponents
Outer Boom - Front Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Outer Boom - Rear Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Outer Boom - Side Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Intermediate Boom - Front Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Intermediate Boom - Rear Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
Intermediate Boom - Hose Tray Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .110
Intermediate Boom - Chain Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
Inner Boom - Front Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114
Inner Boom - Rear Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
Quickattach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118

Boom Hydraulics
Extend Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Tilt Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Slave Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124
Lift Cylinder Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126
Auxiliary Hydraulics Group (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128

Attachments
Standard Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Fork Shift Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Rotate Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Swing Carriage Attachment Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
Truss Boom Attachment Group (including Hydraulic Winch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Bucket Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .140

3
TABLE OF CONTENTS

Table of Contents
Page
Hydraulics
Hydraulic Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Steer Motor and Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
Main Valve Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Main Valve / Hydraulic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Hydraulic Controls - No Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Hydraulic Controls - Auxiliary Hydraulic Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Hydraulic Controls - Outrigger Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Hydraulic Controls - WPS Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156
Hydraulic Controls - WPS and Outriggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158
Hydraulic Controls - WPS and Auxiliary Hydraulic Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160
Hydraulic Controls - All Options with WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
Hydraulic Controls - All Options without WPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
Outrigger Main Valve / Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

Hydraulic Components Breakdown

Frame Level Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
Stabilizing Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
Lift Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172
Boom Extend Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
Slave Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
Tilt Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178
Outrigger Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
Fork Shift Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182
Rotate Carriage Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184
Swing Carriage Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
Hydraulic Pump - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186
Master Cylinder Brake Valve - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
Power Steer Motor - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .188
Steer Select Valve - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .189
Priority Flow Divider - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
Flow Divider - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .191
Stabilizing Valve - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
Main Valve - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .194
Main Valve - Auxiliary Hydraulics Work Section - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .196
Outrigger Control Valve - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
Controller - Tilt/Frame Level Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
Controller - Lift/Extend - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
Controller - Outrigger (Option) - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204
Controller - Auxiliary Hydraulics (Option) - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
Steer Cylinder - Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
PWP Manifold Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209

Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210

Torque Specification

4
TABLE OF CONTENTS

Decals

GENERAL INFORMATION NEW DECAL APPLICATION

Before applying the new decals, surfaces must be free
from dirt, dust, grease and other foreign material. To
CAUTION apply a solid-formed decal, remove the smaller portion
of the decal backing paper and apply this part of the
ALWAYS read and follow the safety precau- exposed adhesive backing to the clean surface while
tions on decals. Replace decals if they are maintaining proper position and alignment. Slowly
damaged, or if the unit is repainted. If repaint- peel off the other portion of the backing paper while
ing, BE SURE that all applicable decals are applying hand pressure to smooth out decal surface. To
affixed in their proper locations. apply a die-cut decal, first remove the backing paper.
Then, properly orient and position the decal onto the
clean mounting surface. After the decal is firmly
Decal locations information is provided to assist in the applied and smoothly pressed down, remove the front
proper selection and application of new decals, in the covering paper.
event the original decals become damaged or the
machine is repainted.
For correct replacement of decals, compare the loca-
tion illustrations to your machine before starting to
refinish the unit. Check off each required decal using
the illustration reference number to find the part num-
ber, description and quantity in the list. Refer to the
appropriate illustrations for replacement locations.

5
TABLE OF CONTENTS

DECALS
808026

808025

808026
808025

808027
808029

808029

808030 808030
808028

808027

808060 - MADE IN USA

808031 808027 - F-N-R SHIFT

808035

808032
808028

6
TABLE OF CONTENTS

DECALS (cont.)

808036
808033

808034

808033
808036

808033

808033

808035

808061 - ATTACHMENT TILT/FRAME LEVEL

808062 - BOOM CONTROL

MT8044 MT6642 LOAD CHARTS

808013 808019 STANDARD CARRIAGE
808012 808018 ROTATING CARRIAGE
808011 808017 BUCKET
808010 808016 TRUSS BOOM
808009 808015 WINCH
808008 N/A SWING CARRIAGE
808007 808014 PWP EQUIPPED UNITS 808063 - OUTRIGGER CONTROL

808064 - AUXILIARY CONTROL

7
TABLE OF CONTENTS

DECALS (cont.)

808031

808037

808035

808032

808036

808033

808034

RED
808038

8
TABLE OF CONTENTS

DECALS (cont.)

808037
808031

808033

808033
808038

9
TABLE OF CONTENTS

DECALS (cont.)

806319

804768

MT6642T - 805814
MT6642XT - 805815
804768 MT8044XT - 805816

806320

804768

MT6642T - 805814
MT6642XT - 805815
MT8044XT - 805816

10
TABLE OF CONTENTS

DECALS (cont.)

PWP Safety Decals

808039 808040

808040 808041

808039
808042

808039

808041

808042

11
TABLE OF CONTENTS

Cab
Standard Cab and Covers

3
2 4
25
26 27

4
29
24

INSTRUMENT PANEL 9
AND LOAD CHARTS 5 10
23 22 6 7

29

8 11

15 12
14

5
16
8
13 7 6 11

21 20 28
DASH ACCESS PANELS

15
19
18

FRONT 30

17

15

12
TABLE OF CONTENTS

Cab

Standard Cab and Covers

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 809176 CAB WELDMENT . . . . . . . . . . . . . . 1 23 808862 PLATE, INCLMT MOUNT . . . . . . . . 1

02 808248 BULB SEAL, RIGHT WINDOW . . . . 1 808667 5/16”-18X3/4” BUTT. HD BOLT . . . 4
03 808241 GLASS, RIGHT HAND . . . . . . . . . . 1 24 808245 COVER, FUSE PANEL . . . . . . . . . . 1
04 808493 CLIP, WINDOW . . . . . . . . . . . . . . . . 3 808090 1/4”-20X3/4” SCREW, PHILP HD. . 4
808492 SCREW, FLANGE . . . . . . . . . . . . . 6 25b 808308 PANEL, DASH . . . . . . . . . . . . . . . . . 1
05 808545 1/4”-20 WHIZ LOCK NUT. . . . . . . AR 26c 808723 LOAD CHART PLATE . . . . . . . . . . . 2
06 808484 WASHER, FLAT (BLACK) . . . . . . . . 3 27 808734 1/4”-20 U-BOLT . . . . . . . . . . . . . . . . 1
07 808482 BUSHING, NYLON . . . . . . . . . . . . . 3 28 809178 ACCESS STEP (weld on) . . . . . . . 1
08 808483 GROMMET, 1/2”ID X 1/4”GROOVE 3 29 809179 GROMMET, 5/8” . . . . . . . . . . . . . . AR
09 808306 MOUNT, REAR GLASS UPPER . . . 2 (not shown)
10 808667 5/16”-18X3/4” BUTT. HD BOLT . . . . 4 30 808470 BRACKET . . . . . . . . . . . . . . . . . . . . 1
11 808666 1/4”-20X1” BUTT. HD BOLT . . . . . . 3 -- ITEMS NOT SHOWN--
12 808242 GLASS, REAR. . . . . . . . . . . . . . . . . 1 00 808231 HARNESS, CANOPY . . . . . . . . . . . 1
13 808307 MOUNT, REAR GLASS LOWER . . 1 00a 808733 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1
14 808589 1/4” LOCK WASHER . . . . . . . . . . . . 2 (defroster hole in dash)
15 808600 1/4”-20X5/8” BUTT. HD BOLT . . . AR 00 808672 TREAD STRIP, 6” WIDE (4 FT.) . . . 1
16 808249 BULB SEAL, REAR WINDOW . . . . 1
17a 808258 PANEL, HEATER. . . . . . . . . . . . . . . 1
18a 808257 PANEL, DASH COVER . . . . . . . . . . 1
19 808260 COVER, BOTTOM. . . . . . . . . . . . . . 1 a Use when not equipped with a heater.
808471 3/8 WHIZ LOCK NUT . . . . . . . . . . . 1
808497 5/16” LOCK WASHER . . . . . . . . . . 1 b Refer to Instrument Panel and Switches section on
808498 5/16”-18X3/4” BUTT. HD BOLT . . . 4 the next page for information regarding switches
20 808261 WLDMNT, BRAKE CYL COVER . . . 1 and gauges.
21 808236 COVER, HYD. CONTROLLERS . . . 1
808090 1/4”-20X3/4” SCREW, PHILP HD. . 5 c Refer to Decal Section for Load Chart Decals.
22 808802 INDICATOR/FRAME LEVEL . . . . . . 1
809177 #8-32X1” SCREW . . . . . . . . . . . . . 2

13
TABLE OF CONTENTS

Cab
Front and Rear Window Group (Option)

REAR WINDOW HINGE

2
1 FRONT WINDOW HINGE

8
4
6 5
7 5 1
1

2
4 6

3 9

12 11 10

18 13

17
14 14
16
16 15
16
19

20

FRONT

14
TABLE OF CONTENTS

Cab

Front and Rear Window Group (Option)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808490 5/16”-18 ACCORN NUT . . . . . . . . AR 15a 808096 MOUNT, REAR WINDOW LATCH . 1
02 808420 5/16”-18X1” BUTTN HD BOLT . . . . 4 16 808481 PIN, ROLL - 3/16”x1/2” . . . . . . . . . . 3
03 808421 5/16”-18X3/4” BUTTN HD BOLT . . . 8 17 808488 HOLD OPEN, L-STYLE. . . . . . . . . . 1
04 808491 BUSHING, STEEL . . . . . . . . . . . . . . 4 18 808487 HOLD OPEN, L-STYLE. . . . . . . . . . 1
05 808483 GROMMET, 1/2”IDX1/4”GROOVE . 6 19a 808254 MOUNT, WIND. HOLD OPEN (RH) 1
06 808422 5/16” FLAT WASHER (BLACK) . . . . 4 20a 808255 MOUNT, WIND. HOLD OPEN (LH). 1
07 808495 HINGE, FRONT WINDOW . . . . . . . 2
08 808485 HINGE, PLASTIC (rear window) . . . 1
09 808242 GLASS, REAR. . . . . . . . . . . . . . . . . 1 a Use the parts listed below to fasten mount to frame:
10 808249 BULB SEAL, REAR GLASS . . . . . . 1 00 809180 1/4” FLAT WASHER . . . . . . . . . . AR
11 808247 BULB SEAL, FRONT GLASS . . . . . 1 00 809181 1/4” LOCK WASHER. . . . . . . . . . AR
12 808240 GLASS, FRONT . . . . . . . . . . . . . . . 1 00 808600 1/4”-20X5/8” BUTTN HD BOLT . . AR
13 808095 HOLD OPEN, T-STYLE. . . . . . . . . . 1
14 808486 PIN, QUICK DETATCH . . . . . . . . . . 4

15
TABLE OF CONTENTS

Cab

Wiper (Option) / Front and Top Glass

10
9

5 8
6
7 11

15
14
1
2

19
12

17
17 16
18 13

FRONT (FRONT WINDOW)

UP (TOP WINDOW)

16
TABLE OF CONTENTS

Cab

Wiper (Option) / Front and Top Glass

ALL PARTS ARE USED ON BOTH FRONT AND TOP GLASS - EXCEPT NOTED

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808573 BOLT / 10-24x1.25 HEX GR5 . . . . . 1 19c 808560 BUSHING / NYLON. . . . . . . . . . . . . 2

02 808479 WASHER/BLK NYLON . . . . . . . . . . 1 20 808089 BOTTLE, DUAL -PUMP WASHER . 1
03 808562 COVER WIPER MOTOR. . . . . . . . . 1
04 808561 WIPER MOTOR / TRICO . . . . . . . . 1 -- ITEMS NOT SHOWN --
05c 808570 TOWER SEAL / TRICO WIPER . . . 1 (Windshield Wiper Harness)
06 808565 GASKET / PANTO ADAPTER . . . . . 1 00 809182 HARNESS, TOP WIPER . . . . . . . . . 1
07 808574 PANTO ADAPTER PLATE. . . . . . . . 1 00 809183 HARNESS, FRONT WIPER . . . . . . 1
08 808494 ADAPTOR/WET ARM . . . . . . . . . . . 1
09 808320 WIPER BLADE (16”) . . . . . . . . . . . . 1
10 808569 ADAPTER / PIN LOCK . . . . . . . . . . 1 (Windshield Washer System)
11 WIPER ARM . . . . . . . . . . . . . . . . . . 1 00 808321 HARNESS, WASHER BOTTLE . . . 1
808566 Note a (15-12/”) 00 808347 TUBING, WASHER (15-1/2’) . . . . . . 1
808319 Note b (18-1/2”)
12 808564 M8 / ACORN NUT . . . . . . . . . . . . . . 1
13 808568 M5 / ACORN NUT . . . . . . . . . . . . . . 1 a Used for front window
14 808571 RAIN SHIELD . . . . . . . . . . . . . . . . . 1 b Used for top window
15 808563 M18 / NUT . . . . . . . . . . . . . . . . . . . . 1 c Not used on top window
16 808572 SCREW / M5 16mm . . . . . . . . . . . . 1
17 808093 WASHER, #10 WEATHERTITE . . . 2
18 808480 NUT/ACORN #10-24 BLK . . . . . . . . 1

WASHER SYSTEM RESERVOIR

LOCATED OUTSIDE CAB -
UNDER RIGHT SIDE WINDOW

20

17
TABLE OF CONTENTS

Cab

Top and Left Window (Option)

5 6
2
7
3
8
4
9

10 4
5

8 9

FRONT

18
TABLE OF CONTENTS

Cab

Top and Left Windows (Option)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01a 808244 GLASS, TOP . . . . . . . . . . . . . . . . . . 1 07 808243 GLASS, LEFT REAR. . . . . . . . . . . . 1

02 808490 5/16”-18 ACCORN NUT . . . . . . . . AR 08 808422 5/16” FLAT WASHER (BLACK) . . . . 4
03 808252 WINDOW MOUNT, UPPER. . . . . . . 1 09 808420 5/16”-18X1” BUTTN HD BOLT . . . . 4
04 808483 GROMMET, 1/2”IDX1/4”GROOVE . 3 10 808253 WINDOW MOUNT, LOWER . . . . . . 2
05 808491 BUSHING, STEEL . . . . . . . . . . . . . . 4
06 808250 BULB SEAL, LEFT GLASS . . . . . . . 1 a Use P/N 808934 Adhesive / Sealant to attach
top glass to cab.

19
TABLE OF CONTENTS

Cab

Cab Door (Option)

1
2
5
3

11

8
9 7
12
8 10
7
6
15 13

14

22 21

16

20

19
18 4
17
8
7 6 5

FRONT

20
TABLE OF CONTENTS

Cab

Cab Door (Option)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

00 808348 CAB DOOR . . . . . . . . . . . . . . . . . . 1 16 808489 HOLD OPEN/DOOR (SET) . . . . . . . 1

(includes items 1-10, 12 and 15) (includes item #18) [mounts to cab]
17 808413 1/4”-20x1-1/2” BOLT . . . . . . . . . . . . 1
01 808303 WELDMENT, CAB DOOR FRAME . 1 18 NSS HOLD OPEN/DOOR STUD. . . . . . . 1
02 808246 BULB SEAL, DOOR FRAME . . . . . 1 (included with item #16 as a set)
03 808238 GLASS, UPPER DOOR . . . . . . . . . 1 19 808094 GLASS MOUNT . . . . . . . . . . . . . . . 1
04 808239 GLASS, LOWER DOOR . . . . . . . . . 1 20 808327 HANDLE, EXT. DOOR LOCKING . . 1
05 808419 5/16”-18X1-3/4” BUTTN HD BOLT . 5 808097 KEY ONLY . . . . . . . . . . . . . . . . . . . 1
06 808422 5/16” FLAT WASHER (BLACK) . . . . 5 21 808310 LATCH RELEASE, INTERIOR . . . . 1
07 808491 BUSHING, STEEL . . . . . . . . . . . . . . 8 809185 1/4-20X1-1/4” FLAT HD SCREW . . 2
08 808483 GROMMET, 1/2”IDX1/4”GROOVE . 8 808600 1/4-20X5/8” BUTTN HD BOLT . . . . 1
09 808490 5/16”-18 ACCORN NUT (BLACK) . . 8 809186 M6-1X12 8.8 BOLT. . . . . . . . . . . . . 2
10 809184 5/16”-18X2” BUTTN HD BOLT . . . . 3 808484 FLAT WASHER (BLACK) . . . . . . . . 1
11 808417 1/4”-20X4-1/2” BOLT . . . . . . . . . . . . 3 808661 1/4”-20 NYLON INSERT NUT . . . . 2
12 808317 WELDMENT, DOOR HINGE . . . . . . 3 808891 1/2” HOLE PLUG . . . . . . . . . . . . . . 2
13 808145 HINGE BEARING (washer) . . . . . . . 3 22 808086 STRIKER . . . . . . . . . . . . . . . . . . . . . 1
14 808662 5/16”-18 NYLON INSERT NUT . . . . 3 809187 7/16” LOCK WASHER . . . . . . . . . . 1
15 808323 BUMPER, DOOR . . . . . . . . . . . . . . 1 809188 7/16” FLAT WASHER . . . . . . . . . . . 1
809189 7/16”-14 NUT . . . . . . . . . . . . . . . . . 1

21
TABLE OF CONTENTS

Cab

Instrument Panel, Switches and Fuses

REFER TO “NOTE”
ON FACING PAGE

1 2 3 4 5 6

7
FRONT

10

16 15 14 13 12 11

17
FUSES AND RELAYS
LOCATED UNDER LOAD CHARTS
ON SIDE DASH

25 26
27
24 28
23
29

SWITCHES LOCATED
30
ON LOWER DASH

31
22

21
18
19
32
20

22
TABLE OF CONTENTS

Cab

Instrument Panel, Switches and Fuses

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808724 GAUGE, FUEL . . . . . . . . . . . . . . . . 1 21 808892 CHANGE OVER RELAY 20 AMP . . 1

02 808809 GAUGE, WATER TEMP. . . . . . . . . . 1 22 808892 CHANGE OVER RELAY 20 AMP . . 1
03 808922 SWITCH, STEER MODE. . . . . . . . . 1 23 808394 FUSE, MINI 15 AMP . . . . . . . . . . . . 1
04 808083 SWITCH, ENGINE FAULT. . . . . . . . 1 24 809190 FUSE, MINI 25 AMP . . . . . . . . . . . . 1
05 808928 SWITCH, CLUTCH CUT OUT. . . . . 1 25 809190 FUSE, MINI 25 AMP . . . . . . . . . . . . 1
06 808921 SWITCH, PARK BRAKE . . . . . . . . . 1 26 809190 FUSE, MINI 25 AMP . . . . . . . . . . . . 1
07 808926 SWITCH, LIGHTS . . . . . . . . . . . . . . 1 27 808394 FUSE, MINI 15 AMP . . . . . . . . . . . . 1
08 808927 SWITCH, TURN SIGNALS . . . . . . . 1 28 808394 FUSE, MINI 15 AMP . . . . . . . . . . . . 1
09 808924 SWITCH, HAZARD LIGHTS . . . . . . 1 29 808395 MICRO RELAY, 20 AMP . . . . . . . . . 1
10 808938 SWITCH, WPS . . . . . . . . . . . . . . . . 1 30 808395 MICRO RELAY, 20 AMP . . . . . . . . . 1
11a NA OPTIONAL SWITCH . . . . . . . . . . . . 1 31 808395 MICRO RELAY, 20 AMP . . . . . . . . . 1
12 808925 SWITCH, ETHER . . . . . . . . . . . . . . 1 32 808395 MICRO RELAY, 20 AMP . . . . . . . . . 1
13 808923 SWITCH, WIPER/WASHER . . . . . . 1
14 808923 SWITCH, WIPER/WASHER . . . . . . 1
15 808069 GAUGE, HOUR METER . . . . . . . . . 1 a Use P/N 809191 Switch Hole Plug to cover hole
16 808721 GAUGE, LIGHT CLUSTER . . . . . . . 1 when switches are not present.
17 808308 PANEL, DASH . . . . . . . . . . . . . . . . . 1
(does not include switches or gauges) b Not all connections or terminals are shown in this
18 808438 SWITCH, PUSH BUTTON. . . . . . . . 2 illustration. The fuse and relay blocks as shown
19 808073 SWITCH, IGNITION w/KEY. . . . . . . 1 are located under the load chart panel on the
808074 KEY ONLY . . . . . . . . . . . . . . . . . . . 1 side dash.
20b 808231 HARNESS, CANOPY . . . . . . . . . . . 1
Note: Switches shown in the llustration or listed on this
page are for reference purposes only. Your
machine might be configured differently or might not
include all of the options shown.

FUSE AND RELAY REFERENCE

21 (Relay #2) - 20 AMP change-over relay - PARK BRAKE
22 (Relay #1) - 20 AMP change-over relay - IGNITION

23 (Fuse #2) - 15 AMP fuse - (IGNITION) - transmission, park brake, WPS, steer select, injector
24 (Fuse #4) - 25 AMP fuse - (IGNITION) - heater, gauges
25 (Fuse #6) - 25 AMP fuse - (IGNITION) - front wiper motor
26 (Fuse #5) - 25 AMP fuse - (IGNITION) - top wiper motor
27 (Fuse #3) - 15 AMP fuse - (IGNITION) - lights, ether, clutch cutout
28 (Fuse #1) - 15 AMP fuse - (BATTERY) - ignition switch, horn, brake lights, backup alarm

29 (Relay) - 20 AMP micro relay - top wiper

30 (Relay) - 20 AMP micro relay - lights
31 (Relay) - 20 AMP micro relay - bulb check
32 (Relay) - 20 AMP micro relay - front wiper

23
TABLE OF CONTENTS

Cab

Heater (Option)

2
FRONT

3
4 5

6
7

8
2

24
TABLE OF CONTENTS

Cab

Heater (Option)
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808318 HEATER ASSEMBLY . . . . . . . . . . . 1 06 808411 SWITCH, VARIABLE SPEED . . . . . 1

(Includes items 1-9) 07 808600 1/4”-20X5/8” BUTTN HD BOLT . . . 10
808351 BLOWER MOTOR (only). . . . . . . . . 1 08 808496 VAVLE, WATER . . . . . . . . . . . . . . . . 1
02 809192 GRILL, DEFROSTER . . . . . . . . . . . 2 09 808412 LOUVER . . . . . . . . . . . . . . . . . . . . . 1
03 808324 INSTRUMENT PANEL. . . . . . . . . . . 1
04 808325 DECAL, HEAT CONTROL. . . . . . . . 1 -- ITEMS NOT SHOWN--
05 808352 CONTROL, TEMPERATURE . . . . . 1 00 NSS 5/8” HEATER HOSE (10’) . . . . . . . . 1
809165 KNOB ONLY . . . . . . . . . . . . . . . . AR 00 809193 HEATER HOSE CLAMP. . . . . . . . AR

25
TABLE OF CONTENTS

Cab
Steering Column and Shifter Group

2 FRONT
3

12

5
11

8
T

9
L
P
STEER MOTOR
10 R PORTS
9

26
TABLE OF CONTENTS

Cab
Steering Column and Shifter Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
01 808432 STEERING WHEEL (15”) . . . . . . . . 1 09 808445 ADAP, -8ORM -8JICM STR. . . . . . . 3
02 808435 CAP, STEERING WHEEL . . . . . . . . 1 10 808763 CHECK VALVE . . . . . . . . . . . . . . . . 1
03 808436 NUT, STEERING WHEEL . . . . . . . . 1 11 808101 MOTOR, STEER . . . . . . . . . . . . . . . 1
04 808586 M5X.8X35mm HX SKTHD BOLT . . 2 12 808262 COLUMN, STEERING. . . . . . . . . . . 1
05 808830 RUBBER GROMMET . . . . . . . . . . . 1
06 808849 F-N-R/1-2-3 SHIFTER (includes #7) 1
809130 BOOT . . . . . . . . . . . . . . . . . . . . . . 1 -- ITEMS NOT SHOWN--
07 808833 CLAMP, SHIFTER(included w/ #6) . 1 00 808234 WIRE HARNESS, FNR SHIFTER. . 1
08 808668 3/8”-16X1-1/4” BUTTN HD BOLT . . 4 00 808099 MODULE, F-N-R SHIFTER . . . . . . . 1

27
TABLE OF CONTENTS

Cab
Seat

4
5 7
3
2 8
3
3 4 9
2

6 5 10
4
5
11 5 3
3 4

8 2
4 5
3
9
6

12

13

FRONT SUSPENSION SEAT

(OPTION)

28
TABLE OF CONTENTS

Cab
Seat

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808079 SEAT, OPERATOR’S. . . . . . . . . . . . 1 10a 809195 SEAT RISER . . . . . . . . . . . . . . . . . . 1

809194 ARM REST (only) . . . . . . . . . . . . . 1 11 808640 5/16”-18X1” BOLT . . . . . . . . . . . . AR
02 808914 SEAT BELT . . . . . . . . . . . . . . . . . . . 1 12b 808835 BELLOWS, SUSPENSION SEAT . . 1
(includes tethers) (includes seatbelt / tether bracket)
03 808654 7/16”-20X1” BOLT . . . . . . . . . . . . AR 13 808343 PEDESTAL . . . . . . . . . . . . . . . . . . . 1
04 808598 7/16” FLAT WASHER . . . . . . . . . . AR
05 808625 7/16”-20 NYLON INSERT NUT . . AR a Used for standard seat only. Not used with
06 808899 BRACKET, TETHER . . . . . . . . . . . . 2 suspension seat option.
07a 808898 MOUNT, SEAT BELT . . . . . . . . . . . . 1
08 808590 5/16” FLAT WASHER . . . . . . . . . . AR b Used for suspension seat option only.
09 808555 5/6”-18 NYLON INSERT NUT . . . AR

29
TABLE OF CONTENTS

Cab
Brake Valve Group

FRONT CLUTCH CUT-OUT

(OPTION)

2
3

BRAKE LIGHT
PRESSURE
Front Axle SWITCH
4
Service Brake
(right side tee) 5
1

8
7

19 15 20
18 16
17

12 8
11

12 13
15
14
9
10
11 10

Rear Axle
Service Brake
(left side tee)

30
TABLE OF CONTENTS

Cab
Brake Valve Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
01 808299 SWITCH, PRESSURE 150 PSI. . . . 1 18 808642 5/16”-18X2” BOLT . . . . . . . . . . . . . . 2
02a 808299 SWITCH, PRESSURE 150 PSI. . . . 1 19 808719 SWITCH, DIFF. PRESSURE . . . . . . 1
03b 808681 PLUG, -4ORM SAE . . . . . . . . . . . . . 1 20 808714 VALVE, MASTER CYLINDER . . . . . 2
04 808905 MANIFOLD, BRAKE LINE. . . . . . . . 1
05 808656 ADAP, -40RM -4JICM 90 DEG . . . . 3
06 808446 ADAP, -4ORM -4JICM STR. . . . . . . 1 -- ITEMS NOT SHOWN--
07 808281 HOSE, -4 A4/A6 66” . . . . . . . . . . . . 1 00 808805 WIRE, 16ga. 6” . . . . . . . . . . . . . . . . 1
08 808280 HOSE, -4 A4/A4 38” . . . . . . . . . . . . 1 (ground wire for item #20)
09 808725 HOSE, -4 A4/DM4 17” . . . . . . . . . . . 1
10 808725 HOSE, -4 A4/DM4 17” . . . . . . . . . . . 1
11 808342 ADAP, -4 SWIVEL TEE . . . . . . . . . . 2 a Used when unit is equipped with Clutch Cut-Out
12 808703 ADAP, HYDROMAX -4JICM STR . . 2 option.
13 808279 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 1
14 808643 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 2 b Used when unit is not equippped with Clutch
15 808663 3/8”-16 NYLON INSERT NUT . . . . . 6 Cut-Out option.
16 808608 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 2
17 808662 5/16”-18 NYLON INSERT NUT . . . . 2

31
TABLE OF CONTENTS

Cab

Brake and Accelerator Pedals

FRONT

29 28
27
26
ELECTRONIC THROTTLE
USED WITH
25 115 HP TIER II

1 24
MANUAL THROTTLE
USED WITH 99HP TIER II

22
23
3
2
22

5 21
4

9 7 6
8 20
19
18
10 17
11 16

11
12 13 14 12
15
14
13

32
TABLE OF CONTENTS

Cab

Brake and Accelerator Pedals

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808711 PAD, BRAKE PEDAL . . . . . . . . . . . 1 24a 808848 PEDAL, ACCELERATOR . . . . . . . . 1

02 808604 5/16”-18X1-1/4” BOLT . . . . . . . . . . . 2 808666 1/4”-20X1” BUTTN HD BOLT . . . . . 3
03 808555 5/16”-18 FLANGE NUT . . . . . . . . . . 2 808545 1/4”-20 FLANGE NUT . . . . . . . . . . 3
04 808264 BRAKE LEVER ASSEMBLY . . . . . . 1 809073 BOOT . . . . . . . . . . . . . . . . . . . . . . . 1
(includes item 7) 25b 808084 THROTTLE PEDAL, ELECTRONIC 1
05 808155 BRAKE LINKAGE, WLDMNT . . . . . 1 26b 808301 COVER, ELEC. THROTTLE . . . . . . 1
06 808595 1/2” FLAT WASHER . . . . . . . . . . . . 1 27b 808667 5/16”-18X3/4” BUTTN HD BOLT . . . 2
07 808474 BRONZE BUSHING . . . . . . . . . . . . 2 808671 5/16”-18 RETAIN/CLIP NUT. . . . . . 2
(included with item 4)
28b 808602 5/16”-18X3/4” BOLT . . . . . . . . . . . . 2
08 808154 PIN, BRAKE LEVER PIVOT . . . . . . 1
29b 808590 5/16” FLAT WASHER . . . . . . . . . . . 2
09 808632 ROLL PIN, .19X1 . . . . . . . . . . . . . . . 1
10 808424 ZERK, GREASE 1/4”-28 . . . . . . . . . 1
11 808466 PIN, CLEVIS 1/2”X27/64” . . . . . . . . 2
12 808630 1/8”X1” COTTER PIN . . . . . . . . . . . 2
-- ITEMS NOT SHOWN--
13 808675 YOKE, CLEVIS 1/2”-13 . . . . . . . . . . 2
(Throttle)
14 808575 1/2”-13 NUT. . . . . . . . . . . . . . . . . . . 2
15 808156 ROD, BRAKE VALVE . . . . . . . . . . . 1 00a 808717 THROTTLE CABLE. . . . . . . . . . . . . 1
16 808608 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6 808772 COUPLER (John Deere) . . . . . . . . 1
17 808592 3/8” FLAT WASHER . . . . . . . . . . . . 6 808771 THROTTLE ROD (John Deere) . . . 1
18 808663 3/8”-16 NYLON INSERT NUT . . . . . 6
19 808594 7/16” LOCK WASHER . . . . . . . . . . . 2 (Brake)
20 808654 7/16”-20X1” BOLT . . . . . . . . . . . . . . 2 00 808674 RETURN SPRING (Brake lever) . . . 1
21 808714 VALVE, BRAKE MASTER CYL. . . . 2 (attaches to item 4)
22a 808722 BRACKET, THROTTLE RETRN . . . 2
a Used when equipped with a 99 hp TIER II engine.
23a 808705 SPRING, CABLE TENSION . . . . . . 1
b Used when equipped with a 115 hp TIER II engine.

33
TABLE OF CONTENTS

Cab

Cab Mounts

4
2
7

1
2

4
3 5 6

7
2

FRONT

34
TABLE OF CONTENTS

Cab

Cab Mounts
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 809196 1”-8X5-1/2” GR8 BOLT . . . . . . . . . . 1 07 808309 1”-8X3-3/4” GR8 BOLT . . . . . . . . . . 3
02 809197 1” SAE FLAT WASHER . . . . . . . . . . 7
03 808259 RETAINER, CANOPY NUT . . . . . . . 1 -- ITEMS NOT SHOWN--
04 809198 1”-8 CLASS C LOCK NUT . . . . . . . 4 00 808733 HOLE PLUG, 2-1/2” DIA . . . . . . . . . 1
05 808092 WASHER, CANOPY NUT . . . . . . . 1 (plugs hole in cab where side bolt
06 808621 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2 attaches)

35
TABLE OF CONTENTS

Chassis

Outrigger (Option)

RIGHT
7 8

1 6
2 7
3 6

14 5
1

10
13 11
1
12 2

15

16 17
3
20 21 5

4 18 LEFT

19

FRONT

36
TABLE OF CONTENTS

Chassis

Outrigger (Option)
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808603 5/16”-18x3/4” BOLT . . . . . . . . . . . . 16 19 808783 WLDMNT, OUTRIGGER PAD . . . . . 2
02 808874 CAP, PIN LOCK. . . . . . . . . . . . . . . . 4 20 808663 3/8”-16 CNTR LOCK NUT. . . . . . . . 2
03 808912 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 4 21 808610 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 2
04 808858 BUSHING . . . . . . . . . . . . . . . . . . . . 6
05 808873 CAP, PIVOT PIN . . . . . . . . . . . . . . . 4
06 808620 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 8 -- ITEMS NOT SHOWN --
07 808583 3/4”-10 STOVER LOCK NUT “C” . . 8 00 808063 DECAL, OUTRIGGER CONTROL . 1
08 808164 WLDMNT, OUTRIGGER MNT. . . . . 1 00 808424 ZERK, GREASE 1/4-28 STR . . . . AR
09 808851 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1
10 808851 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1
11 808851 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 a Refer to Hydraulic Breakdown section for a listing
12 808851 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 of individual components.
13 808445 ADAP, -8ORM -8JICM STR. . . . . . . 4
14a 808910 CYLINDER, OUTRIGGER. . . . . . . . 2
15 808911 BUSHING . . . . . . . . . . . . . . . . . . . . 2 Note: Refer to Hydraulic Section for more information
16 808909 WLDMNT, OUTRIGGER LEG . . . . . 2 regarding the Outrigger control valve, hydraulic
17 808908 BUSHING . . . . . . . . . . . . . . . . . . . . 2 contoller and components.
18 808784 PIN, PIVOT . . . . . . . . . . . . . . . . . . . 2

HOSE LOCATOR
09 OUTRIGGER CYLINDER “LEFT SIDE” (extend) OUTRIGGER VAVLE LEFT SECTION (extend)
10 OUTRIGGER CYLINDER “LEFT SIDE” (retract) OUTRIGGER VAVLE LEFT SECTION (retract)
11 OUTRIGGER CYLINDER “RIGHT SIDE” (extend) OUTRIGGER VAVLE RIGHT SECTION (extend)
12 OUTRIGGER CYLINDER “RIGHT SIDE” (retract) OUTRIGGER VAVLE RIGHT SECTION (retract)

Note: For more information on hose routing for the Outrigger Option, refer to the Outigger -
Main Valve / Controller pages located in the Hydraulic Section of this manual.

37
TABLE OF CONTENTS

Chassis

Frame Level Cylinder Group

1 2

5
7
6
RETRACT

EXTEND

10

11

RIGHT
12

13
17

14

FRON
T AXL LEFT
E
16 15

FRONT

38
TABLE OF CONTENTS

Chassis

Frame Level Cylinder Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808304 LEVEL CYLINDER . . . . . . . . . . . . . 1 10 808708 BRONZE BEARING . . . . . . . . . . . . 1
02 808756 BRONZE BEARING . . . . . . . . . . . . 1 11 808855 LOCK, PIVOT PIN . . . . . . . . . . . . . . 1
03 808611 3/8”-16X3-1/2” BOLT . . . . . . . . . . . . 1 12 808621 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 1
04 808663 3/8”-16 NYLON INSERT NUT . . . . . 1 13 808856 PIVOT PIN (rod end) . . . . . . . . . . . . 1
05 808712 PIN, CYLINDER (base end) . . . . . . 1 14 808109 FRAME LEVEL MOUNT . . . . . . . . . 1
06 808803 ADAP, W/ORIFICE -8ORM -8JICM . 1 15 809199 PLATE, FRAME LEVEL. . . . . . . . . . 1
07 808454 ADAP, -8ORM -8JICM 90 DEG . . . . 1 16 808583 3/4”-10 STOVER NUT . . . . . . . . . . . 4
08 808297 HOSE, -8 A8/A8 168” . . . . . . . . . . . 1 17 808634 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 4
09 808302 HOSE, -8 A8/A8 190” . . . . . . . . . . . 1

HOSE LOCATOR
08 FRAME LEVEL CYLINDER “OUTSIDE” (retract) STABLIZING CYL MANIFOLD “TOP PORT”
(located on left inside rear of frame)
09 FRAME LEVEL CYLINDER “INSIDE” (extend) MAIN VALVE (1st section - right side)

39
TABLE OF CONTENTS

Chassis

Frame Stabilizing Cylinder Group

TO FRAME LEVEL
CYLINDER (EXTEND) 1

3 5
4 6

7
8
Retract
10
Main Valve
Extend 9 10
8
1st Section 7 9
(Frame Level) 5
28
TO FRAME LEVEL
CYLINDER (RETRACT)
11
27 22 23
29
12
14
6

25 26
13

24 15
23
16
17
11 18

21
RIGHT
22
2
REAR A
XLE
20 19
LEFT

FRONT

40
TABLE OF CONTENTS

Chassis

Frame Stabilizing Cylinder Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808302 HOSE, -8 A8/A8 190” . . . . . . . . . . . 1 16 808423 1/4”-28 GREASE ZERK 90 DEG. . . 1

02 809200 HOSE, -8 A8/A8 26” . . . . . . . . . . . . 1 17 808858 BUSHING (rod end). . . . . . . . . . . . . 1
03 808458 ADAP, -12ORM -8JICM 90 . . . . . . . 2 18 808118 STABILIZER CYL MOUNT . . . . . . . 1
04 808117 FRAME STABILIZER CYLINDER . . 1 19 809199 MOUNT PLATE . . . . . . . . . . . . . . . . 1
05 808445 ADAP, -8ORM -8JICM STR. . . . . . . 2 20 808583 3/4-10 NUT GR8 . . . . . . . . . . . . . . . 4
06 808295 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 21 808634 3/4-10X9” GR8 BOLT . . . . . . . . . . . 4
07 808603 5/16”-18X3/4” BOLT . . . . . . . . . . . . 4 22 808660 ADAP, -6ORM -8JICM 90 DEG . . . . 2
08 808591 5/16” LOCK WASHER . . . . . . . . . . . 4 23 808454 ADAP, -8ORM -8JICM 90 DEG . . . . 2
09 808879 TRUNNION PIVOT PIN. . . . . . . . . . 2 24 809201 1/4”-20X4” BOLT GR5 . . . . . . . . . . . 1
10 808878 BUSHING . . . . . . . . . . . . . . . . . . . . 2 25 808589 1/4” LOCK WASHER . . . . . . . . . . . . 1
11 808295 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 26 808588 1/4” FLAT WASHER . . . . . . . . . . . . 1
12 808621 3/8”-16x1-1/4” BOLT . . . . . . . . . . . . 1 27 808297 HOSE, -8 A8/A8 168” . . . . . . . . . . . 1
14 808855 LOCK, PIVOT PIN . . . . . . . . . . . . . . 1 28 808424 1/4”-28 GREASE ZERK STR . . . . . 1
15 808856 LEVEL CYL. PIN (rod end) . . . . . . . 1 29 808305 MANIFOLD, STABLIZING CYL. . . . 1

Hose Locator
Ref
No. From Port To Port

01 MAIN VALVE, 1ST SECTION (extend) FRAME LEVEL CYLINDER “INSIDE” (extend)
02 MAIN VALVE, 1ST SECTION (retract) STABILIZING CYL. MANIFOLD “BOTTOM” (retract)
06 STABILIZING CYL. MANIFOLD “REAR” STABLILIZING CYLINDER “TOP PORT”
11 STABILIZING CYL. MANIFOLD “FRONT” STABLILIZING CYLINDER “BOTTOM PORT”
27 STABILIZING CYL. MANIFOLD “TOP” FRAME LEVEL CYLINDER “OUTSIDE” (retract)

41
TABLE OF CONTENTS

Chassis

Chassis Hoods, Covers and Frame

16 6
17 1
2
3
4
FRONT 5
3
14 6 7
13
4 3
16 2 8
9
15 2

16 19 10 3
14
25 3
24 18
11
23

24
23 12
22 13
22
2
3 17 18
21 4 16
3 2

20
27
4 3 2
4

26

42
TABLE OF CONTENTS

Chassis

Chassis Hoods, Covers and Frame

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808814 HOOD, TOP. . . . . . . . . . . . . . . . . . . 1 21 808135 FRONT FRAME COVER. . . . . . . . . 1
02 808603 5/16”-18X3/4” BOLT . . . . . . . . . . . AR 22 808699 FASTENER RECEPTACALE . . . . AR
03 808590 5/16” FLAT WASHER . . . . . . . . . . AR 23 808698 FASTENER RETAINER . . . . . . . . AR
04 808671 5/16” RETAINED NUT CLIP . . . . . AR 24 808697 FASTENER STUD . . . . . . . . . . . . AR
05 808640 5/16”-18X1” BOLT . . . . . . . . . . . . AR 25 808816 COVER, ACCESS . . . . . . . . . . . . . . 2
06 808801 GUIDE, NYLATRON 28” . . . . . . . . . 2 26 808683 FRAME . . . . . . . . . . . . . . . . . . . . . . 1
07 808237 BULKHEAD PLATE WELDMENT . . 1 27 808950 BEARING, SELF ALIGNING . . . . . . 2
08 808662 5/16” NYLON INSERT NUT . . . . . AR
09 808132 SUPPORT, BULKHEAD PANEL . . . 1
10 808671 5/16” RETAINED NUT CLIP . . . . . AR -- ITEMS NOT SHOWN --
11 808602 5/16”-18X1/2” BOLT . . . . . . . . . . . AR 00 808230 WIRE HARNESS, FRAME . . . . . . . 1
12 808680 PANEL, RADIATOR (left side) . . . . . 1 (includes the following diode and fuse):
13 808847 PANEL, ENGINE . . . . . . . . . . . . . . . 2 808808 DIODE PACK, 4 DIODES. . . . . . . . 1
14 808774 HANDLE, HOOD . . . . . . . . . . . . . . . 2 (located under chassis cover just
15 808682 PANEL, RADIATOR (right side). . . . 1 in front of transmission)
16 808601 1/4”-20X1” BOLT . . . . . . . . . . . . . AR 808500 60 AMP MAXI FUSE . . . . . . . . . . . 1
17 808545 1/4”-20 WHIZ LOCK NUT. . . . . . . AR (located near engine starter)
18 808775 GUIDE, NYLATRON 4” . . . . . . . . . . 4 00 808437 HORN . . . . . . . . . . . . . . . . . . . . . . . 1
19 808776 MID HOOD WELDMENT. . . . . . . . . 1 00 808707 GROUND STRAP . . . . . . . . . . . . . . 1
20 808136 FRONT HOOD WELDMENT. . . . . . 1

808808
DIODE PACK
LOCATED UNDER
TRANS. HOOD

43
TABLE OF CONTENTS

Chassis

Front and Rear Lights

3
4

FRONT OF CAB

FRONT

REAR COVER

5
8
FRONT 7
10
6
8

44
TABLE OF CONTENTS

Chassis

Front and Rear Lights

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808889 HEAD LIGHT . . . . . . . . . . . . . . . . . . 2 00 808735 TURN SIGNAL FLASHER . . . . . . . . 1
02 808592 3/8” FLAT WASHER . . . . . . . . . . . . 2 (located under dash through joystick
03 808663 3/8”-16 NYLON INSERT NUT . . . . . 2 access cover)
04 808341 GROMMET . . . . . . . . . . . . . . . . . . . 2 00 808901 HARNESS, HEAD LIGHT . . . . . . . . 2
05 808137 COVER, REAR . . . . . . . . . . . . . . . . 1 (dash to head lights)
06 808897 BACKUP ALARM. . . . . . . . . . . . . . . 1 00 808344 GROMMET . . . . . . . . . . . . . . . . . . . 2
808600 1/4”-20X5/8” BOLT, BTNHEAD . . . . 2 (under dash for head light harness)
808545 1/4”-20 FLANGE NUT . . . . . . . . . . . 2
07 808505 BEZEL, RUBBER . . . . . . . . . . . . . . 2
(included with item #04) a Standard wire harness, used when not equipped
08 808919 LIGHT, BRAKE/TURN . . . . . . . . . . . 2 with turn signals.
(includes item #03 bezel) . . . . . . . . .
09 808558 BEZEL, RUBBER . . . . . . . . . . . . . . 1 b Used with optional light package for units equipped
(included with item #06) with turn signals. Wire harness 808232 is not used
10 808936 LIGHT, HALOGEN BACKUP . . . . . . 1 when unit is equipped with turn signals.
(includes item #05 bezel)
808078 JUMPER WIRE, BACKUP LIGHT . 1 Note: Refer to the Outer Boom - Front Section for the
work lights and wire harness associated with the
boom.
-- ITEMS NOT SHOWN --

00a 808232 WIRE HARNESS, REAR LIGHTS. . 1

00b 808166 HARNESS, LIGHT PACKAGE . . . . 1
(dash to rear lights - includes the
following diodes:)
808396 DIODE PACK (see below). . . . . . . 1
808577 DIODE PACK (see below). . . . . . . 1
808576 CLEAR COVER, DIODE PACK . . . 2

808396 808577
DIODE PACK DIODE PACK
LOCATED NEAR LOCATED UNDER DASH
REAR LIGHTS NEAR SWITCHES

45
TABLE OF CONTENTS

Chassis

Fuel Tank / Battery Group

8 FRONT
7
19
9 10 18
16 17 20

6
11

12 14
15
21
5
4
3 13

22

23
1 24

25 27
28
26

34 33
31

30

26
Fuel Lines 32
(back side of tank) 29

46
TABLE OF CONTENTS

Chassis

Fuel Tank / Battery Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808147 WELDMENT, FUEL TANK . . . . . . . . 1 22 CABLE, NEG BATTERY . . . . . . . . . 1
02 808091 GROMMET, FUEL TANK. . . . . . . . . 1 808104 Note a
03 808612 1/2”-13X1-3/4” BOLT . . . . . . . . . . . . 6 808706 Note b
04 808665 1/2”-13 NYLON INSERT NUT . . . . . 6 23 CABLE, POS BATTERY . . . . . . . . . 1
05 808088 PLATE, TOOLBOX BOTTOM . . . . . 1 808105 Note a
06 808148 TOOLBOX COVER, WELDMENT. . 1 808755 Note b
808507 GASKET, 1/8”X1/2”X60” . . . . . . . . . 1 24 808670 3/8”-16 WINGNUT . . . . . . . . . . . . . . 2
07 808900 CAMLOCK . . . . . . . . . . . . . . . . . . . . 1 25 808686 BATTERY HOLDDOWN BAR . . . . . 1
809106 KEY ONLY (stamped CH751) . . . . 1 26 808896 ROD, BATTERY HOLDDOWN . . . . 2
08 808774 HANDLE, HOOD . . . . . . . . . . . . . . . 1 27 808087 PLATE, BATTERY ACCESS . . . . . . 1
809108 #10-32X1/2” RND HD SCREW . . . . 2 28 808667 5/16”-18X3/4” BHSCS . . . . . . . . . . . 4
808544 #10-32 NUT . . . . . . . . . . . . . . . . . . 2 29 808559 3/8”-16 FLANGE NUT . . . . . . . . . . . 4
09 808637 5/16”-18 ACORN NUT . . . . . . . . . AR 30 NSS 12VDC BC1 4DLT BATTERY . . . . . 1
10 808773 STUD, HINGE . . . . . . . . . . . . . . . . . 2 31 808462 ADAP, PLUG -8 ORING SAE . . . . . 1
11 808697 FASTNER, STUD . . . . . . . . . . . . . . 2 32 808457 ADAP, -8ORM -6JICM 90 . . . . . . . . 2
808698 FASTENER, RETAINER. . . . . . . . . 2 33 809109 HOSE, 3/8” X 73” (supply). . . . . . . . 1
12 808699 FASTENER, RECEPTACLE . . . . . . 2 34 808298 HOSE, 1/4” X 73” (return) . . . . . . . . 1
13 808718 GROMMET . . . . . . . . . . . . . . . . . . . 1
14 808439 GASKET, SENDER . . . . . . . . . . . . . 1
15 NSS GASKET, FUEL CAP ASSEMBLY . . 1 -- ITEMS NOT SHOWN --
16 808694 SENDER/FUEL LEVEL . . . . . . . . . . 1 00 808707 GROUND STRAP . . . . . . . . . . . . . . 1
(includes #14 Gasket)
17 808732 CAP/FUEL ASSEMBLY . . . . . . . . . . 1 a When equipped with a 115 HP Tier II engine.
18 808731 MIRROR, 6.5X10 CONVEX . . . . . . 1 (equipped with an electronic throttle pedal)
19 808736 MIRROR BRACKET . . . . . . . . . . . . 1
20 808661 1/4” NYLON INSERT NUT . . . . . . . 1 b When equipped with a 99 HP Tier II engine.
21 808072 5/16”x1/2 FLAT LOCK BOLT . . . . . . 4 (equipped with a manual throttle pedal)

47
TABLE OF CONTENTS

Chassis

Hydraulic Tank Group

3
FRONT 1
4
30
5

6
7
33
8
29
9 Hydraulic Filter
28
Assembly
10 (Item #27)
27 11

12 34

26
35

13 14
25

24
23

22

21 36
14
19 20 19
31
32

15
Return Hose
18 17
(Outrigger Option)
16
Hydraulic Tank 13
(Rear Side)

48
TABLE OF CONTENTS

Chassis

Hydraulic Tank Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808768 TUBE ASSEMBLY . . . . . . . . . . . . . . 1 (Includes items 33-35)
02 809110 HOSE, -16 A16/A16 20” . . . . . . . . . 1 28 808621 3/8”-16X1-1/4” BOLT . . . . . . . . . . . 4
03 809111 ADAP, -16JICM BLKHEAD 90. . . . . 1 29 809175 ADAP, -20ORM -16JICM STR. . . . . 1
04 809112 1/4”-20X1-1/2” BOLT . . . . . . . . . . . . 2 30 808780 ADAP, -16JICM -16JICFS 90 . . . . . 1
05 808153 PLATE, TOP CUSHION. . . . . . . . . . 1 31b 808453 ADAP, -12ORM -12JICM 90 . . . . . . 1
06 808152 CLAMP, CUSHION TUBE . . . . . . . . 1 32b 808267 HOSE, -12 A12/DS12 30” . . . . . . . . 1
07 809170 FILL CAP ASSEMBLY . . . . . . . . . . . 1 33 808339 O-RING, FILTER . . . . . . . . . . . . . . . 1
08 808640 5/16”-18X1” BOLT . . . . . . . . . . . . . 10 34 808005 HYDRAULIC FILTER ELEMENT. . . 1
09 808590 5/16” FLAT WASHER . . . . . . . . . . 10 35 808340 SEAL KIT (three o-rings) . . . . . . . . . 1
10 808788 ACCESS COVER . . . . . . . . . . . . . . 1 (includes item 33)
11 808789 GASKET . . . . . . . . . . . . . . . . . . . . . 1 36 808679 ADAP, -6JICM -6JICFS 90 . . . . . . . 1
12 808110 HYDRAULIC TANK.. . . . . . . . . . . . . 1
13 808440 ADAP, -24JICM 24NPTM 90 . . . . . . 1
14 808713 HOSE, -24 A24/A24 35” . . . . . . . . . 1 -- ITEMS NOT SHOWN --
15 808326 HOSE, -4 A6/DS6 18” . . . . . . . . . . . 1
16 808853 HOSE, 4 A6/DS6 20”. . . . . . . . . . . . 1 (located inside hydraulic tank)
17 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1 00 809202 ADAP, 1-1/2” NPT 90 ELBOW . . . . 1
18 808716 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 1 00 808690 ADAP, 1-1/2” PIPE NIPPLE. . . . . . . 1
19 808455 ADAP, -6ORM -6JICM 90 DEG . . . . 2 00 808006 STRAINER, HYD. OIL . . . . . . . . . . . 1
20 808443 ADAP, -6ORM -6JICM STR. . . . . . . 2
21 808608 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 2
22 808592 3/8” FLAT WASHER . . . . . . . . . . . . 2
23 808793 3/8”-16 RETAINED NUT . . . . . . . . . 2 a Not used when equipped with outriggers.
24 808462 PLUG, -8 ORING SAE. . . . . . . . . . . 1 b Used when equipped with outriggers.
25a 809113 PLUG, -12 ORING SAE. . . . . . . . . . 1
26 808410 SIGHT GLASS. . . . . . . . . . . . . . . . . 1
27 808100 FILTER ASY. . . . . . . . . . . . . . . . . . . 1

HOSE LOCATOR
02 HYDRAULIC TUBE (from hyd. tank) BULKHEAD then HYD. COOLER “UPPER”
14 HYDRAULIC TANK (bottom) HYDRAULIC PUMP “IN”
15 HYDRAULIC TANK RETURN (return manifold) FLOW DIVIDER “T”
16 HYDRAULIC TANK RETURN (return manifold) PRIORITY VALVE “T”
17 HYDRAULIC TANK RETURN (return manifold) JOYSTICK (lift/extend controller) “T”
18 HYDRAULIC TANK RETURN (return manifold) STEER MOTOR “T”
32 HYDRAULIC TANK RETURN (front) OUTRIGGER VALVE “OUT” (return to tank)

49
TABLE OF CONTENTS

WPS

Work Platform System Group

(Attached to Personnel
Work Platform)

110 “

5
612”

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

00 808942 REMOTE SWITCH W/CABLE. . . . . 1 04 808944 REMOTE SWITCH POUCH . . . . . . 1

(Includes item 1-4) 05 808943 REMOTE SWITCH HARNESS . . . . 1
01 808131 CABLE ASSEMBLY . . . . . . . . . . . . . 1 (Consists of two cables)
02 808941 REMOTE STOP SWITCH . . . . . . . . 1
03 808940 REMOTE SWITCH ENCLOSURE. . 1

50
TABLE OF CONTENTS

WPS

Work Platform System Group

Located under
tank/engine cover
attached to inner
frame

5
4

Located under dash in 3

Joystick Access Cover

Chain and Shackle

(Used to secure
Personnel Work Platform)

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808935 LEVEL SENSOR . . . . . . . . . . . . . . . 1 -- ITEMS NOT SHOWN --

02 808127 MANIFOLD, WPS JOYSTICK . . . . . 1 00 808938 WPS SWITCH (located on dash) . . 1
03 808939 WPS CONTROL MODULE . . . . . . . 1 00 808233 WPS WIRE HARNESS . . . . . . . . . . 1
04a 808946 5/16” CHAIN SHACKLE . . . . . . . . . 1
05a 808945 5/16” CHAIN GR40 16 LINKS . . . . 1 a Chain shackle and chain are used to secure the
Personnel Work Platform.

51
TABLE OF CONTENTS

Engine

Engine - External Components

1 2 4
19
3 5

18

17 20
16

15
14

09

08

21
22
23
07
6

10
FRONT
11

12

13

52
TABLE OF CONTENTS

Engine

Engine - External Components

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 NSS ENGINE, JD 4045T . . . . . . . . . . . . 1 -- ITEMS NOT SHOWN --

02 808434 RELAY, ENGINE STARTER . . . . . . 1 00 808798 ENGINE BLOCK HEATER (opt.). . . 1
03 MOUNT, RELAY . . . . . . . . . . . . . . . 1
808102 Note a (Throttle Cable)
809203 Note b 00b 808717 CABLE, THROTTLE . . . . . . . . . . . . 1
04 808758 SENDER, WATER TEMP . . . . . . . . 1
05 808861 FUEL LINE TUBE . . . . . . . . . . . . . . 1 (Electrical)
06 808103 SENDER, OIL PRESSURE . . . . . . . 1 00a 808098 HARNESS, TIER II . . . . . . . . . . . . . 1
07 808112 ENGINE MOUNT (right) . . . . . . . . . 1
08 808113 ENGINE MOUNT (left) . . . . . . . . . . 1 (Ether - Optional)
09 808613 M16-2X35M BOLT GR8.8 . . . . . . . . 4 00 808322 HARNESS, ETHER KIT . . . . . . . . . 1
10 808615 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2 (includes 21” BLU/WHT jumper wire)
11 808744 MOUNT, VIBRATION ISOLATOR . . 2 00d 808913 ETHER KIT (otional) . . . . . . . . . . . . 1
12 808749 WASHER, ISOLATOR MOUNT. . . . 2 (includes: thermostat, atomizer,
13 808664 5/8”-11 NYLON INSERT NUT . . . . . 2 valve bracket, fitting, clamp and
14 808872 ADAP, M18 -6NPTF STR . . . . . . . . 2 tubing. Does not include ether
15 808844 SHUTOFF, MANUAL/WATER . . . . . 1 canister.)
16 808843 STEM, HOSE . . . . . . . . . . . . . . . . . 1 00 808925 SWITCH, ROCKER (ether) . . . . . . . 1
17 FAN BELT . . . . . . . . . . . . . . . . . . . . 1 (located in dash panel)
808557 Note a
808845 Note b (Fuel Line)
18c 808465 ADAP, M18 10 BEAD STR . . . . . . . 1 00 809204 HOSE END, -5 JICF . . . . . . . . . . . . 1
19 808846 BRACKET, ALTERNATOR. . . . . . . . 1 00 809109 HOSE, 3/8” X 73” (supply). . . . . . . . 1
20be 808813 BRACKET, THROTTLE . . . . . . . . . 1 00 808298 HOSE, 1/4” X 73” (return) . . . . . . . . 1
21b 808772 COUPLER, ROD TO CABLE . . . . . 1
808544 #10-32 NUT . . . . . . . . . . . . . . . . . . 2
22b 808771 ROD, THROTTLE EXTEND . . . . . . 1
23b 808676 BALL JOINT #10-32 . . . . . . . . . . . . 1 a When equipped with a 115 HP Tier II engine.
808544 #10-32 NUT . . . . . . . . . . . . . . . . . . 1 (equipped with an electronic throttle pedal)

b When equipped with a 99 HP Tier II engine.

(equipped with a manual throttle pedal)

ETHER KIT c Replaces item 16 and (1) of item 14.

-- OPTIONAL --
CLAMP

d Ether cannister assembly is located on the right-

rear side of machine. Thermostat is located on
ATOMIZER engine block, and switch is located on dash.

e Used with 99 hp TIER II engine with a manual

THERMOSTAT throttle pedal. For 115 TIER II engine with
electronic throttle pedal subsititue Harness
mount bracket P/N 808144.
VALVE - BRACKET

TUBING

FITTING

53
TABLE OF CONTENTS

Engine
Air Intake Group (1ST MOUNTING)
MT6642 - SERIAL NO. 17113 & BELOW
MT8044 - SERIAL NO. 18115 & BELOW

5
4
FRONT 3

1 2

10
12

13
7

16
11
14
10

15

13 9

17

54
TABLE OF CONTENTS

Engine

Air Intake Group (1ST MOUNTING)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
00 808425 AIR CLEANER ASY. . . . . . . . . . . . .1 10 808659 ADJUST. CLAMP, #72 . . . . . . . . . . .3
(Includes 1-6 & 11) 11 NSS HOUSING . . . . . . . . . . . . . . . . . . . .1
01 808001 ELEMENT . . . . . . . . . . . . . . . . . . . .1 (Included with item 00)
02 809205 WINGBOLT . . . . . . . . . . . . . . . . . . .1 12 808473 STR. RUBR. ADAPTER 4” TO 3” . .1
809206 RUBBER/STEEL GASKET . . . . . . .1 13 808655 ADJUST. CLAMP, #52 . . . . . . . . . . .3
03 809069 CLAMP . . . . . . . . . . . . . . . . . . . . . .1 14 809207 ADJUST. CLAMP, #44 . . . . . . . . . . .1
04 809070 THRUMBSCREW . . . . . . . . . . . . . .1 15 808157 BRACKET . . . . . . . . . . . . . . . . . . . .1
05 NSS END CAP . . . . . . . . . . . . . . . . . . . . .1 16 808840 INTAKE TUBE . . . . . . . . . . . . . . . . .1
NSS GASKET . . . . . . . . . . . . . . . . . . . . .1 17 808427 90o RUBBER ELBOW, 3” DIA. . . . .1
06 808952 EVACUATOR . . . . . . . . . . . . . . . . . .1
07 808426 MOUNTING BAND . . . . . . . . . . . . .2
808603 5/16”-18X3/4” BOLT . . . . . . . . . . .4 -- ITEMS NOT SHOWN --
808555 5/16”-18 WHIZ LOCK NUT . . . . . .4 00 808836 PRE-CLEANER (opt.) . . . . . . . . . . . 1
08 808781 INLET HOOD/CAP . . . . . . . . . . . . .1 00 808837 REDUCER 4”-3” (opt.). . . . . . . . . . . 1
09 808782 90o RUBBER ELBOW, 4” DIA. . . . .1 (used with pre-cleaner 808836)

55
TABLE OF CONTENTS

Engine
Air Intake Group (2ND MOUNTING)
MT6642 - SERIAL NO. 17114 & UP
MT8044 - SERIAL NO. 18116 & UP

56
TABLE OF CONTENTS

Engine

Air Intake Group (2ND MOUNTING)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
00 809278 AIR CLEANER ASSEMBLY. . . . . . .1 10 808655 CLAMP, #52 SAE . . . . . . . . . . . . AR
(Includes 1-5) 11 809281 INDICATOR, RESTRICTION 30in. .1
01 NSS END CAP. . . . . . . . . . . . . . . . . . . .1 12 809283 ADAPTER, RUBBER W/TAP . . . . 1
02 809279 EJECTOR/DUST . . . . . . . . . . . . . .1 13 808840 INTAKE TUBE . . . . . . . . . . . . . . . 1
03 808066 ELEMENT, PRIMARY . . . . . . . . . . .1 14 808157 BRACKET . . . . . . . . . . . . . . . . . . 1
04 808067 ELEMENT, SECONDARY . . . . . . . .1 15 808427 90o RUBBER ELBOW, 3” DIA. . . . 1
05 NSS HOUSING, AIR CLEANER . . . . . . .1
06 809282 CLAMP, AIR CLEANER MOUNT . .1 -- OPTIONAL PRECLEANER --
07 808781 INLET HOOD/CAP . . . . . . . . . . . . .1 16 809284 REDUCER, 4” - 3” . . . . . . . . . . . . 1
08 808659 ADJUST. CLAMP, #72 . . . . . . . . .AR
17 808782 90o RUBBER ELBOW, 4” DIA. . . . 1
09 809280 REDUCER, 3.84” - 3.25” . . . . . . . .1
18 809285 PRECLEANER . . . . . . . . . . . . . . . 1

57
TABLE OF CONTENTS

Engine

Exhaust Group

FRONT

1
3

11
11

9 6
8
10
7

58
TABLE OF CONTENTS

Engine

Exhaust Group
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808839 EXHAUST PIPE WELDMENT . . . .1 07 808684 STRAP . . . . . . . . . . . . . . . . . . . . . . .1

02 809131 TURBO CLAMP . . . . . . . . . . . . . . . .1 808617 3/8”-16X1” BOLT . . . . . . . . . . . . . .1
03 808785 TAIL PIPE . . . . . . . . . . . . . . . . . . . .1 808592 3/8” FLAT WASHER . . . . . . . . . . . .1
04 808777 HANGER . . . . . . . . . . . . . . . . . . . . .1 808663 3/8”-16 NYLON INSERT NUT . . . .1
05 808428 CLAMP, 2-1/2” . . . . . . . . . . . . . . . . .1 08 808595 3/8” FLAT WASHER . . . . . . . . . . . .2
06 808765 BRACKET . . . . . . . . . . . . . . . . . . . .1 09 809208 M12-1.75X30 C8 BOLT . . . . . . . . . .2
10 808778 MUFFLER . . . . . . . . . . . . . . . . . . . .1
11 808678 CLAMP 3” . . . . . . . . . . . . . . . . . . . .2

59
TABLE OF CONTENTS

Engine

Radiator/Coolers Group

FRONT

LEFT

2 14
10 13
8
7 11
6 30 12
5
4

1 2 3

15
22
24

28 29
16
2
10 17
RIGHT
18
19
27
26
20
23 21
10

25 24 22

60
TABLE OF CONTENTS

Engine

Radiator/Coolers Group
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808640 5/16”-18X1” BOLT . . . . . . . . . . . .AR 19 808595 1/2” FLAT WASHER . . . . . . . . . . . .2
02 808590 5/16” FLAT WASHER . . . . . . . . . .AR 20 808665 1/2”-13 NYLON INSERT NUT . . . . .2
03 808467 OIL COOLER . . . . . . . . . . . . . . . . . .2 21 809211 ADAP, -12JICFS -12JICM 90 DEG .1
04 808256 MOUNT, TOP HOOD . . . . . . . . . . . .1 22 808685 ADAP, -16ORM -12JICM . . . . . . . . .2
05 808671 5/16” NUT RETAINING CLIP . . . .AR 23 808289 HOSE -12 A12/DM12 102” . . . . . . .1
06 808468 RADIATOR . . . . . . . . . . . . . . . . . . .1 24 808658 ADAP, -16ORM -16JICM 90 DEG . .2
07 808106 CAP, RADIATOR 10LB. . . . . . . . . . .1 25 808288 HOSE -16 A16/A16 42” . . . . . . . . . .1
08 808948 HOSE CLAMP #24 SAE . . . . . . . . . 1 26 808663 3/8”-16 NYLON INSERT NUT . . . . .2
09 808838 UPPER HOSE . . . . . . . . . . . . . . . . .1 27 808592 3/8” FLAT WASHER . . . . . . . . . . . .2
10 808947 HOSE CLAMP #32 SAE . . . . . . . . .3 28 809110 HOSE, -16 A16/A16 20” . . . . . . . . .1
11 808806 FAN . . . . . . . . . . . . . . . . . . . . . . . . .1 29 808289 HOSE, -12 A12/DM12 102” . . . . . . .1
12 808815 FAN SPACER . . . . . . . . . . . . . . . . .1 30 808812 FAN SHROUD . . . . . . . . . . . . . . . . .1
13 808726 FAN GUARD (Half) . . . . . . . . . . . . .2
14 808603 5/16”-18X3/4” BOLT . . . . . . . . . . .AR
15 809209 M8-1.25X45M BOLT . . . . . . . . . . . . 4 -- ITEMS NOT SHOWN --
16 808602 5/16”-18X1/2” BOLT . . . . . . . . . . .AR
17 809210 VINYL CLAMP 3/8” HOSE . . . . . . . 2 00 808433 RADIATOR DRAIN VALVE . . . . . . . 1
18 808841 LOWER HOSE . . . . . . . . . . . . . . . .1

HOSE LOCATOR
23 TRANSMISSION COOLER “LOWER” TRANSMISSION (left side - just under hyd. pump)
25 HYDRAULIC COOLER “LOWER” MAIN VALVE “OUT”
28 HYDRAULIC COOLER “UPPER” BULKHEAD (connects hyd. tube to in-tank hyd. filter)
29 TRANSMISSION COOLER “UPPER” TRANSMISSION (top right side - near filter)

61
TABLE OF CONTENTS

Transmission

External Components Group

FRONT

7
5 6

RIGHT 4 8
3
2

10
1 9
16
18
10

17 11
12
21 13
10 11
20 13

19 24 14
10
15
11 16
23 22 17
11
LEFT

21 18

20
19

62
TABLE OF CONTENTS

Transmission

External Components Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
01 808842 SWITCH, PRESSURE. . . . . . . . . . . 1 808593 3/8” LOCK WASHER . . . . . . . . . . . 8
808452 ADAP, -3ORM (not shown). . . . . . . 1 14 808461 ADAP, -12JICM -12JICFS 90 DEG . 1
02 808289 HOSE, -12 DS12/A12 102” . . . . . . . 1 15 808289 HOSE, -12 DM12/A12 102”. . . . . . . 1
03 808447 ADAP, -10ORM -12JICM STR . . . . 1 16 808615 5/8”-11X3-1/2” BOLT . . . . . . . . . . . . 2
04 808004 FILTER, TRANSMISSION OIL . . . . 1 17 808111 TRANS MOUNT . . . . . . . . . . . . . . . 2
05 808828 SENDER, TEMP 250 DEGREE . . . 1 18 809212 M12X1.75X40mm BOLT . . . . . . . . . 4
06d 808636 M10X1.5X35mm . . . . . . . . . . . . . . . 2 19 808664 5/8”-11 NYLON INSERT NUT . . . . . 2
07e 808144 BRACKET, HARNESS MOUNT . . . 1 20 808749 WASHER, ISOLATOR MOUNT. . . . 2
08 808650 M10X1.5X25mm . . . . . . . . . . . . . . 10 21 808744 MOUNT, VIBRATION ISOLATOR . . 2
09c 808641 3/8”-24X2” GRADE 8 BOLT . . . . . . 8 22 808235 TRANSMISSION, 1106 T12000 . . . 1
10 809107 UNIVERSAL JOINT . . . . . . . . . . . . . 4 23 808114 DRIVESHAFT, FRONT . . . . . . . . . . 1
(includes bolts) 24 808442 ADAP, -12ORM -12JICM STR. . . . . 1
11a 808623 3/8”-24X1-3/4” GR8 BOLT. . . . . . . 16
12 808115 DRIVESHAFT, REAR . . . . . . . . . . . 1
13b 808416 3/8”-24X1-1/4” GR 8 BOLT . . . . . . . 8 a Used to fasten universal joint to transmission
and to axle yokes.
b Used to fasten universal joint to driveshaft.
c Used to fasten flex plate to flywheel.
d Used to fasten wire harness bracket to transmission
e Used with 115 hp TIER II engine with electronic
throttle pedal. For 99 hp TIER II engine with
manual throttle pedal subsititue Throttle cable
bracket P/N 808813.

HOSE LOCATOR
02 TRANSMISSION (top right side - near filter) TRANSMISSION COOLER “UPPER”
15 TRANSMISSION (left side - just under hyd. pump) TRANSMISSION COOLER “LOWER”

63
TABLE OF CONTENTS

Transmission

Converter Housing Group

14

6
1
7
4
2
3

11
9

13
12 11

13

8 15 10
11

12 2

64
TABLE OF CONTENTS

Transmission

Converter Housing Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 809120 HOUSING/CONVERTER . . . . . . . . 1 07 809115 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

02 NSS PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 08 809119 SCREW . . . . . . . . . . . . . . . . . . . . . . 6
(includes item 3) 09 809214 SCREW . . . . . . . . . . . . . . . . . . . . . . 3
03 809118 O-Ring/Plug . . . . . . . . . . . . . . . . . . . 4 10 809215 SCREW . . . . . . . . . . . . . . . . . . . . . . 1
(part of item 2) 11 809096 WASHER/LOCK . . . . . . . . . . . . . . 10
04 809213 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 12 809214 SCREW . . . . . . . . . . . . . . . . . . . . . 13
05 NSS PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 13 809096 WASHER/LOCK . . . . . . . . . . . . . . 13
(includes item 6) 14 809078 GASKET/HSG. TO PLATE. . . . . . . . 1
06 809118 O-Ring/Plug . . . . . . . . . . . . . . . . . . . 1 15 809216 PLUG/TEMP PICKUP . . . . . . . . . . . 1
(part of item 5)

65
TABLE OF CONTENTS

Transmission

Case and Plate Group

31 7 28
29 24
30 10
25 27
13

36

12

21 31
19 17
29 18
30
2
11 16
23

14
15 21
18
20

19

17
6

33 3
4

26
32

22
35
1
34 8
9
5

66
TABLE OF CONTENTS

Transmission

Case and Plate Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 NSS CASE-TRANSMISSION . . . . . . . . . 1 19 809218 SCREW . . . . . . . . . . . . . . . . . . . . . . 7

02 808953 BREATHER/AIR . . . . . . . . . . . . . . . 1 20 809099 SCREW . . . . . . . . . . . . . . . . . . . . . . 2
03 809217 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 21 809096 WASHER/LOCK . . . . . . . . . . . . . . . 9
(includes item 4) 22 808967 ASSY/TUBE & SCREEN . . . . . . . . . 1
04 809095 O-RING/PLUG . . . . . . . . . . . . . . . . . 2 23 809219 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
(part of item item 3) 24 809213 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
05 809114 PLUG/MAGNETIC DRAIN. . . . . . . . 1 25 809115 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
06 809075 PIN/DOWEL PLATE TO CASE . . . . 2 26 809220 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
07 809074 GASKET/PLATE TO CASE . . . . . . . 1 27 809071 TUBE/TRANS DIPSTICK . . . . . . . . 1
08 808968 RING/TUBE SEAL. . . . . . . . . . . . . . 1 28 809072 TRANS DIPSTICK TUBE . . . . . . . . 1
09 808966 CLIP/OIL TUBE RETAINER . . . . . . 1 29 809121 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2
10 808328 PLATE, SPACER . . . . . . . . . . . . . . . 1 30 809125 O-RING . . . . . . . . . . . . . . . . . . . . . . 2
11 809077 SEAT/SAFETY VALVE . . . . . . . . . . 1 31 809122 SCREW . . . . . . . . . . . . . . . . . . . . . . 2
12 809076 SNAP RING . . . . . . . . . . . . . . . . . . . 1 32 809119 SCREW . . . . . . . . . . . . . . . . . . . . . . 1
13 808992 POPPET/SAFETY VALVE . . . . . . . . 1 33 809123 WASHER/SEAL . . . . . . . . . . . . . . . . 1
14 808988 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 34 809124 WASHER/SCREW. . . . . . . . . . . . . . 1
15 808987 WASHER/POPPET . . . . . . . . . . . . . 1 35 809221 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1
16 809213 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1
17 NSS PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3
18 809118 O-RING/PLUG . . . . . . . . . . . . . . . . . 3

67
TABLE OF CONTENTS

Transmission

Torque Converter Group

8
13

10

11

13
6
9

4
14
12
2

16 5

15

68
TABLE OF CONTENTS

Transmission

Torque Converter Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808979 ASSY/STATOR SUPPORT . . . . . . . 1 09 808969 PLUG/BORE . . . . . . . . . . . . . . . . . . 1

02 808980 BUSHING . . . . . . . . . . . . . . . . . . . . 1 10 808956 O-RING/BORE PLUG . . . . . . . . . . . 1
03 808973 BEARING/FRONT . . . . . . . . . . . . . . 1 11 808957 RING/RET. BORE PLUG. . . . . . . . . 1
04 808977 RING/PISTON . . . . . . . . . . . . . . . . . 1 12 808975 IMPELLER/HUB GEAR . . . . . . . . . . 1
05 808978 EXPANDER/RING . . . . . . . . . . . . . . 1 13 808970 SNAP RING/IMPELLER HUB . . . . . 2
06 808976 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 14 808981 WASHER/HUB GEAR . . . . . . . . . . . 1
07 808971 SEAL/OIL CONV. HSG. . . . . . . . . . . 1 15 808974 BEARING/TORQUE CONVERTER. 1
08 809126 ASSY/TORQUE CONVERTER . . . . 1 16 808972 RING/OIL DISTRIBUTOR . . . . . . . . 1

69
TABLE OF CONTENTS

Transmission

Gear Group

13

12
11

9
5

10
4 6

1
3

15

14
8

16

70
TABLE OF CONTENTS

Transmission

Gear Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 NSS ASSY/REV. GEAR & BEARING . . . 1 08 808536 BEARING-3RD CLUTCH GEAR . . . 2

(includes ittems 2 and 3) (part of item 7)
02 809014 BEARING/NEEDLE . . . . . . . . . . . . . 2 09 809094 1st CLUTCH GEAR/BRG. ASSY . . . 1
(part of item 1) (includes item 9)
03 809015 SPACER/CLUTCH GEAR . . . . . . . . 1 10 809014 BEARING/NEEDLE . . . . . . . . . . . . . 2
(part of item 1) (part of item 9)
04 NSS ASSY/FOR. GEAR & BEARING . . . 1 11 809025 2nd CLUTCH GEAR/BRG. ASSY . . 1
(includes items 5 and 6) (includes item 12)
05 809014 BEARING/NEEDLE . . . . . . . . . . . . . 2 12 809014 BEARING/NEEDLE . . . . . . . . . . . . . 2
(part of item 4) (part of item 11)
06 809015 SPACER/CLUTCH GEAR . . . . . . . . 1 13 809026 GEAR/THIRD DRIVEN - 18T . . . . . 1
(part of item 4) 14 809031 GEAR/OUTPUT SHAFT - 40T . . . . 1
07 808508 ASY. 3RD CLUTCH GEAR . . . . . . . 1 15 809222 GEAR/REVERSE IDLER - 28T . . . . 1
(includes item 8) 16 808510 GEAR/FIRST DRIVEN - 27T . . . . . . 1

71
TABLE OF CONTENTS

Transmission

Pump Drive Group

6
1

6
2

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 809082 IDLER/SHAFT & PIN. . . . . . . . . . . . 1 04 809080 BEARING/IDLER GEAR . . . . . . . . . 1

(includes item 2) 05 808982 GEAR/DRIVE. . . . . . . . . . . . . . . . . . 1
02 809083 ROLL PIN . . . . . . . . . . . . . . . . . . . . 1 06 809079 WASHER/THRUST . . . . . . . . . . . . . 2
(part of item1) 07 808983 RING/SNAP . . . . . . . . . . . . . . . . . . . 1
03 809081 GEAR/IDLER,PUMP DRIVE . . . . . . 1

72
TABLE OF CONTENTS

Transmission

Charge Pump Group

14 13
15
1
16

12

17
11
6
7 10

8 2
4
9 5

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808990 PUMP/T12000 CHARGE. . . . . . . . . 1 09 808986 SPRING . . . . . . . . . . . . . . . . . . . . . . 1

02 808004 ASSY/ HYDRAULIC SPIN FILTER . 1 10 808984 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1
03 809088 SLEEVE. . . . . . . . . . . . . . . . . . . . . . 1 11 809084 O-RING . . . . . . . . . . . . . . . . . . . . . . 1
04 809086 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 12 808989 GASKET/CHARGE PUMP . . . . . . . 1
05 809087 SPRING . . . . . . . . . . . . . . . . . . . . . . 1 13 809223 SCREW . . . . . . . . . . . . . . . . . . . . . . 4
06 808991 PIN/CLARK TRANS. . . . . . . . . . . . . 1 14 809224 SCREW . . . . . . . . . . . . . . . . . . . . . . 1
07 809085 ASSY/BALL CHECK VALVE . . . . . . 1 15 809225 WASHER/LOCK . . . . . . . . . . . . . . . 5
(includes items 8 thru 11) 16 809226 SCREW . . . . . . . . . . . . . . . . . . . . . . 1
08 808985 BALL . . . . . . . . . . . . . . . . . . . . . . . . 1 17 809096 WASHER/LOCK . . . . . . . . . . . . . . . 1

73
TABLE OF CONTENTS

Transmission

Reverse Idler Group

7
5
9

74
TABLE OF CONTENTS

Transmission

Reverse Idler Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808994 SHAFT IDLER & PILOT . . . . . . . . . 1 05 808997 END PLATE . . . . . . . . . . . . . . . . . . . 1

02 808993 RING/SNAP . . . . . . . . . . . . . . . . . . . 1 06 809227 CAPSCREW . . . . . . . . . . . . . . . . . . 1
03 808996 BEARING/REV IDLR GEAR . . . . . . 1 07 809228 WASHER . . . . . . . . . . . . . . . . . . . . . 1
04 808995 WASHER/THRUST . . . . . . . . . . . . . 1 08 808998 END PLATE . . . . . . . . . . . . . . . . . . . 1

75
TABLE OF CONTENTS

Transmission

Forward and Reverse Group

21 11

19
20
19 12
14 11
17 13
16
15
17
10
5

8
9 18
17 7
16 16

19
1 6 19
22
7 17
17
17
6 17
20
5 17

9
3
8
16

10

15
13 14
12

76
TABLE OF CONTENTS

Transmission

Forward and Reverse Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 809010 ASY/TURB SHFT DRUM & PLUG . 1 12 809006 RETAINER. . . . . . . . . . . . . . . . . . . . 2

02 809013 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 13 809005 RETAINER/SNAP RING . . . . . . . . . 2
03 809229 SCREW . . . . . . . . . . . . . . . . . . . . . . 1 14 809004 CLUTCH/OUTER FWD . . . . . . . . . 12
04 809012 RING/PISTON . . . . . . . . . . . . . . . . . 3 15 809003 CLUTCH/INNER FWD. . . . . . . . . . 12
05 809116 ASY/PISTON . . . . . . . . . . . . . . . . . . 2 16 809000 BEARING. . . . . . . . . . . . . . . . . . . . . 4
(includes items 6 and 7) 17 808999 WASHER/THRUST . . . . . . . . . . . . . 8
06 809008 SEAL/OUTER PISTON . . . . . . . . . . 2 18 809011 BEARING/REAR . . . . . . . . . . . . . . . 1
(part of item 5) 19 809014 BEARING/CLUTCH GEAR . . . . . . . 4
07 809009 SEAL/INNER PISTON . . . . . . . . . . . 2 20 809015 SPACER/CLUTCH GEAR . . . . . . . . 2
(part of item 5) 21 809230 ASSY/REV. AND BRG. . . . . . . . . . . 1
08 809002 PLATE/END . . . . . . . . . . . . . . . . . . . 2 (includes items 19 and 20)
09 809001 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 22 809231 ASSY/FOR. GEAR AND BRG. . . . . 1
10 809007 PLATE/WEAR . . . . . . . . . . . . . . . . . 2 (includes items 19 and 20)
11 809092 ASY/DISC SPRING Pkg 5. . . . . . . . 2

77
TABLE OF CONTENTS

Transmission

Third Shaft Group

10

21
24

4
3
12
7 11
5
6 18
17

16
2
21
15
20
8 19
9 20
22
22

23

20
19
20
21
14
13

78
TABLE OF CONTENTS

Transmission

Third Shaft Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808511 ASY-3RD SHAFT, DRUM & PLUG . 1 13 809002 PLATE/END . . . . . . . . . . . . . . . . . . . 1

02 808512 BEARING-ROLLER . . . . . . . . . . . . . 1 14 809001 RING/SNAP . . . . . . . . . . . . . . . . . . . 1
03 808503 ASSY/BEARING & SEAL . . . . . . . . 1 15 809007 RING/SNAP . . . . . . . . . . . . . . . . . . . 1
04 809232 WASHER-BEARING SUPPORT . . . 1 16 809092 ASY/DISC SPRG PKG 5. . . . . . . . . 1
05 809017 SLEEVE/OIL DISTRIBUTOR. . . . . . 1 17 809006 RETAINER. . . . . . . . . . . . . . . . . . . . 1
06 809016 SCREW/SLEEVE LOCK . . . . . . . . . 1 18 809005 RETAINER/SNAP RING . . . . . . . . . 1
07 809012 RING/PISTON . . . . . . . . . . . . . . . . . 2 19 808513 BEARING-THRUST NEEDLE . . . . . 2
08 809117 ASSY/CLTCH PISTON & BALL. . . . 1 20 808514 WASHER/CLTCH GEAR THRUST . 4
09 809008 SEAL/OUTER PISTON . . . . . . . . . . 1 21 809132 RING/SNAP . . . . . . . . . . . . . . . . . . . 3
10 809009 SEAL/INNER PISTON . . . . . . . . . . . 1 22 808509 BEARING-3RD CLUTCH GEAR . . . 2
11 809004 CLUTCH/OUTER FWD . . . . . . . . . . 5 23 808508 ASY. 3RD CLUTCH GEAR . . . . . . . 1
12 809003 CLUTCH/INNER FWD. . . . . . . . . . . 5 24 808509 GEAR-FIRST DRIVEN . . . . . . . . . . 1

79
TABLE OF CONTENTS

Transmission

First and Second Shaft Group

25

12

24

15 13
3 14
20
13
4
18
16
11
19
21 10
8 5
27
9
15 7
1 17
16

16 6 24
7

6 26
5 16 15
10
9
8

15
23
22
14

80
TABLE OF CONTENTS

Transmission

First and Second Shaft Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 809023 ASY-1ST 2ND SHAFT . . . . . . . . . . . 1 16 808999 WASHER/THRUST . . . . . . . . . . . . . 8

02 809024 BEARING/REAR . . . . . . . . . . . . . . . 1 17 809018 RING/SNAP . . . . . . . . . . . . . . . . . . . 2
03 808503 ASSY/BEARING & SEAL . . . . . . . . 1 18 809022 SLEEVE/OIL DISTRIBUTOR. . . . . . 1
04 809012 RING/PISTON . . . . . . . . . . . . . . . . . 2 19 809016 SCREW/SLEEVE LOCK . . . . . . . . . 1
05 809098 PISTON/CLUTCH & SEALS . . . . . . 2 20 809004 CLUTCH/OUTER FWD . . . . . . . . . 10
06 809008 SEAL/OUTER PISTON . . . . . . . . . . 2 21 809003 CLUTCH/INNER FWD. . . . . . . . . . 10
07 809009 SEAL/INNER PISTON . . . . . . . . . . . 2 22 809004 CLUTCH/OUTER FWD . . . . . . . . . . 5
08 809002 PLATE/END . . . . . . . . . . . . . . . . . . . 2 23 809003 CLUTCH/INNER FWD. . . . . . . . . . . 5
09 809001 RING/SNAP . . . . . . . . . . . . . . . . . . . 2 24 809014 BEARING/CLUTCH GEAR . . . . . . . 4
10 809007 PLATE/WEAR . . . . . . . . . . . . . . . . . 2 25 809094 1ST CLUTCH GEAR/BRG ASSY . . 1
11 809092 ASSY/DISC SPRG PKG 5 . . . . . . . 1 (includes item 24)
12 809093 SPRING/DISC ASSY PKG (7). . . . . 1 26 809025 2ND CLUTCH GEAR/BRG ASSY . . 1
13 809006 RETAINER. . . . . . . . . . . . . . . . . . . . 2 (includes item 24)
14 809005 RETAINER/SNAP RING . . . . . . . . . 2 27 809026 GEAR/3RD DRIVEN . . . . . . . . . . . . 1
15 809000 BEARING. . . . . . . . . . . . . . . . . . . . . 4

81
TABLE OF CONTENTS

Transmission

Output Shaft Group

7
6
2
3
5
4
6
8 1

9
6

4
5
3
2

82
TABLE OF CONTENTS

Transmission

Output Shaft Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808504 SHAFT/OUTPUT . . . . . . . . . . . . . . . 1 06 809019 RING/SNAP . . . . . . . . . . . . . . . . . . . 4

02 809030 BEARING/SHAFT . . . . . . . . . . . . . . 2 07 809020 RING/SNAP . . . . . . . . . . . . . . . . . . . 2
03 809029 SLEEVE/OIL SEAL . . . . . . . . . . . . . 2 08 809028 FLANGE/OUTPUT & PLUG ASSY . 1
04 809021 O-RING/SLEEVE. . . . . . . . . . . . . . . 2 09 809027 PLUG/FLANGE . . . . . . . . . . . . . . . . 1
05 808954 SEAL/OUTPUT SHAFT OIL . . . . . . 2

83
TABLE OF CONTENTS

Transmission

Control Group

5
4 3
2

10

12
11

9
8
7
6

84
TABLE OF CONTENTS

Transmission

Control Group

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808329 SOLENOID, W / DEUTSCH CON. . 4 07 808335 O-RING, 18.0 X 2.20MM . . . . . . . . . 1

(includes items 2 thru 5) (included with item 6)
02 808330 O-RING, 21.5 X 1.5MM . . . . . . . . . . 4 08 808331 O-RING, 15.1 X 1.60MM . . . . . . . . . 1
(included with item 1) (included with item 6)
03 808331 O-RING, 15.1 X 1.60MM . . . . . . . . . 4 09 808333 O-RING, 12.1 X 1.60MM . . . . . . . . . 1
(included with item 1) (included with item 6)
04 808332 O-RING, 14.1 X 1.60MM . . . . . . . . . 4 10 808336 CLAMP, SOLENOID . . . . . . . . . . . . 6
(included with item 1) 11 808337 CAPSCREW . . . . . . . . . . . . . . . . . 12
05 808333 O-RING, 12.1 X 1.60MM . . . . . . . . . 4 12 808338 WASHER, PLAIN. . . . . . . . . . . . . . 12
(included with item 1)
06 808334 PLUG, SOLENOID BORE . . . . . . . . 1
(includes items 7, 8 and 9)

85
TABLE OF CONTENTS

Transmission

Drive Plate Group

2
6

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 NSS ASSY/DRIVE PLATE . . . . . . . . . . . . 1 04 809133 SCREW/DRIVE PLATE MNTG . . . . 6

(included in item 6) 05 809097 LOCKWASHER/DRIVEPLATE . . . . 6
02 NSS DRIVE PLATE . . . . . . . . . . . . . . . . . 2 06 809045 KIT/DRIVE PLATE ASSY . . . . . . . . 1
(included in item 6) (includes items 1 thru 5)
03 809044 RING/DRIVE PLATE BACKING . . . 1

86
TABLE OF CONTENTS

Transmission

Modulation Valve Group

2
8
3 9

4 10

11
5
15 12

6 13

14

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 809032 HOUSING MODULATOR VALVE . . 1 09 809041 SPOOL ACCUMULATOR . . . . . . . . 1

02 809033 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 10 809091 SPOOL . . . . . . . . . . . . . . . . . . . . . . 1
03 809035 SPRING INNER. . . . . . . . . . . . . . . . 1 11 809038 SPRING . . . . . . . . . . . . . . . . . . . . . . 1
04 809036 SPRING MIDDLE . . . . . . . . . . . . . . 1 12 809040 RETAINER. . . . . . . . . . . . . . . . . . . . 1
05 809042 SPRING OUTER . . . . . . . . . . . . . . . 1 13 809039 SPACER . . . . . . . . . . . . . . . . . . . . . 1
06 809037 SLEEVE-MODULATION VALVE . . . 1 14 809089 PIN-UPPER . . . . . . . . . . . . . . . . . . . 1
07 809043 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 15 809090 PIN-LOWER . . . . . . . . . . . . . . . . . . 1
08 809034 PIN STOP . . . . . . . . . . . . . . . . . . . . 1

87
TABLE OF CONTENTS

Axles

External Components

FRONT
1

LEFT 4

AXLE MODEL AND

5 SERIAL NUMBER PLATE

10
8
9

11

22 23 RIGHT
Driveshaft info found in
transmission section

21
14
15
14 20
13 12

Front axle (shown)

Located on rear axle

16

19

18

17

88
TABLE OF CONTENTS

Axles

External Components
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 TIRE. . . . . . . . . . . . . . . . . . . . . . . . . 4 13 808583 3/4”-10 GR8 LOCK NUT . . . . . . . . . 8

808472 13.00X24 14 809199 PLATE, MOUNT . . . . . . . . . . . . . . . 2
809233 13.00X24 (Rock) 15 808418 M20-2.50X130 C10.9 BOLT . . . . . . 4
16 808553 THRUST BUSHING. . . . . . . . . . . . . 2
02a 808607 3/8”-16 BUTTON HD BOLT . . . . . . . 6 17 808554 SUPPORT . . . . . . . . . . . . . . . . . . . . 2
03a 809164 FENDER . . . . . . . . . . . . . . . . . . . . . 1 18 809046 GREASE FITTING. . . . . . . . . . . . . . 2
04a 808075 FENDER MOUNT (LF/RR) . . . . . . . 1 19 808543 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2
05a 808559 3/8”-16 FLANGE LOCK NUT . . . . . 4 20 808552 REDUCTION BUSING . . . . . . . . . . 4
21 808118 STABILIZER MOUNT (rear axle). . . 1
06a 808643 3/8”-16X1-3/4” BOLT . . . . . . . . . . . . 4
22 809234 WHEEL RIM 24X9.00 . . . . . . . . . . . 4
07a 808180 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4
23b AXLE ASSEMBLY, 212 HY . . . . . . .
08a 808165 MOUNT (LF/RR) . . . . . . . . . . . . . . . 1
808107 FRONT (with internal park brake) . . 1
09 808599 M20-2.5 CLASS 10 LOCK NUT . . . 4
808108 REAR. . . . . . . . . . . . . . . . . . . . . . . . 1
10 808634 3/4”-10X9” GR8 BOLT . . . . . . . . . . . 8
11 808109 FRAME LEVEL MNT (front axle). . . 1
a Available only on the left side of the front axle.
12 808876 M22-1.5 WHEEL NUT . . . . . . . . . AR
b Does not include any other items shown in
illustration.

89
TABLE OF CONTENTS

Axles

Brake and Steering Lines Group

FRONT

2
SERVICE BRAKE PORT
2
1 6 5 24
PARK BRAKE PORT

3
7 1
FRONT AXLE

STEER SELECT
19 VALVE

8
9 A

11 T
18

16 10 B
16
17
STEER MOTOR
PORT “R”
14
10
BRAKE MASTER
15
6 CYLINDER “TEE”
FLOW DIVIDER
PORT “PB”
12
23
3 2 SERVICE BRAKE PORT
20
13
21 1
1
BRAKE 5
MANIFOLD

22

BRAKE MASTER
CYLINDER “TEE”

REAR AXLE

RIGHT
8
8

25 15 14
9 9
LEFT

90
TABLE OF CONTENTS

Axles

Brake and Steering Lines Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808804 ADAP, M14X1.5ORM -6JICM . . . . . 6 14 808885 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1
02 808679 ADAP, -6JICFS -6JICM 90 . . . . . . . 3 15 808885 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1
03 809173 ADAP, -6 SWIVEL TEE . . . . . . . . . . 3 16 808455 ADAP, -6ORM -6JICM 90 DEG . . . . 2
04 808884 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1 17 808443 ADAP, -6ORM -6JICM STR. . . . . . . 2
05 808281 HOSE, -4 A6/A4 66” . . . . . . . . . . . . 1 18 808126 FLOW DIVIDER VALVE . . . . . . . . . 1
06 808278 HOSE, -4 A6/A6 57” . . . . . . . . . . . . 1 19 808877 VALVE, STEER SELECT . . . . . . . . 1
07 808884 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1 20 808905 MANIFOLD, BRAKE LINE. . . . . . . . 1
08 808076 ADAP, M18 ORM - 8JICM STR. . . . 4 21 808457 ADAP, -4ORM -4JJICM STR . . . . . . 1
09 808459 ADAP, -8JICFS -8JICM 90 . . . . . . . 4 22 808280 HOSE, -4 A4/A4 38” . . . . . . . . . . . . 1
10 808287 HOSE, -6 A6/A8 48” . . . . . . . . . . . . 1 23 808656 ADAP, -4ORM -4JICM 90 DEG . . . . 1
11 808286 HOSE, -6 A8/DS8 82” . . . . . . . . . . . 1 24 808107 AXLE, FRONT (w/ int. park brake) . 1
12 808279 HOSE, -4 A4/A6 90” . . . . . . . . . . . . 1 25 808108 AXLE, REAR . . . . . . . . . . . . . . . . . . 1
13 808884 HOSE, -4 A6/A6 25” . . . . . . . . . . . . 1

91
TABLE OF CONTENTS

Axles

Steering and Center Housing / Front and Rear Axle

11
10

1
2
8 11
1
5
3 4
6

12 1

16

13

15
14

92
TABLE OF CONTENTS

Axles

Steering and Center Housing / Front and Rear Axle

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

NOTE: All quantities are per axle 09 808551 CYLINDER BOLT . . . . . . . . . . . . . . 4

01 809057 O-RING . . . . . . . . . . . . . . . . . . . . . . 3 10 808171 CYLINDER. . . . . . . . . . . . . . . . . . . . 1
02 808515 INTERMEDIATE COVER . . . . . . . . 1 11 808172 ARTICULATED TIE ROD . . . . . . . . 2
03 809235 HOUSING . . . . . . . . . . . . . . . . . . . . 1 12 808552 REDUCTION BUSHING . . . . . . . . . 4
04 808168 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 13 808553 THRUST BUSHING. . . . . . . . . . . . . 2
05 808516 VENT . . . . . . . . . . . . . . . . . . . . . . . . 1 14 808554 SUPPORT . . . . . . . . . . . . . . . . . . . . 2
06 808169 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 15 809046 GREASE FITTING. . . . . . . . . . . . . . 2
07 808170 MAGNETIC PLUG. . . . . . . . . . . . . . 1 16 808543 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2
08 809050 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 1

93
TABLE OF CONTENTS

Axles

Differential / Front and Rear Axle

8
7

24

6 11 12
13
14 24
5

4
13 11 12
13
11
12
3 24

16 14 7
11 10
18
16 12
9
24
20 15
22 4

5
1 17
2

19

21

23

94
TABLE OF CONTENTS

Axles

Differential / Front and Rear Axle

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

NOTE: All quantities are per axle 12 808529 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 4

01 808517 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 13 808530 FRICTION WASHER . . . . . . . . . . . . 4
02 808518 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 14 808531 DIFFERENTIAL PINION . . . . . . . . . 4
808519 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 15 808532 DIFFERENTIAL CARRIER . . . . . . . 1
808520 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 16 809236 TAPER ROLLER BEARING . . . . . . 2
808521 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1 17 809055 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1
03 BEVEL GEAR SET . . . . . . . . . . . . . 1 809056 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1
808173 (Front Axle) . . . . . . . . . . . . . . . . . . . 1 808533 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1
808174 (Rear Axle). . . . . . . . . . . . . . . . . . . . 1 808534 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 1
04 809051 TAPER ROLLER BEARING . . . . . . 2 18 808535 SPACER . . . . . . . . . . . . . . . . . . . . . 1
05 808522 RING NUT . . . . . . . . . . . . . . . . . . . . 2 19 809054 RING NUT . . . . . . . . . . . . . . . . . . . . 1
06 808523 CYLINDER BOLT . . . . . . . . . . . . . . 4 20 809053 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1
07 808524 CYLINDER BOLT . . . . . . . . . . . . . . 2 21 809052 COVER PLATE . . . . . . . . . . . . . . . . 1
08 808525 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 22 808300 FLANGE . . . . . . . . . . . . . . . . . . . . . 1
09 808526 FRICTION WASHER . . . . . . . . . . . . 2 23 808536 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 808527 DIFFERENTIAL SIDE GEAR . . . . . 2 24 808537 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 4
11 808528 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 4

95
TABLE OF CONTENTS

Axles

Outer End / Front and Rear Axle

44 9
3 42
8
4 51
52 7
46
5 50 10
1
16
15
17 11
18 6
2
43
45
20 23
25 13
5 22, 26 12
46 29
24 27 28
30
31

47 28

21
20 19

17
14 40
49
16
32
33 41
38
39 34
53
35
37
48 25
36

96
TABLE OF CONTENTS

Axles

Outer End / Front and Rear Axle

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

NOTE: All quantities are per axle 27 808190 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2

01 808538 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2 28 808191 BEARING. . . . . . . . . . . . . . . . . . . . . 4
02 808175 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 29 808192 WHEEL STUD . . . . . . . . . . . . . . . . 20
03 808176 AXLE CASE. . . . . . . . . . . . . . . . . . . 2 30 808193 WHEEL HUB . . . . . . . . . . . . . . . . . . 2
04 808178 STUD . . . . . . . . . . . . . . . . . . . . . . . 24 31 808194 O-RING . . . . . . . . . . . . . . . . . . . . . . 2
05 808539 WASHER . . . . . . . . . . . . . . . . . . . . 32 32 808195 RING GEAR . . . . . . . . . . . . . . . . . . 2
06 808540 REDUCTION BUSHING . . . . . . . . . 2 33 808196 RING GEAR SUPPORT . . . . . . . . . 2
(incl. 7, 8, 10 and 42) 34 808197 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 6
07 808541 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 35 808198 DIFFERENTIAL PINION . . . . . . . . . 6
08 809048 BALL BEARING. . . . . . . . . . . . . . . . 2 36 808546 COUNTERSUNK BOLT. . . . . . . . . . 4
09 809049 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2 37 808316 BEARING. . . . . . . . . . . . . . . . . . . . . 6
10 808542 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 38 808547 STUD . . . . . . . . . . . . . . . . . . . . . . . 20
11 808179 JOINT . . . . . . . . . . . . . . . . . . . . . . . 2 39 808548 NUT . . . . . . . . . . . . . . . . . . . . . . . . 20
12 808181 THRUST BUSHING. . . . . . . . . . . . . 2 40 808199 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2
13 808182 BUSHING . . . . . . . . . . . . . . . . . . . . 2 41 808200 LOCKING PLATE . . . . . . . . . . . . . . 2
14 808525 BOLT . . . . . . . . . . . . . . . . . . . . . . . 12 42 809050 CIRCLIP. . . . . . . . . . . . . . . . . . . . . . 2
15 808313 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8 43 808201 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2
16 808543 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 808202 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2
17 809046 GREASE FITTING. . . . . . . . . . . . . . 4 808203 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2
18 808183 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 44 809057 O-RING . . . . . . . . . . . . . . . . . . . . . . 2
19 808184 PIVOT PIN . . . . . . . . . . . . . . . . . . . . 2 45 808204 STUD . . . . . . . . . . . . . . . . . . . . . . . . 8
20 808185 DUST EXCLUDER . . . . . . . . . . . . . 4 46 808205 NUT . . . . . . . . . . . . . . . . . . . . . . . . 32
21 808186 BEARING. . . . . . . . . . . . . . . . . . . . . 2 47 808141 STEERING ADJUST BOLT ASY . . . 4
22 808187 STEERING CASE (LF and RR) . . . 1 48 808206 PLANET GEAR CARRIER . . . . . . . 2
(includes item 12) 49 808876 WHEEL NUT . . . . . . . . . . . . . . . . . 20
23 808188 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 2 50 808177 WASHER . . . . . . . . . . . . . . . . . . . . . 8
24 808170 MAGNET PLUG. . . . . . . . . . . . . . . . 2 51 808180 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 8
25 808169 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 52 808314 HEXAGON BOLT. . . . . . . . . . . . . . . 4
26 808189 STEERING CASE (RF and LR) . . . 1 53 808315 BEARING. . . . . . . . . . . . . . . . . . . . . 6
(includes item 12)

97
TABLE OF CONTENTS

Axles

Brakes - Front Axle

2 23
22
4
25

5 26

19
10
3 18
6
14

7 8
9
11
21
20
12 17
13

15
16
24

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

NOTE: All quantities are per axle 15 808550 INTERMEDIATE BRAKE DISC . . . . 8
01 808207 SPACER . . . . . . . . . . . . . . . . . . . . . 2 16 808219 SPACER . . . . . . . . . . . . . . . . . . . . . 2
02 808208 SPRING . . . . . . . . . . . . . . . . . . . . . . 4 17 808220 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
03 808209 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 18 808221 ADJUSTING BOLT . . . . . . . . . . . . . 6
04 808210 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 19 808222 SPRING . . . . . . . . . . . . . . . . . . . . . . 6
05 808211 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 20 808223 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 4
06 808212 BACKUP RING . . . . . . . . . . . . . . . . 4 21 808224 LOCK WASHER . . . . . . . . . . . . . . . 4
07 808213 COVER . . . . . . . . . . . . . . . . . . . . . . 2 22 809058 BLEEDING BOLT . . . . . . . . . . . . . . 4
08 809047 O-RING . . . . . . . . . . . . . . . . . . . . . . 2 23 808543 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4
09 808214 BACKUP RING . . . . . . . . . . . . . . . . 2 24 808225 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2
10 808215 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 808226 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2
11 808216 INTERMEDIATE BRAKE DISC . . . . 2 808227 SHIM . . . . . . . . . . . . . . . . . . . . . . . . 2
12 808217 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 25 808228 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4
13 808218 ADJUSTING BOLT . . . . . . . . . . . . . 6 26 808229 SEAL WASHER . . . . . . . . . . . . . . . . 4
14 808549 BRAKE DISC. . . . . . . . . . . . . . . . . . 8

98
TABLE OF CONTENTS

Axles

Brakes - Rear Axle

3
4 5
1
6

2 8
7
19 9

17 10
18 1
16

15
11

14
13
12

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

NOTE: All quantities are per axle 10 808549 BRAKE DISC. . . . . . . . . . . . . . . . . . 8

01 809237 SPACER . . . . . . . . . . . . . . . . . . . . . 2 11 808219 SPACER . . . . . . . . . . . . . . . . . . . . . 2
02 808212 BACK-UP RING. . . . . . . . . . . . . . . . 2 12 808550 INTERMEDIATE BRAKE DISC . . . . 8
03 808543 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 2 13 808218 ADJUSTING BOLT . . . . . . . . . . . . . 6
04 809058 BLEEDING BOLT . . . . . . . . . . . . . . 2 14 808217 SPRING . . . . . . . . . . . . . . . . . . . . . . 6
05 808228 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 15 808216 INTERMEDIATE BRAKE DISC . . . . 2
06 808229 SEAL WASHER . . . . . . . . . . . . . . . . 2 16 808214 BACKUP RING . . . . . . . . . . . . . . . . 2
07 809238 PISTON . . . . . . . . . . . . . . . . . . . . . . 2 17 809047 O-RING . . . . . . . . . . . . . . . . . . . . . . 2
08 808222 SPRING . . . . . . . . . . . . . . . . . . . . . . 6 18 809240 COVER . . . . . . . . . . . . . . . . . . . . . . 2
09 809239 ADJUSTING BOLT . . . . . . . . . . . . . 6 19 808211 O-RING . . . . . . . . . . . . . . . . . . . . . . 2

99
TABLE OF CONTENTS

Boom

Outer Boom - Front Section

26

13

27
25 32
31

24
28

30
21 29 1
20
23
16

20 22
21
19 20 3
2

22 4 5

21

18
16
15
17 9
13
10 7
16 6
14 8

12
11

100
TABLE OF CONTENTS

Boom

Outer Boom - Front Section

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 OUTER BOOM WELDMENT . . . . . 1 19 808693 SLIDE PAD . . . . . . . . . . . . . . . . . . . 6
808119 Used on 42’ boom models 20 808593 3/8” LOCK WASHER . . . . . . . . . . . 12
808122 Used on 44’ boom models 21 808701 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 6
02 808902 5/16-18 NUT INSERT . . . . . . . . . . . 2 22 808702 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 4
03 808800 BOOM ANGLE IND. PLATE . . . . . . 1 23 808745 3/8” PAD SPACER. . . . . . . . . . . . . . 2
04 808590 5/16” FLAT WASHER . . . . . . . . . . . 2 24 808621 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 4
05 808669 5/16-18X1” BUTTON HD BOLT. . . . 2 25 808915 BOOM LIGHT BRACKET (RH) . . . . 1
06 808624 #8X5/8” RND HD MACH SCREW. . 2 26 808753 ADJUSTABLE CLEVIS PIN. . . . . . . 3
07 808587 #10 LOCK WASHER . . . . . . . . . . . . 2 27 808619 1/2-20X1-1/4” GRD 8 BOLT . . . . . . 3
08 808799 INCLINOMETER - ANGLE IND. . . . 1 28 808673 3/32X1-1/4” COTTER PIN . . . . . . . . 2
09 808662 5/16-18 NYLON INSERT NUT . . . . 2 29 808757 CLEVIS . . . . . . . . . . . . . . . . . . . . . . 1
10 808559 3/8-16 FLARE NUT . . . . . . . . . . . . . 2 30 808762 CHAIN PIN . . . . . . . . . . . . . . . . . . . 1
11 808668 3/8-16X1-1/4” BOLT . . . . . . . . . . . . 4 31 808596 1/2” LOCK WASHER . . . . . . . . . . . . 3
12 808916 BOOM LIGHT BRACKET (LH) . . . . 1 32 Note a LEAF CHAIN . . . . . . . . . . . . . . . . . . 3
13 808890 WORK LIGHT . . . . . . . . . . . . . . . . . 2
808906 LIGHT HARNESS (not shown)
14 808663 3/8-16 NYLON INSERT NUT . . . . . 4 a Refer to Intermediate Boom - Chain Group for a
15 808642 5/16-18X2” BOLT. . . . . . . . . . . . . . . 2 listing of chain components.
16 808606 3/8”-16X3/4” BOLT . . . . . . . . . . . . 16
17 808696 FLAT-BOLT LOCK . . . . . . . . . . . . . . 4
18 808692 SLIDE PAD . . . . . . . . . . . . . . . . . . . 2

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

101
TABLE OF CONTENTS

Boom

Outer Boom - Rear Section

14 2 4
5
3

13 1

12

8
7 6
10

11
15

FRAME (REAR)

102
TABLE OF CONTENTS

Boom

Outer Boom - Rear Section

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808128 EXTEND CYLINDER, WELDMENT 1 10 808904 SHIM, TRUNNION. . . . . . . . . . . . . . 1
02 808414 3/4”-10X3” BOLT GR8 . . . . . . . . . . . 8 11 808929 SWITCH, PROXIMITY. . . . . . . . . . . 1
03 808671 5/16” FASTENER, RETAINED . . . . 4 12 808665 1/2”-13 NYLON INSERT NUT . . . . . 2
04 808251 COVER, REAR BOOM . . . . . . . . . . 1 13 808742 PIN, BOOM . . . . . . . . . . . . . . . . . . . 2
05 808603 5/16”-18x3/4” BOLT . . . . . . . . . . . . . 4 14 808648 1/2”-13X4” BOLT . . . . . . . . . . . . . . . 2
06 808631 PIN, COTTER 3/16”X4” . . . . . . . . . . 2 15 808950 BEARING, SELF ALIGNING . . . . . . 2
07 808429 WASHER, THRUST . . . . . . . . . . . . 2
08 808888 PIN, ROD END . . . . . . . . . . . . . . . . 1
09 808626 3/4”-10 NYLON INSERT NUTS. . . . 8 a Refer to Intermediate Boom - Chain Group for a
listing of chain components.

103
TABLE OF CONTENTS

Boom

Outer Boom - Side Cover

5 6

4
3
1

104
TABLE OF CONTENTS

Boom

Outer Boom - Side Cover

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 OUTER BOOM WELDMENT . . . . . 1 03 808555 5/16”-18 WHIZ LOCK NUT . . . . . . . 4
808119 Used on 42’ boom models 04 808653 5/16”-18X5/8” BOLT . . . . . . . . . . . . 8
808122 Used on 44’ boom models 05 808125 COVER, BOOM SIDE . . . . . . . . . . . 1
02 808949 CLAMP ASSEMBLY . . . . . . . . . . . . 1 06 808671 5/16” FASTENER, RETAINED . . . . 4

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

105
TABLE OF CONTENTS

Boom

Intermediate Boom - Front Section

3
1
2
4
7 5
8
6

10

2
9

11

4
8
7

106
TABLE OF CONTENTS

Boom

Intermediate Boom - Front Section

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 INTERMEDIATE WELDMENT. . . . . 1 06 808747 1/2”X3”X4” SHIM . . . . . . . . . . . . . . . 2

808120 Used on 42’ boom models 07 808617 3/8”-16X1” BOLT . . . . . . . . . . . . . . . 8
808123 Used on 44’ boom models 08 808593 3/8” LOCK WASHER . . . . . . . . . . . . 8
02 808696 FLAT-BOLT LOCK . . . . . . . . . . . . . . 6 09 808693 SLIDE PAD . . . . . . . . . . . . . . . . . . . 6
03 808608 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 4 10 808692 SLIDE PAD . . . . . . . . . . . . . . . . . . . 2
04 808701 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 6 11 808606 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 8
05 808702 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 2

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

107
TABLE OF CONTENTS

Boom

Intermediate Boom - Rear Section

9
8 3
7
4
6 4

6 4 7
8
9

108
TABLE OF CONTENTS

Boom

Intermediate Boom - Rear Section

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808692 SLIDE PAD . . . . . . . . . . . . . . . . . . . 2 05 808621 3/8-16X1-1/4” BOLT . . . . . . . . . . . . 8
02 808746 1/2”X4”X6” SPACER . . . . . . . . . . . . 2 06 808606 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 8
03 808700 1/16”X4”X6” SHIM . . . . . . . . . . . . . . 2 07 808701 1/16”X3”X4” SHIM . . . . . . . . . . . . . . 2
04 808696 FLAT-BOLT LOCK . . . . . . . . . . . . . 10 08 808702 1/8”X3”X4” SHIM . . . . . . . . . . . . . . . 2
09 808693 SLIDE PAD . . . . . . . . . . . . . . . . . . . 4

109
TABLE OF CONTENTS

Boom

Intermediate Boom - Hose Tray Group

9
8
7

6
10

4
3

110
 TABLE OF CONTENTS

Boom

Intermediate Boom - Hose Tray Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 INTERMEDIATE WELDMENT. . . . . 1 06 TRAY WELDMENT . . . . . . . . . . . . . 1
808120 Used on 42’ boom models 808865 Used on 42’ boom models
808123 Used on 44’ boom models 808866 Used on 44’ boom models
02 808662 5/16-18 NYLON INSERT NUT . . . . 2 07 808691 2X3X1 SLIDE PAD . . . . . . . . . . . . . 1
03 808869 TRAY BRACKET . . . . . . . . . . . . . . . 1 08 808593 3/8” LOCK WASHER . . . . . . . . . . . . 1
809241 PLATE, CUSHION MNT (weld on) 09 808606 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 1
04 808591 5/16” LOCK WASHER . . . . . . . . . . . 2 10 808555 5/16-18 FLARE NUT . . . . . . . . . . . . 1
05 808653 5/16-18X5/8” BOLT . . . . . . . . . . . . . 4

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

3

111
TABLE OF CONTENTS

Boom

Intermediate Boom - Chain Group

1 2
3
4
5
6
3
2
7 8
13
11 11
21 10
3 12
16 15 14
10
10 9
17
11 13
22 18 19
3 4
5 9
6
3
8 20

112
TABLE OF CONTENTS

Boom

Intermediate Boom - Chain Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808423 1/4-28 ZERK, 90 DEG. . . . . . . . . . . 1 13 808753 ADJUSTABLE CLEVIS . . . . . . . . . . 3
02 808429 THRUST WASHER . . . . . . . . . . . . . 3 14 808584 1”-8 NUT . . . . . . . . . . . . . . . . . . . . . 6
03 808931 CHAIN SHEAVE WASHER . . . . . . . 6 15 808619 1/2-20X1-1/4” BOLT . . . . . . . . . . . . 3
04 808754 CHAIN SHEAVE . . . . . . . . . . . . . . . 3 16 808761 PIN, REAR CHAIN LOW INNER. . . 1
05 808477 ROLLER BEARING . . . . . . . . . . . . . 3 17 808596 1/2” LOCK WASHER . . . . . . . . . . . . 3
06 808478 INNER RING . . . . . . . . . . . . . . . . . . 3 18 808757 CLEVIS, TOP REAR INNER . . . . . . 1
07 808932 REAR SHEAVE PIN . . . . . . . . . . . . 1 19 808762 PIN, CHAIN REAR UPPER INNR . . 1
08 808610 3/8-16X3 BOLT . . . . . . . . . . . . . . . . 3 20 808930 PIN, CHAIN SHEAVE . . . . . . . . . . . 1
09 808663 3/8-16 NYLON INSERT NUT . . . . . 2 21 808424 1/4-28 ZERK, STR. . . . . . . . . . . . . . 1
10 808116 LEAF CHAIN . . . . . . . . . . . . . . . . . . 3 22 NSS (Items 4, 5 and 6 are shown
(BL646 leaf 259 pitches) preassembled.)
11 808673 3/32X1-1/4 COTTER PIN . . . . . . . 10
12 808760 CHAIN ADJUST CLEVIS PIN . . . . . 3

113
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Boom

Inner Boom - Front Section

9
8

10

6 11

4
3
2

Attachment Pivot

114
TABLE OF CONTENTS

Boom

Inner Boom - Front Section

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 INNER WELDMENT . . . . . . . . . . . . 1 06 INNER TRAY WELDMENT . . . . . . . 1

808121 Used on 42’ boom models 808867 Used on 42’ boom models
808124 Used on 44’ boom models 808868 Used on 44’ boom models
02 808662 5/16-18 NYLON INSERT NUT . . . . 2 07 808593 3/8” LOCK WASHER . . . . . . . . . . . . 1
03 808870 INNER TRAY BRACKET . . . . . . . . . 1 08 808606 3/8”-16X3/4” BOLT . . . . . . . . . . . . . 1
809242 PLATE, CUSHION MNT (weld on) 09 808949 HOSE CLAMP ASSEMBLY . . . . . . . 1
04 808591 5/16” LOCK WASHER . . . . . . . . . . . 2 10 808555 5/16-18 FLARE NUT . . . . . . . . . . . . 1
05 808653 5/16-18X5/8” BOLT . . . . . . . . . . . . . 4 11 808691 2X3X1” SLIDE PAD . . . . . . . . . . . . . 1

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

115
TABLE OF CONTENTS

Boom

Inner Boom - Rear Section

1
8
2

3
4
5
9
6

10

4
11 3

3 2

1
1

116
TABLE OF CONTENTS

Boom

Inner Boom - Rear Section

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808693 SLIDE PAD . . . . . . . . . . . . . . . . . . . 6 07 808817 SLIDE PAD . . . . . . . . . . . . . . . . . . . 2

02 808701 0.06X3X4 SHIM. . . . . . . . . . . . . . . . 4 08 808818 0.06X3X8” SHIM. . . . . . . . . . . . . . AR
03 808696 FLAT-BOLT LOCK . . . . . . . . . . . . . 10 09 808819 0.105X3X8” SHIM . . . . . . . . . . . . . . 2
04 808617 3/8-16X1” BOLT. . . . . . . . . . . . . . . . 8 10 808643 3/8-16X1-3/4” BOLT . . . . . . . . . . . . 8
05 808761 PIN, CHAIN REAR LOW INNER. . . 1 11 808606 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 4
06 808673 3/32X1-1/4” COTTER PIN . . . . . . . . 2

117
TABLE OF CONTENTS

Boom

Quickattach

FRONT

2
17

3
4 15
13 16
5
14

12
10
11
6

8 9
7 5

18

118
TABLE OF CONTENTS

Boom

Quickattach
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808082 QUICKATTACH WELDMENT . . . . . 1 12 808603 5/16”X3/4” BOLT . . . . . . . . . . . . . . . 2

02 808424 1/4” -28 STR GREASE ZERK . . . . . 2 13 808085 BUSHING . . . . . . . . . . . . . . . . . . . . 1
03 808786 LOCK SPRING . . . . . . . . . . . . . . . . 1 14 809150 BUSHING, TILT CYL. (rod end). . . . 1
04 808787 SPRING MOUNT. . . . . . . . . . . . . . . 1 15 808130 PIN, QUICKATTACH PIVOT . . . . . 1
05 808811 BUSHING . . . . . . . . . . . . . . . . . . . . 2 16 808665 1/2”-13 NYLON INSERT NUT . . . . . 1
06 808633 3/16”X1-3/4” ROLL PIN . . . . . . . . . . 1 17 808651 1/2”-13X4-1/2” BOLT GR8. . . . . . . . 1
07 808038 DECAL, QUICKATTACHUNLOCKED . . 1 18 808810 LOCK AND PIN ASSEMBLY . . . . . . 1
08a NSS LOCK WELDMENT . . . . . . . . . . . . . 1 (Includes items 6, 8 and 9)
09a NSS PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 1
10 808875 PIN, TILT CYLINDER . . . . . . . . . . . 1 a Not sold seperately, order item #18
11 808873 PIN CAP . . . . . . . . . . . . . . . . . . . . . 1 P/N 808810 Lock and Pin Assembly

119
TABLE OF CONTENTS

Boom Hydraulics

Extend Cylinder Group

4
11
3 8
FRONT 6 9
5 10
12
2
13
7

17

1 6
28

14

25 15
27
16
24

23 17

16
22
26
Bulkhead Plate
18

19
20
21

Main Valve

2nd Section
(Boom Extend)

120
TABLE OF CONTENTS

Boom Hydraulics

Extend Cylinder Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01a EXTEND CYLINDER. . . . . . . . . . . . 1 16 808752 HOSE, -12 A12/DS12 48” . . . . . . . . 1

808160 USED ON 42’ BOOM 17 808752 HOSE, -12 A12/DS12 48” . . . . . . . . 1
808161 USED ON 44’ BOOM 18 808290 HOSE, -12 A12/DS12 18” . . . . . . . . 1
02 808770 TRUNNION MOUNT (RH). . . . . . . . 1 19 808290 HOSE, -12 A12/DS12 18” . . . . . . . . 1
(Includes item 5) 20 808442 ADAP -12ORM -12JICM STR. . . . . 2
03 808597 5/8” LOCK WASHER . . . . . . . . . . . 10 21 808463 ADAP -12JICM BLKHD 90 DEG . . . 4
04 808614 5/8-11x1-1/2” BOLT . . . . . . . . . . . . 10 22 808642 5/16”-18X2 GR5 BOLT . . . . . . . . . . 1
05 808475 BUSHING 2.O” ID X 1.0” LENGTH . 2 23 808591 5/16” FLAT WASHER . . . . . . . . . . . 1
06 808453 ADAP -12ORM -12JICM 90 DEG . . 2 24 808150 PLATE, TOP CLAMP. . . . . . . . . . . . 1
07 808159 EXTEND CLYINDER TUBE (RH) . . 1 25 808149 CLAMP BODY TWIN CUSHION . . . 1
08 808631 3/16X4” COTTER PIN . . . . . . . . . . . 2 26 808693 SLIDE PAD . . . . . . . . . . . . . . . . . . . 1
09 808888 EXTEND CYLINDER PIN . . . . . . . . 1 27 808593 3/8” LOCK WASHER . . . . . . . . . . . . 2
10 808429 THRUST WASHER . . . . . . . . . . . . . 2 28 808606 3/8-16X3/4” BOLT . . . . . . . . . . . . . . 2
11 808414 3/4-10X3” GR8 BOLT . . . . . . . . . . . 8
12 808128 WELDMENT, EXTEND CYL MNT . . 1
808904 TRUNNION SHIM (not shown). . . . 1 a Refer to Hydraulic Breakdown Section for individual
13 808626 3/4-10 NYLON INSERT NUT . . . . . 8 cylinder components.
14 808759 TRUNNION MOUNT (LH) . . . . . . . . 1
(Includes item 5)
15 808158 EXTEND CYLINDER TUBE (LH) . . 1

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

HOSE LOCATOR
16 EXTEND CYLINDER “LEFT SIDE” (extend) BULKHEAD PLATE “LEFT SIDE”
17 EXTEND CYLINDER “RIGHT SIDE” (retract) BULKHEAD PLATE “RIGHT SIDE”
18 MAIN VALVE “BOOM EXTEND” (retract; right side) BULKHEAD PLATE “RIGHT SIDE”
19 MAIN VALVE “BOOM EXTEND” (extend; left side) BULKHEAD PLATE “LEFT SIDE”

121
TABLE OF CONTENTS

Boom Hydraulics

Tilt Cylinder Group

FRONT
5

1 5 11
2 3
7
4
11
28 12
4 Bulkhead Plate
3 14
2 1 13
27 15
17
8
26
16
10
25 18
9
Main Valve

24
23

19

4th Section
(Tilt)

22
21

20

122
TABLE OF CONTENTS

Boom Hydraulics

Tilt Cylinder Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808628 5/16”-18X1-3/4” BOLT . . . . . . . . . AR 18 808610 3/8”-16X3” BOLT . . . . . . . . . . . . . . . 1
02 808591 5/16” FLAT WASHER . . . . . . . . . . AR 19 808859 TILT CYLINDER - 5.5X20.0. . . . . . . 1
03 808727 HOSE CUSHION TOP PLATE . . . . 2 20 808603 5/16-18X3/4” BOLT . . . . . . . . . . . . . 2
04 808832 TUBE CUSHION DBL 5/8” . . . . . . . 4 21 808873 PIVOT PIN CAP . . . . . . . . . . . . . . . 1
05 808949 HOSE CLAMP ASSEMBLY . . . . . . . 2 22 808875 PIN, TILT CYL ROD END . . . . . . . . 1
06 BOOM HOSES . . . . . . . . . . . . . . . . 1 23 808449 ADAP, -10ORM -10JICM STR. . . . . 1
Note a 24 809172 ADAP, -10JICFS -10JICM 9O DEG. 1
Note b 25 808657 ADAP -10ORM -10JICM 90 DEG . . 1
07 808272 HOSE -8 H10/DS10 42” . . . . . . . . . 2 26 808893 HOSE, -8 A10/H10 20” . . . . . . . . . . 2
08 808291 HOSE -8 A10/DS10 25”. . . . . . . . . . 2 27 808864 TILT CYLINDER TUBE . . . . . . . . . . 1
09 809171 ADAP, -12ORM -10JICM . . . . . . . . . 2 28 808863 TILT CYLINDER TUBE . . . . . . . . . . 1
10 809243 ADAP, -10 BULK HD TEE . . . . . . . . 2
11 808162 TILT CYLINDER TUBE . . . . . . . . . . 2
12 808880 CLAMP, DBL TUBE .62” . . . . . . . . . 6 a 42’ BOOM models;
13 808881 PLATE, TOP DBL CUSHION. . . . . . 6 Uses (1) 808582 protective sleeve and
14 808591 5/16” FLAT WASHER . . . . . . . . . . . 6 (2) 808894 Hose, -8 H10/H10 360”
15 808645 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6
16 808663 3/8” NYLON INSERT NUT . . . . . . . 1 b 44’ BOOM models;
17 808871 PIN, TILT CYL BASE END . . . . . . . 1 Uses (1) 808582 protective sleeve and
(2) 808886 Hose, -8 H10/H10 380”

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

HOSE LOCATOR
06 HYDRUALIC TILT TUBES (under boom) HYDRAULIC TUBES (upper front boom)
07 BULKHEAD PLATE (tee fitting) HYDRUALIC TILT TUBES (under boom)
08 MAIN VALVE (tilt section - 4th from front) BULKHEAD PLATE (tee fitting)
26 HYDRUALIC TUBES (upper front boom) TILT CYLINDER

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TABLE OF CONTENTS

Boom Hydraulics

Slave Cylinder Group

FRONT

3
5
4

6 7

1
20
2
7

1
8
Bulkhead Plate
9
7
19
18

14
11
7 6
12 13 17
21
16
15
10
RIGHT

LEFT 25 22

TOP

BOTTOM
20

24
13

21
23

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TABLE OF CONTENTS

Boom Hydraulics

Slave Cylinder Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808860 SLAVE CYLINDER . . . . . . . . . . . . . 2 14 808640 5/16-18X1” BOLT . . . . . . . . . . . . . AR

02 808663 3/8”-16 NYLON INSERT NUT . . . . . 2 15 808609 3/8”-16X1-1/4” BOLT . . . . . . . . . . . . 2
03 808609 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2 16 808593 3/8” LOCK WASHER . . . . . . . . . . . . 2
04 808143 PIN, SLAVE CYL. (rod end) . . . . . . 2 17 809244 LOCK PIN . . . . . . . . . . . . . . . . . . . . 2
05 808709 BUSHING 660 1.5IDX3.0 . . . . . . . . 2 18 808142 PIN, SLAVE CYL. (base end). . . . . 2
06 808423 1/4”-28 GREASE ZERK 90 DEG. . . 4 19 808831 BUSHING . . . . . . . . . . . . . . . . . . . . 2
07 808445 ADAP, -8ORM -8JICM STR. . . . . . . 4 20 808295 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1
08 808295 HOSE, -8 A8/DS8 46” . . . . . . . . . . . 1 21 808294 HOSE, -8 A8/DS8 28” . . . . . . . . . . . 1
09 809243 ADAP, -10 BULK HD RUN TEE . . . 2 22 808132 BRACKET, BULKHEAD PLATE . . . 1
10 808296 HOSE, -8 DS8/DS10 16”. . . . . . . . . 1 23 809245 ADAP, BULK HD BRANCH TEE . . . 2
11 808296 HOSE, -8 DS8/DS10 16”. . . . . . . . . 1 24 808640 5/16-18X1” BOLT. . . . . . . . . . . . . . . 4
12 808662 5/16-18 NYLON INSERT NUT . . . AR 25 808294 HOSE, -8 A8/DS8 28” . . . . . . . . . . . 1
13 808590 5/16” FLAT WASHER . . . . . . . . . . AR

HOSE LOCATOR
08 LEFT SLAVE CYLINDER “TOP” BRANCH TEE “TOP” (under bulkhead plate)
10 BULKHEAD TEE “LEFT” BRANCH TEE “TOP-FRONT” (under bulkhead plt)
11 BULKHEAD TEE “RIGHT” BRANCH TEE “BOTTOM-FRONT” (under bulkhead)
20 RIGHT SLAVE CYLINDER “TOP” BRANCH TEE “TOP” (under bulkhead plate)
21 RIGHT SLAVE CYLINDER “BOTTOM” BRANCH TEE “BOTTOM” (under bulkhead plate)
25 LEFT SLAVE CYLINDER “BOTTOM” BRANCH TEE “BOTTOM” (under bulkhead plate)

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Boom Hydraulics

Lift Cylinder Group

4 3 2
5 6 7
4
3 FRONT
2

RIGHT

11

10 12 5
15
9 6 4 13 14
8 15
12 13 14
12

LEFT 12
4
5 8
4 6

11
10
16
17
16
9

Main Valve
3rd Section
(Boom Lift)

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Boom Hydraulics

Lift Cylinder Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808820 LIFT CYLINDER . . . . . . . . . . . . . . . 2 10 808292 HOSE, -8 A8/A12 66” . . . . . . . . . . . 1

02 808614 5/8”X1-1/2” BOLT GR5 . . . . . . . . . . 4 11 808293 HOSE, -8 A8/A12 88” . . . . . . . . . . . 1
03 808767 WASHER, PIN RETAINER . . . . . . . 4 12 808454 ADAP, -8ORM -8JICM 90 DEG . . . . 4
04 809246 SPACER . . . . . . . . . . . . . . . . . . . . . 8 13 808807 PIN, ECCENTRIC . . . . . . . . . . . . . . 4
05 808963 SNAP RING . . . . . . . . . . . . . . . . . AR 14 808591 5/16” LOCK WASHER . . . . . . . . . . . 6
06 809247 BEARING, SPHERICAL . . . . . . . . AR 15 808605 5/16”-24X1” GR5 BOLT . . . . . . . . . . 6
07 808766 PIN, LIFT CYL (rod end) . . . . . . . . . 2 16 808460 ADAP, -12 SWVL TEE . . . . . . . . . . . 2
08 808293 HOSE, -8 A8/A12 88” . . . . . . . . . . . 1 17 808453 ADAP, -12ORM -12JICM . . . . . . . . . 2
09 808292 HOSE, -8 A8/A12 66” . . . . . . . . . . . 1

HOSE LOCATOR
08 LEFT LIFT CYLINDER “LEFT SIDE ” (retract) MAIN VALVE (3rd section - right side [retract])
09 LEFT LIFT CYLINDER “RIGHT SIDE ” (extend) MAIN VALVE (3rd section - left side [extend])
10 RIGHT LIFT CYLINDER “LEFT SIDE ” (retract) MAIN VALVE (3rd section - right side [retract])
11 RIGHT LIFT CYLINDER “RIGHT SIDE ” (extend) MAIN VALVE (3rd section - left side [extend])

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Boom Hydraulics

Auxiliary Hydraulics Group (Option)

FRONT
5

11
5
7

11
12
1 Bulkhead Plate
2 14
13
3 15
4 8
4

10
6
9
16
Main Valve

17

18

5th Section
(Auxiliary)
(Optional)

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Boom Hydraulics

Auxiliary Hydraulics Group (Option)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808647 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 17 808796 QUICK COUPLER SET. . . . . . . . . . 1

02 808591 5/16” FLAT WASHER . . . . . . . . . . . 2 18 808134 KIT, AUX HYD SECTION . . . . . . . . 1
03 808729 HOSE CUSHION TOP PLATE . . . . 2 808266 KIT, FIVE SECTION TIE BOLT . . . 4
04 808730 TUBE CUSHION DBL .88” . . . . . . . 4 (each kit contains [1] bolt,
05 808949 HOSE CLAMP ASSEMBLY . . . . . . . 2 [2] washers and [2] nuts)
06 AUXILIARY HYD. HOSES. . . . . . . . 1
Note a
Note b -- ITEMS NOT SHOWN --
07 808272 HOSE -8 H10/DS10 42” . . . . . . . . . 2 00 808064 DECAL, AUXILIARY CONTROL . . 1
08 808271 HOSE -8 A10/DS10 30”. . . . . . . . . . 2
09 809171 ADAP, -12ORM -10JICM . . . . . . . . . 2
10 808441 ADAP, -10JICM BULK HD 90 DEG . 2
11 808163 AUX HYD TUBE . . . . . . . . . . . . . . . 2 a 42’ BOOM models;
12 808880 CLAMP, DBL TUBE .62” . . . . . . . . . 6 Use (1) 808582 protective sleeve and
13 808881 PLATE, TOP DBL CUSHION. . . . . . 6 (2) 808895 Hose, -8 H10/H10 380”
14 808591 5/16” FLAT WASHER . . . . . . . . . . . 6
15 808645 3/8”-16X1-1/2” BOLT . . . . . . . . . . . . 6 b 44’ BOOM models;
16 808450 ADAP, -8ORM -10JICM STR. . . . . . 2 Use (1) 808582 protective sleeve and
(2) 808887 Hose, -8 H10/H10 400”

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

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Attachments

Standard Carriage Attachment Group

1
5
3

130
TABLE OF CONTENTS

Attachments

Standard Carriage Attachment Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 809248 STD. CARR. WELD. 48” . . . . . . . . . 1 05 808431 RETAINER. . . . . . . . . . . . . . . . . . . . 2
01 809249 STD. CARR. WELD. 66” . . . . . . . . . 1 808652 CAP SCREW 1/2-13X2-3/4 . . . . . . 2
808665 1/2-13 NYLON INSERT NUT . . . . . 2

03 808794 FORK SHAFT BAR 48” (51.5” OAL) 1

03 808764 FORK SHAFT BAR 66” (69.5” OAL) 1

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Attachments

Fork Shift Carriage Attachment Group (Optional)

19 1

20

18

14
13
15
2
11 9 12
15 16
17

9
10
8

7
6

5
2
3

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Attachments

Fork Shift Carriage Attachment Group (Optional)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 809250 FORK SHIFT CARRIAGE . . . . . . . . 1 14b NSS COUPLER, FEMALE. . . . . . . . . . . . 1

02 808626 3/4”-10 NYLON INSERT NUT . . . . . 3 15 809252 CYLINDER MOUNT . . . . . . . . . . . . 2
03 808431 FORK SHAFT WASHER . . . . . . . . . 1 16 808834 FORK SHIFT CYLINDER . . . . . . . . 1
04 808616 3/4”-10X3” BOLT . . . . . . . . . . . . . . 1 17 809253 3/4”-10X4” BOLT . . . . . . . . . . . . . . . 2
05 808822 FORK SHAFT, 50” . . . . . . . . . . . . . . 1 18 808710 ADAP -8ORM -6JICM W/.06 ORF . 2
06 808824 FORK SLIDE PLATE . . . . . . . . . . . . 2 19 809254 HOSE -6 A6/A6 59” . . . . . . . . . . . . . 1
07 808646 3/4”-10X1-1/2” BOLT . . . . . . . . . . . . 1 20 808826 HOSE -6 A6/A6 56” . . . . . . . . . . . . . 1
08 Note a FORK SLIDE COUPLER. . . . . . . . . 1
09 808727 TWIN CUSHION TOP PLATE . . . . . 2 a For 4” wide forks use P/N 808823.
10 809251 5/16”-18X2-1/4” BOLT . . . . . . . . . . . 2 For 5” wide forks use P/N 809276.
11 808728 TWIN HOSE CUSHION. . . . . . . . . . 1
12 808662 5/16”-18 NYLON INSERT NUT . . . . 2 b Order P/N 808796 Coupler Set.
13b NSS COUPLER, MALE . . . . . . . . . . . . . . 1

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Attachments

Rotate Carriage Attachment Group (Optional)

9
13 14
8 11 12
10 15

16 19
1
6
13
17
5 7
3 18
2
4 21 20
6
1

25

26 22

27 23
15
24
28

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Attachments

Rotate Carriage Attachment Group (Optional)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808665 1/2”-13 NYLON INSERT NUT . . . . . 4 17 808649 1/2”-13X4-1/2” BOLT . . . . . . . . . . . . 1
02 808431 FORK SHAFT WASHER . . . . . . . . . 2 18 808791 PIN, ROTATOR BASE END . . . . . . 1
03 808652 1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 2 19a NSS COUPLER, FEMALE. . . . . . . . . . . . 1
04 808794 FORK SHAFT BAR (48” Carriage) . 1 20 NSS ROTATOR PIN. . . . . . . . . . . . . . . . . 1
808764 FORK SHAFT BAR (66” Carriage) . 1 21 808790 ROTATOR PLATE WELDMENT . . . 1
05 809255 48” CARRIAGE, ROTATING . . . . . . 1 (Includes Item 20)
809256 66” CARRIAGE, ROTATING . . . . . . 1 22 808693 SLIDE PAD . . . . . . . . . . . . . . . . . . . 3
06 808803 ADAP -8ORM -8JICM 90 W/ORF . . 2 23 808687 4”ODX2.5”ID WASHER . . . . . . . . . . 1
07 808750 HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2 24 808638 3/8”X4” BOLT. . . . . . . . . . . . . . . . . . 1
08 808445 ADAP -8ORM -8JICM STR . . . . . . . 2 25 808635 2-1/2”-12 CASTELL NUT. . . . . . . . . 1
09a NSS COUPLER, MALE . . . . . . . . . . . . . . 1 26 808593 3/8” LOCK WASHER . . . . . . . . . . . . 6
10 809257 1/2”X4” BOLT. . . . . . . . . . . . . . . . . . 2 27 808608 3/8”X1-1/2” BOLT . . . . . . . . . . . . . . 6
11 808688 SPACER . . . . . . . . . . . . . . . . . . . . . 4 28 808950 PIVOT BEARING (not shown). . . . . 1
12 808695 LOCK COLLAR 1.5” OD . . . . . . . . . 2 (Included in item 5)
13 808609 3/8”X2-3/4” BOLT . . . . . . . . . . . . . . 2
14 808792 PIN, ROTATOR ROD END . . . . . . . 1 a Order P/N 808796 Coupler Set.
15 808663 3/8”-16 NYLON INSERT NUT . . . . . 3
16 808918 ROTATE CYLINDER . . . . . . . . . . . . 1

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Attachments

Swing Carriage Attachment Group (Optional)

8 13 14
15
17
16
7
12
10
9
6 18
19
5
24 11 20
25
18

10
30
23 22 21 26
3
1 27
4
28
29

2 31
32

35 33

34

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TABLE OF CONTENTS

Attachments

Swing Carriage Attachment Group (Optional)

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808665 1/2”-13 NYLON INSERT NUT . . . . . 2 18 808456 ADAP -6ORM -6JICM 45. . . . . . . . . 4
02 808431 FORK SHAFT WASHER . . . . . . . . . 2 19 808080 HOSE -4 A6/A6 36” (3000 psi) . . . . 2
03 808652 1/2”X2-3/4” BOLT . . . . . . . . . . . . . . 2 20 808464 ADAP -6JICFS -6JICM TEE . . . . . . 2
04 808764 FORK SHAFT BAR (66” Carriage) . 1 21 808455 ADAP -6ORM -6JICM 90. . . . . . . . . 2
05 809258 66” CARRIAGE, SWING . . . . . . . . . 1 22 808628 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 2
06a NSS COUPLER, FEMALE. . . . . . . . . . . . 1 23 808591 5/16” LOCK WASHER . . . . . . . . . . . 2
07 808710 ADAP -8ORM -6JICM STR W.06 . . 2 24 808727 TWIN CUSH. TOP PLATE. . . . . . . . 1
08 808827 HOSE -6 A6/A6 89” . . . . . . . . . . . . . 2 25 808728 TWIN HOSE CUSHION. . . . . . . . . . 2
09a NSS COUPLER, MALE . . . . . . . . . . . . . . 1 26 808937 VALVE, DUAL PO . . . . . . . . . . . . . . 1
10 808739 HOSE -4 DS6/A6 22” . . . . . . . . . . . 2 27 809259 HOSE CUSH. TOP PLATE . . . . . . . 1
11 808415 5/16”X3” BOLT. . . . . . . . . . . . . . . . . 1 28 808555 5/16” FLARE NUT . . . . . . . . . . . . . . 2
12 808642 5/16”X2” BOLT. . . . . . . . . . . . . . . . . 1 30 808740 PIN, CARRIAGE PIVOT . . . . . . . . . 2
13 808661 1/4” NYLON INSERT NUT . . . . . . . 4 31 808920 SWING PIVOT WELDMENT . . . . . . 1
14 808622 1/4”X2-1/4” BOLT . . . . . . . . . . . . . . 4 32 808663 3/8”-16 NYLON INSERT NUT . . . . . 2
15 808741 PIN, SWING CYLINDER . . . . . . . . . 4 33 808609 3/8”-16X2-3/4” BOLT . . . . . . . . . . . . 2
16 808720 BUSHING . . . . . . . . . . . . . . . . . . . . 4 34 808737 THRUST WASHER . . . . . . . . . . . . . 6
17 808738 SWING CYLINDER . . . . . . . . . . . . . 2 35 809260 BUSHING, CARRIAGE PIVOT . . . . 2
(Not shown)

a Order P/N 808796 Coupler Set.

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Attachments

Truss Boom Attachment Group

5’ JIB BOOM

12’ AND 15’

TRUSS BOOM

25
24

15

6 7
16
18 17
23
5 26
22
14
13
21
20 19

3 10
2
12
8

11
4

9
8

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TABLE OF CONTENTS

Attachments

Truss Boom Attachment Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 809261 5’ TRUSS WELDMENT . . . . . . . . . . 1 22 808677 WINCH BALL. . . . . . . . . . . . . . . . . . 1

809262 12’ TRUSS WELDMENT . . . . . . . . . 1 23 808689 PINTLE HOOK . . . . . . . . . . . . . . . . 1
809263 15’ TRUSS WELDMENT . . . . . . . . . 1 24 808619 1/2”-20X1-1/4” GR 8 BOLT . . . . . . . 4
25 808596 1/2” LOCK WASHER . . . . . . . . . . . . 4
02 808750 HOSE -8 A8/A8 53” . . . . . . . . . . . . . 2 26c 808459 ADAP -8JICFS -8JICM 90 . . . . . . . . 2
03 808769 ADAP -8ORM -8JICM RUN TEE. . . 1
04 808644 1/4-20”X2” BOLT . . . . . . . . . . . . . . . 2 -- ITEMS NOT SHOWN--
808661 1/4”-20 NYLON INSERT NUT . . . . 2 00 808499 ADAPTER PLATE . . . . . . . . . . . . . . 1
05 808445 ADAP -8ORM -8JICM STR . . . . . . . 2 (used with auger and other items)
06d NSS COUPLER, MALE . . . . . . . . . . . . . . 1
07d NSS COUPLER, FEMALE. . . . . . . . . . . . 1
08 808454 ADAP -8ORM -8JICM 90 DEG . . . . 2
09 808951 RELIEF VALVE . . . . . . . . . . . . . . . . 1 a Used with 12’ and 15’ Truss booms with winch.
10 808081 HYDRAULIC WINCH. . . . . . . . . . . . 1
11 808612 1/2”-13X1-3/4” GR 8 BOLT . . . . . . . 6 b Used with 5’ trus booms with winch.
12 808665 1/2-13 NYLON INSERT NUT . . . . . 6
13 808448 ADAP -10ORM -8JICM . . . . . . . . . . 2 c Not used on all attachments.
14 808430 HOSE -6 A8/A8 18.5” . . . . . . . . . . . 2
15 808639 5/16”X2-1/2” BOLT . . . . . . . . . . . . . 2 d Sold as a set, order P/N 808796 Coupler Set
16 808077 PIN, TRUSS WINCH . . . . . . . . . . . . 1
17 808662 5/16”-18 NYLON INSERT NUT . . . . 2
18 808797 WINCH SHEAVE . . . . . . . . . . . . . . . 1
19a 808933 3/8”X100’ WINCH CABLE . . . . . . . . 1
(includes hook and swivel)
19b 808825 3/8”X60’ WINCH CABLE . . . . . . . . . 1
(includes hook and swivel)
20 808618 3/8”X2-1/2” BOLT . . . . . . . . . . . . . . 2
21 808593 3/8” LOCK WASHER . . . . . . . . . . . . 2

139
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Attachments

Bucket Attachment

140
TABLE OF CONTENTS

Attachments

Bucket Attachment
Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 809264 1.3 CU. YD. BUCKET WELDMNT . 1

808854 CUTTING EDGE 98” (weld on) . . . 1

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TABLE OF CONTENTS

Hydraulics

Hydraulic Pump Group

1
3

Hydraulic Tank
(Bottom)

HYDRAULIC PUMP

9
5

FLOW DIVIDER IN
4
8
EP

6
10
S
11
12
MAIN PRIORITY VALVE
VALVE P
(IN)
7
13

16
CF

EF

HYDRAULIC
TANK

6
14

15 STEER
FRONT MOTOR [P]

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TABLE OF CONTENTS

Hydraulics

Hydraulic Pump Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808713 HOSE, -24 A24/A24 35” . . . . . . . . . 1 12 808443 ADAP, -6ORM -6JICM . . . . . . . . . . . 2
02 809265 ADAP, -24ORM -24JICM 90 DEG . . 1 13 808275 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 1
03 808146 HYDRAULIC PUMP . . . . . . . . . . . . 1 14 808769 ADAP, -8ORM -8JICM TEE . . . . . . . 1
808469 GASKET (not shown) . . . . . . . . . . . 1 15 808274 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 1
808629 1/2”-13x1-1/2” BOLT (not shown). . 2 16 808326 HOSE, -6 AS/DS6 18” . . . . . . . . . . . 1
04 808685 ADAP, -16orm -12jicm 90 DEG . . . . 1
05 808273 HOSE, -12 A12/DS12 13” . . . . . . . . 1 a Note: if the unit is equipped with the outrigger
06 808453 ADAP, -12ORM -12JICM . . . . . . . . . 3 option, there will be two additional hoses. Hose
07 808748 PRIORITY VALVE . . . . . . . . . . . . . . 1 P/N 808268; -12 A12/DS12 74” will attach to fitting
08 808751 HOSE, -12 A12/A12 21” . . . . . . . . . 1 item #10 and will go to the outrigger valve. Hose
09 808126 FLOW DIVIDER VALVE . . . . . . . . . 1 P/N 808269; -12 H12/A12 58” will return from the
10a 808442 ADAP, -12ORM -12JICM . . . . . . . . . 1 outrigger valve and will connect to the existing
11a 808277 HOSE, -12 A12/A12 115” . . . . . . . . 1 hose, item 11. Please refer to the Outrigger pages
located in the Chasis section for more information.

HOSE LOCATOR
01 HYDRAULIC PUMP “IN” HYDRAULIC TANK “BOTTOM - OUT”
05 HYDRAULIC PUMP “OUT” PRIORITY VALVE “P” (top of valve)
08 PRIORITY VALVE “EF” (bottom of valve) FLOW DIVIDER “IN” (side)

11a FLOW DIVIDER “EP” (front of valve) (STANDARD) MAIN VALVE “IN”
11a OUTRIGGER VALVE/HOSE (OUTRIGGER OPTION) MAIN VALVE “IN”

13 PRIORITY VALVE “CF” (bottom of valve - tee) FLOW DIVIDER “S” (bottom of valve)
15 PRIORITY VALVE “CF” (bottom of valve - tee) STEER MOTOR “P”
16 FLOW DIVIDER “T” (front of valve) HYDRAULIC TANK RETURN (return manifold)

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TABLE OF CONTENTS

Hydraulics

Steer Motor and Valve Group

LEFT
1
LS
2
FRONT
T
3 L

P R
9
4

3 3
FRONT AXLE
STEER CYLINDER
7 (RIGHT SIDE)

5 8
10
6

11

STEER SELECT
12
HYDRAULIC
TANK P

22
A
12
21
B
PRIORITY VALVE
13
T

LS

CF
15
14
23 7
20
19
FRONT AXLE
STEER CYLINDER
18 (LEFT SIDE)
FLOW DIVIDER
9
24
16
17
6
REAR AXLE REAR AXLE
HYDRAULIC
TANK
STEER CYLINDER STEER CYLINDER
(LEFT SIDE) (RIGHT SIDE)

144
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Hydraulics

Steer Motor and Valve Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808101 STEER MOTOR . . . . . . . . . . . . . . . 1 13 808443 ADAP, -6ORM -6JICM STR. . . . . . . 2

02 809266 ADAP, -4ORM -6JICM 90 DEG . . . . 1 14 808627 1/4”-20X3” BOLT . . . . . . . . . . . . . . . 2
03 808445 ADAP, -8ORM -8JICM STR. . . . . . . 3 15 808287 HOSE, -6 A6/A8 48” . . . . . . . . . . . . 1
04 808763 VALVE, CHECK . . . . . . . . . . . . . . . . 1 16 808885 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1
05 808716 HOSE, -6 A6/DS8 52” . . . . . . . . . . . 1 17 808885 HOSE, -6 A6/A8 100” . . . . . . . . . . . 1
06 808274 HOSE, -6 A8/DS8 50” . . . . . . . . . . . 1 18 808769 ADAP, -8ORM -8JICM TEE . . . . . . . 1
07 808285 HOSE, -6 A6/DS8 58” . . . . . . . . . . . 1 19 808656 ADAP, -4ORM -4JICM 90 DEG . . . . 1
08 808286 HOSE, -6 A8/DS8 82” . . . . . . . . . . . 1 20 808853 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1
09 808276 HOSE, -4 A4/A4 52” . . . . . . . . . . . . 1 21 808451 ADAP, -6ORM -4JICM STR. . . . . . . 1
10 808545 1/4”-20 WHIZ LOCK NUT . . . . . . . . 2 22 808748 PRIORITY VALVE . . . . . . . . . . . . . . 1
11 808877 VALVE, STEER SELECT . . . . . . . . 1 23 808555 5/16-18 WHIZ LOCK NUT. . . . . . . . 2
12 808455 ADAP, -6ORM -6JICM 90 DEG . . . . 2 24 808275 HOSE, -6 A8/DS6 19” . . . . . . . . . . . 1

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Hydraulics

Main Valve Group

FRONT
FRAME LEVEL CYLINDER
(EXTEND)
STABILIZER
MANIFOLD

FLOW 2 4 5
1
DIVIDER
3 BOOM
(RETRACT)
LEFT LIFT CYLINDER
(RETRACT)
BOOM
(EXTEND)

RIGHT LIFT CYLINDER

RIGHT LIFT CYLINDER 6
(EXTEND) (RETRACT)
8
9
LEFT LIFT CYLINDER
33
(EXTEND) 7

7 TILT
(EXTEND)

32 11 10
11 AUX.
31 (RETRACT)

12
10
TILT
14 13
(RETRACT)
30

15
AUX. 14
(EXTEND) 14 16
29
17
18 19

14
28 22
27
26
25
20

21
22 23
24
HYDRAULIC
Main Valve shown with
COOLER
Auxiliary Hydraulics Option

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Hydraulics

Main Valve Group

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808277 HOSE, -12 A12/A12 115” . . . . . . . . 1 22 808409 ADAP, 1/4BSP -6JICM STR . . . . . AR
02 808685 ADAP, -16ORM -12JICM 90 DEG . . 1 23b 808129 MAIN VALVE . . . . . . . . . . . . . . . . . . 1
03 808458 ADAP, -12ORM -8JICM 90 DEG . . . 2 808134 KIT, AUX HYD SECTION (optional) 1
04 808302 HOSE, -8 A8/A8 190” . . . . . . . . . . . 1 808266 KIT, FIVE SECTION TIE BOLT . . . 4
05 809200 HOSE, -8 A8/A8 26” . . . . . . . . . . . . 1 24a 808270 HOSE, -4 A6/DS6 102” . . . . . . . . . . 1
06 808290 HOSE, -12 A12/DS12 18” . . . . . . . . 1 25a 808284 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1
07 808442 ADAP, -12ORM -12JICM STR. . . . . 2 26a 808283 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1
08 808293 HOSE, -8 A8/A12 88” . . . . . . . . . . . 1 27a 808283 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1
09 808292 HOSE, -8 A8/A12 66” . . . . . . . . . . . 1
28a 808284 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1
10 808460 ADAP, -12 SWVL RUN TEE . . . . . . 2
29 808271 HOSE -8 A10/DS10 30”. . . . . . . . . . 2
11 808453 ADAP, -12ORM -12JICM . . . . . . . . . 2
30 808291 HOSE -8 A10/DS10 25”. . . . . . . . . . 2
12 808291 HOSE -8 A10/DS10 25”. . . . . . . . . . 2
31 808292 HOSE, -8 A8/A12 66” . . . . . . . . . . . 1
13 808271 HOSE -8 A10/DS10 30”. . . . . . . . . . 2
32 808293 HOSE, -8 A8/A12 88” . . . . . . . . . . . 1
14 809171 ADAP, -12ORM -10JICM . . . . . . . . . 2
33 808290 HOSE, -12 A12/DS12 18” . . . . . . . . 1
15a 808284 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1
16a 808283 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1
17a 808283 HOSE, -4 A6/DS6 108” . . . . . . . . . . 1 a Refer to next page for information regarding the
18a 808284 HOSE, -4 A6/DS6 120” . . . . . . . . . . 1 location of these hoses.
19a 808270 HOSE, -4 A6/DS6 102” . . . . . . . . . . 1
20 808288 HOSE -16 A16/A16 42” . . . . . . . . . .1 b The illustration on the facing page shows the
21 808658 ADAP, -16ORM -16JICM . . . . . . . . . 1 (optional) auxiliary hydraulic work section with the
main valve.

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TABLE OF CONTENTS

Hydraulics

Main Valve / Hydraulic Controls

TILT
LEVEL FRONT
3

LIFT

2 EXTEND

HYDRAULIC
OPTION
4
1
LEVEL “LEFT” (E) TILT “FORWARD” (R)

4
TILT “BACK”(E) LEVEL “RIGHT” (R)

BOOM “IN” (R)

BOOM “DOWN”(R) 5

BOOM “UP”(E) BOOM “OUT” (E)

5
6
EXTEND 6 5
RETRACT
5

6
4 6

7
7

LEVE
L (LE
FT)
BOO
M (IN
)
BOO
M (U
P)
TILT
(FOR
WAR 9
HYDR D)
AULIC
OPTIO
N

LEVE
L (RIG
BOO HT)
M (O
9 UT)
BOO
M (D
OWN
(R) = retract TILT )
(E) = extend (BAC
K)
HYDR
Main Valve shown with AULIC
OPTIO
Auxiliary Hydraulics Option 8 N

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TABLE OF CONTENTS

Hydraulics

Main Valve / Hydraulic Controls

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808139 CONTROLLER, AUX. HYD . . . . . . . 1 08a 808129 MAIN VALVE . . . . . . . . . . . . . . . . . . 1
02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 808134 KIT, AUX HYD SECTION (optional) 1
03 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 808266 KIT, FIVE SECTION TIE BOLT . . . 4
04 808443 ADAP, -6ORM -6JICM STR . . . . . AR (each kit contains [1] bolt,
05 808284 HOSE, -4 A6/DS6 120” . . . . . . . . . . 4 [2] washers and [2] nuts)
06 808283 HOSE, -4 A6/DS6 108” . . . . . . . . . . 4 09 808409 ADAP, 1/4BSP -6JICM STR . . . . AR
07 808270 HOSE, -4 A6/DS6 102” . . . . . . . . . . 2
a The illustration on the facing page shows the
(optional) auxiliary hydraulic work section with the
main valve.

149
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - No Options

FRONT

TILT
LEVEL

1
LIFT
EXTEND

2
P

3
T

4
3
5
5

FRONT

FLOW DIVIDER

HYDRAULIC
TANK

150
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - No Options

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 06 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1
02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 07 808126 MANIFOLD, JOYSTICK RELIEF. . . 1
03 808443 ADAP, -6ORM -6JICM STR. . . . . . . 4 08 808455 ADAP, -6ORM -6JICM 90 DEG . . . . 1
04 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 09 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1
05 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

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TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - Auxiliary Hydraulic Option

TILT
FRONT
LEVEL

LIFT 1
EXTEND

2
P
3
T
4
P
HYDRAULIC
OPTION
T
8
14
3 10
7
4
3
5 8
T
12
9
P
11
6 10
9

FRONT

FLOW DIVIDER

13

11

HYDRAULIC
TANK

152
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - Auxiliary Hydraulic Option

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 08 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1
02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 09 808850 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1
03 808443 ADAP, -6ORM -6JICM STR . . . . . AR 10 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1
04 808464 ADAP, -6 SWIVEL RUN TEE . . . . AR 11 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1
05 808679 ADAP, -6JICM -6JICFS 90 DEG . AR 12 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1
06 808455 ADAP, -6ORM -6JICM 90 DEG . . AR 13 808126 MANIFOLD, JOYSTICK RELIEF. . . 1
07 808850 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 14 808139 CONTROLLER, AUX. HYD . . . . . . . 1

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TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - Outrigger Option

TILT
FRONT
LEVEL

LIFT 1
EXTEND

2
P
OUTRIGGER
3
T
4
P

T
14 8
3 10
7
4
3
8
5
T 12
9
P
11
6 10
9

FRONT

FLOW DIVIDER

13

11

HYDRAULIC
TANK

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TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - Outrigger Option

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 08 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1
02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 09 808853 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1
03 808443 ADAP, -6ORM -6JICM STR . . . . . AR 10 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1
04 808464 ADAP, -6 SWIVEL RUN TEE . . . . AR 11 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1
05 808679 ADAP, -6JICM -6JICFS 90 DEG . AR 12 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1
06 808455 ADAP, -6ORM -6JICM 90 DEG . . AR 13 808126 MANIFOLD, JOYSTICK RELIEF. . . 1
07 808853 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 14 808140 CONTROLLER, OUTRIGGERS . . . 1

155
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - WPS Only

FRONT

TILT
LEVEL

1
LIFT
EXTEND

2 P

3
T

5 8
3
7
4

T 9 FLOW DIVIDER
FRONT
4 3
13
WPS VALVE

10
T

11
11 P
J

12
3
J1
J2

HYDRAULIC
5
TANK
8

156
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - WPS Only

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 08 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1
02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 09 808126 MANIFOLD, JOYSTICK RELIEF. . . 1
03 808443 ADAP, -6ORM -6JICM STR . . . . . AR 10 808127 MANIFOLD, WPS JOYSTICK . . . . . 1
04 808464 ADAP, -6 SWIVEL RUN TEE . . . . AR 11 808455 ADAP, -6ORM -6JICM 90 DEG . . . . 2
05 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 12 808715 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2
06 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1 13 808326 HOSE, -6AS/DS6 18” . . . . . . . . . . . 1
07 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1

157
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - WPS and Outriggers

TILT
FRONT
LEVEL

1
LIFT
EXTEND

2
P
OUTRIGGER

3
T

16 4 7
3

4
3 10

5 8
T 11
9
P 12

9
7

T 13 FLOW DIVIDER
FRONT
4 3
17
WPS VALVE

14
T

6
6 P
J

15
3
J1
J2

10
HYDRAULIC
TANK 8

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TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - WPS and Outriggers

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.

01 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 10 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1

02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 11 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1
03 808443 ADAP, -6ORM -6JICM STR . . . . . AR 12 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1
04 808464 ADAP, -6 SWIVEL RUN TEE . . . . AR 13 808126 MANIFOLD, JOYSTICK RELIEF. . . 1
05 808679 ADAP, -6JICM -6JICFS 90 DEG . AR 14 808127 MANIFOLD, WPS JOYSTICK . . . . . 1
06 808455 ADAP, -6ORM -6JICM 90 DEG . . AR 15 808715 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2
07 808853 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 16 808140 CONTROLLER, OUTRIGGERS . . . 1
08 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 17 808326 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1
09 808853 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

T 9 FLOW DIVIDER
FRONT
4 3
13
WPS VALVE

10
T

11
11 P
J

12
3
J1
J2

5
8

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TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - WPS and Aux. Hydraulic Option

TILT
FRONT
LEVEL

1
LIFT
EXTEND

2
P
3

T
4
P
HYDRAULIC
OPTION

16
3 11
7

3 4

5 10 8
T
9
P 12

6
9

T 13 FLOW DIVIDER
FRONT
4 3
17
WPS VALVE

14
T

6
6 P
J

15
3
J1
J2

HYDRAULIC
TANK 11
8

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TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - WPS and Aux. Hydraulic Option

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 10 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1
02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 11 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1
03 808443 ADAP, -6ORM -6JICM STR . . . . . AR 12 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1
04 808464 ADAP, -6 SWIVEL RUN TEE . . . . AR 13 808126 MANIFOLD, JOYSTICK RELIEF. . . 1
05 808679 ADAP, -6JICM -6JICFS 90 DEG . AR 14 808127 MANIFOLD, WPS JOYSTICK . . . . . 1
06 808455 ADAP, -6ORM -6JICM 90 DEG . . AR 15 808715 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1
07 808850 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 16 808139 CONTROLLER, AUX. HYD . . . . . . . 1
08 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 17 808326 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1
09 808850 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1

161
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - All Options with WPS

TILT
FRONT
LEVEL

1
LIFT
EXTEND

2
P 3
OUTRIGGER

T
4
P
HYDRAULIC
OPTION
19 T 7
11
18 3

4
3
5 8
T 10 9
12
3 P
5
T 7
6
P
4

6 9

16
17
T 13 FLOW DIVIDER
FRONT
4 3
20
WPS VALVE

14
T

6
6 P
J

15
3
J1
J2

HYDRAULIC
TANK 11
8

162
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - All Options

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 11 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1
02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 12 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1
03 808443 ADAP, -6ORM -6JICM STR . . . . . AR 13 808126 MANIFOLD, JOYSTICK RELIEF. . . 1
04 808464 ADAP, -6 SWIVEL RUN TEE . . . . AR 14 808127 MANIFOLD, WPS JOYSTICK . . . . . 1
05 808679 ADAP, -6JICM -6JICFS 90 DEG . AR 15 808715 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 2
06 808455 ADAP, -6ORM -6JICM 90 DEG . . AR 16 808715 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1
07 808850 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 17 808715 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1
08 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1 18 808139 CONTROLLER, AUX. HYD . . . . . . . 1
09 808850 HOSE, -4 A6/DS6 26” . . . . . . . . . . . 1 19 808140 CONTROLLER, OUTRIGGERS . . . 1
10 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 20 808326 HOSE, -6 A6/DS6 18” . . . . . . . . . . . 1

163
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - All Options without WPS

TILT
FRONT
LEVEL

LIFT 1
EXTEND

2
P
OUTRIGGER
3
T
4
P
HYDRAULIC
OPTION
T
8
14 3 10
7
4
15
3 8
T 5 12
9
3 P
5 11
7
T 10
6
P

6 4 9

16

17 17
16 FRONT

FLOW DIVIDER

13

11

HYDRAULIC
TANK

164
TABLE OF CONTENTS

Hydraulics

Hydraulic Controls - All Options without WPS

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808263 CONTROLLER, TILT/LEVEL. . . . . . 1 10 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1
02 808138 CONTROLLER, LIFT/EXTEND . . . . 1 11 808265 HOSE, -4 A6/A6 54” . . . . . . . . . . . . 1
03 808443 ADAP, -6ORM -6JICM STR . . . . . AR 12 808282 HOSE, -4 A6/D6 35” . . . . . . . . . . . . 1
04 808464 ADAP, -6 SWIVEL RUN TEE . . . . AR 13 808126 MANIFOLD, JOYSTICK RELIEF. . . 1
05 808679 ADAP, -6JICM -6JICFS 90 DEG . AR 14 808140 CONTROLLER, OUTRIGGERS . . . 1
06 808455 ADAP, -6ORM -6JICM 90 DEG . . AR 15 808139 CONTROLLER, AUX. HYD. . . . . . . 1
07 808853 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1 16 808715 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1
08 808882 HOSE, -4 A6/DS6 17” . . . . . . . . . . . 1 17 808715 HOSE, -4 A6/A6 15” . . . . . . . . . . . . 1
09 808853 HOSE, -4 A6/DS6 20” . . . . . . . . . . . 1

165
TABLE OF CONTENTS

Hydraulics

Outrigger Main Valve / Controller

1
2

5
3

T
AC
10 R
4 ET
R
6
7 6 8
23

12
9
13

11

14

RIGHT SECTION
LEFT SECTION

16 15

D
EN
XT 6 18
E 17 19

20

21

22

FRONT

166
TABLE OF CONTENTS

Hydraulics

Outrigger Main Valve / Controller

Ref. Part Description Qty. Ref. Part Description Qty.
No. No. Req. No. No. Req.
01 808459 ADAP, -8ORM -8JICFS 90 DEG . . . 4 14 808133 VALVE, OUTRIGGER . . . . . . . . . . . 1
02 808851 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 15 808779 ADAP, -16ORM -12JICM STR. . . . . 1
03 808851 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 16 808852 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1
04 808851 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 17 808852 HOSE, -4 A6/A6 96” . . . . . . . . . . . . 1
05 808851 HOSE, -6 A8/DS8 54” . . . . . . . . . . . 1 18 808267 HOSE, -12 A12/A12 30” . . . . . . . . . 1
06a 808409 ADAP, 1/4BSP -6JICM STRAIGHT . 4 808461 ADAP, -12JICM -12JICFS 90 DEG 1
808679 ADAP, -6ORM -6JICFS SWVL 90 . . 4 19 808602 5/16”-18X1/2” BOLT . . . . . . . . . . . . 2
07 808883 HOSE, -4 A6/A6 81” . . . . . . . . . . . . 1 20 808590 5/16” FLAT WASHER . . . . . . . . . . . 2
08 808883 HOSE, -4 A6/A6 81” . . . . . . . . . . . . 1 21 808151 MOUNT, OUTRIGGER VALVE . . . . 1
09 808269 HOSE, -12 H12/DS12 58” . . . . . . . . 1 22 808663 3/8”-16 LOCK NUT . . . . . . . . . . . . . 3
10 808268 HOSE, -12 A12/DS12 57” . . . . . . . . 1 23 808453 ADAP, -12ORM -12JICM 90 DEG . . 1
11 808685 ADAP, -16ORM -12JICM 90 DEG . . 1 24 808443 ADAP, -6ORM -6JICM STR. . . . . . . 4
12 808444 ADAP, -12ORM -8JICM STR. . . . . . 4 25 808140 CONTROLLER, OUTRIGGERS . . . 1
13 808638 3/8”-16X4” BOLT . . . . . . . . . . . . . . . 3
a Note; the illustration on the facing page does not
show the parts individually.

RIGHT SECTION

LEFT SECTION

25

24

FRONT 7 8

17
16

EXTEND RETRACT

HOSE LOCATOR
02 OUTRIGGER VAVLE “RIGHTSECTION” (retract) OUTRIGGER CYLINDER “RIGHT SIDE” (retract)
03 OUTRIGGER VAVLE “RIGHTSECTION” (extend) OUTRIGGER CYLINDER “RIGHT SIDE” (extend)
04 OUTRIGGER VAVLE “LEFT SECTION” (extend) OUTRIGGER CYLINDER “LEFT SIDE” (extend)
05 OUTRIGGER VAVLE “LEFT SECTION” (retract) OUTRIGGER CYLINDER “LEFT SIDE” (retract)
07 OUTRIGGER VAVLE “RIGHTSECTION” (retract) OUTRIGGER CONTROLLER “RIGHT SIDE” (retract)
08 OUTRIGGER VAVLE “LEFT SECTION” (retract) OUTRIGGER CYLINDER “LEFT SIDE” (retract)
09 OUTRIGGER MAIN VALVE “OUT” SPLICE TO HOSE FROM MAIN VALVE “IN”
10 OUTRIGGER MAIN VALVE “IN” FLOWDIVIDER VALVE “EP”
16 OUTRIGGER VAVLE “RIGHTSECTION” (extend) OUTRIGGER CONTROLLER “RIGHT SIDE”(extend)
17 OUTRIGGER VAVLE “LEFT SECTION” (extend) OUTRIGGER CONTROLLER “LEFT SIDE” (extend)
18 OUTRIGGER MAIN VALVE “TANK” HYDRAULIC TANK “RETURN” (front side of tank)

167
TABLE OF CONTENTS

Hydraulics

Frame Level Cylinder - Breakdown

1 2

7
6

8
4

11

10

12

168
TABLE OF CONTENTS

Hydraulics

Frame Level Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

00 808304 FRAME LEVEL CYL. (Complete) . . 1 08 808756 BUSHING 2.0X2.25X2.0” . . . . . . . . 1

01 809059 ROD. . . . . . . . . . . . . . . . . . . . . . . . . 1 09 NSS TUBE WELDMENT . . . . . . . . . . . . . 1
02 808708 BUSHING . . . . . . . . . . . . . . . . . . . . 1 10 809062 OIL LINE TUBE ASSEMBLY . . . . . . 1
03 809067 HEAD GLAND CAP. . . . . . . . . . . . . 1 11 809267 COUNTER BALANCE VALVE . . . . . 2
04 809136 5/16”-18x1/4” SET SCREW. . . . . . . 1 808965 SEAL KIT (CBV) . . . . . . . . . . . . . . . 1
05 809061 HEAD GLAND . . . . . . . . . . . . . . . . . 1 12 809060 CYLINDER SEAL KIT . . . . . . . . . . . 1
06 809068 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)
07 809128 1-1/4”-12 UNF LOCKNUT . . . . . . . . 1

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Hydraulics

Stabilizing Cylinder - Breakdown

2
1

6
3
5

170
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Hydraulics

Stabilizing Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

00 808117 STABILIZING CYL. (Complete) . . . . 1 05 808878 BUSHING . . . . . . . . . . . . . . . . . . . . 2

01 808858 BUSHING . . . . . . . . . . . . . . . . . . . . 1 06 NSS TUBE WELDMENT . . . . . . . . . . . . . 1
02 808346 ROD WELDMENT . . . . . . . . . . . . . . 1 07 809158 CYLINDER ROD . . . . . . . . . . . . . . . 1
03 809159 HEAD GLAND . . . . . . . . . . . . . . . . . 2 08 809161 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1
04 809160 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)

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Hydraulics

Lift Cylinder - Breakdown

8
7
6

2
3
3 2
5
4

10

11

172
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Hydraulics

Lift Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

808820 COMPL. ASSEMBLY . . . . . . . . . . . .1 07 809104 LOCKNUT 1-3/4-12 . . . . . . . . . . . .1

01 NSS ROD WELDMENT. . . . . . . . . . . . . . .1 08 808476 COUNTERBAL. VALVE . . . . . . . . . .1
02 808962 SPHERICAL BUSHING 1.5 ID . . . .2 808955 CB SEAL KIT . . . . . . . . . . . . . . . . .1
03 808963 RETAINER RING . . . . . . . . . . . . . . .2 808795 CAP . . . . . . . . . . . . . . . . . . . . . . . . .1
04 809105 LOCKING INSERT . . . . . . . . . . . . .1 09 NSS TUBE WELDMENT. . . . . . . . . . . . . .1
05 809102 END GLAND . . . . . . . . . . . . . . . . . .1 10 809103 HYD. OIL LINE TUBE . . . . . . . . . . .1
06 808964 PISTON . . . . . . . . . . . . . . . . . . . . . .1 11a 809127 CYLINDER SEAL KIT . . . . . . . . . . .1

a Items included with seal kit are not shown

173
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Hydraulics

Boom Extend Cylinder - Breakdown

10

9
8

2 7

5 6

12

11

174
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Hydraulics

Boom Extend Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

a 808160 COMPLETE ASSEMBLY 07 809100 HEAD GLAND . . . . . . . . . . . . . . . . . 1

b 808161 COMPLETE ASSEMBLY 08 808312 ROD SPACER . . . . . . . . . . . . . . . . . 1
01 808756 BUSHING (ROD END) . . . . . . . . . . 1 09 809143 5/16-18X5/8” SET SCREW . . . . . . . 1
02 808424 1/4”-28 GREASE ZERK. . . . . . . . . . 1 10 809142 PISTON . . . . . . . . . . . . . . . . . . . . . . 1
03 808903 COUNTER BALANCE VALVE . . . . . 1 11 NSS CYLINDER TUBE WELDMENT . . . 1
809162 CBAL VALVE SEAL KIT . . . . . . . . . 1 12c 809141 CYLINDER SEAL KIT . . . . . . . . . . . 1
04 ROD WELDMENT . . . . . . . . . . . . . . 1
809145 Note a
808311 Note b a Used with 42’ Boom
05 808556 HEAD GLAND CAP. . . . . . . . . . . . . 1 b Used with 44’ Boom
06 809144 5/16-18X5/16” SET SCREW . . . . . . 1 c Items included in the seal kit are not shown.

MT6642T/XT - 42’ BOOM

MT8044XT - 44’ BOOM

175
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Hydraulics

Slave Cylinder - Breakdown

1
2

3
7 8

5
4

10

11

12

176
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Hydraulics

Slave Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
808860 COMPLETE ASSEMBLY . . . . . . . . . 1 07 809137 PISTON . . . . . . . . . . . . . . . . . . . . . . 1
01 808424 1/4-28 GREASE ZERK STR . . . . . . 1 08 808578 1-3/8-12 UNF LOCKNUT. . . . . . . . . 1
02 809138 ROD WELDMENT . . . . . . . . . . . . . . 1 09 808423 1/4-28 GREASE ZERK 90 DEG . . . 1
03 808709 BUSHING (ROD END) . . . . . . . . . . 1 10 808831 BUSHING (BASE END). . . . . . . . . . 1
04 809067 HEAD GLAND CAP. . . . . . . . . . . . . 1 11a 809140 CYLINDER SEAL KIT . . . . . . . . . . . 1
05 809139 HEAD GLAND . . . . . . . . . . . . . . . . . 1 12 NSS CYLINDER TUBE WELDMENT . . . 1
06 809136 5/16-18X1/4” SET SCREW . . . . . . 1
a Items included in the seal kit are not shown.

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Hydraulics

Tilt Cylinder - Breakdown

1 2

7
6
5

4 9

10

14

13
12

11

178
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Hydraulics

Tilt Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
808859 COMPLETE ASSEMBLY . . . . . . . . . 1 09 808857 BUSHING (BASE END). . . . . . . . . . 1
01 809150 BUSHING . . . . . . . . . . . . . . . . . . . . 1 10 808907 COUNTER BALANCE VALVE . . . . . 1
02 809148 ROD WELDMENT . . . . . . . . . . . . . . 1 808955 CB VALVE SEAL KIT . . . . . . . . . . . 1
03 809135 HEAD GLAND CAP. . . . . . . . . . . . . 1 11 NSS CYLINDER TUBE WELDMENT . . . 1
04 809144 5/16”-18X5/16” SET SCREW . . . . . 1 12 809155 PLUG -4. . . . . . . . . . . . . . . . . . . . . . 1
05 809149 HEAD GLAND . . . . . . . . . . . . . . . . . 1 13a 809146 CYLINDER SEAL KIT . . . . . . . . . . . 1
06 809134 THRUST WASHER . . . . . . . . . . . . . 1 14 808424 1/4-28 GREASE ZERK STR . . . . . . 1
07 809147 PISTON . . . . . . . . . . . . . . . . . . . . . . 1
08 809104 1-3/4” UNF LOCKNUT. . . . . . . . . . . 1 a Items included in the seal kit are not shown.

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Hydraulics

Outrigger Cylinder - Breakdown

2
3

6
5

11

9 10

180
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Hydraulics

Outrigger Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
808910 COMPLETE ASSEMBLY 07 808858 BUSHING (BASE END). . . . . . . . . . 1
01 809168 ROD WELDMENT . . . . . . . . . . . . . . 1 08 809155 PLUG, -40RM . . . . . . . . . . . . . . . . . 1
02 808424 1/4”-28 GREASE ZERK. . . . . . . . . . 2 09 809166 PO CHECK VALVE . . . . . . . . . . . . . 2
03 808911 BUSHING (ROD END) . . . . . . . . . . 1 10 NSS CYLINDER TUBE WELDMENT . . . 1
04 809169 HEAD GLAND . . . . . . . . . . . . . . . . . 1 11a 809167 CYLINDER SEAL KIT . . . . . . . . . . . 1
05 809268 PISTON . . . . . . . . . . . . . . . . . . . . . . 1
06 808578 1-3/8”-12 UNF LOCKNUT . . . . . . . . 1 a Items included in the seal kit are not shown.

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Hydraulics

Fork Shift Cylinder - Breakdown

3 4

182
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Hydraulics

Fork Shift Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

808834 COMPLETE ASSEMBLY 05 NSS TUBE WELDMENT . . . . . . . . . . . . . 1

01 808581 ROD WELDMENT . . . . . . . . . . . . . . 1 06a 808506 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1
02 808580 HEAD GLAND . . . . . . . . . . . . . . . . . 1
03 808579 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 a Items included in the seal kit are not shown.
04 808071 3/4”-16 UNF LOCKNUT. . . . . . . . . . 1

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Hydraulics

Rotate Carriage Cylinder - Breakdown

4 5

6
7

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
808918 COMPLETE ASSEMBLY 08 808476 CB VALVE (3000 psi) . . . . . . . . . . . 2
01 808502 ROD WELDMENT . . . . . . . . . . . . . . 1 808955 CB VALVE SEAL KIT . . . . . . . . . . . 1
02 808743 SPHERICAL BEARING . . . . . . . . . . 2 09 808501 HYDRAULIC LINE ASSEMBLY. . . . 1
03 809101 HEAD GLAND . . . . . . . . . . . . . . . . . 1
04 808961 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 a Items included in the seal kit are not shown.
05 808070 1”-14 UNS THIN COL. LOCKNUT . 1
06 NSS TUBE WELDMENT . . . . . . . . . . . . . 1
07a 808960 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

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Hydraulics

Swing Carriage Cylinder - Breakdown

2 4 5

7
8

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
808738 COMPLETE ASSEMBLY 06 808424 1/4”-28 GREASE ZERK. . . . . . . . . . 2
01 809269 ROD WELDMENT . . . . . . . . . . . . . . 1 07a 809163 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1
02 808720 BUSHING . . . . . . . . . . . . . . . . . . . . 2 08 NSS TUBE WELDMENT . . . . . . . . . . . . . 1
03 809270 HEAD GLAND . . . . . . . . . . . . . . . . . 1
04 809271 PISTON . . . . . . . . . . . . . . . . . . . . . . 1 a Items included in the seal kit are not shown.
05 808071 3/4”-16 UNF LOCKNUT. . . . . . . . . . 1

185
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Hydraulics

Hydraulic Pump - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
01 808146 HYDRAULIC PUMP . . . . . . . . . . . . .1 a Items included in seal kit are not shown.
808469 GASKET, PUMP . . . . . . . . . . . . . . .1
(between pump and transmission) NOTE: Field service is limited to seals replacement.
02a 808350 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1

186
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Hydraulics

Master Cylinder Brake Valve - Breakdown

REPAIR KIT

7 3

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
00 808714 BRAKE VALVE ASY. (Complete). . . . 06 NSS PUSH ROD . . . . . . . . . . . . . . . . . . . 1
(Two brake valves are required) 07a 809066 REPAIR KIT . . . . . . . . . . . . . . . . . . . 1
01 809063 BAIL WIRE. . . . . . . . . . . . . . . . . . . . 1 (Items included are not shown)
02 NSS COVER . . . . . . . . . . . . . . . . . . . . . . 1
809064 DIAPHRAM GASKET . . . . . . . . . . . 1 a Repair kit includes seals, cups, return spring,
03 NSS BODY second arm piston, and snap ring. Piston is not
04 NSS TUBE SEAT (not shown) . . . . . . . . . 1 included or sold seperately.
05 809065 RUBBER BOOT . . . . . . . . . . . . . . . 1

187
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Hydraulics

Power Steer Motor - Breakdown

LS
L

R
P

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808101 STEERING CONTROL UNIT . . . . . 1

02 808585 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1
(Items included are not shown)

NOTE: Field service is limited to seals replacement.

188
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Hydraulics

Steer Select Valve - Breakdown

2
3

4
5

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
01 808877 STEER SELECT VALVE . . . . . . . . . 1 05 NSS NUT . . . . . . . . . . . . . . . . . . . . . . . . . 2
(Includes all items shown) (Included with item 3)
02 808398 ORING . . . . . . . . . . . . . . . . . . . . . . . 2
03 808393 COIL 12VDC W/CONNECTOR . . . . 2 -- ITEMS NOT SHOWN --
(Includes item 5; nut) 00 809272 WIRE HARNESS . . . . . . . . . . . . . . 2
04 808397 ORING . . . . . . . . . . . . . . . . . . . . . . . 2 (connects wire leads to frame wiring)

189
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Hydraulics

Priority Flow Divider - Breakdown

00
P

T
PP

LS
5
EF
CF
4

3
2

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

00 808748 COMPL. ASY. . . . . . . . . . . . . . . . . .1 04 NSS SPOOL . . . . . . . . . . . . . . . . . . . . . .1

01 808958 RELIEF CARTRIDGE ASY. . . . . . . 1 05 NSS PLUG . . . . . . . . . . . . . . . . . . . . . . . .1
02 NSS PLUG ASY . . . . . . . . . . . . . . . . . . . .1 06a 808959 SEAL KIT . . . . . . . . . . . . . . . . . . . .1
03 NSS SPRING . . . . . . . . . . . . . . . . . . . . .1
a Items in seal kit are not shown.

190
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Hydraulics

Flow Divider - Breakdown

9
10
8
1

2
5

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
01 808126 MANIFOLD, FLOW DIVIDER . . . . .1 808704 CAP, DUST COVER (not shown) . .3
(includes items 1-7) 08 809273 1/4”-20X3-1/2” BOLT . . . . . . . . . . . .2
02 808349 PILOTED SPOOL LOGIC ELEM. . .1 09 808589 1/4” LOCK WASHER . . . . . . . . . . . .2
03 809157 RELIEF VALVE . . . . . . . . . . . . . . . .1 10 808588 1/4” FLAT WASHER . . . . . . . . . . . .2
809156 SEAL KIT . . . . . . . . . . . . . . . . . . . .1
04 NSS NUT, SOLENOID VALVE . . . . . . . . .1 NOTE: Items included in seal kits are not shown.
(included with item 5)
05 809151 12 VDC WEATHER PACK COIL . . .1
(includes item 4)
06 809152 SOLENOID VALVE . . . . . . . . . . . . .1
809153 SEAL KIT . . . . . . . . . . . . . . . . . . . .1
07 809174 TEST PORT . . . . . . . . . . . . . . . . . . .3

191
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Hydraulics

Stabilizing Valve - Breakdown

2
1

4
5

4 2
3
6

192
TABLE OF CONTENTS

Hydraulics

Stabilizing Valve - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808305 COMPLETE. VALVE ASSEMBLY . . 1 04 808407 E-COIL 12VDC . . . . . . . . . . . . . . . . 2

(includes all items shown) 05 808408 CARTRIDGE (only) . . . . . . . . . . . . . 2
02 809267 COUNTER BAL. VALVE 3700PSI . . 2 809154 SEAL KIT (included with cartridge) 2
808965 CBV SEAL KIT . . . . . . . . . . . . . . . . 2 06 809155 PLUG -4ORM . . . . . . . . . . . . . . . . . 2
03 NSS NUT (Included with item 5) . . . . . . . 2
NOTE: Items included in seal kits are not shown.

193
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Hydraulics

Main Valve - Breakdown

25
20 24

21
15 19

16

10 14
24
11
23
9
22
7
6
19
18
3 17
14
13
12
9
25 8

6 5
2
1 4

26

FRONT

194
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Hydraulics

Main Valve - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
- 808129 COMPLETE ASY. . . . . . . . . . . . . . .1 17h 808355 KIT PLUG . . . . . . . . . . . . . . . . . . . .1
01a 808362 INLET SECTION . . . . . . . . . . . . . . .1 18e 808366 WORK SECTION (Tilt) . . . . . . . . . .1
(includes items 1-4) (includes items 18-22)
02h 808359 PLUG KIT 1-5/16” UNF . . . . . . . . . .1 19g 808361 HYD. CONTROL KIT . . . . . . . . . . . .1
03h 808358 PLUG KIT . . . . . . . . . . . . . . . . . . . .1 20h 808353 COMBINATED VALVE . . . . . . . . . . .1
04 808357 PILOT OPERATED RELIEF VLV . . .1 21h 808360 CHECK VALVE . . . . . . . . . . . . . . . .1
05b 808363 WORK SECTION (Frame Level) . . .1 22h 808353 COMBINATED VALVE . . . . . . . . . . .1
(includes items 5-7) 23 808369 OUTLET SECTION . . . . . . . . . . . . .1
06g 808361 HYD. CONTROL KIT . . . . . . . . . . . .1 (includes item 24)
07h 808360 CHECK VALVE . . . . . . . . . . . . . . . .1 24h 808375 PLUG . . . . . . . . . . . . . . . . . . . . . .AR
08c 808364 WORK SECTION (Boom In/out) . . .1 25 808367 TIE ROD KIT (4 section valve) . . . .1
(includes items 8-12) 26f 808370 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1
09g 808361 HYD. CONTROL KIT . . . . . . . . . . . .1
10h 808356 ANTISHOCK VALVE (140 BAR) . . .1
11h 808360 CHECK VALVE . . . . . . . . . . . . . . . .1
12h 808354 ANTICAVITATION VALVE . . . . . . . .1 a Use seal kit #808371 for all related seals
13d 808365 WORK SECTION (Boom Up/Down) 1 b Use seal kit #808382 for all related seals
(includes items 13-17) c Use seal kit #808372 for all related seals
14g 808361 HYD. CONTROL KIT . . . . . . . . . . . .1 d Use seal kit #808373 for all related seals
e Use seal kit #808374 for all related seals
15h 808354 ANTICAVITATION VALVE . . . . . . . .1
f Items included with seal kit are not shown in detail.
16h 808360 CHECK VALVE . . . . . . . . . . . . . . . .1
g Includes outer caps, orings, bolts, plug and
internal spool spring for this work section, does
not include orings for valves/plugs or the spool.
h Includes required seals/orings for this valve/plug.
Seals/orings for this valve are not sold individually,
however they are included with the work section
seal kit where this valve is used.

195
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Hydraulics

Main Valve - Aux. Hydraulics Work Section - Breakdown

2
3

FRONT

196
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Hydraulics

Main Valve - Aux. Hydraulics Work Section - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808134 AUXILIARY HYD WORK SECT. . . .1 -- ITEMS NOT SHOWN --

(includes items 1-4) 00 808266 KIT, FIVE SECTION TIE BOLT . . . . 4
02a 808361 HYD. CONTROL KIT . . . . . . . . . . . .1 (includes 1 bolt, 2 nuts & 2 washers)
03c 808391 ANTISHOCK VALVE . . . . . . . . . . . .1
04c 808360 CHECK VALVE . . . . . . . . . . . . . . . .1
05b 808392 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1 a Includes outer caps, orings, bolts, plug and
internal spool spring for this work section, does
not include orings for valves/plugs or the spool.

b Items included with seal kit are not shown in detail.

c Seals/orings for this valve are not sold individually,

however they are included with the work section
seal kit where this valve is used.

197
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Hydraulics

Outrigger Control Valve - Breakdown

10
12

6
12
7
6

9
3
8

5
10
6
5

1 4

11
FRONT

198
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Hydraulics

Outrigger Control Valve - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
- 808133 COMPLETE ASY. . . . . . . . . . . . . . .1 11e 808376 SEAL KIT . . . . . . . . . . . . . . . . . . . . .1
01a 808377 INLET SECTION . . . . . . . . . . . . . . .1 12 808383 3/8” CONIC PLUG . . . . . . . . . . . . . .2
(includes items 1-4)
02cf 808368 PLUG KIT 1-1/16” UNF . . . . . . . . . .1 a Use seal kit #808381 for all related seals
03cf 808358 PLUG KIT . . . . . . . . . . . . . . . . . . . .1 b Use seal kit #808382 for all related seals
04 808357 PILOT OPERATED RELIEF VLV . . .1 c Includes orings for valve/plug.
05b 808378 WORK SECTION . . . . . . . . . . . . . . .2 d Includes outer caps, orings, bolts, plug and
(includes items 5-7) internal spool spring for this work section, does
06d 808361 HYD. CONTROL KIT (per section) .1 not include orings for valves/plugs or the spool.
07cf 808360 CHECK VALVE . . . . . . . . . . . . . . . .1 e Items included with seal kit are not shown in detail.
08 808379 OUTLET SECTION . . . . . . . . . . . . .1
(includes item 9) f Seals/orings for this valve are not sold individually,
however they are included with the work section
09cf 808375 PLUG . . . . . . . . . . . . . . . . . . . . . .AR
seal kit where this valve is used.
10 808380 TIE ROD KIT (2 section valve) . . . .1

199
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Hydraulics

Controller - Tilt / Frame Level - Breakdown

10

200
TABLE OF CONTENTS

Hydraulics

Controller - Tilt / Frame Level - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

00 808263 HYD. CONTROLLER (Complete) . 1 08 808386 METERING CURVE (as shown) . . . 4

01 808406 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 09 808387 RETURN SPRING. . . . . . . . . . . . . . 4
02 808399 LEVER ROD (as shown) . . . . . . . . . 1 10a 808404 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1
03 808400 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1
04 809274 LOCK GATE . . . . . . . . . . . . . . . . . . 1
05 808401 SELECTOR DISC . . . . . . . . . . . . . . 1 a Items included in seal kit are not shown.
06 808402 PIVOT/ BALL JOINT . . . . . . . . . . . . 1
07 808403 PLATE / BOOT MOUNT . . . . . . . . . 1

201
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Hydraulics

Controller - Lift / Extend - Breakdown

202
TABLE OF CONTENTS

Hydraulics

Controller - Lift / Extend - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

00 808138 HYD. CONTROLLER (Complete) . 1 07 808386 METERING CURVE (as shown) . . . 4

01 808406 KNOB. . . . . . . . . . . . . . . . . . . . . . . . 1 08 808387 RETURN SPRING. . . . . . . . . . . . . . 4
02 808399 LEVER ROD (as shown) . . . . . . . . . 1 09a 808404 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1
03 808400 BOOT. . . . . . . . . . . . . . . . . . . . . . . . 1
04 808401 SELECTOR DISC . . . . . . . . . . . . . . 1
05 808402 PIVOT/ BALL JOINT . . . . . . . . . . . . 1 a Items included in seal kit are not shown.
06 808403 PLATE /BOOT MOUNT . . . . . . . . . . 1

203
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Hydraulics

Controller - Outrigger (Option) - Breakdown

1 2

3
2

204
TABLE OF CONTENTS

Hydraulics

Controller - Outrigger (Option) - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.
00 808140 COMPLETE VALVE ASY. . . . . . . . . 1 04 808386 METERING CURVE (as shown) . . . 4
01 808388 LEVER ROD (as shown) . . . . . . . . . 2 05 808387 RETURN SPRING. . . . . . . . . . . . . . 4
02 809275 BOOT (included with item #3) . . . . . 2 06a 808389 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1
03 808385 CONTROL KIT. . . . . . . . . . . . . . . . . 2
(includes item #2 Boot)
a Items included in seal kit are not shown.

205
TABLE OF CONTENTS

Hydraulics

Controller - Auxiliary Hydraulics (Option) - Breakdown

206
TABLE OF CONTENTS

Hydraulics

Controller - Auxiliary Hydraulics (Option) - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

00 808139 COMPLETE VALVE ASY. . . . . . . . . 1 05 808387 RETURN SPRING. . . . . . . . . . . . . . 2

01 808384 LEVER ROD (as shown) . . . . . . . . . 1 06a 808390 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1
02 809275 BOOT (included with item #3) . . . . . 1
03 808385 CONTROL KIT. . . . . . . . . . . . . . . . . 1
(includes item #2 Boot) a Items included in seal kit are not shown.
04 808386 METERING CURVE (as shown) . . . 2

207
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Hydraulics

Steer Cylinder - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

01 808171 STEER CYLINDER . . . . . . . . . . . . . 1 02 808405 SEAL KIT . . . . . . . . . . . . . . . . . . . . . 1

808551 STEER CYLINDER BOLT . . . . . . . 4 (Items included are not shown)

NOTE: Quantities are per axle

208
TABLE OF CONTENTS

Hydraulics

PWP Manifold - Breakdown

Ref. Part Description Qty. Ref. Part Description Qty.

No. No. Req. No. No. Req.

00 808127 MANIFOLD, PWP JOYSTICK. . . . . 1 04 809152 SOLENOID VALVE. . . . . . . . . . . . 1

(Complete assembly) 809153 SEAL KIT. . . . . . . . . . . . . . . . . . . . 1
01 NSS NUT, SOLENOID VALVE . . . . . . . . 2 (Items included are not shown)
(included with item 3 and 4)
02 809151 12 VDC WEATHER PACK COIL. .. 2 05 NSS MANIFOLD . . . . . . . . . . . . . . . . . . 1
03 809277 SOLENOID VALVE. . . . . . . . . . . . 1
809153 SEAL KIT. . . . . . . . . . . . . . . . . . . . 1
(Items included are not shown)

209
TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
808001 55 1 808094 21 19 808127 161 14 808154 33 8
808002 1 808095 15 13 808127 163 14 808155 33 5
808004 63 4 808096 15 15a 808127 209 0 808156 33 15
808004 73 2 808097 21 20 808128 103 1 808157 55 15
808005 49 34 808098 53 00a 808128 121 12 808157 57 14
808006 49 0 808099 27 0 808129 147 23b 808158 121 15
808025 6 808100 49 27 808129 149 8a 808159 121 7
808026 6 808101 27 11 808129 195 0 808160 121 1
808027 6 808101 145 1 808130 119 15 808160 175 a
808028 6 808101 188 1 808131 50 1 808161 121 1
808029 6 808102 53 3 808132 43 9 808161 175 b
808030 6 808103 53 6 808132 125 22 808162 123 11
808031 7,8,9,10 808104 47 22 808133 167 14 808163 129 11
808032 7,8 808105 47 23 808133 199 0 808164 37 8
808033 7,8,9,10 808106 61 7 808134 129 18 808165 89 8a
808034 7,8 808107 89 23 808134 147 23 808166 45 00b
808035 7,8 808107 91 24 808134 149 8 808168 93 4
808036 7,8 808108 89 23 808134 197 1 808169 93 6
808037 9,10 808108 91 25 808135 43 21 808169 97 25
808038 9,10,119 808109 39 14 808136 43 20 808170 93 7
808039 11 808109 89 11 808137 45 5 808170 97 24
808040 11 808110 49 12 808138 149 2 808171 93 10
808041 11 808111 63 17 808138 151 2 808171 208 1
808042 11 808112 53 7 808138 153 2 808172 93 11
808063 37 0 808113 53 8 808138 155 2 808173 95 3
808064 129 0 808114 63 23 808138 157 2 808174 95 3
808066 57 3 808115 63 12 808138 159 2 808175 97 2
808067 57 4 808116 113 10 808138 161 2 808176 97 3
808069 23 15 808117 41 4 808138 163 2 808177 97 50
808070 184 5 808117 171 0 808138 165 2 808178 97 4
808071 183 4 808118 41 18 808138 203 0 808179 97 11
808071 185 5 808118 89 21 808139 149 1 808180 89 7a
808072 47 21 808119 101 1 808139 153 14 808180 97 51
808073 23 19 808119 105 1 808139 161 16 808181 97 12
808074 23 19 808120 107 1 808139 163 18 808182 97 13
808075 89 4a 808120 111 1 808139 165 15 808183 97 18
808076 91 8 808121 115 1 808139 207 0 808184 97 19
808077 139 16 808122 101 1 808140 155 14 808185 97 20
808078 45 808122 105 1 808140 159 16 808186 97 21
808079 29 1 808123 107 1 808140 163 19 808187 97 22
808080 137 19 808123 111 1 808140 165 14 808188 97 23
808081 139 10 808124 115 1 808140 167 25 808189 97 26
808082 119 1 808125 105 5 808140 205 0 808190 97 27
808083 23 4 808126 91 18 808141 97 47 808191 97 28
808084 33 25b 808126 143 9 808142 125 18 808192 97 29
808085 119 13 808126 151 7 808143 125 4 808193 97 30
808086 21 22 808126 153 13 808144 63 7e 808194 97 31
808087 47 27 808126 155 13 808145 21 13 808195 97 32
808088 47 5 808126 157 9 808146 143 3 808196 97 33
808089 17 20 808126 159 13 808146 186 1 808197 97 34
808090 13 21 808126 161 13 808147 47 1 808198 97 35
808090 13 24 808126 163 13 808148 47 6 808199 97 40
808091 47 2 808126 165 13 808149 121 25 808200 97 41
808092 35 5 808126 191 1 808150 121 24 808201 97 43
808093 17 17 808127 51 2 808151 167 21 808202 97 43
808127 157 10 808152 49 6 808203 97 43
808127 159 14 808153 49 5 808204 97 45

210
TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
808205 97 46 808249 15 10 808275 145 24 808294 125 25
808206 97 48 808250 19 6 808276 145 9 808295 41 6
808207 98 1 808251 103 4 808277 143 11a 808295 41 11
808208 98 2 808252 19 3 808277 147 1 808295 125 8
808209 98 3 808253 19 10 808278 91 6 808295 125 20
808210 98 4 808254 15 19a 808279 31 13 808296 125 10
808211 98 5 808255 15 20a 808279 91 12 808296 125 11
808211 99 19 808256 61 4 808280 31 8 808297 39 8
808212 98 6 808257 13 18a 808280 91 22 808297 41 27
808212 99 2 808258 13 17a 808281 31 7 808298 47 34
808213 98 7 808259 35 3 808281 91 5 808298 53 0
808214 98 9 808260 13 19 808282 49 17 808299 31 1
808214 99 16 808261 13 20 808282 151 6 808299 31 2a
808215 98 10 808262 27 12 808282 153 12 808300 95 22
808216 98 11 808263 149 3 808282 155 12 808301 33 26b
808216 99 15 808263 151 1 808282 157 6 808302 39 9
808217 98 12 808263 153 1 808282 159 12 808302 41 1
808217 99 14 808263 155 1 808282 161 12 808302 147 4
808218 98 13 808263 157 1 808282 163 12 808303 21 1
808218 99 13 808263 159 1 808282 165 12 808304 39 1
808219 98 16 808263 161 1 808283 147 16a 808304 169 0
808219 99 11 808263 163 1 808283 147 17a 808305 41 29
808220 98 17 808263 165 1 808283 147 26a 808305 193 1
808221 98 18 808263 201 0 808283 147 27a 808306 13 9
808222 98 19 808264 33 4 808283 149 6 808307 13 13
808222 99 8 808265 151 9 808284 147 15a 808308 13 25b
808223 98 20 808265 153 11 808284 147 18a 808308 23 17
808224 98 21 808265 155 11 808284 147 25a 808309 35 7
808225 98 24 808265 157 5 808284 147 28a 808310 21 21
808226 98 24 808265 157 8 808284 149 5 808311 175 4
808227 98 24 808265 159 8 808285 145 7 808312 175 8
808228 98 25 808265 159 10 808286 91 11 808313 97 15
808228 99 5 808265 161 8 808286 145 8 808314 97 52
808229 98 26 808265 161 11 808287 91 10 808315 97 53
808229 99 6 808265 163 8 808287 145 15 808316 97 37
808230 43 0 808265 163 11 808288 61 25 808317 21 12
808231 13 0 808265 165 11 808288 147 20 808318 25 1
808231 23 20b 808266 129 18 808289 61 23 808319 17 11
808232 45 00a 808266 147 23 808289 61 29 808320 17 9
808233 51 0 808266 149 8 808289 63 2 808321 17 0
808234 27 0 808266 197 0 808289 63 15 808322 53 0
808235 63 22 808267 49 32b 808290 121 18 808323 21 15
808236 13 21 808267 167 18 808290 121 19 808324 25 3
808237 43 7 808268 167 10 808290 147 6 808325 25 4
808238 21 3 808269 167 9 808290 147 33 808326 49 15
808239 21 4 808270 147 19a 808291 123 8 808326 143 16
808240 15 12 808270 147 24a 808291 147 12 808326 157 13
808241 13 3 808270 149 7 808291 147 30 808326 159 17
808242 13 12 808271 129 8 808292 127 9 808326 161 17
808242 15 9 808271 147 13 808292 127 10 808326 163 20
808243 19 7 808271 147 29 808292 147 9 808327 21 20
808244 19 1a 808272 123 7 808292 147 31 808328 67 10
808245 13 24 808272 129 7 808293 127 8 808329 85 1
808246 21 2 808273 143 5 808293 127 11 808330 85 2
808247 15 11 808274 143 15 808293 147 8 808331 85 3
808248 13 2 808274 145 6 808293 147 32 808331 85 8
808249 13 16 808275 143 13 808294 125 21 808332 85 4

211
TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
808333 85 5 808380 199 10 808417 21 11 808443 151 3
808333 85 9 808383 199 12 808418 89 15 808443 153 3
808334 85 6 808384 207 1 808419 21 5 808443 155 3
808335 85 7 808385 205 3 808420 15 2 808443 157 3
808336 85 10 808385 207 3 808420 19 9 808443 159 3
808337 85 11 808386 201 8 808421 15 3 808443 161 3
808338 85 12 808386 203 7 808422 15 6 808443 163 3
808339 49 33 808386 205 4 808422 19 8 808443 165 3
808341 45 4 808386 207 4 808422 21 6 808443 167 24
808342 31 11 808387 201 9 808423 41 16 808444 167 12
808343 29 13 808387 203 8 808423 113 1 808445 27 9
808344 45 0 808387 205 5 808423 125 6 808445 37 13
808346 171 2 808387 207 5 808423 177 9 808445 41 5
808347 17 0 808388 205 1 808424 33 10 808445 125 7
808348 21 0 808389 205 6a 808424 37 0 808445 135 8
808349 191 2 808390 207 6a 808424 41 28 808445 139 5
808350 186 2a 808391 197 3c 808424 113 21 808445 145 3
808351 25 1 808392 197 5b 808424 119 2 808446 31 6
808352 25 5 808393 189 3 808424 175 2 808447 63 3
808353 195 20h 808394 23 23 808424 177 1 808448 139 13
808353 195 22h 808394 23 27 808424 179 14 808449 123 23
808354 195 12h 808394 23 28 808424 181 2 808450 129 16
808354 195 15h 808395 23 29 808424 185 6 808451 145 21
808355 195 17h 808395 23 30 808425 55 0 808452 63 1
808356 195 10h 808395 23 31 808426 55 7 808453 49 31b
808357 195 4 808395 23 32 808427 55 17 808453 121 6
808357 199 4 808396 45 00b 808427 57 15 808453 127 17
808358 195 3h 808397 189 4 808428 59 5 808453 143 6
808358 199 3cf 808398 189 2 808429 103 7 808453 147 11
808359 195 2h 808399 201 2 808429 113 2 808453 167 23
808360 195 7h 808399 203 2 808429 121 10 808454 39 7
808360 195 11h 808400 201 3 808430 139 14 808454 41 23
808360 195 16h 808400 203 3 808431 131 5 808454 127 12
808360 195 21h 808401 201 5 808431 133 3 808454 139 8
808360 197 4c 808401 203 4 808431 135 2 808455 49 19
808360 199 7cf 808402 201 6 808431 137 2 808455 91 16
808361 195 6g 808402 203 5 808432 27 1 808455 137 21
808361 195 9g 808403 201 7 808433 61 0 808455 145 12
808361 195 14g 808403 203 6 808434 53 2 808455 151 8
808361 195 19g 808404 201 10a 808435 27 2 808455 153 6
808361 197 2a 808404 203 09a 808436 27 3 808455 155 6
808361 199 6d 808405 208 2 808437 43 0 808455 157 11
808362 195 1a 808406 201 1 808438 23 18 808455 159 6
808363 195 5b 808406 203 1 808439 47 14 808455 161 6
808364 195 8c 808407 193 4 808440 49 13 808455 163 6
808365 195 13d 808408 193 5 808441 129 10 808455 165 6
808366 195 18e 808409 147 22 808442 63 24 808456 137 18
808367 195 25 808409 149 9 808442 121 20 808457 47 32
808368 199 2cf 808409 167 6a 808442 143 10a 808457 91 21
808369 195 23 808410 49 26 808442 147 7 808458 41 3
808370 195 26f 808411 25 6 808443 49 20 808458 147 3
808375 195 24h 808412 25 9 808443 91 17 808459 91 9
808375 199 9cf 808413 21 17 808443 143 12 808459 139 26c
808376 199 11e 808414 103 2 808443 145 13 808459 167 1
808377 199 1a 808414 121 11 808443 149 4 808460 127 16
808378 199 5b 808415 137 11
808379 199 8 808416 63 13b

212
TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
808460 147 10 808496 25 8 808543 98 23 808577 45 00b
808461 63 14 808497 13 19 808543 99 3 808578 177 8
808461 167 18 808498 13 19 808544 47 8 808578 181 6
808462 47 31 808499 139 0 808544 53 808579 183 3
808462 49 24 808500 43 808544 53 808580 183 2
808463 121 21 808501 184 9 808545 13 5 808581 183 1
808464 137 20 808502 184 1 808545 33 24 808583 37 7
808464 153 4 808503 79 3 808545 43 17 808583 39 16
808464 155 4 808503 81 3 808545 45 6 808583 41 20
808464 157 4 808504 83 1 808545 145 10 808583 89 13
808464 159 4 808505 45 7 808546 97 36 808584 113 14
808464 161 4 808506 183 6a 808547 97 38 808585 188 2
808464 163 4 808507 47 6 808548 97 39 808586 27 4
808464 165 4 808508 71 7 808549 98 14 808587 101 7
808465 53 18c 808508 79 23 808549 99 10 808588 41 26
808466 33 11 808509 79 22 808550 98 15 808588 191 10
808467 61 3 808509 79 24 808550 99 12 808589 13 14
808468 61 6 808510 71 16 808551 93 9 808589 41 25
808469 143 3 808511 79 1 808551 208 1 808589 191 9
808469 186 1 808512 79 2 808552 89 20 808590 29 8
808470 13 30 808513 79 19 808552 93 12 808590 33 29b
808471 13 19 808514 79 20 808553 89 16 808590 43 3
808472 89 1 808515 93 2 808553 93 13 808590 49 9
808473 55 12 808516 93 5 808554 89 17 808590 61 2
808474 33 7 808517 95 1 808554 93 14 808590 101 4
808475 121 5 808518 95 2 808555 29 9 808590 125 13
808476 173 8 808519 95 2 808555 33 3 808590 167 20
808476 184 8 808520 95 2 808555 55 7 808591 41 8
808477 113 5 808521 95 2 808555 105 3 808591 111 4
808478 113 6 808522 95 5 808555 111 10 808591 115 4
808479 17 2 808523 95 6 808555 115 10 808591 121 23
808480 17 18 808524 95 7 808555 137 28 808591 123 2
808481 15 16 808525 95 8 808555 145 23 808591 123 14
808482 13 7 808525 97 14 808556 175 5 808591 127 14
808483 13 8 808526 95 9 808557 53 17 808591 129 2
808483 15 5 808527 95 10 808558 45 9 808591 129 14
808483 19 4 808528 95 11 808559 47 29 808591 137 23
808483 21 8 808529 95 12 808559 89 5a 808592 33 17
808484 13 6 808530 95 13 808559 101 10 808592 45 2
808484 21 21 808531 95 14 808560 17 19c 808592 49 22
808485 15 8 808532 95 15 808561 17 4 808592 59 7
808486 15 14 808533 95 17 808562 17 3 808592 61 27
808487 15 18 808534 95 17 808563 17 15 808593 63 13b
808488 15 17 808535 95 18 808564 17 12 808593 101 20
808489 21 16 808536 71 8 808565 17 6 808593 107 8
808490 15 1 808536 95 23 808566 17 11 808593 111 8
808490 19 2 808537 95 24 808568 17 13 808593 115 7
808490 21 9 808538 97 1 808569 17 10 808593 121 27
808491 15 4 808539 97 5 808570 17 5c 808593 125 16
808491 19 5 808540 97 6 808571 17 14 808593 135 26
808491 21 7 808541 97 7 808572 17 16 808593 139 21
808492 13 4 808542 97 10 808573 17 1 808594 33 19
808493 13 4 808543 89 19 808574 17 7 808595 33 6
808494 17 8 808543 93 16 808575 33 14 808595 59 8
808495 15 7 808543 97 16 808576 45 00b 808595 61 19

213
TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
808596 101 31 808617 59 7 808645 129 15 808665 47 4
808596 113 17 808617 107 7 808646 133 7 808665 61 20
808596 139 25 808617 117 4 808647 129 1 808665 103 12
808597 121 3 808618 139 20 808648 103 14 808665 119 16
808598 29 4 808619 101 27 808649 135 17 808665 131 5
808599 89 9 808619 113 15 808650 63 8 808665 135 1
808600 13 15 808619 139 24 808651 119 17 808665 137 1
808600 15 0 808620 37 6 808652 131 5 808665 139 12
808600 21 21 808621 35 6 808652 135 3 808666 13 11
808600 25 7 808621 39 12 808652 137 3 808666 33 24
808600 45 6 808621 41 12 808653 105 4 808667 13 10
808601 43 16 808621 49 28 808653 111 5 808667 13 23
808602 33 28b 808621 101 24 808653 115 5 808667 33 27b
808602 43 11 808621 109 5 808654 29 3 808667 47 28
808602 61 16 808622 137 14 808654 33 20 808668 27 8
808602 167 19 808623 63 11a 808655 55 13 808668 101 11
808603 37 1 808624 101 6 808655 57 10 808669 101 5
808603 41 7 808625 29 5 808656 31 5 808670 47 24
808603 43 2 808626 103 9 808656 91 23 808671 33 27
808603 55 7 808626 121 13 808656 145 19 808671 43 4
808603 61 14 808626 133 2 808657 123 25 808671 43 10
808603 103 5 808627 145 14 808658 61 24 808671 61 5
808603 119 12 808628 123 1 808658 147 21 808671 103 3
808603 123 20 808628 137 22 808659 55 10 808671 105 6
808604 33 2 808629 143 3 808659 57 8 808672 13 0
808605 127 15 808630 33 12 808660 41 22 808673 101 28
808606 101 16 808631 103 6 808661 21 21 808673 113 11
808606 107 11 808631 121 8 808661 47 20 808673 117 6
808606 109 6 808632 33 9 808661 137 13 808674 33 0
808606 111 9 808633 119 6 808661 139 4 808675 33 13
808606 115 8 808634 39 17 808662 21 14 808676 53 23b
808606 117 11 808634 41 21 808662 31 17 808677 139 22
808606 121 28 808634 89 10 808662 43 8 808678 59 11
808607 89 2a 808635 135 25 808662 101 9 808679 49 36
808608 31 16 808636 63 6d 808662 111 2 808679 91 2
808608 33 16 808637 47 9 808662 115 2 808679 153 5
808608 49 21 808638 135 24 808662 125 12 808679 155 5
808608 107 3 808638 167 13 808662 133 12 808679 159 5
808608 135 27 808639 139 15 808662 139 17 808679 161 5
808609 125 3 808640 29 11 808663 31 15 808679 163 5
808609 125 15 808640 43 5 808663 33 18 808679 165 5
808609 135 13 808640 49 8 808663 37 20 808679 167 6
808609 137 33 808640 61 1 808663 39 4 808680 43 12
808610 37 21 808640 125 14 808663 45 3 808681 31 3b
808610 113 8 808640 125 24 808663 59 7 808682 43 15
808610 123 18 808641 63 9c 808663 61 26 808683 43 26
808611 39 3 808642 31 18 808663 101 14 808684 59 7
808612 47 3 808642 101 15 808663 113 9 808685 61 22
808612 139 11 808642 121 22 808663 123 16 808685 143 4
808613 53 9 808642 137 12 808663 125 2 808685 147 2
808614 121 4 808643 31 14 808663 135 15 808685 167 11
808614 127 2 808643 89 6a 808663 137 32 808686 47 25
808615 53 10 808643 117 10 808663 167 22 808687 135 23
808615 63 16 808644 139 4 808664 53 13 808688 135 11
808616 133 4 808645 123 15 808664 63 19 808689 139 23

214
TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
808690 49 0 808715 163 16 808752 121 17 808791 135 18
808691 111 7 808715 163 17 808753 101 26 808792 135 14
808691 115 11 808715 165 16 808753 113 13 808793 49 23
808692 101 18 808715 165 17 808754 113 4 808794 131 3
808692 107 10 808716 49 18 808755 47 23 808794 135 4
808692 109 1 808716 145 5 808756 39 2 808795 173 8
808693 101 19 808717 33 00a 808756 169 8 808796 129 17
808693 107 9 808717 53 00b 808756 175 1 808797 139 18
808693 109 9 808718 47 13 808757 101 29 808798 53 0
808693 117 1 808719 31 19 808757 113 18 808799 101 8
808693 121 26 808720 137 16 808758 53 4 808800 101 3
808693 135 22 808720 185 2 808759 121 14 808801 43 6
808694 47 16 808721 23 16 808760 113 12 808802 13 22
808695 135 12 808722 33 22a 808761 113 16 808803 39 6
808696 101 17 808723 13 26c 808761 117 5 808803 135 6
808696 107 2 808724 23 1 808762 101 30 808804 91 1
808696 109 4 808725 31 9 808762 113 19 808805 31 0
808696 117 3 808725 31 10 808763 27 10 808806 61 11
808697 43 24 808726 61 13 808763 145 4 808807 127 13
808697 47 11 808727 123 3 808764 131 3 808808 43
808698 43 23 808727 133 9 808764 135 4 808809 23 2
808698 47 11 808727 137 24 808764 137 4 808810 119 18
808699 43 22 808728 133 11 808765 59 6 808811 119 5
808699 47 12 808728 137 25 808766 127 7 808812 61 30
808700 109 3 808729 129 3 808767 127 3 808813 53 20be
808701 101 21 808730 129 4 808768 49 1 808814 43 1
808701 107 4 808731 47 18 808769 139 3 808815 61 12
808701 109 7 808732 47 17 808769 143 14 808816 43 25
808701 117 2 808733 13 00a 808769 145 18 808817 117 7
808702 101 22 808733 35 0 808770 121 2 808818 117 8
808702 107 5 808734 13 27 808771 33 0 808819 117 9
808702 109 8 808735 45 0 808771 53 22b 808820 127 1
808703 31 12 808736 47 19 808772 33 0 808820 173 0
808704 191 7 808737 137 34 808772 53 21b 808822 133 5
808705 33 23a 808738 137 17 808773 47 10 808824 133 6
808706 47 22 808738 185 0 808774 43 14 808825 139 19b
808707 43 0 808739 137 10 808774 47 8 808826 133 20
808707 47 0 808740 137 30 808775 43 18 808827 137 8
808708 39 10 808741 137 15 808776 43 19 808828 63 5
808708 169 2 808742 103 13 808777 59 4 808830 27 5
808709 125 5 808743 184 2 808778 59 10 808831 125 19
808709 177 3 808744 53 11 808779 167 15 808831 177 10
808710 133 18 808744 63 21 808780 49 30 808832 123 4
808710 137 7 808745 101 23 808781 55 8 808833 27 7
808711 33 1 808746 109 2 808781 57 7 808834 133 16
808712 39 5 808747 107 6 808782 55 9 808834 183 0
808713 49 14 808748 143 7 808782 57 17 808835 29 12b
808713 143 1 808748 145 22 808783 37 19 808836 55 0
808714 31 20 808748 190 0 808784 37 18 808837 55 0
808714 33 21 808749 53 12 808785 59 3 808838 61 9
808714 187 0 808749 63 20 808786 119 3 808839 59 1
808715 157 12 808750 135 7 808787 119 4 808840 55 16
808715 159 15 808750 139 2 808788 49 10 808840 57 13
808715 161 15 808751 143 8 808789 49 11 808841 61 18
808715 163 15 808752 121 16 808790 135 21 808842 63 1

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TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
808843 53 16 808871 123 17 808902 101 2 808949 123 5
808844 53 15 808872 53 14 808903 175 3 808949 129 5
808845 53 17 808873 37 5 808904 103 10 808950 43 27
808846 53 19 808873 119 11 808904 121 12 808950 103 15
808847 43 13 808873 123 21 808905 31 4 808950 135 28
808848 33 24a 808874 37 2 808905 91 20 808951 139 9
808849 27 6 808875 119 10 808906 101 13 808952 55 6
808850 153 7 808875 123 22 808907 179 10 808953 67 2
808850 153 9 808876 89 12 808908 37 17 808954 83 5
808850 161 7 808876 97 49 808909 37 16 808955 173 8
808850 161 9 808877 91 19 808910 37 14a 808955 179 10
808850 163 7 808877 145 11 808910 181 0 808955 184 8
808850 163 9 808877 189 1 808911 37 15 808956 69 10
808851 37 9 808878 41 10 808911 181 3 808957 69 11
808851 37 10 808878 171 5 808912 37 3 808958 190 1
808851 37 11 808879 41 9 808913 53 00d 808959 190 6a
808851 37 12 808880 123 12 808914 29 2 808960 184 7a
808851 167 2 808880 129 12 808915 101 25 808961 184 4
808851 167 3 808881 123 13 808916 101 12 808962 173 2
808851 167 4 808881 129 13 808918 135 16 808963 127 5
808851 167 5 808882 151 4 808918 184 0 808963 173 3
808852 167 16 808882 151 5 808919 45 8 808964 173 6
808852 167 17 808882 153 8 808920 137 31 808965 169 11
808853 49 16 808882 153 10 808921 23 6 808965 193
808853 145 20 808882 155 8 808922 23 3 808966 67 9
808853 155 7 808882 155 10 808923 23 13 808967 67 22
808853 155 9 808882 157 7 808923 23 14 808968 67 8
808853 159 7 808882 159 11 808924 23 9 808969 69 9
808853 159 9 808882 161 10 808925 23 12 808970 69 13
808853 165 7 808882 163 10 808925 53 0 808971 69 7
808853 165 9 808882 165 8 808926 23 7 808972 69 16
808854 141 1 808882 165 10 808927 23 8 808973 69 3
808855 39 11 808883 167 7 808928 23 5 808974 69 15
808855 41 14 808883 167 8 808929 103 11 808975 69 12
808856 39 13 808884 91 4 808930 113 20 808976 69 6
808856 41 15 808884 91 7 808931 113 3 808977 69 4
808857 179 9 808884 91 13 808932 113 7 808978 69 5
808858 37 4 808885 91 14 808933 139 19a 808979 69 1
808858 41 17 808885 91 15 808935 51 1 808980 69 2
808858 171 1 808885 145 16 808936 45 10 808981 69 14
808858 181 7 808885 145 17 808937 137 26 808982 72 5
808859 123 19 808888 103 8 808938 23 10 808983 72 7
808859 179 0 808888 121 9 808938 51 0 808984 73 10
808860 125 1 808889 45 1 808939 51 3 808985 73 8
808860 177 0 808890 101 13 808940 50 3 808986 73 9
808861 53 5 808891 21 21 808941 50 2 808987 67 15
808862 13 23 808892 23 21 808942 50 0 808988 67 14
808863 123 28 808892 23 22 808943 50 5 808989 73 12
808864 123 27 808893 123 26 808944 50 4 808990 73 1
808865 111 6 808896 47 26 808945 51 4a 808991 73 6
808866 111 6 808897 45 6 808945 51 5a 808992 67 13
808867 115 6 808898 29 7a 808947 61 10 808993 75 2
808868 115 6 808899 29 6 808948 61 8 808994 75 1
808869 111 3 808900 47 7 808949 105 2 808995 75 4
808870 115 3 808901 45 0 808949 115 9 808996 75 3

216
TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
808997 75 5 809020 83 7 809067 169 3 809112 49 4
808998 75 8 809021 83 4 809067 177 4 809113 49 25a
808999 77 17 809022 81 18 809068 169 6 809114 67 5
808999 81 16 809023 81 1 809069 55 3 809115 65 7
809000 77 16 809024 81 2 809070 55 4 809115 67 25
809000 81 15 809025 71 11 809071 67 27 809116 77 5
809001 77 9 809025 81 26 809072 67 28 809117 79 8
809001 79 14 809026 71 13 809073 33 24 809118 65 3
809001 81 9 809026 81 27 809074 67 7 809118 65 6
809002 77 8 809027 83 9 809075 67 6 809118 67 18
809002 79 13 809028 83 8 809076 67 12 809119 65 8
809002 81 8 809029 83 3 809077 67 11 809119 67 32
809003 77 15 809030 83 2 809078 65 14 809120 65 1
809003 79 12 809031 71 14 809079 72 6 809121 67 29
809003 81 21 809032 87 1 809080 72 4 809122 67 31
809003 81 23 809033 87 2 809081 72 3 809123 67 33
809004 77 14 809034 87 8 809082 72 1 809124 67 34
809004 79 11 809035 87 3 809083 72 2 809125 67 30
809004 81 20 809036 87 4 809084 73 11 809126 69 8
809004 81 22 809037 87 6 809085 73 7 809127 173 11a
809005 77 13 809038 87 11 809086 73 4 809128 169 7
809005 79 18 809039 87 13 809087 73 5 809130 27 6
809005 81 14 809040 87 12 809088 73 3 809131 59 2
809006 77 12 809041 87 9 809089 87 14 809132 79 21
809006 79 17 809042 87 5 809090 87 15 809133 86 4
809006 81 13 809043 87 7 809091 87 10 809134 179 6
809007 77 10 809044 86 3 809092 77 11 809135 179 3
809007 79 15 809045 86 6 809092 79 16 809136 169 4
809007 81 10 809046 89 18 809092 81 11 809136 177 6
809008 77 6 809046 93 15 809093 81 12 809137 177 7
809008 79 9 809046 97 17 809094 71 9 809138 177 2
809008 81 6 809047 98 8 809094 81 25 809139 177 5
809009 77 7 809047 99 17 809095 67 4 809140 177 11a
809009 79 10 809048 97 8 809096 65 11 809141 175 12c
809009 81 7 809049 97 9 809096 65 13 809142 175 10
809010 77 1 809050 93 8 809096 67 21 809143 175 9
809011 77 18 809050 97 42 809096 73 17 809144 175 6
809012 77 4 809051 95 4 809097 86 5 809144 179 4
809012 79 7 809052 95 21 809098 81 5 809145 175 4
809012 81 4 809053 95 20 809099 67 20 809146 179 13a
809013 77 2 809054 95 19 809100 175 7 809147 179 7
809014 71 2 809055 95 17 809101 184 3 809148 179 2
809014 71 5 809056 95 17 809102 173 5 809149 179 5
809014 71 10 809057 93 1 809103 173 10 809150 119 14
809014 71 12 809057 97 44 809104 173 7 809150 179 1
809014 77 19 809058 98 22 809104 179 8 809151 191 5
809014 81 24 809058 99 4 809105 173 4 809151 209 2
809015 71 3 809059 169 1 809106 47 7 809152 191 6
809015 71 6 809060 169 12 809107 63 10 809152 209 4
809015 77 20 809061 169 5 809108 47 8 809153 191 6
809016 79 6 809062 169 10 809109 47 33 809153 209
809016 81 19 809063 187 1 809109 53 0 809153 209 4
809017 79 5 809064 187 1 809110 49 2 809154 193
809018 81 17 809065 187 5 809110 61 28 809155 179 12
809019 83 6 809066 187 7a 809111 49 3 809155 181 8

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TABLE OF CONTENTS

Numerical Index

Part Page Ref. Part Page Ref. Part Page Ref. Part Page Ref.
No. No. No. No. No. No. No. No. No. No. No. No.
809155 193 6 809204 53 0 809255 135 5
809156 191 3 809205 55 2 809256 135 5
809157 191 3 809206 55 2 809257 135 10
809158 171 7 809207 55 14 809258 137 5
809159 171 3 809208 59 9 809259 137 27
809160 171 4 809209 61 15 809260 137 35
809161 171 8 809210 61 17 809261 139 1
809162 175 3 809211 61 21 809262 139 1
809163 185 7a 809212 63 18 809263 139 1
809164 89 3a 809213 65 4 809264 141 1
809165 25 5 809213 67 16 809265 143 2
809166 181 9 809213 67 24 809266 145 2
809167 181 11a 809214 65 9 809267 169 11
809168 181 1 809214 65 12 809267 193 2
809169 181 4 809215 65 10 809268 181 5
809170 49 7 809216 65 15 809269 185 1
809171 123 9 809217 67 3 809270 185 3
809171 129 9 809218 67 19 809271 185 4
809171 147 14 809219 67 23 809272 189 0
809172 123 24 809220 67 26 809273 191 8
809173 91 3 809221 67 35 809274 201 4
809174 191 7 809222 71 15 809275 205 2
809175 49 29 809223 73 13 809275 207 2
809176 13 1 809224 73 14 809277 209 3
809177 13 22 809225 73 15 809278 57 0
809178 13 28 809226 73 16 809279 57 2
809179 13 29 809227 75 6 809280 57 9
809180 15 0 809228 75 7 809281 57 11
809181 15 0 809229 77 3 809282 57 6
809182 17 0 809230 77 21 809283 57 12
809183 17 0 809231 77 22 809284 57 16
809184 21 10 809232 79 4 809285 57 18
809185 21 21 809233 89 1 809286 1
809186 21 21 809234 89 22 809287 1
809187 21 22 809235 93 3 809288 1
809188 21 22 809236 95 16 809289 1
809189 21 22 809237 99 1 809290 5
809190 23 24 809238 99 7 809291 5
809190 23 25 809239 99 9 809292 5
809190 23 26 809240 99 18 809293 5
809192 25 2 809241 111 3
809193 25 0 809242 115 3
809194 29 1 809243 123 10
809195 29 10a 809243 125 9
809196 35 1 809244 125 17
809197 35 2 809245 125 23
809198 35 4 809246 127 4
809199 39 15 809247 127 6
809199 41 19 809248 131 1
809199 89 14 809249 131 1
809200 41 2 809250 133 1
809200 147 5 809251 133 10
809201 41 24 809252 133 15
809202 49 0 809253 133 17
809203 53 3 809254 133 19

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TABLE OF CONTENTS

Torque Specifications
Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metal screws)
unless otherwise specified.

Unified National Grade 2 Grade 5 Grade 8

Thread Dry Lubed Dry Lubed Dry Lubed
8-32 19* 14* 30* 22* 41* 31*
8-36 20* 15* 31* 23* 43* 32*
10-24 27* 21* 43* 32* 60* 45*
10-32 31* 23* 49* 36* 68* 51*
1/4-20 66* 50* 9 75* 12 9
1/4-28 76* 56* 10 86* 14 10
5/16-18 11 9 17 13 25 18
5/16-24 12 9 19 14 25 20
3/8-16 20 15 30 23 45 35
3/8-24 23 17 35 25 50 35
7/16-14 32 24 50 35 70 55
7/16-20 36 27 55 40 80 60
1/2-13 35 35 75 55 110 80
1/2-20 40 40 90 65 120 90
9/16-12 55 55 110 80 150 110
9/16-18 60 60 120 90 170 130
5/8-11 75 75 150 110 220 170
5/8-18 85 85 180 130 240 180
3/4-10 130 130 260 200 380 280
3/4-16 150 150 300 220 420 320
7/8-9 125 125 430 320 600 460
7/8-14 140 140 470 360 660 500
1-8 190 190 640 480 900 680
1-14 210 210 710 530 1000 740

Metric Course Grade 8.8 Grade 10.9 Grade 12.9

Thread
Dry Lubed Dry Lubed Dry Lubed
M6-1 8 6 11 7 13.5 10*
24M8-1.25 19 14 27 20 32.5 24*
M10-1.5 37.5 28 53 39 64 47
M12-1.75 65 48 91.5 67.5 111.5 82
M14-2 103.5 76.5 145.5 108 176.5 131
M16-2 158.5 117.5 223.5 165.5 271 200

* All torque values are in lb-ft except those marked with an * which are in lb-in.
For metric torque value (Nm) muiltiply lb-ft x 1.355 or lb-in value x 0.113.

219
TABLE OF CONTENTS

220