Hydraulic System Components Guide
Hydraulic System Components Guide
1 4
6
V2 C4 5
V1 C1 C3
C2
7
C3
V2 C2
C4 V1 C1
12661
NOTE: SOLENOIDS ARE NOT INSTALLED ON TILT/SIDE–SHIFT SELECTOR VALVE IF SIDE–SHIFT FUNC-
TION IS NOT INSTALLED. REACH, TILT, SIDE–SHIFT AND SELECTOR SOLENOID VALVES AND CYLINDERS
ARE NOT INSTALLED ON N50FA UNITS.
12
8 13
9
13
10
17
18
15 14
16 11
22
2 20 23
9. 17.3 MPa (2500 psi) RELIEF VALVE
24 10. LIFT/LOWER SOLENOID VALVE
11. LOWERING CONTROL VALVES
19 12. FREE–LIFT CYLINDER (3–STG ONLY)
13. MAIN–LIFT CYLINDER
21 14. LOWER SOLENOID AND SPOOL
15. LIFT SOLENOID AND SPOOL
16. LIFT/LOWER SPOOL
1. REACH/TILT SELECTOR (SOLENOID) VALVE 17. REACH/TILT/SIDE–SHIFT SPOOL
2. 13.8 MPa (2000 psi) RELIEF VALVE 18. STEERING CONTROL UNIT
3. TILT/SIDE–SHIFT SELECTOR (SOLENOID) VALVE 19. STEERING MOTOR
4. REACH CYLINDERS 20. STEERING/AUX. PUMP
5. TILT CYLINDER 21. BREATHER
6 SIDE–SHIFT CYLINDER 22. LIFT PUMP
7. PORT PLUGS WITHOUT SIDE–SHIFT 23. HYDRAULIC FILTER
8. MAIN CONTROL VALVE (TRUCK) 24. HYDRAULIC TANK
1
2
A WHEN OPTIONAL LIFT INTERRUPT BATTERY INDICATOR
IS USED, REMOVE WIRE #13 FROM THE HOIST
CONTACTOR. CONNECT WIRE #53 FROM LIFT
INTERRUPT (TERMINAL 6) TO HOIST CONTACTOR.
B ALL SWITCHES ARE SHOWN IN THE STATIC TRUCK POSITION.
3
4
FIGURE 3. EV-100 LX ELECTRICAL SYSTEM WIRING DIAGRAM
5
6
FIGURE 4. EV-100 LX ELECTRICAL SYSTEM CABLE DIAGRAM
7
2
1
3
TO ACCEL.
ASSY.
1. FUSE 3 15A
2. KEY SWITCH
TO CONTROL PANEL 3. LIFT SWITCH
N50FA WITH EV–100 LX, 4. BATTERY INDICATOR
W/O LIFT INTERRUPT
5. TILT INTERLOCK SWITCH
6. “K1” RELAY
7. TILT SWITCH
2
1
3
4
TO ACCEL.
ASSY.
8
1
5
6 3
2 TO ACCEL. ASSY.
NO
NC
NC
NO
TO CONTROL PANEL
1
5 3
6
2
NO
NC
NC
NO
TO ACCEL.
ASSY.
9
8
5 3 1
6
4
2
9
7
TO ACCEL.
ASSY.
5 3 1
6 2
7 9
10
TO ACCEL.
ASSY.
10
3
2
7b
7a 1 8
4
5
9 12149
1
11
1 10 10
7a 11
6
7b
6
1. POTENTIOMETER (POT.)
2. SETSCREW
3. GEAR 10 11
4. DIRECTION/SPEED CONTROL HANDLE
5. ACCELERATOR POT. SHAFT
6. ACCELERATOR POT. ASSEMBLY
7. SWITCH 4
a. Reverse 9. PINION SETSCREW
b. Forward 10. HORN SWITCH
8. PINION 11. LIFT/LOWER ROCKER SWITCH
11
1
5
12149
12
8
2
2 1
10
9
(2 wires)
2a 57
(3 wires)
35
3 10 35 3
36
4 (2 wires)
11 35
(3 wires) 10
13
8 36
57
5 13 4
13
8 8 36
5 10 6 11 30 53
7 (2 wires)
2 CAM DETENT
2
N40–45FR, N50FA 12149
13
2 59
1 21
22
41
23 2 3 10 10 56
42
4 24
43
5 25
44
6 26 56
45 1 21
7 27
46 2 22
8 28 41
47 3 23
9 29 42
48 4 24
30 43
49 5 25
11 31 10 44
50 6 26
12 32 45
51 7 27
33 46
52 8 28
14 34 47
53 9 29
15 35 48
54 30
16 36 8 6 49 10
55 11 31
17 37 50
56 12 32
18 38 51
57 47 13 33
19 39 52
58 14 34
20 40 53
15 35
60 54
16 36
55
17 37
56
18 38
57
19 39
58
20 40
59
60
11 21
21
22 22
22
41
41
33 23
23
42
42
44 24
24
43
43
55 25
25
44
44
66 26
26
45
45
77 27
27
46
46
88 28
28
47
47
99 29
29
48
48
10
10 30
30
49
49
11
11 31
31
50
50
12
12 32
32
51
51
13
13 33
33
52
52
14
14 34
34
53
53
15
15 35
35
54
54
16
16 36
36 13
55
55
17
17 37
37
56
56
18
18 38
38
57
57
19
19 39
39
58
58
20
20 40
40
59
59
60
60 13
13C
14
59 59
56 56
30 30
53 53 111 21
21
21
10 10 10 222 22
22
22
41
41
41
333
INTERLOCK
23
23
23
42
42
42
VALVE
NC NO NC NO 444
10 24
24
24
HOIST/LOWER NC NO NC NO 10 43
43
43
TILT 555 25
25
25
ROCKER TILT SW S.S. HORN 53 44
44
44
SW SW 666 26
26
26
SW 30 45
45
45
26 56 777 27
27
27
56 46
46
46
59 59 888 28
28
28
33 47
47
47
999 29
29
29
48
48
48
10 30
30
49
49
49
K2 33 33 11
11
11 31
31
31
50
50
50
12
12
12 32
32
32
51
51
51
K1 13
13 33
33
52
52
52
14
14
14 34
34
34
53
53
15
15
15 35
35
35
K1 54
54
54
16
16
16 36
36
36
55
55
55
17
17
17 37
37
37
18
18
18 38
38
38
57
57
57
19
19
19 39
39
39
58
58
58
20
20
20 40
40
40
60
60
60
10 59
53 56 59
33 30 10 56
33
JUMPER
2 6 7 11 1 3 5 4
26 8 10 9 12 13 14 15
B.D.I. 933/1
HOUR METER
13 13 13C 13C
13
13
13 13 13C 13C
15
16
17
18
19
20
FIGURE 12. TRANSISTOR CONTROLLER CABLE DIAGRAM
21