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Hydraulic System Components Guide

1) The document contains diagrams and descriptions of hydraulic and electrical systems for an EV-100 LX lift truck. 2) Key components in the hydraulic system include lift cylinders, tilt cylinders, valves, pumps, and tanks. 3) The electrical system diagrams show wiring for controls like switches, relays, and indicators that operate functions like lifting, tilting, and battery level.

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luis tocora
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
264 views21 pages

Hydraulic System Components Guide

1) The document contains diagrams and descriptions of hydraulic and electrical systems for an EV-100 LX lift truck. 2) Key components in the hydraulic system include lift cylinders, tilt cylinders, valves, pumps, and tanks. 3) The electrical system diagrams show wiring for controls like switches, relays, and indicators that operate functions like lifting, tilting, and battery level.

Uploaded by

luis tocora
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2 3

1 4
6
V2 C4 5
V1 C1 C3
C2
7

C3
V2 C2
C4 V1 C1

12661

NOTE: SOLENOIDS ARE NOT INSTALLED ON TILT/SIDE–SHIFT SELECTOR VALVE IF SIDE–SHIFT FUNC-
TION IS NOT INSTALLED. REACH, TILT, SIDE–SHIFT AND SELECTOR SOLENOID VALVES AND CYLINDERS
ARE NOT INSTALLED ON N50FA UNITS.

12
8 13
9

13
10

17

18

15 14
16 11
22
2 20 23
9. 17.3 MPa (2500 psi) RELIEF VALVE
24 10. LIFT/LOWER SOLENOID VALVE
11. LOWERING CONTROL VALVES
19 12. FREE–LIFT CYLINDER (3–STG ONLY)
13. MAIN–LIFT CYLINDER
21 14. LOWER SOLENOID AND SPOOL
15. LIFT SOLENOID AND SPOOL
16. LIFT/LOWER SPOOL
1. REACH/TILT SELECTOR (SOLENOID) VALVE 17. REACH/TILT/SIDE–SHIFT SPOOL
2. 13.8 MPa (2000 psi) RELIEF VALVE 18. STEERING CONTROL UNIT
3. TILT/SIDE–SHIFT SELECTOR (SOLENOID) VALVE 19. STEERING MOTOR
4. REACH CYLINDERS 20. STEERING/AUX. PUMP
5. TILT CYLINDER 21. BREATHER
6 SIDE–SHIFT CYLINDER 22. LIFT PUMP
7. PORT PLUGS WITHOUT SIDE–SHIFT 23. HYDRAULIC FILTER
8. MAIN CONTROL VALVE (TRUCK) 24. HYDRAULIC TANK

          
1
2
A WHEN OPTIONAL LIFT INTERRUPT BATTERY INDICATOR
IS USED, REMOVE WIRE #13 FROM THE HOIST
CONTACTOR. CONNECT WIRE #53 FROM LIFT
INTERRUPT (TERMINAL 6) TO HOIST CONTACTOR.
B ALL SWITCHES ARE SHOWN IN THE STATIC TRUCK POSITION.

FIGURE 2. EV-100 LX ELECTRICAL SYSTEM SCHEMATIC DIAGRAM

3
4
FIGURE 3. EV-100 LX ELECTRICAL SYSTEM WIRING DIAGRAM

5
6
FIGURE 4. EV-100 LX ELECTRICAL SYSTEM CABLE DIAGRAM

7
2
1

3
TO ACCEL.
ASSY.

1. FUSE 3 15A
2. KEY SWITCH
TO CONTROL PANEL 3. LIFT SWITCH
N50FA WITH EV–100 LX, 4. BATTERY INDICATOR
W/O LIFT INTERRUPT
5. TILT INTERLOCK SWITCH
6. “K1” RELAY
7. TILT SWITCH

2
1
3
4

TO ACCEL.
ASSY.

TO CONTROL PANEL TO LIFT INTERRUPT CONTROL

N50FA WITH EV–100 LX,


WITH LIFT INTERRUPT

8
1
5

6 3

2 TO ACCEL. ASSY.

NO
NC
NC
NO

REACH AND TILT WITH EV–100 LX


W/O LIFT INTERRUPT

TO CONTROL PANEL
1

5 3
6
2

NO
NC
NC
NO

TO ACCEL.
ASSY.

TO LIFT INTERRUPT CONTROL


TO CONTROL PANEL
REACH AND TILT WITH EV–100 LX
WITH LIFT INTERRUPT

FIGURE 5. EV-100 LX ELECTRICAL CONTROLS WIRING DIAGRAMS

9
8

5 3 1
6
4
2

9
7

TO ACCEL.
ASSY.

REACH, TILT AND S–S WITH


EV–100 LX W/O LIFT INTERRUPT

TO CONTROL PANEL 1. FUSE 3 15A 6. “K1” RELAY


2. KEY SWITCH 7. “K2” RELAY
3. LIFT SWITCH 8. TILT/SIDE–SHIFT ROCKER
8 4. BATTERY INDICATOR SWITCH
5. TILT INTERLOCK SWITCH 9. DIODE BLOCK

5 3 1
6 2

7 9
10

TO ACCEL.
ASSY.

REACH, TILT AND S–S WITH EV–100 LX, WITH LIFT


INTERRUPT

TO CONTROL PANEL TO LIFT INTERRUPT CONTROL

FIGURE 5. EV-100 LX ELECTRICAL CONTROLS WIRING DIAGRAMS (CONT.)

10
3

2
7b
7a 1 8
4

5
9 12149
1

11
1 10 10

7a 11
6

7b

6
1. POTENTIOMETER (POT.)
2. SETSCREW
3. GEAR 10 11
4. DIRECTION/SPEED CONTROL HANDLE
5. ACCELERATOR POT. SHAFT
6. ACCELERATOR POT. ASSEMBLY
7. SWITCH 4
a. Reverse 9. PINION SETSCREW
b. Forward 10. HORN SWITCH
8. PINION 11. LIFT/LOWER ROCKER SWITCH
       

11
1

5
12149

NOTE: N50FA SHOWN. LIFT/LOWER


LINKAGE AND SWITCH IS SIMILAR
FOR OTHER TRUCKS.

1. LIFT/LOWER CONTROL LEVER


2. BRACKET ASSEMBLY
3. LIFT SWITCH
4. SWITCH ROLLER AND ARM
5. LEVER CAM
FIGURE 7. LIFT SWITCH
(NEUTRAL POSITION)

12
8
2
2 1
10
9

(2 wires)
2a 57
(3 wires)
35
3 10 35 3
36
4 (2 wires)
11 35
(3 wires) 10
13
8 36

57

5 13 4
13

8 8 36
5 10 6 11 30 53
7 (2 wires)

2 CAM DETENT
2
N40–45FR, N50FA 12149

DETAIL FOR 1. LIFT/LOWER CONTROL LEVER


OPTIONAL 2. REACH/TILT/SIDE–SHIFT CONTROL
SIDE–SHIFT LEVER
2a. REACH/TILT CONTROL LEVER
35 (WITHOUT SIDE–SHIFT)
3. “K1” RELAY
3 4. LIFT SWITCH
5. “K2” RELAY (WITH
36 35 SIDE–SHIFT ONLY)
36 6. TILT INTERLOCK SWITCH
13 7. LEVER CAM
5 8. TILT/SIDE–SHIFT ROCKER SWITCH
57
57 9. TILT PUSH BUTTON
13 10. TILT SWITCH
36 11. DIODE BLOCK
35
57 6 35
10 36

NOTE: THE N50FA MODEL DOES NOT HAVE ITEMS 2,


5, 6, 8, 9, 10 OR 11.

         

13
2 59

1 21
22
41
23 2 3 10 10 56
42
4 24
43
5 25
44
6 26 56
45 1 21
7 27
46 2 22
8 28 41
47 3 23
9 29 42
48 4 24
30 43
49 5 25
11 31 10 44
50 6 26
12 32 45
51 7 27
33 46
52 8 28
14 34 47
53 9 29
15 35 48
54 30
16 36 8 6 49 10
55 11 31
17 37 50
56 12 32
18 38 51
57 47 13 33
19 39 52
58 14 34
20 40 53
15 35
60 54
16 36
55
17 37
56
18 38
57
19 39
58
20 40
59
60

11 21
21
22 22
22
41
41
33 23
23
42
42
44 24
24
43
43
55 25
25
44
44
66 26
26
45
45
77 27
27
46
46
88 28
28
47
47
99 29
29
48
48
10
10 30
30
49
49
11
11 31
31
50
50
12
12 32
32
51
51
13
13 33
33
52
52
14
14 34
34
53
53
15
15 35
35
54
54
16
16 36
36 13
55
55
17
17 37
37
56
56
18
18 38
38
57
57
19
19 39
39
58
58
20
20 40
40
59
59
60
60 13

13C

14
59 59
56 56
30 30
53 53 111 21
21
21
10 10 10 222 22
22
22
41
41
41
333
INTERLOCK

23
23
23
42
42
42
VALVE

NC NO NC NO 444
10 24
24
24
HOIST/LOWER NC NO NC NO 10 43
43
43
TILT 555 25
25
25
ROCKER TILT SW S.S. HORN 53 44
44
44
SW SW 666 26
26
26
SW 30 45
45
45
26 56 777 27
27
27
56 46
46
46
59 59 888 28
28
28
33 47
47
47
999 29
29
29
48
48
48
10 30
30
49
49
49
K2 33 33 11
11
11 31
31
31
50
50
50
12
12
12 32
32
32
51
51
51
K1 13
13 33
33
52
52
52
14
14
14 34
34
34
53
53
15
15
15 35
35
35
K1 54
54
54
16
16
16 36
36
36
55
55
55
17
17
17 37
37
37
18
18
18 38
38
38
57
57
57
19
19
19 39
39
39
58
58
58
20
20
20 40
40
40
60
60
60
10 59
53 56 59
33 30 10 56
33

JUMPER
2 6 7 11 1 3 5 4
26 8 10 9 12 13 14 15
B.D.I. 933/1
HOUR METER

13 13 13C 13C
13

13

13 13 13C 13C

              

15
16
          

17
18
             

19
20
FIGURE 12. TRANSISTOR CONTROLLER CABLE DIAGRAM

21

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