233.5 9.

140 5.5 219 8.6

NOTES: THE DESIGN IS LOOSELY BASED ON A DESIGN BY Mr.J.L.SOUMARD

TITLE DRAWING CONTENTS PROJECT No
PROJECTION
MODEL SCALE: 1:1
VERTICAL TWIN CYLINDER STEAM ENGINE WITH GENERAL ARRANGEMENT JDW DRAUGHTING SERVICES
JAN-2014
DATE
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
SINGLE VALVE CHEST AND REVERSER AND ISOMETRIC VIEW
Copyright ©
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET:01 OF 05 A3 No: JLS-01
QTY. PART NUMBER 76.5 76.5 52 4 12
1 JLS-01-BASE FRAME 10
2 JLS-02A-TRUNK GUIDE 37.5 37.5 42 5
4 JLS-02B-TRUNK GUIDE SIDE SUPPORT PLATE 5 M4
4 JLS-02C-TRUNK GUIDE BUSH 10 24 32.5 32.5 24 10

45°
4 JLS-02D-TRUNK GUIDE SUPPORT FOOT 01

40 PCD
2 JLS-03A-CYLINDER CORE

49

22
2 JLS-03B-CYLINDER TOP FLANGE R14

11.5 11.5

12
2 JLS-03C-CYLINDER BOTTOM FLANGE
2 JLS-03D-CYLINDER VALVE PORTS PLATE

4
2 JLS-03E-EXHAUST PORT TUBE 02C

12
2 JLS-04-PORT PLATE
1 JLS-05A-VALVE CHEST 34 22.5 22.5 34 R6

52
2 JLS-05B-VALVE CHEST TOP DOME 1mm DEEP
2 JLS-05C-VALVE CHEST BOTTOM SCREW NIPPLE 16 BRS

42
90° OPPOSITE
2 JLS-05D-VALVE CHEST SIDE STEAM INLET SCREW NIPPLE 02A

7 7
SIDE

32
2 JLS-05E-VALVE CHEST SIDE COVER 19
2 JLS-06-CYLINDER TOP COVER 22RM EQUAL 4

15
2 JLS-07-CYLINDER BOTTOM COVER 4 PLACES

8
2 JLS-08-CYLINDER BOTTOM COVER GLAND

2
02D

6
2 JLS-09-VALVE SPINDLE GLAND 3x5 12

R1
8

R7
2 JLS-10-PISTON ROD SEAL DP

15
2 JLS-11-VALVE SPINDLE SEA 02A

1
37
106

7 7
4 JLS-12A-BASE MAIN BEARING BOTTOM PART ° 03A

32
4 JLS-12B-BASE MAIN BEARING TOP PART R6 ALL BRZ
BRS

42
8 JLS-13-MAIN BEARING BUSH
4 JLS-14-MAIN BEARING LOCATING PIN

52
4 JLS-15A-CRANKSHAFT PART-1

3
2 JLS-15B-CRANKSHAFT PART-2

R5

66
1 JLS-15C-CRANKSHAFT PART-3 SCALE 1:1.5
2 JLS-15D-CRANKSHAFT PART-4

30
4 JLS-16B-ECCENTRIC SHEAVE
3 JLS-16C-ECCENTRIC SHEAVE SPACER
2 JLS-17A-CONNECTING ROD PART-1 R6
2 JLS-17B-CONNECTING ROD PART-2 16 PLACES

3.5
4 JLS-17C-CONNETING ROD BEARING M5x10DEEP 16

9
2 JLS-18A-PISTON
2 JLS-18B-PISTON ROD 28

R1
5
2 JLS-18C-CROSSHEAD

14
2 JLS-18D-CROSSHEAD PIN 36
2 JLS-19-FLYWHEEL 60°
4 JLS-20A-ECCENTRIC STRAP PART-1 35 SCALE 1:1.5
4 JLS-20B-ECCENTRIC STRAP PART-2 6 TAPPED 52
8 JLS-20C-ECCENTRIC STRAP BEARING HOLES
4 JLS-20D-ECCENTRIC STRAP TOP BEARING EQUALY 40 PCD

2
2 JLS-21-REVERSER PLATE
2 JLS-22A-SLIDE VALVE SPACED 30

26RM
20 50 50 20 17 70 17

30
2 JLS-22B-SLIDE VALVE NUT ON PCD
2 JLS-22C-SLIDE VALVE SPINDLE 36 30°
1 JLS-23A-REVERSING HANDLE 03B BRS
1 JLS-23B-REVERSING MAIN SHAFT M6X10DEEP 6 PLACES 02B 10

15.3
1 JLS-23C-REVERSING CRANK 5

M4
2 JLS-23D-REVERSING CROSS LINK
1 JLS-23E-REVERSING MAIN COLLAR
20

1 JLS-23F-REVERSING CROSS LINK BEARING

10
8

1
1 JLS-23G-REVERSING MAIN SHAFT ADJUSTING SCREW 19

7
1 JLS-24-WOOD BASE
4 JLS-M2.5x9 GRUB SCREW BRS 4 4 4

16.5
17
10 JLS-M3 HEX NUT
42.5

40 JLS-M3 WASHER 34

11

29.5
45

3
12 JLS-M3x10 HEX BOLT 34

8
58
2 JLS-M3x12 HEX BOLT

1.5
16 JLS-M3x15 HEX BOLT

22
4 JLS-M3x6 GRUB SCREW 40 PCD
18 JLS-M4 HEX NUT 22 22
64

64

64

15
44 JLS-M4 WASHER
16 JLS-M4x12 HEX BOLT 03C 03B 3mm DEEP
10 JLS-M4x18 HEX BOLT

30
17
4 JLS-M4x24 HEX BOLT M3x10DEEP
4 JLS-M4x61 THREADED ROD R10 45°

11
42.5

2 JLS-M5 HEX NUT

8
18 JLS-M5 WASHER

4
16 JLS-M5x12 HEX BOLT R6 18 18

38
1 JLS-M5x50 THREADED ROD 19

30
6 JLS-M6 WASHER SCALE 1:1.5

8
6 JLS-M6x25 HEX BOLT
20

R6
ALL OTHER DIMENSIONS

17
05B

3
NOTES: DETAILS AS PER PART 03B
1. ALL PARTS WHICH DO NOT HAVE SIGNIFICANT FORCES
APPLIED CAN BE SOLDERED TOGETHER USING SOFT SOLDER. 18.5 4 TAPPED HOLES EQUALY SPACED ON PCD R6
66.5 66.5
2. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH 38 SCALE 1:1.5 03D
REGARDS TO HOLE AND SHAFT TOLERANCES. SCALE 1:1.5 05B

16
02B 4mm THICK SCALE 1:1.5
3. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE ALUM OR BMS 2 2
HOLES SHALL BE APPROXIMATELY 8% TO 10% LARGER THAN 12.1 11 11 12.1 BRS

17
9.5 9.5 CUT AFTER THRU

4
THE MATCHING TAPPED HOLE.
1

ASSEMBLY

7
4. PREFERABLY ALL TAPPED HOLES TO BE METRIC FINE (MF).

6.5 6.5
BRS

7 8.2
5. MATERIAL OF SOME PARTS HAVE NOT BEEN SPECIFIED, IT BRS 4RM
11.5

4
IS UP TO THE BUILDER TO USE/CHOOSE MATERIALS WHICH
WOULD BE THE MOST SUITED. 9 M8
03D 16 16

3
6. MATERIALS ARE INDICATIVE ONLY THRU
01 9mm 60 12
ABBREVIATIONS: DEEP DETAIL A 03E 30
15

ALUM = ALUMINIUM CI = CAST IRON.

10

8
CU = COPPER BRS = BRASS.

8
M8

M8
BRZ = BONZE OR GUN METAL BMS = BRIGHT MILD STEEL.
10
15

15

S/S = STAINLESS OR SILVER STEEL. BRS 8

RM = REAM SA-xxxx= SUB-ASSEMBLY-xxxx CUT AFTER ASSEMBLY 8
SCALE 1:1.5
NOTES: THE DESIGN IS LOOSELY BASED ON A DESIGN BY Mr.J.L.SOUMARD
TITLE DRAWING CONTENTS PROJECT No
PROJECTION
MODEL SCALE: 1:1
VERTICAL TWIN CYLINDER STEAM ENGINE WITH PARTS AND ASSEMBLIES JDW DRAUGHTING SERVICES
JAN-2014
DATE
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
SINGLE VALVE CHEST AND REVERSER
Copyright ©
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET:02 OF 05 A3 No: JLS-02
 21.5 21.5 S/S 18 18 2 4 2 BRS 7 7 2.5 15B S/S
8 06 4 4 1 1mm DEEP
18 18 15 15 R4 15A

10
16 16

2.5
3 R3 S/S

7
45° M4
PRESS FIT

7
28

13
4

10
8.3
05E PIN AFTER

7.5

7.5
4 BMS

10
46 8 ASSEMBLY 8

32
6

2.5
22.5

SCALE 1:1.5

6
8.3

40 PCD
15A 8 71 4

10
19

7.5

7.5
13

26.5
50

26

7
S/S
10

18B

2.5
04

10
3mm THICK M10 3

56
BRZ 4 PRESS FIT PIN
10

BRS S/S 15C 2.5

15D 22 AFTER ASSEMBLY
19

BRZ
22.5

12 SCALE 1:1.5
M4
15C 12 4 18D

10
05E 1.25
1 S/S M4

6
TAKE OVER HOLES

M4
4

2
REFER TO DETAIL A 0.5mm THICK 19.5 19.5 BRS FROM PART 03B 18A

4
SHEET 02 50 2 4 10 FOR ALL OTHER 1 SCALE 1:2
15 15 DIMENSION DETAILS
07 7 7 18C 22A S/S
9.5 9.5 REFER PART 15C 24 4 42 4 10 4 BRZ

24
26
13 PRESS FIT

M4
2
BRONZE

14

10

10
9
7
BUSH

20
BRZ or CI or

6
21.5

GRAPHITE

7
40 PCD

3
10 6RM

6
6RM
4 8 3 12

26

22
9
9

M12
45° 13 75 SCALE 1:1.5

M8
60 22C

5
S/S
AL 22B
40 PCD LR 20
2 22C
21.5

07 REAM 20D BRZ

2 AFTER
ASSEMBLY 17C
10
7
5 5 5

73

80
15 15 TAKE OVER HOLES DRILL OIL HOLE BRS BRZ
BRS FROM PART 03C 8 M3 M3 BMS
AFTER ASSEMBLY
05A 15 15 12 5 2 5
VETON OR BRZ

°
TAKE OVER ALL HOLES BMS BRZ

75
FROM PART 04 12.5 12.5 6 TEFLON 10

20
10
PRESS FIT 22B
17B

5 5
10 VETON OR 4 5 5
4
7

9 TEFLON 5 5

14
10.5
3
15 15 MATCH TO
22.5

4 BMS 12B
11 PART 17A 19 4 3

R4
21.5 21.5
M2.5
10

3
7.5

10
2

SCALE 1:1.5
6

12

5
2 18° 18° 3
45°
5 4
SCALE 1:1.5 PRESS FIT
7.5

15 15.5° 15.5°
6

3 16C FOR ALL OTHER

10

12A BRONZE BUSH

DIMENSION DETAILS 3 3 7.8° 7.8°
22.5

REFER PART 17A

5 5

SCALE 1:1.5 R2 21
13 10 10

8
12B

4
15 BRS R4
M3x8 DEEP 13 BMS or 18 18

4
6 PRESS FIT 16 BMS 10 R4
BRONZE OPPOSITE BMS 8

4
10 2 10 2 3 R4.1 BMS
BUSH BRZ FACE
BRS EQUAL DRILL 5RM 3 3
4RM

AFTER BMS 5
M10 28 R4
9

ASSEMBLY
21.5

4 8 4

10.5
6
8 8 2 13 16C R5

0
8
3mm THICK 0

11

R6
R6
M12 7 R7 2

6
1.5 R7
M12
5

REAM AFTER 24 5 4.5

19
R74

M4
BRZ 4 14
20A 2
ASSEMBLY
7.5

2 10 2 2 BMS
10

05C M12

2.5 45
8

BRS 13 8 SCALE 1:1.5

R4
17A
45 M8 ° 10 3mm THICK R13
11

70 3 .5
9

05D

°
10

MATCH TO

R1
12 A
36

20C
15°

22

PART 20A
4

M12 10

2.5 45°
19.5 9 4

3
5

16 BRZ

R13.5
PRESS FIT 16 PRESS FIT BRZ
10 5 16

24
BRONZE

32
BRZ BRONZE 09

5
08
0.5
10

BRS BUSH BUSH 3 16B 4 A 2

5
4RM

2 BMS 1 5 5 1 4
6RM

M2.5
8
M12

13 20B
7.5 1.5

21 21 SECTION A-A
SCALE 1:1.5 FOR ALL DIMENSION
BRS 16 DETAILS REFER PART 20A BMS
14 BMS SCALE 1:1.5
NOTES: THE DESIGN IS LOOSELY BASED ON A DESIGN BY Mr.J.L.SOUMARD
TITLE DRAWING CONTENTS PROJECT No
PROJECTION
MODEL SCALE: 1:1
VERTICAL TWIN CYLINDER STEAM ENGINE WITH PARTS AND ASSEMBLIES JDW DRAUGHTING SERVICES
JAN-2014
DATE
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
SINGLE VALVE CHEST AND REVERSER
Copyright ©
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET:03 OF 05 A3 No: JLS-03
 23A BRS 3 5 2.5

R5
23B BMS SA-102 12B
02A

5
SA-103
R20 7 1mm DEEP 4

20
68.5
128 SA-102
4 SCALE 1:2 13
3 02B 13

5
R2

9.8
R2

10
13

3
12A
50

19.5
SLIDE FIT BRONZE BUSH 02C 02B 14
M3
60 SA-105
5

5RM 7RM 18A

12 7
02D 02C SA-104 15B 19

4
BRS 4 15A
SCALE 1:1.5 11 15D
02D 16B 15A
7 3 8 23D BRS 10 16B 16B
R5
18B
R3 7 3 15A 16B
23G
15A 15D
BRZ BMS SA-101 16C 15C

12
23A

M4
16C 16C
BMS 19 15B
4 4

BRS
50

23F 18C
M3 2.5 06 SA-106 23C 23E
23C
5

12
5

22A
13

22B 23B
03B
12
11
7
PRESS FIT
SA-108
AFTER 03D 03A 18D
42
23F ASSEMBLY 22C SA-112

APPROX 69
04
7
5

SLIDE FIT IN PARTS 23C &23D 03E 17A

BRZ
27.5 85 27.5
03C
SA-111
11

07 17C

SA-102 SA-104 17C

66.5

05B 10
ALL 6 17B
05B 08
155

SA-119 SA-109
05D
66.5

SA-105
SA-105
11

14 SA-105
05E SA-105
20A
10

SA-103 05E 05D

30
10

140 05C 05C 20C

SCALE 1:3 11
24 11
01 20C
09
09 SA-101 20B
SA-120 SA-110
WOOD SA-101
SA-119
NOTES: THE DESIGN IS LOOSELY BASED ON A DESIGN BY Mr.J.L.SOUMARD
TITLE DRAWING CONTENTS PROJECT No
PROJECTION
MODEL SCALE: 1:1
VERTICAL TWIN CYLINDER STEAM ENGINE WITH PARTS AND ASSEMBLIES JDW DRAUGHTING SERVICES
JAN-2014
DATE
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
SINGLE VALVE CHEST AND REVERSER
Copyright ©
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET:04 OF 05 A3 No: JLS-04
 SA-111
NOTES:
1. THE SETTING OF THE VALVE ECCENTRIC SHEAVES HAS
TO BE EXPERMENTALLY DETERMINED FOR OPTIMUM
SA-108 SA-111 RUNNING OF THE ENGINE.
2. USE THE OIL HOLE IN THE ECCENTRIC STRAP TO LOOSEN
OR TIGHTEN THE GRUB SCREW OF THE SHEAVE.

SA-108
SA-109
SA-112 21 21
23D
23D

SA-109

SA-106

SA-110
SA-110 SA-110 SA-110

SA-120

NOTES: THE DESIGN IS LOOSELY BASED ON A DESIGN BY Mr.J.L.SOUMARD

TITLE DRAWING CONTENTS PROJECT No
PROJECTION
MODEL SCALE: 1:1
VERTICAL TWIN CYLINDER STEAM ENGINE WITH PARTS AND ASSEMBLIES JDW DRAUGHTING SERVICES
JAN-2014
DATE
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
SINGLE VALVE CHEST AND REVERSER AND RENDERED VIEW
Copyright ©
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET:05 OF 05 A3 No: JLS-05