This document provides service specifications for various components of a 1NZ-FE engine, including ignition timing, idle speeds, compression values, belt tensions, clearances, lengths, diameters, and other dimensional values. Tolerances for wear, runout, and other acceptable ranges are specified. Components listed include the generator and vane pump belts, valves, springs, guides, lifters, camshafts, gears, bearings, and more.
This document provides service specifications for various components of a 1NZ-FE engine, including ignition timing, idle speeds, compression values, belt tensions, clearances, lengths, diameters, and other dimensional values. Tolerances for wear, runout, and other acceptable ranges are specified. Components listed include the generator and vane pump belts, valves, springs, guides, lifters, camshafts, gears, bearings, and more.
This document provides service specifications for various components of a 1NZ-FE engine, including ignition timing, idle speeds, compression values, belt tensions, clearances, lengths, diameters, and other dimensional values. Tolerances for wear, runout, and other acceptable ranges are specified. Components listed include the generator and vane pump belts, valves, springs, guides, lifters, camshafts, gears, bearings, and more.
This document provides service specifications for various components of a 1NZ-FE engine, including ignition timing, idle speeds, compression values, belt tensions, clearances, lengths, diameters, and other dimensional values. Tolerances for wear, runout, and other acceptable ranges are specified. Components listed include the generator and vane pump belts, valves, springs, guides, lifters, camshafts, gears, bearings, and more.
SS–6 SERVICE SPECIFICATIONS – 1NZ-FE ENGINE MECHANICAL
1NZ-FE ENGINE MECHANICAL
SERVICE DATA Ignition timing - 8 to 12° BTDC Engine idle speed M/T 600 to 700 rpm A/T 650 to 750 rpm Compression Standard compression pressure 1,471 kPa (15.0 kgf/cm2, 213 psi) Minimum pressure 1,079 kPa (11.0 kgf/cm2, 156 psi) SS Difference between each cylinder 98 kPa (1.0 kgf/cm2, 14 psi) Generator V belt tension New belt 121 to 143 lbf Used belt 55 to 88 lbf Vane pump V belt tension New belt 99 to 121 lbf Used belt 55 to 77 lbf Generator V belt deflection New belt 7.0 to 8.5 mm (0.28 to 0.33 in.) Used belt 11.0 to 13.0 mm (0.43 to 0.51 in.) Vane pump V belt deflection New belt 8.0 to 10.0 mm (0.31 to 0.39 in.) : Pressing force 98 N (10 kgf, 22 lbf) Used belt 11.0 to 13.0 mm (0.43 to 0.51 in.) Valve clearance (cold) Intake 0.15 to 0.25 mm (0.006 to 0.010 in.)) Exhaust 0.25 to 0.35 mm (0.010 to 0.014 in.) Chain Maximum chain elongation 123.2 mm (4.850 in.) Chain tensioner slipper Maximum wear 1.0 mm (0.039 in.) No. 1 chain vibration damper Maximum wear 1.0 mm (0.039 in.) Cylinder head for flatness Maximum warpage 0.05 mm (0.0020 in.) : Cylinder block side Maximum warpage 0.10 mm (0.0039 in.) : Intake manifold side Maximum warpage 0.10 mm (0.0039 in.) : Exhaust manifold side Cylinder head set bolt Standard length 142.8 to 144.2 mm (5.622 to 5.677 in.) Maximum length 147.1 mm (5.791 in.) Cylinder block for flatness Maximum warpage 0.05 mm (0.0020 in.) Intake valve Standard overall length 89.25 mm (3.5138 in.) Minimum overall length 88.75 mm (3.4941 in.) Standard valve stem diameter 4.970 to 4.985 mm (0.1957 to 0.1963 in.) Standard margin thickness 1.0 mm (0.039 in.) Minimum margin thickness 0.7 mm (0.028 in.) Exhaust valve Standard overall length 87.90 mm (3.4606 in.) Minimum overall length 87.40 mm (3.4409 in.) Standard valve stem diameter 4.965 to 4.980 mm (0.1955 to 0.1961 in.) Standard margin thickness 1.15 mm (0.045 in.) Minimum margin thickness 0.7 mm (0.028 in.) Valve spring Standard free length 45.05 to 45.15 mm (1.774 to 1.778 in.) Maximum deviation 1.6 mm (0.063 in.) Maximum angle (reference) 2° Standard installed tension 149 to 165 N (15.2 to 16.8 kgf, 33.5 to 37.1 lbf) at 32.5 mm (1.280 in.) Maximum workin 286 to 316 N (29.1 to 32.2 kgf, 64.2 to 71.0 lbf) at 23.9 mm (0.941 in.) SERVICE SPECIFICATIONS – 1NZ-FE ENGINE MECHANICAL SS–7
Intake valve guide bush Bush inside diameter 5.010 to 5.030 mm (0.1972 to 0.1980 in.) Standard oil clearance 0.025 to 0.060 mm (0.0010 to 0.0024 in.) : bush and valve Maximum oil clearance 0.08 mm (0.0032 in.) : bush and valve Standard bore diameter (STD) 9.685 to 9.706 mm (0.3813 to 0.3821 in.) : bush bore diameter of cylinder head Standard bore diameter (O/S 0.05) 9.7355 to 9.756 mm (0.3833 to 0.3841 in.) : bush bore diameter of cylinder head Standard protrusion height 9.0 to 9.4 mm (0.354 to 0.370 in.) Standard oil clearance 0.025 to 0.060 mm (0.0010 to 0.0024 in.) SS : bush and cylinder head Exhaust valve guide bush Bush inside diameter 5.010 to 5.030 mm (0.1972 to 0.1980 in.) Standard oil clearance 0.030 to 0.065 mm (0.0012 to 0.0026 in.) Maximum oil clearance 0.10 mm (0.0039 in.) Standard bore diameter (STD) 9.685 to 9.706 mm (0.3813 to 0.3821 in.) : bush bore diameter of cylinder head Standard bore diameter (O/S 0.05) 9.7355 to 9.756 mm (0.3833 to 0.3841 in.) : bush bore diameter of cylinder head Standard protrusion height 9.0 to 9.4 mm (0.354 to 0.370 in.) Standard oil clearance 0.030 to 0.065 mm (0.0012 to 0.0026 in.) : bush and cylinder head Valve lifter Standard lifter diameter 30.966 to 30.976 mm (1.2191 to 1.2195 in.) Standard lifter bore diameter 31.000 to 31.025 mm (1.2205 to 1.2215 in.) Standard oil clearance 0.024 to 0.059 mm (0.0009 to 0.0023 in.) Maximum oil clearance 0.1 mm (0.0039 mm) Camshaft timing gear Minimum gear diameter (w/ chain) 96.2 mm (3.787 in.) Camshaft timing sprocket Minimum gear diameter (w/ chain) 96.2 mm (3.787 in.) Camshaft Maximum circle runout 0.03 mm (0.0012 in.) Standard cam lobe height 44.617 to 44.717 mm (1.7566 to 1.7605 in.) Minimum cam lobe height 44.47 mm (1.7508 in.) Standard journal diameter 34.449 to 34.465 mm (1.3563 to 1.3569 in.) : No. 1 journal Standard journal diameter 22.949 to 22.965 mm (0.9035 to 0.9041 in.) : Other journals No. 2 camshaft Maximum circle runout 0.03 mm (0.0012 in.) Standard cam lobe height 44.666 to 44.766 mm (1.7585 to 1.7624 in.) Minimum cam lobe height 44.52 mm (1.7528 in.) Standard journal diameter 34.449 to 34.465 mm (1.3563 to 1.3569 in.) : No. 1 journal Standard journal diameter 22.949 to 22.965 mm (0.9035 to 0.9041 in.) : Other journals Camshaft thrust clearance Standard thrust clearance 0.040 to 0.095 mm (0.0016 to 0.0037 in.) Maximum thrust clearance 0.11 mm (0.0043 in.) Camshaft oil clearance Standard oil clearance 0.040 to 0.095 mm (0.0016 to 0.0037) Maximum oil clearance 0.115 mm (0.0045 in.) Camshaft bearing cap setting ring pin Standard protrusion height 8.5 to 9.5 mm (0.335 to 0.374 in.) Union Standard protrusion 29 mm (1.14 in.) :A Standard protrusion 44 mm (1.73 in.) B: Intake manifold Maximum warpage 0.10 mm (0.004 in.) Exhaust manifold Maximum warpage 0.70 mm (0.028 in.) SS–8 SERVICE SPECIFICATIONS – 1NZ-FE ENGINE MECHANICAL
Connecting rod thrust clearance Standard thrust clearance 0.16 to 0.36 mm (0.0063 to 0.0142 in.) Maximum thrust clearance 0.36 mm (0.0142 in.) Connecting rod oil clearance Standard oil clearance 0.016 to 0.040 mm (0.0006 to 0.0016 in.) Maximum oil clearance 0.06 mm (0.0024 i) Crankshaft oil clearance Standard oil clearance 0.010 to 0.023 mm (0.0004 to 0.0009 in.) Maximum oil clearance 0.07 mm (0.0028 in.) Cylinder bore Standard diameter 75.000 to 75.013 mm (2.9528 to 2.9533 in.) Piston with pin Standard piston diameter 74.945 to 74.955 mm (2.9506 to 2.9510 in.) Standard piston hole diameter at 20° (68°F) 18.013 to 18.016 mm (0.7092 to 0.7093 in.) SS Standard piston pin diameter 18.001 to 18.004 mm (0.7087 to 0.7088 in) Standard oil clearance 0.009 to 0.015 mm (0.0004 to 0.0006 in.) : piston and piston pin Maximum oil clearance 0.050 mm (0.0020 in.) : piston and piston pin Piston clearance Standard oil clearance 0.055 to 0.078 mm (0.0022 to 0.0031 in.) Maximum oil clearance 0.08 mm (0.0032 in.) Connecting rod Standard connecting rod inside diameter 17.965 to 17.985 mm (0.7073 to 0.7081 in.) Maximum misalignment 0.05 mm (0.0020 in.) per 100 mm (3.94 in.) Maximum twist 0.05 mm (0.0020 in.) per 100 mm (3.94 in.) Piston ring Standard ring groove clearance 0.02 to 0.04 mm (0.0008 to 0.0016 in.) : No. 1 ring Standard ring groove clearance 0.02 to 0.04 mm (0.0008 to 0.0016 in.) : No. 1 ring Standard ring groove clearance 0.01 to 0.03 mm (0.0004 to 0.0012 in.) : No. 2 ring Standard ring groove clearance 0.01 to 0.03 mm (0.0004 to 0.0012 in.) : Oil ring Standard end gap 0.25 to 0.35 mm (0.0098 to 0.0138 in.) : No. 1 ring Maximum end gap 0.91 mm (0.0358 in.) : No. 1 ring Standard end gap 0.35 to 0.50 mm (0.0138 to 0.0197 in.) : No. 2 ring Maximum end gap 1.06 mm (0.0417 in.) : No. 1 ring Standard end gap 0.10 to 0.35 mm (0.039 to 0.0138 in.) : Oil ring Maximum end gap 0.82 mm (0.0323 in.) : Oil ring Connecting rod bolt Standard diameter 6.6 to 6.7 mm (0.260 to 0.264 in.) Maximum diameter 6.4 mm (0.252 in.) Crankshaft Maximum circle runout 0.03 mm (0.0012 in.) Standard diameter 45.988 to 46.000 mm (1.8106 to 1.8110 in.) : main journal Maximum taper and distortion 0.02 mm (0.0008 in.) : main journal Standard diameter 39.992 to 40.000 mm (1.5745 to 1.5748 in.) : crank pin Maximum taper and distortion 0.2 mm (0.0008 in.) : crank pin Standard sprocket diameter (w/ chain) 51.72 mm (2.0362 in.) Minimum sprocket diameter (w/ chain) 50.5 mm (1.988 in.) Crankshaft bearing cap set bolt Standard diameter 7.3 to 7.5 mm (0.287 to 0.295 in.) Minimum diameter 7.2 mm (0.283 in.)
