GOVERNMENT OF SARAWAK                             JABATAN KERJA RAYA, SARAWAK
H.K.K & Salam Construction Sdn. Bhd
                             No 14 (2nd floor) Raminway, 96000 sibu.
                           P.O BOX 859 96008 SSibu Sarawak
                            Malaysia. Tel: 084333123, 339089 Fax:
                            084333621
PROPOSED MARUDI BRIDGE OVER
 BATANG BARAM, MIRI DIVISION,
         SARAWAK
             CONTRACT NO.: PWD/HO/B110/2018
                    METHOD STATEMENT
                                        FOR
                         FOOTING WORK
                                     Contractor:
                H..K.K & SALEM CONSTRUCTION SDN. BHD
By H.K.K & Salem Construction Sdn Bhd                     By SO /SO Representative
  Revision No.       Date of Submission              Approval Code       Date of Approval
                       PROPOSED MARUDI BRIDGE OVER BATANG BARAM, MIRI DIVISION,
                                              SARAWAK
                                              SUBMITTAL APPROVAL FORM
Project Title:   PROPOSED MARUDI BRIDGE OVER BATANG
                                                           Doc. Ref. No.:
                 BARAM, BETONG DIVISION, SARAWAK
Contract No.:    PWD/HO/B110/2018                          Document Title:      METHOD STATEMENT FOR FOOTING WORK
Contractor:      H.K.K & SALEM CONSTRUCTION SDN. BHD       Date of
                                                           Submission:
      Resident Engineer (SOR)
Signature:                                                                                APPROVAL STATUS
                                                                                                              RESUBMISSION
                                                                             CODE      CODE DESCRIPTION
                                                                                                                  (Y/N)
Name:                                                                       Code 1   Approved
Company: Jurutera Minsar Consult Sdn Bhd                                    Code 2   Approved with Comments
Date:                                                                       Code 3   Not Approved and
                                                                                     Resubmit
Comments
      Document Reference
                                  Reviewer                                                                    Comment Close
 Item  (Page No., section,                             Reviewer Comment                EPR’s Response
                                  (RE / PM)                                                                     Out Date
              etc.)
    H.K.K & SALEM        Work Method Statement  Doc. Ref No:
CONSTRUCTION SDN.BHD          FOOTING           Rev. No: 1
  PROPOSED MARUDI BRIDGE OVER BATANG BARAM, MIRI DIVISION, SARAWAK
                    CONTRACT NO: PWD/HO/B110/2018
                                CONTENT
Section
1.0 Introduction
2.0 Machineries
3.0 Excavations Works
4.0 Hacking Of Piles
5.0 Fabrication Of Rebar Cage
6.0 Installation Of Formwork
7.0 Concreting Works
    H.K.K & SALEM        Work Method Statement  Doc. Ref No:
CONSTRUCTION SDN.BHD          FOOTING           Rev. No: 1
  PROPOSED MARUDI BRIDGE OVER BATANG BARAM, MIRI DIVISION, SARAWAK
                    CONTRACT NO: PWD/HO/B110/2018
1.0Introduction
      This method statement is prepared for the construction of Abutments A & B and Piers 1,
      2, 3, 4, 7, 8, 9 & 10 footings. The scope of work including excavation, hacking of piles,
      installation of formworks, coffer dam at river Piers, fabricate rebar and concreting.
2.0Machineries
      No.           Description              No                      Purpose
      1.      Excavator Hitachi EX-130       1 -      Excavate temporary ditches and drainnage
      2.      Excavator Hitachi EX-200       1 -      Transfer borrow pits to lorry truck
      3.            Mixer Truck              2 -      Concreting
3.0   Excavation Works
      The construction of the footings shall start after the completion of spun pile driving
      works. The surveyor shall carry out the surveying works and setting out for the footing
      and sheet pile alignment. The sheet pile is required in condition that any excavation
      works more than two metres.
      Due to site constraint, materials and machineries shall only be mobilized into the
      working area once the setting out is confirmed. Cofferdams in the forms of sheet piles
      shall be drive into the ground, 1m away around the perimeter of the footing prior to any
      excavation works. Strutting to the sheet pile cofferdam may or may not be require
      depending on depth of the excavation. Figure 1 below shows the typical section of the
      footing with sheet pile cofferdam installed.
    H.K.K & SALEM        Work Method Statement  Doc. Ref No:
CONSTRUCTION SDN.BHD          FOOTING           Rev. No: 1
  PROPOSED MARUDI BRIDGE OVER BATANG BARAM, MIRI DIVISION, SARAWAK
                    CONTRACT NO: PWD/HO/B110/2018
                         Figure 1 : Typical Pilecap Construction with Sheetpile
4.0   Hacking Of Piles
      Once the cofferdam is completed, the excavation of earth until the pile cut-off level shall
      commence. Lean concrete work for the footing bases can be carried out before hacking
      of pile head depending on the soil conditions. Approximately 24 hours after the footing
      base has been laid lean concrete, hacking works shall commence. All pile cut-off level
      shall be provided by surveyor and confirm by consultant's representatives prior to
      hacking.
      The pile as-built shall be taken after hacking of the pile to the cut-off level. If the
      deviation of pile’s actual location is within tolerances as stated in the technical
      specification which is 75mm from original pile position, the work shall proceed to the
      next step without waiting for consultant’s comment on the submitted piles as-built.
      Otherwise, remedial proposal shall be submitted to consultant for approval and only
      proceed with the work upon receiving of the consultant’s approval.
    H.K.K & SALEM        Work Method Statement  Doc. Ref No:
CONSTRUCTION SDN.BHD          FOOTING           Rev. No: 1
  PROPOSED MARUDI BRIDGE OVER BATANG BARAM, MIRI DIVISION, SARAWAK
                    CONTRACT NO: PWD/HO/B110/2018
5.0   Fabrication Of Rebar Works
      On completion of pile head hacking works, the steel reinforcement including the starter
      bars for the columns shall be placed. The rebars cages shall be prefabricated off site at
      the bar bending area and brought to the required locations for placement. The rebar
      requirements and lapping shall refer to Figure 2.
                                   Figure 2: Reinforcement Notes
    H.K.K & SALEM        Work Method Statement  Doc. Ref No:
CONSTRUCTION SDN.BHD          FOOTING           Rev. No: 1
  PROPOSED MARUDI BRIDGE OVER BATANG BARAM, MIRI DIVISION, SARAWAK
                    CONTRACT NO: PWD/HO/B110/2018
6.0   Installation Of Formworks
      After the rebars have been checked and verified to be at the correct alignment, the
      formwork for the footing shall be fixed. The formwork shall be using steel prefabricated
      formwork. The formwork shall also be checked for the correct level, alignment and
      verticality before securing into position. Before concreting, the entire assembly shall be
      checked by the Engineer or his representative before concreting.
7.0   Concreting Works
      Concrete shall be delivered from a nearby ready-mix plant. The details of the readymix
      supplier and location of the plant together with the design mix for the various grades of
      concrete shall be submitted to the Engineer for approval before concreting commences.
      The requirements of concrete strength shall refer to Figure 3. Upon completion and
      removal of formworks after minimum 3 days periods as according to JKR Specification
      Section 9.8.4 Removal of Formwork, sheet pile shall be extract and proceed to next
      footings.
                                         Figure 3: Concrete Notes
    H.K.K & SALEM        Work Method Statement  Doc. Ref No:
CONSTRUCTION SDN.BHD          FOOTING           Rev. No: 1
  PROPOSED MARUDI BRIDGE OVER BATANG BARAM, MIRI DIVISION, SARAWAK
                    CONTRACT NO: PWD/HO/B110/2018
The construction sequence can be summarized as follows Figure 4
   Stage 1 :                           Stage 2 :                       Stage 3 :
   Installation of Sheet Pile          Excavation of Pilecap           Hacking of Pile head
   Stage 4 :                           Stage 5 :                       Stage 6 :
   Footing Rebar                       Concrete / Extract Sheet Pile   Completed Footing
                                Figure 4: Sequence of Footing Construction