Hazard Identification
1. Hazard Identification
(HAZID)
HAZOP
Checklist Analysis NO Complex Unit / YES process based hazards (operation)
Process
process based hazards + Checklist Analysis
incident event-based hazards non-continuous process-based hazards
external hazards incident event-based hazards
external hazards
Develop Risk Register
2. Preliminary risk assessment for
process related scenarios with
possible high consequence
Analyze Risks
2. Preliminary risk assessment for
process related scenarios with
possible high consequence
Likelihood
Happened in the Happened at the
Happened m ore
Never heard of in Heard of in the organisation or facility or m ore
Category than once at the
the industry industry m ore than once in than once in the
facility
the industry organisation
Determine Determine Catastrophic 7 10 12 14 15
Consequence
Likelihood Consequence
Major 5 8 11 13 14
Moderate 3 6 9 11 12
Minor 2 4 6 8 10
I nsignificant 1 2 3 5 7
3. Evaluate Risks
Compare against criteria
Set risk priorities
Accident Prevention
3. Evaluate Risks
Compare against criteria
Set risk priorities
YES Monitor and
Accept Risks
Review
NO
Accident Prevention
4. Preventive and Mitigation Barriers Evaluation
Further barriers to Barriers Evaluation
be established (LOPA)
NO Require Risk
Reduction is
achieved?
YES
Limitation of Accident
5. Consequence Analysis
(Physical Effect Modelling)
5.1 Reasonable 5.2 Worst Case 5.3 LOPA Scenarios
Scenarios Scenarios (red area)
Corrosion leak, flange leak Loss of NH3 tank
containment
Failure of small pipe
Loss containment full bore
pipe rupture
PSV release to atm
Limitation of Accident
6. Calculate Physical Effects
and Possible Damages
Heat radiation of Toxic concentration Explosion overpressure
fire vs. location vs location vs distance
Internal Emergency External Emergency Land Use
Planning Planning Planning
7. As Low as Reasonable Practicable
(ALARP) Demonstration