HCI434F/444F - Winding 311 Single Phase

APPROVED DOCUMENT
Technical Data Sheet
 HCI434F/444F
SPECIFICATIONS & OPTIONS

STANDARDS WINDINGS & ELECTRICAL PERFORMANCE

All generator stators are wound to 2/3 pitch. This
Stamford industrial generators meet the requirements of eliminates triplen (3rd, 9th, 15th …) harmonics on the
BS EN 60034 and the relevant section of other voltage waveform and is found to be the optimum design
international standards such as BS5000, VDE 0530, for trouble-free supply of non-linear loads. The 2/3 pitch
NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. design avoids excessive neutral currents sometimes seen
Other standards and certifications can be considered on with higher winding pitches, when in parallel with the
request. mains. A fully connected damper winding reduces
oscillations during paralleling. This winding, with the 2/3
VOLTAGE REGULATORS pitch and carefully selected pole and tooth designs,
ensures very low waveform distortion.
SX460 AVR - STANDARD
With this self excited control system the main stator TERMINALS & TERMINAL BOX
supplies power via the Automatic Voltage Regulator (AVR) Standard generators are reconnectable with 12 ends
to the exciter stator. The high efficiency semiconductors of brought out to the terminals, which are mounted on a
the AVR ensure positive build-up from initial low levels of cover at the non-drive end of the generator. A sheet steel
residual voltage. terminal box contains the AVR and provides ample space
The exciter rotor output is fed to the main rotor through a for the customers' wiring and gland arrangements. It has
three phase full wave bridge rectifier. This rectifier is removable panels for easy access.
protected by a surge suppressor against surges caused, APPROVED DOCUMENT SHAFT & KEYS
for example, by short circuit.
All generator rotors are dynamically balanced to better
AS440 AVR than BS6861:Part 1 Grade 2.5 for minimum vibration in
With this self-excited system the main stator provides operation. Two bearing generators are balanced with a
power via the AVR to the exciter stator. The high half key.
efficiency semi-conductors of the AVR ensure positive
build-up from initial low levels of residual voltage. INSULATION/IMPREGNATION
The exciter rotor output is fed to the main rotor through a The insulation system is class 'H'.
three-phase full-wave bridge rectifier. The rectifier is All wound components are impregnated with materials
protected by a surge suppressor against surges caused, and processes designed specifically to provide the high
for example, by short circuit or out-of-phase paralleling. build required for static windings and the high mechanical
The AS440 will support a range of electronic accessories, strength required for rotating components.
including
i l di a 'droop'
'd ' Current
C t Transformer
T f (CT) tot permitit
parallel operation with other ac generators. QUALITY ASSURANCE
Generators are manufactured using production
MX341 AVR procedures having a quality assurance level to
This sophisticated AVR is incorporated into the Stamford BS EN ISO 9001.
Permanent Magnet Generator (PMG) control system.
The PMG provides power via the AVR to the main exciter, The stated voltage regulation may not be maintained in
giving a source of constant excitation power independent the presence of certain radio transmitted signals. Any
of generator output. The main exciter output is then fed to change in performance will fall within the limits of Criteria
the main rotor, through a full wave bridge, protected by a 'B' of EN 61000-6-2:2001. At no time will the steady-state
surge suppressor. The AVR has in-built protection against voltage regulation exceed 2%.
sustained over-excitation, caused by internal or external
faults. This de-excites the machine after a minimum of 5 DE RATES
seconds. All values tabulated on page 8 are subject to the following
An engine relief load acceptance feature can enable full reductions
load to be applied to the generator in a single step.
5% when air inlet filters are fitted.
MX321 AVR 3% for every 500 metres by which the operating altitude
The most sophisticated of all our AVRs combines all the exceeds 1000 metres above mean sea level.
features of the MX341 with, additionally, over voltage 3% for every 5 C by which the operational ambient
protection built-in and short circuit current level temperature exceeds 40 C.
adjustments as an optional facility. Note: Requirement for operating in an ambient
exceeding 60 C must be referred to the factory.

NB Continuous development of our products entitles us to

change specification details without notice, therefore they
must not be regarded as binding.

Front cover drawing typical of product range.

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 HCI434F/444F
WINDING 311 Single Phase
CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.
A.V.R. MX341 MX321
VOLTAGE REGULATION ± 1% ± 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

CONTROL SYSTEM SELF EXCITED

A.V.R. AS440
VOLTAGE REGULATION ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT WILL NOT SUSTAIN A SHORT CIRCUIT

INSULATION SYSTEM CLASS H

PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER LAP
WINDING PITCH
APPROVED DOCUMENT TWO THIRDS
WINDING LEADS 12
STATOR WDG. RESISTANCE 0.005 Ohms AT 22°C DOUBLE DELTA CONNECTED
ROTOR WDG. RESISTANCE 1.37 Ohms at 22°C
EXCITER STATOR RESISTANCE 18 Ohms at 22°C
EXCITER ROTOR RESISTANCE 0.068 Ohms PER PHASE AT 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6317 (ISO)
BEARING NON-DRIVE END BALL. 6314 (ISO)
( )
1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR 1160 kg 1160 kg
WEIGHT WOUND STATOR 535 kg 535 kg
WEIGHT WOUND ROTOR 463 kg 440 kg
WR² INERTIA 5.4292 kgm2 5.2304 kgm2
SHIPPING WEIGHTS in a crate 1230 kg 1230 kg
PACKING CRATE SIZE 155 x 87 x 107(cm) 155 x 87 x 107(cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 0.8 m³/sec 1700 cfm 0.99 m³/sec 2100 cfm
VOLTAGE DOUBLE DELTA 220/110 230/115 240/120 220/110 230/115 240/120
VOLTAGE PARALLEL DELTA 110 115 120 110 115 120
kVA BASE RATING FOR REACTANCE
200 200 200 210 220 230
VALUES
Xd DIR. AXIS SYNCHRONOUS 2.02 1.85 1.70 2.69 2.58 2.47
X'd DIR. AXIS TRANSIENT 0.13 0.12 0.11 0.15 0.14 0.14
X''d DIR. AXIS SUBTRANSIENT 0.10 0.09 0.08 0.11 0.10 0.10
Xq QUAD. AXIS REACTANCE 1.75 1.60 1.47 2.38 2.28 2.19
X''q QUAD. AXIS SUBTRANSIENT 0.23 0.21 0.19 0.35 0.34 0.32
XL LEAKAGE REACTANCE 0.04 0.04 0.04 0.06 0.06 0.05
X2 NEGATIVE SEQUENCE 0.17 0.15 0.14 0.24 0.23 0.22
X0 ZERO SEQUENCE 0.06 0.06 0.05 0.08 0.08 0.08
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.08 s
T''d SUB-TRANSTIME CONST. 0.019 s
T'do O.C. FIELD TIME CONST. 1.7 s
Ta ARMATURE TIME CONST. 0.018 s
SHORT CIRCUIT RATIO 1/Xd

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 HCI434F/444F
50 Winding 311 Single Phase
Hz SINGLE PHASE EFFICIENCY CURVES

APPROVED DOCUMENT

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 HCI434F/444F
60 Winding 311 Single Phase
Hz SINGLE PHASE EFFICIENCY CURVES

APPROVED DOCUMENT

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 HCI434F/444F
Winding 311 Single Phase

Locked Rotor Motor Starting Curve

50
Hz
MX SX
220V 230V 240V 220V 230V 240V
30 30

25 25

APPROVED DOCUMENT
.

.
20 20
P E R C E N T T R A N S IE N T V O L T A G E D IP

P E R C E N T T R A N S IE N T V O L T A G E D IP

15 15

10 10

5 5

0 0
0 100 200 300 400 500 600 700 800 900 0 50 100 150 200 250 300 350 400 450 500 550 600
LOCKED ROTOR kVA LOCKED ROTOR kVA

60
Hz
MX SX
220V 230V 240V 220V 230V 240V
30 30

25 25
.

20 20
P E R C E N T T R A N S IE N T V O L T A G E D IP

P E R C E N T T R A N S IE N T V O L T A G E D IP

15 15

10 10

5 5

0 0
0 100 200 300 400 500 600 700 800 0 50 100 150 200 250 300 350 400 450 500 550
LOCKED ROTOR kVA LOCKED ROTOR kVA

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 HCI434F
Winding 311 Single Phase
Single Phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on Double Delta connection.

50
Hz
100000

SYMMETRICAL

ASYMMETRICAL
C U R R E N T (A m p s)

10000

APPROVED DOCUMENT

1000
0.001 0.01 TIME (secs)
0.1 1 10

Sustained Short Circuit = 3636 Amps

60 100000
Hz
SYMMETRICAL

ASYMMETRICAL
C U R R E N T (A m p s)

10000

1000
0.001 0.01 TIME (secs)
0.1 1 10

Sustained Short Circuit = 3818 Amps

Note
The following multiplication factors should be used to adjust the values from
curve between time 0.001 seconds and the minimum current point in respect
of nominal operating voltage :

Voltage Factor
220V X 1.00
230V X 1.05
240V X 1.09

The sustained current value is constant irrespective

of voltage level

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 HCI434F/444F
Winding 311 Single Phase

RATINGS
Cont. F - 105/40°C Cont. H - 125/40°C Cont. F - 105/40°C Cont. H - 125/40°C
Class - Temp Rise
0.8pf 0.8pf 1.0pf 1.0pf

Double Delta (V) 220 230 240 220 230 240 220 230 240 220 230 240
50
Parallel Delta (V) 110 115 120 110 115 120 110 115 120 110 115 120
kVA 185 185 185 200 200 200 185 185 185 200 200 200
kW 148 148 148 160 160 160 185 185 185 200 200 200
Efficiency (%) 90.7 90.8 90.9 90.6 90.7 90.8 92.8 92.9 92.9 92.7 92.8 92.9
kW Input 163 163 163 177 176 176 199 199 199 216 216 215
APPROVED DOCUMENT
Cont. F - 105/40°C Cont. H - 125/40°C Cont. F - 105/40°C Cont. H - 125/40°C
Class - Temp Rise
0.8pf 0.8pf 1.0pf 1.0pf

Double Delta (V) 220 230 240 220 230 240 220 230 240 220 230 240
60
Parallel Delta (V) 110 115 120 110 115 120 110 115 120 110 115 120
kVA 195 200 210 210 220 230 195 200 210 210 220 230
kW 156 160 168 168 176 184 195 200 210 210 220 230
Efficiency (%) 90.6 90.8 90.9 90.5 90.6 90.7 92.6 92.7 92.8 92.5 92.6 92.7
kW Input 172 176 185 186 194 203 211 216 226 227 238 248

DIMENSIONS

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 APPROVED DOCUMENT

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Lincolnshire, PE9 2NB
United Kingdom
Tel: +44 (0) 1780 484000
Fax: +44 (0) 1780 484100

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HCI4F-311-1P-TD-EN-SG-A