INDEX

Model SG CLUTCH 5-1

5-85E-05

Model SG
Models FD, FE and FF

TROUBLESHOOTING .................................................................5 - 2

SPECIAL TOOLS ........................................................................5 - 4

REMOVAL ...................................................................................5 - 5

CLUTCH UNIT .............................................................................5 - 7

CLUTCH HOUSING .....................................................................5 - 16

INSTALLATION ...........................................................................5 - 21
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5-2 CLUTCH Model SG

TROUBLESHOOTING

Symptom Possible cause Remedy

Clutch dragging Clutch disc distorted or warped ................ Replace clutch disc
Release lever incorrectly adjusted ........... Adjust release lever
Transmission input shaft worn ................. Replace input shaft and check
clutch hub for excessive wear
If worn, replace disc
Check flywheel housing alignment
Excessive clutch control ........................... Replace control parts
parts wear
Clutch control parts not ............................ Replace control parts
functioning properly
Improper clutch control ............................ Adjust clutch control
adjustment
Clutch disc assembly too thick ................. Replace clutch disc

Clutch slipping Release lever and release bearing ............ Adjust clearance
clearance incorrectly adjusted
Clutch disc facing gummed with .............. Replace facing or disc assembly
oil or grease
Release bearing worn .............................. Replace bearing
Clutch pedal free-play incorrectly ............. Adjust free-play
adjusted
Compression spring weak ........................ Replace compression spring
Clutch facing worn ................................... Replace facing or disc assembly
Failing to remove fixing bolts from ........... Remove bolts
the clutch pressure plate assembly
Driver riding clutch pedal ......................... Do not ride on the clutch pedal

Vehicle vibrates when Improper engine idling ............................. Adjust idling

starting
Clutch control incorrectly adjusted ........... Adjust clutch control
Clutch disc facing gummed with .............. Replace facing or disc assembly
oil or grease
Glazed flywheel friction surface ............... Deglaze flywheel surface with coarse
emery cloth, stroking parallel to
machining lines
Clutch disc distorted or warped ................ Replace disc
Improper clutch cover tightening .............. Tighten bolts
Flywheel housing misalignment ............... Replace flywheel housing
Release lever incorrectly adjusted ........... Adjust release lever
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Model SG CLUTCH 5-3

Symptom Possible cause Remedy

Abnormal noise in Malfunction of engine ............................... Tune up engine

transmission
Improper clutch disc used ........................ Replace proper clutch disc
Trouble in transmission ............................ Check transmission
The engine idle speed is low .................... Increase the idle speed

Noisy clutch Release bearing worn or dry .................... Replace release bearing
Pilot bearing worn or dry .......................... Replace pilot bearing
Clutch disc distorted or warped ................ Replace clutch disc
Flywheel housing misalignment ............... Replace flywheel housing
Transmission input shaft or clutch ............ Clean and lubricate or replace
disc spline worn
Release lever incorrectly adjusted ........... Adjust release lever
Insufficient lubrication of pedal and .......... Lubricate
its accessories
Insufficient lubrication of release .............. Lubricate
shaft and release bearing hub
Insufficient lubrication of clutch ................ Lubricate
release lever and supporting parts
Transmission input shaft retainer ............. Clean or replace if rusted
rusted or soiled
Clutch pedal free-play incorrectly ............. Adjust free-play
adjusted

Clutch pedal can not Clutch control incorrectly adjusted ........... Adjust clutch control
be depressed
Insufficient lubricant release shaft ............ Lubricate
and release bearing hub
Change in clutch Air trapped in clutch fluid .......................... Bleed air
pedal give
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5-4 CLUTCH Model SG

SPECIAL TOOLS
Prior to starting a clutch overhaul, it is necessary to have the following special tools.

Illustration Tool No. Tool name

CLUTCH PRESSURE PLATE FIXING

9010 - 10700
BOLT

9260 - 10240 PLAIN WASHER

09650 - 1970 CLUTCH PILOT BEARING PULLER

09420 - 1442 SLIDING HAMMER

09661 - 1030 CLUTCH RELEASE LEVER GAUGE

09662 - 1200 CLUTCH ALIGNING ARBOR