PARTS MANUAL

ERC/ERP16-20AAF
(A814)

Yale Europe Materials Handling Limited 504250784

Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 01/2014
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702
 SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

11 OPTIONS

12 NUMERICAL INDEX

13 USER SUPPORT INFORMATION

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
 GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR .............................................................................................................................................. 1-18
AUXILIARY TUBES
TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ............................................. 11-14

B
BACK-UP ALARM ........................................................................................................................................... 11-26
BATTERY CONNECTOR ................................................................................................................................ 2-92
BRAKE AND BACK-UP LIGHTS
12 VOLT (→ S/N A814A02166W) .............................................................................................................. 11-16
12 VOLT (S/N A814A02167W →) .............................................................................................................. 11-18
BRAKE ASSEMBLY
→ 7/1997 .................................................................................................................................................... 5-2
7/1997 → .................................................................................................................................................... 5-4
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-6

C
CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-28
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-28
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-12
CONTACTOR
1A/P ............................................................................................................................................................. 2-48
300 AMP ...................................................................................................................................................... 2-52
300 AMP 60 VOLT-DC (S/N A814A02167W →) ........................................................................................ 2-60
FIELD WEAKENING (→ S/N A814A02166W) ........................................................................................... 2-54
PUMP .......................................................................................................................................................... 2-50
STEERING (→ S/N A814A02166W) .......................................................................................................... 2-56
STEERING (S/N A814A02167W →) .......................................................................................................... 2-58
CONTACTOR PANEL
REGENERATIVE BRAKING WITH OR WITHOUT BDI AND LIFT INTERRUPT (→ S/N A814A02166W)
.................................................................................................................................................................... 2-32
SHEET 1 OF 2 (S/N A814A02167W →) .................................................................................................... 2-36
SHEET 2 OF 2 (S/N A814A02167W →) .................................................................................................... 2-38
WITH BDI AND LIFT INTERRUPT (→ S/N A814A02166W) ..................................................................... 2-34
WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING - SHEET 1 OF 2 (→ S/N A814A02166W) ...... 2-28
WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING - SHEET 2 OF 2 (→ S/N A814A02166W) ...... 2-30
CONTROL PANEL
CONTACTOR HYDRAULIC (S/N A814A02167W →) ................................................................................ 2-22
TRANSISTOR HYDRAULIC (S/N A814A02167W →) ............................................................................... 2-26
CONTROL VALVE
FOUR FUNCTION ....................................................................................................................................... 6-22
THREE FUNCTION ..................................................................................................................................... 6-18
CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION ....................................................................................................................................... 6-14
THREE FUNCTION ..................................................................................................................................... 6-10
TWO FUNCTION ........................................................................................................................................ 6-6
COUNTERWEIGHT ........................................................................................................................................ 1-24
COVERS ......................................................................................................................................................... 1-34

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
D
DIFFERENTIAL ............................................................................................................................................... 3-8
DIRECTION CONTACTOR
→ S/N A814A02166W ................................................................................................................................ 2-46
DRIVE AXLE ................................................................................................................................................... 3-2
DRIVE TIRE AND WHEEL
INTERMEDIATE PNEUMATIC-SHAPED SOLID TIRES ............................................................................ 3-20
PNEUMATIC AND PNEUMATIC SHAPED SOLID TIRES ......................................................................... 3-18

E
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC (→ S/N A814A02166) ................................................................................... 2-4
CONTACTOR HYDRAULIC (S/N A814A02167W →) ................................................................................ 2-8
TRANSISTOR HYDRAULIC (→ S/N A814A02166W) ............................................................................... 2-12
TRANSISTOR HYDRAULIC (S/N A814A02167W →) ............................................................................... 2-16

F
FOOT DIRECTIONAL CONTROL PEDAL
S/N A814A02167W → ................................................................................................................................ 1-20
FORK
2000 KG ...................................................................................................................................................... 10-8
STANDARD TAPER - 1600 KG .................................................................................................................. 10-6
FRAME ............................................................................................................................................................ 1-36
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-12
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-8
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-24
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-24
FULL SUSPENSION SEAT
12/2000 → .................................................................................................................................................. 1-8

G
GEAR PUMP
→ 11/1997 .................................................................................................................................................. 4-14
11/1997 → .................................................................................................................................................. 4-16
OPTIONAL .................................................................................................................................................. 4-18

H
HAND LEVER .................................................................................................................................................. 6-2
HEADER HOSE
FOUR FUNCTION - THREE STAGE FULL FREE-LIFT ............................................................................. 8-32
FOUR FUNCTION - TWO STAGE FULL FREE-LIFT ................................................................................. 9-34
THREE FUNCTION - THREE STAGE FULL FREE-LIFT ........................................................................... 8-30
THREE FUNCTION - TWO STAGE FULL FREE-LIFT ............................................................................... 9-30
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
HOOD .............................................................................................................................................................. 1-30
HYDRAULIC
→ S/N A814A02831A ................................................................................................................................. 6-44
S/N A814A02832A → ................................................................................................................................. 6-48

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 GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HYDRAULIC MOTOR
S/N A814A02832A → ................................................................................................................................. 6-42
PREMIUM TRUCK (→ 4/2000) .................................................................................................................. 2-82
WITH BWI - ECONOMY TRUCK (→ 12/1999) .......................................................................................... 2-88
WITH BWI (12/1999 →) ............................................................................................................................. 2-90
WITHOUT BWI - ECONOMY TRUCK (→ 12/1999) ................................................................................... 2-84
WITHOUT BWI - ECONOMY TRUCK (12/1999 ↔ 4/2000) ....................................................................... 2-86
HYDRAULIC MOTOR MOUNT
→ S/N A814A02831A ................................................................................................................................. 6-28
S/N A814A02832A → ................................................................................................................................. 6-50
HYDRAULIC PUMP
12 CC - HALDEX (S/N A814A01970V →) ................................................................................................. 6-34
12 CC AND 19 CC (→ S/N A814A01969V) ............................................................................................... 6-30
12 CC STANDARD - KAYABA (S/N A814A01970V →) ............................................................................. 6-32
19 CC - PREMIUM (S/N A814E01970V →) ............................................................................................... 6-38
19 CC WITH BWI AND THERMOSTAT (S/N A814A02832A →) ............................................................... 6-40
BOSCH - 12 AND 19 CC ............................................................................................................................. 6-41
HYDRAULIC PUMP ASSEMBLY
12 CC PREMIUM WITH BWI AND THERMOSTAT - SPLINED SHAFT (S/N A814A02832A →) ............. 6-36
HYDRAULIC TANK ......................................................................................................................................... 6-52

I
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
INSTRUMENT PANEL
S/N A814A02167W → ................................................................................................................................ 2-68
ECONOMY DASH DISPLAY (→ S/N A814A02166W) .............................................................................. 2-64
PREMIUM DASH DISPLAY (→ S/N A814A02166W) ................................................................................ 2-62
PREMIUM DASH DISPLAY - SCR (→ S/N A814A02166W) ..................................................................... 2-66
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 11-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-6
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-10
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 11-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-11
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4

L
LABELS ........................................................................................................................................................... 1-22
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
LIFT CYLINDER
LEFT HAND - TWO STAGE LIMITED FREE-LIFT ..................................................................................... 7-8
RIGHT HAND - TWO STAGE LIMITED FREE-LIFT ................................................................................... 7-10
LIFT TRUCK .................................................................................................................................................... 1-2

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
LOAD BACKREST EXTENSION ..................................................................................................................... 10-2

M
MAIN CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (→ S/N A559B01677) ...................................................... 9-12
LEFT HAND - TWO STAGE FULL FREE-LIFT (S/N A559B01678 →) ...................................................... 9-14
RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ S/N A559B01677) ................................................... 9-16
RIGHT HAND - TWO STAGE FULL FREE-LIFT (S/N A559B01678 →) ................................................... 9-20
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - LEFT HAND ....................................................................................... 8-16
THREE STAGE FULL FREE-LIFT - RIGHT HAND .................................................................................... 8-20
MAST INSTALLATION .................................................................................................................................... 10-4
MASTER CYLINDER ...................................................................................................................................... 5-12

N
NON-SUSPENSION SEAT
8/1998 → .................................................................................................................................................... 1-4
SEARS (→ 8/1998) .................................................................................................................................... 1-12
SEARS (8/1998 →) .................................................................................................................................... 1-14

O
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2
OVERHEAD GUARD
→ 6/1996 .................................................................................................................................................... 1-26
6/1996 → .................................................................................................................................................... 1-28

P
PARK BRAKE .................................................................................................................................................. 5-8

S
SEAT ASSEMBLY
SCHNEIDER ............................................................................................................................................... 1-16
SEMI-SUSPENSION SEAT ............................................................................................................................. 1-6
SHIFT LEVER ................................................................................................................................................. 2-70
SIDE-SHIFT CARRIAGE ................................................................................................................................. 11-2
SIDE-SHIFT CYLINDER ................................................................................................................................. 11-4
STEER TIRE AND WHEEL ............................................................................................................................. 4-38
STEERING CONTROL UNIT
→ S/N A814A01727V ................................................................................................................................. 4-10
S/N A814A01728V → ................................................................................................................................. 4-12
STEERING CYLINDER
→ 2/1999 .................................................................................................................................................... 4-20
2/1999 → .................................................................................................................................................... 4-22
STEERING HYDRAULIC ................................................................................................................................ 4-24

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 GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
STEERING MOTOR
WITH BWI (→ 9/1997) ............................................................................................................................... 4-26
WITH BWI (9/1997 ↔ S/N A814A02871A) ................................................................................................ 4-28
WITH BWI (S/N A814A02872A →) ............................................................................................................ 4-30
WITHOUT BWI (→ 9/1997) ........................................................................................................................ 4-32
WITHOUT BWI (9/1997 ↔ S/N A814A02871A) ......................................................................................... 4-34
WITHOUT BWI (S/N A814A02872A →) ..................................................................................................... 4-36
STEERING POD
→ S/N A814A01727V ................................................................................................................................. 4-4
S/N A814A01728V → ................................................................................................................................. 4-6
STEERING SYSTEM
TRAIL AXLE ................................................................................................................................................ 4-2
STEERING TIRE AND WHEEL
15 X 4.5 - 8 .................................................................................................................................................. 4-40
16 X 6 - 8 ..................................................................................................................................................... 4-42
STROBE LIGHT .............................................................................................................................................. 11-24

T
TILT CYLINDER .............................................................................................................................................. 6-26
TRACTION MOTOR
ECONOMY TRUCK (→ S/N A814A02166W) ............................................................................................ 2-72
HIGH SPEED WITH BWI (S/N A814A02167W →) .................................................................................... 2-76
HIGH SPEED WITHOUT BWI (S/N A814A02167W →) ............................................................................ 2-78
IDLE SPEED WITH BWI (S/N A814A02167W →) ..................................................................................... 2-80
PERFORMANCE TRUCK (→ S/N A814A02166W) ................................................................................... 2-74
TRANSISTOR ASSEMBLY
WITH BDI AND LIFT INTERRUPT (→ S/N A814A02166W) ..................................................................... 2-40
WITHOUT BDI AND LIFT INTERRUPT (→ S/N A814A02166W) .............................................................. 2-42
TRANSISTOR CONTROL PANEL
CONTACTOR HYDRAULIC (→ S/N A814A02166W) ................................................................................ 2-20
TRANSISTOR HYDRAULIC (→ S/N A814A02166W) ............................................................................... 2-24
TRANSISTOR CONTROLLER
PUMP .......................................................................................................................................................... 2-44
TRANSMISSION ............................................................................................................................................. 3-4

W
WHEEL AND TIRE
LUG TREAD ELECTRIC COMPOUND ....................................................................................................... 3-16
NON-MARKING COMPOUND .................................................................................................................... 3-12
SMOOTH TREAD ....................................................................................................................................... 3-10
SMOOTH TREAD POLYURETHANE ......................................................................................................... 3-14
WIRE HARNESS
CONTROL VALVE (S/N A814A02167W →) .............................................................................................. 2-110
DASH DISPLAY .......................................................................................................................................... 2-98
FRAME (→ S/N A814A01762V) ................................................................................................................. 2-100
FRAME (S/N A814A01763V ↔ S/N A814A02166W) ................................................................................ 2-101
HAND LEVER - CONTACTOR HYDRAULIC (→ S/N A814A02166W) ..................................................... 2-103
HAND LEVER - TRANSISTOR HYDRAULIC (→ S/N A814A02166W) ..................................................... 2-104
INSTRUMENT CLUSTER - SHEET 1 OF 2 (→ S/N A814A02166W) ........................................................ 2-95

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
INSTRUMENT CLUSTER - SHEET 2 OF 2 (→ S/N A814A02166W) ........................................................ 2-96
INSTRUMENT CLUSTER - CONTACTOR HYDRAULIC (→ S/N A814A02166W) ................................... 2-97
LIGHT (S/N A814A02167W →) .................................................................................................................. 2-99
LIGHT (→ S/N A814A02166W) .................................................................................................................. 11-28
LIGHT - OPTIONAL (S/N A814A02167W →) ............................................................................................ 11-29
MAIN - SCR CONTROL (→ S/N A814A02166W) ...................................................................................... 2-105
MAIN - TRANSISTOR CONTROL PANEL (S/N A814A01763V ↔ S/N A814A02166W) .......................... 2-107
MAIN (→ S/N A814A02166W) ................................................................................................................... 2-108
ON-DEMAND STEERING (→ S/N A814A02166W) ................................................................................... 2-94
STEERING MOTOR (→ S/N A814A02166W) ........................................................................................... 2-102
WORK AND REAR DRIVE LIGHTS ................................................................................................................ 11-22

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 GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

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GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

viii ©2013 Yale Europe Materials Handling Limited A814

 GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 12-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a page number in the DESCRIPTION serial number information for items with a ECN or
column (FPage 3-4) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

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GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

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 GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

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GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

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 GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 524142952

Service Manual (Complete)..................................................................................................... 524139115

Parts Manual........................................................................................................................... 504250784

A814 ©2013 Yale Europe Materials Handling Limited xiii

GENERAL INFORMATION

NOTES

xiv ©2013 Yale Europe Materials Handling Limited A814

 SECTION 1

1 GENERAL TRUCK
 CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ACCELERATOR .............................................................................................................................................. 1-18

COUNTERWEIGHT ........................................................................................................................................ 1-24
COVERS ......................................................................................................................................................... 1-34
FOOT DIRECTIONAL CONTROL PEDAL
S/N A814A02167W → ................................................................................................................................ 1-20
FRAME ............................................................................................................................................................ 1-36
FULL SUSPENSION SEAT
12/2000 → .................................................................................................................................................. 1-8
HOOD .............................................................................................................................................................. 1-30
LABELS ........................................................................................................................................................... 1-22
LIFT TRUCK .................................................................................................................................................... 1-2
NON-SUSPENSION SEAT
8/1998 → .................................................................................................................................................... 1-4
SEARS (→ 8/1998) .................................................................................................................................... 1-12
SEARS (8/1998 →) .................................................................................................................................... 1-14
OVERHEAD GUARD
→ 6/1996 .................................................................................................................................................... 1-26
6/1996 → .................................................................................................................................................... 1-28
SEAT ASSEMBLY
SCHNEIDER ............................................................................................................................................... 1-16
SEMI-SUSPENSION SEAT ............................................................................................................................. 1-6

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GENERAL TRUCK

LIFT TRUCK (FIGURE 1-1)

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 GENERAL TRUCK

LIFT TRUCK
ITEM PART NO. DESCRIPTION QTY
1 ..... Fork (FPage 10-6, FPage 10-8)....................................................................... 2
2 ..... Load Backrest Extension (FPage 10-2)............................................................. 1
3 ..... Mast-Two Stage Limited Free-Lift ....................................................................... 1
3 ..... Mast-Two Stage Full Free-Lift ............................................................................ 1
3 ..... Mast-Three Stage Full Free-Lift .......................................................................... 1
4 580008424 Seat-Non Suspension (FPage 1-4)................................................................... 1
4 258982303 Seat-Semi Suspension (FPage 1-6).................................................................. 1
4 258982304 Seat-Semi Suspension (FPage 1-6).................................................................. 1
5 ..... Overhead Guard (FPage 1-26, FPage 1-28).................................................... 1
6 ..... Accelerator Pedal (FPage 1-18)........................................................................ 1
7 ..... Cowl and Floor Plates (FPage 1-34, FPage 1-36)........................................... 1
8 ..... Counterweight (FPage 1-24)............................................................................. 1
9 ..... Trail Axle (FPage 4-2)....................................................................................... 1
10 ..... Drive Axle (FPage 3-2)...................................................................................... 1
11 ..... Label (FPage 1-22)............................................................................................ AR

A814 ©2013 Yale Europe Materials Handling Limited 1-3

GENERAL TRUCK

NON-SUSPENSION SEAT (FIGURE 1-2)

(8/1998 →)

1-4 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

NON-SUSPENSION SEAT
(8/1998 →)

ITEM PART NO. DESCRIPTION QTY

580008424 Seat-Non Suspension ......................................................................................... 1
1 504232248 Seat-Non Suspension .................................................................................... 1
2 504305734 Switch ............................................................................................................. 1
3 580010327 Kit-Seat Belt ................................................................................................... 1
4 ..... Seat Belt ..................................................................................................... 1
5 ..... Screw ......................................................................................................... 2
6 ..... Washer ....................................................................................................... 2
7 ..... Washer ....................................................................................................... 2
8 ..... Nut .............................................................................................................. 2
9 519996801 Information Case ............................................................................................ 1
10 519996803 Cover (Information Case) ............................................................................... 1
11 580014487 Bracket ........................................................................................................... 2
12 580014485 Seat Rail ......................................................................................................... 1
13 580014486 Seat Rail ......................................................................................................... 1
14 a 449001014 Screw .................................................................................................................. 4
14 b 062143700 Capscrew ............................................................................................................ 4
15 504238298 Locknut ............................................................................................................... 4
16 023604600 Lockwasher ......................................................................................................... 4
17 ..... Rivet .................................................................................................................... 4
18 a 520052862 Spacer ................................................................................................................ 4
18 b 580022641 Spacer ................................................................................................................ 4
18 520044851 Spacer (Optional) ................................................................................................ 4

FOOTNOTES:
a → 10/2000 b 10/2000 →

A814 ©2013 Yale Europe Materials Handling Limited 1-5

GENERAL TRUCK

SEMI-SUSPENSION SEAT (FIGURE 1-3)

1-6 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

SEMI-SUSPENSION SEAT
KEY:
A: Vinyl
B: Fabric
QTY
ITEM PART NO. DESCRIPTION A B
258982303 Seat-Semi Suspension ............................................................................... 1 ..
258982304 Seat-Semi Suspension ............................................................................... .. 1
1 580002283 Cushion .................................................................................................. 1 ..
1 524139404 Cushion .................................................................................................. .. 1
1 504289704 Seat Cushion (Optional) ........................................................................ 1 ..
1 504289706 Seat Cushion (Back) (Optional) ............................................................. .. 1
2 580002282 Seat Cushion ......................................................................................... 1 ..
2 524139405 Seat Cushion ......................................................................................... .. 1
2 504289705 Seat Cushion (Optional) ........................................................................ 1 ..
2 504289707 Seat Cushion (Seat) (Optional) .............................................................. .. 1
3 580010586 Kit-Seat Rail ........................................................................................... 1 1
4 518793606 Switch .................................................................................................... 1 1
5 580010467 Armrest (LH) .......................................................................................... 1 1
6 580010468 Armrest (RH) .......................................................................................... 1 1
7 580008948 Cover (LH) ............................................................................................. 1 1
7 580008947 Cover (RH) ............................................................................................. 1 1
8 580010679 Seat Panel (Back) .................................................................................. 1 1
9 580010469 Holder (Operator Manual) ...................................................................... 1 1
10 520041836 Kit-Shock Absorber ................................................................................ 1 1
11 520041870 Block ...................................................................................................... 1 1
12 520041896 Kit-Shaft ................................................................................................. 1 1
13 520041829 Kit-Weight Adjuster ................................................................................ 1 1
14 520041644 Kit-Spring ............................................................................................... 1 1
15 520041883 Kit-Suspension Cable ............................................................................ 1 1
16 580010327 Kit-Seat Belt ........................................................................................... 1 1
17 530018801 Capscrew ................................................................................................... 4 4
18 520052862 Spacer ........................................................................................................ 4 4
18 520044851 Spacer (Optional) ....................................................................................... 4 4

A814 ©2013 Yale Europe Materials Handling Limited 1-7

GENERAL TRUCK

FULL SUSPENSION SEAT (FIGURE 1-4)

(12/2000 →)

1-8 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

A814 ©2013 Yale Europe Materials Handling Limited 1-9

GENERAL TRUCK

FULL SUSPENSION SEAT

(12/2000 →)

ITEM PART NO. DESCRIPTION QTY

524139223 Seat-Full Suspension .......................................................................................... 1
524139224 Seat-Full Suspension (Fabric) ............................................................................ 1
1 524139579 Seat Cushion .................................................................................................. 1
1 524139580 Seat Cushion (Fabric) .................................................................................... 1
2 524139581 Seat Cushion (Fabric) .................................................................................... 1
2 580013429 Seat Cushion (Vinyl) ....................................................................................... 1
3 580013409 Kit-Seat Rail ................................................................................................... 1
4 580013410 Switch (Seat) .................................................................................................. 1
5 580013411 Wire Harness .................................................................................................. 1
6 580095829
580013412 Armrest (LH) ................................................................................................... 1
7 580095830
580013413 Operator Restraint (RH) ................................................................................. 1
8 580013414 Armrest (LH) ................................................................................................... 1
9 580013415 Armrest (RH) .................................................................................................. 1
10 580013416 Kit-Cover (LH) ................................................................................................ 1
11 580013417 Kit-Cover (RH) ................................................................................................ 1
12 580013418 Information Case ............................................................................................ 1
13 580013426 Kit-Recliner ..................................................................................................... 1
14 580013427 Knob ............................................................................................................... 1
15 580013428 Kit-Seat Belt ................................................................................................... 1
16 023604600 Lockwasher .................................................................................................... 4
17 504238289 Grommet ........................................................................................................ 4
18 580013419 Kit-Boot ........................................................................................................... 1
19 580013420 Kit-Bearing ...................................................................................................... 1
20 580013421 Kit-Bumper ..................................................................................................... 1
21 580013422 Kit-Shaft and Bearing ..................................................................................... 1
22 580013423 Kit-Weight Adjuster Indicator .......................................................................... 1
23 580013424 Kit-Knob .......................................................................................................... 1
24 580013425 Kit-Spring ........................................................................................................ 1

1-10 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 1-11

GENERAL TRUCK

NON-SUSPENSION SEAT (FIGURE 1-5)

SEARS (→ 8/1998)

1-12 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

NON-SUSPENSION SEAT
SEARS (→ 8/1998)

ITEM PART NO. DESCRIPTION QTY

1 520042809 Capscrew ............................................................................................................ 4
2 501904909 Rivet .................................................................................................................... 4
3 504227297 Nut ...................................................................................................................... 4
4 504239228 Washer ............................................................................................................... 2
5 504226209 Plug ..................................................................................................................... 2
6 518793606 Switch ................................................................................................................. 1
7 520052862 Spacer ................................................................................................................ 4
8 580071298 Seat-Non Suspension (Black Vinyl) .................................................................... 1
8 580071299 Seat-Non Suspension (Black Cloth) ................................................................... 1
9 505974541 Seat Rail (LH) ..................................................................................................... 1
10 505974582 Seat Rail (RH) ..................................................................................................... 1
11 530018801 Capscrew ............................................................................................................ 4
12 519996803 Cover (Information Case) ................................................................................... 1
13 504233267 Washer ............................................................................................................... 8
14 519996801 Information Case ................................................................................................ 1
15 518793655 Hip Restraint (RH) .............................................................................................. 1
16 518793623 Hip Restraint (LH) ............................................................................................... 1
17 501753902 Screw .................................................................................................................. 4
18 016103700 Washer ............................................................................................................... 4
19 504239208 Capscrew ............................................................................................................ 2

A814 ©2013 Yale Europe Materials Handling Limited 1-13

GENERAL TRUCK

NON-SUSPENSION SEAT (FIGURE 1-6)

SEARS (8/1998 →)

1-14 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

NON-SUSPENSION SEAT
SEARS (8/1998 →)

ITEM PART NO. DESCRIPTION QTY

580008424 Seat-Non Suspension ......................................................................................... 1
1 504232248 Seat-Non Suspension .................................................................................... 1
2 504305734 Switch ............................................................................................................. 1
3 580010327 Kit-Seat Belt ................................................................................................... 1
4 ..... Seat Belt ..................................................................................................... 1
5 ..... Screw ......................................................................................................... 2
6 ..... Washer ....................................................................................................... 2
7 ..... Washer ....................................................................................................... 2
8 ..... Nut .............................................................................................................. 2
9 519996801 Information Case ............................................................................................ 1
10 519996803 Cover (Information Case) ............................................................................... 1
11 580014487 Bracket ........................................................................................................... 1
12 580014485 Seat Rail (RH) ................................................................................................ 1
13 580014486 Seat Rail (LH) ................................................................................................. 1
14 062306700 Capscrew ............................................................................................................ 4
15 504238298 Locknut ............................................................................................................... 4
16 023604600 Lockwasher ......................................................................................................... 4
17 ..... Rivet .................................................................................................................... 4
18 520052862 Spacer ................................................................................................................ 4
18 520044851 Spacer (Optional) ................................................................................................ 4

A814 ©2013 Yale Europe Materials Handling Limited 1-15

GENERAL TRUCK

SEAT ASSEMBLY (FIGURE 1-7)

SCHNEIDER

1-16 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

SEAT ASSEMBLY
SCHNEIDER

ITEM PART NO. DESCRIPTION QTY

504241787 Seat-Non Suspension ......................................................................................... 1
1 519996802 Information Case ............................................................................................ 1
2 519996803 Cover (Information Case) ............................................................................... 1
3 505964587 Rivet ............................................................................................................... 4
4 440063718 Screw ............................................................................................................. 1
5 440063708 Bushing .......................................................................................................... 1
6 440063707 Knob ............................................................................................................... 1
7 440063712 Cover .............................................................................................................. 2
8 440063719 Stop ................................................................................................................ 2
9 440063710 Spring ............................................................................................................. 1
10 440063711 Shock Absorber .............................................................................................. 1
11 505964575 Screw ............................................................................................................. 2
12 449021001 Washer ........................................................................................................... 10
13 440063720 Nut .................................................................................................................. 10
14 440063706 Knob ............................................................................................................... 1
15 449001415 Capscrew ....................................................................................................... 4
16 440063703 Bushing .......................................................................................................... 5
17 440063705 Wear Strip ...................................................................................................... 2
18 505959574 Cushion (RH) .................................................................................................. 1
18 505964548 Cushion (LH) .................................................................................................. 1
19 505959545 Cushion (Center) ............................................................................................ 1
20 505964570 Seat Cushion .................................................................................................. 1
21 440063713 Knob ............................................................................................................... 1
22 449002026 Screw ............................................................................................................. 4
23 449023019 Washer ........................................................................................................... 4
24 440063721 Nut .................................................................................................................. 4
25 505964536 Seat Rail (LH) ................................................................................................. 1
25 505964584 Seat Rail (RH) ................................................................................................ 1
26 505964560 Nut .................................................................................................................. 1
27 505964528 Washer ........................................................................................................... 1
28 505964547 Cover .............................................................................................................. 1
29 505964517 Cover (RH) ..................................................................................................... 1
29 505964581 Cover (LH) ...................................................................................................... 1
30 505964574 Switch ............................................................................................................. 1
31 059716200 Capscrew ............................................................................................................ 4
32 023604600 Lockwasher ......................................................................................................... 4
33 501831902 Nut ...................................................................................................................... 4

A814 ©2013 Yale Europe Materials Handling Limited 1-17

GENERAL TRUCK

ACCELERATOR (FIGURE 1-8)

1-18 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

ACCELERATOR
ITEM PART NO. DESCRIPTION QTY
1 a 505974543 Accelerator Pedal ............................................................................................... 1
1 524137528 Foot Directional Control Pedal (FPage 1-20).................................................... 1
2 a 505974506 Pedal .............................................................................................................. 1
3 a 504228276 Bushing .......................................................................................................... 2
4 a 505974595 Pin .................................................................................................................. 1
5 a 504228259 Rubber Pad .................................................................................................... 1
6 505966534 Bracket ................................................................................................................ 1
7 505977519 Tube Assy ........................................................................................................... 1
8 449001233 Capscrew ............................................................................................................ 1
9 449021006 Washer ............................................................................................................... 2
10 504057795
449022013 Lockwasher ......................................................................................................... 2
11 449015044 Nut ...................................................................................................................... 2
12 449001134 Capscrew ............................................................................................................ 2
13 505977537 Stop .................................................................................................................... 2
14 501702904 Loctite ................................................................................................................. AR
15 504228295 Switch ................................................................................................................. 1
16 014862000 Screw .................................................................................................................. 4
17 014936000 Nut ...................................................................................................................... 4
18 502137903 Lockwasher ......................................................................................................... 4
19 016103200 Washer ............................................................................................................... 4
20 580010427 Insulator .............................................................................................................. 1
21 900014292 Capscrew ............................................................................................................ 2
22 449022016 Lockwasher ......................................................................................................... 6
23 449021001 Washer ............................................................................................................... 4
24 449015014 Nut ...................................................................................................................... 6
25 505966556 Plate .................................................................................................................... 1
26 505966574 Sensor ................................................................................................................ 1
27 449001052 Capscrew ............................................................................................................ 1
28 312850042 Strap Clamp ........................................................................................................ 1
29 504057758 Terminal .............................................................................................................. 1
b 505974576 Spring ................................................................................................................. 1

FOOTNOTES:
a Forward and Reverse Lever b Not Illustrated

A814 ©2013 Yale Europe Materials Handling Limited 1-19

GENERAL TRUCK

FOOT DIRECTIONAL CONTROL PEDAL (FIGURE 1-9)

(S/N A814A02167W →)

1-20 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

FOOT DIRECTIONAL CONTROL PEDAL

(S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

524137528 Foot Directional Control Pedal ............................................................................ 1
1 524137230 Pad ................................................................................................................. 1
2 504228276 Bushing .......................................................................................................... 2
3 505974595 Pin .................................................................................................................. 1
4 580010428 Pedal .............................................................................................................. 1
5 a 580010429 Switch ............................................................................................................. 1
5 b 580014196 Switch ............................................................................................................. 1
6 580010432 Spring ............................................................................................................. 2
7 500552902 Lockwasher .................................................................................................... 4
8 032643500 Nut .................................................................................................................. 4
9 a 502634904 Screw ............................................................................................................. 6
10 065619300 Lockwasher .................................................................................................... 2
11 580010433 Washer ........................................................................................................... 2
12 312850042 Strap Clamp ................................................................................................... 3
13 501702901 Loctite ............................................................................................................. AR
14 a 580010434 Washer ........................................................................................................... 2
15 504225201 Screw ............................................................................................................. 4
16 b 502634904 Screw ............................................................................................................. 4

FOOTNOTES:
a → S/N A814A02458 INC. 4296-4298 b S/N A814A02459 → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 1-21

GENERAL TRUCK

LABELS (FIGURE 1-10)

1-22 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

LABELS
ITEM PART NO. DESCRIPTION QTY
1 580058820 Label (Mast Warning) ......................................................................................... 2
2 504238227 Label (Battery Disconnect) ................................................................................. 1
3 505972566 Label (No Riders) ................................................................................................ 1
4 519798601 Label (Hoist Handle) ........................................................................................... 1
5 524162256 Label (Patents and Trademarks) ........................................................................ 2
6 518809643 Rivet .................................................................................................................... 4
7 518797644 Label (Battery Spacer) ........................................................................................ 1
8 519798602 Label (Tilt Handle) .............................................................................................. 1
9 912331302 Label (Yale) ........................................................................................................ 2
9 258984900 Label (Yale) (Counterweight) .............................................................................. 1
10 504229237 Label (Operator Warning) (Without Operator Restraint) ..................................... 1
10 518805660 Label (Operator Warning) (With Operator Restraint) .......................................... 1
11 504266716 Cover .................................................................................................................. 1
12 504238219 Label (Mast Warning) ......................................................................................... 1
13 504231238 Label (Tip Over Warning) (Without Operator Restraint) ..................................... 2
13 505973524 Label (Operator Restraint) .................................................................................. 2
14 518806691 Label (Park Brake Warning) ............................................................................... 2
15 505974557 Label (Pinch Point) ............................................................................................. 3
16 504955200 Label (Tilt Column) ............................................................................................. 1
17 520045119 Label (Hydraulic Oil Fill) ...................................................................................... 1
18 504291708 Nameplate .......................................................................................................... 1
19 519798603 Label (Auxiliary Function - Reach) ...................................................................... 1
19 519798604 Label (Auxiliary Function - Side-Shift) ................................................................ 1
19 519798605 Label (Auxiliary Function - Fork Spreader) ......................................................... 1
19 519798606 Label (Auxiliary Function - Rotate) ..................................................................... 1
19 519798607 Label (Auxiliary Function - Stabilizer) ................................................................. 1
19 519798608 Label (Auxiliary Function - Push/Pull) ................................................................. 1
19 519798609 Label (Auxiliary Function - Clamp) ...................................................................... 1
19 519798610 Label (Auxiliary Function - Swing) ...................................................................... 1
19 519798611 Label (Auxiliary Function - Scoop) ...................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 1-23

GENERAL TRUCK

COUNTERWEIGHT (FIGURE 1-11)

ITEM PART NO. DESCRIPTION QTY

1-24 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 a 905645701 Counterweight (ERC/ERP 16) ............................................................................ 1
1 a 905645703 Counterweight (ERC/ERP 18) ............................................................................ 1
1 b 905645703 Counterweight (ERC/ERP 16/18) ....................................................................... 1
1 905645704 Counterweight (ERP 20) ..................................................................................... 1
2 504241221 Cover .................................................................................................................. 1
3 504224291 Tow Pin ............................................................................................................... 1
4 449001351 Capscrew ............................................................................................................ 2
5 504233271 Washer ............................................................................................................... 4
6 061278400 Washer ............................................................................................................... 2
7 015027000 Lockwasher ......................................................................................................... 2
8 014717600 Capscrew ............................................................................................................ 2
9 909882405 Nut ...................................................................................................................... 2
10 504224270 Foam Tape ......................................................................................................... AR
11 016104000 Washer ............................................................................................................... 2
12 900005218 Capscrew ............................................................................................................ 2
13 015026400 Lockwasher ......................................................................................................... 2

FOOTNOTES:
a → S/N A814V01922 INC. 4296-4298 b S/N A814V01923 → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 1-25

GENERAL TRUCK

OVERHEAD GUARD (FIGURE 1-12)

(→ 6/1996)

1-26 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

OVERHEAD GUARD
(→ 6/1996)

ITEM PART NO. DESCRIPTION QTY

1 905640701 Overhead Guard (2223 mm Bar Type) ............................................................... 1
1 905640702 Overhead Guard (2159 mm Bar Type) ............................................................... 1
2 449021010 Washer ............................................................................................................... 10
3 449022017 Lockwasher ......................................................................................................... 10
4 502565907 Capscrew ............................................................................................................ 4
5 311321035 Capscrew ............................................................................................................ 6
6 505977577 Setscrew ............................................................................................................. 2
7 923688300 Bar ...................................................................................................................... 2
8 504278740 Holder ................................................................................................................. 1
9 504230231 Screw .................................................................................................................. 4
10 900001242 Handle ................................................................................................................ 1

A814 ©2013 Yale Europe Materials Handling Limited 1-27

GENERAL TRUCK

OVERHEAD GUARD (FIGURE 1-13)

(6/1996 →)

1-28 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

OVERHEAD GUARD
(6/1996 →)

ITEM PART NO. DESCRIPTION QTY

1 a 906934701 Overhead Guard (2223 mm Bar Type) ............................................................... 1
1 a 906934702 Overhead Guard (2159 mm Bar Type) ............................................................... 1
1 b 907249703 Overhead Guard (2159 mm Bar Type) ............................................................... 1
1 b 907249704 Overhead Guard (2223 mm Bar Type) ............................................................... 1
2 449021010 Washer ............................................................................................................... 20
3 520053804 Nut ...................................................................................................................... 10
4 505960578 Capscrew ............................................................................................................ 6
5 311321035 Capscrew ............................................................................................................ 4
6 504278740 Holder ................................................................................................................. 1
7 504230231 Screw .................................................................................................................. 4
8 900001242 Handle ................................................................................................................ 1

FOOTNOTES:
a → 5/1997 b 5/1997 →

A814 ©2013 Yale Europe Materials Handling Limited 1-29

GENERAL TRUCK

HOOD (FIGURE 1-14)

1-30 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

HOOD
ITEM PART NO. DESCRIPTION QTY
1 906751701 Hood ................................................................................................................... 1
2 518790699 Grommet ............................................................................................................. 1
3 a 518790649 Screw .................................................................................................................. 2
3 b 504236268 Screw .................................................................................................................. 2
4 015026200 Lockwasher ......................................................................................................... 4
5 a 014936600 Nut ...................................................................................................................... 2
5 b 014936600 Nut ...................................................................................................................... 4
6 d 913151603 Hood Frame Wldmt ............................................................................................. 1
6 f 915315603 Hood Frame Wldmt ............................................................................................. 1
7 021676700 E-Ring ................................................................................................................. 2
8 504228276 Bushing ............................................................................................................... 2
9 518808617 Link ..................................................................................................................... 1
10 518809671 Collar .................................................................................................................. 1
11 580001698 Washer ............................................................................................................... 2
12 504223295 Spacer ................................................................................................................ AR
13 504071785 Washer ............................................................................................................... 5
14 910792100 Clip ...................................................................................................................... 1
15 505977534 Rivet .................................................................................................................... 2
16 900014293 Capscrew ............................................................................................................ 5
17 909882404 Nut ...................................................................................................................... 5
18 449021006 Washer ............................................................................................................... 2
19 016103700 Washer ............................................................................................................... 1
20 504057795
449022013 Lockwasher ......................................................................................................... 4
21 518808665 Shaft ................................................................................................................... 1
22 518808666 Spring ................................................................................................................. 1
23 016110500 Washer ............................................................................................................... 3
24 518797670 Spring ................................................................................................................. 1
25 580042975 Handle ................................................................................................................ 1
26 520045079 Pin ....................................................................................................................... 1
27 518797621 Plate .................................................................................................................... 2
28 520045104 Gas Spring .......................................................................................................... 1
29 504223299 Clamp ................................................................................................................. 1
30 c 518790678 Bar ...................................................................................................................... 1
30 e 580014197 Bar ...................................................................................................................... 1
31 449001023 Capscrew ............................................................................................................ 2
31 449001302 Capscrew (Optional) ........................................................................................... 2
32 449015044 Nut ...................................................................................................................... 2
33 a 520037836 Bracket ................................................................................................................ 1
34 ac 449001239 Capscrew ............................................................................................................ 2
34 ae 931013904 Capscrew ............................................................................................................ 2
35 a 449022016 Lockwasher ......................................................................................................... 2
36 a 518797663 Spacer ................................................................................................................ 2
37 a 059863600 Capscrew ............................................................................................................ 2
38 015914400 Snap Ring ........................................................................................................... 2
39 449001040 Capscrew ............................................................................................................ 2
40 015416200 Cotter Pin ............................................................................................................ 1
41 520044831 Spacer ................................................................................................................ 5
42 502398907 Washer ............................................................................................................... 5
43 504239227 Pin ....................................................................................................................... 1
44 504235245 Handle ................................................................................................................ 1

A814 ©2013 Yale Europe Materials Handling Limited 1-31

GENERAL TRUCK

HOOD
ITEM PART NO. DESCRIPTION QTY
45 449001121 Capscrew ............................................................................................................ 2
46 449015002 Nut ...................................................................................................................... 2
47 449022018 Washer ............................................................................................................... 2
48 a 518798677 Latch ................................................................................................................... 1
48 b 518797605 Latch ................................................................................................................... 1
49 518790660 Wire Harness ...................................................................................................... 1
50 312850042 Strap Clamp ........................................................................................................ 5
51 520045149 Rod ..................................................................................................................... 1
52 014972700 Nut ...................................................................................................................... 1
53 518809668 Clevis .................................................................................................................. 1
54 518790656 Knob ................................................................................................................... 1
55 061277800 Washer ............................................................................................................... 2
56 518790609 Spacer ................................................................................................................ 1
57 518790606 Spring ................................................................................................................. 1
58 504231270 Nut ...................................................................................................................... 1
59 932200909 Capscrew ............................................................................................................ 1
60 518791654 Bracket Wldmt .................................................................................................... 1
61 519609816 Capscrew ............................................................................................................ 2
62 449022018 Washer ............................................................................................................... 2

FOOTNOTES:
a With Raised Hood d → S/N A814V01769 INC. 4296-4298
b Without Raised Hood e 12/1999 →
c → 12/1999 f S/N A814V01770 → INC. 4296-4298

1-32 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 1-33

GENERAL TRUCK

COVERS (FIGURE 1-15)

1-34 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

COVERS
ITEM PART NO. DESCRIPTION QTY
1 922412401 Cover (Without Raised Battery) .......................................................................... 1
1 922412402 Cover (With Raised Battery) ............................................................................... 1
2 580032373 Capscrew ............................................................................................................ 2
3 449015014 Nut ...................................................................................................................... 2
4 449022016 Lockwasher ......................................................................................................... 2
5 932728907 Capscrew ............................................................................................................ 3
6 505972586 Nut (Foldover) ..................................................................................................... 15
7 c 504241095 Instrument Panel ................................................................................................. 1
7 e 524137594 Dash Display ....................................................................................................... 1
7 i 524139124 Dash Panel ......................................................................................................... 1
8 b 504241579 Liner .................................................................................................................... 1
8 d 520053806 Liner .................................................................................................................... 1
8 f 524137579 Liner .................................................................................................................... 1
9 g 449021001 Washer ............................................................................................................... 2
9 b 520037852 Washer ............................................................................................................... 2
10 504288726 Cover .................................................................................................................. 1
11 504288725 Cover .................................................................................................................. 1
12 518803677 Nut ...................................................................................................................... 3
13 520041892 Panel (Center) (Middle) ...................................................................................... 1
13 520041817 Panel (End) (Outer) ............................................................................................ 2
14 520041863 Cover .................................................................................................................. 3
15 518803696 Screw .................................................................................................................. 3
16 518803626 Cover .................................................................................................................. 1
17 518803671 Trim ..................................................................................................................... 1
18 h 449007001 Screw .................................................................................................................. 3
18 a 518805626 Capscrew ............................................................................................................ 4
19 016103500 Washer ............................................................................................................... 3
20 505970553 Capscrew ............................................................................................................ 7
21 520039846 Screw .................................................................................................................. 2
22 520039887 Nut (Foldover) ..................................................................................................... 2
23 928402300 Plate .................................................................................................................... 1
24 580032377 Capscrew ............................................................................................................ 2
25 940400908 Washer ............................................................................................................... 2

FOOTNOTES:
a → 11/1996 f S/N A814V04056 → INC. 4296-4298
b → S/N A814V01922 INC. 4296-4298 g S/N A814V01923 → INC. 4296-4298
c → S/N A814V02781 INC. 4296-4298 h 11/1996 →
d S/N A814V01923 ↔ S/N A814V04055 INC. i 5/1999 →
4296-4298
e S/N A814V02782 ↔ 5/1999 INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 1-35

GENERAL TRUCK

FRAME (FIGURE 1-16)

1-36 ©2013 Yale Europe Materials Handling Limited A814

 GENERAL TRUCK

FRAME
ITEM PART NO. DESCRIPTION QTY
1 d 504241580 Cowl .................................................................................................................... 1
1 e 524135146 Cowl .................................................................................................................... 1
1 i 524137583 Cowl .................................................................................................................... 1
1 g 524201053 Cowl .................................................................................................................... 1
2 920654402 Floorplate ............................................................................................................ 1
3 920671400 Floorplate ............................................................................................................ 1
4 502398906 Washer ............................................................................................................... 8
5 500092902 Bolt ...................................................................................................................... 2
6 014936900 Nut ...................................................................................................................... 2
7 015026400 Lockwasher ......................................................................................................... 2
8 h 504241796 Plug ..................................................................................................................... 2
8 c 504241796 Plug ..................................................................................................................... 3
9 449015044 Nut ...................................................................................................................... 8
10 504057795
449022013 Lockwasher ......................................................................................................... 12
11 h 518796686 Washer ............................................................................................................... 10
11 c 518796686 Washer ............................................................................................................... 8
12 449001302 Capscrew ............................................................................................................ 4
13 449001049 Capscrew ............................................................................................................ 2
14 449022017 Lockwasher ......................................................................................................... 2
15 449015029 Nut ...................................................................................................................... 2
16 203144700 Capscrew ............................................................................................................ 1
17 a 913214601 Fender (LH) (878 mm Battery Compartment) (Standard Tread) ........................ 1
17 a 913214602 Fender (LH) (878 mm Battery Compartment) (Wide Tread) ............................... 1
17 a 524138137 Fender (LH) (Extra Wide Tread) ......................................................................... 1
17 b 524137542 Fender (LH) (Standard Tread) ............................................................................ 1
17 b 524137543 Fender (LH) (Wide Tread) .................................................................................. 1
17 bf 524138141 Fender (LH) (Extra Wide Tread) ......................................................................... 1
18 a 915649601 Fender (RH) (878 mm Battery Compartment) (Standard Tread) ........................ 1
18 a 915649602 Fender (RH) (878 mm Battery Compartment) (Wide Tread) .............................. 1
18 a 524138138 Fender (RH) (Extra Wide Tread) ........................................................................ 1
18 b 524137538 Fender (RH) (Standard Tread) ........................................................................... 1
18 b 524137539 Fender (RH) (Wide Tread) .................................................................................. 1
18 bf 524138140 Fender (RH) (Extra Wide Tread) ........................................................................ 1
19 520045083 Cover .................................................................................................................. 1
20 920829400 Cover .................................................................................................................. 1
21 c 920826400 Plate .................................................................................................................... 1
22 c 449001451 Capscrew ............................................................................................................ 1
23 c 937701920 Nut ...................................................................................................................... 1
23 c 937701920 Nut ...................................................................................................................... 2
24 c 505974575 Capscrew ............................................................................................................ 2
25 c 449022016 Lockwasher ......................................................................................................... 2
26 c 449015014 Nut ...................................................................................................................... 2
27 920652400 Floormat (Front) .................................................................................................. 1
27 924043300 Anti-Slip Tread (Front) ........................................................................................ 1
28 920674402 Floormat (Rear) .................................................................................................. 1
28 924044302 Anti-Slip Tread (Rear) ......................................................................................... 1
29 504225227 Washer ............................................................................................................... 2
30 925486300 Floormat .............................................................................................................. 1
30 926363300 Anti-Slip Tread .................................................................................................... 1
31 925509300 Spacer ................................................................................................................ 2

A814 ©2013 Yale Europe Materials Handling Limited 1-37

GENERAL TRUCK

FRAME
ITEM PART NO. DESCRIPTION QTY
32 900010217 Capscrew ............................................................................................................ 4
33 501737903 Nut ...................................................................................................................... 4
34 518803677 Nut ...................................................................................................................... 1
35 504232201 Foam Tape ......................................................................................................... AR
36 504225227 Washer ............................................................................................................... 2
37 925486300 Floormat .............................................................................................................. 1
38 449001389 Capscrew ............................................................................................................ 4
39 940101908 Washer ............................................................................................................... 4
40 911727400 Cap ..................................................................................................................... 2

FOOTNOTES:
a 878 mm Battery Compartment f 12/1998 →
b 890 mm Battery Compartment g 5/1999 →
c → 11/1996 h 11/1996 →
d → 11/1997 i S/N A814A02167W →
e 11/1997 ↔ S/N A814A02166W

1-38 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 2

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................ 2-92

CONTACTOR
1A/P ............................................................................................................................................................. 2-48
300 AMP ...................................................................................................................................................... 2-52
300 AMP 60 VOLT-DC (S/N A814A02167W →) ........................................................................................ 2-60
FIELD WEAKENING (→ S/N A814A02166W) ........................................................................................... 2-54
PUMP .......................................................................................................................................................... 2-50
STEERING (→ S/N A814A02166W) .......................................................................................................... 2-56
STEERING (S/N A814A02167W →) .......................................................................................................... 2-58
CONTACTOR PANEL
REGENERATIVE BRAKING WITH OR WITHOUT BDI AND LIFT INTERRUPT (→ S/N A814A02166W)
.................................................................................................................................................................... 2-32
SHEET 1 OF 2 (S/N A814A02167W →) .................................................................................................... 2-36
SHEET 2 OF 2 (S/N A814A02167W →) .................................................................................................... 2-38
WITH BDI AND LIFT INTERRUPT (→ S/N A814A02166W) ..................................................................... 2-34
WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING - SHEET 1 OF 2 (→ S/N A814A02166W) ...... 2-28
WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING - SHEET 2 OF 2 (→ S/N A814A02166W) ...... 2-30
CONTROL PANEL
CONTACTOR HYDRAULIC (S/N A814A02167W →) ................................................................................ 2-22
TRANSISTOR HYDRAULIC (S/N A814A02167W →) ............................................................................... 2-26
DIRECTION CONTACTOR
→ S/N A814A02166W ................................................................................................................................ 2-46
ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC (→ S/N A814A02166) ................................................................................... 2-4
CONTACTOR HYDRAULIC (S/N A814A02167W →) ................................................................................ 2-8
TRANSISTOR HYDRAULIC (→ S/N A814A02166W) ............................................................................... 2-12
TRANSISTOR HYDRAULIC (S/N A814A02167W →) ............................................................................... 2-16
HYDRAULIC MOTOR
PREMIUM TRUCK (→ 4/2000) .................................................................................................................. 2-82
WITH BWI - ECONOMY TRUCK (→ 12/1999) .......................................................................................... 2-88
WITH BWI (12/1999 →) ............................................................................................................................. 2-90
WITHOUT BWI - ECONOMY TRUCK (→ 12/1999) ................................................................................... 2-84
WITHOUT BWI - ECONOMY TRUCK (12/1999 ↔ 4/2000) ....................................................................... 2-86
INSTRUMENT PANEL
S/N A814A02167W → ................................................................................................................................ 2-68
ECONOMY DASH DISPLAY (→ S/N A814A02166W) .............................................................................. 2-64
PREMIUM DASH DISPLAY (→ S/N A814A02166W) ................................................................................ 2-62
PREMIUM DASH DISPLAY - SCR (→ S/N A814A02166W) ..................................................................... 2-66
SHIFT LEVER ................................................................................................................................................. 2-70
TRACTION MOTOR
ECONOMY TRUCK (→ S/N A814A02166W) ............................................................................................ 2-72
HIGH SPEED WITH BWI (S/N A814A02167W →) .................................................................................... 2-76
HIGH SPEED WITHOUT BWI (S/N A814A02167W →) ............................................................................ 2-78
IDLE SPEED WITH BWI (S/N A814A02167W →) ..................................................................................... 2-80
PERFORMANCE TRUCK (→ S/N A814A02166W) ................................................................................... 2-74
TRANSISTOR ASSEMBLY
WITH BDI AND LIFT INTERRUPT (→ S/N A814A02166W) ..................................................................... 2-40
WITHOUT BDI AND LIFT INTERRUPT (→ S/N A814A02166W) .............................................................. 2-42

A814 ©2013 Yale Europe Materials Handling Limited 2-1

CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

TRANSISTOR CONTROL PANEL

CONTACTOR HYDRAULIC (→ S/N A814A02166W) ................................................................................ 2-20
TRANSISTOR HYDRAULIC (→ S/N A814A02166W) ............................................................................... 2-24
TRANSISTOR CONTROLLER
PUMP .......................................................................................................................................................... 2-44
WIRE HARNESS
CONTROL VALVE (S/N A814A02167W →) .............................................................................................. 2-110
DASH DISPLAY .......................................................................................................................................... 2-98
FRAME (→ S/N A814A01762V) ................................................................................................................. 2-100
FRAME (S/N A814A01763V ↔ S/N A814A02166W) ................................................................................ 2-101
HAND LEVER - CONTACTOR HYDRAULIC (→ S/N A814A02166W) ..................................................... 2-103
HAND LEVER - TRANSISTOR HYDRAULIC (→ S/N A814A02166W) ..................................................... 2-104
INSTRUMENT CLUSTER - SHEET 1 OF 2 (→ S/N A814A02166W) ........................................................ 2-95
INSTRUMENT CLUSTER - SHEET 2 OF 2 (→ S/N A814A02166W) ........................................................ 2-96
INSTRUMENT CLUSTER - CONTACTOR HYDRAULIC (→ S/N A814A02166W) ................................... 2-97
LIGHT (S/N A814A02167W →) .................................................................................................................. 2-99
MAIN - SCR CONTROL (→ S/N A814A02166W) ...................................................................................... 2-105
MAIN - TRANSISTOR CONTROL PANEL (S/N A814A01763V ↔ S/N A814A02166W) .......................... 2-107
MAIN (→ S/N A814A02166W) ................................................................................................................... 2-108
ON-DEMAND STEERING (→ S/N A814A02166W) ................................................................................... 2-94
STEERING MOTOR (→ S/N A814A02166W) ........................................................................................... 2-102

2-2 ©2013 Yale Europe Materials Handling Limited A814

 CONTENTS

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 2-3

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM (FIGURE 2-1)

CONTACTOR HYDRAULIC (→ S/N A814A02166)

2-4 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC (→ S/N A814A02166)

ITEM PART NO. DESCRIPTION QTY

1 502398906 Washer ............................................................................................................... 1
2 504230276 Washer ............................................................................................................... 2
3 504230283 Insert ................................................................................................................... 1
4 504230271 Nut ...................................................................................................................... 1
5 cd 504231263 Horn (36/48 Volt) ................................................................................................ 1
5 h 520049833 Horn (36 Volt Mechanical) .................................................................................. 1
5 g 520049835 Horn (48 Volt Mechanical) .................................................................................. 1
6 906414700 Wire Harness (Main) (FPage 2-105)................................................................. 1
7 518793603 Strap ................................................................................................................... 1
8 504226242 Washer ............................................................................................................... 1
9 b 900016272 Power Cable ....................................................................................................... 1
9 f 900017252 Power Cable ....................................................................................................... 1
10 449007024 Screw .................................................................................................................. 2
11 449001134 Capscrew ............................................................................................................ 1
12 504230211 Insulator .............................................................................................................. 1
13 518798642 Terminal Block .................................................................................................... 1
14 906116700 Wire Harness (Frame) (FPage 2-100)............................................................... 1
15 504070790 Strap Clamp ........................................................................................................ AR
16 518803628 Capscrew ............................................................................................................ 2
17 518798619 Wire Harness (Handlever) (FPage 2-103)......................................................... 1
18 940004902 Washer ............................................................................................................... 2
19 449022022 Lockwasher ......................................................................................................... 2
20 937100902 Nut ...................................................................................................................... 2
21 059711500 Capscrew ............................................................................................................ 1
22 015026400 Lockwasher ......................................................................................................... 2
23 014936900 Nut ...................................................................................................................... 1
24 504235279 Screw .................................................................................................................. 1
25 501702903 Loctite ................................................................................................................. AR
26 580008017 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 580008018 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 926341303 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 926341304 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 926341305 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 926341306 Battery Connector and Cable (FPage 2-92)...................................................... 1
27 a 504069703 Brake Switch ....................................................................................................... 1
27 e 580025785 Switch ................................................................................................................. 1
28 906103700 Wire Harness (Instrument Cluster) (FPage 2-96).............................................. 1
28 906105700 Wire Harness (FPage 2-97)............................................................................... 1
29 906104700 Wire Harness (Steering Motor) ........................................................................... 1
30 b 900016272 Power Cable ....................................................................................................... 1
30 f 900017252 Power Cable ....................................................................................................... 1
31 b 900009239 Power Cable ....................................................................................................... 1
31 f 900017255 Power Cable ....................................................................................................... 1
32 b 900009241 Power Cable ....................................................................................................... 1
32 f 900017251 Power Cable ....................................................................................................... 1
33 b 900016275 Power Cable ....................................................................................................... 1
33 f 900017248 Power Cable ....................................................................................................... 1
34 b 900013201 Power Cable (Standard Hoist Motor) .................................................................. 1
34 b 900016277 Power Cable (Heavy Duty Hoist Motor) .............................................................. 1
34 f 900017246 Power Cable ....................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-5

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC (→ S/N A814A02166)

ITEM PART NO. DESCRIPTION QTY

35 b 900016276 Power Cable ....................................................................................................... 1
35 f 900017243 Power Cable ....................................................................................................... 1
36 520043803 Control Card ....................................................................................................... 1
37 449021001 Washer ............................................................................................................... 1
38 449001013 Capscrew ............................................................................................................ 1
39 940600905 Washer ............................................................................................................... 2
40 520043801 Wire Harness ...................................................................................................... 1
41 520044881 Power Cable ....................................................................................................... 1

FOOTNOTES:
a → S/N A814A02689Z INC. 4296-4298 e S/N A814A02689Z → INC. 4296-4298
b → S/N A814V02932 INC. 4296-4298 f S/N A814V02933 → INC. 4296-4298
c → S/N A814V03543 INC. 4296-4298 g S/N A814V03544 → INC. 4296-4298
d → S/N A814V03605 INC. 4296-4298 h S/N A814V03606 → INC. 4296-4298

2-6 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 2-7

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM (FIGURE 2-2)

CONTACTOR HYDRAULIC (S/N A814A02167W →)

2-8 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

1 d 580007953 Wire Harness (Main) (FPage 2-108)................................................................. 1
1 f 580026665 Wire Harness ...................................................................................................... 1
2 b 449021002 Washer ............................................................................................................... 2
3 b 930102906 Capscrew ............................................................................................................ 2
4 449022016 Lockwasher ......................................................................................................... 4
5 b 580002134 Lockwasher ......................................................................................................... 3
6 449001013 Capscrew ............................................................................................................ 3
7 518798685 Wire Harness (Dash) (FPage 2-98)................................................................... 1
8 518798642 Terminal Block .................................................................................................... 1
9 449021001 Washer ............................................................................................................... 3
10 504070790 Strap Clamp ........................................................................................................ AR
11 449022022 Lockwasher ......................................................................................................... 2
12 518807623 Washer ............................................................................................................... 2
13 518803628 Capscrew ............................................................................................................ 2
14 937100902 Nut ...................................................................................................................... 2
15 d 580007151 Wire Harness (Control Valve Switch) (FPage 2-110)........................................ 1
15 f 580026968 Wire Harness (Control Valve Switch) (FPage 2-110)........................................ 1
16 b 014939300 Nut ...................................................................................................................... 3
17 580007805 Controller (Traction) (FPage 2-22).................................................................... 1
18 520044880 Clamp ................................................................................................................. 2
19 b 449022021 Washer ............................................................................................................... 2
20 580008017 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 580008018 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 926341303 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 926341304 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 926341305 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 926341306 Battery Connector and Cable (FPage 2-92)...................................................... 1
21 449001386 Capscrew ............................................................................................................ 2
22 449022018 Washer ............................................................................................................... 2
23 449021003 Washer ............................................................................................................... 2
24 449015002 Nut ...................................................................................................................... 2
25 504240838 Ignition Switch ..................................................................................................... 1
25 504240712 Key Set ........................................................................................................... 2
26 c 580008561 Wire Harness (Lights) (FPage 2-99).................................................................. 1
26 e 580033760 Wire Harness (Lights) (FPage 2-99).................................................................. 1
27 580011091 Horn (36/48 Volt) ................................................................................................ 1
28 449001134 Capscrew ............................................................................................................ 1
29 b 937100904 Nut ...................................................................................................................... 2
30 b 580007840 Wire .................................................................................................................... 1
31 504230271 Nut ...................................................................................................................... 1
32 504226242 Washer ............................................................................................................... 1
33 580007925 Power Cable ....................................................................................................... 1
34 580007926 Power Cable ....................................................................................................... 1
35 580007906 Cable Assy .......................................................................................................... 1
36 580007905 Cable Assy .......................................................................................................... 1
37 580007927 Power Cable ....................................................................................................... 1
38 580007928 Power Cable ....................................................................................................... 1
39 a 580001082 Controller ............................................................................................................ 1
40 a 930101907 Capscrew ............................................................................................................ 3
41 a 449022019 Lockwasher ......................................................................................................... 3

A814 ©2013 Yale Europe Materials Handling Limited 2-9

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
CONTACTOR HYDRAULIC (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

42 a 580000467 Cover .................................................................................................................. 1
42 a 449022019 Lockwasher .................................................................................................... 3
42 a 580010916 Screw ............................................................................................................. 3
42 a 580018259 Spacer ............................................................................................................ 1
42 a 580018260 Cover .............................................................................................................. 1
42 a 580018261 Spacer ............................................................................................................ 2
43 a 580011649 Plate .................................................................................................................... 1
44 a 580007838 Terminal Block .................................................................................................... 1

FOOTNOTES:
a With On-Demand Steering d → S/N A814A02688Z INC. 4296-4298
b Without On-Demand Steering e 9/2002 →
c → 9/2002 f S/N A814A02689Z → INC. 4296-4298

2-10 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 2-11

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM (FIGURE 2-3)

TRANSISTOR HYDRAULIC (→ S/N A814A02166W)

2-12 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

1 502398906 Washer ............................................................................................................... 1
2 504230276 Washer ............................................................................................................... 2
3 504230283 Insert ................................................................................................................... 1
4 504230271 Nut ...................................................................................................................... 1
5 cd 504231263 Horn (36/48 Volt) ................................................................................................ 1
5 h 520049833 Horn (36 Volt Mechanical) .................................................................................. 1
5 g 520049835 Horn (48 Volt Mechanical) .................................................................................. 1
5 580011091 Horn (Optional) (36/48 Volt) ................................................................................ 1
6 906414700 Wire Harness (Main) (FPage 2-105)................................................................. 1
7 518793603 Strap ................................................................................................................... 1
8 504226242 Washer ............................................................................................................... 1
9 b 900016272 Power Cable ....................................................................................................... 1
9 f 900017252 Power Cable ....................................................................................................... 1
10 b 900016276 Power Cable ....................................................................................................... 1
10 f 900017243 Power Cable ....................................................................................................... 1
11 449001134 Capscrew ............................................................................................................ 1
12 504230211 Insulator .............................................................................................................. 1
13 518798642 Terminal Block .................................................................................................... 1
14 906116700 Wire Harness (Frame) (FPage 2-100)............................................................... 1
15 504070790 Strap Clamp ........................................................................................................ AR
16 518803628 Capscrew ............................................................................................................ 2
17 518793683 Wire Harness (Handlever) (FPage 2-104)......................................................... 1
18 518807623 Washer ............................................................................................................... 2
19 449022022 Lockwasher ......................................................................................................... 2
20 937100902 Nut ...................................................................................................................... 2
21 059711500 Capscrew ............................................................................................................ 1
22 015026400 Lockwasher ......................................................................................................... 2
23 014936900 Nut ...................................................................................................................... 1
24 504235279 Screw .................................................................................................................. 1
25 501702903 Loctite ................................................................................................................. AR
26 580008017 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 580008018 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 926341303 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 926341304 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 926341305 Battery Connector and Cable (FPage 2-92)...................................................... 1
26 926341306 Battery Connector and Cable (FPage 2-92)...................................................... 1
27 a 504069703 Brake Switch ....................................................................................................... 1
27 e 580025785 Switch ................................................................................................................. 1
28 906107700 Wire Harness (Instrument Cluster) (FPage 2-95).............................................. 1
28 906103700 Wire Harness (FPage 2-96)............................................................................... 1
29 906106700 Wire Harness (Steering Motor) (FPage 2-102).................................................. 1
30 b 900016272 Power Cable ....................................................................................................... 1
30 f 900017252 Power Cable ....................................................................................................... 1
31 b 900009239 Power Cable ....................................................................................................... 1
31 f 900017255 Power Cable ....................................................................................................... 1
32 b 900009241 Power Cable ....................................................................................................... 1
32 f 900017251 Power Cable ....................................................................................................... 1
33 b 900016275 Power Cable ....................................................................................................... 1
33 f 900017248 Power Cable ....................................................................................................... 1
34 b 900009246 Power Cable ....................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-13

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

34 f 900017242 Power Cable ....................................................................................................... 1
35 b 900009234 Power Cable (Heavy Duty Hoist Motor) .............................................................. 1
35 b 900009265 Power Cable (Standard Hoist Motor) .................................................................. 1
35 f 900017247 Power Cable ....................................................................................................... 1
36 520044881 Power Cable ....................................................................................................... 1
37 520044898 Wire Harness ...................................................................................................... 1

FOOTNOTES:
a → 4/2001 e 4/2001 →
b → S/N A814V02932 INC. 4296-4298 f S/N A814V02933 → INC. 4296-4298
c → S/N A814V03543 INC. 4296-4298 g S/N A814V03544 → INC. 4296-4298
d → S/N A814V03605 INC. 4296-4298 h S/N A814V03606 → INC. 4296-4298

2-14 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 2-15

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM (FIGURE 2-4)

TRANSISTOR HYDRAULIC (S/N A814A02167W →)

2-16 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

1 c 580007953 Wire Harness (Main) (FPage 2-108)................................................................. 1
1 e 580026665 Wire Harness ...................................................................................................... 1
2 b 449021002 Washer ............................................................................................................... 2
3 b 930102906 Capscrew ............................................................................................................ 2
4 449022016 Lockwasher ......................................................................................................... 4
5 b 580002134 Lockwasher ......................................................................................................... 3
6 449001013 Capscrew ............................................................................................................ 3
7 518798685 Wire Harness (Dash) (FPage 2-98)................................................................... 1
8 518798642 Terminal Block .................................................................................................... 1
9 449021001 Washer ............................................................................................................... 3
10 504070790 Strap Clamp ........................................................................................................ AR
11 449022022 Lockwasher ......................................................................................................... 2
12 518807623 Washer ............................................................................................................... 2
13 518803628 Capscrew ............................................................................................................ 2
14 937100902 Nut ...................................................................................................................... 2
15 c 580007151 Wire Harness (Control Valve Switch) (FPage 2-110)........................................ 1
15 e 580026968 Wire Harness (Control Valve Switch) ................................................................. 1
16 b 014939300 Nut ...................................................................................................................... 3
17 ..... Control Panel (FPage 2-26)............................................................................... 1
18 520044880 Clamp ................................................................................................................. 2
19 b 449022021 Washer ............................................................................................................... 2
20 580008017 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 580008018 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 926341303 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 926341304 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 926341305 Battery Connector and Cable (FPage 2-92)...................................................... 1
20 926341306 Battery Connector and Cable (FPage 2-92)...................................................... 1
21 449001386 Capscrew ............................................................................................................ 2
22 449022018 Washer ............................................................................................................... 2
23 449021003 Washer ............................................................................................................... 2
24 449015002 Nut ...................................................................................................................... 2
25 504240838 Ignition Switch ..................................................................................................... 1
25 504240712 Key Set ........................................................................................................... 2
26 d 580008561 Wire Harness (Lights) (FPage 2-99).................................................................. 1
26 f 580033760 Wire Harness (Lights) (FPage 2-99).................................................................. 1
27 580011091 Horn (36/48 Volt) ................................................................................................ 1
28 449001134 Capscrew ............................................................................................................ 1
29 b 937100904 Nut ...................................................................................................................... 2
30 b 580007840 Wire .................................................................................................................... 1
31 504230271 Nut ...................................................................................................................... 1
32 504226242 Washer ............................................................................................................... 1
33 580007925 Power Cable ....................................................................................................... 1
34 580007926 Power Cable ....................................................................................................... 1
35 580007906 Cable Assy .......................................................................................................... 1
36 580007905 Cable Assy .......................................................................................................... 1
37 580007927 Power Cable ....................................................................................................... 1
38 580007928 Power Cable ....................................................................................................... 1
39 a 580001082 Controller ............................................................................................................ 1
40 a 930101907 Capscrew ............................................................................................................ 3
41 a 449022019 Lockwasher ......................................................................................................... 3

A814 ©2013 Yale Europe Materials Handling Limited 2-17

ELECTRICAL SYSTEM

ELECTRICAL SYSTEM
TRANSISTOR HYDRAULIC (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

42 a 580000467 Cover (Assembly) ............................................................................................... 1
42 a 449022019 Lockwasher .................................................................................................... 3
42 a 580010916 Screw ............................................................................................................. 3
42 a 580018259 Spacer ............................................................................................................ 1
42 a 580018260 Cover .............................................................................................................. 1
42 a 580018261 Spacer ............................................................................................................ 2
43 a 580011649 Plate .................................................................................................................... 1
44 a 580007838 Terminal Block .................................................................................................... 1

FOOTNOTES:
a With On-Demand Steering d → 9/2002
b Without On-Demand Steering e 4/2001 →
c → 4/2001 f 9/2002 →

2-18 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 2-19

ELECTRICAL SYSTEM

TRANSISTOR CONTROL PANEL (FIGURE 2-5)

CONTACTOR HYDRAULIC (→ S/N A814A02166W)

2-20 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRANSISTOR CONTROL PANEL

CONTACTOR HYDRAULIC (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

1 504235284 Fuse (500 Amp) .................................................................................................. 1
2 504226299 Fuse (325 Amp) .................................................................................................. 1
3 520043833 Fuse (30 Amp) .................................................................................................... 1
4 520043844 Plate .................................................................................................................... 1
5 520043840 Cable Assy .......................................................................................................... 1
6 449007040 Screw .................................................................................................................. 2
7 940004903 Washer ............................................................................................................... 2
8 502632901 Screw .................................................................................................................. 3
9 449001302 Capscrew ............................................................................................................ 4
10 449021006 Washer ............................................................................................................... 8
11 504057795
449022013 Lockwasher ......................................................................................................... 8
12 449015044 Nut ...................................................................................................................... 8
13 518790619 Contactor (FPage 2-56)..................................................................................... 1
13 520043843 Contactor (FPage 2-56)..................................................................................... 1
14 449007011 Screw .................................................................................................................. 2
15 449022019 Lockwasher ......................................................................................................... 2
16 520043828 Control Panel (FPage 2-32)............................................................................... 1
16 520043831 Control Panel (FPage 2-34)............................................................................... 1
17 520043839 Controller (FPage 2-40)..................................................................................... 1
17 520043830 Controller (FPage 2-42)..................................................................................... 1
18 520043835 Buss Bar ............................................................................................................. 1
19 516809801 Driver .................................................................................................................. 1
20 520043836 Buss Bar ............................................................................................................. 1
21 520043837 Buss Bar ............................................................................................................. 1
22 520043838 Buss Bar ............................................................................................................. 1
23 520043826 Buss Bar ............................................................................................................. 1
24 520043827 Spacer ................................................................................................................ 1
25 520043841 Cable Assy .......................................................................................................... 1
26 449001091 Capscrew ............................................................................................................ 1
27 449022016 Lockwasher ......................................................................................................... 1
28 505075504 Contactor (Pump) (FPage 2-50)........................................................................ 1
29 449001114 Capscrew ............................................................................................................ 2
30 449021003 Washer ............................................................................................................... 2
31 449022018 Washer ............................................................................................................... 2
32 503513203 Suppressor ......................................................................................................... 1
33 925842300 Resistor (Field Weakening) ................................................................................ 1
34 449021001 Washer ............................................................................................................... 1
35 449007004 Screw .................................................................................................................. 2
36 449022019 Lockwasher ......................................................................................................... 2
37 520043842 Pin ....................................................................................................................... 1
38 520043803 Control Card ....................................................................................................... 1
39 520052889 Plug ..................................................................................................................... 1
40 449001040 Capscrew ............................................................................................................ 3

A814 ©2013 Yale Europe Materials Handling Limited 2-21

ELECTRICAL SYSTEM

CONTROL PANEL (FIGURE 2-6)

CONTACTOR HYDRAULIC (S/N A814A02167W →)

2-22 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTROL PANEL
CONTACTOR HYDRAULIC (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

1 580007805 Controller (Traction) ............................................................................................ 1
2 a 580007779 Contactor Panel (36/48 Volt) (FPage 2-36)....................................................... 1
2 b 580013089 Contactor Panel (36/48 Volt) .............................................................................. 1
3 449015014 Nut ...................................................................................................................... 17
4 449021001 Washer ............................................................................................................... 19
5 449022016 Lockwasher ......................................................................................................... 19
6 580022747 Capscrew ............................................................................................................ 16
7 580007804 Power Cable ....................................................................................................... 1
8 580007455 Fuse Block .......................................................................................................... 1
9 580007456 Spacer ................................................................................................................ 1
10 504226299 Fuse (325 Amp) .................................................................................................. 1
11 504235284 Fuse (500 Amp) .................................................................................................. 1
12 518796606 Fuse (40 Amp) .................................................................................................... 1
13 449001013 Capscrew ............................................................................................................ 1
14 504223252 Label (Fuse, 325 Amp) ....................................................................................... 1
15 504223270 Label ................................................................................................................... 1
16 518796653 Label (Fuse, 40 Amp) ......................................................................................... 1
17 504233261 Contactor ............................................................................................................ 1
18 449007011 Screw .................................................................................................................. 2
19 449022019 Lockwasher ......................................................................................................... 2
20 580011651 Washer ............................................................................................................... 2
21 449001038 Capscrew ............................................................................................................ 1
22 580007780 Contactor Panel (36/48 Volt) .............................................................................. 1
23 580007775 Buss Bar ............................................................................................................. 1
24 580007778 Buss Bar ............................................................................................................. 1
25 449022019 Lockwasher ......................................................................................................... 2
26 580009268 Module (DE) ........................................................................................................ 1
27 449007040 Screw .................................................................................................................. 2
28 940004903 Washer ............................................................................................................... 4
29 449007023 Screw .................................................................................................................. 2

FOOTNOTES:
a → S/N A814V04306 INC. 4296-4298 b S/N A814V04307 → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 2-23

ELECTRICAL SYSTEM

TRANSISTOR CONTROL PANEL (FIGURE 2-7)

TRANSISTOR HYDRAULIC (→ S/N A814A02166W)

2-24 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRANSISTOR CONTROL PANEL

TRANSISTOR HYDRAULIC (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

1 504235284 Fuse (500 Amp) .................................................................................................. 1
2 504226299 Fuse (325 Amp) .................................................................................................. 1
3 520043833 Fuse (30 Amp) .................................................................................................... 1
4 520043829 Transistor (Pump) (FPage 2-44)........................................................................ 1
5 520043835 Buss Bar ............................................................................................................. 2
6 925842300 Resistor (Field Weakening) ................................................................................ 1
7 520043837 Buss Bar ............................................................................................................. 1
8 520043838 Buss Bar ............................................................................................................. 1
9 520043826 Buss Bar ............................................................................................................. 1
10 518790619 Contactor (Without On-Demand Steering) (FPage 2-56).................................. 1
10 520043843 Contactor (With On-Demand Steering) (FPage 2-56)....................................... 1
11 449007011 Screw .................................................................................................................. 2
12 449022019 Lockwasher ......................................................................................................... 2
13 520043828 Control Panel (FPage 2-32)............................................................................... 1
13 520043831 Control Panel (FPage 2-34)............................................................................... 1
14 520043839 Controller (FPage 2-40)..................................................................................... 1
14 520043830 Controller (FPage 2-42)..................................................................................... 1
15 520043827 Spacer ................................................................................................................ 1
16 449015044 Nut ...................................................................................................................... 8
17 449001302 Capscrew ............................................................................................................ 2
18 449021006 Washer ............................................................................................................... 8
19 504057795
449022013 Lockwasher ......................................................................................................... 8
20 449001040 Capscrew ............................................................................................................ 3
21 449001415 Capscrew ............................................................................................................ 1
22 449022016 Lockwasher ......................................................................................................... 1
23 449021001 Washer ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-25

ELECTRICAL SYSTEM

CONTROL PANEL (FIGURE 2-8)

TRANSISTOR HYDRAULIC (S/N A814A02167W →)

2-26 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTROL PANEL
TRANSISTOR HYDRAULIC (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

1 580007805 Controller (Traction) ............................................................................................ 1
2 a 580007779 Contactor Panel (36/48 Volt) (FPage 2-36)....................................................... 1
2 b 580013089 Contactor Panel (36/48 Volt) (FPage 2-36)....................................................... 1
3 449015014 Nut ...................................................................................................................... 17
4 449021001 Washer ............................................................................................................... 19
5 449022016 Lockwasher ......................................................................................................... 19
6 580022747 Capscrew ............................................................................................................ 16
7 580007804 Power Cable ....................................................................................................... 1
8 580007455 Fuse Block .......................................................................................................... 1
9 580007456 Spacer ................................................................................................................ 1
10 504226299 Fuse (325 Amp) .................................................................................................. 1
11 504235284 Fuse (500 Amp) .................................................................................................. 1
12 518796606 Fuse (40 Amp) .................................................................................................... 1
13 449001013 Capscrew ............................................................................................................ 1
14 504223252 Label (Fuse, 325 Amp) ....................................................................................... 1
15 504223270 Label ................................................................................................................... 1
16 518796653 Label (Fuse, 40 Amp) ......................................................................................... 1
17 504233261 Contactor (Steering) (FPage 2-58).................................................................... 1
18 449007011 Screw .................................................................................................................. 2
19 449022019 Lockwasher ......................................................................................................... 2
20 580011651 Washer ............................................................................................................... 2
21 449001038 Capscrew ............................................................................................................ 1
22 580014085 Controller (Pump) ............................................................................................... 1
23 580007776 Buss Bar ............................................................................................................. 1
24 580007777 Buss Bar ............................................................................................................. 1
25 580007455 Fuse Block .......................................................................................................... 1
26 449021001 Washer ............................................................................................................... 5
27 449022016 Lockwasher ......................................................................................................... 5
28 449001013 Capscrew ............................................................................................................ 3
29 449001038 Capscrew ............................................................................................................ 1
30 449015014 Nut ...................................................................................................................... 1
31 580007456 Spacer ................................................................................................................ 1

FOOTNOTES:
a → S/N A814V04306 INC. 4296-4298 b S/N A814V04307 → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 2-27

ELECTRICAL SYSTEM

CONTACTOR PANEL (FIGURE 2-9)

WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING — SHEET 1 OF 2 (→ S/N A814A02166W)

2-28 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR PANEL
WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING – SHEET 1 OF 2 (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

520043832 Control Panel ...................................................................................................... 1
1 520043893 Base ............................................................................................................... 1
2 505075506 Contactor (Forward/Reverse) (FPage 2-46)................................................. 1
3 505075508 Contactor (300 Amp) (FPage 2-52)............................................................... 3
4 518798672 Spacer ............................................................................................................ 1
5 505075526 Contactor (Field Weakening) (FPage 2-54).................................................. 1
6 504235270 Varistor ........................................................................................................... 1
7 518798656 Bracket ........................................................................................................... 1
8 504227215 Fuse Block ...................................................................................................... 1
9 504227228 Shunt .............................................................................................................. 1
10 516913805 Rectifier (No. 3 and No. 4) .............................................................................. 1
11 504227243 Heatsink ......................................................................................................... 1
12 518265806 Insulator .......................................................................................................... 1
13 518095800 Bushing .......................................................................................................... 2
14 503891203 Fuse Block ...................................................................................................... 1
15 500903103 Fuse (15 Amp) ................................................................................................ 3
16 520043895 Adapter ........................................................................................................... 1
17 516923833 Buss Bar ......................................................................................................... 2
18 504237285 Fuse ............................................................................................................... 1
19 520043897 Bracket ........................................................................................................... 1
20 520043898 Insulator .......................................................................................................... 1
21 520043816 Buss Bar ......................................................................................................... 1
22 520043818 Buss Bar ......................................................................................................... 1
23 520043821 Stud ................................................................................................................ 1
24 520043896 Fuse Holder .................................................................................................... 1
25 520043899 Insulator .......................................................................................................... 1
26 520043814 Buss Bar ......................................................................................................... 1
27 520043815 Buss Bar ......................................................................................................... 1
28 520043822 Buss Bar ......................................................................................................... 1
29 520043820 Stud ................................................................................................................ 1
30 520043819 Buss Bar ......................................................................................................... 1
31 520333807 Buss Bar ......................................................................................................... 1
32 520043817 Buss Bar ......................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-29

ELECTRICAL SYSTEM

CONTACTOR PANEL (FIGURE 2-10)

WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING — SHEET 2 OF 2 (→ S/N A814A02166W)

2-30 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR PANEL
WITH BDI, LIFT INTERRUPT, AND FIELD WEAKENING – SHEET 2 OF 2 (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

520043845 Control Panel ...................................................................................................... 1
1 520043893 Base ............................................................................................................... 1
2 505075506 Contactor (Forward/Reverse) (FPage 2-46)................................................. 1
3 505075508 Contactor (300 Amp) (FPage 2-52)............................................................... 3
4 520043821 Stud ................................................................................................................ 1
5 505075526 Contactor (Field Weakening) (FPage 2-54).................................................. 1
6 518798672 Spacer ............................................................................................................ 1
7 518798656 Bracket ........................................................................................................... 1
8 504227215 Fuse Block ...................................................................................................... 1
9 520043817 Buss Bar ......................................................................................................... 1
10 520043818 Buss Bar ......................................................................................................... 1
11 520043819 Buss Bar ......................................................................................................... 1
12 520333807 Buss Bar ......................................................................................................... 1
13 520043896 Fuse Holder .................................................................................................... 1
14 503891203 Fuse Block ...................................................................................................... 1
15 500903103 Fuse (15 Amp) ................................................................................................ 3
16 520043895 Adapter ........................................................................................................... 1
17 516923833 Buss Bar ......................................................................................................... 2
18 504237285 Fuse ............................................................................................................... 1
19 518798601 Outer Mast ...................................................................................................... 1
20 520043898 Insulator .......................................................................................................... 1
21 520043816 Buss Bar ......................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-31

ELECTRICAL SYSTEM

CONTACTOR PANEL (FIGURE 2-11)

REGENERATIVE BRAKING WITH OR WITHOUT BDI AND LIFT INTERRUPT (→ S/N A814A02166W)

2-32 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR PANEL
REGENERATIVE BRAKING WITH OR WITHOUT BDI AND LIFT INTERRUPT (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

520043828 Control Panel ...................................................................................................... 1
1 520043893 Base ............................................................................................................... 1
2 505075506 Contactor (Forward/Reverse) (FPage 2-46)................................................. 1
3 505075508 Contactor (300 Amp) (FPage 2-52)............................................................... 3
4 520043822 Buss Bar ......................................................................................................... 1
5 520043820 Stud ................................................................................................................ 1
6 504235270 Varistor ........................................................................................................... 1
7 518798656 Bracket ........................................................................................................... 1
8 504227215 Fuse Block ...................................................................................................... 1
9 504227228 Shunt .............................................................................................................. 1
10 516913805 Rectifier (No. 3 and No. 4) .............................................................................. 1
11 504227243 Heatsink ......................................................................................................... 1
12 518265806 Insulator .......................................................................................................... 1
13 518095800 Bushing .......................................................................................................... 2
14 503891203 Fuse Block ...................................................................................................... 1
15 500903103 Fuse (15 Amp) ................................................................................................ 3
16 520043895 Adapter ........................................................................................................... 1
17 516923833 Buss Bar ......................................................................................................... 2
18 504237285 Fuse ............................................................................................................... 1
19 520043897 Bracket ........................................................................................................... 1
20 520043898 Insulator .......................................................................................................... 1
21 520043816 Buss Bar ......................................................................................................... 1
22 520043818 Buss Bar ......................................................................................................... 1
23 520043821 Stud ................................................................................................................ 1
24 520043896 Fuse Holder .................................................................................................... 1
25 520043899 Insulator .......................................................................................................... 1
26 520043814 Buss Bar ......................................................................................................... 1
27 520043815 Buss Bar ......................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-33

ELECTRICAL SYSTEM

CONTACTOR PANEL (FIGURE 2-12)

WITH BDI AND LIFT INTERRUPT (→ S/N A814A02166W)

2-34 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR PANEL
WITH BDI AND LIFT INTERRUPT (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

520043831 Control Panel ...................................................................................................... 1
1 520043893 Base ............................................................................................................... 1
2 505075506 Contactor (Forward/Reverse) (FPage 2-46)................................................. 1
3 505075508 Contactor (300 Amp) (FPage 2-52)............................................................... 1
4 520043821 Stud ................................................................................................................ 1
5 505075507 Contactor (1A) (FPage 2-48)......................................................................... 1
6 520043896 Fuse Holder .................................................................................................... 1
7 518798656 Bracket ........................................................................................................... 1
8 504227215 Fuse Block ...................................................................................................... 1
9 520043818 Buss Bar ......................................................................................................... 1
10 520043816 Buss Bar ......................................................................................................... 1
11 520043898 Insulator .......................................................................................................... 1
12 520043897 Bracket ........................................................................................................... 1
13 504237285 Fuse ............................................................................................................... 1
14 503891203 Fuse Block ...................................................................................................... 1
15 500903103 Fuse (15 Amp) ................................................................................................ 3
16 520043895 Adapter ........................................................................................................... 1
17 516923833 Buss Bar ......................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 2-35

ELECTRICAL SYSTEM

CONTACTOR PANEL (FIGURE 2-13)

SHEET 1 OF 2 (S/N A814A02167W →)

2-36 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR PANEL
SHEET 1 OF 2 (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

a 580007779 Contactor Panel (36/48 Volt) .............................................................................. 1
b 580013089 Contactor Panel (36/48 Volt) .............................................................................. 1
1 580010948 Base ............................................................................................................... 1
2 a 580001095 Contactor (36/48 Volt) (300 Amp) (FPage 2-60)........................................... 1
2 b 580013132 Contactor (36/48 Volt) .................................................................................... 1
3 518798656 Bracket ........................................................................................................... 1
4 520053864 Current Limiter (Blue) ..................................................................................... 1
5 503891203 Fuse Block ...................................................................................................... 1
6 516923833 Buss Bar ......................................................................................................... 3
7 500903103 Fuse (15 Amp) ................................................................................................ 4
8 504227260 Label (Fuse) (15 Amp) ................................................................................... 4
9 504227288 Nameplate ...................................................................................................... 1

FOOTNOTES:
a → S/N A814V04306 INC. 4296-4298 b S/N A814V04307 → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 2-37

ELECTRICAL SYSTEM

CONTACTOR PANEL (FIGURE 2-14)

SHEET 2 OF 2 (S/N A814A02167W →)

2-38 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR PANEL
SHEET 2 OF 2 (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

580007780 Contactor Panel (36/48 Volt) .............................................................................. 1
1 580010949 Base ............................................................................................................... 1
2 505075504 Contactor (Pump) (FPage 2-50).................................................................... 1
3 520031807 Spacer ............................................................................................................ 2
4 580010947 Insulator .......................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 2-39

ELECTRICAL SYSTEM

TRANSISTOR ASSEMBLY (FIGURE 2-15)

WITH BDI AND LIFT INTERRUPT (→ S/N A814A02166W)

2-40 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRANSISTOR ASSEMBLY
WITH BDI AND LIFT INTERRUPT (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

520043839 Controller ............................................................................................................ 1
1 520042898 Wire Harness .................................................................................................. 1
2 520047895 Controller ........................................................................................................ 1
3 520042875 Base ........................................................................................................... 1
4 520042876 Heatsink ..................................................................................................... 1
5 520042877 Capacitor .................................................................................................... 2
6 520042878 Terminal Post ............................................................................................. 2
7 520042879 Buss Bar ..................................................................................................... 1
8 520042880 Buss Bar ..................................................................................................... 1
9 520042881 Buss Bar ..................................................................................................... 1
10 520050801 Buss Bar ..................................................................................................... 8
11 520047896 Capacitor .................................................................................................... 3
12 580000181 Control Card ............................................................................................... 1
13 520042885 Support ....................................................................................................... 2
14 520047897 Transistor ................................................................................................... 1
15 520047898 Diode Block ................................................................................................ 1
16 520042889 Support ....................................................................................................... 4
17 520042899 Buss Bar ..................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-41

ELECTRICAL SYSTEM

TRANSISTOR ASSEMBLY (FIGURE 2-16)

WITHOUT BDI AND LIFT INTERRUPT (→ S/N A814A02166W)

2-42 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRANSISTOR ASSEMBLY
WITHOUT BDI AND LIFT INTERRUPT (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

520043830 Controller ............................................................................................................ 1
1 520042898 Wire Harness .................................................................................................. 1
2 520049841 Controller ........................................................................................................ 1
3 520042875 Base ........................................................................................................... 1
4 520042876 Heatsink ..................................................................................................... 1
5 520042877 Capacitor .................................................................................................... 2
6 520042878 Terminal Post ............................................................................................. 2
7 520042879 Buss Bar ..................................................................................................... 1
8 520042880 Buss Bar ..................................................................................................... 1
9 520042881 Buss Bar ..................................................................................................... 1
10 520050801 Buss Bar ..................................................................................................... 8
11 520047896 Capacitor .................................................................................................... 3
12 580000182 Control Card ............................................................................................... 1
13 520042885 Support ....................................................................................................... 2
14 520047897 Transistor ................................................................................................... 1
15 520047898 Diode Block ................................................................................................ 1
16 520042889 Support ....................................................................................................... 4
17 520042899 Buss Bar ..................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-43

ELECTRICAL SYSTEM

TRANSISTOR CONTROLLER (FIGURE 2-17)

PUMP

2-44 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRANSISTOR CONTROLLER
PUMP

ITEM PART NO. DESCRIPTION QTY

520043829 Transistor ............................................................................................................ 1
1 520042898 Wire Harness .................................................................................................. 1
2 520050803 Controller ........................................................................................................ 1
3 520042875 Base ........................................................................................................... 1
4 520042876 Heatsink ..................................................................................................... 1
5 520042877 Capacitor .................................................................................................... 2
6 520042878 Terminal Post ............................................................................................. 2
7 520042879 Buss Bar ..................................................................................................... 1
8 520050800 Buss Bar ..................................................................................................... 1
9 520042881 Buss Bar ..................................................................................................... 1
10 520042882 Buss Bar ..................................................................................................... 8
11 520047896 Capacitor .................................................................................................... 3
12 520050804 Control Card ............................................................................................... 1
13 520042885 Support ....................................................................................................... 2
14 520047897 Transistor ................................................................................................... 1
15 520047898 Diode Block ................................................................................................ 1
16 520042889 Support ....................................................................................................... 4

A814 ©2013 Yale Europe Materials Handling Limited 2-45

ELECTRICAL SYSTEM

DIRECTION CONTACTOR (FIGURE 2-18)

(→ S/N A814A02166W)

2-46 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

DIRECTION CONTACTOR
(→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

505075506 Contactor ............................................................................................................ 1
1 516857804 Base ............................................................................................................... 1
2 516856812 Coil ................................................................................................................. 2
3 516865803 Coil and Frame ............................................................................................... 2
4 516869843 Buss Bar ......................................................................................................... 2
5 516869839 Buss Bar ......................................................................................................... 1
6 516864804 Spacer ............................................................................................................ 2
7 516862804 Clamp ............................................................................................................. 4
8 516869842 Buss Bar ......................................................................................................... 1
9 519788801 Cover .............................................................................................................. 2
10 516869841 Buss Bar ......................................................................................................... 1
11 516869840 Buss Bar ......................................................................................................... 1
12 516859807 Spring ............................................................................................................. 2
13 516866807 Armature ......................................................................................................... 2
14 519787801 Base ............................................................................................................... 2
15 516861803 Carrier ............................................................................................................ 2
16 519786801 Bushing .......................................................................................................... 2
17 516858808 Buss Bar ......................................................................................................... 4
18 512443801 Spring Seat ..................................................................................................... 4
19 516859801 Spring ............................................................................................................. 2
20 512435807 Insulation ........................................................................................................ 2
21 ..... Nut .................................................................................................................. 2
22 ..... Washer ........................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 2-47

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-19)

1A/P

2-48 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR
1A/P

ITEM PART NO. DESCRIPTION QTY

505075507 Contactor ............................................................................................................ 1
1 504227291 Base ............................................................................................................... 1
2 516856812 Coil ................................................................................................................. 1
3 516865803 Coil and Frame ............................................................................................... 1
4 516869829 Contact (Moving) ............................................................................................ 2
5 516862805 Clamp ............................................................................................................. 2
6 516859806 Spring ............................................................................................................. 1
7 516866809 Armature ......................................................................................................... 1
8 519787801 Base ............................................................................................................... 1
9 516861803 Carrier ............................................................................................................ 1
10 519786801 Bushing .......................................................................................................... 1
11 516858807 Contact (Moving) ............................................................................................ 1
12 512443801 Spring Seat ..................................................................................................... 1
13 516859801 Spring ............................................................................................................. 1
14 516870801 Retainer .......................................................................................................... 1
15 ..... Washer ........................................................................................................... 1
16 ..... Nut .................................................................................................................. 1
150091012 Kit-Repair Contactor ........................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-49

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-20)

PUMP

2-50 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR
PUMP

ITEM PART NO. DESCRIPTION QTY

505075504 Contactor ............................................................................................................ 1
1 504227291 Base ............................................................................................................... 1
2 516856810 Coil ................................................................................................................. 1
3 516865803 Coil and Frame ............................................................................................... 1
4 516869837 Contact (Fixed) ............................................................................................... 2
5 516862805 Clamp ............................................................................................................. 2
6 516859806 Spring ............................................................................................................. 1
7 516866809 Armature ......................................................................................................... 1
8 519787801 Base ............................................................................................................... 1
9 516861803 Carrier ............................................................................................................ 1
10 519786801 Bushing .......................................................................................................... 1
11 516858806 Contact (Moving) ............................................................................................ 1
12 512443801 Spring Seat ..................................................................................................... 1
13 516859802 Spring ............................................................................................................. 1
14 516870801 Retainer .......................................................................................................... 1
15 ..... Washer ........................................................................................................... 1
16 ..... Nut .................................................................................................................. 1
520049816 Kit-Contact .......................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-51

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-21)

300 AMP

2-52 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR
300 AMP

ITEM PART NO. DESCRIPTION QTY

505075508 Contactor ............................................................................................................ 1
1 516857805 Base (Magnet) ................................................................................................ 1
2 516856812 Coil ................................................................................................................. 1
3 516865803 Coil and Frame ............................................................................................... 1
4 516869837 Contact (Fixed) ............................................................................................... 2
5 516862805 Clamp ............................................................................................................. 2
6 516859806 Spring ............................................................................................................. 1
7 516866809 Armature ......................................................................................................... 1
8 519787801 Base ............................................................................................................... 1
9 516861803 Carrier ............................................................................................................ 1
10 519786801 Bushing .......................................................................................................... 1
11 516858806 Contact (Moving) ............................................................................................ 1
12 512443801 Spring Seat ..................................................................................................... 1
13 516859802 Spring ............................................................................................................. 1
14 516870801 Retainer .......................................................................................................... 1
520049816 Kit-Contact .......................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-53

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-22)

FIELD WEAKENING (→ S/N A814A02166W)

2-54 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR
FIELD WEAKENING (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

505075526 Contactor ............................................................................................................ 1
1 516857806 Base ............................................................................................................... 1
2 516856812 Coil ................................................................................................................. 1
3 516865804 Frame ............................................................................................................. 1
4 516869837 Contact (Fixed) ............................................................................................... 2
5 516862805 Clamp ............................................................................................................. 2
6 516859803 Spring ............................................................................................................. 1
7 516866809 Armature ......................................................................................................... 1
8 519787801 Base ............................................................................................................... 1
9 516861803 Carrier ............................................................................................................ 1
10 519786801 Bushing .......................................................................................................... 1
11 516858805 Contact (Moving) ............................................................................................ 1
12 512443801 Spring Seat ..................................................................................................... 1
13 516859801 Spring ............................................................................................................. 1
14 516870801 Retainer .......................................................................................................... 1
15 504223220 Shield ............................................................................................................. 2
520049816 Kit-Contact .......................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-55

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-23)

STEERING (→ S/N A814A02166W)

2-56 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR
STEERING (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

b 518790619 Contactor ............................................................................................................ 1
a 520043843 Contactor ............................................................................................................ 1
1 519739845 Cover (Top) .................................................................................................... 1
2 296321148 Kit-Contact ...................................................................................................... 1
3 ..... Contact (Fixed) ........................................................................................... 1
4 ..... Contact (Moving) ........................................................................................ 1
5 519739830 Screw ............................................................................................................. 2
6 b 518803663 Spring ............................................................................................................. 1
6 a 519739809 Return Spring ................................................................................................. 1
7 519739834 Insulator .......................................................................................................... 1
8 b 518803660 Coil and Frame ............................................................................................... 1
8 a 520047892 Coil and Frame ............................................................................................... 1

FOOTNOTES:
a With On-Demand Steering b Without On-Demand Steering

A814 ©2013 Yale Europe Materials Handling Limited 2-57

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-24)

STEERING (S/N A814A02167W →)

2-58 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR
STEERING (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

504233261 Contactor ............................................................................................................ 1
1 519739845 Cover (Top) .................................................................................................... 1
2 296321148 Kit-Contact ...................................................................................................... 1
3 ..... Contact (Fixed) ............................................................................................... 1
4 ..... Contact (Moving) ............................................................................................ 1
5 519739830 Screw ............................................................................................................. 2
6 519739809 Return Spring ................................................................................................. 1
7 519739834 Insulator .......................................................................................................... 1
8 504237253 Coil and Frame ............................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-59

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-25)

300 AMP 60 VOLT-DC (S/N A814A02167W →)

2-60 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

CONTACTOR
300 AMP 60 VOLT-DC (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

a 580001095 Contactor (36/48 Volt) ......................................................................................... 1
b 580013132 Contactor (36/48 Volt) ......................................................................................... 1
1 516857805 Base (Magnet) ................................................................................................ 1
2 a 580001702 Coil ................................................................................................................. 1
2 b 580013133 Coil ................................................................................................................. 1
3 516865803 Coil and Frame ............................................................................................... 1
4 516869837 Contact (Fixed) ............................................................................................... 2
5 516862805 Clamp ............................................................................................................. 2
6 516862805 Clamp ............................................................................................................. 2
7 516859806 Spring ............................................................................................................. 1
8 516866809 Armature ......................................................................................................... 1
9 519787801 Base ............................................................................................................... 1
10 516861803 Carrier ............................................................................................................ 1
11 519786801 Bushing .......................................................................................................... 1
12 516858806 Contact (Moving) ............................................................................................ 1
13 512443801 Spring Seat ..................................................................................................... 1
14 516859802 Spring ............................................................................................................. 1
15 516870801 Retainer .......................................................................................................... 1
16 016103300 Washer ........................................................................................................... 1
17 059482000 Locknut ........................................................................................................... 1

FOOTNOTES:
a → S/N A814V04306 INC. 4296-4298 b S/N A814V04307 → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 2-61

ELECTRICAL SYSTEM

INSTRUMENT PANEL (FIGURE 2-26)

PREMIUM DASH DISPLAY (→ S/N A814A02166W)

2-62 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

INSTRUMENT PANEL
PREMIUM DASH DISPLAY (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

1 504574275 Lever (FPage 2-70)........................................................................................... 1
2 d 520043808 Switch ................................................................................................................. 2
2 f 580025784 Switch ................................................................................................................. 2
3 d 518807619 Wire Harness (Forward/Reverse) ....................................................................... 1
3 f 580027136 Wire Harness (Shift Lever) (Forward/Reverse) .................................................. 1
4 505977550 Plate .................................................................................................................... 1
5 504225202 Screw .................................................................................................................. 4
6 500552902 Lockwasher ......................................................................................................... 4
7 500030902 Lockwasher ......................................................................................................... 4
8 032643500 Nut ...................................................................................................................... 4
9 519609816 Capscrew ............................................................................................................ 4
10 449022018 Washer ............................................................................................................... 4
11 449021003 Washer ............................................................................................................... 4
12 505977573 Bracket (with F/R Label) ..................................................................................... 1
13 506900500 Clamp ................................................................................................................. 2
14 bc 505977517 Power Steering Activator .................................................................................... 1
15 bc 914170600 Wire Harness (FPage 2-94)............................................................................... 1
16 b 504236207 Screw .................................................................................................................. 2
17 b 014936200 Nut ...................................................................................................................... 2
18 b 501702904 Loctite ................................................................................................................. AR
19 518798685 Wire Harness (Dash) (FPage 2-98)................................................................... 1
20 504240838 Ignition Switch ..................................................................................................... 1
20 504240712 Key Set ........................................................................................................... 1
21 504231233 Dash Display (Pump) ..................................................................................... 1
21 504746702 Dash Display (With Seat Belt Light) ............................................................... 1
21 a 519792602 Dash Display (With Seat Belt Light) (GE Spitfire) ............................................... 1
22 015025600 Lockwasher ......................................................................................................... 4
23 014936200 Nut ...................................................................................................................... 4
24 e 580001082 Controller (Power Steering) ................................................................................ 1
25 e 580000467 Cover .................................................................................................................. 1
26 e 449022019 Lockwasher ......................................................................................................... 3
27 e 930101905 Capscrew ............................................................................................................ 3
28 e 907323700 Wire Harness (Main) (FPage 2-107)................................................................. 1

FOOTNOTES:
a Service With Dash Display Kit-504746702 d → S/N A814A02688Z INC. 4296-4298
b With On-Demand Steering e S/N A814A01712V → INC. 4296-4298
c → S/N A814A01711V INC. 4296-4298 f S/N A814A02689Z → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 2-63

ELECTRICAL SYSTEM

INSTRUMENT PANEL (FIGURE 2-27)

ECONOMY DASH DISPLAY (→ S/N A814A02166W)

2-64 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

INSTRUMENT PANEL
ECONOMY DASH DISPLAY (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

1 504574275 Lever (FPage 2-70)........................................................................................... 1
2 b 520043808 Switch ................................................................................................................. 2
2 d 580025784 Switch ................................................................................................................. 2
3 b 518807619 Wire Harness (Forward/Reverse) ....................................................................... 1
3 d 580027136 Wire Harness (Shift Lever) (Forward/Reverse) .................................................. 1
4 505977550 Plate .................................................................................................................... 1
5 504225202 Screw .................................................................................................................. 4
6 500552902 Lockwasher ......................................................................................................... 4
7 500030902 Lockwasher ......................................................................................................... 4
8 032643500 Nut ...................................................................................................................... 4
9 519609816 Capscrew ............................................................................................................ 4
10 449022018 Washer ............................................................................................................... 4
11 449021003 Washer ............................................................................................................... 4
12 505977573 Bracket (with F/R Label) ..................................................................................... 1
13 506900500 Clamp ................................................................................................................. 2
14 ac 505977517 Power Steering Activator .................................................................................... 1
14 ae 580001082 Controller ............................................................................................................ 1
15 a 914170600 Wire Harness (FPage 2-94)............................................................................... 1
16 a 504236207 Screw .................................................................................................................. 2
17 a 014936200 Nut ...................................................................................................................... 2
18 a 501702904 Loctite ................................................................................................................. AR
19 518798685 Wire Harness (Dash) (FPage 2-98)................................................................... 1
20 504240838 Ignition Switch ..................................................................................................... 1
20 504240712 Key Set ........................................................................................................... 1
21 504757701 Dash Display (With Seat Belt Light) .................................................................... 1
21 504757702 Dash Display (Without Seat Belt Light) ............................................................... 1
21 520350800 Gauge ............................................................................................................. 1
21 520350805 Hourmeter ...................................................................................................... 1
22 015025600 Lockwasher ......................................................................................................... 4
23 014936200 Nut ...................................................................................................................... 4

FOOTNOTES:
a With On-Demand Steering d 4/2001 →
b → 4/2001 e S/N A814A01712V → INC. 4296-4298
c → S/N A814A01711V INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 2-65

ELECTRICAL SYSTEM

INSTRUMENT PANEL (FIGURE 2-28)

PREMIUM DASH DISPLAY — SCR (→ S/N A814A02166W)

2-66 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

INSTRUMENT PANEL
PREMIUM DASH DISPLAY – SCR (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

1 504574275 Lever (FPage 2-70)........................................................................................... 1
2 d 520043808 Switch ................................................................................................................. 2
2 f 580025784 Switch ................................................................................................................. 2
3 d 518807619 Wire Harness (Forward/Reverse) ....................................................................... 1
3 f 580027136 Wire Harness (Shift Lever) (Forward/Reverse) .................................................. 1
4 505977550 Plate .................................................................................................................... 1
5 504225202 Screw .................................................................................................................. 4
6 500552902 Lockwasher ......................................................................................................... 4
7 500030902 Lockwasher ......................................................................................................... 4
8 032643500 Nut ...................................................................................................................... 4
9 519609816 Capscrew ............................................................................................................ 4
10 449022018 Washer ............................................................................................................... 4
11 449021003 Washer ............................................................................................................... 4
12 505977573 Bracket (with F/R Label) ..................................................................................... 1
13 914170600 Wire Harness (Dash Display) (FPage 2-94)...................................................... 1
14 bc 505977517 Power Steering Activator .................................................................................... 1
14 be 580001082 Controller ............................................................................................................ 1
15 b 518798685 Wire Harness (Dash) (FPage 2-98)................................................................... 1
16 b 504236207 Screw .................................................................................................................. 2
17 b 014936200 Nut ...................................................................................................................... 2
18 b 501702904 Loctite ................................................................................................................. AR
19 a 504241099 Dash Display (With Seat Belt Light) .................................................................... 1
19 a 504249712 Dash Display (Without Seat Belt Light) ............................................................... 1
20 504240838 Ignition Switch ..................................................................................................... 1
20 504240712 Key Set ........................................................................................................... 1

FOOTNOTES:
a Service With Dash Display Kit-524273499 d → S/N A814A02688Z INC. 4296-4298
b With On-Demand Steering e S/N A814A01712V → INC. 4296-4298
c → S/N A814A01711V INC. 4296-4298 f S/N A814A02689Z → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 2-67

ELECTRICAL SYSTEM

INSTRUMENT PANEL (FIGURE 2-29)

(S/N A814A02167W →)

2-68 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

INSTRUMENT PANEL
(S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

1 a 524137581 Dash Display (Without Function Keys) ............................................................... 1
1 b 524137582 Dash Display (With Function Keys) .................................................................... 1
1 c 524143126 Dash Display (With Function Keys) .................................................................... 1
2 ..... Wire Harness (Dash Display) (FPage 2-98)...................................................... 1

FOOTNOTES:
a → 4/2000 c S/N A814A02405X →
b → S/N A814A02404X

A814 ©2013 Yale Europe Materials Handling Limited 2-69

ELECTRICAL SYSTEM

SHIFT LEVER (FIGURE 2-30)

2-70 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

SHIFT LEVER
ITEM PART NO. DESCRIPTION QTY
504574275 Lever ................................................................................................................... 1
1 504574276 Base ............................................................................................................... 1
2 504574277 Link ................................................................................................................. 1
3 505977569 Crank .............................................................................................................. 1
4 505977542 Crank .............................................................................................................. 1
5 505977598 Lever .............................................................................................................. 2
6 505977590 Screw ............................................................................................................. 4
7 449015112 Locknut ........................................................................................................... 4
8 a 505977526 Spring ............................................................................................................. 2
8 b 580022130 Spring ............................................................................................................. 2
9 505977516 Bolt ................................................................................................................. 2
10 449015002 Nut .................................................................................................................. 2
11 505977500 Spring Washer ................................................................................................ 4
12 580054547 Bracket ................................................................................................................ 1
13 015026400 Lockwasher ......................................................................................................... 1
14 014970900 Nut ...................................................................................................................... 1

FOOTNOTES:
a → 10/2000 b 10/2000 →

A814 ©2013 Yale Europe Materials Handling Limited 2-71

ELECTRICAL SYSTEM

TRACTION MOTOR (FIGURE 2-31)

ECONOMY TRUCK (→ S/N A814A02166W)

2-72 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRACTION MOTOR
ECONOMY TRUCK (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

900009276 Traction Motor ..................................................................................................... 1
1 518804670 Snap Ring ....................................................................................................... 1
2 902075812 Ball Bearing (DE) ............................................................................................ 1
3 902075813 Seal ................................................................................................................ 1
4 902075810 Bracket (DE) ................................................................................................... 1
5 518804641 Cover (DE) ..................................................................................................... 1
6 902075804 Armature ......................................................................................................... 1
7 902075811 Snap Ring ....................................................................................................... 1
8 902075807 Kit-Fan ............................................................................................................ 1
9 902075806 Cover (Top) .................................................................................................... 1
10 519745810 Bearing (CE) ................................................................................................... 1
11 902075802 Field Coil ........................................................................................................ 1
12 900010215 Brush .............................................................................................................. 4
13 518804675 Brush Holder .................................................................................................. 1
14 518806636 Connector ................................................................................................... 1
15 518807655 Connector ................................................................................................... 1
16 519745812 Kit-Spring ................................................................................................... 1
17 518804653 Connector ....................................................................................................... 1
18 518804668 Connector ....................................................................................................... 1
19 518804627 Cover (Bottom) ............................................................................................... 1
20 580031470 Kit-Terminal (With Nut) ................................................................................... 4
21 902075808 Bracket (CE) ................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-73

ELECTRICAL SYSTEM

TRACTION MOTOR (FIGURE 2-32)

PERFORMANCE TRUCK (→ S/N A814A02166W)

2-74 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRACTION MOTOR
PERFORMANCE TRUCK (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

900009278 Traction Motor ..................................................................................................... 1
1 519745803 Kit-Nut ............................................................................................................ 4
2 902075812 Ball Bearing (DE) ............................................................................................ 1
3 902075813 Seal ................................................................................................................ 1
4 902075810 Bracket (DE) ................................................................................................... 1
5 518804641 Cover (DE) ..................................................................................................... 1
6 902075805 Armature ......................................................................................................... 1
7 500186906 Snap Ring ....................................................................................................... 1
8 902075807 Kit-Fan ............................................................................................................ 1
9 902075809 Bracket (CE) ................................................................................................... 1
10 519745810 Bearing (CE) ................................................................................................... 1
11 902075803 Field Coil (CE) ................................................................................................ 1
12 518802674 Bushing .......................................................................................................... 2
13 900010216 Yoke ............................................................................................................... 1
13 519745812 Kit-Spring ................................................................................................... 1
14 ..... Holder ......................................................................................................... 4
15 518804631 Cover (CE) ..................................................................................................... 1
16 518806636 Connector ....................................................................................................... 1
17 518807655 Connector ....................................................................................................... 1
18 518804691 Brush .............................................................................................................. 4
19 518804627 Cover (CE) ..................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-75

ELECTRICAL SYSTEM

TRACTION MOTOR (FIGURE 2-33)

HIGH SPEED WITH BWI (S/N A814A02167W →)

2-76 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRACTION MOTOR
HIGH SPEED WITH BWI (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

580008980 Traction Motor ..................................................................................................... 1
1 580010359 Kit-Armature ................................................................................................... 1
2 580010360 Kit-Fan ........................................................................................................ 1
3 580010361 Kit-Bearing ...................................................................................................... 1
3 519745810 Bearing ....................................................................................................... 1
3 902075812 Ball Bearing (DE) ....................................................................................... 1
4 580010367 Stator .............................................................................................................. 1
4 580031470 Kit-Terminal ................................................................................................ 2
5 580010368 Commutator .................................................................................................... 1
6 580010369 Kit-Brush .................................................................................................... 1
7 580010370
582021226 Brush Holder .............................................................................................. 1
7 580027158 Brush Spring .......................................................................................... 8
7 580031470 Kit-Terminal ........................................................................................... 2
8 580010373 Kit-Drive End (CE) ...................................................................................... 1
9 580010371
582021224 Kit-Drive End (DE) .......................................................................................... 1
9 580021535 Oil Seal ....................................................................................................... 1
10 580010372 Kit-Motor Band (With Vented Cover) (Type E) ............................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-77

ELECTRICAL SYSTEM

TRACTION MOTOR (FIGURE 2-34)

HIGH SPEED WITHOUT BWI (S/N A814A02167W →)

2-78 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRACTION MOTOR
HIGH SPEED WITHOUT BWI (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

580008818 Traction Motor ..................................................................................................... 1
1 580010374 Kit-Armature ................................................................................................... 1
2 580010360 Kit-Fan ........................................................................................................ 1
3 580010375 Kit-Bearing ...................................................................................................... 1
3 519745810 Bearing ....................................................................................................... 1
3 902075812 Ball Bearing (DE) ....................................................................................... 1
4 580010376 Housing .......................................................................................................... 1
4 580031470 Kit-Terminal ................................................................................................ 2
5 580010377 Commutator .................................................................................................... 1
6 580010369 Kit-Brush .................................................................................................... 1
7 580010370
582021226 Brush Holder .............................................................................................. 1
7 580027158 Brush Spring .......................................................................................... 8
7 580031470 Kit-Terminal ........................................................................................... 2
8 580010379 End Head (CE) ........................................................................................... 1
9 580010371
582021224 Kit-Drive End (DE) .......................................................................................... 1
9 580021535 Oil Seal ....................................................................................................... 1
10 580010372 Kit-Motor Band (With Vented Cover) (Type E) ............................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-79

ELECTRICAL SYSTEM

TRACTION MOTOR (FIGURE 2-35)

IDLE SPEED WITH BWI (S/N A814A02167W →)

2-80 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

TRACTION MOTOR
IDLE SPEED WITH BWI (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

580008981 Traction Motor ..................................................................................................... 1
1 580010382 Kit-Armature ................................................................................................... 1
2 580010360 Kit-Fan ........................................................................................................ 1
3 580010383 Kit-Bearing ...................................................................................................... 1
3 519745810 Bearing (CE) .............................................................................................. 1
3 902075812 Ball Bearing (DE) ....................................................................................... 1
4 580010384 Stator .............................................................................................................. 1
4 580031470 Kit-Terminal ................................................................................................ 2
5 580010385 Commutator Assembly Kit .............................................................................. 1
6 580010369 Kit-Brush .................................................................................................... 1
7 580010370
582021226 Brush Holder .............................................................................................. 1
7 580027158 Brush Spring .......................................................................................... 8
7 580031470 Kit-Terminal ........................................................................................... 2
8 580010386 Commutator End Kit (CE) .......................................................................... 1
9 580010387
582021226 Kit-Drive End (DE) .......................................................................................... 1
9 580021535 Oil Seal ....................................................................................................... 1
10 580010372 Kit-Motor Band (With Vented Cover) (Type E) ............................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-81

ELECTRICAL SYSTEM

HYDRAULIC MOTOR (FIGURE 2-36)

PREMIUM TRUCK (→ 4/2000)

2-82 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

HYDRAULIC MOTOR
PREMIUM TRUCK (→ 4/2000)

ITEM PART NO. DESCRIPTION QTY

504229277 Pump Motor ........................................................................................................ 1
1 518802614 Cover (CE) (Top) ............................................................................................ 1
2 504229265 Cover (CE) (Bottom) ....................................................................................... 1
3 504229252 Bushing .......................................................................................................... 2
4 504229287 Support ........................................................................................................... 1
5 504229255 Brush (Optional) ............................................................................................. 4
5 504229274 Brush .............................................................................................................. 4
6 519745811 Yoke ............................................................................................................... 1
7 519745812 Kit-Spring ................................................................................................... 1
8 519745805 Connector ................................................................................................... 1
9 519745815 Connector ................................................................................................... 1
10 504229202 Field Coil ........................................................................................................ 1
11 519745803 Kit-Nut ............................................................................................................ 2
12 519745801 Bearing (CE) ................................................................................................... 1
13 504229261 Armature ......................................................................................................... 1
14 504229248 Fan ............................................................................................................. 1
15 ..... Bushing .......................................................................................................... 1
16 519745810 Bearing (DE) ................................................................................................... 1
17 504229201 Bracket (DE) ................................................................................................... 1
18 519745808 Cover (DE) ..................................................................................................... 1
19 504229219 Key ................................................................................................................. 1
20 504229293 Kit-Motor Band ............................................................................................... 1
504229211 Kit-Thermostat .................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-83

ELECTRICAL SYSTEM

HYDRAULIC MOTOR (FIGURE 2-37)

WITHOUT BWI — ECONOMY TRUCK (→ 12/1999)

2-84 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

HYDRAULIC MOTOR
WITHOUT BWI – ECONOMY TRUCK (→ 12/1999)

ITEM PART NO. DESCRIPTION QTY

520045085 Hydraulic Motor ................................................................................................... 1
1 203758100 Capscrew ....................................................................................................... 2
2 504574293 Cover (CE) ..................................................................................................... 2
3 520045086 Shield (CE) ..................................................................................................... 1
4 520045087 Terminal ......................................................................................................... 1
5 504230261 Washer ........................................................................................................... 2
6 504574295 Bushing .......................................................................................................... 1
7 504574296 O-Ring ............................................................................................................ 1
8 504574297 Washer ........................................................................................................... 1
9 520045088 Lockwasher .................................................................................................... 2
10 504574298 Washer ........................................................................................................... 2
11 504230217 Nut .................................................................................................................. 4
12 520045140 Brush Holder .................................................................................................. 1
13 520045089 Spring ......................................................................................................... 4
14 520045090 Screw ......................................................................................................... 4
15 580001770 Brush .............................................................................................................. 4
16 520045092 Screw ............................................................................................................. 4
17 520045093 Stator .............................................................................................................. 1
17 ..... Shell ........................................................................................................... 1
18 504575200 Bushing ...................................................................................................... 1
19 504230216 Washer ....................................................................................................... 1
20 062151200 Capscrew ................................................................................................... 8
21 900014275 Pole Shoe ................................................................................................... 4
22 900014276 Kit-Field Coil ............................................................................................... 1
23 504575208 Thrust Washer ............................................................................................ 2
24 504575209 Washer ....................................................................................................... 1
25 580015119 Kit-Window Washer .................................................................................... 1
26 504575204 Bearing (CE) .............................................................................................. 1
27 ..... Armature .................................................................................................... 1
28 504575206 Ball Bearing (DE) ....................................................................................... 1
29 900014277 Shield (DE) ................................................................................................. 1
30 900014278 Capscrew ................................................................................................... 4

A814 ©2013 Yale Europe Materials Handling Limited 2-85

ELECTRICAL SYSTEM

HYDRAULIC MOTOR (FIGURE 2-38)

WITHOUT BWI — ECONOMY TRUCK (12/1999 ↔ 4/2000)

2-86 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

HYDRAULIC MOTOR
WITHOUT BWI – ECONOMY TRUCK (12/1999 ↔ 4/2000)

ITEM PART NO. DESCRIPTION QTY

580012684 Motor ................................................................................................................... 1
1 504230217 Nut .................................................................................................................. 4
2 015026200 Lockwasher .................................................................................................... 2
3 504574298 Washer ........................................................................................................... 2
4 504574299 Screw ............................................................................................................. 4
5 902146806 Brush .............................................................................................................. 4
6 504574297 Washer ........................................................................................................... 1
7 504574296 O-Ring ............................................................................................................ 2
8 504574295 Bushing .......................................................................................................... 1
9 504230261 Washer ........................................................................................................... 2
10 580016835 Shield ............................................................................................................. 1
11 504574292 Screw ............................................................................................................. 2
12 580000285 Brush Holder .............................................................................................. 1
12 902146805 Brush Holder .................................................................................................. 1
13 504574285 Screw ......................................................................................................... 4
14 519432624 Spring ......................................................................................................... 4
15 504574294 Terminal ..................................................................................................... 1
16 580016836 Stator .............................................................................................................. 1
16 ..... Housing ...................................................................................................... 1
17 504230216 Washer ....................................................................................................... 1
18 504575200 Bushing ...................................................................................................... 1
19 062151200 Capscrew ................................................................................................... 8
20 580016838 Shield ......................................................................................................... 1
21 900014275 Pole Shoe ................................................................................................... 4
22 900014278 Capscrew ................................................................................................... 4
23 900014276 Kit-Field Coil ............................................................................................... 1
24 504575204 Bearing ....................................................................................................... 1
25 580016837 Armature .................................................................................................... 1
a 016241700 Woodruff Key ......................................................................................... 1
26 504575206 Ball Bearing ................................................................................................ 1
27 580015119 Kit-Window Washer .................................................................................... 1
28 504575208 Thrust Washer ............................................................................................ 2
29 504575209 Washer ....................................................................................................... 1
30 504574293 Cover .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

A814 ©2013 Yale Europe Materials Handling Limited 2-87

ELECTRICAL SYSTEM

HYDRAULIC MOTOR (FIGURE 2-39)

WITH BWI — ECONOMY TRUCK (→ 12/1999)

2-88 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

HYDRAULIC MOTOR
WITH BWI – ECONOMY TRUCK (→ 12/1999)

ITEM PART NO. DESCRIPTION QTY

900009255 Hydraulic Motor ................................................................................................... 1
1 902146801 Clamp ............................................................................................................. 2
2 504575210 Cover .............................................................................................................. 1
3 902146802 Shield ............................................................................................................. 1
4 504230261 Washer ........................................................................................................... 1
5 504574295 Bushing .......................................................................................................... 1
6 504574296 O-Ring ............................................................................................................ 2
7 504574297 Washer ........................................................................................................... 2
8 504574298 Washer ........................................................................................................... 2
9 015026200 Lockwasher .................................................................................................... 2
10 902146804 Nut .................................................................................................................. 4
11 902146805 Brush Holder .................................................................................................. 1
12 504574294 Terminal ..................................................................................................... 1
13 519432624 Spring ......................................................................................................... 4
14 504574285 Screw ......................................................................................................... 4
15 580000285 Brush Holder .............................................................................................. 1
16 902146813 Kit-Brush ......................................................................................................... 1
16 902146807 Brush .......................................................................................................... 2
16 902146806 Brush .......................................................................................................... 2
17 902146808 Screw ............................................................................................................. 4
18 504575212 Plug ................................................................................................................ 2
19 902146814 Stator .............................................................................................................. 1
20 902146810 Stator .......................................................................................................... 1
21 504574298 Washer ....................................................................................................... 1
22 015026200 Lockwasher ................................................................................................ 1
23 902146804 Nut .............................................................................................................. 2
24 504575200 Bushing ...................................................................................................... 1
25 504230216 Washer ....................................................................................................... 1
26 062151200 Capscrew ................................................................................................... 8
27 900014275 Pole Shoe (Main) ....................................................................................... 4
28 900014276 Kit-Field Coil ............................................................................................... 1
29 902146815 Thermostat ................................................................................................. 1
30 504575208 Thrust Washer ................................................................................................ 2
31 504575209 Washer ........................................................................................................... 1
32 580015119 Kit-Window Washer ........................................................................................ 1
33 504575204 Bearing ........................................................................................................... 1
34 902146816 Armature ......................................................................................................... 1
35 016241700 Woodruff Key .................................................................................................. 1
36 504575206 Ball Bearing .................................................................................................... 1
37 900014277 Shield ............................................................................................................. 1
38 900014278 Capscrew ....................................................................................................... 4

A814 ©2013 Yale Europe Materials Handling Limited 2-89

ELECTRICAL SYSTEM

HYDRAULIC MOTOR (FIGURE 2-40)

WITH BWI (12/1999 →)

2-90 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

HYDRAULIC MOTOR
WITH BWI (12/1999 →)

ITEM PART NO. DESCRIPTION QTY

580012685 Motor ................................................................................................................... 1
1 504230217 Nut .................................................................................................................. 4
2 015026200 Lockwasher .................................................................................................... 2
3 504574298 Washer ........................................................................................................... 2
4 504574299 Screw ............................................................................................................. 4
5 902146806 Brush .............................................................................................................. 2
6 504574297 Washer ........................................................................................................... 1
7 504574296 O-Ring ............................................................................................................ 2
8 504574295 Bushing .......................................................................................................... 1
9 504230261 Washer ........................................................................................................... 2
10 580016841 Shield ............................................................................................................. 1
11 504574292 Screw ............................................................................................................. 2
12 580000285 Brush Holder .............................................................................................. 1
12 902146805 Brush Holder .................................................................................................. 1
13 504574285 Screw ......................................................................................................... 4
14 519432624 Spring ......................................................................................................... 4
15 504574294 Terminal ..................................................................................................... 1
16 580016842 Stator .............................................................................................................. 1
16 ..... Housing ...................................................................................................... 1
17 504230216 Washer ....................................................................................................... 1
18 504575200 Bushing ...................................................................................................... 1
19 062151200 Capscrew ................................................................................................... 8
20 902146815 Thermostat ................................................................................................. 1
21 900014275 Pole Shoe ................................................................................................... 4
22 900014278 Capscrew ................................................................................................... 4
23 900014276 Kit-Field Coil ............................................................................................... 1
24 504575204 Bearing ....................................................................................................... 1
25 580016844 Armature .................................................................................................... 1
a 016241700 Woodruff Key ......................................................................................... 1
26 504575206 Ball Bearing ................................................................................................ 1
27 580015119 Kit-Window Washer .................................................................................... 1
28 504575208 Thrust Washer ............................................................................................ 2
29 504575209 Washer ....................................................................................................... 1
30 580016838 Shield ......................................................................................................... 1
31 504575210 Cover .............................................................................................................. 1
32 504575212 Plug ................................................................................................................ 2
33 902146807 Brush (With Brush Wear Indicators) ............................................................... 2

FOOTNOTES:
a Not Illustrated

A814 ©2013 Yale Europe Materials Handling Limited 2-91

ELECTRICAL SYSTEM

BATTERY CONNECTOR (FIGURE 2-41)

2-92 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

BATTERY CONNECTOR
ITEM PART NO. DESCRIPTION QTY
1 c 580008017 Battery Connector and Cable ............................................................................. 1
1 c 580008018 Battery Connector and Cable (48 Volt) ............................................................... 1
1 a 926341303 Battery Connector and Cable (36 Volt) ............................................................... 1
1 a 926341304 Battery Connector and Cable (48 Volt) ............................................................... 1
1 b 926341305 Battery Connector and Cable (36 Volt) ............................................................... 1
1 b 926341306 Battery Connector and Cable (48 Volt) ............................................................... 1
2 504231286 Battery Connector (36 Volt) ............................................................................ 1
2 504231295 Battery Connector (48 Volt) ............................................................................ 1
3 504236237 Cable (580 mm) .............................................................................................. 1
3 520045094 Cable (2020 mm) ............................................................................................ 1
4 449001386 Capscrew ............................................................................................................ 2
5 449021003 Washer ............................................................................................................... 2
6 449022018 Washer ............................................................................................................... 2
7 449015002 Nut ...................................................................................................................... 2
8 ..... Base .................................................................................................................... 1

FOOTNOTES:
a → S/N A814V02781 INC. 4296-4298 c S/N A814V04056 → INC. 4296-4298
b S/N A814V02782 ↔ S/N A814V04055 INC.
4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 2-93

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-42)

ON-DEMAND STEERING (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

914170600 Wire Harness ...................................................................................................... 1
1 505968533 Connector (Main Harness) ............................................................................. 1
2 505968540 Connector (Secondary Lock) .......................................................................... 1
3 505968514 Terminal (Pin) ................................................................................................. 2

2-94 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-43)

INSTRUMENT CLUSTER — SHEET 1 OF 2 (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

906107700 Wire Harness ...................................................................................................... 1
1 518793652 Connector Body (Instrument Cluster) ............................................................. 1
2 520043881 Pin .................................................................................................................. 10
3 503004202 Terminal ......................................................................................................... 15
4 503004206 Plug (Control Panel Pump) ............................................................................. 1
5 503004207 Seal ................................................................................................................ 2
6 503004204 Plug ................................................................................................................ 13
7 518793647 Terminal ......................................................................................................... 3
8 503004206 Plug (Traction Panel) ...................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-95

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-44)

INSTRUMENT CLUSTER — SHEET 2 OF 2 (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

906103700 Wire Harness ...................................................................................................... 1
1 518793652 Connector Body (Instrument Cluster) ............................................................. 1
2 518793647 Terminal ......................................................................................................... 7

2-96 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-45)

INSTRUMENT CLUSTER — CONTACTOR HYDRAULIC (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

906105700 Wire Harness ...................................................................................................... 1
1 518793652 Connector Body (Instrument Cluster) ............................................................. 1
2 520043881 Pin .................................................................................................................. 5
3 503004202 Terminal ......................................................................................................... 8
4 503004206 Plug (Traction Panel) ...................................................................................... 1
5 503004207 Seal ................................................................................................................ 1
6 503004204 Plug ................................................................................................................ 6
7 518793647 Terminal ......................................................................................................... 4

A814 ©2013 Yale Europe Materials Handling Limited 2-97

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-46)

DASH DISPLAY

ITEM PART NO. DESCRIPTION QTY

518798685 Wire Harness (Dash) .......................................................................................... 1
1 518803687 Connector (Instrument Cluster) ...................................................................... 1
2 518806635 Connector (Secondary Lock) .......................................................................... 1
3 505968514 Terminal (Pin) ................................................................................................. 4

2-98 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-47)

LIGHT (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

a 580008561 Wire Harness ...................................................................................................... 1
b 580033760 Wire Harness ...................................................................................................... 1
1 505968566 Plug ................................................................................................................ 1
2 518806610 Connector ....................................................................................................... 2
3 518806687 Connector (Socket Terminal) ......................................................................... 2
4 505968588 Connector (DT PLU 12 SOC) ......................................................................... 1
5 505968536 Secondary Lock .............................................................................................. 1
6 518803687 Connector ....................................................................................................... 1
7 518806635 Connector (Secondary Lock) .......................................................................... 1
8 a 520045064 Connector Body .............................................................................................. 1
9 b 504236265 Terminal (Not Illustrated) ................................................................................ 2
10 b 504450741 Connector Body (Not Illustrated) .................................................................... 2

FOOTNOTES:
a → 9/2002 b 9/2002 →

A814 ©2013 Yale Europe Materials Handling Limited 2-99

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-48)

FRAME (→ S/N A814A01762V)

ITEM PART NO. DESCRIPTION QTY

906116700 Wire Harness ...................................................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 23
2 505968566 Plug ................................................................................................................ 1
3 518806610 Connector (Front Light Harness) .................................................................... 1
4 518806687 Connector (Socket Terminal) ......................................................................... 2
5 505968588 Connector (DT PLU 12 SOC) (Rear Light Harness) ...................................... 1
6 505968536 Secondary Lock .............................................................................................. 1
7 518806610 Connector (Power Connector) ........................................................................ 1

2-100 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-49)

FRAME (S/N A814A01763V ↔ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

524135606 Wire Harness ...................................................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 23
2 518806610 Connector (Front Light Harness) .................................................................... 1
3 518806687 Connector (Socket Terminal) ......................................................................... 2
4 505968566 Plug ................................................................................................................ 1
5 520045824 Splice .............................................................................................................. 1
6 504231204 Heat Shrink ..................................................................................................... 1
7 520045064 Connector Body .............................................................................................. 1
8 505968524 Terminal ......................................................................................................... 2
9 505968538 Braiding .......................................................................................................... AR
10 505968536 Secondary Lock .............................................................................................. 1
11 505968588 Connector (DT PLU 12 SOC) (Rear Light Harness) ...................................... 1
12 504059726 Terminal ......................................................................................................... 1
13 518797690 E-Spade ......................................................................................................... 2
14 518807689 E-Spade ......................................................................................................... 3
15 504059730 Terminal ......................................................................................................... 1
16 520035837 E-Ring ............................................................................................................ 1

A814 ©2013 Yale Europe Materials Handling Limited 2-101

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-50)

STEERING MOTOR (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

906106700 Wire Harness ...................................................................................................... 1
1 503004205 Plug (Control Panel Pump) ............................................................................. 1
2 503004203 Seal ................................................................................................................ 1
3 503004202 Terminal ......................................................................................................... 6

2-102 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-51)

HAND LEVER — CONTACTOR HYDRAULIC (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

518798619 Wire Harness ...................................................................................................... 1
1 505968514 Terminal (Pin) ................................................................................................. 2
2 518803687 Connector (Control Panel Pump) ................................................................... 1
3 518806635 Connector (Secondary Lock) .......................................................................... 1
4 505968566 Plug ................................................................................................................ 2

A814 ©2013 Yale Europe Materials Handling Limited 2-103

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-52)

HAND LEVER — TRANSISTOR HYDRAULIC (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

518793683 Wire Harness ...................................................................................................... 1
1 505968514 Terminal (Pin) ................................................................................................. 4
2 518803687 Connector (Control Panel Pump) ................................................................... 1
3 518806635 Connector (Secondary Lock) .......................................................................... 1

2-104 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-53)

MAIN — SCR CONTROL (→ S/N A814A02166W)

A814 ©2013 Yale Europe Materials Handling Limited 2-105

ELECTRICAL SYSTEM

ITEM PART NO. DESCRIPTION QTY

906414700 Wire Harness ...................................................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 15
2 504064701 Connector (4 Soc) (Instrument Cluster) ......................................................... 1
3 580001849 Connector (Secondary Lock) .......................................................................... 2
4 505968501 Connector (On-Demand Steering) ................................................................. 1
5 505968535 Connector (Secondary Lock) .......................................................................... 2
6 504064720 Connector (Accelerator Potentiometer) .......................................................... 1
7 505064754 Connector ....................................................................................................... 1
8 504064701 Connector (4 Soc) (Lift and Tilt Switch) .......................................................... 1
9 505968501 Connector (Seat Switch) ................................................................................ 1

2-106 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-54)

MAIN — TRANSISTOR CONTROL PANEL (S/N A814A01763V ↔ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

907323700 Wire Harness ...................................................................................................... 1
1 505968568 Terminal (Socket) ........................................................................................... 13
2 504064701 Connector (4 Soc) (Dash) .............................................................................. 1
3 580001849 Connector (Secondary Lock) .......................................................................... 2
4 505968501 Connector (Seat Switch) ................................................................................ 1
5 505968535 Connector (Secondary Lock) .......................................................................... 1
6 504064701 Connector (4 Soc) .......................................................................................... 1
7 504064720 Connector ....................................................................................................... 1
8 505064754 Connector ....................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 2-107

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-55)

MAIN (→ S/N A814A02166W)

2-108 ©2013 Yale Europe Materials Handling Limited A814

 ELECTRICAL SYSTEM

WIRE HARNESS
MAIN (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

a 580007953 Wire Harness ...................................................................................................... 1
b 580026665 Wire Harness ...................................................................................................... 1
1 520202602 Connector ....................................................................................................... 2
2 504064701 Connector (4 Soc) .......................................................................................... 3
3 580001849 Connector (Secondary Lock) .......................................................................... 3
4 505968501 Connector ....................................................................................................... 1
5 505968535 Connector (Secondary Lock) .......................................................................... 1
6 504064720 Connector ....................................................................................................... 1
7 505064754 Connector ....................................................................................................... 1
8 912906311 Connector Body .............................................................................................. 1
9 912906332 Seal ................................................................................................................ 1
10 518793670 Connector Body .............................................................................................. 1
11 518793652 Connector Body .............................................................................................. 1
12 518806610 Connector ....................................................................................................... 1
13 518806687 Connector (Socket Terminal) ......................................................................... 1

FOOTNOTES:
a → 4/2001 b 4/2001 →

A814 ©2013 Yale Europe Materials Handling Limited 2-109

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-56)

CONTROL VALVE (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

a 580007151 Wire Harness ...................................................................................................... 1
b 580026968 Wire Harness (Control Valve Switch) ................................................................. 1
1 518793670 Connector Body .............................................................................................. 6
2 518803687 Connector ....................................................................................................... 1
3 518806635 Connector (Secondary Lock) .......................................................................... 1

FOOTNOTES:
a → 4/2001 b 4/2001 →

2-110 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 3

3 DRIVE UNIT
 CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DIFFERENTIAL ............................................................................................................................................... 3-8

DRIVE AXLE ................................................................................................................................................... 3-2
DRIVE TIRE AND WHEEL
INTERMEDIATE PNEUMATIC-SHAPED SOLID TIRES ............................................................................ 3-20
PNEUMATIC AND PNEUMATIC SHAPED SOLID TIRES ......................................................................... 3-18
TRANSMISSION ............................................................................................................................................. 3-4
WHEEL AND TIRE
LUG TREAD ELECTRIC COMPOUND ....................................................................................................... 3-16
NON-MARKING COMPOUND .................................................................................................................... 3-12
SMOOTH TREAD ....................................................................................................................................... 3-10
SMOOTH TREAD POLYURETHANE ......................................................................................................... 3-14

A814 ©2013 Yale Europe Materials Handling Limited 3-1

DRIVE UNIT

DRIVE AXLE (FIGURE 3-1)

3-2 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

DRIVE AXLE
ITEM PART NO. DESCRIPTION QTY
1 449001302 Capscrew ............................................................................................................ 2
2 504057795
449022013 Lockwasher ......................................................................................................... 10
3 449001015 Capscrew ............................................................................................................ 8
4 925763300 Bolt (Cushion) ..................................................................................................... 10
4 909902409 Wheel Stud (Pneumatic) ..................................................................................... 10
4 449077094 Wheel Nut (Pneumatic) ....................................................................................... 10
5 902661701 Housing ............................................................................................................... 1
5 912868602 Sleeve ............................................................................................................ 2
5 904706100 Wear Sleeve ................................................................................................... 2
6 915235100 Breather .............................................................................................................. 1
7 922904901 Plug ..................................................................................................................... 1
8 922904904 Plug ..................................................................................................................... 2
9 925504300 Hub ..................................................................................................................... 2
9 b 912824602 Hub ................................................................................................................. 1
9 d 915941602 Hub ................................................................................................................. 1
10 920802300 Seal ................................................................................................................ 1
11 909932409 Tapered Roller Bearing .................................................................................. 1
12 909932401 Radial Roller Bearing ..................................................................................... 1
13 921949300 Seal ................................................................................................................ 1
14 a 912825601 Axle Shaft (RH) ................................................................................................... 1
14 c 915969601 Drive Shaft (RH) ................................................................................................. 1
15 a 912825602 Axle Shaft (LH) ................................................................................................... 1
15 c 915969602 Drive Shaft (LH) .................................................................................................. 1
16 940800907 Nut ...................................................................................................................... 2
17 906085100 Lockwasher ......................................................................................................... 2
18 919921300 Washer ............................................................................................................... 2
19 900014291 Capscrew ............................................................................................................ 2
20 908076100 Bolt ...................................................................................................................... 12
21 914654614 Brake Assembly (RH) (FPage 5-2).................................................................... 1
21 915545606 Brake Assembly (RH) (FPage 5-4).................................................................... 1
22 914654615 Brake Assembly (LH) (FPage 5-2).................................................................... 1
22 915545605 Brake Assembly (LH) (FPage 5-4).................................................................... 1

FOOTNOTES:
a → 11/1997 c 11/1997 →
b → 6/1997 d 6/1997 →

A814 ©2013 Yale Europe Materials Handling Limited 3-3

DRIVE UNIT

TRANSMISSION (FIGURE 3-2)

3-4 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

TRANSMISSION
ITEM PART NO. DESCRIPTION QTY
1 909019303 Shim (0,508 mm) ................................................................................................ AR
1 909019304 Shim (1,016 mm) ................................................................................................ AR
2 900264101 Shim (0,076 mm) ................................................................................................ AR
2 900264102 Shim (0,178 mm) ................................................................................................ AR
2 900264103 Shim (0,279 mm) ................................................................................................ AR
2 900264104 Shim (0,381 mm) ................................................................................................ AR
2 900264105 Shim (0,483 mm) ................................................................................................ AR
3 449001026 Capscrew ............................................................................................................ 2
4 504061794 Washer ............................................................................................................... 2
5 504225276 Nut ...................................................................................................................... 2
6 c 907829602 Gear (Intermediate) ............................................................................................ 1
6 b 907829603 Gear .................................................................................................................... 1
7 c 912940602 Gear .................................................................................................................... 1
7 b 912940603 Gear .................................................................................................................... 1
8 920864401 Cover .................................................................................................................. 1
9 923125300 Transmission Housing ........................................................................................ 1
10 910228400 Bearing Cap ................................................................................................... 2
11 502565902 Capscrew ....................................................................................................... 4
12 502566903 Washer ........................................................................................................... 4
13 950513905 Tapered Roller Bearing ....................................................................................... 1
14 913393100 Spacer ................................................................................................................ 1
15 065442300 Key ...................................................................................................................... 1
16 449029009 Snap Ring ........................................................................................................... 2
17 900061100 Washer ............................................................................................................... 1
18 940800902 Nut ...................................................................................................................... 2
19 905974100 Lockwasher ......................................................................................................... 1
20 918687300 Gear and Pinion .................................................................................................. 1
21 950513903 Bearing Set ......................................................................................................... 1
22 056229900 Ball Bearing ........................................................................................................ 1
23 449001014 Screw .................................................................................................................. 6
24 449022016 Lockwasher ......................................................................................................... 6
25 922049401 Dipstick ............................................................................................................... 1
26 923095302 Spacer ................................................................................................................ 1
27 201922800 Bearing ............................................................................................................... 1
28 909932401 Radial Roller Bearing .......................................................................................... 2
29 908076100 Bolt ...................................................................................................................... 12
30 907803600 Differential (FPage 3-8)..................................................................................... 1
31 449025017 Cotter Pin ............................................................................................................ 2
32 900013300 Bearing ............................................................................................................... 2
33 a 922904904 Plug ..................................................................................................................... 1
34 904583101 Shim (0,102 mm) ................................................................................................ AR
34 904583102 Shim (0,203 mm) ................................................................................................ AR
34 904583103 Shim (0,305 mm) ................................................................................................ AR
35 925743300 Spacer ................................................................................................................ 1
36 925744301 Shim (0,102 mm) ................................................................................................ AR
36 925744302 Shim (0,203 mm) ................................................................................................ AR
36 925744303 Shim (0,305 mm) ................................................................................................ AR
37 582021324
449001058 Capscrew ............................................................................................................ 4
38 449022017 Lockwasher ......................................................................................................... 6

A814 ©2013 Yale Europe Materials Handling Limited 3-5

DRIVE UNIT

TRANSMISSION
ITEM PART NO. DESCRIPTION QTY
39 449001003 Capscrew ............................................................................................................ 2

FOOTNOTES:
a → 9/1998 c S/N A814A02167 → INC. 4296-4298
b → S/N A814A02166 INC. 4296-4298

3-6 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 3-7

DRIVE UNIT

DIFFERENTIAL (FIGURE 3-3)

3-8 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
907803600 Differential ........................................................................................................... 1
1 901349802 Pinion ............................................................................................................. 2
2 901349801 Gear ............................................................................................................... 2
3 901349804 Pinion ............................................................................................................. 2
4 954511913 Roll Pin ........................................................................................................... 1
5 901349803 Pinion ............................................................................................................. 1
6 902976700 Case ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 3-9

DRIVE UNIT

WHEEL AND TIRE (FIGURE 3-4)

SMOOTH TREAD

3-10 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

WHEEL AND TIRE

SMOOTH TREAD
KEY:
A: 18 x 6 x 12.125 (ERC 16)
B: 18 x 6 x 12.125 (ERC 16-18-20)
QTY
ITEM PART NO. DESCRIPTION A B
1 914032610 Wheel and Tire ........................................................................................... 2 ..
1 a 914032614 Wheel and Tire ........................................................................................... 2 ..
1 b 914032618 Wheel and Tire ........................................................................................... 2 ..
1 a 914032622 Wheel and Tire ........................................................................................... .. 2
1 b 914032625 Wheel and Tire ........................................................................................... .. 2
2 913200600 Wheel ..................................................................................................... 2 ..
2 a 913270600 Wheel ..................................................................................................... 2 2
2 b 913271600 Wheel ..................................................................................................... 2 2
3 504223216 Cushion Tire .......................................................................................... .. 2
3 900009216 Cushion Tire .......................................................................................... 2 ..

FOOTNOTES:
a Intermediate b Wide Track

A814 ©2013 Yale Europe Materials Handling Limited 3-11

DRIVE UNIT

WHEEL AND TIRE (FIGURE 3-5)

NON-MARKING COMPOUND

3-12 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

WHEEL AND TIRE

NON-MARKING COMPOUND
KEY:
A: 18 x 6 x 12.125 (ERC 16)
B: 18 x 6 x 12.125 (ERC 16-18-20)
QTY
ITEM PART NO. DESCRIPTION A B
1 914032612 Wheel and Tire ........................................................................................... 2 ..
1 a 914032616 Wheel and Tire ........................................................................................... 2 ..
1 b 914032620 Wheel and Tire ........................................................................................... 2 ..
1 a 914032624 Wheel and Tire ........................................................................................... .. 2
1 b 914032627 Wheel and Tire ........................................................................................... .. 2
2 913200600 Wheel ..................................................................................................... 2 ..
2 a 913270600 Wheel ..................................................................................................... 2 2
2 b 913271600 Wheel ..................................................................................................... 2 2
3 504223218 Cushion Tire .......................................................................................... .. 2
3 900009217 Cushion Tire .......................................................................................... 2 ..

FOOTNOTES:
a Intermediate b Wide Track

A814 ©2013 Yale Europe Materials Handling Limited 3-13

DRIVE UNIT

WHEEL AND TIRE (FIGURE 3-6)

SMOOTH TREAD POLYURETHANE

3-14 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

WHEEL AND TIRE

SMOOTH TREAD POLYURETHANE
KEY:
A: 18 x 5 x 12.125 (ERC 16)
B: 18 x 6 x 12.125 (ERC 16)
C: 18 x 6 x 12.125 (ERC 16-18-20)
QTY
ITEM PART NO. DESCRIPTION A B C
1 914032603 Wheel and Tire .................................................................................. 2 .. ..
1 a 914032606 Wheel and Tire .................................................................................. 2 .. ..
1 b 914032609 Wheel and Tire .................................................................................. 2 .. ..
1 914032613 Wheel and Tire .................................................................................. .. 2 ..
1 a 914032617 Wheel and Tire .................................................................................. .. .. 2
1 b 914032621 Wheel and Tire .................................................................................. .. .. 2
2 913200600 Wheel ............................................................................................ 1 2 ..
2 a 913270600 Wheel ............................................................................................ 1 .. 2
2 b 913271600 Wheel ............................................................................................ 1 .. 2
3 900009215 Cushion Tire .................................................................................. 1 .. ..
3 900009218 Cushion Tire .................................................................................. .. 2 2

FOOTNOTES:
a Intermediate Track b Wide Track

A814 ©2013 Yale Europe Materials Handling Limited 3-15

DRIVE UNIT

WHEEL AND TIRE (FIGURE 3-7)

LUG TREAD ELECTRIC COMPOUND

3-16 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

WHEEL AND TIRE

LUG TREAD ELECTRIC COMPOUND
KEY:
A: 18 x 6 x 12.125 (ERC 16)
B: 18 x 7 x 12.125 (ERC 16-18-20)
QTY
ITEM PART NO. DESCRIPTION A B
1 914032611 Wheel and Tire ........................................................................................... 2 ..
1 a 914032615 Wheel and Tire ........................................................................................... 2 ..
1 b 914032619 Wheel and Tire ........................................................................................... 2 ..
1 a 914032623 Wheel and Tire ........................................................................................... .. 2
1 b 914032626 Wheel and Tire ........................................................................................... .. 2
2 913200600 Wheel ..................................................................................................... 2 ..
2 a 913270600 Wheel ..................................................................................................... 2 2
2 b 913271600 Wheel ..................................................................................................... 2 2
3 150102131 Cushion Tire .......................................................................................... 2 ..
3 504223278 Cushion Tire .......................................................................................... .. 2

FOOTNOTES:
a Intermediate Track b Wide Track

A814 ©2013 Yale Europe Materials Handling Limited 3-17

DRIVE UNIT

DRIVE TIRE AND WHEEL (FIGURE 3-8)

PNEUMATIC AND PNEUMATIC SHAPED SOLID TIRES

ITEM PART NO. DESCRIPTION QTY

1 504060776 Solid Pneumatic Tire (18 x 7 x 8) (Soft Ride) ..................................................... 2
1 524136928 Pneumatic Shape Solid Tire (18 x 7 x 8) ............................................................ 2
2 518794684 Tire (18 x 7 x 8) (Standard Ride) ........................................................................ 2
3 504060737 Tire w/Flap Assembly (18 x 7 x 8) (Pneumatic) .................................................. 2
3 504060743 Tire w/Flap ...................................................................................................... 1
4 504060768 Tube ............................................................................................................... 1
5 016110000 Washer ............................................................................................................... 1
5 502398908 Washer (Optional) ............................................................................................... 1
6 922146401 Wheel Rim .......................................................................................................... 2
6 902136801 Rim ................................................................................................................. 1
7 902136802 Ring ................................................................................................................ 1
8 902136803 Lockring .......................................................................................................... 1
9 524137190 Wheel (For Snap On Tire) .................................................................................. 2
10 909902409 Wheel Stud ......................................................................................................... 10
11 449077094 Wheel Nut ........................................................................................................... 10
12 501702903 Loctite ................................................................................................................. AR

3-18 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 3-19

DRIVE UNIT

DRIVE TIRE AND WHEEL (FIGURE 3-9)

INTERMEDIATE PNEUMATIC-SHAPED SOLID TIRES

3-20 ©2013 Yale Europe Materials Handling Limited A814

 DRIVE UNIT

DRIVE TIRE AND WHEEL

INTERMEDIATE PNEUMATIC-SHAPED SOLID TIRES
KEY:
A: ERP/ERC 16-18AAF
B: ERP/ERC 20AAF
QTY
ITEM PART NO. DESCRIPTION A B
1 524136928 Pneumatic Shape Solid Tire (18 x 7-8) ...................................................... 2 ..
1 524136932 Solid Pneumatic Tire (200 x 50-10) ............................................................ .. 2
2 524137190 Wheel ......................................................................................................... 2 ..
2 580010633 Wheel ......................................................................................................... .. 2

A814 ©2013 Yale Europe Materials Handling Limited 3-21

DRIVE UNIT

NOTES

3-22 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 4

4 STEERING SYSTEM
 CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP
→ 11/1997 .................................................................................................................................................. 4-14
11/1997 → .................................................................................................................................................. 4-16
OPTIONAL .................................................................................................................................................. 4-18
STEER TIRE AND WHEEL ............................................................................................................................. 4-38
STEERING CONTROL UNIT
→ S/N A814A01727V ................................................................................................................................. 4-10
S/N A814A01728V → ................................................................................................................................. 4-12
STEERING CYLINDER
→ 2/1999 .................................................................................................................................................... 4-20
2/1999 → .................................................................................................................................................... 4-22
STEERING HYDRAULIC ................................................................................................................................ 4-24
STEERING MOTOR
WITH BWI (→ 9/1997) ............................................................................................................................... 4-26
WITH BWI (9/1997 ↔ S/N A814A02871A) ................................................................................................ 4-28
WITH BWI (S/N A814A02872A →) ............................................................................................................ 4-30
WITHOUT BWI (→ 9/1997) ........................................................................................................................ 4-32
WITHOUT BWI (9/1997 ↔ S/N A814A02871A) ......................................................................................... 4-34
WITHOUT BWI (S/N A814A02872A →) ..................................................................................................... 4-36
STEERING POD
→ S/N A814A01727V ................................................................................................................................. 4-4
S/N A814A01728V → ................................................................................................................................. 4-6
STEERING SYSTEM
TRAIL AXLE ................................................................................................................................................ 4-2
STEERING TIRE AND WHEEL
15 X 4.5 - 8 .................................................................................................................................................. 4-40
16 X 6 - 8 ..................................................................................................................................................... 4-42

A814 ©2013 Yale Europe Materials Handling Limited 4-1

STEERING SYSTEM

STEERING SYSTEM (FIGURE 4-1)

TRAIL AXLE

4-2 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING SYSTEM
TRAIL AXLE

ITEM PART NO. DESCRIPTION QTY

908134700 Steering Axle ...................................................................................................... 1
1 913067600 Steering Axle .................................................................................................. 1
2 502566903 Washer ........................................................................................................... 4
3 912410300 King Pin .......................................................................................................... 2
4 959100911 Plug ................................................................................................................ 4
5 912725602 Spindle (RH) ................................................................................................... 1
6 950520915 Bearing Set ..................................................................................................... 4
7 911983300 Bushing .......................................................................................................... 2
8 911605400 Tie Rod ........................................................................................................... 2
9 912725601 Spindle (LH) ................................................................................................... 1
10 932118908 Setscrew ......................................................................................................... 2
11 950430912 Thrust Bearing ................................................................................................ 2
12 937501907 Nut .................................................................................................................. 2
13 909019302 Shim (0,178 mm) ............................................................................................ 2
13 909019303 Shim (0,508 mm) ............................................................................................ 2
14 449076005 Grease Fitting ................................................................................................. 6
15 911982300 Pin .................................................................................................................. 4
16 931017904 Capscrew ....................................................................................................... 4
17 932116908 Setscrew ......................................................................................................... 4
18 937501905 Nut .................................................................................................................. 4
19 953701907 Grease Fitting ................................................................................................. 2
20 055485700 Fitting .............................................................................................................. 2
20 052645200 O-Ring ........................................................................................................ 1
21 906150100 Seal ................................................................................................................ 4
22 ..... Tire and Wheel (FPage 4-38, FPage 4-40, FPage 4-42)................................ 2
23 921057300 Cover .................................................................................................................. 2
24 449001302 Capscrew ............................................................................................................ 4
25 d 916296601 Steering Cylinder (FPage 4-20)......................................................................... 1
25 b 912445601 Steering Cylinder (FPage 4-20)......................................................................... 1
25 c 916296604 Steering Cylinder (FPage 4-22)......................................................................... 1
26 916667300 Rubber Cushion .................................................................................................. 2
27 449021006 Washer ............................................................................................................... 4
28 504057795
449022013 Lockwasher ......................................................................................................... 4
29 015420300 Cotter Pin ............................................................................................................ 2
30 504227283 Cap ..................................................................................................................... 2
31 939801906 Nut ...................................................................................................................... 2
32 909932405 Bearing Set ......................................................................................................... 2
33 909932406 Bearing Set ......................................................................................................... 2
34 921787300 Washer ............................................................................................................... 2
35 958506995 Seal ..................................................................................................................... 2
36 449077093 Wheel Nut ........................................................................................................... 10
37 a 914133600 Hub ..................................................................................................................... 2
38 518798684 Wheel Stud ......................................................................................................... 10

FOOTNOTES:
a For Pneumatic and Pneumatic Shape Solid Only c 11/1998 →
b → 7/1997 d 7/1997 →

A814 ©2013 Yale Europe Materials Handling Limited 4-3

STEERING SYSTEM

STEERING POD (FIGURE 4-2)

(→ S/N A814A01727V)

4-4 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING POD
(→ S/N A814A01727V)

ITEM PART NO. DESCRIPTION QTY

1 b 505977539 Encoder (SCR Control) ....................................................................................... 1
1 c 580000464 Encoder (Transistor Controller) .......................................................................... 1
2 505977563 Spring ................................................................................................................. 1
3 505977570 Housing ............................................................................................................... 1
4 504233210 Gear .................................................................................................................... 1
5 505977597 Bracket ................................................................................................................ 1
6 520037801 Spring ................................................................................................................. 1
7 505977562 Shaft ................................................................................................................... 1
8 505977538 Plate .................................................................................................................... 2
9 449001014 Screw .................................................................................................................. 4
10 449022016 Lockwasher ......................................................................................................... 4
11 932201904 Capscrew ............................................................................................................ 1
12 449015098 Nut ...................................................................................................................... 1
13 518796642 Latch ................................................................................................................... 1
14 505977589 Pin ....................................................................................................................... 1
15 015416200 Cotter Pin ............................................................................................................ 1
16 505977566 Handle Grip (Latch) ............................................................................................ 1
17 449004080 Screw .................................................................................................................. 2
18 505977509 Rod ..................................................................................................................... 1
19 504574273 Spring ................................................................................................................. 1
20 449021002 Washer ............................................................................................................... 1
21 518795624 Steering Pump (FPage 4-10)............................................................................. 1
22 059719100 Capscrew ............................................................................................................ 4
23 015026400 Lockwasher ......................................................................................................... 4
24 016104000 Washer ............................................................................................................... 4
25 504504703 Cover (Lower) ..................................................................................................... 1
26 505977512 Steering Column (Without On-Demand Steering) .............................................. 1
26 505977513 Steering Column (With On-Demand Steering) ................................................... 1
26 518794640 Contact ........................................................................................................... 1
26 518794682 Nut .................................................................................................................. 1
27 504574274 Screw .................................................................................................................. 6
28 504227269 Steering Wheel ................................................................................................... 1
29 a 524135211 Horn Button ......................................................................................................... 1
30 504503703 Cover (Upper) ..................................................................................................... 1
31 504238241 Wheelspinner ...................................................................................................... 1

FOOTNOTES:
a Service with Horn Button Replacement Kit c S/N A814A01712V → INC. 4296-4298
524276062
b → S/N A814A01711V INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 4-5

STEERING SYSTEM

STEERING POD (FIGURE 4-3)

(S/N A814A01728V →)

4-6 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING POD
(S/N A814A01728V →)

ITEM PART NO. DESCRIPTION QTY

1 b 580000464 Encoder .............................................................................................................. 1
2 b 505977563 Spring ................................................................................................................. 1
3 b 505977570 Housing ............................................................................................................... 1
4 b 504233210 Gear .................................................................................................................... 1
5 505977597 Bracket ................................................................................................................ 1
6 520037801 Spring ................................................................................................................. 1
7 505977562 Shaft ................................................................................................................... 1
8 505977538 Plate .................................................................................................................... 2
9 449001014 Screw .................................................................................................................. 4
10 449022016 Lockwasher ......................................................................................................... 4
11 932201904 Capscrew ............................................................................................................ 1
12 449015098 Nut ...................................................................................................................... 1
13 518796642 Latch ................................................................................................................... 1
14 505977589 Pin ....................................................................................................................... 1
15 015416200 Cotter Pin ............................................................................................................ 1
16 505977566 Handle Grip (Latch) ............................................................................................ 1
17 504235265 Capscrew ............................................................................................................ 2
18 505977509 Rod ..................................................................................................................... 1
19 504574273 Spring ................................................................................................................. 1
20 449021002 Washer ............................................................................................................... 1
21 d 580001695 Steering Hand Pump .......................................................................................... 1
21 g 580001078 Steering Pump (FPage 4-12)............................................................................. 1
22 059719100 Capscrew ............................................................................................................ 4
23 015026400 Lockwasher ......................................................................................................... 4
24 016104000 Washer ............................................................................................................... 4
25 504504703 Cover (Lower) ..................................................................................................... 1
26 580001427 Steering Column (With On-Demand Steering) ................................................... 1
26 580001428 Steering Column (Without On-Demand Steering) .............................................. 1
26 518794682 Nut .................................................................................................................. 1
26 580000284 Kit-Horn .......................................................................................................... 1
27 504574274 Screw .................................................................................................................. 6
28 a 504227269 Steering Wheel ................................................................................................... 1
29 524135211 Horn Button ......................................................................................................... 1
30 504503703 Cover (Upper) ..................................................................................................... 1
31 520045057 Plug (Foot Directional Control Pedal) ................................................................. 2
32 932200902 Capscrew ............................................................................................................ 4
33 518807647 Lockwasher ......................................................................................................... 4
34 504574275 Lever (FPage 2-70)........................................................................................... 1
35 c 520043808 Switch ................................................................................................................. 2
35 e 580025784 Switch ................................................................................................................. 2
36 c 518807619 Wire Harness (Forward/Reverse) ....................................................................... 1
36 e 580027136 Wire Harness (Shift Lever) (Forward/Reverse) .................................................. 1
37 505977550 Plate .................................................................................................................... 1
38 504225202 Screw .................................................................................................................. 4
39 500552902 Lockwasher ......................................................................................................... 8
40 032643500 Nut ...................................................................................................................... 4
41 449001170 Capscrew ............................................................................................................ 4
42 449022018 Washer ............................................................................................................... 4
43 449021003 Washer ............................................................................................................... 4
44 f 580034132 Static Strap ......................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 4-7

STEERING SYSTEM

STEERING POD
(S/N A814A01728V →)

ITEM PART NO. DESCRIPTION QTY

f 312850040 Strap Clamp ........................................................................................................ 6

FOOTNOTES:
a Service with Horn Replacement Kit 524276062 e S/N A814A02689Z → INC. 4296-4298
b Transistor Controller f S/N A814A02731Z → INC. 4296-4298
c → S/N A814A02688Z INC. 4296-4298 g 10/2001 →
d S/N A814A01728V ↔ 10/2001

4-8 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 4-9

STEERING SYSTEM

STEERING CONTROL UNIT (FIGURE 4-4)

(→ S/N A814A01727V)

4-10 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING CONTROL UNIT

(→ S/N A814A01727V)

ITEM PART NO. DESCRIPTION QTY

518795624 Steering Pump .................................................................................................... 1
1 518803662 Sealing Ring ................................................................................................... 1
2 ..... Housing .......................................................................................................... 1
3 580000188 Seal ................................................................................................................ 1
3 ..... O-Ring ........................................................................................................ 1
4 ..... Ring ............................................................................................................ 1
5 504226233 Bearing Set ..................................................................................................... 1
6 504226256 Ring ................................................................................................................ 1
7 ..... Spool .............................................................................................................. 1
8 504226253 Pin .................................................................................................................. 1
9 ..... Sleeve ............................................................................................................ 1
10 518793630 Spring ............................................................................................................. 1
11 518793644 Shaft ............................................................................................................... 1
12 518794690 O-Ring ............................................................................................................ 1
13 518793678 Plate ............................................................................................................... 1
14 518800626 Gear Set ......................................................................................................... 1
15 518794683 O-Ring ............................................................................................................ 2
16 518793610 Cover .............................................................................................................. 1
17 504070704 Washer ........................................................................................................... 3
18 518794638 Capscrew ....................................................................................................... 2
19 518794676 O-Ring ............................................................................................................ 4
20 518794667 Ball ................................................................................................................. 1
21 518803625 Screw ............................................................................................................. 4
518793650 Kit-Seal ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 4-11

STEERING SYSTEM

STEERING CONTROL UNIT (FIGURE 4-5)

(S/N A814A01728V →)

4-12 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING CONTROL UNIT

(S/N A814A01728V →)

ITEM PART NO. DESCRIPTION QTY

a 580001695 Steering Hand Pump .......................................................................................... 1
b 580001078 Steering Pump .................................................................................................... 1
1 518794667 Ball ................................................................................................................. 1
2 ..... Stop ................................................................................................................ 1
3 580000350 Bearing ........................................................................................................... 1
4 580002113 Ring ................................................................................................................ 1
5 580000351 Pin (Cross) ..................................................................................................... 1
6 580002114 Kit-Spring ........................................................................................................ 1
7 ..... Shaft ............................................................................................................... 1
8 ..... Spacer ............................................................................................................ 1
9 580000356 Plate ............................................................................................................... 1
10 ..... Gear Set ......................................................................................................... 1
11 ..... Cover .............................................................................................................. 1
12 580002108 Screw ............................................................................................................. 1
13 580002109 Screw ............................................................................................................. 4
14 ..... Relief Valve .................................................................................................... 1
15 a 580002117 Spring ............................................................................................................. 1
15 580002111 Spring ............................................................................................................. 1
16 ..... Dust Seal ........................................................................................................ 1
17 ..... O-Ring ............................................................................................................ 3
18 ..... O-Ring ............................................................................................................ 5
580013351 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a S/N A814A01728V ↔ 10/2001 b 10/2001 →

A814 ©2013 Yale Europe Materials Handling Limited 4-13

STEERING SYSTEM

GEAR PUMP (FIGURE 4-6)

(→ 11/1997)

4-14 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

GEAR PUMP
(→ 11/1997)

ITEM PART NO. DESCRIPTION QTY

900009254 Gear Pump ......................................................................................................... 1
1 ..... Housing .......................................................................................................... 1
2 ..... Nut .................................................................................................................. 1
3 ..... Screw and Washer ......................................................................................... 8
4 504226211 Gasket (0,025 mm) ......................................................................................... 1
5 ..... Pin .................................................................................................................. 2
6 131635419 Needle Bearing ............................................................................................... 4
7 ..... Key (Woodruff) ............................................................................................... 2
8 ..... Gear ............................................................................................................... 3
9 504226234 Drive Shaft ...................................................................................................... 1
10 518696802 Spacer ............................................................................................................ 1
11 ..... Circlip ............................................................................................................. 2
12 ..... Idler Shaft ....................................................................................................... 1
13 518361802 Ball ................................................................................................................. 1
14 518362804 Spring (Small) ................................................................................................. 1
15 518362802 Spring (Large) ................................................................................................ 1
16 519249803 Gasket (Copper) ............................................................................................. 1
17 050107000 Screw ............................................................................................................. 1
504226230 Kit-Repair Pump ................................................................................................. 1

A814 ©2013 Yale Europe Materials Handling Limited 4-15

STEERING SYSTEM

GEAR PUMP (FIGURE 4-7)

(11/1997 →)

4-16 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

GEAR PUMP
(11/1997 →)

ITEM PART NO. DESCRIPTION QTY

a 580000127 Gear Pump ......................................................................................................... 1
1 580000821 Screw ............................................................................................................. 8
2 519249804 Kit-Gasket ....................................................................................................... 1
3 131635419 Needle Bearing ............................................................................................... 4
4 503144800 Snap Ring ....................................................................................................... 2
5 515685804 Gear ............................................................................................................... 3
6 ..... Plate ............................................................................................................... 1
7 515686846 Drive Shaft ...................................................................................................... 1
8 515689803 Pin .................................................................................................................. 2
9 519729801 Plug ................................................................................................................ 1
10 506395589 Key ................................................................................................................. 2
11 504226234 Drive Shaft ...................................................................................................... 1
12 580000702 Plug ................................................................................................................ 1
13 580000822 Plug ................................................................................................................ 1
14 580000823 Plug ................................................................................................................ 1

FOOTNOTES:
a → S/N A814A02475X INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 4-17

STEERING SYSTEM

GEAR PUMP (FIGURE 4-8)

OPTIONAL

ITEM PART NO. DESCRIPTION QTY

580018175 Gear Pump ......................................................................................................... 1
504060748 Kit-Seal ........................................................................................................... 1
580020831 Seal ................................................................................................................ 1
501802910 O-Ring ............................................................................................................ 1

4-18 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 4-19

STEERING SYSTEM

STEERING CYLINDER (FIGURE 4-9)

(→ 2/1999)

4-20 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING CYLINDER
(→ 2/1999)

ITEM PART NO. DESCRIPTION QTY

a 912445601 Steering Cylinder ................................................................................................ 1
b 916296601 Steering Cylinder ................................................................................................ 1
1 901905801 Tube Weldment .............................................................................................. 1
2 b 901905803 Piston Rod ...................................................................................................... 1
2 a 901945802 Rod Assy ........................................................................................................ 1
3 901905802 Guide .............................................................................................................. 2
4 ..... Dust Seal ........................................................................................................ 2
5 ..... Packing ........................................................................................................... 2
6 ..... O-Ring ............................................................................................................ 2
7 ..... O-Ring ............................................................................................................ 2
8 ..... Seal ................................................................................................................ 1
9 ..... Circlip ............................................................................................................. 2
10 ..... Bushing .......................................................................................................... 2
11 901945805 Bushing .......................................................................................................... 2
a 901905851 Kit-Seal ............................................................................................................... 1
b 901905852 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a → 10/1997 b 10/1997 →

A814 ©2013 Yale Europe Materials Handling Limited 4-21

STEERING SYSTEM

STEERING CYLINDER (FIGURE 4-10)

(2/1999 →)

4-22 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING CYLINDER
(2/1999 →)

ITEM PART NO. DESCRIPTION QTY

916296604 Steering Cylinder ................................................................................................ 1
1 901905801 Tube Weldment .............................................................................................. 1
2 901905806 Rod Assy ........................................................................................................ 1
3 901905802 Guide .............................................................................................................. 2
3 ..... Bushing ...................................................................................................... 2
4 ..... Dust Seal ........................................................................................................ 2
5 ..... Packing ........................................................................................................... 2
6 ..... O-Ring ............................................................................................................ 2
7 ..... O-Ring ............................................................................................................ 2
8 ..... Seal ................................................................................................................ 1
9 ..... Circlip ............................................................................................................. 2
10 901945805 Bushing .......................................................................................................... 2
11 550022629 Bushing .......................................................................................................... 2
901905852 Kit-Seal ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 4-23

STEERING SYSTEM

STEERING HYDRAULIC (FIGURE 4-11)

4-24 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING HYDRAULIC
ITEM PART NO. DESCRIPTION QTY
1 518793656 Hose Assy ........................................................................................................... 1
2 502056906 Clamp ................................................................................................................. 1
3 900015211 Hose Assy ........................................................................................................... 1
4 a 500546907 Fitting .................................................................................................................. 1
5 502625905 Hose Assy ........................................................................................................... 1
6 504070790 Strap Clamp ........................................................................................................ 1
7 a 019905000 Nut ...................................................................................................................... 1
8 ac 013383600 Fitting .................................................................................................................. 1
9 504291749 Hose ................................................................................................................... 1
10 062159500 Clamp ................................................................................................................. 2
11 723689100 Fitting .................................................................................................................. 1
11 052645400 O-Ring ............................................................................................................ 1
12 ac 502080902 Fitting .................................................................................................................. 1
13 518796622 Bracket ................................................................................................................ 1
14 b 912445601 Steering Cylinder (FPage 4-20)......................................................................... 1
14 d 916296601 Steering Cylinder (FPage 4-22)......................................................................... 1
15 520045096 Hose Assy ........................................................................................................... 2
16 518803684 Motor (Without BWI) (FPage 4-32).................................................................... 1
16 580000878 Steering Motor (With BWI) .................................................................................. 1
17 900009254 Gear Pump (FPage 4-14).................................................................................. 1
17 580000127 Gear Pump (FPage 4-16).................................................................................. 1
18 920625400 Bracket Wldmt .................................................................................................... 1
19 080143400 Motor Mount ........................................................................................................ 2
20 449001050 Capscrew ............................................................................................................ 2
21 518796686 Washer ............................................................................................................... 4
22 504226242 Washer ............................................................................................................... 8
23 449022016 Lockwasher ......................................................................................................... 6
24 057780800 Fitting .................................................................................................................. 1
24 052645300 O-Ring ............................................................................................................ 1
25 449015014 Nut ...................................................................................................................... 4
26 449001013 Capscrew ............................................................................................................ 4
27 504223274 O-Ring ................................................................................................................ 1
28 058941300 Capscrew ............................................................................................................ 2
29 015026400 Lockwasher ......................................................................................................... 2
30 013405200 Fitting .................................................................................................................. 1
31 504230271 Nut ...................................................................................................................... 2
32 504228297 Grommet ............................................................................................................. 1
33 c 520045097 Pressure Switch .................................................................................................. 1
34 520043880 Hose Assy ........................................................................................................... 2

FOOTNOTES:
a With On-Demand Steering c → S/N A814A02166 INC. 4296-4298
b → 7/1997 d 7/1997 →

A814 ©2013 Yale Europe Materials Handling Limited 4-25

STEERING SYSTEM

STEERING MOTOR (FIGURE 4-12)

WITH BWI (→ 9/1997)

4-26 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING MOTOR
WITH BWI (→ 9/1997)

ITEM PART NO. DESCRIPTION QTY

518803622 Motor (With BWI) ................................................................................................ 1
1 518804652 Screw ............................................................................................................. 4
2 504230203 Shield ............................................................................................................. 1
3 504230224 Spring Washer ................................................................................................ 1
4 518804632 Bearing (CE) ................................................................................................... 1
5 518805631 Screw ............................................................................................................. 4
6 518805619 Brush Holder .................................................................................................. 1
7 518805683 Brush .......................................................................................................... 2
8 518805636 Terminal ..................................................................................................... 1
9 504230241 Brush Spring .............................................................................................. 2
10 518805679 Terminal ..................................................................................................... 1
11 518805607 Washer ........................................................................................................... 2
12 518804684 Screw ............................................................................................................. 2
13 518805659 Spacer ............................................................................................................ 2
14 504230240 Screw ............................................................................................................. 2
15 504230265 Washer ........................................................................................................... 2
16 015026200 Lockwasher .................................................................................................... 2
17 504230217 Nut .................................................................................................................. 4
18 ..... Housing .......................................................................................................... 1
19 504230286 Cover .............................................................................................................. 2
20 504230281 Gasket ............................................................................................................ 2
21 504230210 Ball Bearing .................................................................................................... 1
22 518805663 Cover .............................................................................................................. 1
23 504228246 Seal ................................................................................................................ 1
24 518805681 Armature ......................................................................................................... 1
25 ..... Core ................................................................................................................ 1
26 065573500 Screw ............................................................................................................. 1

A814 ©2013 Yale Europe Materials Handling Limited 4-27

STEERING SYSTEM

STEERING MOTOR (FIGURE 4-13)

WITH BWI (9/1997 ↔ S/N A814A02871A)

4-28 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING MOTOR
WITH BWI (9/1997 ↔ S/N A814A02871A)

ITEM PART NO. DESCRIPTION QTY

580000878 Steering Motor (With BWI) .................................................................................. 1
1 580000956 Stud ................................................................................................................ 2
2 520053826 Nut .................................................................................................................. 2
3 580000957 Shield ............................................................................................................. 1
4 520053828 Shim (Spring) ................................................................................................. 1
5 518804632 Bearing ........................................................................................................... 1
6 580000959 Cover .............................................................................................................. 1
7 580000960 Gasket ............................................................................................................ 1
8 580000138 Screw ............................................................................................................. 2
9 580000961 Brush Holder .................................................................................................. 1
9 520053835 Brush Holder .............................................................................................. 1
10 580007601 Kit-Terminal ................................................................................................ 1
11 580007606 Kit-Brush .................................................................................................... 1
12 580007603 Kit-Brush Spring ......................................................................................... 1
13 518804684 Screw ............................................................................................................. 2
14 518804684 Screw ............................................................................................................. 2
15 520053839 Bushing .......................................................................................................... 1
16 504230261 Washer ........................................................................................................... 2
17 504230265 Washer ........................................................................................................... 2
18 015026200 Lockwasher .................................................................................................... 2
19 504230217 Nut .................................................................................................................. 4
20 580000964 Stator .............................................................................................................. 1
21 580000962 Wire ............................................................................................................ 2
22 580000968 Connector ................................................................................................... 1
23 580000965 Armature ......................................................................................................... 1
24 580000966 Bearing ........................................................................................................... 1
25 580000967 Shield ............................................................................................................. 1
26 504228246 Seal ................................................................................................................ 1

A814 ©2013 Yale Europe Materials Handling Limited 4-29

STEERING SYSTEM

STEERING MOTOR (FIGURE 4-14)

WITH BWI (S/N A814A02872A →)

4-30 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING MOTOR
WITH BWI (S/N A814A02872A →)

ITEM PART NO. DESCRIPTION QTY

a 580035625 Steering Motor (With BWI) .................................................................................. 1
1 580000961 Brush Holder .................................................................................................. 1
2 580007603 Kit-Brush Spring ......................................................................................... 1
3 580007606 Kit-Brush .................................................................................................... 1
4 520053835 Brush Holder .............................................................................................. 1
5 580007601 Kit-Terminal ................................................................................................ 1
6 520053839 Bushing .......................................................................................................... 2
7 518804684 Screw ............................................................................................................. 2
8 580000960 Gasket ............................................................................................................ 1
9 580000959 Cover .............................................................................................................. 1
10 580000138 Screw ............................................................................................................. 2
11 518804632 Bearing ........................................................................................................... 1
12 504230224 Spring Washer ................................................................................................ 1
13 580000957 Shield ............................................................................................................. 1
14 520053826 Nut .................................................................................................................. 2
15 504230217 Nut .................................................................................................................. 4
16 015026200 Lockwasher .................................................................................................... 2
17 016133700 Washer ........................................................................................................... 2
18 504230261 Washer ........................................................................................................... 2
19 580000964 Stator .............................................................................................................. 1
20 580000968 Connector ....................................................................................................... 1
21 580000962 Wire ................................................................................................................ 1
22 580003162 Sleeve ............................................................................................................ 2
23 580035787 Armature ......................................................................................................... 1
24 580035782 Retaining Ring ............................................................................................ 1
25 580000956 Stud ................................................................................................................ 2
26 580009850 Bearing ........................................................................................................... 1
27 580035783 Shield ............................................................................................................. 1
28 580035784 Seal ................................................................................................................ 1

FOOTNOTES:
a 8/2002 →

A814 ©2013 Yale Europe Materials Handling Limited 4-31

STEERING SYSTEM

STEERING MOTOR (FIGURE 4-15)

WITHOUT BWI (→ 9/1997)

4-32 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING MOTOR
WITHOUT BWI (→ 9/1997)

ITEM PART NO. DESCRIPTION QTY

518803684 Motor (Without BWI) ........................................................................................... 1
1 518804652 Screw ............................................................................................................. 4
2 504230203 Shield ............................................................................................................. 1
3 504230224 Spring Washer ................................................................................................ 1
4 518804632 Bearing (CE) ................................................................................................... 1
5 518805631 Screw ............................................................................................................. 4
6 518804696 Brush Holder .................................................................................................. 1
6 518804648 Brush Holder .............................................................................................. 1
7 504230259 Brush .......................................................................................................... 2
8 518805636 Terminal ..................................................................................................... 1
9 504230241 Brush Spring .............................................................................................. 2
10 518805679 Terminal ..................................................................................................... 1
11 518805607 Washer ........................................................................................................... 2
12 518804684 Screw ............................................................................................................. 2
13 518805659 Spacer ............................................................................................................ 2
14 504230240 Screw ............................................................................................................. 2
15 504230265 Washer ........................................................................................................... 2
16 015026200 Lockwasher .................................................................................................... 2
17 504230217 Nut .................................................................................................................. 4
18 ..... Housing .......................................................................................................... 1
19 504230286 Cover .............................................................................................................. 2
20 504230281 Gasket ............................................................................................................ 2
21 504230210 Ball Bearing .................................................................................................... 1
22 518805663 Cover .............................................................................................................. 1
23 504228246 Seal ................................................................................................................ 1
24 518805681 Armature ......................................................................................................... 1
25 ..... Core ................................................................................................................ 1
26 065573500 Screw ............................................................................................................. 1

A814 ©2013 Yale Europe Materials Handling Limited 4-33

STEERING SYSTEM

STEERING MOTOR (FIGURE 4-16)

WITHOUT BWI (9/1997 ↔ S/N A814A02871A)

4-34 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING MOTOR
WITHOUT BWI (9/1997 ↔ S/N A814A02871A)

ITEM PART NO. DESCRIPTION QTY

580000879 Steering Motor (Without BWI) ............................................................................. 1
1 580000956 Stud ................................................................................................................ 2
2 520053826 Nut .................................................................................................................. 2
3 580000957 Shield ............................................................................................................. 1
4 520053828 Shim (Spring) ................................................................................................. 1
5 518804632 Bearing ........................................................................................................... 1
6 580000959 Cover .............................................................................................................. 1
7 580000960 Gasket ............................................................................................................ 1
8 580000138 Screw ............................................................................................................. 2
9 580000970 Brush Holder .................................................................................................. 1
9 520053835 Brush Holder .............................................................................................. 4
10 580007601 Kit-Terminal ................................................................................................ 1
11 580007602 Kit-Brush .................................................................................................... 1
12 580007603 Kit-Brush Spring ......................................................................................... 1
13 518804684 Screw (Holder) ............................................................................................... 2
14 520053839 Bushing .......................................................................................................... 1
15 504230261 Washer ........................................................................................................... 2
16 504230265 Washer ........................................................................................................... 2
17 015026200 Lockwasher .................................................................................................... 2
18 504230217 Nut .................................................................................................................. 4
19 580000971 Stator .............................................................................................................. 1
20 580000972 Armature ......................................................................................................... 1
21 580000966 Bearing ........................................................................................................... 1
22 580000967 Shield ............................................................................................................. 1
23 504228246 Seal ................................................................................................................ 1

A814 ©2013 Yale Europe Materials Handling Limited 4-35

STEERING SYSTEM

STEERING MOTOR (FIGURE 4-17)

WITHOUT BWI (S/N A814A02872A →)

4-36 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING MOTOR
WITHOUT BWI (S/N A814A02872A →)

ITEM PART NO. DESCRIPTION QTY

a 580035626 Steering Motor (Without BWI) ............................................................................. 1
1 580000970 Brush Holder .................................................................................................. 1
2 580007603 Kit-Brush Spring ......................................................................................... 1
3 580007602 Kit-Brush .................................................................................................... 1
4 520053835 Brush Holder .............................................................................................. 1
5 580007601 Kit-Terminal ................................................................................................ 1
6 520053839 Bushing .......................................................................................................... 2
7 518804684 Screw ............................................................................................................. 2
8 580000960 Gasket ............................................................................................................ 1
9 580000959 Cover .............................................................................................................. 1
10 580000138 Screw ............................................................................................................. 2
11 518804632 Bearing ........................................................................................................... 1
12 504230224 Spring Washer ................................................................................................ 1
13 580000957 Shield ............................................................................................................. 1
14 520053826 Nut .................................................................................................................. 2
15 504230217 Nut .................................................................................................................. 4
16 015026200 Lockwasher .................................................................................................... 2
17 016133700 Washer ........................................................................................................... 2
18 504230261 Washer ........................................................................................................... 2
19 580000971 Stator .............................................................................................................. 1
20 580003162 Sleeve ............................................................................................................ 2
21 580035788 Armature ......................................................................................................... 1
22 580035782 Retaining Ring ............................................................................................ 1
23 580000956 Stud ................................................................................................................ 2
24 580009850 Bearing ........................................................................................................... 1
25 580035783 Shield ............................................................................................................. 1
26 580035784 Seal ................................................................................................................ 1

FOOTNOTES:
a 8/2002 →

A814 ©2013 Yale Europe Materials Handling Limited 4-37

STEERING SYSTEM

STEER TIRE AND WHEEL (FIGURE 4-18)

4-38 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEER TIRE AND WHEEL

KEY:
A: 14 x 4.5 x 8 (ERC 16-18-20)
B: 15 x 5 x 11.25 (ERC 16-18-20)
C: 14 x 5 x 10.25 (ERC 16-18-20)
D: 15 x 6 x 10.50 (ERC 16-18-20)
E: 14 x 5 x 10.50 (ERC 16-18-20)
QTY
ITEM PART NO. DESCRIPTION A B C D E
1 d 914032651 Wheel and Tire ................................................................. 2 .. .. .. ..
1 a 914032652 Wheel and Tire ................................................................. .. .. .. .. 2
1 b 914032653 Wheel and Tire ................................................................. .. .. 2 .. ..
1 c 914032654 Wheel and Tire ................................................................. .. .. .. .. 2
1 d 914032655 Wheel and Tire ................................................................. .. 2 .. .. ..
1 a 914032656 Wheel and Tire ................................................................. .. .. .. 2 ..
1 b 914032657 Wheel and Tire ................................................................. .. .. .. 2 ..
1 c 914032658 Wheel and Tire ................................................................. .. .. .. 2 ..
2 913187600 Wheel ........................................................................... 2 .. 2 .. 2
2 913189600 Wheel ........................................................................... .. 2 .. 2 ..
3 c 900008266 Cushion Tire ................................................................ .. .. .. 2 ..
3 b 900008267 Cushion Tire ................................................................ .. .. .. 2 ..
3 d 900008268 Cushion Tire ................................................................ .. 2 .. .. ..
3 a 900008269 Cushion Tire ................................................................ .. .. .. 2 ..
3 d 900009219 Cushion Tire ................................................................ 2 .. .. .. ..
3 a 900009220 Cushion Tire ................................................................ .. .. .. .. 2
3 b 900009221 Cushion Tire ................................................................ .. .. 2 .. ..
3 c 900009222 Cushion Tire ................................................................ .. .. .. .. 2

FOOTNOTES:
a Lug Tread c Polyurethane
b Non-Marking Compound d Smooth Tread

A814 ©2013 Yale Europe Materials Handling Limited 4-39

STEERING SYSTEM

STEERING TIRE AND WHEEL (FIGURE 4-19)

15 X 4.5 - 8

4-40 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING TIRE AND WHEEL

15 X 4.5 - 8

ITEM PART NO. DESCRIPTION QTY

1 a 524137664 Solid Pneumatic Tire (Snap-In Place) ................................................................. 2
1 a 900009223 Tire Assembly (Pneumatic) ................................................................................. 2
1 900009224 Tire w/Flap ...................................................................................................... 1
2 900009225 Tube ............................................................................................................... 1
3 900009228 Wheel .................................................................................................................. 2
4 900009247 Nut .................................................................................................................. 20
5 505970548 Bolt ................................................................................................................. 20
6 a 900009226 Solid Pneumatic Tire (Solid Standard Ride Tire) ................................................ 2
6 a 900009227 Tire (Solid Soft Ride Tire) ................................................................................... 2
7 900009229 Rim ..................................................................................................................... 2
7 900009232 Wheel .................................................................................................................. 2
8 900009232 Wheel ............................................................................................................. 1
9 900009230 Wheel Side Ring ............................................................................................. 1
10 900009231 Lockring .......................................................................................................... 1

FOOTNOTES:
a 15 x 4.5 - 8

A814 ©2013 Yale Europe Materials Handling Limited 4-41

STEERING SYSTEM

STEERING TIRE AND WHEEL (FIGURE 4-20)

16 X 6 - 8

4-42 ©2013 Yale Europe Materials Handling Limited A814

 STEERING SYSTEM

STEERING TIRE AND WHEEL

16 X 6 - 8

ITEM PART NO. DESCRIPTION QTY

1 914133600 Hub ..................................................................................................................... 2
2 518798684 Wheel Stud ......................................................................................................... 10
3 449077093 Wheel Nut ........................................................................................................... 10
4 501702903 Loctite ................................................................................................................. AR
5 580010453 Wheel (Snap On Tire) ......................................................................................... 2
5 a 580010454 Rim ..................................................................................................................... 2
6 a 580010453 Wheel ............................................................................................................. 1
7 a 504060797 Wheel Side Ring ............................................................................................. 1
8 a 504060701 Plate ............................................................................................................... 1
9 b 524136925 Solid Pneumatic Tire (16 x 6-8) (Snap On Tire) ................................................. 2
9 a 580011947 Tire (16 x 6-8) ..................................................................................................... 2

FOOTNOTES:
a Solid Pneumatic b S/N A814A02161W → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 4-43

STEERING SYSTEM

NOTES

4-44 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 5

5 BRAKE SYSTEM
 CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY
→ 7/1997 .................................................................................................................................................... 5-2
7/1997 → .................................................................................................................................................... 5-4
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-6
MASTER CYLINDER ...................................................................................................................................... 5-12
PARK BRAKE .................................................................................................................................................. 5-8

A814 ©2013 Yale Europe Materials Handling Limited 5-1

BRAKE SYSTEM

BRAKE ASSEMBLY (FIGURE 5-1)

(→ 7/1997)

5-2 ©2013 Yale Europe Materials Handling Limited A814

 BRAKE SYSTEM

BRAKE ASSEMBLY
(→ 7/1997)

ITEM PART NO. DESCRIPTION QTY

914654614 Brake Assembly (RH) ......................................................................................... 1
914654615 Brake Assembly (LH) .......................................................................................... 1
1 901419801 Backplate (LH) ................................................................................................ 1
1 901419802 Backplate (RH) ............................................................................................... 1
2 ..... Brake Shoe ..................................................................................................... 2
3 900870804 Bolt ................................................................................................................. 2
4 900870814 Terminal ......................................................................................................... 1
5 ..... Adjuster (LH) .................................................................................................. 1
5 ..... Adjuster (RH) .................................................................................................. 1
6 ..... Spring ............................................................................................................. 1
7 900094817 Parking Brake Lever (RH) .............................................................................. 1
7 900094818 Parking Brake Lever (LH) ............................................................................... 1
8 900094816 Strut ................................................................................................................ 1
9 ..... Pin .................................................................................................................. 1
10 ..... Retainer .......................................................................................................... 1
11 900094807 Spring ............................................................................................................. 2
12 ..... Spring ............................................................................................................. 2
13 ..... Pin .................................................................................................................. 2
14 ..... Sleeve ............................................................................................................ 1
15 ..... Washer ........................................................................................................... 3
16 580060323 Wear Plate ...................................................................................................... 1
17 900094826 Plug ................................................................................................................ 1
18 ..... Lever (LH) ...................................................................................................... 1
18 ..... Lever (RH) ...................................................................................................... 1
19 ..... Lever (LH) ...................................................................................................... 1
19 ..... Lever (RH) ...................................................................................................... 1
20 ..... Link ................................................................................................................. 1
21 ..... Spring ............................................................................................................. 1
22 900094808 Spring ............................................................................................................. 1
23 921030403 Parking Brake Cable (RH) .............................................................................. 1
23 921030404 Parking Brake Cable (LH) .............................................................................. 1
24 900094804 Wheel Cylinder (RH) ...................................................................................... 1
24 900094827 Wheel Cylinder (LH) ....................................................................................... 1
25 900870805 Plug ............................................................................................................ 1
26 ..... Piston ......................................................................................................... 2
27 ..... Cup ............................................................................................................. 2
28 ..... Spring ......................................................................................................... 1
29 ..... Boot ............................................................................................................ 2
30 900094842 Bleeder Screw ............................................................................................ 1
31 900870815 Cup ............................................................................................................. 1
32 900870816 Seat Assy ................................................................................................... 1
33 ..... Body (LH) ................................................................................................... 1
33 ..... Body (RH) .................................................................................................. 1
34 900094840 Piston Rod .................................................................................................. 2
904165100 Kit-Repair Wheel Cylinder .................................................................................. 1
906972401 Kit-Adjuster (LH) ................................................................................................. 1
906972402 Kit-Adjuster (RH) ................................................................................................. 1
926640300 Kit-Hold Down ..................................................................................................... 1
927113300 Kit-Brake Shoe .................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 5-3

BRAKE SYSTEM

BRAKE ASSEMBLY (FIGURE 5-2)

(7/1997 →)

5-4 ©2013 Yale Europe Materials Handling Limited A814

 BRAKE SYSTEM

BRAKE ASSEMBLY
(7/1997 →)

ITEM PART NO. DESCRIPTION QTY

915545606 Brake Assembly (RH) ......................................................................................... 1
915545605 Brake Assembly (LH) .......................................................................................... 1
1 902194801 Backplate (RH) ............................................................................................... 1
1 902194802 Backplate (LH) ................................................................................................ 1
2 ..... Brake Shoe ..................................................................................................... 2
3 902194804 Bolt ................................................................................................................. 2
4 ..... Adjuster (LH) .................................................................................................. 1
4 ..... Adjuster (RH) .................................................................................................. 1
5 ..... Spring ............................................................................................................. 1
6 902194805 Lever (RH) ...................................................................................................... 1
6 902194806 Lever (LH) ...................................................................................................... 1
7 902194807 Pin .................................................................................................................. 1
8 902194808 Strut ................................................................................................................ 1
9 902194809 Retaining Ring ................................................................................................ 2
10 902194810 Spring (Return) ............................................................................................... 2
11 ..... Spring ............................................................................................................. 2
12 ..... Washer ........................................................................................................... 2
13 ..... Washer (Lower) .............................................................................................. 1
14 ..... Pin .................................................................................................................. 2
15 580060323 Wear Plate ...................................................................................................... 1
16 900094826 Plug ................................................................................................................ 1
17 ..... Lever (LH) ...................................................................................................... 1
17 ..... Lever (RH) ...................................................................................................... 1
18 ..... Stop (Lever) .................................................................................................... 1
19 ..... Spring ............................................................................................................. 1
20 902194811 Spring ............................................................................................................. 1
21 921030403 Parking Brake Cable (RH) .............................................................................. 1
21 921030404 Parking Brake Cable (LH) .............................................................................. 1
22 902194803 Wheel Cylinder ............................................................................................... 1
23 ..... Piston ......................................................................................................... 2
24 ..... Cup ............................................................................................................. 2
25 ..... Spring ......................................................................................................... 1
26 902194803 Wheel Cylinder ........................................................................................... 2
27 ..... Dust Cover ................................................................................................. 2
28 900094840 Piston Rod .................................................................................................. 2
29 900094842 Bleeder Screw ............................................................................................ 1
30 900870815 Cup ............................................................................................................. 1
31 ..... Tube ........................................................................................................... 1
32 ..... Body ........................................................................................................... 1
33 ..... Plug ............................................................................................................ 1
904165100 Kit-Repair Wheel Cylinder .................................................................................. 1
924307401 Kit-Adjuster (LH) ................................................................................................. 1
924307402 Kit-Adjuster (RH) ................................................................................................. 1
929150300 Kit-Hold Down ..................................................................................................... 1
929151300 Kit-Brake Shoe .................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 5-5

BRAKE SYSTEM

BRAKE PEDAL LINKAGE (FIGURE 5-3)

5-6 ©2013 Yale Europe Materials Handling Limited A814

 BRAKE SYSTEM

BRAKE PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY
1 520046880 Brake Pedal ........................................................................................................ 1
2 504224226 Bushing .......................................................................................................... 2
3 504057795
449022013 Lockwasher ......................................................................................................... 2
4 518795619 Tube Assy ........................................................................................................... 1
5 502398908 Washer ............................................................................................................... 1
6 449001310 Capscrew ............................................................................................................ 1
7 504225240 Nut ...................................................................................................................... 1
8 449001302 Capscrew ............................................................................................................ 1
9 449015044 Nut ...................................................................................................................... 3
10 505963537 Master Cylinder (FPage 5-12)........................................................................... 1
11 449001015 Capscrew ............................................................................................................ 2
12 505966598 Spring ................................................................................................................. 1
13 504237211 Pin ....................................................................................................................... 1
14 449021006 Washer ............................................................................................................... 2
15 015416200 Cotter Pin ............................................................................................................ 1
16 a 504228253 Washer ............................................................................................................... 4
17 a 518795661 Plate .................................................................................................................... 1
18 a 502137903 Lockwasher ......................................................................................................... 2
19 a 014936000 Nut ...................................................................................................................... 2
20 a 014862100 Screw .................................................................................................................. 2
21 a 504228223 Microswitch ......................................................................................................... 1
21 c 505972532 Pressure Switch .................................................................................................. 1
21 b 580046387 Pressure Switch .................................................................................................. 1
22 a 449001014 Screw .................................................................................................................. 2
23 a 449021001 Washer ............................................................................................................... 2
24 a 449022016 Lockwasher ......................................................................................................... 2
25 a 519609804 Nut ...................................................................................................................... 2
26 913400600 Tube Assy ........................................................................................................... 1
27 d 524135607 Tube Assy ........................................................................................................... 1
27 a 913401600 Tube Assy ........................................................................................................... 1
28 900001201 Pad ..................................................................................................................... 1
29 d 580001956 Fitting (Without Brake/Back-Up Lights) ............................................................... 1
30 d 013376100 Fitting .................................................................................................................. 1
31 d 580001624 Tube Assy (RH) .................................................................................................. 1

FOOTNOTES:
a → S/N A814A01762V INC. 4296-4298 c S/N A814A01763V → INC. 04296-04298
b 9/2002 → d S/N A814A01763V → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 5-7

BRAKE SYSTEM

PARK BRAKE (FIGURE 5-4)

5-8 ©2013 Yale Europe Materials Handling Limited A814

 BRAKE SYSTEM

PARK BRAKE
ITEM PART NO. DESCRIPTION QTY
1 580038264 Handle ................................................................................................................ 1
2 580038265 Bracket ................................................................................................................ 1
3 501729905 Capscrew ............................................................................................................ 2
4 449015014 Nut ...................................................................................................................... 6
5 449022016 Lockwasher ......................................................................................................... 6
6 449021001 Washer ............................................................................................................... 4
7 b 580011065 Parking Brake Cable ........................................................................................... 1
8 014936000 Nut ...................................................................................................................... 1
9 580011158 Pin ....................................................................................................................... 1
10 015414700 Cotter Pin ............................................................................................................ 1
11 505972586 Nut (Foldover) ..................................................................................................... 2
12 449001272 Capscrew ............................................................................................................ 2
13 520048801 Spring ................................................................................................................. 1
14 518792694 Pad ..................................................................................................................... 1
15 d 520053800 Brake Pedal ........................................................................................................ 1
15 a 923901300 Brake Pedal ........................................................................................................ 1
15 c 929049300 Brake Pedal ........................................................................................................ 1
15 504224226 Bushing .......................................................................................................... 2
16 518792637 Spring ................................................................................................................. 1
17 520048802 Bracket ................................................................................................................ 1
18 520045394 Parking Brake Lever ........................................................................................... 1
19 015414700 Cotter Pin ....................................................................................................... 1
20 518798631 Spacer ............................................................................................................ 2
21 518798644 Pin .................................................................................................................. 1
22 518798630 Spacer ............................................................................................................ 1
23 518798608 Spacer ............................................................................................................ 1
24 518798621 Clamp ............................................................................................................. 2
25 502137903 Lockwasher ......................................................................................................... 1
26 449001172 Capscrew ............................................................................................................ 2
27 518806628 Retainer .............................................................................................................. 2
28 518792697 Pin ....................................................................................................................... 2
29 015416200 Cotter Pin ............................................................................................................ 2
30 518806656 Bar ...................................................................................................................... 2
31 580010970 Plate .................................................................................................................... 1
32 580025785 Switch ................................................................................................................. 1
33 504225201 Screw .................................................................................................................. 2
34 032643500 Nut ...................................................................................................................... 2
35 500552902 Lockwasher ......................................................................................................... 2
36 504226282 Washer ............................................................................................................... 2
37 449001317 Capscrew ............................................................................................................ 1
38 518792622 Tube Assy ........................................................................................................... 1
39 502398908 Washer ............................................................................................................... 1
40 751199100 Insulator .............................................................................................................. 1
41 504225240 Nut ...................................................................................................................... 1
42 504238298 Locknut ............................................................................................................... 1
43 504226242 Washer ............................................................................................................... 2
44 520048804 Plate .................................................................................................................... 1
45 449001014 Screw .................................................................................................................. 2
46 449015002 Nut ...................................................................................................................... 1
47 940600907 Washer ............................................................................................................... 1
48 449021003 Washer ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 5-9

BRAKE SYSTEM

PARK BRAKE
ITEM PART NO. DESCRIPTION QTY
49 580011958 Spacer ................................................................................................................ 1
50 580011005 Bracket ................................................................................................................ 1
51 580016671 Capscrew ............................................................................................................ 1
52 016104000 Washer ............................................................................................................... 2
53 921030403 Parking Brake Cable (RH) .................................................................................. 1
53 921030404 Parking Brake Cable (LH) ................................................................................... 1
54 502398901 Washer ............................................................................................................... 1
55 580014572 Clamp ................................................................................................................. 1
56 504233274 Capscrew ............................................................................................................ 1
57 449022018 Washer ............................................................................................................... 1
58 505974532 Spring Washer .................................................................................................... 1
59 580016692 Capscrew ............................................................................................................ 1
60 504228266 Clamp ................................................................................................................. 1

FOOTNOTES:
a → 6/1996 c 6/1996 ↔ 7/1997
b → S/N A814A02334X INC. 4296-4298 d 7/1997 →

5-10 ©2013 Yale Europe Materials Handling Limited A814

 BRAKE SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 5-11

BRAKE SYSTEM

MASTER CYLINDER (FIGURE 5-5)

5-12 ©2013 Yale Europe Materials Handling Limited A814

 BRAKE SYSTEM

MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
505963537 Master Cylinder ................................................................................................... 1
1 505963544 Piston ............................................................................................................. 1
2 505963540 Pin .................................................................................................................. 1
3 505963519 Reservoir ........................................................................................................ 1
4 505963583 Cap ............................................................................................................. 1
5 505964540 Push Rod ........................................................................................................ 1
6 505964578 Dust Cover ..................................................................................................... 1
7 505964586 Lockwasher .................................................................................................... 1
8 505964597 Snap Ring ....................................................................................................... 1
9 505964577 Clevis .............................................................................................................. 1
10 505963565 Piston ............................................................................................................. 1
11 ..... Seal ................................................................................................................ 2
12 ..... Seal ................................................................................................................ 2
505963564 Kit-Seal ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 5-13

BRAKE SYSTEM

NOTES

5-14 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 6

6 HYDRAULIC SYSTEM
 CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
FOUR FUNCTION ....................................................................................................................................... 6-22
THREE FUNCTION ..................................................................................................................................... 6-18
CONTROL VALVE ATTACHING PARTS
FOUR FUNCTION ....................................................................................................................................... 6-14
THREE FUNCTION ..................................................................................................................................... 6-10
TWO FUNCTION ........................................................................................................................................ 6-6
HAND LEVER .................................................................................................................................................. 6-2
HYDRAULIC
→ S/N A814A02831A ................................................................................................................................. 6-44
S/N A814A02832A → ................................................................................................................................. 6-48
HYDRAULIC MOTOR
S/N A814A02832A → ................................................................................................................................. 6-42
HYDRAULIC MOTOR MOUNT
→ S/N A814A02831A ................................................................................................................................. 6-28
S/N A814A02832A → ................................................................................................................................. 6-50
HYDRAULIC PUMP
12 CC - HALDEX (S/N A814A01970V →) ................................................................................................. 6-34
12 CC AND 19 CC (→ S/N A814A01969V) ............................................................................................... 6-30
12 CC STANDARD - KAYABA (S/N A814A01970V →) ............................................................................. 6-32
19 CC - PREMIUM (S/N A814E01970V →) ............................................................................................... 6-38
19 CC WITH BWI AND THERMOSTAT (S/N A814A02832A →) ............................................................... 6-40
BOSCH - 12 AND 19 CC ............................................................................................................................. 6-41
HYDRAULIC PUMP ASSEMBLY
12 CC PREMIUM WITH BWI AND THERMOSTAT - SPLINED SHAFT (S/N A814A02832A →) ............. 6-36
HYDRAULIC TANK ......................................................................................................................................... 6-52
TILT CYLINDER .............................................................................................................................................. 6-26

A814 ©2013 Yale Europe Materials Handling Limited 6-1

HYDRAULIC SYSTEM

HAND LEVER (FIGURE 6-1)

6-2 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HAND LEVER
KEY:
A: Two Function (Without Detent Levers)
B: Three Function (Without Detent Levers)
C: Three Function (With Detent Levers)
D: Four Function (With Detent Levers)
QTY
ITEM PART NO. DESCRIPTION A B C D
1 518791620 Plate Wldmt .............................................................................. 1 1 1 1
2 505977556 Crank ........................................................................................ 2 3 3 3
3 449001412 Capscrew .................................................................................. 4 6 4 6
4 504231270 Nut ............................................................................................ 4 6 4 6
5 580027587 Spacer ...................................................................................... 1 2 2 2
6 016110000 Washer ..................................................................................... 2 2 2 2
7 580030846 Pin ............................................................................................. 1 1 1 1
8 b 518791666 Support ..................................................................................... 1 1 1 1
8 d 520052831 Support ..................................................................................... 1 1 1 1
8 e 580014200
580065507 Bracket ...................................................................................... 1 1 1 1
9 449022018 Washer ..................................................................................... 1 1 1 1
10 449021001 Washer ..................................................................................... 2 2 2 2
11 504231270 Nut ............................................................................................ 1 1 1 1
12 518791696 Link ........................................................................................... 3 3 3 4
13 449021006 Washer ..................................................................................... 8 8 8 10
14 518791677 Pin ............................................................................................. 6 6 6 8
15 015417900 Cotter Pin .................................................................................. 6 6 6 8
16 518805626 Capscrew .................................................................................. .. .. 2 2
17 449022018 Washer ..................................................................................... .. .. 2 2
18 c 518791624 Pin (With Raised Hood) ............................................................ 1 1 1 1
18 c 520037819 Pin (Without Raised Hood) ....................................................... 1 1 1 1
18 e 580014199 Pin (With Raised Hood) ............................................................ 1 1 1 1
18 e 580014202 Pin (Without Raised Hood) ....................................................... 1 1 1 1
19 449001302 Capscrew .................................................................................. 2 2 2 2
20 504057795
449022013 Lockwasher ............................................................................... 2 2 2 2
21 449015044 Nut ............................................................................................ 2 2 2 2
22 518791600 Spacer ...................................................................................... 2 2 2 2
23 449001121 Capscrew .................................................................................. 1 1 1 1
24 518791629 Shim (1.524 mm) ...................................................................... AR AR AR AR
24 518791644 Shim (0,254 mm) ...................................................................... AR AR AR AR
24 518791649 Shim (0,787 mm) ...................................................................... AR AR AR AR
25 505977554 Lever ......................................................................................... .. .. 1 1
26 505977523 Crank ........................................................................................ .. .. 1 1
27 505977520 Lock (Locking) .......................................................................... .. .. 1 1
28 449001170 Capscrew .................................................................................. .. .. 2 2
29 449021003 Washer ..................................................................................... .. .. 4 4
30 449022018 Washer ..................................................................................... .. .. 2 2
31 449015002 Nut ............................................................................................ .. .. 2 2
32 504230239 Spring ....................................................................................... .. .. 1 1
33 504235252 Roll Pin ..................................................................................... .. .. 1 1
34 a 518791600 Spacer ...................................................................................... 1 1 1 ..
34 f 580027588 Spacer ...................................................................................... 1 1 1 ..

A814 ©2013 Yale Europe Materials Handling Limited 6-3

HYDRAULIC SYSTEM

HAND LEVER
KEY:
A: Two Function (Without Detent Levers)
B: Three Function (Without Detent Levers)
C: Three Function (With Detent Levers)
D: Four Function (With Detent Levers)
QTY
ITEM PART NO. DESCRIPTION A B C D
35 518793604 Boot .......................................................................................... .. .. .. 1
35 518801664 Boot .......................................................................................... .. 1 1 ..
35 504267799 Boot .......................................................................................... 1 .. .. ..
36 518791664 Spacer ...................................................................................... .. .. .. 1
37 504248735 Lever ......................................................................................... 1 1 1 1
38 504248736 Lever ......................................................................................... 1 1 1 1
39 504248737 Lever ......................................................................................... .. 1 .. 1
40 504248738 Lever ......................................................................................... .. .. 1 1

FOOTNOTES:
a → 10/2001 d S/N A814V01770 ↔ S/N A814V04987 INC.
b → S/N A814V01769 INC. 4296-4298 4296-4298
c → S/N A814V04987 INC. 4296-4298 e S/N A814V04988 → INC. 4296-4298
f 10/2001 →

6-4 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 6-5

HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS (FIGURE 6-2)

TWO FUNCTION

6-6 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS

TWO FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 900008272 Hydraulic Control Valve (FPage 6-18)............................................................... 1
2 054820000 Plug Assembly .................................................................................................... 2
3 052645300 O-Ring ............................................................................................................ 1
4 d 501704901 Fitting .................................................................................................................. 2
5 052645200 O-Ring ............................................................................................................ 1
6 518796657 Capscrew ............................................................................................................ 2
7 520052866 Strip Seal ............................................................................................................ 2
8 504228208 Bracket ................................................................................................................ 2
9 080143400 Motor Mount ........................................................................................................ 2
10 518796686 Washer ............................................................................................................... 4
11 504057795
449022013 Lockwasher ......................................................................................................... 4
12 449015044 Nut ...................................................................................................................... 4
13 501729901 Capscrew ............................................................................................................ 2
14 b 518791688 Link ..................................................................................................................... 2
14 a 518801671 Link ..................................................................................................................... 2
15 502398901 Washer ............................................................................................................... 2
16 518791602 Pin ....................................................................................................................... 2
17 015414700 Cotter Pin ............................................................................................................ 2
18 bh 580014195 Plate Wldmt ........................................................................................................ 1
18 ah 580014198 Plate Wldmt ........................................................................................................ 1
18 be 924749401 Plate .................................................................................................................... 1
18 ae 924749402 Plate .................................................................................................................... 1
19 505977588 Cam .................................................................................................................... 2
20 203142800 Capscrew ............................................................................................................ 4
21 502079901 Fitting .................................................................................................................. 4
22 505977585 Guide .................................................................................................................. 2
23 500085905 Bolt ...................................................................................................................... 2
24 015035900 Lockwasher ......................................................................................................... 6
25 014936500 Nut ...................................................................................................................... 6
26 056400000 Bolt ...................................................................................................................... 4
27 c 504227284 Switch ................................................................................................................. 2
27 f 524135278 Switch ................................................................................................................. 2
28 518791680 Screw .................................................................................................................. 4
29 500552902 Lockwasher ......................................................................................................... 4
30 032643500 Nut ...................................................................................................................... 4
31 518791630 Clamp ................................................................................................................. 1
32 016133700 Washer ............................................................................................................... 4
33 518791608 Pad ..................................................................................................................... 1
34 449001134 Capscrew ............................................................................................................ 2
35 449022016 Lockwasher ......................................................................................................... 3
36 449021001 Washer ............................................................................................................... 3
37 449015014 Nut ...................................................................................................................... 2
38 449001013 Capscrew ............................................................................................................ 1
39 518791699 Strap ................................................................................................................... 2
40 134648111 Fitting .................................................................................................................. 1
41 052645400 O-Ring ............................................................................................................ 1
42 054368800 Fitting .................................................................................................................. 1
43 052645300 O-Ring ............................................................................................................ 1
44 500154913 Fitting .................................................................................................................. 1

A814 ©2013 Yale Europe Materials Handling Limited 6-7

HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS

TWO FUNCTION

ITEM PART NO. DESCRIPTION QTY

45 504226282 Washer ............................................................................................................... 4
46 g 052229600 Fitting .................................................................................................................. 1
46 052645400 O-Ring ............................................................................................................ 1
47 929758300 Plate .................................................................................................................... 2
48 449015014 Nut ...................................................................................................................... 2
49 449022016 Lockwasher ......................................................................................................... 2
50 580032373 Capscrew ............................................................................................................ 2
51 900016296 Strip Seal ............................................................................................................ 2

FOOTNOTES:
a With Raised Battery e → S/N A814V04987 INC. 4296-4298
b Without Raised Battery f 4/2001 →
c → 4/2001 g S/N A814V02210 → INC. 4296-4298
d → S/N A814V02209 INC. 4296-4298 h S/N A814V04988 → INC. 4296-4298

6-8 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 6-9

HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS (FIGURE 6-3)

THREE FUNCTION

6-10 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS

THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 900008272 Hydraulic Control Valve (FPage 6-18)............................................................... 1
2 052643400 Connector ........................................................................................................... 2
3 052645400 O-Ring ............................................................................................................ 1
4 d 501704901 Fitting .................................................................................................................. 1
5 052645200 O-Ring ............................................................................................................ 1
6 518796657 Capscrew ............................................................................................................ 2
7 520052866 Strip Seal ............................................................................................................ 2
8 504228208 Bracket ................................................................................................................ 2
9 080143400 Motor Mount ........................................................................................................ 2
10 518796686 Washer ............................................................................................................... 4
11 504057795
449022013 Lockwasher ......................................................................................................... 4
12 449015044 Nut ...................................................................................................................... 4
13 501729901 Capscrew ............................................................................................................ 2
14 b 518791688 Link ..................................................................................................................... 3
14 a 518801671 Link ..................................................................................................................... 3
15 502398901 Washer ............................................................................................................... 3
16 518791602 Pin ....................................................................................................................... 3
17 015414700 Cotter Pin ............................................................................................................ 3
18 bh 580014195 Plate Wldmt ........................................................................................................ 1
18 ah 580014198 Plate Wldmt ........................................................................................................ 1
18 be 924749401 Plate .................................................................................................................... 1
18 ae 924749402 Plate .................................................................................................................... 1
19 505977588 Cam .................................................................................................................... 3
20 203142800 Capscrew ............................................................................................................ 6
21 504231270 Nut ...................................................................................................................... 6
22 505977585 Guide .................................................................................................................. 3
23 500085905 Bolt ...................................................................................................................... 3
24 015035900 Lockwasher ......................................................................................................... 8
25 014936500 Nut ...................................................................................................................... 8
26 056400000 Bolt ...................................................................................................................... 5
27 c 504227284 Switch ................................................................................................................. 3
27 f 524135278 Switch ................................................................................................................. 3
28 518791680 Screw .................................................................................................................. 6
29 500552902 Lockwasher ......................................................................................................... 6
30 032643500 Nut ...................................................................................................................... 6
31 518791630 Clamp ................................................................................................................. 1
32 016133700 Washer ............................................................................................................... 5
33 518791608 Pad ..................................................................................................................... 1
34 449001134 Capscrew ............................................................................................................ 2
35 449022016 Lockwasher ......................................................................................................... 3
36 449021001 Washer ............................................................................................................... 3
37 449015014 Nut ...................................................................................................................... 2
38 449001013 Capscrew ............................................................................................................ 1
39 518791699 Strap ................................................................................................................... 2
40 134648111 Fitting .................................................................................................................. 1
41 052645400 O-Ring ............................................................................................................ 1
42 054368800 Fitting .................................................................................................................. 1
43 052645300 O-Ring ............................................................................................................ 1
44 500154913 Fitting .................................................................................................................. 1

A814 ©2013 Yale Europe Materials Handling Limited 6-11

HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS

THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

44 052645200 O-Ring ............................................................................................................ 1
45 504226282 Washer ............................................................................................................... 6
46 g 052229600 Fitting .................................................................................................................. 1
46 052645400 O-Ring ............................................................................................................ 1
47 929758300 Plate .................................................................................................................... 2
48 449015014 Nut ...................................................................................................................... 2
49 449022016 Lockwasher ......................................................................................................... 2
50 580032373 Capscrew ............................................................................................................ 2
51 900016296 Strip Seal ............................................................................................................ 2

FOOTNOTES:
a with Raised Battery e → S/N A814V04987 INC. 4296-4298
b Without Raised Battery f 4/2001 →
c → 4/2001 g S/N A814V02210 → INC. 4296-4298
d → S/N A814V02209 INC. 4296-4298 h S/N A814V04988 → INC. 4296-4298

6-12 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 6-13

HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS (FIGURE 6-4)

FOUR FUNCTION

6-14 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS

FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 900008273 Hydraulic Control Valve (FPage 6-22)............................................................... 1
2 514252800 Fitting .................................................................................................................. 4
3 052645300 O-Ring ............................................................................................................ 1
4 d 134648111 Fitting .................................................................................................................. 1
5 052645400 O-Ring ............................................................................................................ 1
6 518796657 Capscrew ............................................................................................................ 2
7 520052866 Strip Seal ............................................................................................................ 2
8 504228208 Bracket ................................................................................................................ 2
9 080143400 Motor Mount ........................................................................................................ 2
10 518796686 Washer ............................................................................................................... 4
11 504057795
449022013 Lockwasher ......................................................................................................... 4
12 449015044 Nut ...................................................................................................................... 4
13 501729901 Capscrew ............................................................................................................ 2
14 b 518791688 Link ..................................................................................................................... 4
14 a 518801671 Link ..................................................................................................................... 4
15 502398901 Washer ............................................................................................................... 4
16 518791602 Pin ....................................................................................................................... 4
17 015414700 Cotter Pin ............................................................................................................ 4
18 bh 580014195 Plate Wldmt ........................................................................................................ 1
18 ah 580014198 Plate Wldmt ........................................................................................................ 1
18 be 924749401 Plate .................................................................................................................... 1
18 ae 924749402 Plate .................................................................................................................... 1
19 505977588 Cam .................................................................................................................... 4
20 203142800 Capscrew ............................................................................................................ 8
21 502097901 Locknut ............................................................................................................... 8
22 505977585 Guide .................................................................................................................. 4
23 500085905 Bolt ...................................................................................................................... 4
24 015035900 Lockwasher ......................................................................................................... 10
25 014936500 Nut ...................................................................................................................... 10
26 056400000 Bolt ...................................................................................................................... 6
27 c 504227284 Switch ................................................................................................................. 4
27 f 524135278 Switch ................................................................................................................. 4
28 518791680 Screw .................................................................................................................. 4
29 500552902 Lockwasher ......................................................................................................... 8
30 032643500 Nut ...................................................................................................................... 8
31 518791630 Clamp ................................................................................................................. 1
32 016133700 Washer ............................................................................................................... 6
33 518791608 Pad ..................................................................................................................... 1
34 449001134 Capscrew ............................................................................................................ 2
35 449022016 Lockwasher ......................................................................................................... 3
36 449021001 Washer ............................................................................................................... 3
37 449015014 Nut ...................................................................................................................... 2
38 449001013 Capscrew ............................................................................................................ 1
39 518791699 Strap ................................................................................................................... 2
40 501704901 Fitting .................................................................................................................. 1
41 052645200 O-Ring ............................................................................................................ 1
42 054368800 Fitting .................................................................................................................. 1
43 052645300 O-Ring ............................................................................................................ 1
44 500154913 Fitting .................................................................................................................. 1

A814 ©2013 Yale Europe Materials Handling Limited 6-15

HYDRAULIC SYSTEM

CONTROL VALVE ATTACHING PARTS

FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

45 504226282 Washer ............................................................................................................... 8
46 g 052229600 Fitting .................................................................................................................. 1
46 052645400 O-Ring ............................................................................................................ 1
47 929758300 Plate .................................................................................................................... 2
48 449015014 Nut ...................................................................................................................... 2
49 449022016 Lockwasher ......................................................................................................... 2
50 580032373 Capscrew ............................................................................................................ 2
51 900016296 Strip Seal ............................................................................................................ 2

FOOTNOTES:
a With Raised Battery e → S/N A814V04987 INC. 4296-4298
b Without Raised Battery f 4/2001 →
c → 4/2001 g S/N A814V02210 → INC. 4296-4298
d → S/N A814V02209 INC. 4296-4298 h S/N A814V04988 → INC. 4296-4298

6-16 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 6-17

HYDRAULIC SYSTEM

CONTROL VALVE (FIGURE 6-5)

THREE FUNCTION

6-18 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

CONTROL VALVE
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

900008272 Hydraulic Control Valve ...................................................................................... 1
1 518796662 Tie Rod ........................................................................................................... 1
2 520292813 Nut .................................................................................................................. 2
3 014936600 Nut .................................................................................................................. 4
4 518796602 Tie Rod ........................................................................................................... 2
5 061643400 Plug ................................................................................................................ 1
5 056363300 O-Ring ............................................................................................................ 1
6 504230293 Relief Valve .................................................................................................... 2
6 504232220 Kit-Seal ....................................................................................................... 1
7 518796659 Plug ................................................................................................................ 1
7 052645400 O-Ring ............................................................................................................ 1
8 504230292 Valve Section ................................................................................................. 1
9 012823300 O-Ring ........................................................................................................ 1
10 505967593 Plug ................................................................................................................ 1
11 052645300 O-Ring ............................................................................................................ 1
12 518796605 Valve Section (Lift) ......................................................................................... 1
13 502635907 Screw ......................................................................................................... 2
14 504230234 Poppet ........................................................................................................ 1
15 504230246 Plate ........................................................................................................... 2
16 504230298 Spring Seat ................................................................................................ 2
17 520292801 Spring ......................................................................................................... 1
18 504230209 Spool End ................................................................................................... 1
19 504230282 Cap ............................................................................................................. 1
20 520292811 Wiper .......................................................................................................... 2
21 ..... Spool .......................................................................................................... 1
22 504234226 Capscrew ................................................................................................... 2
23 504230255 Spring ......................................................................................................... 1
24 012823300 O-Ring ........................................................................................................ 1
25 505967575 O-Ring ........................................................................................................ 2
26 518796654 Valve Section (Tilt) ......................................................................................... 1
27 502635907 Screw ......................................................................................................... 2
28 062128400 O-Ring ........................................................................................................ 1
29 504230234 Poppet ........................................................................................................ 1
30 504230246 Plate ........................................................................................................... 2
31 504230236 Spring Seat ................................................................................................ 2
32 520292801 Spring ......................................................................................................... 1
33 504230205 Spool End ................................................................................................... 1
34 504230282 Cap ............................................................................................................. 1
35 520292811 Wiper .......................................................................................................... 2
36 504234226 Capscrew ................................................................................................... 2
37 504230255 Spring ......................................................................................................... 1
38 505967595 Piston ......................................................................................................... 1
39 504230207 Spring ......................................................................................................... 1
40 ..... Spool .......................................................................................................... 1
41 012823300 O-Ring ........................................................................................................ 1
42 505967575 O-Ring ........................................................................................................ 2
43 518796646 Valve Section (Auxiliary) ................................................................................ 1
44 580084798 Plug ............................................................................................................ 1
44 518796688 O-Ring ........................................................................................................ 1
45 502635907 Screw ......................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 6-19

HYDRAULIC SYSTEM

CONTROL VALVE
THREE FUNCTION

ITEM PART NO. DESCRIPTION QTY

46 518796639 Poppet ........................................................................................................ 1
47 504230246 Plate ........................................................................................................... 2
48 504230298 Spring Seat ................................................................................................ 2
49 520292801 Spring ......................................................................................................... 1
50 504230282 Cap ............................................................................................................. 1
51 520292811 Wiper .......................................................................................................... 2
52 504234226 Capscrew ................................................................................................... 2
53 ..... Spool .......................................................................................................... 1
54 504230209 Spool End ................................................................................................... 1
55 518796695 Spring ......................................................................................................... 1
56 014931500 Fitting ......................................................................................................... 1
57 505967575 O-Ring ........................................................................................................ 2
518796650 Kit-Tie Rod .......................................................................................................... 1

6-20 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 6-21

HYDRAULIC SYSTEM

CONTROL VALVE (FIGURE 6-6)

FOUR FUNCTION

6-22 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

900008273 Hydraulic Control Valve ...................................................................................... 1
1 580010503 Tie Rod ........................................................................................................... 1
2 520292813 Nut .................................................................................................................. 2
3 014936600 Nut .................................................................................................................. 4
4 518796675 Tie Rod ........................................................................................................... 2
5 061643400 Plug ................................................................................................................ 1
5 056363300 O-Ring ........................................................................................................ 1
6 504230293 Relief Valve .................................................................................................... 2
6 504232220 Kit-Seal ....................................................................................................... 1
7 052645400 O-Ring ............................................................................................................ 1
7 518796659 Plug ................................................................................................................ 1
8 504230292 Valve Section ................................................................................................. 1
9 012823300 O-Ring ........................................................................................................ 1
10 505967593 Plug ................................................................................................................ 1
11 052645300 O-Ring ............................................................................................................ 1
12 518796605 Valve Section (Lift) ......................................................................................... 1
13 502635907 Screw ......................................................................................................... 2
14 504230234 Poppet ........................................................................................................ 1
15 504230246 Plate ........................................................................................................... 2
16 504230298 Spring Seat ................................................................................................ 2
17 520292801 Spring ......................................................................................................... 1
18 504230209 Spool End ................................................................................................... 1
19 504230282 Cap ............................................................................................................. 1
20 520292811 Wiper .......................................................................................................... 2
21 ..... Spool .......................................................................................................... 1
22 504234226 Capscrew ................................................................................................... 2
23 504230255 Spring ......................................................................................................... 1
24 012823300 O-Ring ........................................................................................................ 1
25 505967575 O-Ring ........................................................................................................ 2
26 518796654 Valve Section (Tilt) ......................................................................................... 1
27 502635907 Screw ......................................................................................................... 2
28 062128400 O-Ring ........................................................................................................ 1
29 504230234 Poppet ........................................................................................................ 1
30 504230246 Plate ........................................................................................................... 2
31 504230236 Spring Seat ................................................................................................ 2
32 520292801 Spring ......................................................................................................... 1
33 504230205 Spool End ................................................................................................... 1
34 504230282 Cap ............................................................................................................. 1
35 520292811 Wiper .......................................................................................................... 2
36 504234226 Capscrew ................................................................................................... 2
37 504230255 Spring ......................................................................................................... 1
38 505967595 Piston ......................................................................................................... 1
39 504230207 Spring ......................................................................................................... 1
40 ..... Spool .......................................................................................................... 1
41 012823300 O-Ring ........................................................................................................ 1
42 505967575 O-Ring ........................................................................................................ 2
43 518796646 Valve Section (Auxiliary) ................................................................................ 1
44 580084798 Plug ............................................................................................................ 1
44 518796688 O-Ring ........................................................................................................ 1
45 502635907 Screw ......................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 6-23

HYDRAULIC SYSTEM

CONTROL VALVE
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

46 518796639 Poppet ........................................................................................................ 1
47 504230246 Plate ........................................................................................................... 2
48 504230298 Spring Seat ................................................................................................ 2
49 520292801 Spring ......................................................................................................... 1
50 504230282 Cap ............................................................................................................. 1
51 520292811 Wiper .......................................................................................................... 2
52 504234226 Capscrew ................................................................................................... 2
53 ..... Spool .......................................................................................................... 1
54 504230209 Spool End ................................................................................................... 1
55 518796695 Spring ......................................................................................................... 1
56 014931500 Fitting ......................................................................................................... 1
57 505967575 O-Ring ........................................................................................................ 2
58 518796613 Valve Section (Auxiliary) ................................................................................ 1
59 502635907 Screw ......................................................................................................... 2
60 504230234 Poppet ........................................................................................................ 1
61 504230246 Plate ........................................................................................................... 2
62 504230298 Spring Seat ................................................................................................ 2
63 520292801 Spring ......................................................................................................... 1
64 504230209 Spool End ................................................................................................... 1
65 504230282 Cap ............................................................................................................. 1
66 520292811 Wiper .......................................................................................................... 2
67 ..... Spool .......................................................................................................... 1
68 504234226 Capscrew ................................................................................................... 2
69 504230255 Spring ......................................................................................................... 1
70 012823300 O-Ring ........................................................................................................ 1
71 505967575 O-Ring ........................................................................................................ 2
518796655 Kit-Tie Rod .......................................................................................................... 1

6-24 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 6-25

HYDRAULIC SYSTEM

TILT CYLINDER (FIGURE 6-7)

6-26 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

TILT CYLINDER
ITEM PART NO. DESCRIPTION QTY
b 519473603 Cylinder Assy (Group No. 8602003) ................................................................... 1
a 519473605 Cylinder Assy (Group No. 8602005) ................................................................... 1
1 b 519618603 Tube Wldmt-Cylinder ...................................................................................... 1
1 a 519618605 Tube Wldmt-Cylinder ...................................................................................... 1
2 504143500 Gland .............................................................................................................. 1
3 b 519517603 Cylinder Rod ................................................................................................... 1
3 a 519517605 Cylinder Rod ................................................................................................... 1
4 580022507 Rod Wiper ...................................................................................................... 1
5 580022501 Rod Seal ......................................................................................................... 1
6 502011911 Back-Up Ring ................................................................................................. 1
7 012823300 O-Ring ............................................................................................................ 1
8 502637902 Locknut ........................................................................................................... 1
9 519477600 Piston ............................................................................................................. 1
10 504305711 Piston Seal ..................................................................................................... 1
580023425 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a 10° Forward b 6° Forward

A814 ©2013 Yale Europe Materials Handling Limited 6-27

HYDRAULIC SYSTEM

HYDRAULIC MOTOR MOUNT (FIGURE 6-8)

(→ S/N A814A02831A)

6-28 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC MOTOR MOUNT

(→ S/N A814A02831A)

ITEM PART NO. DESCRIPTION QTY

1 504230271 Nut ...................................................................................................................... 1
2 504229277 Pump Motor (FPage 2-82)................................................................................. 1
2 520045085 Hydraulic Motor (FPage 2-84)........................................................................... 1
2 580012684 Motor (FPage 2-86)........................................................................................... 1
2 900009255 Hydraulic Motor (FPage 2-88)........................................................................... 1
2 580012685 Motor (FPage 2-90)........................................................................................... 1
3 449021001 Washer ............................................................................................................... 2
4 504228207 Bumper ............................................................................................................... 1
5 449001134 Capscrew ............................................................................................................ 1
6 504226242 Washer ............................................................................................................... 4
7 580001071 Coupling .............................................................................................................. 1
7 582006435 Coupling (Spider) ........................................................................................... 1
8 504229290 Pump (FPage 6-30)........................................................................................... 1
8 580003863 Pump (FPage 6-32)........................................................................................... 1
8 580001630 Pump (FPage 6-38)........................................................................................... 1
8 505974564 Pump .................................................................................................................. 1
8 518796644 Pump .................................................................................................................. 1
8 518796644 Pump (FPage 6-34)........................................................................................... 1
9 015026400 Lockwasher ......................................................................................................... 2
10 057048200 Capscrew ............................................................................................................ 2
11 449015014 Nut ...................................................................................................................... 4
12 502398904 Washer ............................................................................................................... 2
13 504228297 Grommet ............................................................................................................. 2
14 449001013 Capscrew ............................................................................................................ 3
15 449022016 Lockwasher ......................................................................................................... 3
16 a 923725300 Bracket Wldmt .................................................................................................... 1
16 c 928592300 Bracket Wldmt .................................................................................................... 1
16 b 929810300 Bracket Wldmt .................................................................................................... 1
17 504229270 Rod ..................................................................................................................... 1
18 449001014 Screw .................................................................................................................. 4
19 504069715 Cable Assy .......................................................................................................... 1
20 504223299 Clamp ................................................................................................................. 2
21 518793603 Strap ................................................................................................................... 1

FOOTNOTES:
a → 10/1996 c 10/1996 ↔ S/N A814V02209U
b → S/N A814V02210U

A814 ©2013 Yale Europe Materials Handling Limited 6-29

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-9)

12 CC AND 19 CC (→ S/N A814A01969V)

6-30 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC PUMP
12 CC AND 19 CC (→ S/N A814A01969V)

ITEM PART NO. DESCRIPTION QTY

504229290 Pump (12 CC) ..................................................................................................... 1
520041885 Pump (Low Noise) (19 cc) .................................................................................. 1
1 ..... Circlip ............................................................................................................. 1
2 ..... Seal ................................................................................................................ 1
3 504229292 Flange ............................................................................................................ 1
4 ..... Back-Up Ring (LH) ......................................................................................... 2
4 ..... Back-Up Ring (RH) ......................................................................................... 2
5 ..... Seal ................................................................................................................ 2
6 504229205 Bolt ................................................................................................................. 4
6 900937831 Bolt (Low Noise) ............................................................................................. 4
7 504057795
449022013 Lockwasher .................................................................................................... 4
8 ..... Bushing .......................................................................................................... 4
9 138583101 Woodruff Key .................................................................................................. 1
10 ..... Gear Set ......................................................................................................... 1
11 ..... Seal ................................................................................................................ 2
12 ..... Body ............................................................................................................... 1
13 900647801 Cover .............................................................................................................. 1
504229279 Kit-Repair Pump ................................................................................................. 1

A814 ©2013 Yale Europe Materials Handling Limited 6-31

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-10)

12 CC STANDARD — KAYABA (S/N A814A01970V →)

6-32 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC PUMP
12 CC STANDARD – KAYABA (S/N A814A01970V →)

ITEM PART NO. DESCRIPTION QTY

580003863 Pump .................................................................................................................. 1
1 580006358 Cover .............................................................................................................. 1
2 ..... Body ............................................................................................................... 1
3 580006779 Gear Set ......................................................................................................... 1
4 ..... Bushing ...................................................................................................... 2
5 ..... Bushing ...................................................................................................... 2
6 ..... Drive Gear .................................................................................................. 1
7 ..... Driven Gear ................................................................................................ 1
8 580006359 Flange ............................................................................................................ 1
9 ..... Seal (Body) ..................................................................................................... 2
10 ..... Seal (Bushing) ................................................................................................ 2
11 580006778 Bolt ................................................................................................................. 4
12 ..... Oil Seal ........................................................................................................... 1
13 ..... Circlip ............................................................................................................. 1
14 138583101 Woodruff Key .................................................................................................. 1
580006362 Kit-Seal ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 6-33

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-11)

12 CC — HALDEX (S/N A814A01970V →)

6-34 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC PUMP
12 CC – HALDEX (S/N A814A01970V →)

ITEM PART NO. DESCRIPTION QTY

518796644 Pump .................................................................................................................. 1
1 520329801 Retaining Ring ................................................................................................ 1
2 ..... Seal ................................................................................................................ 2
3 520329802 Flange ............................................................................................................ 1
4 520329805 Dowel ............................................................................................................. 4
5 ..... Seal ................................................................................................................ 2
6 ..... Back-Up Ring ................................................................................................. 2
7 ..... O-Ring ............................................................................................................ 2
8 518800693 End Cover ...................................................................................................... 1
9 518800617 Bolt ................................................................................................................. 4
10 ..... Housing .......................................................................................................... 1
11 ..... Idler Gear ....................................................................................................... 1
12 ..... Drive Gear ...................................................................................................... 1
13 ..... Bearing Block ................................................................................................. 2
a 580030959 Key ................................................................................................................. 1
518800661 Kit-Flange ........................................................................................................... 1
520329810 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A814 ©2013 Yale Europe Materials Handling Limited 6-35

HYDRAULIC SYSTEM

HYDRAULIC PUMP ASSEMBLY (FIGURE 6-12)

12 CC PREMIUM WITH BWI AND THERMOSTAT — SPLINED SHAFT (S/N A814A02832A →)

6-36 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC PUMP ASSEMBLY

12 CC PREMIUM WITH BWI AND THERMOSTAT – SPLINED SHAFT (S/N A814A02832A →)

ITEM PART NO. DESCRIPTION QTY

1 580035353 Pump (12 cc) (Splined Shaft) .............................................................................. 1
2 580023068 Capscrew ............................................................................................................ 2
3 061353000 Fitting .................................................................................................................. 1
4 052645500 O-Ring ................................................................................................................ 1
5 052229600 Fitting .................................................................................................................. 1
6 052645400 O-Ring ................................................................................................................ 1

A814 ©2013 Yale Europe Materials Handling Limited 6-37

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-13)

19 CC — PREMIUM (S/N A814E01970V →)

6-38 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC PUMP
19 CC – PREMIUM (S/N A814E01970V →)

ITEM PART NO. DESCRIPTION QTY

580001630 Pump .................................................................................................................. 1
1 580006358 Cover .............................................................................................................. 1
2 ..... Body ............................................................................................................... 1
3 580006776 Gear Set ......................................................................................................... 1
4 ..... Bushing ...................................................................................................... 2
5 ..... Bushing ...................................................................................................... 2
6 ..... Bushing ...................................................................................................... 1
7 ..... Rear (Drive Gear) ....................................................................................... 1
8 ..... Driven Gear ................................................................................................ 2
9 ..... Front (Drive Gear) ...................................................................................... 1
10 580006359 Flange ............................................................................................................ 1
11 ..... Seal (Body) ..................................................................................................... 2
12 ..... Seal (Bushing) ................................................................................................ 2
13 580006777 Bolt ................................................................................................................. 4
14 ..... Oil Seal ........................................................................................................... 1
15 ..... Circlip ............................................................................................................. 1
16 138583101 Woodruff Key .................................................................................................. 1
580006362 Kit-Seal ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 6-39

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-14)

19 CC WITH BWI AND THERMOSTAT (S/N A814A02832A →)

ITEM PART NO. DESCRIPTION QTY

1 580000183 Pump .................................................................................................................. 1
2 580001860 Bolt ...................................................................................................................... 4
3 518800693 End Cover ........................................................................................................... 1
4 ..... Inlet Port ............................................................................................................. 1
5 ..... Outlet Port ........................................................................................................... 1
580001819 Snap Ring ........................................................................................................... 1
518793602 Kit-Seal ............................................................................................................... 1

6-40 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-15)

BOSCH — 12 AND 19 CC

ITEM PART NO. DESCRIPTION QTY

580017383 Pump (12 cc) ...................................................................................................... 1
580018176 Pump (19 cc) ...................................................................................................... 1
504060748 Kit-Seal ........................................................................................................... 1
580020831 Seal ................................................................................................................ 1
501802910 O-Ring ............................................................................................................ 1

A814 ©2013 Yale Europe Materials Handling Limited 6-41

HYDRAULIC SYSTEM

HYDRAULIC MOTOR (FIGURE 6-16)

(S/N A814A02832A →)

6-42 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC MOTOR
(S/N A814A02832A →)

ITEM PART NO. DESCRIPTION QTY

580027033 Pump Motor ........................................................................................................ 1
1 580027246 Bracket ........................................................................................................... 1
2 580027247 Bearing ....................................................................................................... 1
3 580027248 Armature ......................................................................................................... 1
4 580027249 Gasket ............................................................................................................ 1
5 580027250 Plate ............................................................................................................... 1
6 580028680 Stator .............................................................................................................. 1
7 580027252 Brush Holder .................................................................................................. 1
8 580027253 Brush and Spring Kit (Contains 8 brushes and Spring) ............................. 1
9 580030744 Protector (Thermal) ........................................................................................ 1
10 580027255 End Head ....................................................................................................... 1
11 580026438 Bearing ....................................................................................................... 1
12 580027256 Fan ................................................................................................................. 1
13 580027257 Cover .............................................................................................................. 1
14 502701507 Cap ................................................................................................................. 1
15 502701501 Pin .................................................................................................................. 3

A814 ©2013 Yale Europe Materials Handling Limited 6-43

HYDRAULIC SYSTEM

HYDRAULIC (FIGURE 6-17)

(→ S/N A814A02831A)

6-44 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC
(→ S/N A814A02831A)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 920989400 Tube Assy .................................................................................................. 1 ..
2 920990400 Tube Assy .................................................................................................. 1 ..
3 504230249 Fitting ......................................................................................................... 2 4
4 505973554 Clamp ......................................................................................................... 2 4
5 505973585 Plate ........................................................................................................... 1 2
6 449001052 Capscrew ................................................................................................... 1 2
7 449015014 Nut .............................................................................................................. 2 2
8 449022016 Lockwasher ................................................................................................ 3 3
9 449021001 Washer ....................................................................................................... 2 2
10 920991400 Tube Assy .................................................................................................. .. 1
11 920992400 Tube Assy .................................................................................................. .. 1
12 502056904 Clamp (Hose) ............................................................................................. 6 6
13 518793676 Hose ........................................................................................................... 1 1
14 505973580 Hydraulic Filter ........................................................................................... 1 1
15 449001014 Screw ......................................................................................................... 1 1
16 921777400 Hose ........................................................................................................... 1 1
17 504070790 Strap Clamp ............................................................................................... 2 2
18 056055700 Fitting ......................................................................................................... 2 2
18 052645300 O-Ring ................................................................................................... 1 1
19 449015014 Nut .............................................................................................................. 1 1
20 900009297 Hose Assy .................................................................................................. 2 2
21 900009298 Hose Assy .................................................................................................. 2 2
22 504061728 Fitting ......................................................................................................... 4 4
22 056363300 O-Ring ................................................................................................... 1 1
23 a 900009260 Hose Assy .................................................................................................. 1 1
23 b 900009261 Hose Assy .................................................................................................. 1 1
24 580012686 Hose ........................................................................................................... 1 1
25 b 203331400 Clamp (Split Half) ....................................................................................... 2 2
26 b 012827000 O-Ring ........................................................................................................ 1 1
27 b 449001302 Capscrew ................................................................................................... 8 8
28 b 504057795
449022013 Lockwasher ................................................................................................ 8 8
29 b 064426800 Clamp (Split Half) ....................................................................................... 2 2
30 b 052645500 O-Ring ........................................................................................................ 1 1
31 b 504229291 Fitting ......................................................................................................... 1 1
31 504228263 Fitting (Optional) ......................................................................................... 1 1
32 c 504229290 Pump (FPage 6-30).................................................................................. 1 1
32 c 520041885 Pump (FPage 6-30).................................................................................. 1 1
32 d 580003863 Pump (FPage 6-32).................................................................................. 1 1
32 d 580001630 Pump (FPage 6-38).................................................................................. 1 1
32 505974564 Pump .......................................................................................................... 1 1
32 518796644 Pump .......................................................................................................... 1 1
32 518796644 Pump (FPage 6-34).................................................................................. 1 1
33 a 052643400 Connector ................................................................................................... 1 1
33 a 052645400 O-Ring ................................................................................................... 1 1

A814 ©2013 Yale Europe Materials Handling Limited 6-45

HYDRAULIC SYSTEM

HYDRAULIC
(→ S/N A814A02831A)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
34 a 504229296 Fitting ......................................................................................................... 1 1
34 052645500 O-Ring ................................................................................................... 1 1
35 519473603 Cylinder Assy (6° Forward) (FPage 6-26)................................................. 2 2
35 519473605 Cylinder Assy (10° Forward) ...................................................................... 2 2
36 900014282 Hose Assy .................................................................................................. 1 1
37 502056903 Clamp ......................................................................................................... 1 1

FOOTNOTES:
a 12 cc c → 4/1998
b 19 cc d 4/1998 →

6-46 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 6-47

HYDRAULIC SYSTEM

HYDRAULIC (FIGURE 6-18)

(S/N A814A02832A →)

6-48 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC
(S/N A814A02832A →)
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 920989400 Tube Assy .................................................................................................. 1 ..
2 920990400 Tube Assy .................................................................................................. 1 ..
3 504230249 Fitting ......................................................................................................... 2 4
4 505973554 Clamp ......................................................................................................... 2 4
5 505973585 Plate ........................................................................................................... 1 2
6 449001052 Capscrew ................................................................................................... 1 2
7 449015014 Nut .............................................................................................................. 2 2
8 449022016 Lockwasher ................................................................................................ 3 3
9 449021001 Washer ....................................................................................................... 1 1
10 920991400 Tube Assy .................................................................................................. .. 1
11 920992400 Tube Assy .................................................................................................. .. 1
12 502056904 Clamp (Hose) ............................................................................................. 4 4
13 518793676 Hose ........................................................................................................... 1 1
14 505973580 Hydraulic Filter ........................................................................................... 1 1
15 449001134 Capscrew ................................................................................................... 1 1
16 921777400 Hose ........................................................................................................... 1 1
17 504070790 Strap Clamp ............................................................................................... 2 2
18 056055700 Fitting ......................................................................................................... 2 2
18 052645300 O-Ring ................................................................................................... 1 1
19 449015014 Nut .............................................................................................................. 1 1
20 900009297 Hose Assy .................................................................................................. 2 2
21 900009298 Hose Assy .................................................................................................. 2 2
22 504061728 Fitting ......................................................................................................... 4 4
22 056363300 O-Ring ................................................................................................... 1 1
23 900009260 Hose Assy .................................................................................................. 1 1
24 900014282 Hose Assy .................................................................................................. 1 1
25 502056903 Clamp ......................................................................................................... 1 1
26 580000183 Pump (19 cc Pump) (Low Noise) ............................................................... 1 1
26 580035353 Pump (12 cc) .............................................................................................. 1 1
27 052643400 Connector ................................................................................................... 1 1
27 052645400 O-Ring ................................................................................................... 1 1
28 ..... Tilt Cylinder ................................................................................................ 2 2
29 500412904 Clamp ......................................................................................................... 2 2
30 052645500 O-Ring ........................................................................................................ 1 1
31 504229296 Fitting ......................................................................................................... 1 1
31 052645500 O-Ring ................................................................................................... 1 1
32 580012686 Hose ........................................................................................................... 1 1

A814 ©2013 Yale Europe Materials Handling Limited 6-49

HYDRAULIC SYSTEM

HYDRAULIC MOTOR MOUNT (FIGURE 6-19)

(S/N A814A02832A →)

6-50 ©2013 Yale Europe Materials Handling Limited A814

 HYDRAULIC SYSTEM

HYDRAULIC MOTOR MOUNT

(S/N A814A02832A →)

ITEM PART NO. DESCRIPTION QTY

1 504230271 Nut ...................................................................................................................... 1
2 580027033 Pump Motor ........................................................................................................ 1
3 449021001 Washer ............................................................................................................... 2
4 504228207 Bumper ............................................................................................................... 1
5 449001134 Capscrew ............................................................................................................ 2
6 449022016 Lockwasher ......................................................................................................... 4
7 504226242 Washer ............................................................................................................... 1
8 580035353 Pump (12 cc) ...................................................................................................... 1
8 580000183 Pump (19 cc Pump) (Low Noise) ........................................................................ 1
9 449021006 Washer ............................................................................................................... 2
10 580023068 Capscrew ............................................................................................................ 2
11 449015014 Nut ...................................................................................................................... 4
12 502398904 Washer ............................................................................................................... 2
13 504228297 Grommet ............................................................................................................. 2
14 930102905 Capscrew ............................................................................................................ 2
15 449021002 Washer ............................................................................................................... 2
16 580033301 Bracket Wldmt .................................................................................................... 1
17 504229270 Rod ..................................................................................................................... 1
18 449001014 Screw .................................................................................................................. 3
19 504069715 Cable Assy .......................................................................................................... 1
20 504223299 Clamp ................................................................................................................. 2
21 518793603 Strap ................................................................................................................... 1
22 449022021 Washer ............................................................................................................... 2
23 580034044 Adapter ............................................................................................................... 1
24 507097501 Clamp ................................................................................................................. 2

A814 ©2013 Yale Europe Materials Handling Limited 6-51

HYDRAULIC SYSTEM

HYDRAULIC TANK (FIGURE 6-20)

ITEM PART NO. DESCRIPTION QTY

1 913839600 Hydraulic Tank .................................................................................................... 1
2 518793625 Clamp ................................................................................................................. 1
3 900010210 Dipstick ............................................................................................................... 1
4 052645700 O-Ring ................................................................................................................ 1
5 518806694 Foam Tape ......................................................................................................... AR
6 580014232 Plug (Magnetic) ................................................................................................... 1
7 925212300 Plate .................................................................................................................... 1
8 518793614 Strip Seal ............................................................................................................ 1
9 501729901 Capscrew ............................................................................................................ 2
10 518796686 Washer ............................................................................................................... 2
11 504057795
449022013 Lockwasher ......................................................................................................... 3
12 449015044 Nut ...................................................................................................................... 3
13 518796629 Breather .............................................................................................................. 1
13 504060739 Breather (Optional) ............................................................................................. 1
14 518803664 Hose ................................................................................................................... 1
15 502056906 Clamp ................................................................................................................. 2

6-52 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 7

7 MAST-TWO STAGE LIMITED FREE-LIFT

 CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-12
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-4
LIFT
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-6
LIFT CYLINDER
LEFT HAND - TWO STAGE LIMITED FREE-LIFT ..................................................................................... 7-8
RIGHT HAND - TWO STAGE LIMITED FREE-LIFT ................................................................................... 7-10
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 7-2

A814 ©2013 Yale Europe Materials Handling Limited 7-1

Mast-Two Stage Limited Free-Lift

OUTER MAST (FIGURE 7-1)

TWO STAGE LIMITED FREE-LIFT

7-2 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Limited Free-Lift

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
A551

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2992 mm 3292 mm 3792 mm 4292 mm
ITEM 1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.) (169.0 in.)
Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
Mast Assy 580030628 580026192 580030633 580030637
1 Outer Mast 504066721 504066734 504066728 504067790

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0,508 mm) ............................................................................................ 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 2
6 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate Part) ........................... 2
7 015916300 Snap Ring ....................................................................................................... 2
8 504233232 Shim (0.508 mm) ............................................................................................ AR

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 7-3

Mast-Two Stage Limited Free-Lift

INNER MAST (FIGURE 7-2)

TWO STAGE LIMITED FREE-LIFT

7-4 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Limited Free-Lift

INNER MAST
TWO STAGE LIMITED FREE-LIFT
A551

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2992 mm 3292 mm 3792 mm 4292 mm
ITEM 1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.) (169.0 in.)
Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
Mast Assy 580030628 580026192 580030633 580030637
1 Inner Mast 504067736 504067734 504067770 504067715

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 2
3 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate Part) ........................... 2
4 015916300 Snap Ring ....................................................................................................... 2
5 504233232 Shim (0.508 mm) ............................................................................................ AR
6 500227910 Snap Ring ....................................................................................................... 2
7 504281794 Chain Sheave (Assembly) .............................................................................. 2
8 504282703 Chain Sheave ............................................................................................. 1
9 520040899 Ball Bearing ................................................................................................ 1
10 500343914 Snap Ring .................................................................................................. 1

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 7-5

Mast-Two Stage Limited Free-Lift

LIFT (FIGURE 7-3)

TWO STAGE LIMITED FREE-LIFT

7-6 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Limited Free-Lift

LIFT
TWO STAGE LIMITED FREE-LIFT
A551

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2992 mm 3292 mm 3792 mm 4292 mm
ITEM 1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.) (169.0 in.)
Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
25 Chain 504064784 504064703 504065747 504065724

ITEM PART NO. DESCRIPTION QTY

1 ..... Lift Cylinder (LH) (FPage 7-8, FPage 7-10)..................................................... 1
2 ..... Lift Cylinder (RH) (FPage 7-8, FPage 7-10)..................................................... 1
3 504234266 Nut ...................................................................................................................... 2
4 504064758 Ring .................................................................................................................... 2
5 449001068 Capscrew ............................................................................................................ 2
6 502566902 Washer ............................................................................................................... 4
7 504064739 Spacer ................................................................................................................ 2
8 909882405 Nut ...................................................................................................................... 2
9 052229600 Fitting .................................................................................................................. 2
9 052645400 O-Ring ............................................................................................................ 2
10 504233229 Lowering Control Valve ....................................................................................... 1
10 052645600 O-Ring ............................................................................................................ 1
11 520044803 Housing (Lowering Control) ................................................................................ 1
12 449001050 Capscrew ............................................................................................................ 2
13 504230271 Nut ...................................................................................................................... 2
14 501801901 Fitting .................................................................................................................. 1
15 504075776 Spring ................................................................................................................. 1
16 504236253 Washer ............................................................................................................... 1
17 504064729 Fitting .................................................................................................................. 1
18 080437000 Plug ..................................................................................................................... 1
18 052645500 O-Ring ............................................................................................................ 1
19 500227907 Snap Ring ........................................................................................................... 2
20 504064767 Washer (1.500 mm) ............................................................................................ 2
21 504064769 Washer (0.254 mm) ............................................................................................ AR
21 504069702 Washer (1.524 mm) ............................................................................................ AR
21 504069791 Washer (0.762 mm) ............................................................................................ AR
22 015414700 Cotter Pin ............................................................................................................ 2
23 504071777 Pin ....................................................................................................................... 2
24 518801644 Chain Anchor ...................................................................................................... 2
25 a. . . . . Chain .................................................................................................................. 2
26 518803665 Hose Assy ........................................................................................................... 2
27 053349600 Fitting .................................................................................................................. 1
28 505970528 Lubricant ............................................................................................................. AR

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 7-7

Mast-Two Stage Limited Free-Lift

LIFT CYLINDER (FIGURE 7-4)

LEFT HAND — TWO STAGE LIMITED FREE-LIFT

7-8 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Limited Free-Lift

LIFT CYLINDER
LEFT HAND – TWO STAGE LIMITED FREE-LIFT
A551

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2992 mm 3292 mm 3792 mm 4292 mm
1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.) (169.0 in.)
ITEM Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
Cylinder
8601606 8601609 8601614 8601619
Group Number
Cylinder Assy 519524606 519524609 519524614 519524619
1 Tube Wldmt- 519523606 519523609 519523614 519523619
Cylinder
2 Cylinder Rod 519521606 519521609 519521614 519521619
15 Spacer ---- ---- ---- 505657521

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 518794659 Wear Ring ...................................................................................................... 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 504232230 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 1
13 504154200 Back-Up Ring ................................................................................................. 2
14 504024201 Wear Ring ...................................................................................................... 1
15 a. . . . . Spacer ............................................................................................................ 1
16 504234269 Lubricant ......................................................................................................... AR
505136043 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 7-9

Mast-Two Stage Limited Free-Lift

LIFT CYLINDER (FIGURE 7-5)

RIGHT HAND — TWO STAGE LIMITED FREE-LIFT

7-10 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Limited Free-Lift

LIFT CYLINDER
RIGHT HAND – TWO STAGE LIMITED FREE-LIFT
A551

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2992 mm 3292 mm 3792 mm 4292 mm
1 2 3 4 (117.8 in.) (129.6 in.) (149.3 in.) (169.0 in.)
ITEM Mast A551 A551 A551 A551
Group Number 2992 3292 3792 4292
Cylinder
8601656 8601659 8601664 8601669
Group Number
Cylinder Assy 519524656 519524659 519524664 519524669
1 Tube Wldmt- 519523656 519523659 519523664 519523669
Cylinder
2 Cylinder Rod 519521606 519521609 519521614 519521619
15 Spacer ---- ---- ---- 505657521

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 518794659 Wear Ring ...................................................................................................... 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 504232230 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 1
13 504154200 Back-Up Ring ................................................................................................. 2
14 504024201 Wear Ring ...................................................................................................... 1
15 a. . . . . Spacer ............................................................................................................ 1
16 504234269 Lubricant ......................................................................................................... AR
505136043 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 7-11

Mast-Two Stage Limited Free-Lift

CARRIAGE (FIGURE 7-6)

TWO STAGE LIMITED FREE-LIFT

7-12 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Limited Free-Lift

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

504075769 Carriage .............................................................................................................. 1
1 504075783 Carriage Wldmt .............................................................................................. 1
2 504066700 Stubshaft ........................................................................................................ 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.508 mm) ............................................................................................ AR
5 504235278 Spacer ............................................................................................................ 2
6 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 6
6 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate Part) ............................... 6
7 504071789 Chain Anchor .................................................................................................. 2
8 580027878 Chain Anchor (Single Hole) (Optional) ........................................................... 2
8 504075781 Pin .................................................................................................................. 2
9 500227907 Snap Ring ....................................................................................................... 4
10 580033718 Pin .................................................................................................................. 2
11 015415900 Cotter Pin ....................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 7-13

Mast-Two Stage Limited Free-Lift

HEADER HOSE (FIGURE 7-7)

TWO STAGE LIMITED FREE-LIFT

7-14 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Limited Free-Lift

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT
A551

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2892 mm 3292 mm 3692 mm 3892 mm
ITEM 1 2 3 4 (113.9 in.) (129.6 in.) (145.4 in.) (153.2 in.)
Mast A551 A551 A551 A551
Group Number 2892 3292 3692 3892
1 Hose Assy 506253591 506254500 506254510 506254517

KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 505965599 Clamp ......................................................................................................... 2 4
3 505962533 Spacer ........................................................................................................ 1 2
4 449001028 Capscrew ................................................................................................... 4 8
5 504069707 Bracket (RH) .............................................................................................. 1 2
6 504069711 Bracket (LH) ............................................................................................... .. 1
7 504230271 Nut .............................................................................................................. 6 16
8 505962571 Bracket ....................................................................................................... 1 2
9 505961568 Stubshaft .................................................................................................... 1 2
10 504301775 Sheave ....................................................................................................... 1 2
11 504070716 Washer ....................................................................................................... 2 4
12 937100905 Nut .............................................................................................................. 2 4
13 449001389 Capscrew ................................................................................................... 1 2
14 504068794 Clamp (Double Hose) ................................................................................. 1 2
15 449022017 Lockwasher ................................................................................................ 1 2
16 449001072 Capscrew ................................................................................................... 2 4
17 449001121 Capscrew ................................................................................................... 2 4
18 504068704 Hose Clamp ............................................................................................... 4 8
19 505962578 Clamp ......................................................................................................... 2 2
20 518801636 Hose Assy .................................................................................................. 2 2
21 500403901 Strap ........................................................................................................... 2 2
22 504068704 Hose Clamp (100 in. OAH) ........................................................................ 1 2
23 505965586 Clamp (100 in. OAH) .................................................................................. 1 2

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 7-15

Mast-Two Stage Limited Free-Lift

NOTES

7-16 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 8

8 MAST-THREE STAGE FULL FREE-LIFT

 CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-28
FREE-LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-12
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-24
HEADER HOSE
FOUR FUNCTION - THREE STAGE FULL FREE-LIFT ............................................................................. 8-32
THREE FUNCTION - THREE STAGE FULL FREE-LIFT ........................................................................... 8-30
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-8
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT - LEFT HAND ....................................................................................... 8-16
THREE STAGE FULL FREE-LIFT - RIGHT HAND .................................................................................... 8-20
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-2

A814 ©2013 Yale Europe Materials Handling Limited 8-1

Mast-Three Stage Full Free-Lift

OUTER MAST (FIGURE 8-1)

THREE STAGE FULL FREE-LIFT

8-2 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

OUTER MAST
THREE STAGE FULL FREE-LIFT
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5360 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4310 4760 4910 5360
Mast Assy 580026182 580026183 580026184 580030757
1 Outer Mast 504066724 504066762 504066734 504066726

A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5510 mm 5810 mm
ITEM 1 2 3 4 (216.9 in.) (228.7 in.)
Mast A555 A555
Group Number 5510 5810
Mast Assy 580026185 580026186
1 Outer Mast 504066728 504066716

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0,508 mm) ............................................................................................ 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ("B") (92.18 mm/91.92 mm) (Standard) ...................................... 2
6 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate Part) ............................... 2
7 015916300 Snap Ring ....................................................................................................... 2
7 449029011 Snap Ring (Optional) ...................................................................................... 2
8 504233232 Shim (0.508 mm) ................................................................................................ AR

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 8-3

Mast-Three Stage Full Free-Lift

INTERMEDIATE MAST (FIGURE 8-2)

THREE STAGE FULL FREE-LIFT

8-4 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5360 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4310 4760 4910 5360
Mast Assy 580026182 580026183 580026184 580030757
1 Intermediate Mast 504074779 504074714 504074744 504074755

A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5510 mm 5810 mm
ITEM 1 2 3 4 (216.9 in.) (228.7 in.)
Mast A555 A555
Group Number 5510 5810
Mast Assy 580026185 580026186
1 Intermediate Mast 504074730 504074793

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 4
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0,508 mm) ............................................................................................ 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 4
6 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate Part) ............................... 4
7 015916300 Snap Ring ....................................................................................................... 4
7 449029011 Snap Ring (Optional) ...................................................................................... 4
8 504233232 Shim (0.508 mm) ............................................................................................ AR
9 500227910 Snap Ring ....................................................................................................... 2
10 504281794 Chain Sheave (Assembly) .............................................................................. 2
11 504282703 Chain Sheave ............................................................................................. 1
12 520040899 Ball Bearing ................................................................................................ 1
13 500343914 Snap Ring .................................................................................................. 1

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 8-5

Mast-Three Stage Full Free-Lift

INNER MAST (FIGURE 8-3)

THREE STAGE FULL FREE-LIFT

8-6 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

INNER MAST
THREE STAGE FULL FREE-LIFT
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5360 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4310 4760 4910 5360
Mast Assy 580026182 580026183 580026184 580030757
1 Inner Mast 504073710 504073771 504073740 504073700

A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5510 mm 5810 mm
ITEM 1 2 3 4 (216.9 in.) (228.7 in.)
Mast A555 A555
Group Number 5510 5810
Mast Assy 580026185 580026186
1 Inner Mast 504073791 504073799

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 015916300 Snap Ring ....................................................................................................... 2
4 504233232 Shim (0.508 mm) ............................................................................................ AR
5 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 2
5 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate Part) ............................... 2
5 520053872 O-Ring (Optional) ........................................................................................... 2

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 8-7

Mast-Three Stage Full Free-Lift

MAIN LIFT (FIGURE 8-4)

THREE STAGE FULL FREE-LIFT

8-8 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

MAIN LIFT
THREE STAGE FULL FREE-LIFT
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5360 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4310 4760 4910 5360
1 Chain 504233265 518791609 504064703 504064725

A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5510 mm 5810 mm
ITEM 1 2 3 4 (216.9 in.) (228.7 in.)
Mast A555 A555
Group Number 5510 5810
1 Chain 504065747 900002268

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Chain .................................................................................................................. 2
2 ..... Cylinder (LH) (FPage 8-16)............................................................................... 1
3 ..... Cylinder (RH) (FPage 8-20)............................................................................... 1
4 449001068 Capscrew ............................................................................................................ 2
5 502566902 Washer ............................................................................................................... 4
6 504064739 Spacer ................................................................................................................ 2
7 909882405 Nut ...................................................................................................................... 2
8 500227907 Snap Ring ........................................................................................................... 3
9 504064767 Washer (1.500 mm) ............................................................................................ 2
10 504064769 Washer (0.254 mm) ............................................................................................ AR
10 504069702 Washer (1.524 mm) ............................................................................................ AR
10 504069791 Washer (0.762 mm) ............................................................................................ AR
11 504230271 Nut ...................................................................................................................... 4
12 449001013 Capscrew ............................................................................................................ 4
13 501801901 Fitting .................................................................................................................. 1
14 900003212 Plate .................................................................................................................... 1
15 900003213 Clamp ................................................................................................................. 1
16 052229600 Fitting .................................................................................................................. 2
16 052645400 O-Ring ............................................................................................................ 2
17 504233229 Lowering Control Valve ....................................................................................... 1
17 052645600 O-Ring ............................................................................................................ 1
18 520044803 Housing (Lowering Control) ................................................................................ 1
19 504064729 Fitting .................................................................................................................. 1
20 015418200 Cotter Pin ............................................................................................................ 2
21 504234266 Nut ...................................................................................................................... 4
22 502566903 Washer ............................................................................................................... 4
23 052643500 Connector ........................................................................................................... 1
23 052645500 O-Ring ............................................................................................................ 1
24 504071777 Pin ....................................................................................................................... 4
25 015415900 Cotter Pin ............................................................................................................ 4

A814 ©2013 Yale Europe Materials Handling Limited 8-9

Mast-Three Stage Full Free-Lift

MAIN LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

26 518801644 Chain Anchor ...................................................................................................... 2
27 504075767 Chain Anchor ...................................................................................................... 2
28 504075776 Spring ................................................................................................................. 1
29 504236253 Washer ............................................................................................................... 1
30 518806663 Tube Assy ........................................................................................................... 1
31 518803665 Hose Assy ........................................................................................................... 2
32 053349600 Fitting .................................................................................................................. 1
33 449001050 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Refer to Table

8-10 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 8-11

Mast-Three Stage Full Free-Lift

FREE-LIFT (FIGURE 8-5)

THREE STAGE FULL FREE-LIFT

8-12 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

FREE-LIFT
THREE STAGE FULL FREE-LIFT
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5360 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (211.0 in.)
Mast A555 A555 A555 A555
Group Number 4310 4760 4910 5360
1 Chain 504075716 504064792 504064793 504064775
2 Hose Assy 505978583 505978593 900002266 505978551

A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5510 mm 5810 mm
ITEM 1 2 3 4 (216.9 in.) (228.7 in.)
Mast A555 A555
Group Number 5510 5810
1 Chain 504233265 518791609
2 Hose Assy 900002269 505978549

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Chain .................................................................................................................. 2
2 a. . . . . Hose Assy ........................................................................................................... 1
3 504234266 Nut ...................................................................................................................... 2
4 502566903 Washer ............................................................................................................... 2
5 504071777 Pin ....................................................................................................................... 2
6 015414700 Cotter Pin ............................................................................................................ 2
7 518801644 Chain Anchor ...................................................................................................... 2
8 504301785 Chain Guard ....................................................................................................... 2
9 449001007 Capscrew ............................................................................................................ 2
10 449022017 Lockwasher ......................................................................................................... 3
11 580053612 Guard .................................................................................................................. 1
12 504064709 Pin ....................................................................................................................... 2
13 504075786 Bracket ................................................................................................................ 1
14 582021324
449001058 Capscrew ............................................................................................................ 4
15 449021010 Washer ............................................................................................................... 2
16 909882405 Nut ...................................................................................................................... 4
17 520043867 Flow Valve .......................................................................................................... 1
18 504281795 Crosshead .......................................................................................................... 1
19 449001389 Capscrew ............................................................................................................ 1
20 900002259 Stubshaft ............................................................................................................. 1
21 504064782 Hose Sheave ...................................................................................................... 1
21 504064715 Bushing .......................................................................................................... 1
22 504281796 Chain Sheave Assembly ..................................................................................... 2
23 500343914 Snap Ring ....................................................................................................... 2
24 520040899 Ball Bearing .................................................................................................... 1
25 504281799 Chain Sheave ................................................................................................. 1

A814 ©2013 Yale Europe Materials Handling Limited 8-13

Mast-Three Stage Full Free-Lift

FREE-LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

26 500227910 Snap Ring ........................................................................................................... 2
27 500227907 Snap Ring ........................................................................................................... 1
28 ..... Cylinder (FPage 8-24)....................................................................................... 1
29 502566902 Washer ............................................................................................................... 4

FOOTNOTES:
a Refer to Table

8-14 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 8-15

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER (FIGURE 8-6)

THREE STAGE FULL FREE-LIFT — LEFT HAND

8-16 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER

THREE STAGE FULL FREE-LIFT – LEFT HAND
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5360 mm
1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (211.0 in.)
ITEM Mast A555 A555 A555 A555
Group Number 4310 4760 4910 5360
Cylinder
8601705 8601708 8601709 8601712
Group Number
Cylinder Assy 519530605 519530608 519530609 519530612
1 Tube Wldmt- 519529605 519529608 519529609 519529612
Cylinder
2 Cylinder Rod 519528605 519528608 519528609 519528612
4 Spacer ---- ---- ---- 505657522

A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5510 mm 5810 mm
1 2 3 4 (216.9 in.) (228.7 in.)
ITEM Mast A555 A555
Group Number 5510 5810
Cylinder
8601713 8601715
Group Number
Cylinder Assy 519530613 519530615
1 Tube Wldmt- 519529613 519529615
Cylinder
2 Cylinder Rod 519528613 519528615
4 Spacer 505657522 505657523

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 a. . . . . Spacer ............................................................................................................ 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 504232230 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 1
13 504154200 Back-Up Ring ................................................................................................. 1
14 504024201 Wear Ring ...................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 8-17

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER

THREE STAGE FULL FREE-LIFT – LEFT HAND

ITEM PART NO. DESCRIPTION QTY

15 502895202 Piston Ring ..................................................................................................... 1
16 518794659 Wear Ring ...................................................................................................... 1
505136042 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

8-18 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 8-19

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER (FIGURE 8-7)

THREE STAGE FULL FREE-LIFT — RIGHT HAND

8-20 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER

THREE STAGE FULL FREE-LIFT – RIGHT HAND
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5360 mm
1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (211.0 in.)
ITEM Mast A555 A555 A555 A555
Group Number 4310 4760 4910 5360
Cylinder
8601755 8601758 8601759 8601762
Group Number
Cylinder Assy 519530655 519530658 519530659 519530662
1 Tube Wldmt- 519529655 519529658 519529659 519529662
Cylinder
2 Cylinder Rod 519528605 519528608 519528609 519528612
4 Spacer ---- ---- ---- 505657522

A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5510 mm 5810 mm
1 2 3 4 (216.9 in.) (228.7 in.)
ITEM Mast A555 A555
Group Number 5510 5810
Cylinder
8601763 8601765
Group Number
Cylinder Assy 519530663 519530665
1 Tube Wldmt- 519529663 519529665
Cylinder
2 Cylinder Rod 519528613 519528615
4 Spacer 505657522 505657523

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 506845500 Gland .............................................................................................................. 1
4 a. . . . . Spacer ............................................................................................................ 1
5 504235239 Check Valve ................................................................................................... 1
6 504148200 Washer ........................................................................................................... 1
7 501850904 Snap Ring ....................................................................................................... 1
8 504232230 O-Ring ............................................................................................................ 1
9 504163200 Rod Wiper ...................................................................................................... 1
10 502787901 Rod Seal ......................................................................................................... 1
11 012825700 O-Ring ............................................................................................................ 1
12 504153200 Rod Seal ......................................................................................................... 1
13 504154200 Back-Up Ring ................................................................................................. 1
14 504024201 Wear Ring ...................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 8-21

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER

THREE STAGE FULL FREE-LIFT – RIGHT HAND

ITEM PART NO. DESCRIPTION QTY

15 502895202 Piston Ring ..................................................................................................... 1
16 518794659 Wear Ring ...................................................................................................... 1
505136042 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

8-22 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 8-23

Mast-Three Stage Full Free-Lift

FREE-LIFT CYLINDER (FIGURE 8-8)

THREE STAGE FULL FREE-LIFT

8-24 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5360 mm
1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (211.0 in.)
ITEM Mast A555 A555 A555 A555
Group Number 4310 4760 4910 5360
Cylinder
8601905 8601908 8601909 8601913
Group Number
Cylinder Assy 519534605 519534608 519534609 519534613
1 Tube Wldmt- 519541605 519541608 519541609 519541613
Cylinder
2 Cylinder Rod 519540605 519540608 519540609 519540613

A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5510 mm 5810 mm
1 2 3 4 (216.9 in.) (228.7 in.)
ITEM Mast A555 A555
Group Number 5510 5810
Cylinder
8601914 8601916
Group Number
Cylinder Assy 519534614 519534616
1 Tube Wldmt- 519541614 519541616
Cylinder
2 Cylinder Rod 519540614 519540616

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504450758 Rod Wiper ...................................................................................................... 1
4 502787903 Rod Seal ......................................................................................................... 1
5 519537600 Gland .............................................................................................................. 1
6 900004269 Back-Up Ring ................................................................................................. 1
7 015493200 O-Ring ............................................................................................................ 1
8 504232277 Back-Up Ring ................................................................................................. 1
9 504232205 Rod Seal ......................................................................................................... 1
10 504024207 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 504232230 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 8-25

Mast-Three Stage Full Free-Lift

FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

505136049 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

8-26 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 8-27

Mast-Three Stage Full Free-Lift

CARRIAGE (FIGURE 8-9)

THREE STAGE FULL FREE-LIFT

8-28 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

CARRIAGE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

504075792 Carriage .............................................................................................................. 1
1 504075733 Carriage Wldmt .............................................................................................. 1
2 504066700 Stubshaft .................................................................................................... 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.508 mm) ............................................................................................ AR
5 504235278 Spacer ............................................................................................................ 2
6 518797634 Load Roller (82.18 mm) (Standard) ................................................................ 6
6 520053821 Load Roller ("B") (82.18 mm) (Optional) ........................................................ 6
6 518797634 Load Roller (82.18 mm) (Alternate Part) ........................................................ 6
7 504071789 Chain Anchor .................................................................................................. 2
7 580027878 Chain Anchor (Single Hole) (Optional) ........................................................... 2
8 504075781 Pin .................................................................................................................. 2
9 500227907 Snap Ring ....................................................................................................... 4
10 580033718 Pin .................................................................................................................. 2
11 015415900 Cotter Pin ....................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 8-29

Mast-Three Stage Full Free-Lift

HEADER HOSE (FIGURE 8-10)

THREE FUNCTION — THREE STAGE FULL FREE-LIFT

8-30 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

HEADER HOSE
THREE FUNCTION – THREE STAGE FULL FREE-LIFT
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (216.9 in.) (228.7 in.)
Mast A555 A555 A555 A555 A555
Group Number 4310 4760 4910 5510 5810
1 Hose Assy 504063727 505969557 518799696 518799636 504063750

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 2
2 518801636 Hose Assy ........................................................................................................... 2
3 504297721 Bracket ................................................................................................................ 1
4 449001172 Capscrew ............................................................................................................ 2
5 449001014 Screw .................................................................................................................. 10
6 504230271 Nut ...................................................................................................................... 10
7 504070756 Hose Guide ......................................................................................................... 2
8 504070721 Snap Ring (Spiral Retaining Ring) ...................................................................... 2
9 580075519 Hose Clamp ........................................................................................................ 1
10 504301779 Stubshaft (RH) .................................................................................................... 1
11 504301775 Sheave ................................................................................................................ 1
12 504301776 Bracket (RH) ....................................................................................................... 1
13 504070716 Washer ............................................................................................................... 1
14 449001389 Capscrew ............................................................................................................ 2
15 449021010 Washer ............................................................................................................... 2
16 909882405 Nut ...................................................................................................................... 2
17 505962533 Spacer ................................................................................................................ 1
18 932200905 Capscrew ............................................................................................................ 4
19 504068704 Hose Clamp ........................................................................................................ 2
20 505965599 Clamp ................................................................................................................. 1
21 504068794 Clamp (Double Hose) ......................................................................................... 2
22 504069740 Plate .................................................................................................................... 1
23 520039872 Hose Guide (LH) ................................................................................................. 1
24 449001233 Capscrew ............................................................................................................ 1
25 504071785 Washer ............................................................................................................... 2
26 909882404 Nut ...................................................................................................................... 1
27 504068704 Hose Clamp ........................................................................................................ 4
28 505965599 Clamp ................................................................................................................. 2
29 505962507 Bracket (RH) ....................................................................................................... 1
30 500403901 Strap ................................................................................................................... 1
31 580009288 Bracket ................................................................................................................ 1
32 504070764 Sheave ................................................................................................................ 1
33 580009290 Stubshaft ............................................................................................................. 1
34 520045181 Washer ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 8-31

Mast-Three Stage Full Free-Lift

HEADER HOSE (FIGURE 8-11)

FOUR FUNCTION — THREE STAGE FULL FREE-LIFT

8-32 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Three Stage Full Free-Lift

HEADER HOSE
FOUR FUNCTION – THREE STAGE FULL FREE-LIFT
A555

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4310 mm 4760 mm 4910 mm 5510 mm 5810 mm
ITEM 1 2 3 4 (169.7 in.) (187.4 in.) (193.3 in.) (216.9 in.) (228.7 in.)
Mast A555 A555 A555 A555 A555
Group Number 4310 4760 4910 5510 5810
1 Hose Assy 504063727 505969557 518799696 518799636 504063750

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 4
2 518801636 Hose Assy ........................................................................................................... 4
3 504297721 Bracket ................................................................................................................ 1
4 449001172 Capscrew ............................................................................................................ 4
5 449001014 Screw .................................................................................................................. 12
6 504230271 Nut ...................................................................................................................... 14
7 504070756 Hose Guide ......................................................................................................... 4
8 504070721 Snap Ring (Spiral Retaining Ring) ...................................................................... 4
9 580075519 Hose Clamp ........................................................................................................ 2
10 504301778 Stubshaft (LH) ..................................................................................................... 1
10 504301779 Stubshaft (RH) .................................................................................................... 1
11 504301775 Sheave ................................................................................................................ 2
12 504301776 Bracket (RH) ....................................................................................................... 1
13 504070716 Washer ............................................................................................................... 2
14 449001389 Capscrew ............................................................................................................ 2
15 449021010 Washer ............................................................................................................... 2
16 909882405 Nut ...................................................................................................................... 2
17 505962533 Spacer ................................................................................................................ 2
18 932200905 Capscrew ............................................................................................................ 8
19 504068704 Hose Clamp ........................................................................................................ 4
20 505965599 Clamp ................................................................................................................. 2
21 504068794 Clamp (Double Hose) ......................................................................................... 4
22 504069740 Plate .................................................................................................................... 1
23 520039810 Hose Guide (RH) ................................................................................................ 1
24 449001233 Capscrew ............................................................................................................ 2
25 504071785 Washer ............................................................................................................... 4
26 909882404 Nut ...................................................................................................................... 2
27 504068704 Hose Clamp ........................................................................................................ 8
28 505965599 Clamp ................................................................................................................. 4
29 505962507 Bracket ................................................................................................................ 2
30 500403901 Strap ................................................................................................................... 2
31 504301777 Bracket (LH) ........................................................................................................ 1
32 520039872 Hose Guide (LH) ................................................................................................. 1
33 580009288 Bracket ................................................................................................................ 1
34 580009289 Bracket ................................................................................................................ 1
35 504070764 Sheave ................................................................................................................ 2
36 520045181 Washer ............................................................................................................... 1
36 580009291 Spacer ................................................................................................................ 2
37 580009290 Stubshaft ............................................................................................................. 2
38 449001389 Capscrew ............................................................................................................ 2

A814 ©2013 Yale Europe Materials Handling Limited 8-33

Mast-Three Stage Full Free-Lift

HEADER HOSE
FOUR FUNCTION – THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

39 909882405 Nut ...................................................................................................................... 2
40 504070716 Washer ............................................................................................................... 2

FOOTNOTES:
a Refer to Table

8-34 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 9

9 MAST-TWO STAGE FULL FREE-LIFT

 CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-28
FREE-LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-24
HEADER HOSE
FOUR FUNCTION - TWO STAGE FULL FREE-LIFT ................................................................................. 9-34
THREE FUNCTION - TWO STAGE FULL FREE-LIFT ............................................................................... 9-30
INNER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-4
MAIN CYLINDER
LEFT HAND - TWO STAGE FULL FREE-LIFT (→ S/N A559B01677) ...................................................... 9-12
LEFT HAND - TWO STAGE FULL FREE-LIFT (S/N A559B01678 →) ...................................................... 9-14
RIGHT HAND - TWO STAGE FULL FREE-LIFT (→ S/N A559B01677) ................................................... 9-16
RIGHT HAND - TWO STAGE FULL FREE-LIFT (S/N A559B01678 →) ................................................... 9-20
MAIN LIFT
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-6
OUTER MAST
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-2

A814 ©2013 Yale Europe Materials Handling Limited 9-1

Mast-Two Stage Full Free-Lift

OUTER MAST (FIGURE 9-1)

TWO STAGE FULL FREE-LIFT

9-2 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

OUTER MAST
TWO STAGE FULL FREE-LIFT
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
ITEM 1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
Mast Assy 580032316 580026176 580032317 580026177
1 Outer Mast 504066743 504066724 504066721 504066762

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
ITEM 1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
Mast A559 A559 A559
Group Number 3328 3628 4048
Mast Assy 580026178 580030891 580026180
1 Outer Mast 504066734 504066731 504066716

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 504075764 Wear Strip ...................................................................................................... 2
4 504234265 Shim (0,508 mm) ............................................................................................ 4
5 012824300 O-Ring ............................................................................................................ 4
6 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 2
6 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate part) ............................... 2
7 015916300 Snap Ring ....................................................................................................... 2
7 449029011 Snap Ring (Optional) ...................................................................................... 2
8 504233232 Shim (0.508 mm) ............................................................................................ AR

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 9-3

Mast-Two Stage Full Free-Lift

INNER MAST (FIGURE 9-2)

TWO STAGE FULL FREE-LIFT

9-4 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

INNER MAST
TWO STAGE FULL FREE-LIFT
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
ITEM 1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
Mast Assy 580032316 580026176 580032317 580026177
1 Inner Mast 504068730 504068708 504068721 504068731

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
ITEM 1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
Mast A559 A559 A559
Group Number 3328 3628 4048
Mast Assy 580026178 580030891 580026180
1 Inner Mast 504068784 504068770 504068792

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 504066700 Stubshaft .................................................................................................... 2
3 520036852 Load Roller ("B") (92.18 mm/91.92 mm) (Standard) ...................................... 2
3 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate Part) ............................... 2
4 015916300 Snap Ring ....................................................................................................... 2
5 504233232 Shim (0.508 mm) ............................................................................................ AR

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 9-5

Mast-Two Stage Full Free-Lift

MAIN LIFT (FIGURE 9-3)

TWO STAGE FULL FREE-LIFT

9-6 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 ..... Lift Cylinder (LH) (FPage 9-12, FPage 9-14)................................................... 1
2 ..... Lift Cylinder (RH) (FPage 9-16, FPage 9-20)................................................... 1
3 449001068 Capscrew ............................................................................................................ 2
4 502566902 Washer ............................................................................................................... 4
5 504064739 Spacer ................................................................................................................ 2
6 909882405 Nut ...................................................................................................................... 2
7 500227907 Snap Ring ........................................................................................................... 3
8 504064767 Washer (1.500 mm) ............................................................................................ 2
9 504069791 Washer (0.762 mm) ............................................................................................ AR
9 504069702 Washer (1.524 mm) ............................................................................................ AR
9 504064769 Washer (0.254 mm) ............................................................................................ AR
10 504233229 Lowering Control Valve ....................................................................................... 1
10 052645600 O-Ring ............................................................................................................ 1
11 520044803 Housing (Lowering Control) ................................................................................ 1
12 449001050 Capscrew ............................................................................................................ 2
13 504230271 Nut ...................................................................................................................... 2
14 501801901 Fitting .................................................................................................................. 1
15 504064729 Fitting .................................................................................................................. 1
16 080437000 Plug ..................................................................................................................... 1
16 052645500 O-Ring ............................................................................................................ 1
17 053349600 Fitting .................................................................................................................. 1
18 504075776 Spring ................................................................................................................. 1
19 504236253 Washer ............................................................................................................... 1
20 518803665 Hose Assy ........................................................................................................... 2
21 052229600 Fitting .................................................................................................................. 2
21 052645400 O-Ring ............................................................................................................ 2

A814 ©2013 Yale Europe Materials Handling Limited 9-7

Mast-Two Stage Full Free-Lift

FREE-LIFT (FIGURE 9-4)

TWO STAGE FULL FREE-LIFT

9-8 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

FREE-LIFT
TWO STAGE FULL FREE-LIFT
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
ITEM 1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
1 Chain 504064744 504075716 504064799 504064792
2 Hose Assy 518792674 518792690 518792629 518792663

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
ITEM 1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
Mast A559 A559 A559
Group Number 3328 3628 4048
1 Chain 504064793 900002253 518791609
2 Hose Assy 518792641 518792670 518792605

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Chain .................................................................................................................. 2
2 a. . . . . Hose Assy ........................................................................................................... 1
3 504234266 Nut ...................................................................................................................... 2
4 502566903 Washer ............................................................................................................... 2
5 504071777 Pin ....................................................................................................................... 2
6 015414700 Cotter Pin ............................................................................................................ 2
7 518801644 Chain Anchor ...................................................................................................... 2
8 504075784 Chain Guard ....................................................................................................... 2
9 449001007 Capscrew ............................................................................................................ 2
10 449022017 Lockwasher ......................................................................................................... 2
11 580053611 Bracket ................................................................................................................ 1
12 504064709 Pin ....................................................................................................................... 2
13 504075786 Bracket ................................................................................................................ 1
14 449001004 Capscrew ............................................................................................................ 4
15 449021010 Washer ............................................................................................................... 6
16 909882405 Nut ...................................................................................................................... 4
17 520043867 Flow Valve .......................................................................................................... 1
17 052645400 O-Ring ............................................................................................................ 1
18 504281795 Crosshead .......................................................................................................... 1
19 504226242 Washer ............................................................................................................... 2
20 449022016 Lockwasher ......................................................................................................... 2
21 449001343 Capscrew ............................................................................................................ 2
22 504069724 Clamp ................................................................................................................. 1
23 449015014 Nut ...................................................................................................................... 2
24 520039855 Fitting .................................................................................................................. 1
25 053349600 Fitting .................................................................................................................. 1
26 500227910 Snap Ring ........................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 9-9

Mast-Two Stage Full Free-Lift

FREE-LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

27 504281796 Chain Sheave Assembly ..................................................................................... 2
28 500343914 Snap Ring ....................................................................................................... 1
29 520040899 Ball Bearing .................................................................................................... 1
30 504281799 Chain Sheave ................................................................................................. 1
31 ..... Free-Lift Cylinder (FPage 9-24)......................................................................... 1
32 500227907 Snap Ring ........................................................................................................... 1
33 060023700 Clamp ................................................................................................................. 1
34 505970528 Lubricant (400 ml) ............................................................................................... AR

FOOTNOTES:
a Refer to Table

9-10 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 9-11

Mast-Two Stage Full Free-Lift

MAIN CYLINDER (FIGURE 9-5)

LEFT HAND — TWO STAGE FULL FREE-LIFT (→ S/N A559B01677)

9-12 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

MAIN CYLINDER
LEFT HAND – TWO STAGE FULL FREE-LIFT (→ S/N A559B01677)
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
ITEM Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
Cylinder
8601854 8601855 8601856 8601858
Group Number
Cylinder Assy 519640654 519640655 519640656 519640658
1 Tube Wldmt- 519639604 519639605 519639606 519639608
Cylinder
2 Cylinder Rod 519638604 519638605 519638606 519638608

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
ITEM Mast A559 A559 A559
Group Number 3328 3628 4048
Cylinder
8601859 8601862 8601865
Group Number
Cylinder Assy 519640659 519640662 519640665
1 Tube Wldmt- 519639609 519639612 519639615
Cylinder
2 Cylinder Rod 519638609 519638612 519638615

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504158200 Rod Wiper ...................................................................................................... 1
4 502787904 Rod Seal ......................................................................................................... 1
5 519636600 Gland .............................................................................................................. 1
6 502011927 Back-Up Ring ................................................................................................. 1
7 012825700 O-Ring ............................................................................................................ 1
8 504017204 Wear Ring ...................................................................................................... 1
9 502895202 Piston Ring ..................................................................................................... 1
10 501753914 Screw ............................................................................................................. 1
11 502687901 Sealing Ring ................................................................................................... 1

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 9-13

Mast-Two Stage Full Free-Lift

MAIN CYLINDER (FIGURE 9-6)

LEFT HAND — TWO STAGE FULL FREE-LIFT (S/N A559B01678 →)

MAIN CYLINDER
LEFT HAND – TWO STAGE FULL FREE-LIFT (S/N A559B01678 →)
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
ITEM Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
Cylinder
8510254 8510255 8510256 8510258
Group Number
Cylinder Assy 580026363 580026364 580026365 580026367
1 Tube Wldmt- 519639604 519639605 519639606 519639608
Cylinder
2 Cylinder Rod 519638654 519638655 519638656 519638658

9-14 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

MAIN CYLINDER
LEFT HAND – TWO STAGE FULL FREE-LIFT (S/N A559B01678 →)
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
ITEM Mast A559 A559 A559
Group Number 3328 3628 4048
Cylinder
8510259 8510262 8510265
Group Number
Cylinder Assy 580026368 580026371 580026390
1 Tube Wldmt- 519639609 519639612 519639615
Cylinder
2 Cylinder Rod 519638659 519638662 519638665

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 502687901 Sealing Ring ................................................................................................... 1
4 501753914 Screw ............................................................................................................. 1
5 504158200 Rod Wiper ...................................................................................................... 1
6 580025603 Gland .............................................................................................................. 1
7 502011927 Back-Up Ring ................................................................................................. 1
8 580022505 Rod Seal ......................................................................................................... 1
9 012825700 O-Ring ............................................................................................................ 1
10 504017204 Wear Ring ...................................................................................................... 1
11 502895202 Piston Ring ..................................................................................................... 1
580025602 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

A814 ©2013 Yale Europe Materials Handling Limited 9-15

Mast-Two Stage Full Free-Lift

MAIN CYLINDER (FIGURE 9-7)

RIGHT HAND — TWO STAGE FULL FREE-LIFT (→ S/N A559B01677)

9-16 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

MAIN CYLINDER
RIGHT HAND – TWO STAGE FULL FREE-LIFT (→ S/N A559B01677)
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
ITEM Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
Cylinder
8601804 8601805 8601806 8601808
Group Number
Cylinder Assy 519640604 519640605 519640606 519640608
1 Tube Wldmt- 519639604 519639605 519639606 519639608
Cylinder
2 Cylinder Rod 519638604 519638605 519638606 519638608
12 Spacer ---- ---- ---- ----

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
ITEM Mast A559 A559 A559
Group Number 3328 3628 4048
Cylinder
8601809 8601812 8601815
Group Number
Cylinder Assy 519640609 519640612 519640615
1 Tube Wldmt- 519639609 519639612 519639615
Cylinder
2 Cylinder Rod 519638609 519638612 519638615
12 Spacer ---- ---- a506547501

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 504158200 Rod Wiper ...................................................................................................... 1
4 502787904 Rod Seal ......................................................................................................... 1
5 519636600 Gland .............................................................................................................. 1
6 502011927 Back-Up Ring ................................................................................................. 1
7 012825700 O-Ring ............................................................................................................ 1
8 504024201 Wear Ring ...................................................................................................... 1
9 501753914 Screw ............................................................................................................. 1
10 502687901 Sealing Ring ................................................................................................... 1
11 504234269 Lubricant ......................................................................................................... AR
b. . . . . Spacer ............................................................................................................ 1
505136059 Kit-Seal ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 9-17

Mast-Two Stage Full Free-Lift

FOOTNOTES:
a Not Illustrated b Refer to Table

9-18 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 9-19

Mast-Two Stage Full Free-Lift

MAIN CYLINDER (FIGURE 9-8)

RIGHT HAND — TWO STAGE FULL FREE-LIFT (S/N A559B01678 →)

9-20 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

MAIN CYLINDER
RIGHT HAND – TWO STAGE FULL FREE-LIFT (S/N A559B01678 →)
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
ITEM Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
Cylinder
8510204 8510205 8510206 8510208
Group Number
Cylinder Assy 580026331 580026332 580026333 580026335
1 Tube Wldmt- 519639604 519639605 519639606 519639608
Cylinder
2 Cylinder Rod 519638604 519638605 519638606 519638608
12 Spacer ---- ---- ---- ----

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
ITEM Mast A559 A559 A559
Group Number 3328 3628 4048
Cylinder
8510209 8510212 8510215
Group Number
Cylinder Assy 580026336 580026339 580026342
1 Tube Wldmt- 519639609 519639612 519639615
Cylinder
2 Cylinder Rod 519638609 519638612 519638615
12 Spacer ---- ---- a506547507

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 502687901 Sealing Ring ................................................................................................... 1
4 501753914 Screw ............................................................................................................. 1
5 504158200 Rod Wiper ...................................................................................................... 1
6 580025603 Gland .............................................................................................................. 1
7 502011927 Back-Up Ring ................................................................................................. 1
8 012825700 O-Ring ............................................................................................................ 1
9 580022505 Rod Seal ......................................................................................................... 1
10 504017204 Wear Ring ...................................................................................................... 1
b. . . . . Spacer ............................................................................................................ 1
580025602 Kit-Seal ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 9-21

Mast-Two Stage Full Free-Lift

FOOTNOTES:
a Not Illustrated b Refer to Table

9-22 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 9-23

Mast-Two Stage Full Free-Lift

FREE-LIFT CYLINDER (FIGURE 9-9)

TWO STAGE FULL FREE-LIFT

9-24 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
ITEM Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
Cylinder
8601904 8601905 8601906 8601908
Group Number
Cylinder Assy 519534604 519534605 519534606 519534608
1 Tube Wldmt- 519541604 519541605 519541606 519541608
Cylinder
2 Cylinder Rod 519540604 519540605 519540606 519540608

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
ITEM Mast A559 A559 A559
Group Number 3328 3628 4048
Cylinder
8601909 8601912 8601916
Group Number
Cylinder Assy 519534609 519534612 519534616
1 Tube Wldmt- 519541609 519541612 519541616
Cylinder
2 Cylinder Rod 519540609 519540612 519540616

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod ................................................................................................... 1
3 504450758 Rod Wiper ...................................................................................................... 1
4 502787903 Rod Seal ......................................................................................................... 1
5 519537600 Gland .............................................................................................................. 1
6 900004269 Back-Up Ring ................................................................................................. 1
7 015493200 O-Ring ............................................................................................................ 1
8 504232277 Back-Up Ring ................................................................................................. 1
9 504232205 Rod Seal ......................................................................................................... 1
10 504024207 Wear Ring ...................................................................................................... 1
11 504235239 Check Valve ................................................................................................... 1
12 504232230 O-Ring ............................................................................................................ 1
13 504148200 Washer ........................................................................................................... 1
14 501850904 Snap Ring ....................................................................................................... 1
15 501753904 Screw ............................................................................................................. 1
16 502687901 Sealing Ring ................................................................................................... 1
17 504234269 Lubricant ......................................................................................................... AR

A814 ©2013 Yale Europe Materials Handling Limited 9-25

Mast-Two Stage Full Free-Lift

FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

505136049 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

9-26 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 9-27

Mast-Two Stage Full Free-Lift

CARRIAGE (FIGURE 9-10)

TWO STAGE FULL FREE-LIFT

9-28 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

CARRIAGE
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

505959516 Carriage .............................................................................................................. 1
1 505959573 Carriage Wldmt .............................................................................................. 1
2 504066700 Stubshaft .................................................................................................... 6
3 015916300 Snap Ring ....................................................................................................... 6
4 504233232 Shim (0.508 mm) ............................................................................................ AR
5 504235278 Spacer ............................................................................................................ 2
6 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 6
6 580001430 Load Roller ("A") (91.80 mm/91.54 mm) (Alternate Part) ............................... 6
7 504071789 Chain Anchor .................................................................................................. 2
8 504075781 Pin .................................................................................................................. 2
9 500227907 Snap Ring ....................................................................................................... 4
10 580033718 Pin .................................................................................................................. 2
11 015415900 Cotter Pin ....................................................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 9-29

Mast-Two Stage Full Free-Lift

HEADER HOSE (FIGURE 9-11)

THREE FUNCTION — TWO STAGE FULL FREE-LIFT

9-30 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

HEADER HOSE
THREE FUNCTION – TWO STAGE FULL FREE-LIFT
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
ITEM 1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
1 Hose Guard 900004209 900004209 900004209 900004214
2 Hose Guard 505978539 900004213 900004216 505976588
3 Hose Assy 504062735 518799649 504070763 504063719
21 Tube Assy 518800621 518800600 518800631 518800664
22 Tube Assy 518800667 518800625 518800695 518800657

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
ITEM 1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
Mast A559 A559 A559
Group Number 3328 3628 4048
1 Hose Guard 900004210 900004215 505976596
2 Hose Guard 900004217 505976533 505976557
3 Hose Assy 520047867 520047855 504063781
21 Tube Assy 518800644 518800697 518800678
22 Tube Assy 518800627 518800651 518800614

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Guard ........................................................................................................ 1
2 a. . . . . Hose Guard ........................................................................................................ 1
3 a. . . . . Hose Assy ........................................................................................................... 2
4 518801636 Hose Assy ........................................................................................................... 2
5 504068704 Hose Clamp ........................................................................................................ 5
6 505965586 Clamp ................................................................................................................. 5
7 505965599 Clamp ................................................................................................................. 4
8 518798650 Clip ...................................................................................................................... 1
9 013397900 Fitting .................................................................................................................. 2
10 504068794 Clamp (Double Hose) ......................................................................................... 3
11 505959500 Clamp ................................................................................................................. 2
12 505961505 Bracket ................................................................................................................ 1
13 449002111 Capscrew ............................................................................................................ 6
14 504297721 Bracket ................................................................................................................ 1
15 580075519 Hose Clamp ........................................................................................................ 1
16 449001014 Screw .................................................................................................................. 6
17 504230271 Nut ...................................................................................................................... 6
18 504070756 Hose Guide ......................................................................................................... 2
19 504070721 Snap Ring (Spiral Retaining Ring) ...................................................................... 2

A814 ©2013 Yale Europe Materials Handling Limited 9-31

Mast-Two Stage Full Free-Lift

HEADER HOSE
THREE FUNCTION – TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

20 504070790 Strap Clamp ........................................................................................................ 1
21 a. . . . . Tube Assy ........................................................................................................... 1
22 a. . . . . Tube Assy ........................................................................................................... 1
23 500403901 Strap ................................................................................................................... 2
24 580009288 Bracket (RH) ....................................................................................................... 1
25 504070764 Sheave ................................................................................................................ 1
26 580009290 Stubshaft ............................................................................................................. 1
27 520045181 Washer ............................................................................................................... 1
28 449001389 Capscrew ............................................................................................................ 1
29 909882405 Nut ...................................................................................................................... 1
30 504070716 Washer ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

9-32 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 9-33

Mast-Two Stage Full Free-Lift

HEADER HOSE (FIGURE 9-12)

FOUR FUNCTION — TWO STAGE FULL FREE-LIFT

9-34 ©2013 Yale Europe Materials Handling Limited A814

 Mast-Two Stage Full Free-Lift

HEADER HOSE
FOUR FUNCTION – TWO STAGE FULL FREE-LIFT
A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 2828 mm 2928 mm 3028 mm 3228 mm
ITEM 1 2 3 4 (111.3 in.) (115.3 in.) (119.2 in.) (127.1 in.)
Mast A559 A559 A559 A559
Group Number 2828 2928 3028 3228
1 Hose Guard 900004209 900004209 900004209 900004214
2 Hose Guard 505978539 900004213 900004216 505976588
3 Hose Assy 504062735 518799649 504070763 504063719
22 Tube Assy 518800621 518800600 518800631 518800664
23 Tube Assy 518800667 518800625 518800695 518800657
24 Hose Assy 520047855 504063767 900004224 504063781

A559

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3328 mm 3628 mm 4048 mm
ITEM 1 2 3 4 (131.0 in.) (142.8 in.) (159.4 in.)
Mast A559 A559 A559
Group Number 3328 3628 4048
1 Hose Guard 900004210 900004215 505976596
2 Hose Guard 900004217 505976533 505976557
3 Hose Assy 520047867 520047855 504063781
22 Tube Assy 518800644 518800697 518800678
23 Tube Assy 518800627 518800651 518800614
24 Hose Assy 505968507 504063728 505968539

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Guard ........................................................................................................ 1
2 a. . . . . Hose Guard ........................................................................................................ 1
3 a. . . . . Hose Assy ........................................................................................................... 4
4 518801636 Hose Assy ........................................................................................................... 4
5 504068704 Hose Clamp ........................................................................................................ 10
6 505965586 Clamp ................................................................................................................. 7
7 505965599 Clamp ................................................................................................................. 4
8 518798650 Clip ...................................................................................................................... 1
9 013397900 Fitting .................................................................................................................. 2
10 504068794 Clamp (Double Hose) ......................................................................................... 6
11 505959500 Clamp ................................................................................................................. 2
12 505961505 Bracket ................................................................................................................ 1
13 449002111 Capscrew ............................................................................................................ 4
14 504297721 Bracket ................................................................................................................ 1
15 580075519 Hose Clamp ........................................................................................................ 2
16 449001014 Screw .................................................................................................................. 8

A814 ©2013 Yale Europe Materials Handling Limited 9-35

Mast-Two Stage Full Free-Lift

HEADER HOSE
FOUR FUNCTION – TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

17 504230271 Nut ...................................................................................................................... 8
18 504070756 Hose Guide ......................................................................................................... 4
19 504070721 Snap Ring (Spiral Retaining Ring) ...................................................................... 4
20 504070790 Strap Clamp ........................................................................................................ 2
22 a. . . . . Tube Assy ........................................................................................................... 1
23 a. . . . . Tube Assy ........................................................................................................... 1
24 a. . . . . Hose Assy ........................................................................................................... 2
25 500403901 Strap ................................................................................................................... 4
26 580009288 Bracket (RH) ....................................................................................................... 1
27 580009289 Bracket ................................................................................................................ 1
28 504070764 Sheave ................................................................................................................ 2
28 520045181 Washer ............................................................................................................... 1
29 580009290 Stubshaft ............................................................................................................. 2
31 449001389 Capscrew ............................................................................................................ 2
32 909882405 Nut ...................................................................................................................... 2
33 504070716 Washer ............................................................................................................... 2

FOOTNOTES:
a Refer to Table

9-36 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 10

10 FORKS, LOAD BACKREST, AND MAST INSTALLATION

 CONTENTS

SECTION 10
FORKS, LOAD BACKREST, AND MAST INSTALLATION

DESCRIPTION PAGE

FORK
2000 KG ...................................................................................................................................................... 10-8
STANDARD TAPER - 1600 KG .................................................................................................................. 10-6
LOAD BACKREST EXTENSION ..................................................................................................................... 10-2
MAST INSTALLATION .................................................................................................................................... 10-4

A814 ©2013 Yale Europe Materials Handling Limited 10-1

FORKS, LOAD BACKREST, AND MAST INSTALLATION

LOAD BACKREST EXTENSION (FIGURE 10-1)

10-2 ©2013 Yale Europe Materials Handling Limited A814

 FORKS, LOAD BACKREST, AND MAST INSTALLATION

LOAD BACKREST EXTENSION

ITEM PART NO. DESCRIPTION QTY
1 504242750 Load Backrest (35.7 in.) ...................................................................................... 1
2 501749902 Capscrew (Standard Carriage) ........................................................................... 4
2 505960578 Capscrew (Side-Shift Carriage) .......................................................................... 4
3 061278200 Washer ............................................................................................................... 4
3 504233271 Washer (Optional) ............................................................................................... 4
4 580033885 Nut ...................................................................................................................... 4
5 449022017 Lockwasher ......................................................................................................... 4

A814 ©2013 Yale Europe Materials Handling Limited 10-3

FORKS, LOAD BACKREST, AND MAST INSTALLATION

MAST INSTALLATION (FIGURE 10-2)

10-4 ©2013 Yale Europe Materials Handling Limited A814

 FORKS, LOAD BACKREST, AND MAST INSTALLATION

MAST INSTALLATION
ITEM PART NO. DESCRIPTION QTY
1 900003275 Rod End (RH) ..................................................................................................... 1
2 900003276 Rod End (LH) ...................................................................................................... 1
3 580055745 Capscrew ............................................................................................................ 2
4 449022017 Lockwasher ......................................................................................................... 6
5 449015029 Nut ...................................................................................................................... 2
6 015627900 Grease Fitting ..................................................................................................... 3
7 449001016 Capscrew ............................................................................................................ 2
8 520039885 Washer ............................................................................................................... 2
9 900003277 Bushing ............................................................................................................... 2
10 900003278 Pin (Optional) ...................................................................................................... 2
10 900005215 Pin ....................................................................................................................... 2
11 524164417 Bushing (Trunnion) ............................................................................................. 2
12 911330400 Cap ..................................................................................................................... 2
13 518801677 Pin ....................................................................................................................... 2
13 502139901 Grease Fitting ..................................................................................................... 2
14 504229225 Bushing ............................................................................................................... 2
15 504574267 Washer ............................................................................................................... 6
16 015420300 Cotter Pin ............................................................................................................ 2
17 519473603 Cylinder Assy (6° Forward) (FPage 6-26)......................................................... 2
17 519473605 Cylinder Assy (10° Forward) (FPage 6-26)....................................................... 2
18 504057795
449022013 Lockwasher ......................................................................................................... 2
19 a 012828800 O-Ring ................................................................................................................ 2
20 a 520045098 Spacer ................................................................................................................ 2
20 a 506395592 Spacer (16 x 6-8 Steer Tire) ............................................................................... 2
21 a 506395593 Shim (1,727 mm) ................................................................................................ AR
21 a 506395594 Shim (0,813 mm) ................................................................................................ AR

FOOTNOTES:
a 5° Back

A814 ©2013 Yale Europe Materials Handling Limited 10-5

FORKS, LOAD BACKREST, AND MAST INSTALLATION

FORK (FIGURE 10-3)

STANDARD TAPER — 1600 KG

10-6 ©2013 Yale Europe Materials Handling Limited A814

 FORKS, LOAD BACKREST, AND MAST INSTALLATION

FORK
STANDARD TAPER – 1600 KG

ITEM PART NO. DESCRIPTION QTY

1 504242720 Fork (900 mm) .................................................................................................... 2
1 504242721 Fork (1000 mm) .................................................................................................. 2
1 504242722 Fork (1100 mm) .................................................................................................. 2
1 504242723 Fork (1200 mm) .................................................................................................. 2
1 504242724 Fork (1400 mm) .................................................................................................. 2
1 504263775 Fork (1065 mm) .................................................................................................. 2
1 504263776 Fork (1150 mm) .................................................................................................. 2
2 505850500 Lever .............................................................................................................. 1
3 505854501 Pin .................................................................................................................. 1
4 505852500 Washer ........................................................................................................... 1
5 505853500 Spring ............................................................................................................. 1
6 505851500 Roll Pin ........................................................................................................... 1
7 580034999 Knob ............................................................................................................... 1
8 580035000 Pin .................................................................................................................. 1
9 580026749 Spring ............................................................................................................. 1
10 580016727 Washer ........................................................................................................... 1
11 580016728 Wedge Band ................................................................................................... 1
580035002 Kit-Latch .............................................................................................................. 2

A814 ©2013 Yale Europe Materials Handling Limited 10-7

FORKS, LOAD BACKREST, AND MAST INSTALLATION

FORK (FIGURE 10-4)

2000 KG

10-8 ©2013 Yale Europe Materials Handling Limited A814

 FORKS, LOAD BACKREST, AND MAST INSTALLATION

FORK
2000 KG
KEY:
A: Standard
B: Polished Fork with Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 253937205 Fork (1000 mm) .......................................................................................... 2 ..
1 253937207 Fork (1065 mm) .......................................................................................... 2 ..
1 253937208 Fork (1200 mm) .......................................................................................... 2 ..
1 253937209 Fork (1219 mm) .......................................................................................... 2 ..
1 253937210 Fork (1372 mm) .......................................................................................... 2 ..
1 253937211 Fork (1524 mm) .......................................................................................... 2 ..
1 253937215 Fork (1150 mm) .......................................................................................... 2 ..
1 504246715 Fork (1372 mm) .......................................................................................... .. 2
1 504246716 Fork (1524 mm) .......................................................................................... .. 2
1 504246776 Fork (914 mm) ............................................................................................ 2 ..
1 504246783 Fork (914 mm) ............................................................................................ .. 2
1 504246784 Fork (1067 mm) .......................................................................................... .. 2
1 504246785 Fork (1219 mm) .......................................................................................... .. 2
2 505850500 Lever ...................................................................................................... 1 1
3 504236227 Pin .......................................................................................................... 1 1
4 505852500 Washer .................................................................................................. 1 1
5 505853500 Spring .................................................................................................... 1 1
6 505851500 Roll Pin .................................................................................................. 1 1
7 580034999 Knob ...................................................................................................... 1 1
8 580035011 Pin .......................................................................................................... 1 1
9 580026751 Spring .................................................................................................... 1 1
10 580016727 Washer .................................................................................................. 1 1
11 580016736 Wedge Band .......................................................................................... 1 1
580035017 Kit-Latch (Class III) ..................................................................................... 2 2

A814 ©2013 Yale Europe Materials Handling Limited 10-9

FORKS, LOAD BACKREST, AND MAST INSTALLATION

NOTES

10-10 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 11

11 OPTIONS
 CONTENTS

SECTION 11
OPTIONS

DESCRIPTION PAGE

AUXILIARY TUBES
TWO AND THREE STAGE FULL FREE-LIFT - FOUR FUNCTION GROUP ............................................. 11-14
BACK-UP ALARM ........................................................................................................................................... 11-26
BRAKE AND BACK-UP LIGHTS
12 VOLT (→ S/N A814A02166W) .............................................................................................................. 11-16
12 VOLT (S/N A814A02167W →) .............................................................................................................. 11-18
INTEGRAL SIDE-SHIFT CARRIAGE
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 11-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-6
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 11-10
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 11-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 11-11
SIDE-SHIFT CARRIAGE ................................................................................................................................. 11-2
SIDE-SHIFT CYLINDER ................................................................................................................................. 11-4
STROBE LIGHT .............................................................................................................................................. 11-24
WIRE HARNESS
LIGHT (→ S/N A814A02166W) .................................................................................................................. 11-28
LIGHT - OPTIONAL (S/N A814A02167W →) ............................................................................................ 11-29
WORK AND REAR DRIVE LIGHTS ................................................................................................................ 11-22

A814 ©2013 Yale Europe Materials Handling Limited 11-1

OPTIONS

SIDE-SHIFT CARRIAGE (FIGURE 11-1)

11-2 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

SIDE-SHIFT CARRIAGE
ITEM PART NO. DESCRIPTION QTY
d 504243713 Side-Shift Carriage (914 mm) ............................................................................. 1
f 506250522 Side-Shift Carriage (914 mm) ............................................................................. 1
1 518801616 Carriage Wldmt (Upper) (914 mm) ................................................................. 1
2 518807630 Carriage Wldmt (Lower) (914 mm) ................................................................. 1
2 f 580010505 Shim ............................................................................................................... 6
3 d 518801638 Support (914 mm) .......................................................................................... 1
3 f 580010523 Support (914 mm) .......................................................................................... 1
4 d 518801619 Bearing (Upper) .............................................................................................. 1
4 f 580010514 Bearing (Upper) .............................................................................................. 1
5 518807631 Bearing (Lower) .............................................................................................. 1
6 519666601 Cylinder Assy (FPage 11-4).......................................................................... 1
7 931018903 Capscrew ....................................................................................................... 4
8 504061794 Washer ........................................................................................................... 4
9 504061746 Rod (Optional) ................................................................................................ 2
10 518801602 Capscrew ....................................................................................................... 2
11 504230271 Nut .................................................................................................................. 2
11 504230271 Nut (Optional) ................................................................................................. 4
12 015628700 Grease Fitting ................................................................................................. 3
13 504061795 Shim (0,508 mm) ............................................................................................ AR
14 518807630 Carriage Wldmt (Lower) (914 mm) ..................................................................... 2
14 056363300 O-Ring ............................................................................................................ 1
15 b 518806617 Tube Assy ........................................................................................................... 1
16 b 518806692 Tube Assy ........................................................................................................... 1
17 ae 504297725 Tube Assy ........................................................................................................... 1
17 ac 900003221 Tube Assy ........................................................................................................... 1
18 ae 504297726 Tube Assy ........................................................................................................... 1
18 ac 900003222 Tube Assy ........................................................................................................... 1
19 504235209 Gripnail (Optional) ............................................................................................... 4
19 518801667 Screw .................................................................................................................. 4
20 d 504242702 Nameplate .......................................................................................................... 1
20 f 506250542 Nameplate .......................................................................................................... 1
21 e 520049875 Hose Assy ........................................................................................................... 1
22 e 520049876 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a Two and Three Stage Full Free-Lift d → S/N B601V05592 INC. 4296-4298
b Two Stage Limited Free-Lift e 5/1996 →
c → 5/1996 f S/N B601V05593 → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 11-3

OPTIONS

SIDE-SHIFT CYLINDER (FIGURE 11-2)

11-4 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

SIDE-SHIFT CYLINDER
ITEM PART NO. DESCRIPTION QTY
519666601 Cylinder Assy (Group No. 8601301) ................................................................... 1
1 519665601 Tube Wldmt-Cylinder ...................................................................................... 1
2 519664601 Rod Assy ........................................................................................................ 1
3 504020504 Seal ................................................................................................................ 1
4 012825700 O-Ring ............................................................................................................ 2
5 500167924 Back-Up Ring ................................................................................................. 2
6 580012259 Rod Seal ......................................................................................................... 2
7 504232210 Rod Wiper ...................................................................................................... 2
8 501702902 Loctite ............................................................................................................. AR
8 506552501 Gland .............................................................................................................. 2
505136053 Kit-Seal ............................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 11-5

OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-3)

TWO STAGE LIMITED FREE-LIFT

11-6 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE

TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

580023758 Side-Shift Carriage (907 mm) ............................................................................. 1
1 580020707 Carriage Wldmt (Inner) (907 mm) .................................................................. 1
2 580023798
582014957 Frame ............................................................................................................. 1
3 580020708 Sideshift Cylinder Assembly (FPage 11-10)................................................. 1
4 580020724 Bearing Strip (Upper) ..................................................................................... 2
4 580026196 Bearing (Upper) (Bronze) (Service Option) .................................................... 2
5 580020726 Bearing Strip (Lower) ..................................................................................... 2
5 580026197 Bearing (Lower) (Bronze) (Service Option) .................................................... 2
6 580020723 Hook (Lower) .................................................................................................. 2
6 580034356 Hook (Lower) (Bronze) (Service Option) ........................................................ 2
7 449001400 Capscrew ....................................................................................................... 4
8 061278300 Washer ........................................................................................................... 4
9 580026721 Pin .................................................................................................................. 2
10 580026723 Cotter Pin ....................................................................................................... 2
11 580023594 Dowel ............................................................................................................. 1
12 015628700 Grease Fitting ................................................................................................. 2
13 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ........................................................ 6
14 015916300 Snap Ring ....................................................................................................... 6
15 504233232 Shim (0.508 mm) ............................................................................................ 28
16 504235278 Spacer ............................................................................................................ 6
17 505978544 Chain Anchor (Dual Hole) .............................................................................. 2
18 504075781 Pin .................................................................................................................. 2
19 500227907 Snap Ring ....................................................................................................... 4
20 580033718 Pin .................................................................................................................. 2
21 015415900 Cotter Pin ....................................................................................................... 2
22 580026720 Shim ............................................................................................................... AR

A814 ©2013 Yale Europe Materials Handling Limited 11-7

OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 11-4)

TWO AND THREE STAGE FULL FREE-LIFT

11-8 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

INTEGRAL SIDE-SHIFT CARRIAGE

TWO AND THREE STAGE FULL FREE-LIFT
KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift
QTY
ITEM PART NO. DESCRIPTION A B
580023759 Side-Shift Carriage (914 mm) .................................................................... 1 ..
580023760 Side-Shift Carriage (914 mm) .................................................................... .. 1
1 580023786 Carriage Wldmt (Inner) (914 mm) .......................................................... 1 ..
1 580023787 Carriage Wldmt (Inner) (914 mm) .......................................................... .. 1
2 580023798
582014957 Frame .................................................................................................... 1 1
3 580020708 Sideshift Cylinder Assembly (FPage 11-10)......................................... 1 1
4 580020724 Bearing Strip (Upper) ............................................................................. 2 2
4 580026196 Bearing (Upper) (Bronze) (Service Option) ........................................... 2 2
5 580020726 Bearing Strip (Lower) ............................................................................. 2 2
5 580026197 Bearing (Lower) (Bronze) (Service Option) ........................................... 2 2
6 580020723 Hook (Lower) ......................................................................................... 2 2
6 580034356 Hook (Lower) (Bronze) (Service Option) ............................................... 2 2
7 449001400 Capscrew ............................................................................................... 4 4
8 502566903 Washer .................................................................................................. 4 4
9 580026721 Pin .......................................................................................................... 2 2
10 580026723 Cotter Pin ............................................................................................... 2 2
11 580023594 Dowel ..................................................................................................... 1 1
12 015628700 Grease Fitting ........................................................................................ 2 2
13 504071702 Pin .......................................................................................................... 2 2
14 505978544 Chain Anchor (Dual Hole) ...................................................................... 2 2
15 500227907 Snap Ring .............................................................................................. 4 4
16 580033718 Pin .......................................................................................................... 2 2
17 015415900 Cotter Pin ............................................................................................... 2 2
18 520036852 Load Roller ("B") (92.18 mm/91.92 mm) ................................................ 6 ..
18 518797634 Load Roller (82.18 mm) ......................................................................... .. 6
19 504233232 Shim (0.508 mm) ................................................................................... 28 28
20 504235278 Spacer ................................................................................................... 2 2
21 015916300 Snap Ring .............................................................................................. 6 6
22 580026720 Shim ....................................................................................................... AR AR

A814 ©2013 Yale Europe Materials Handling Limited 11-9

OPTIONS

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 11-5)

ITEM PART NO. DESCRIPTION QTY

580020708 Sideshift Cylinder Assembly ............................................................................... 1
1 580020710 Sideshift Cylinder ........................................................................................... 1
2 580020721 Rod Seal ......................................................................................................... 2
3 580020719 O-Ring ............................................................................................................ 2
4 580026724 Retainer .......................................................................................................... 2
5 580020741 Rod Wiper ...................................................................................................... 2
580027520 Kit-Seal ............................................................................................................... 1

11-10 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-6)

TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 a 580020728 Hose and Tube Assy (907 mm) .......................................................................... 1
1 b 580020736 Hose Assy (907 mm) .......................................................................................... 1
2 a 580020729 Hose and Tube Assy (907 mm) .......................................................................... 1
2 b 580027668 Hose Assy (907 mm) .......................................................................................... 1
3 312850032 Strap Clamp ........................................................................................................ 1
4 052642200 Fitting .................................................................................................................. 2
4 052645200 O-Ring ............................................................................................................ 1

FOOTNOTES:
a → 5/2001 b 5/2001 →

A814 ©2013 Yale Europe Materials Handling Limited 11-11

OPTIONS

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 11-7)

TWO AND THREE STAGE FULL FREE-LIFT

KEY:
A: Two Stage Full Free-Lift (A559)
B: Three Stage Full Free-Lift (A555)
QTY
ITEM PART NO. DESCRIPTION A B
1 a 580020731 Hose (907 mm) .......................................................................................... 1 ..
1 b 580020736 Hose Assy (907 mm) .................................................................................. 1 ..
1 a 580020737 Hose (907 mm) .......................................................................................... .. 1
1 b 580027665 Hose Assy (907 mm) .................................................................................. .. 1
2 a 580020730 Hose (907 mm) .......................................................................................... 1 ..
2 b 580027672 Hose Assy (907 mm) .................................................................................. 1 ..
2 a 580020736 Hose Assy (907 mm) .................................................................................. .. 1
2 b 580027671 Hose Assy (907 mm) .................................................................................. .. 1
3 312850032 Strap Clamp ............................................................................................... 1 1
4 052642200 Fitting ......................................................................................................... 2 2
4 052645200 O-Ring ................................................................................................... 1 1

FOOTNOTES:
a → 5/2001 b 5/2001 →

11-12 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 11-13

OPTIONS

AUXILIARY TUBES (FIGURE 11-8)

TWO AND THREE STAGE FULL FREE-LIFT — FOUR FUNCTION GROUP

11-14 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

AUXILIARY TUBES
TWO AND THREE STAGE FULL FREE-LIFT – FOUR FUNCTION GROUP

ITEM PART NO. DESCRIPTION QTY

524165520 Kit-Side-Shift Carriage (Auxiliary) ....................................................................... 1
524165519 Kit-Side-Shift Carriage (Auxiliary) ....................................................................... 1
1 580033257 Tube ............................................................................................................... 1
2 580033258 Tube ............................................................................................................... 1
3 019899100 Fitting .............................................................................................................. 2
4 019899300 Fitting .............................................................................................................. 2
5 019905000 Nut .................................................................................................................. 2
6 504297725 Tube Assy ...................................................................................................... 1
7 504297726 Tube Assy ...................................................................................................... 1
8 520049875 Hose Assy ...................................................................................................... 1
9 520049876 Hose Assy ...................................................................................................... 2
10 580033724 Bracket ........................................................................................................... 1
11 052645200 O-Ring ............................................................................................................ 2
12 580018834 Quick Disconnect Fitting ................................................................................. 2
13 580018835 Fitting .............................................................................................................. 2
14 580018833 Dust Cap ........................................................................................................ 2
15 504059746 Fitting .............................................................................................................. 2

A814 ©2013 Yale Europe Materials Handling Limited 11-15

OPTIONS

BRAKE AND BACK-UP LIGHTS (FIGURE 11-9)

12 VOLT (→ S/N A814A02166W)

11-16 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

BRAKE AND BACK-UP LIGHTS

12 VOLT (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

1 518796631 Brake/Backup Light (12 Volt) .............................................................................. 2
2 518800687 Bulb ................................................................................................................ 1
3 060050500 Bulb ................................................................................................................ 2
4 518800691 Lens (Clear) .................................................................................................... 1
5 518800650 Lens (Red) (Center) ....................................................................................... 1
6 518800649 Lens (Red) (Bottom) ....................................................................................... 1
7 518801642 Screw ............................................................................................................. 2
8 518796626 Wire Harness (FPage 11-28)............................................................................. 1
9 500730203 Relay (12 Volt) .................................................................................................... 1
10 520041828 Bracket ................................................................................................................ 1
11 520053837
504238225 Screw .................................................................................................................. 2
12 931701910 Nut ...................................................................................................................... 1
13 016103200 Washer ............................................................................................................... 2
14 518796682 Nut ...................................................................................................................... 4
15 518796609 Plate .................................................................................................................... 2
16 518796674 Plate .................................................................................................................... 2
17 504230231 Screw .................................................................................................................. 4
18 449001040 Capscrew ............................................................................................................ 1
19 520041860 Wire Harness ...................................................................................................... 1
20 520045145 Dc-Dc Converter ................................................................................................. 1
20 518803610 Fuse (30 Amp) ................................................................................................ 1
21 b 914446600 Wire Harness ...................................................................................................... 1
21 a 922202400 Wire Harness ...................................................................................................... 1
22 b 014936200 Nut ...................................................................................................................... 4
23 b 927271300 Bracket ................................................................................................................ 1
24 b 016103300 Washer ............................................................................................................... 4
25 b 015025600 Lockwasher ......................................................................................................... 4
26 b 518803675 Screw .................................................................................................................. 4
27 b 505974575 Capscrew ............................................................................................................ 2
28 520041843 Switch (Rear Light) ............................................................................................. 1
29 b 449022016 Lockwasher ......................................................................................................... 2
30 b 449015014 Nut ...................................................................................................................... 2
31 a 518807681 Pin ....................................................................................................................... 2
32 a 518808698 Housing (Red) ..................................................................................................... 1
33 a 520037875 Housing (Black) .................................................................................................. 1
34 520041835 Switch (Lights - High Beam) (Front Drive Lights) ............................................... 1

FOOTNOTES:
a Battery With 12 Volt Connection b With Power Converter

A814 ©2013 Yale Europe Materials Handling Limited 11-17

OPTIONS

BRAKE AND BACK-UP LIGHTS (FIGURE 11-10)

12 VOLT (S/N A814A02167W →)

11-18 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

BRAKE AND BACK-UP LIGHTS

12 VOLT (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

1 518796631 Brake/Backup Light (12 Volt) .............................................................................. 2
2 518800687 Bulb (12 Volt) .................................................................................................. 1
3 060050500 Bulb (12 Volt) .................................................................................................. 2
4 518800691 Lens (Clear) .................................................................................................... 1
5 518800650 Lens (Red) (Center) ....................................................................................... 1
6 518800649 Lens (Red) (Bottom) ....................................................................................... 1
7 518801642 Screw ............................................................................................................. 2
8 580008806 Wire Harness (Light) (FPage 11-29)................................................................. 1
8 c 580020161 Wire Harness (Light) (FPage 11-29)................................................................. 1
8 b 580033687 Wire Harness (Light) (FPage 11-29)................................................................. 1
9 a 580008812 Relay (12 Volt) .................................................................................................... 1
9 c 580008812 Relay (12 Volt) .................................................................................................... 2
9 b 580008812 Relay (12 Volt) .................................................................................................... 1
10 a 580008928 Bracket ................................................................................................................ 1
10 c 580020160 Bracket ................................................................................................................ 1
10 b 580033689 Bracket (Relay) ................................................................................................... 1
11 a 502632907 Screw .................................................................................................................. 2
11 c 502632907 Screw .................................................................................................................. 4
11 b 502632907 Screw .................................................................................................................. 2
12 449015044 Nut ...................................................................................................................... 1
13 a 016103100 Washer ............................................................................................................... 2
13 c 016103100 Washer ............................................................................................................... 4
13 b 016103100 Washer ............................................................................................................... 2
14 518796682 Nut ...................................................................................................................... 4
15 518796609 Plate .................................................................................................................... 2
16 518796674 Plate .................................................................................................................... 2
17 504230231 Screw .................................................................................................................. 4
18 449001040 Capscrew ............................................................................................................ 1
19 520041860 Wire Harness ...................................................................................................... 1
20 520086612 Dc-Dc Converter ................................................................................................. 1
21 a 580009028 Wire Harness ...................................................................................................... 1
21 d 580009027 Wire Harness ...................................................................................................... 1
22 014936200 Nut ...................................................................................................................... 4
23 928728300 Bracket ................................................................................................................ 1
24 016103500 Washer ............................................................................................................... 4
25 015025600 Lockwasher ......................................................................................................... 4
26 062128500 Capscrew ............................................................................................................ 4
27 500092902 Bolt ...................................................................................................................... 2
28 520041843 Switch (Rear Light) ............................................................................................. 1
29 015026400 Lockwasher ......................................................................................................... 2
30 014936900 Nut ...................................................................................................................... 2
31 520041835 Switch (Lights - High Beam) (Front Drive Lights) ............................................... 1
32 a 015027700 Lockwasher ......................................................................................................... 2
32 c 015027700 Lockwasher ......................................................................................................... 4
32 b 015027700 Lockwasher ......................................................................................................... 2
33 a 021197300 Nut ...................................................................................................................... 2
33 c 021197300 Nut ...................................................................................................................... 4
33 b 021197300 Nut ...................................................................................................................... 2
34 580008807 Wire Harness (Relay) ......................................................................................... 1
35 504057795 Lockwasher ......................................................................................................... 1

A814 ©2013 Yale Europe Materials Handling Limited 11-19

OPTIONS

BRAKE AND BACK-UP LIGHTS

12 VOLT (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

449022013

FOOTNOTES:
a → S/N A814V05684 INC. 4296-4298 c S/N A814V05685 → INC. 04296-04298
b 9/2002 → d S/N A814V05685 → INC. 4296-4298

11-20 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

NOTES

A814 ©2013 Yale Europe Materials Handling Limited 11-21

OPTIONS

WORK AND REAR DRIVE LIGHTS (FIGURE 11-11)

11-22 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

WORK AND REAR DRIVE LIGHTS

ITEM PART NO. DESCRIPTION QTY
1 a 580028956 Headlight (12 Volt) .............................................................................................. 3
1 900003246 Headlight (Square) ......................................................................................... 1
1 518798659 Lens ........................................................................................................... 1
1 520041809 Bulb (12 Volt) ............................................................................................. 1
1 b 580040370 Headlight ............................................................................................................. 3
1 580043207 Bulb ................................................................................................................ 1
1 580051616 Wire Harness .................................................................................................. 1
1 504059726 Terminal ......................................................................................................... 2
2 580029087 Wire Harness (Rear Light) .................................................................................. 1
3 518796615 Plate .................................................................................................................... 1
4 518796610 Switch (Rear Light) ............................................................................................. 1
5 518801606 Bracket Wldmt (LH) ............................................................................................ 1
5 518801699 Bracket Wldmt (RH) ............................................................................................ 1
6 504230231 Screw .................................................................................................................. 4
7 900003245 Grommet ............................................................................................................. 2
8 449001014 Screw .................................................................................................................. 2
9 449015014 Nut ...................................................................................................................... 2
10 449022016 Lockwasher ......................................................................................................... 2
11 900003245 Grommet ............................................................................................................. 1
12 520041860 Wire Harness ...................................................................................................... 1
13 520039836 Wire Harness (Headlight) ................................................................................... 2
14 504226242 Washer ............................................................................................................... 2
15 520045122 Plate .................................................................................................................... 2
16 518801686 Bolt ...................................................................................................................... 4
17 502566901 Washer ............................................................................................................... 4
18 504229298 Nut ...................................................................................................................... 4

FOOTNOTES:
a → 4/2003 b 4/2003 →

A814 ©2013 Yale Europe Materials Handling Limited 11-23

OPTIONS

STROBE LIGHT (FIGURE 11-12)

11-24 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

STROBE LIGHT
ITEM PART NO. DESCRIPTION QTY
1 c 520038897 Strobe Light ........................................................................................................ 1
1 d 580000037 Strobe Light ........................................................................................................ 1
1 c 504232268 Lens ................................................................................................................ 1
1 d 580035844 Lens (Amber) .................................................................................................. 1
1 504232212 Strobe Light Lamp .......................................................................................... 1
2 b 518796615 Plate .................................................................................................................... 1
2 a 518796690 Bracket ................................................................................................................ 1
3 518804655 Wire Harness (Strobe Light) ............................................................................... 1
4 b 449001014 Screw .................................................................................................................. 2
5 b 449015014 Nut ...................................................................................................................... 2
6 b 449022016 Lockwasher ......................................................................................................... 2
7 a 449001172 Capscrew ............................................................................................................ 4
8 a 504230271 Nut ...................................................................................................................... 4
9 a 449021001 Washer ............................................................................................................... 1
10 a 900003231 Clamp ................................................................................................................. 1
11 504232297 Guard (Strobe Light) ........................................................................................... 1
12 504236207 Screw .................................................................................................................. 2
13 016103300 Washer ............................................................................................................... 4
14 015025600 Lockwasher ......................................................................................................... 2
15 014936200 Nut ...................................................................................................................... 2
16 900003245 Grommet ............................................................................................................. 1

FOOTNOTES:
a High Mount c → S/N A814V02240 INC. 4296-4298
b Low Mount d S/N A814V02241 → INC. 4296-4298

A814 ©2013 Yale Europe Materials Handling Limited 11-25

OPTIONS

BACK-UP ALARM (FIGURE 11-13)

11-26 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 518796678 Back-Up Alarm .................................................................................................... 1
2 518796685 Plate .................................................................................................................... 1
3 909904407 Screw .................................................................................................................. 2

A814 ©2013 Yale Europe Materials Handling Limited 11-27

OPTIONS

WIRE HARNESS (FIGURE 11-14)

LIGHT (→ S/N A814A02166W)

ITEM PART NO. DESCRIPTION QTY

518796626 Wire Harness ...................................................................................................... 1
1 518803687 Connector (Brake/Back-up Light) ................................................................... 2
2 518806635 Connector (Secondary Lock) .......................................................................... 2
3 518806610 Connector (Back-up Alarm) ............................................................................ 1
4 518806687 Connector (Socket Terminal) ......................................................................... 1
5 505968566 Plug ................................................................................................................ 1
6 505972544 Connector (Main Harness) ............................................................................. 1
7 505972589 Secondary Lock .............................................................................................. 1
8 505968514 Terminal (Pin) ................................................................................................. 20
9 505968568 Terminal (Socket) ........................................................................................... 5

11-28 ©2013 Yale Europe Materials Handling Limited A814

 OPTIONS

WIRE HARNESS (FIGURE 11-15)

LIGHT — OPTIONAL (S/N A814A02167W →)

ITEM PART NO. DESCRIPTION QTY

a 580008806 Wire Harness (Light) ........................................................................................... 1
b 580020161 Wire Harness (Light) ........................................................................................... 1
c 580033687 Wire Harness (Light) ........................................................................................... 1
1 518803687 Connector (Brake/Back-up Light) ................................................................... 2
2 518806635 Connector (Secondary Lock) .......................................................................... 2
3 518806610 Connector (Back-up Alarm) ............................................................................ 1
4 518806687 Connector (Socket Terminal) ......................................................................... 1
5 505968566 Plug ................................................................................................................ 2
6 505972544 Connector (Main Harness) ............................................................................. 1
7 505972589 Secondary Lock .............................................................................................. 1
8 505968514 Terminal (Pin) ................................................................................................. 19
9 505968568 Terminal (Socket) ........................................................................................... 7

FOOTNOTES:
a → S/N A814V05684 INC. 4296-4298 c 9/2002 →
b S/N A814V05685 ↔ 9/2002

A814 ©2013 Yale Europe Materials Handling Limited 11-29

OPTIONS

NOTES

11-30 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 12

12 NUMERICAL INDEX
 NUMERICAL INDEX

SECTION 12
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

012823300 6-19 9 6-19 3 8-13 6 4-5 24

6-19 24 6-23 3 9-9 6 4-7 24
6-19 41 014936900 1-37 6 015415900 7-13 11 5-10 52
6-23 9 2-5 23 8-9 25 016110000 3-18 5
6-23 24 2-13 23 8-29 11 6-3 6
6-23 41 11-19 30 9-29 11 016110500 1-31 23
6-24 70 014939300 2-9 16 11-7 21 016133700 4-31 17
6-27 7 2-17 16 11-9 17 4-37 17
012824300 7-3 5 014970900 2-71 14 015416200 1-31 40 6-7 32
8-3 5 014972700 1-32 52 4-5 15 6-11 32
8-5 5 015025600 2-63 22 4-7 15 6-15 32
9-3 5 2-65 22 5-7 15 016241700 2-87
012825700 7-9 11 11-17 25 5-9 29 2-89 35
7-11 11 11-19 25 015417900 6-3 15 2-91
8-17 11 11-25 14 015418200 8-9 20 019899100 11-15 3
8-21 11 015026200 1-31 4 015420300 4-3 29 019899300 11-15 4
9-13 7 2-87 2 10-5 16 019905000 4-25 7
9-15 9 2-89 9 015493200 8-25 7 11-15 5
9-17 7 2-89 22 9-25 7 021197300 11-19 33
9-21 8 2-91 2 015627900 10-5 6 11-19 33
11-5 4 4-27 16 015628700 11-3 12 11-19 33
012827000 6-45 26 4-29 18 11-7 12 021676700 1-31 7
012828800 10-5 19 4-31 16 11-9 12 023604600 1-5 16
013376100 5-7 30 4-33 16 015914400 1-31 38 1-10 16
013383600 4-25 8 4-35 17 015916300 7-3 7 1-15 16
013397900 9-31 9 4-37 16 7-5 4 1-17 32
9-35 9 015026400 1-25 13 7-13 3 032643500 1-21 8
013405200 4-25 30 1-37 7 8-3 7 2-63 8
014717600 1-25 8 2-5 22 8-5 7 2-65 8
014862000 1-19 16 2-13 22 8-7 3 2-67 8
014862100 5-7 20 2-71 13 8-29 3 4-7 40
014931500 6-20 56 4-5 23 9-3 7 5-9 34
6-24 56 4-7 23 9-5 4 6-7 30
014936000 1-19 17 4-25 29 9-29 3 6-11 30
5-7 19 6-29 9 11-7 14 6-15 30
5-9 8 11-19 29 11-9 21 050107000 4-15 17
014936200 2-63 17 015027000 1-25 7 016103100 11-19 13 052229600 6-8 46
2-63 23 015027700 11-19 32 11-19 13 6-12 46
2-65 17 11-19 32 11-19 13 6-16 46
2-65 23 11-19 32 016103200 1-19 19 6-37 5
2-67 17 015035900 6-7 24 11-17 13 7-7 9
11-17 22 6-11 24 016103300 2-61 16 8-9 16
11-19 22 6-15 24 11-17 24 9-7 21
11-25 15 015414700 5-9 10 11-25 13 052642200 11-11 4
014936500 6-7 25 5-9 19 016103500 1-35 19 11-12 4
6-11 25 6-7 17 11-19 24 052643400 6-11 2
6-15 25 6-11 17 016103700 1-13 18 6-45 33
014936600 1-31 5 6-15 17 1-31 19 6-49 27
1-31 5 7-7 22 016104000 1-25 11 052643500 8-9 23

A814 ©2013 Yale Europe Materials Handling Limited 12-1

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

052645200 4-3 20 054368800 6-7 42 080143400 4-25 19 440063711 1-17 10

6-7 5 6-11 42 6-7 9 440063712 1-17 7
6-11 5 6-15 42 6-11 9 440063713 1-17 21
6-12 44 054820000 6-7 2 6-15 9 440063718 1-17 4
6-15 41 055485700 4-3 20 080437000 7-7 18 440063719 1-17 8
11-11 4 056055700 6-45 18 9-7 16 440063720 1-17 13
11-12 4 6-49 18 131635419 4-15 6 440063721 1-17 24
11-15 11 056229900 3-5 22 4-17 3 449001003 3-6 39
052645300 4-25 24 056363300 6-19 5 134648111 6-7 40 449001004 9-9 14
6-7 3 6-23 5 6-11 40 449001007 8-13 9
6-7 43 6-45 22 6-15 4 9-9 9
6-11 43 6-49 22 138583101 6-31 9 449001013 2-6 38
6-15 3 11-3 14 6-33 14 2-9 6
6-15 43 056400000 6-7 26 6-39 16 2-17 6
6-19 11 6-11 26 150091012 2-49 2-23 13
6-23 11 6-15 26 150102131 3-17 3 2-27 13
6-45 18 057048200 6-29 10 201922800 3-5 27 2-27 28
6-49 18 057780800 4-25 24 203142800 6-7 20 4-25 26
052645400 4-25 11 058941300 4-25 28 6-11 20 6-7 38
6-7 41 059482000 2-61 17 6-15 20 6-11 38
6-8 46 059711500 2-5 21 203144700 1-37 16 6-15 38
6-11 3 2-13 21 203331400 6-45 25 6-29 14
6-11 41 059716200 1-17 31 203758100 2-85 1 8-9 12
6-12 46 059719100 4-5 22 253937205 10-9 1 449001014 1-5 14
6-15 5 4-7 22 253937207 10-9 1 3-5 23
6-16 46 059863600 1-31 37 253937208 10-9 1 4-5 9
6-19 7 060023700 9-10 33 253937209 10-9 1 4-7 9
6-23 7 060050500 11-17 3 253937210 10-9 1 5-7 22
6-37 6 11-19 3 253937211 10-9 1 5-9 45
6-45 33 061277800 1-32 55 253937215 10-9 1 6-29 18
6-49 27 061278200 10-3 3 258982303 1-3 4 6-45 15
7-7 9 061278300 11-7 8 1-7 6-51 18
8-9 16 061278400 1-25 6 258982304 1-3 4 8-31 5
9-7 21 061353000 6-37 3 1-7 8-33 5
9-9 17 061643400 6-19 5 258984900 1-23 9 9-31 16
052645500 6-37 4 6-23 5 296321148 2-57 2 9-35 16
6-45 30 062128400 6-19 28 2-59 2 11-23 8
6-46 34 6-23 28 311321035 1-27 5 11-25 4
6-49 30 062128500 11-19 26 1-29 5 449001015 3-3 3
6-49 31 062143700 1-5 14 312850032 11-11 3 5-7 11
7-7 18 062151200 2-85 20 11-12 3 449001016 10-5 7
8-9 23 2-87 19 312850040 4-8 449001023 1-31 31
9-7 16 2-89 26 312850042 1-19 28 449001026 3-5 3
052645600 7-7 10 2-91 19 1-21 12 449001028 7-15 4
8-9 17 062159500 4-25 10 1-32 50 449001038 2-23 21
9-7 10 062306700 1-15 14 440063703 1-17 16 2-27 21
052645700 6-52 4 064426800 6-45 29 440063705 1-17 17 2-27 29
053349600 7-7 27 065442300 3-5 15 440063706 1-17 14 449001040 1-31 39
8-10 32 065573500 4-27 26 440063707 1-17 6 2-21 40
9-7 17 4-33 26 440063708 1-17 5 2-25 20
9-9 25 065619300 1-21 10 440063710 1-17 9 11-17 18

12-2 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-19 18 449001310 5-7 6 6-8 48 6-49 9

449001049 1-37 13 449001317 5-9 37 6-11 37 6-51 3
449001050 4-25 20 449001343 9-9 21 6-12 48 11-25 9
7-7 12 449001351 1-25 4 6-15 37 449021002 2-9 2
8-10 33 449001386 2-9 21 6-16 48 2-17 2
9-7 12 2-17 21 6-29 11 4-5 20
449001052 1-19 27 2-93 4 6-45 7 4-7 20
6-45 6 449001389 1-38 38 6-45 19 6-51 15
6-49 6 7-15 13 6-49 7 449021003 2-9 23
449001058 3-5 37 8-13 19 6-49 19 2-17 23
8-13 14 8-31 14 6-51 11 2-21 30
449001068 7-7 5 8-33 14 9-9 23 2-63 11
8-9 4 8-33 38 11-17 30 2-65 11
9-7 3 9-32 28 11-23 9 2-67 11
449001072 7-15 16 9-36 31 11-25 5 2-93 5
449001091 2-21 26 449001400 11-7 7 449015029 1-37 15 4-7 43
449001114 2-21 29 11-9 7 10-5 5 5-9 48
449001121 1-32 45 449001412 6-3 3 449015044 1-19 11 6-3 29
6-3 23 449001415 1-17 15 1-31 32 449021006 1-19 9
7-15 17 2-25 21 1-37 9 1-31 18
449001134 1-19 12 449001451 1-37 22 2-21 12 2-21 10
2-5 11 449002026 1-17 22 2-25 16 2-25 18
2-9 28 449002111 9-31 13 5-7 9 4-3 27
2-13 11 9-35 13 6-3 21 5-7 14
2-17 28 449004080 4-5 17 6-7 12 6-3 13
6-7 34 449007001 1-35 18 6-11 12 6-51 9
6-11 34 449007004 2-21 35 6-15 12 449021010 1-27 2
6-15 34 449007011 2-21 14 6-52 12 1-29 2
6-29 5 2-23 18 11-19 12 8-13 15
6-49 15 2-25 11 449015098 4-5 12 8-31 15
6-51 5 2-27 18 4-7 12 8-33 15
449001170 4-7 41 449007023 2-23 29 449015112 2-71 7 9-9 15
6-3 28 449007024 2-5 10 449021001 1-17 12 449022013 1-19 10
449001172 5-9 26 449007040 2-21 6 1-19 23 1-31 20
8-31 4 2-23 27 1-35 9 1-37 10
8-33 4 449015002 1-32 46 2-6 37 2-21 11
11-25 7 2-9 24 2-9 9 2-25 19
449001233 1-19 8 2-17 24 2-17 9 3-3 2
8-31 24 2-71 10 2-21 34 4-3 28
8-33 24 2-93 7 2-23 4 5-7 3
449001239 1-31 34 5-9 46 2-25 23 6-3 20
449001272 5-9 12 6-3 31 2-27 4 6-7 11
449001302 1-31 31 449015014 1-19 24 2-27 26 6-11 11
1-37 12 1-35 3 5-7 23 6-15 11
2-21 9 1-37 26 5-9 6 6-31 7
2-25 17 2-23 3 6-3 10 6-45 28
3-3 1 2-27 3 6-7 36 6-52 11
4-3 24 2-27 30 6-11 36 10-5 18
5-7 8 4-25 25 6-15 36 11-19 35
6-3 19 5-9 4 6-29 3 449022016 1-19 22
6-45 27 6-7 37 6-45 9 1-31 35

A814 ©2013 Yale Europe Materials Handling Limited 12-3

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-35 4 449022019 2-9 41 11-9 15 501753902 1-13 17

1-37 25 2-10 42 500227910 7-5 6 501753904 8-25 15
2-9 4 2-17 41 8-5 9 9-25 15
2-17 4 2-18 42 8-14 26 501753914 9-13 10
2-21 27 2-21 15 9-9 26 9-15 4
2-23 5 2-21 36 500343914 7-5 10 9-17 9
2-25 22 2-23 19 8-5 13 9-21 4
2-27 5 2-23 25 8-13 23 501801901 7-7 14
2-27 27 2-25 12 9-10 28 8-9 13
3-5 24 2-27 19 500403901 7-15 21 9-7 14
4-5 10 2-63 26 8-31 30 501802910 4-18
4-7 10 449022021 2-9 19 8-33 30 6-41
4-25 23 2-17 19 9-32 23 501831902 1-17 33
5-7 24 6-51 22 9-36 25 501850904 7-9 7
5-9 5 449022022 2-5 19 500412904 6-49 29 7-11 7
6-7 35 2-9 11 500546907 4-25 4 8-17 7
6-8 49 2-13 19 500552902 1-21 7 8-21 7
6-11 35 2-17 11 2-63 6 8-25 14
6-12 49 449023019 1-17 23 2-65 6 9-25 14
6-15 35 449025017 3-5 31 2-67 6 501904909 1-13 2
6-16 49 449029009 3-5 16 4-7 39 502011911 6-27 6
6-29 15 449029011 8-3 7 5-9 35 502011927 9-13 6
6-45 8 8-5 7 6-7 29 9-15 7
6-49 8 9-3 7 6-11 29 9-17 6
6-51 6 449076005 4-3 14 6-15 29 9-21 7
9-9 20 449077093 4-3 36 500730203 11-17 9 502056903 6-46 37
11-17 29 4-43 3 500903103 2-29 15 6-49 25
11-23 10 449077094 3-3 4 2-31 15 502056904 6-45 12
11-25 6 3-18 11 2-33 15 6-49 12
449022017 1-27 3 500030902 2-63 7 2-35 15 502056906 4-25 2
1-37 14 2-65 7 2-37 7 6-52 15
3-5 38 2-67 7 501702901 1-21 13 502079901 6-7 21
7-15 15 500085905 6-7 23 501702902 11-5 8 502080902 4-25 12
8-13 10 6-11 23 501702903 2-5 25 502097901 6-15 21
9-9 10 6-15 23 2-13 25 502137903 1-19 18
10-3 5 500092902 1-37 5 3-18 12 5-7 18
10-5 4 11-19 27 4-43 4 5-9 25
449022018 1-32 47 500154913 6-7 44 501702904 1-19 14 502139901 10-5 13
1-32 62 6-11 44 2-63 18 502398901 5-10 54
2-9 22 6-15 44 2-65 18 6-7 15
2-17 22 500167924 11-5 5 2-67 18 6-11 15
2-21 31 500186906 2-75 7 501704901 6-7 4 6-15 15
2-63 10 500227907 7-7 19 6-11 4 502398904 6-29 12
2-65 10 7-13 9 6-15 40 6-51 12
2-67 10 8-9 8 501729901 6-7 13 502398906 1-37 4
2-93 6 8-14 27 6-11 13 2-5 1
4-7 42 8-29 9 6-15 13 2-13 1
5-10 57 9-7 7 6-52 9 502398907 1-31 42
6-3 9 9-10 32 501729905 5-9 3 502398908 3-18 5
6-3 17 9-29 9 501737903 1-38 33 5-7 5
6-3 30 11-7 19 501749902 10-3 2 5-9 39

12-4 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

502565902 3-5 11 503004203 2-102 2 504063727 8-31 1 8-3 2

502565907 1-27 4 503004204 2-95 6 8-33 1 8-5 2
502566901 11-23 17 2-97 6 504063728 9-36 24 8-7 2
502566902 7-7 6 503004205 2-102 1 504063750 8-31 1 8-29 2
8-9 5 503004206 2-95 4 8-33 1 9-3 2
8-14 29 2-95 8 504063767 9-36 24 9-5 2
9-7 4 2-97 4 504063781 9-31 3 9-29 2
502566903 3-5 12 503004207 2-95 5 9-35 3 504066716 8-3 1
4-3 2 2-97 5 9-36 24 9-3 1
8-9 22 503144800 4-17 4 504064701 2-106 2 504066721 7-3 1
8-13 4 503513203 2-21 32 2-106 8 9-3 1
9-9 4 503891203 2-29 14 2-107 2 504066724 8-3 1
11-9 8 2-31 14 2-107 6 9-3 1
502625905 4-25 5 2-33 14 2-109 2 504066726 8-3 1
502632901 2-21 8 2-35 14 504064703 7-7 25 504066728 7-3 1
502632907 11-19 11 2-37 5 8-9 1 8-3 1
11-19 11 504017204 9-13 8 504064709 8-13 12 504066731 9-3 1
11-19 11 9-15 10 9-9 12 504066734 7-3 1
502634904 1-21 9 9-21 10 504064715 8-13 21 8-3 1
1-21 16 504020504 11-5 3 504064720 2-106 6 9-3 1
502635907 6-19 13 504024201 7-9 14 2-107 7 504066743 9-3 1
6-19 27 7-11 14 2-109 6 504066762 8-3 1
6-19 45 8-17 14 504064725 8-9 1 9-3 1
6-23 13 8-21 14 504064729 7-7 17 504067715 7-5 1
6-23 27 9-17 8 8-9 19 504067734 7-5 1
6-23 45 504024207 8-25 10 9-7 15 504067736 7-5 1
6-24 59 9-25 10 504064739 7-7 7 504067770 7-5 1
502637902 6-27 8 504057758 1-19 29 8-9 6 504067790 7-3 1
502687901 8-25 16 504059726 2-101 12 9-7 5 504068704 7-15 18
9-13 11 11-23 1 504064744 9-9 1 7-15 22
9-15 3 504059730 2-101 15 504064758 7-7 4 8-31 19
9-17 10 504059746 11-15 15 504064767 7-7 20 8-31 27
9-21 3 504060701 4-43 8 8-9 9 8-33 19
9-25 16 504060737 3-18 3 9-7 8 8-33 27
502701501 6-43 15 504060739 6-52 13 504064769 7-7 21 9-31 5
502701507 6-43 14 504060743 3-18 3 8-9 10 9-35 5
502787901 7-9 10 504060748 4-18 9-7 9 504068708 9-5 1
7-11 10 6-41 504064775 8-13 1 504068721 9-5 1
8-17 10 504060768 3-18 4 504064782 8-13 21 504068730 9-5 1
8-21 10 504060776 3-18 1 504064784 7-7 25 504068731 9-5 1
502787903 8-25 4 504060797 4-43 7 504064792 8-13 1 504068770 9-5 1
9-25 4 504061728 6-45 22 9-9 1 504068784 9-5 1
502787904 9-13 4 6-49 22 504064793 8-13 1 504068792 9-5 1
9-17 4 504061746 11-3 9 9-9 1 504068794 7-15 14
502895202 8-18 15 504061794 3-5 4 504064799 9-9 1 8-31 21
8-22 15 11-3 8 504065724 7-7 25 8-33 21
9-13 9 504061795 11-3 13 504065747 7-7 25 9-31 10
9-15 11 504062735 9-31 3 8-9 1 9-35 10
503004202 2-95 3 9-35 3 504066700 7-3 2 504069702 7-7 21
2-97 3 504063719 9-31 3 7-5 2 8-9 10
2-102 3 9-35 3 7-13 2 9-7 9

A814 ©2013 Yale Europe Materials Handling Limited 12-5

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

504069703 2-5 27 8-29 7 9-15 5 504226253 4-11 8

2-13 27 9-29 7 9-17 3 504226256 4-11 6
504069707 7-15 5 504073700 8-7 1 9-21 5 504226282 5-9 36
504069711 7-15 6 504073710 8-7 1 504163200 7-9 9 6-8 45
504069715 6-29 19 504073740 8-7 1 7-11 9 6-12 45
6-51 19 504073771 8-7 1 8-17 9 6-16 45
504069724 9-9 22 504073791 8-7 1 8-21 9 504226299 2-21 2
504069740 8-31 22 504073799 8-7 1 504223216 3-11 3 2-23 10
8-33 22 504074714 8-5 1 504223218 3-13 3 2-25 2
504069791 7-7 21 504074730 8-5 1 504223220 2-55 15 2-27 10
8-9 10 504074744 8-5 1 504223252 2-23 14 504227215 2-29 8
9-7 9 504074755 8-5 1 2-27 14 2-31 8
504070704 4-11 17 504074779 8-5 1 504223270 2-23 15 2-33 8
504070716 7-15 11 504074793 8-5 1 2-27 15 2-35 8
8-31 13 504075716 8-13 1 504223274 4-25 27 504227228 2-29 9
8-33 13 9-9 1 504223278 3-17 3 2-33 9
8-34 40 504075733 8-29 1 504223295 1-31 12 504227243 2-29 11
9-32 30 504075764 7-3 3 504223299 1-31 29 2-33 11
9-36 33 8-3 3 6-29 20 504227260 2-37 8
504070721 8-31 8 8-5 3 6-51 20 504227269 4-5 28
8-33 8 9-3 3 504224226 5-7 2 4-7 28
9-31 19 504075767 8-10 27 5-9 15 504227283 4-3 30
9-36 19 504075769 7-13 504224270 1-25 10 504227284 6-7 27
504070756 8-31 7 504075776 7-7 15 504224291 1-25 3 6-11 27
8-33 7 8-10 28 504225201 1-21 15 6-15 27
9-31 18 9-7 18 5-9 33 504227288 2-37 9
9-36 18 504075781 7-13 8 504225202 2-63 5 504227291 2-49 1
504070763 9-31 3 8-29 8 2-65 5 2-51 1
9-35 3 9-29 8 2-67 5 504227297 1-13 3
504070764 8-31 32 11-7 18 4-7 38 504228207 6-29 4
8-33 35 504075783 7-13 1 504225227 1-37 29 6-51 4
9-32 25 504075784 9-9 8 1-38 36 504228208 6-7 8
9-36 28 504075786 8-13 13 504225240 5-7 7 6-11 8
504070790 2-5 15 9-9 13 5-9 41 6-15 8
2-9 10 504075792 8-29 504225276 3-5 5 504228223 5-7 21
2-13 15 504143500 6-27 2 504226209 1-13 5 504228246 4-27 23
2-17 10 504148200 7-9 6 504226211 4-15 4 4-29 26
4-25 6 7-11 6 504226230 4-15 4-33 23
6-45 17 8-17 6 504226233 4-11 5 4-35 23
6-49 17 8-21 6 504226234 4-15 9 504228253 5-7 16
9-32 20 8-25 13 4-17 11 504228259 1-19 5
9-36 20 9-25 13 504226242 2-5 8 504228263 6-45 31
504071702 11-9 13 504153200 7-9 12 2-9 32 504228266 5-10 60
504071777 7-7 23 7-11 12 2-13 8 504228276 1-19 3
8-9 24 8-17 12 2-17 32 1-21 2
8-13 5 8-21 12 4-25 22 1-31 8
9-9 5 504154200 7-9 13 5-9 43 504228295 1-19 15
504071785 1-31 13 7-11 13 6-29 6 504228297 4-25 32
8-31 25 8-17 13 6-51 7 6-29 13
8-33 25 8-21 13 9-9 19 6-51 13
504071789 7-13 7 504158200 9-13 3 11-23 14 504229201 2-83 17

12-6 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

504229202 2-83 10 4-31 15 4-35 16 6-11 21

504229205 6-31 6 4-33 17 504230271 2-5 4 504231286 2-93 2
504229211 2-83 4-35 18 2-9 31 504231295 2-93 2
504229219 2-83 19 4-37 15 2-13 4 504232201 1-38 35
504229225 10-5 14 504230224 4-27 3 2-17 31 504232205 8-25 9
504229237 1-23 10 4-31 12 4-25 31 9-25 9
504229248 2-83 14 4-33 3 6-29 1 504232210 11-5 7
504229252 2-83 3 4-37 12 6-51 1 504232212 11-25 1
504229255 2-83 5 504230231 1-27 9 7-7 13 504232220 6-19 6
504229261 2-83 13 1-29 7 7-15 7 6-23 6
504229265 2-83 2 11-17 17 8-9 11 504232230 7-9 8
504229270 6-29 17 11-19 17 8-31 6 7-11 8
6-51 17 11-23 6 8-33 6 8-17 8
504229274 2-83 5 504230234 6-19 14 9-7 13 8-21 8
504229277 2-83 6-19 29 9-31 17 8-25 12
6-29 2 6-23 14 9-36 17 9-25 12
504229279 6-31 6-23 29 11-3 11 504232248 1-5 1
504229287 2-83 4 6-24 60 11-3 11 1-15 1
504229290 6-29 8 504230236 6-19 31 11-25 8 504232268 11-25 1
6-31 6-23 31 504230276 2-5 2 504232277 8-25 8
6-45 32 504230239 6-3 32 2-13 2 9-25 8
504229291 6-45 31 504230240 4-27 14 504230281 4-27 20 504232297 11-25 11
504229292 6-31 3 4-33 14 4-33 20 504233210 4-5 4
504229293 2-83 20 504230241 4-27 9 504230282 6-19 19 4-7 4
504229296 6-46 34 4-33 9 6-19 34 504233229 7-7 10
6-49 31 504230246 6-19 15 6-20 50 8-9 17
504229298 11-23 18 6-19 30 6-23 19 9-7 10
504230203 4-27 2 6-20 47 6-23 34 504233232 7-3 8
4-33 2 6-23 15 6-24 50 7-5 5
504230205 6-19 33 6-23 30 6-24 65 7-13 4
6-23 33 6-24 47 504230283 2-5 3 8-3 8
504230207 6-19 39 6-24 61 2-13 3 8-5 8
6-23 39 504230249 6-45 3 504230286 4-27 19 8-7 4
504230209 6-19 18 6-49 3 4-33 19 8-29 4
6-20 54 504230255 6-19 23 504230292 6-19 8 9-3 8
6-23 18 6-19 37 6-23 8 9-5 5
6-24 54 6-23 23 504230293 6-19 6 9-29 4
6-24 64 6-23 37 6-23 6 11-7 15
504230210 4-27 21 6-24 69 504230298 6-19 16 11-9 19
4-33 21 504230259 4-33 7 6-20 48 504233261 2-23 17
504230211 2-5 12 504230261 2-85 5 6-23 16 2-27 17
2-13 12 2-87 9 6-24 48 2-59
504230216 2-85 19 2-89 4 6-24 62 504233265 8-9 1
2-87 17 2-91 9 504231204 2-101 6 8-13 1
2-89 25 4-29 16 504231233 2-63 21 504233267 1-13 13
2-91 17 4-31 18 504231238 1-23 13 504233271 1-25 5
504230217 2-85 11 4-35 15 504231263 2-5 5 10-3 3
2-87 1 4-37 18 2-13 5 504233274 5-10 56
2-91 1 504230265 4-27 15 504231270 1-32 58 504234226 6-19 22
4-27 17 4-29 17 6-3 4 6-19 36
4-29 19 4-33 15 6-3 11 6-20 52

A814 ©2013 Yale Europe Materials Handling Limited 12-7

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

6-23 22 504237253 2-59 8 504248738 6-4 40 4-7 30

6-23 36 504237285 2-29 18 504249712 2-67 19 504504703 4-5 25
6-24 52 2-31 18 504263775 10-7 1 4-7 25
6-24 68 2-33 18 504263776 10-7 1 504574267 10-5 15
504234265 7-3 4 2-35 13 504266716 1-23 11 504574273 4-5 19
8-3 4 504238219 1-23 12 504267799 6-4 35 4-7 19
8-5 4 504238225 11-17 11 504278740 1-27 8 504574274 4-5 27
9-3 4 504238227 1-23 2 1-29 6 4-7 27
504234266 7-7 3 504238241 4-5 31 504281794 7-5 7 504574275 2-63 1
8-9 21 504238289 1-10 17 8-5 10 2-65 1
8-13 3 504238298 1-5 15 504281795 8-13 18 2-67 1
9-9 3 1-15 15 9-9 18 2-71
504234269 7-9 16 5-9 42 504281796 8-13 22 4-7 34
7-11 16 504239208 1-13 19 9-10 27 504574276 2-71 1
9-17 11 504239227 1-31 43 504281799 8-13 25 504574277 2-71 2
9-25 17 504239228 1-13 4 9-10 30 504574285 2-87 13
504235209 11-3 19 504240712 2-9 25 504282703 7-5 8 2-89 14
504235239 7-9 5 2-17 25 8-5 11 2-91 13
7-11 5 2-63 20 504288725 1-35 11 504574292 2-87 11
8-17 5 2-65 20 504288726 1-35 10 2-91 11
8-21 5 2-67 20 504289704 1-7 1 504574293 2-85 2
8-25 11 504240838 2-9 25 504289705 1-7 2 2-87 30
9-25 11 2-17 25 504289706 1-7 1 504574294 2-87 15
504235245 1-31 44 2-63 20 504289707 1-7 2 2-89 12
504235252 6-3 33 2-65 20 504291708 1-23 18 2-91 15
504235265 4-7 17 2-67 20 504291749 4-25 9 504574295 2-85 6
504235270 2-29 6 504241095 1-35 7 504297721 8-31 3 2-87 8
2-33 6 504241099 2-67 19 8-33 3 2-89 5
504235278 7-13 5 504241221 1-25 2 9-31 14 2-91 8
8-29 5 504241579 1-35 8 9-35 14 504574296 2-85 7
9-29 5 504241580 1-37 1 504297725 11-3 17 2-87 7
11-7 16 504241787 1-17 11-15 6 2-89 6
11-9 20 504241796 1-37 8 504297726 11-3 18 2-91 7
504235279 2-5 24 1-37 8 11-15 7 504574297 2-85 8
2-13 24 504242702 11-3 20 504301775 7-15 10 2-87 6
504235284 2-21 1 504242720 10-7 1 8-31 11 2-89 7
2-23 11 504242721 10-7 1 8-33 11 2-91 6
2-25 1 504242722 10-7 1 504301776 8-31 12 504574298 2-85 10
2-27 11 504242723 10-7 1 8-33 12 2-87 3
504236207 2-63 16 504242724 10-7 1 504301777 8-33 31 2-89 8
2-65 16 504242750 10-3 1 504301778 8-33 10 2-89 21
2-67 16 504243713 11-3 504301779 8-31 10 2-91 3
11-25 12 504246715 10-9 1 8-33 10 504574299 2-87 4
504236227 10-9 3 504246716 10-9 1 504301785 8-13 8 2-91 4
504236237 2-93 3 504246776 10-9 1 504305711 6-27 10 504575200 2-85 18
504236253 7-7 16 504246783 10-9 1 504305734 1-5 2 2-87 18
8-10 29 504246784 10-9 1 1-15 2 2-89 24
9-7 19 504246785 10-9 1 504450741 2-99 10 2-91 18
504236265 2-99 9 504248735 6-4 37 504450758 8-25 3 504575204 2-85 26
504236268 1-31 3 504248736 6-4 38 9-25 3 2-87 24
504237211 5-7 13 504248737 6-4 39 504503703 4-5 30 2-89 33

12-8 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-91 24 7-11 15 505964575 1-17 11 2-101 10

504575206 2-85 28 505657522 8-17 4 505964577 5-13 9 505968538 2-101 9
2-87 26 8-17 4 505964578 5-13 6 505968539 9-36 24
2-89 36 8-21 4 505964581 1-17 29 505968540 2-94 2
2-91 26 8-21 4 505964584 1-17 25 505968566 2-99 1
504575208 2-85 23 505657523 8-17 4 505964586 5-13 7 2-100 2
2-87 28 8-21 4 505964587 1-17 3 2-101 4
2-89 30 505850500 10-7 2 505964597 5-13 8 2-103 4
2-91 28 10-9 2 505965586 7-15 23 11-28 5
504575209 2-85 24 505851500 10-7 6 9-31 6 11-29 5
2-87 29 10-9 6 9-35 6 505968568 2-100 1
2-89 31 505852500 10-7 4 505965599 7-15 2 2-101 1
2-91 29 10-9 4 8-31 20 2-106 1
504575210 2-89 2 505853500 10-7 5 8-31 28 2-107 1
2-91 31 10-9 5 8-33 20 11-28 9
504575212 2-89 18 505854501 10-7 3 8-33 28 11-29 9
2-91 32 505959500 9-31 11 9-31 7 505968588 2-99 4
504746702 2-63 21 9-35 11 9-35 7 2-100 5
504757701 2-65 21 505959516 9-29 505966534 1-19 6 2-101 11
504757702 2-65 21 505959545 1-17 19 505966556 1-19 25 505969557 8-31 1
504955200 1-23 16 505959573 9-29 1 505966574 1-19 26 8-33 1
505064754 2-106 7 505959574 1-17 18 505966598 5-7 12 505970528 7-7 28
2-107 8 505960578 1-29 4 505967575 6-19 25 9-10 34
2-109 7 10-3 2 6-19 42 505970548 4-41 5
505075504 2-21 28 505961505 9-31 12 6-20 57 505970553 1-35 20
2-39 2 9-35 12 6-23 25 505972532 5-7 21
2-51 505961568 7-15 9 6-23 42 505972544 11-28 6
505075506 2-29 2 505962507 8-31 29 6-24 57 11-29 6
2-31 2 8-33 29 6-24 71 505972566 1-23 3
2-33 2 505962533 7-15 3 505967593 6-19 10 505972586 1-35 6
2-35 2 8-31 17 6-23 10 5-9 11
2-47 8-33 17 505967595 6-19 38 505972589 11-28 7
505075507 2-35 5 505962571 7-15 8 6-23 38 11-29 7
2-49 505962578 7-15 19 505968501 2-106 4 505973524 1-23 13
505075508 2-29 3 505963519 5-13 3 2-106 9 505973554 6-45 4
2-31 3 505963537 5-7 10 2-107 4 6-49 4
2-33 3 5-13 2-109 4 505973580 6-45 14
2-35 3 505963540 5-13 2 505968507 9-36 24 6-49 14
2-53 505963544 5-13 1 505968514 2-94 3 505973585 6-45 5
505075526 2-29 5 505963564 5-13 2-98 3 6-49 5
2-31 5 505963565 5-13 10 2-103 1 505974506 1-19 2
2-55 505963583 5-13 4 2-104 1 505974532 5-10 58
505136042 8-18 505964517 1-17 29 11-28 8 505974541 1-13 9
8-22 505964528 1-17 27 11-29 8 505974543 1-19 1
505136043 7-9 505964536 1-17 25 505968524 2-101 8 505974557 1-23 15
7-11 505964540 5-13 5 505968533 2-94 1 505974564 6-29 8
505136049 8-26 505964547 1-17 28 505968535 2-106 5 6-45 32
9-26 505964548 1-17 18 2-107 5 505974575 1-37 24
505136053 11-5 505964560 1-17 26 2-109 5 11-17 27
505136059 9-17 505964570 1-17 20 505968536 2-99 5 505974576 1-19
505657521 7-9 15 505964574 1-17 30 2-100 6 505974582 1-13 10

A814 ©2013 Yale Europe Materials Handling Limited 12-9

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

505974595 1-19 4 505977588 6-7 19 2-49 2 516869829 2-49 4

1-21 3 6-11 19 2-53 2 516869837 2-51 4
505976533 9-31 2 6-15 19 2-55 2 2-53 4
9-35 2 505977589 4-5 14 516857804 2-47 1 2-55 4
505976557 9-31 2 4-7 14 516857805 2-53 1 2-61 4
9-35 2 505977590 2-71 6 2-61 1 516869839 2-47 5
505976588 9-31 2 505977597 4-5 5 516857806 2-55 1 516869840 2-47 11
9-35 2 4-7 5 516858805 2-55 11 516869841 2-47 10
505976596 9-31 1 505977598 2-71 5 516858806 2-51 11 516869842 2-47 8
9-35 1 505978539 9-31 2 2-53 11 516869843 2-47 4
505977500 2-71 11 9-35 2 2-61 12 516870801 2-49 14
505977509 4-5 18 505978544 11-7 17 516858807 2-49 11 2-51 14
4-7 18 11-9 14 516858808 2-47 17 2-53 14
505977512 4-5 26 505978549 8-13 2 516859801 2-47 19 2-55 14
505977513 4-5 26 505978551 8-13 2 2-49 13 2-61 15
505977516 2-71 9 505978583 8-13 2 2-55 13 516913805 2-29 10
505977517 2-63 14 505978593 8-13 2 516859802 2-51 13 2-33 10
2-65 14 506250522 11-3 2-53 13 516923833 2-29 17
2-67 14 506250542 11-3 20 2-61 14 2-31 17
505977519 1-19 7 506253591 7-15 1 516859803 2-55 6 2-33 17
505977520 6-3 27 506254500 7-15 1 516859806 2-49 6 2-35 17
505977523 6-3 26 506254510 7-15 1 2-51 6 2-37 6
505977526 2-71 8 506254517 7-15 1 2-53 6 518095800 2-29 13
505977534 1-31 15 506395589 4-17 10 2-61 7 2-33 13
505977537 1-19 13 506395592 10-5 20 516859807 2-47 12 518265806 2-29 12
505977538 4-5 8 506395593 10-5 21 516861803 2-47 15 2-33 12
4-7 8 506395594 10-5 21 2-49 9 518361802 4-15 13
505977539 4-5 1 506547501 9-17 2-51 9 518362802 4-15 15
505977542 2-71 4 506547507 9-21 2-53 9 518362804 4-15 14
505977550 2-63 4 506552501 11-5 8 2-55 9 518696802 4-15 10
2-65 4 506845500 7-9 3 2-61 10 518790606 1-32 57
2-67 4 7-11 3 516862804 2-47 7 518790609 1-32 56
4-7 37 8-17 3 516862805 2-49 5 518790619 2-21 13
505977554 6-3 25 8-21 3 2-51 5 2-25 10
505977556 6-3 2 506900500 2-63 13 2-53 5 2-57
505977562 4-5 7 2-65 13 2-55 5 518790649 1-31 3
4-7 7 507097501 6-51 24 2-61 5 518790656 1-32 54
505977563 4-5 2 512435807 2-47 20 2-61 6 518790660 1-32 49
4-7 2 512443801 2-47 18 516864804 2-47 6 518790678 1-31 30
505977566 4-5 16 2-49 12 516865803 2-47 3 518790699 1-31 2
4-7 16 2-51 12 2-49 3 518791600 6-3 22
505977569 2-71 3 2-53 12 2-51 3 6-3 34
505977570 4-5 3 2-55 12 2-53 3 518791602 6-7 16
4-7 3 2-61 13 2-61 3 6-11 16
505977573 2-63 12 514252800 6-15 2 516865804 2-55 3 6-15 16
2-65 12 515685804 4-17 5 516866807 2-47 13 518791608 6-7 33
2-67 12 515686846 4-17 7 516866809 2-49 7 6-11 33
505977577 1-27 6 515689803 4-17 8 2-51 7 6-15 33
505977585 6-7 22 516809801 2-21 19 2-53 7 518791609 8-9 1
6-11 22 516856810 2-51 2 2-55 7 8-13 1
6-15 22 516856812 2-47 2 2-61 8 9-9 1

12-10 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

518791620 6-3 1 518793652 2-95 1 4-7 13 2-103

518791624 6-3 18 2-96 1 518796644 6-29 8 518798621 5-9 24
518791629 6-3 24 2-97 1 6-29 8 518798630 5-9 22
518791630 6-7 31 2-109 11 6-35 518798631 5-9 20
6-11 31 518793655 1-13 15 6-45 32 518798642 2-5 13
6-15 31 518793656 4-25 1 6-45 32 2-9 8
518791644 6-3 24 518793670 2-109 10 518796646 6-19 43 2-13 13
518791649 6-3 24 2-110 1 6-23 43 2-17 8
518791654 1-32 60 518793676 6-45 13 518796650 6-20 518798644 5-9 21
518791664 6-4 36 6-49 13 518796653 2-23 16 518798650 9-31 8
518791666 6-3 8 518793678 4-11 13 2-27 16 9-35 8
518791677 6-3 14 518793683 2-13 17 518796654 6-19 26 518798656 2-29 7
518791680 6-7 28 2-104 6-23 26 2-31 7
6-11 28 518794638 4-11 18 518796655 6-24 2-33 7
6-15 28 518794640 4-5 26 518796657 6-7 6 2-35 7
518791688 6-7 14 518794659 7-9 4 6-11 6 2-37 3
6-11 14 7-11 4 6-15 6 518798659 11-23 1
6-15 14 8-18 16 518796659 6-19 7 518798672 2-29 4
518791696 6-3 12 8-22 16 6-23 7 2-31 6
518791699 6-7 39 518794667 4-11 20 518796662 6-19 1 518798677 1-32 48
6-11 39 4-13 1 518796674 11-17 16 518798684 4-3 38
6-15 39 518794676 4-11 19 11-19 16 4-43 2
518792605 9-9 2 518794682 4-5 26 518796675 6-23 4 518798685 2-9 7
518792622 5-9 38 4-7 26 518796678 11-27 1 2-17 7
518792629 9-9 2 518794683 4-11 15 518796682 11-17 14 2-63 19
518792637 5-9 16 518794684 3-18 2 11-19 14 2-65 19
518792641 9-9 2 518794690 4-11 12 518796685 11-27 2 2-67 15
518792663 9-9 2 518795619 5-7 4 518796686 1-37 11 2-98
518792670 9-9 2 518795624 4-5 21 1-37 11 518799636 8-31 1
518792674 9-9 2 4-11 4-25 21 8-33 1
518792690 9-9 2 518795661 5-7 17 6-7 10 518799649 9-31 3
518792694 5-9 14 518796602 6-19 4 6-11 10 9-35 3
518792697 5-9 28 518796605 6-19 12 6-15 10 518799696 8-31 1
518793602 6-40 6-23 12 6-52 10 8-33 1
518793603 2-5 7 518796606 2-23 12 518796688 6-19 44 518800600 9-32 21
2-13 7 2-27 12 6-23 44 9-36 22
6-29 21 518796609 11-17 15 518796690 11-25 2 518800614 9-32 22
6-51 21 11-19 15 518796695 6-20 55 9-36 23
518793604 6-4 35 518796610 11-23 4 6-24 55 518800617 6-35 9
518793606 1-7 4 518796613 6-24 58 518797605 1-32 48 518800621 9-32 21
1-13 6 518796615 11-23 3 518797621 1-31 27 9-36 22
518793610 4-11 16 11-25 2 518797634 8-29 6 518800625 9-32 22
518793614 6-52 8 518796622 4-25 13 8-29 6 9-36 23
518793623 1-13 16 518796626 11-17 8 11-9 18 518800626 4-11 14
518793625 6-52 2 11-28 518797644 1-23 7 518800627 9-32 22
518793630 4-11 10 518796629 6-52 13 518797663 1-31 36 9-36 23
518793644 4-11 11 518796631 11-17 1 518797670 1-31 24 518800631 9-32 21
518793647 2-95 7 11-19 1 518797690 2-101 13 9-36 22
2-96 2 518796639 6-20 46 518798601 2-31 19 518800644 9-32 21
2-97 7 6-24 46 518798608 5-9 23 9-36 22
518793650 4-11 518796642 4-5 13 518798619 2-5 17 518800649 11-17 6

A814 ©2013 Yale Europe Materials Handling Limited 12-11

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

11-19 6 518803622 4-27 4-33 12 518806692 11-3 16

518800650 11-17 5 518803625 4-11 21 4-35 13 518806694 6-52 5
11-19 5 518803626 1-35 16 4-37 7 518807619 2-63 3
518800651 9-32 22 518803628 2-5 16 518804691 2-75 18 2-65 3
9-36 23 2-9 13 518804696 4-33 6 2-67 3
518800657 9-32 22 2-13 16 518805607 4-27 11 4-7 36
9-36 23 2-17 13 4-33 11 518807623 2-9 12
518800661 6-35 518803660 2-57 8 518805619 4-27 6 2-13 18
518800664 9-32 21 518803662 4-11 1 518805626 1-35 18 2-17 12
9-36 22 518803663 2-57 6 6-3 16 518807630 11-3 2
518800667 9-32 22 518803664 6-52 14 518805631 4-27 5 11-3 14
9-36 23 518803665 7-7 26 4-33 5 518807631 11-3 5
518800678 9-32 21 8-10 31 518805636 4-27 8 518807647 4-7 33
9-36 22 9-7 20 4-33 8 518807655 2-73 15
518800687 11-17 2 518803671 1-35 17 518805659 4-27 13 2-75 17
11-19 2 518803675 11-17 26 4-33 13 518807681 11-17 31
518800691 11-17 4 518803677 1-35 12 518805660 1-23 10 518807689 2-101 14
11-19 4 1-38 34 518805663 4-27 22 518808617 1-31 9
518800693 6-35 8 518803684 4-25 16 4-33 22 518808665 1-31 21
6-40 3 4-33 518805679 4-27 10 518808666 1-31 22
518800695 9-32 22 518803687 2-98 1 4-33 10 518808698 11-17 32
9-36 23 2-99 6 518805681 4-27 24 518809643 1-23 6
518800697 9-32 21 2-103 2 4-33 24 518809668 1-32 53
9-36 22 2-104 2 518805683 4-27 7 518809671 1-31 10
518801602 11-3 10 2-110 2 518806610 2-99 2 519249803 4-15 16
518801606 11-23 5 11-28 1 2-100 3 519249804 4-17 2
518801616 11-3 1 11-29 1 2-100 7 519432624 2-87 14
518801619 11-3 4 518803696 1-35 15 2-101 2 2-89 13
518801636 7-15 20 518804627 2-73 19 2-109 12 2-91 14
8-31 2 2-75 19 11-28 3 519473603 6-27
8-33 2 518804631 2-75 15 11-29 3 6-46 35
9-31 4 518804632 4-27 4 518806617 11-3 15 10-5 17
9-35 4 4-29 5 518806628 5-9 27 519473605 6-27
518801638 11-3 3 4-31 11 518806635 2-98 2 6-46 35
518801642 11-17 7 4-33 4 2-99 7 10-5 17
11-19 7 4-35 5 2-103 3 519477600 6-27 9
518801644 7-7 24 4-37 11 2-104 3 519517603 6-27 3
8-10 26 518804641 2-73 5 2-110 3 519517605 6-27 3
8-13 7 2-75 5 11-28 2 519521606 7-9 2
9-9 7 518804648 4-33 6 11-29 2 7-11 2
518801664 6-4 35 518804652 4-27 1 518806636 2-73 14 519521609 7-9 2
518801667 11-3 19 4-33 1 2-75 16 7-11 2
518801671 6-7 14 518804653 2-73 17 518806656 5-9 30 519521614 7-9 2
6-11 14 518804655 11-25 3 518806663 8-10 30 7-11 2
6-15 14 518804668 2-73 18 518806687 2-99 3 519521619 7-9 2
518801677 10-5 13 518804670 2-73 1 2-100 4 7-11 2
518801686 11-23 16 518804675 2-73 13 2-101 3 519523606 7-9 1
518801699 11-23 5 518804684 4-27 12 2-109 13 519523609 7-9 1
518802614 2-83 1 4-29 13 11-28 4 519523614 7-9 1
518802674 2-75 12 4-29 14 11-29 4 519523619 7-9 1
518803610 11-17 20 4-31 7 518806691 1-23 14 519523656 7-11 1

12-12 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

519523659 7-11 1 519534608 8-25 9-21 2 519640604 9-17

519523664 7-11 1 9-25 519638606 9-13 2 519640605 9-17
519523669 7-11 1 519534609 8-25 9-17 2 519640606 9-17
519524606 7-9 9-25 9-21 2 519640608 9-17
519524609 7-9 519534612 9-25 519638608 9-13 2 519640609 9-17
519524614 7-9 519534613 8-25 9-17 2 519640612 9-17
519524619 7-9 519534614 8-25 9-21 2 519640615 9-17
519524656 7-11 519534616 8-25 519638609 9-13 2 519640654 9-13
519524659 7-11 9-25 9-17 2 519640655 9-13
519524664 7-11 519537600 8-25 5 9-21 2 519640656 9-13
519524669 7-11 9-25 5 519638612 9-13 2 519640658 9-13
519528605 8-17 2 519540604 9-25 2 9-17 2 519640659 9-13
8-21 2 519540605 8-25 2 9-21 2 519640662 9-13
519528608 8-17 2 9-25 2 519638615 9-13 2 519640665 9-13
8-21 2 519540606 9-25 2 9-17 2 519664601 11-5 2
519528609 8-17 2 519540608 8-25 2 9-21 2 519665601 11-5 1
8-21 2 9-25 2 519638654 9-15 2 519666601 11-3 6
519528612 8-17 2 519540609 8-25 2 519638655 9-15 2 11-5
8-21 2 9-25 2 519638656 9-15 2 519729801 4-17 9
519528613 8-17 2 519540612 9-25 2 519638658 9-15 2 519739809 2-57 6
8-21 2 519540613 8-25 2 519638659 9-15 2 2-59 6
519528615 8-17 2 519540614 8-25 2 519638662 9-15 2 519739830 2-57 5
8-21 2 519540616 8-25 2 519638665 9-15 2 2-59 5
519529605 8-17 1 9-25 2 519639604 9-13 1 519739834 2-57 7
519529608 8-17 1 519541604 9-25 1 9-15 1 2-59 7
519529609 8-17 1 519541605 8-25 1 9-17 1 519739845 2-57 1
519529612 8-17 1 9-25 1 9-21 1 2-59 1
519529613 8-17 1 519541606 9-25 1 519639605 9-13 1 519745801 2-83 12
519529615 8-17 1 519541608 8-25 1 9-15 1 519745803 2-75 1
519529655 8-21 1 9-25 1 9-17 1 2-83 11
519529658 8-21 1 519541609 8-25 1 9-21 1 519745805 2-83 8
519529659 8-21 1 9-25 1 519639606 9-13 1 519745808 2-83 18
519529662 8-21 1 519541612 9-25 1 9-15 1 519745810 2-73 10
519529663 8-21 1 519541613 8-25 1 9-17 1 2-75 10
519529665 8-21 1 519541614 8-25 1 9-21 1 2-77 3
519530605 8-17 519541616 8-25 1 519639608 9-13 1 2-79 3
519530608 8-17 9-25 1 9-15 1 2-81 3
519530609 8-17 519609804 5-7 25 9-17 1 2-83 16
519530612 8-17 519609816 1-32 61 9-21 1 519745811 2-83 6
519530613 8-17 2-63 9 519639609 9-13 1 519745812 2-73 16
519530615 8-17 2-65 9 9-15 1 2-75 13
519530655 8-21 2-67 9 9-17 1 2-83 7
519530658 8-21 519618603 6-27 1 9-21 1 519745815 2-83 9
519530659 8-21 519618605 6-27 1 519639612 9-13 1 519786801 2-47 16
519530662 8-21 519636600 9-13 5 9-15 1 2-49 10
519530663 8-21 9-17 5 9-17 1 2-51 10
519530665 8-21 519638604 9-13 2 9-21 1 2-53 10
519534604 9-25 9-17 2 519639615 9-13 1 2-55 10
519534605 8-25 9-21 2 9-15 1 2-61 11
9-25 519638605 9-13 2 9-17 1 519787801 2-47 14
519534606 9-25 9-17 2 9-21 1 2-49 8

A814 ©2013 Yale Europe Materials Handling Limited 12-13

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-51 8 520039885 10-5 8 520042889 2-41 16 520043831 2-21 16

2-53 8 520039887 1-35 22 2-43 16 2-25 13
2-55 8 520040899 7-5 9 2-45 16 2-35
2-61 9 8-5 12 520042898 2-41 1 520043832 2-29
519788801 2-47 9 8-13 24 2-43 1 520043833 2-21 3
519792602 2-63 21 9-10 29 2-45 1 2-25 3
519798601 1-23 4 520041644 1-7 14 520042899 2-41 17 520043835 2-21 18
519798602 1-23 8 520041809 11-23 1 2-43 17 2-25 5
519798603 1-23 19 520041817 1-35 13 520043801 2-6 40 520043836 2-21 20
519798604 1-23 19 520041828 11-17 10 520043803 2-6 36 520043837 2-21 21
519798605 1-23 19 520041829 1-7 13 2-21 38 2-25 7
519798606 1-23 19 520041835 11-17 34 520043808 2-63 2 520043838 2-21 22
519798607 1-23 19 11-19 31 2-65 2 2-25 8
519798608 1-23 19 520041836 1-7 10 2-67 2 520043839 2-21 17
519798609 1-23 19 520041843 11-17 28 4-7 35 2-25 14
519798610 1-23 19 11-19 28 520043814 2-29 26 2-41
519798611 1-23 19 520041860 11-17 19 2-33 26 520043840 2-21 5
519996801 1-5 9 11-19 19 520043815 2-29 27 520043841 2-21 25
1-13 14 11-23 12 2-33 27 520043842 2-21 37
1-15 9 520041863 1-35 14 520043816 2-29 21 520043843 2-21 13
519996802 1-17 1 520041870 1-7 11 2-31 21 2-25 10
519996803 1-5 10 520041883 1-7 15 2-33 21 2-57
1-13 12 520041885 6-31 2-35 10 520043844 2-21 4
1-15 10 6-45 32 520043817 2-29 32 520043845 2-31
1-17 2 520041892 1-35 13 2-31 9 520043867 8-13 17
520031807 2-39 3 520041896 1-7 12 520043818 2-29 22 9-9 17
520035837 2-101 16 520042809 1-13 1 2-31 10 520043880 4-25 34
520036852 7-3 6 520042875 2-41 3 2-33 22 520043881 2-95 2
7-5 3 2-43 3 2-35 9 2-97 2
7-13 6 2-45 3 520043819 2-29 30 520043893 2-29 1
8-3 6 520042876 2-41 4 2-31 11 2-31 1
8-5 6 2-43 4 520043820 2-29 29 2-33 1
8-7 5 2-45 4 2-33 5 2-35 1
9-3 6 520042877 2-41 5 520043821 2-29 23 520043895 2-29 16
9-5 3 2-43 5 2-31 4 2-31 16
9-29 6 2-45 5 2-33 23 2-33 16
11-7 13 520042878 2-41 6 2-35 4 2-35 16
11-9 18 2-43 6 520043822 2-29 28 520043896 2-29 24
520037801 4-5 6 2-45 6 2-33 4 2-31 13
4-7 6 520042879 2-41 7 520043826 2-21 23 2-33 24
520037819 6-3 18 2-43 7 2-25 9 2-35 6
520037836 1-31 33 2-45 7 520043827 2-21 24 520043897 2-29 19
520037852 1-35 9 520042880 2-41 8 2-25 15 2-33 19
520037875 11-17 33 2-43 8 520043828 2-21 16 2-35 12
520038897 11-25 1 520042881 2-41 9 2-25 13 520043898 2-29 20
520039810 8-33 23 2-43 9 2-33 2-31 20
520039836 11-23 13 2-45 9 520043829 2-25 4 2-33 20
520039846 1-35 21 520042882 2-45 10 2-45 2-35 11
520039855 9-9 24 520042885 2-41 13 520043830 2-21 17 520043899 2-29 25
520039872 8-31 23 2-43 13 2-25 14 2-33 25
8-33 32 2-45 13 2-43 520044803 7-7 11

12-14 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-9 18 2-45 11 4-31 6 524137543 1-37 17

9-7 11 520047897 2-41 14 4-35 14 524137579 1-35 8
520044831 1-31 41 2-43 14 4-37 6 524137581 2-69 1
520044851 1-5 18 2-45 14 520053864 2-37 4 524137582 2-69 1
1-7 18 520047898 2-41 15 520053872 8-7 5 524137583 1-37 1
1-15 18 2-43 15 520086612 11-19 20 524137594 1-35 7
520044880 2-9 18 2-45 15 520202602 2-109 1 524137664 4-41 1
2-17 18 520048801 5-9 13 520292801 6-19 17 524138137 1-37 17
520044881 2-6 41 520048802 5-9 17 6-19 32 524138138 1-37 18
2-14 36 520048804 5-9 44 6-20 49 524138140 1-37 18
520044898 2-14 37 520049816 2-51 6-23 17 524138141 1-37 17
520045057 4-7 31 2-53 6-23 32 524139124 1-35 7
520045064 2-99 8 2-55 6-24 49 524139223 1-10
2-101 7 520049833 2-5 5 6-24 63 524139224 1-10
520045079 1-31 26 2-13 5 520292811 6-19 20 524139404 1-7 1
520045083 1-37 19 520049835 2-5 5 6-19 35 524139405 1-7 2
520045085 2-85 2-13 5 6-20 51 524139579 1-10 1
6-29 2 520049841 2-43 2 6-23 20 524139580 1-10 1
520045086 2-85 3 520049875 11-3 21 6-23 35 524139581 1-10 2
520045087 2-85 4 11-15 8 6-24 51 524143126 2-69 1
520045088 2-85 9 520049876 11-3 22 6-24 66 524162256 1-23 5
520045089 2-85 13 11-15 9 520292813 6-19 2 524164417 10-5 11
520045090 2-85 14 520050800 2-45 8 6-23 2 524165519 11-15
520045092 2-85 16 520050801 2-41 10 520329801 6-35 1 524165520 11-15
520045093 2-85 17 2-43 10 520329802 6-35 3 524201053 1-37 1
520045094 2-93 3 520050803 2-45 2 520329805 6-35 4 530018801 1-7 17
520045096 4-25 15 520050804 2-45 12 520329810 6-35 1-13 11
520045097 4-25 33 520052831 6-3 8 520333807 2-29 31 550022629 4-23 11
520045098 10-5 20 520052862 1-5 18 2-31 12 580000037 11-25 1
520045104 1-31 28 1-7 18 520350800 2-65 21 580000127 4-17
520045119 1-23 17 1-13 7 520350805 2-65 21 4-25 17
520045122 11-23 15 1-15 18 524135146 1-37 1 580000138 4-29 8
520045140 2-85 12 520052866 6-7 7 524135211 4-5 29 4-31 10
520045145 11-17 20 6-11 7 4-7 29 4-35 8
520045149 1-32 51 6-15 7 524135278 6-7 27 4-37 10
520045181 8-31 34 520052889 2-21 39 6-11 27 580000181 2-41 12
8-33 36 520053800 5-9 15 6-15 27 580000182 2-43 12
9-32 27 520053804 1-29 3 524135606 2-101 580000183 6-40 1
9-36 28 520053806 1-35 8 524135607 5-7 27 6-49 26
520045394 5-9 18 520053821 8-29 6 524136925 4-43 9 6-51 8
520045824 2-101 5 520053826 4-29 2 524136928 3-18 1 580000188 4-11 3
520046880 5-7 1 4-31 14 3-21 1 580000284 4-7 26
520047855 9-31 3 4-35 2 524136932 3-21 1 580000285 2-87 12
9-35 3 4-37 14 524137190 3-18 9 2-89 15
9-36 24 520053828 4-29 4 3-21 2 2-91 12
520047867 9-31 3 4-35 4 524137230 1-21 1 580000350 4-13 3
9-35 3 520053835 4-29 9 524137528 1-19 1 580000351 4-13 5
520047892 2-57 8 4-31 4 1-21 580000356 4-13 9
520047895 2-41 2 4-35 9 524137538 1-37 18 580000464 4-5 1
520047896 2-41 11 4-37 4 524137539 1-37 18 4-7 1
2-43 11 520053839 4-29 15 524137542 1-37 17 580000467 2-10 42

A814 ©2013 Yale Europe Materials Handling Limited 12-15

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-18 42 580001095 2-37 2 580006778 6-33 11 580007928 2-9 38

2-63 25 2-61 580006779 6-33 3 2-17 38
580000702 4-17 12 580001427 4-7 26 580007151 2-9 15 580007953 2-9 1
580000821 4-17 1 580001428 4-7 26 2-17 15 2-17 1
580000822 4-17 13 580001430 7-3 6 2-110 2-109
580000823 4-17 14 7-5 3 580007455 2-23 8 580008017 2-5 26
580000878 4-25 16 7-13 6 2-27 8 2-9 20
4-29 8-3 6 2-27 25 2-13 26
580000879 4-35 8-5 6 580007456 2-23 9 2-17 20
580000956 4-29 1 8-7 5 2-27 9 2-93 1
4-31 25 9-3 6 2-27 31 580008018 2-5 26
4-35 1 9-5 3 580007601 4-29 10 2-9 20
4-37 23 9-29 6 4-31 5 2-13 26
580000957 4-29 3 580001624 5-7 31 4-35 10 2-17 20
4-31 13 580001630 6-29 8 4-37 5 2-93 1
4-35 3 6-39 580007602 4-35 11 580008424 1-3 4
4-37 13 6-45 32 4-37 3 1-5
580000959 4-29 6 580001695 4-7 21 580007603 4-29 12 1-15
4-31 9 4-13 4-31 2 580008561 2-9 26
4-35 6 580001698 1-31 11 4-35 12 2-17 26
4-37 9 580001702 2-61 2 4-37 2 2-99
580000960 4-29 7 580001770 2-85 15 580007606 4-29 11 580008806 11-19 8
4-31 8 580001819 6-40 4-31 3 11-29
4-35 7 580001849 2-106 3 580007775 2-23 23 580008807 11-19 34
4-37 8 2-107 3 580007776 2-27 23 580008812 11-19 9
580000961 4-29 9 2-109 3 580007777 2-27 24 11-19 9
4-31 1 580001860 6-40 2 580007778 2-23 24 11-19 9
580000962 4-29 21 580001956 5-7 29 580007779 2-23 2 580008818 2-79
4-31 21 580002108 4-13 12 2-27 2 580008928 11-19 10
580000964 4-29 20 580002109 4-13 13 2-37 580008947 1-7 7
4-31 19 580002111 4-13 15 580007780 2-23 22 580008948 1-7 7
580000965 4-29 23 580002113 4-13 4 2-39 580008980 2-77
580000966 4-29 24 580002114 4-13 6 580007804 2-23 7 580008981 2-81
4-35 21 580002117 4-13 15 2-27 7 580009027 11-19 21
580000967 4-29 25 580002134 2-9 5 580007805 2-9 17 580009028 11-19 21
4-35 22 2-17 5 2-23 1 580009268 2-23 26
580000968 4-29 22 580002282 1-7 2 2-27 1 580009288 8-31 31
4-31 20 580002283 1-7 1 580007838 2-10 44 8-33 33
580000970 4-35 9 580003162 4-31 22 2-18 44 9-32 24
4-37 1 4-37 20 580007840 2-9 30 9-36 26
580000971 4-35 19 580003863 6-29 8 2-17 30 580009289 8-33 34
4-37 19 6-33 580007905 2-9 36 9-36 27
580000972 4-35 20 6-45 32 2-17 36 580009290 8-31 33
580001071 6-29 7 580006358 6-33 1 580007906 2-9 35 8-33 37
580001078 4-7 21 6-39 1 2-17 35 9-32 26
4-13 580006359 6-33 8 580007925 2-9 33 9-36 29
580001082 2-9 39 6-39 10 2-17 33 580009291 8-33 36
2-17 39 580006362 6-33 580007926 2-9 34 580009850 4-31 26
2-63 24 6-39 2-17 34 4-37 24
2-65 14 580006776 6-39 3 580007927 2-9 37 580010327 1-5 3
2-67 14 580006777 6-39 13 2-17 37 1-7 16

12-16 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1-15 3 580011005 5-10 50 580014196 1-21 5 11-10

580010359 2-77 1 580011065 5-9 7 580014197 1-31 30 580020710 11-10 1
580010360 2-77 2 580011091 2-9 27 580014198 6-7 18 580020719 11-10 3
2-79 2 2-13 5 6-11 18 580020721 11-10 2
2-81 2 2-17 27 6-15 18 580020723 11-7 6
580010361 2-77 3 580011158 5-9 9 580014199 6-3 18 11-9 6
580010367 2-77 4 580011649 2-10 43 580014202 6-3 18 580020724 11-7 4
580010368 2-77 5 2-18 43 580014232 6-52 6 11-9 4
580010369 2-77 6 580011651 2-23 20 580014485 1-5 12 580020726 11-7 5
2-79 6 2-27 20 1-15 12 11-9 5
2-81 6 580011947 4-43 9 580014486 1-5 13 580020728 11-11 1
580010372 2-77 10 580011958 5-10 49 1-15 13 580020729 11-11 2
2-79 10 580012259 11-5 6 580014487 1-5 11 580020730 11-12 2
2-81 10 580012684 2-87 1-15 11 580020731 11-12 1
580010373 2-77 8 6-29 2 580014572 5-10 55 580020736 11-11 1
580010374 2-79 1 580012685 2-91 580015119 2-85 25 11-12 1
580010375 2-79 3 6-29 2 2-87 27 11-12 2
580010376 2-79 4 580012686 6-45 24 2-89 32 580020737 11-12 1
580010377 2-79 5 6-49 32 2-91 27 580020741 11-10 5
580010379 2-79 8 580013089 2-23 2 580016671 5-10 51 580020831 4-18
580010382 2-81 1 2-27 2 580016692 5-10 59 6-41
580010383 2-81 3 2-37 580016727 10-7 10 580021535 2-77 9
580010384 2-81 4 580013132 2-37 2 10-9 10 2-79 9
580010385 2-81 5 2-61 580016728 10-7 11 2-81 9
580010386 2-81 8 580013133 2-61 2 580016736 10-9 11 580022130 2-71 8
580010387 2-81 9 580013351 4-13 580016835 2-87 10 580022501 6-27 5
580010427 1-19 20 580013409 1-10 3 580016836 2-87 16 580022505 9-15 8
580010428 1-21 4 580013410 1-10 4 580016837 2-87 25 9-21 9
580010429 1-21 5 580013411 1-10 5 580016838 2-87 20 580022507 6-27 4
580010432 1-21 6 580013412 1-10 6 2-91 30 580022641 1-5 18
580010433 1-21 11 580013413 1-10 7 580016841 2-91 10 580022747 2-23 6
580010434 1-21 14 580013414 1-10 8 580016842 2-91 16 2-27 6
580010453 4-43 5 580013415 1-10 9 580016844 2-91 25 580023068 6-37 2
4-43 6 580013416 1-10 10 580017383 6-41 6-51 10
580010454 4-43 5 580013417 1-10 11 580018175 4-18 580023425 6-27
580010467 1-7 5 580013418 1-10 12 580018176 6-41 580023594 11-7 11
580010468 1-7 6 580013419 1-10 18 580018259 2-10 42 11-9 11
580010469 1-7 9 580013420 1-10 19 2-18 42 580023758 11-7
580010503 6-23 1 580013421 1-10 20 580018260 2-10 42 580023759 11-9
580010505 11-3 2 580013422 1-10 21 2-18 42 580023760 11-9
580010514 11-3 4 580013423 1-10 22 580018261 2-10 42 580023786 11-9 1
580010523 11-3 3 580013424 1-10 23 2-18 42 580023787 11-9 1
580010586 1-7 3 580013425 1-10 24 580018833 11-15 14 580025602 9-15
580010633 3-21 2 580013426 1-10 13 580018834 11-15 12 9-21
580010679 1-7 8 580013427 1-10 14 580018835 11-15 13 580025603 9-15 6
580010916 2-10 42 580013428 1-10 15 580020160 11-19 10 9-21 6
2-18 42 580013429 1-10 2 580020161 11-19 8 580025784 2-63 2
580010947 2-39 4 580014085 2-27 22 11-29 2-65 2
580010948 2-37 1 580014195 6-7 18 580020707 11-7 1 2-67 2
580010949 2-39 1 6-11 18 580020708 11-7 3 4-7 35
580010970 5-9 31 6-15 18 11-9 3 580025785 2-5 27

A814 ©2013 Yale Europe Materials Handling Limited 12-17

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-13 27 580026721 11-7 9 580030846 6-3 7 580035782 4-31 24

5-9 32 11-9 9 580030891 9-3 4-37 22
580026176 9-3 580026723 11-7 10 9-5 580035783 4-31 27
9-5 11-9 10 580030959 6-35 4-37 25
580026177 9-3 580026724 11-10 4 580031470 2-73 20 580035784 4-31 28
9-5 580026749 10-7 9 2-77 4 4-37 26
580026178 9-3 580026751 10-9 9 2-77 7 580035787 4-31 23
9-5 580026968 2-9 15 2-79 4 580035788 4-37 21
580026180 9-3 2-17 15 2-79 7 580035844 11-25 1
9-5 2-110 2-81 4 580038264 5-9 1
580026182 8-3 580027033 6-43 2-81 7 580038265 5-9 2
8-5 6-51 2 580032316 9-3 580040370 11-23 1
8-7 580027136 2-63 3 9-5 580042975 1-31 25
580026183 8-3 2-65 3 580032317 9-3 580043207 11-23 1
8-5 2-67 3 9-5 580046387 5-7 21
8-7 4-7 36 580032373 1-35 2 580051616 11-23 1
580026184 8-3 580027158 2-77 7 6-8 50 580053611 9-9 11
8-5 2-79 7 6-12 50 580053612 8-13 11
8-7 2-81 7 6-16 50 580054547 2-71 12
580026185 8-3 580027246 6-43 1 580032377 1-35 24 580055745 10-5 3
8-5 580027247 6-43 2 580033257 11-15 1 580058820 1-23 1
8-7 580027248 6-43 3 580033258 11-15 2 580060323 5-3 16
580026186 8-3 580027249 6-43 4 580033301 6-51 16 5-5 15
8-5 580027250 6-43 5 580033687 11-19 8 580065507 6-3 8
8-7 580027252 6-43 7 11-29 580071298 1-13 8
580026192 7-3 580027253 6-43 8 580033689 11-19 10 580071299 1-13 8
7-5 580027255 6-43 10 580033718 7-13 10 580075519 8-31 9
580026196 11-7 4 580027256 6-43 12 8-29 10 8-33 9
11-9 4 580027257 6-43 13 9-29 10 9-31 15
580026197 11-7 5 580027520 11-10 11-7 20 9-35 15
11-9 5 580027587 6-3 5 11-9 16 580084798 6-19 44
580026331 9-21 580027588 6-3 34 580033724 11-15 10 6-23 44
580026332 9-21 580027665 11-12 1 580033760 2-9 26 582006435 6-29 7
580026333 9-21 580027668 11-11 2 2-17 26 582014957 11-7 2
580026335 9-21 580027671 11-12 2 2-99 11-9 2
580026336 9-21 580027672 11-12 2 580033885 10-3 4 582021224 2-77 9
580026339 9-21 580027878 7-13 8 580034044 6-51 23 2-79 9
580026342 9-21 8-29 7 580034132 4-7 44 582021226 2-77 7
580026363 9-15 580028680 6-43 6 580034356 11-7 6 2-79 7
580026364 9-15 580028956 11-23 1 11-9 6 2-81 7
580026365 9-15 580029087 11-23 2 580034999 10-7 7 723689100 4-25 11
580026367 9-15 580030628 7-3 10-9 7 751199100 5-9 40
580026368 9-15 7-5 580035000 10-7 8 900001201 5-7 28
580026371 9-15 580030633 7-3 580035002 10-7 900001242 1-27 10
580026390 9-15 7-5 580035011 10-9 8 1-29 8
580026438 6-43 11 580030637 7-3 580035017 10-9 900002253 9-9 1
580026665 2-9 1 7-5 580035353 6-37 1 900002259 8-13 20
2-17 1 580030744 6-43 9 6-49 26 900002266 8-13 2
2-109 580030757 8-3 6-51 8 900002268 8-9 1
580026720 11-7 22 8-5 580035625 4-31 900002269 8-13 2
11-9 22 8-7 580035626 4-37 900003212 8-9 14

12-18 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

900003213 8-9 15 900009222 4-39 3 2-89 38 900264103 3-5 2

900003221 11-3 17 900009223 4-41 1 2-91 22 900264104 3-5 2
900003222 11-3 18 900009224 4-41 1 900014282 6-46 36 900264105 3-5 2
900003231 11-25 10 900009225 4-41 2 6-49 24 900647801 6-31 13
900003245 11-23 7 900009226 4-41 6 900014291 3-3 19 900870804 5-3 3
11-23 11 900009227 4-41 6 900014292 1-19 21 900870805 5-3 25
11-25 16 900009228 4-41 3 900014293 1-31 16 900870814 5-3 4
900003246 11-23 1 900009229 4-41 7 900015211 4-25 3 900870815 5-3 31
900003275 10-5 1 900009230 4-41 9 900016272 2-5 9 5-5 30
900003276 10-5 2 900009231 4-41 10 2-5 30 900870816 5-3 32
900003277 10-5 9 900009232 4-41 7 2-13 9 900937831 6-31 6
900003278 10-5 10 4-41 8 2-13 30 901349801 3-9 2
900004209 9-31 1 900009234 2-14 35 900016275 2-5 33 901349802 3-9 1
9-31 1 900009239 2-5 31 2-13 33 901349803 3-9 5
9-31 1 2-13 31 900016276 2-6 35 901349804 3-9 3
9-35 1 900009241 2-5 32 2-13 10 901419801 5-3 1
9-35 1 2-13 32 900016277 2-5 34 901419802 5-3 1
9-35 1 900009246 2-13 34 900016296 6-8 51 901905801 4-21 1
900004210 9-31 1 900009247 4-41 4 6-12 51 4-23 1
9-35 1 900009254 4-15 6-16 51 901905802 4-21 3
900004213 9-31 2 4-25 17 900017242 2-14 34 4-23 3
9-35 2 900009255 2-89 900017243 2-6 35 901905803 4-21 2
900004214 9-31 1 6-29 2 2-13 10 901905806 4-23 2
9-35 1 900009260 6-45 23 900017246 2-5 34 901905851 4-21
900004215 9-31 1 6-49 23 900017247 2-14 35 901905852 4-21
9-35 1 900009261 6-45 23 900017248 2-5 33 4-23
900004216 9-31 2 900009265 2-14 35 2-13 33 901945802 4-21 2
9-35 2 900009276 2-73 900017251 2-5 32 901945805 4-21 11
900004217 9-31 2 900009278 2-75 2-13 32 4-23 10
9-35 2 900009297 6-45 20 900017252 2-5 9 902075802 2-73 11
900004224 9-36 24 6-49 20 2-5 30 902075803 2-75 11
900004269 8-25 6 900009298 6-45 21 2-13 9 902075804 2-73 6
9-25 6 6-49 21 2-13 30 902075805 2-75 6
900005215 10-5 10 900010210 6-52 3 900017255 2-5 31 902075806 2-73 9
900005218 1-25 12 900010215 2-73 12 2-13 31 902075807 2-73 8
900008266 4-39 3 900010216 2-75 13 900061100 3-5 17 2-75 8
900008267 4-39 3 900010217 1-38 32 900094804 5-3 24 902075808 2-73 21
900008268 4-39 3 900013201 2-5 34 900094807 5-3 11 902075809 2-75 9
900008269 4-39 3 900013300 3-5 32 900094808 5-3 22 902075810 2-73 4
900008272 6-7 1 900014275 2-85 21 900094816 5-3 8 2-75 4
6-11 1 2-87 21 900094817 5-3 7 902075811 2-73 7
6-19 2-89 27 900094818 5-3 7 902075812 2-73 2
900008273 6-15 1 2-91 21 900094826 5-3 17 2-75 2
6-23 900014276 2-85 22 5-5 16 2-77 3
900009215 3-15 3 2-87 23 900094827 5-3 24 2-79 3
900009216 3-11 3 2-89 28 900094840 5-3 34 2-81 3
900009217 3-13 3 2-91 23 5-5 28 902075813 2-73 3
900009218 3-15 3 900014277 2-85 29 900094842 5-3 30 2-75 3
900009219 4-39 3 2-89 37 5-5 29 902136801 3-18 6
900009220 4-39 3 900014278 2-85 30 900264101 3-5 2 902136802 3-18 7
900009221 4-39 3 2-87 22 900264102 3-5 2 902136803 3-18 8

A814 ©2013 Yale Europe Materials Handling Limited 12-19

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

902146801 2-89 1 906105700 2-5 28 3-5 28 914032610 3-11 1

902146802 2-89 3 2-97 909932405 4-3 32 914032611 3-17 1
902146804 2-89 10 906106700 2-13 29 909932406 4-3 33 914032612 3-13 1
2-89 23 2-102 909932409 3-3 11 914032613 3-15 1
902146805 2-87 12 906107700 2-13 28 910228400 3-5 10 914032614 3-11 1
2-89 11 2-95 910792100 1-31 14 914032615 3-17 1
2-91 12 906116700 2-5 14 911330400 10-5 12 914032616 3-13 1
902146806 2-87 5 2-13 14 911605400 4-3 8 914032617 3-15 1
2-89 16 2-100 911727400 1-38 40 914032618 3-11 1
2-91 5 906150100 4-3 21 911982300 4-3 15 914032619 3-17 1
902146807 2-89 16 906414700 2-5 6 911983300 4-3 7 914032620 3-13 1
2-91 33 2-13 6 912331302 1-23 9 914032621 3-15 1
902146808 2-89 17 2-106 912410300 4-3 3 914032622 3-11 1
902146810 2-89 20 906751701 1-31 1 912445601 4-3 25 914032623 3-17 1
902146813 2-89 16 906934701 1-29 1 4-21 914032624 3-13 1
902146814 2-89 19 906934702 1-29 1 4-25 14 914032625 3-11 1
902146815 2-89 29 906972401 5-3 912725601 4-3 9 914032626 3-17 1
2-91 20 906972402 5-3 912725602 4-3 5 914032627 3-13 1
902146816 2-89 34 907249703 1-29 1 912824602 3-3 9 914032651 4-39 1
902194801 5-5 1 907249704 1-29 1 912825601 3-3 14 914032652 4-39 1
902194802 5-5 1 907323700 2-63 28 912825602 3-3 15 914032653 4-39 1
902194803 5-5 22 2-107 912868602 3-3 5 914032654 4-39 1
5-5 26 907803600 3-5 30 912906311 2-109 8 914032655 4-39 1
902194804 5-5 3 3-9 912906332 2-109 9 914032656 4-39 1
902194805 5-5 6 907829602 3-5 6 912940602 3-5 7 914032657 4-39 1
902194806 5-5 6 907829603 3-5 6 912940603 3-5 7 914032658 4-39 1
902194807 5-5 7 908076100 3-3 20 913067600 4-3 1 914133600 4-3 37
902194808 5-5 8 3-5 29 913151603 1-31 6 4-43 1
902194809 5-5 9 908134700 4-3 913187600 4-39 2 914170600 2-63 15
902194810 5-5 10 909019302 4-3 13 913189600 4-39 2 2-65 15
902194811 5-5 20 909019303 3-5 1 913200600 3-11 2 2-67 13
902661701 3-3 5 4-3 13 3-13 2 2-94
902976700 3-9 6 909019304 3-5 1 3-15 2 914446600 11-17 21
904165100 5-3 909882404 1-31 17 3-17 2 914654614 3-3 21
5-5 8-31 26 913214601 1-37 17 5-3
904583101 3-5 34 8-33 26 913214602 1-37 17 914654615 3-3 22
904583102 3-5 34 909882405 1-25 9 913270600 3-11 2 5-3
904583103 3-5 34 7-7 8 3-13 2 915235100 3-3 6
904706100 3-3 5 8-9 7 3-15 2 915315603 1-31 6
905640701 1-27 1 8-13 16 3-17 2 915545605 3-3 22
905640702 1-27 1 8-31 16 913271600 3-11 2 5-5
905645701 1-25 1 8-33 16 3-13 2 915545606 3-3 21
905645703 1-25 1 8-34 39 3-15 2 5-5
1-25 1 9-7 6 3-17 2 915649601 1-37 18
905645704 1-25 1 9-9 16 913393100 3-5 14 915649602 1-37 18
905974100 3-5 19 9-32 29 913400600 5-7 26 915941602 3-3 9
906085100 3-3 17 9-36 32 913401600 5-7 27 915969601 3-3 14
906103700 2-5 28 909902409 3-3 4 913839600 6-52 1 915969602 3-3 15
2-13 28 3-18 10 914032603 3-15 1 916296601 4-3 25
2-96 909904407 11-27 3 914032606 3-15 1 4-21
906104700 2-5 29 909932401 3-3 12 914032609 3-15 1 4-25 14

12-20 ©2013 Yale Europe Materials Handling Limited A814

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

916296604 4-3 25 922904901 3-3 7 2-17 20 932118908 4-3 10

4-23 922904904 3-3 8 2-93 1 932200902 4-7 32
916667300 4-3 26 3-5 33 926341305 2-5 26 932200905 8-31 18
918687300 3-5 20 923095302 3-5 26 2-9 20 8-33 18
919921300 3-3 18 923125300 3-5 9 2-13 26 932200909 1-32 59
920625400 4-25 18 923688300 1-27 7 2-17 20 932201904 4-5 11
920652400 1-37 27 923725300 6-29 16 2-93 1 4-7 11
920654402 1-37 2 923901300 5-9 15 926341306 2-5 26 932728907 1-35 5
920671400 1-37 3 924043300 1-37 27 2-9 20 937100902 2-5 20
920674402 1-37 28 924044302 1-37 28 2-13 26 2-9 14
920802300 3-3 10 924307401 5-5 2-17 20 2-13 20
920826400 1-37 21 924307402 5-5 2-93 1 2-17 14
920829400 1-37 20 924749401 6-7 18 926363300 1-37 30 937100904 2-9 29
920864401 3-5 8 6-11 18 926640300 5-3 2-17 29
920989400 6-45 1 6-15 18 927113300 5-3 937100905 7-15 12
6-49 1 924749402 6-7 18 927271300 11-17 23 937501905 4-3 18
920990400 6-45 2 6-11 18 928402300 1-35 23 937501907 4-3 12
6-49 2 6-15 18 928592300 6-29 16 937701920 1-37 23
920991400 6-45 10 925212300 6-52 7 928728300 11-19 23 1-37 23
6-49 10 925486300 1-37 30 929049300 5-9 15 939801906 4-3 31
920992400 6-45 11 1-38 37 929150300 5-5 940004902 2-5 18
6-49 11 925504300 3-3 9 929151300 5-5 940004903 2-21 7
921030403 5-3 23 925509300 1-37 31 929758300 6-8 47 2-23 28
5-5 21 925743300 3-5 35 6-12 47 940101908 1-38 39
5-10 53 925744301 3-5 36 6-16 47 940400908 1-35 25
921030404 5-3 23 925744302 3-5 36 929810300 6-29 16 940600905 2-6 39
5-5 21 925744303 3-5 36 930101905 2-63 27 940600907 5-9 47
5-10 53 925763300 3-3 4 930101907 2-9 40 940800902 3-5 18
921057300 4-3 23 925842300 2-21 33 2-17 40 940800907 3-3 16
921777400 6-45 16 2-25 6 930102905 6-51 14 950430912 4-3 11
6-49 16 926341303 2-5 26 930102906 2-9 3 950513903 3-5 21
921787300 4-3 34 2-9 20 2-17 3 950513905 3-5 13
921949300 3-3 13 2-13 26 931013904 1-31 34 950520915 4-3 6
922049401 3-5 25 2-17 20 931017904 4-3 16 953701907 4-3 19
922146401 3-18 6 2-93 1 931018903 11-3 7 954511913 3-9 4
922202400 11-17 21 926341304 2-5 26 931701910 11-17 12 958506995 4-3 35
922412401 1-35 1 2-9 20 932116908 4-3 17 959100911 4-3 4
922412402 1-35 1 2-13 26

A814 ©2013 Yale Europe Materials Handling Limited 12-21

NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

12-22 ©2013 Yale Europe Materials Handling Limited A814

 SECTION 13

13 USER SUPPORT INFORMATION

 CONTENTS

SECTION 13
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 13-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 13-2

A814 ©2013 Yale Europe Materials Handling Limited 13-1

USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS Technical literature, with detailed information, is

available at a nominal fee to assist users to effectively
HOW TO ORDER SERVICE PARTS maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
In order to prevent delay, too much communication and
identification, Service Maintenance Manuals which
to have your orders filled correctly, quickly, and at the
provide service and overhaul procedures and additional
least possible cost, the following is the correct procedure
copies of the Operating Manual can be obtained from
to use to order replacement parts.
your Yale Industrial Truck Dealer.
WHEN ORDERING PARTS
To provide instructions for safely operating and servicing
Contact your authorized Yale Industrial Truck Dealer Yale Industrial Trucks, each truck is equipped with an
giving them the following information: operators manual. It describes various operating
techniques and safety warnings to the operator. It
1. Your Purchase order number. contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
2. Complete addresses for sending the invoice and operators manual is missing from any Yale Industrial
parts. Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using the For additional information or assistance in obtaining
lowest priced method. these user support publications see your Yale Industrial
Truck Dealer or contact:
4. Correct part number(s) and description(s). Use your
parts manual as a reference. Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
5. Model and serial number of the truck.
Flagship House, Reading Road North
TECHNICAL SERVICE PUBLICATIONS Fleet, Hampshire GU138 HR United Kingdom

13-2 ©2013 Yale Europe Materials Handling Limited A814

Yale Europe Materials Handling Limited 504250784
Flagship House, Reading Road North ©Yale Corp.
Fleet, Hampshire GU13 8HR United Kingdom 01/2014
Telephone; +44 (0) 1252 810 261
Telefax; +44 (0) 1252 770 702