Chapter 4                                                                         Process Costing
Process Costing
J    ob-order costing and process costing are two common methods for determining unit product
     costs. A job-order costing system is used in situations where many different jobs or products are
     worked on each period. Examples of industries that would typically use job-order costing
include furniture manufacturing, special-order printing, shipbuilding, repairing workshops, and many
types of service organisations like legal consultancy firms, accounting firms.
By contrast, process costing is most commonly used in industries that produce essentially
homogenous(i.e., uniform) products on a continuous basis, such as bricks, soaps, cornflakes, paper,
cement, or sugar. Process costing is particularly used in companies that convert basic raw materials
into homogenous products. Examples of such companies in India are Nalco(Aluminium), Indian
Oil(petroleum), Tata Steel(steel), Ambuja(Cement), etc. In addition, process costing may also be used
in utilities that produce gas, water, and electricity.
The objective of this chapter is to tell you how product costing works in a process costing system.
Similarities between job-order and process costing
1. The basic purpose of both the system of costing is to find out the product cost by assigning the
cost of material, labour and manufacturing overhead.
2. The flow of costs through the manufacturing accounts is basically the same in both the system,
like work-in-progress, finished goods and cost of goods sold.
Exhibit 3-1
Difference between Job-order costing and process costing
               Job-order costing                                     Process Costing
 1. Many different jobs are worked on during      1. A single product is produced either on a
each period, with each job having different       continuous basis or for long periods of time. All
production requirements.                          units of product are identical.
2. Costs are accumulated by individual job.       2. Costs are accumulated by department.
3. The job cost sheet is the key document         3. The department production report is the key
controlling the accumulation of costs by a job.   document showing the accumulation of costs in a
                                                  department and how those costs were assigned to
                                                  units of product.
4. Unit costs are computed by job on the job      4. Unit costs are computed by department on the
cost sheet.                                       department production report.
In a firm where the raw material passes through different processing for getting completed, we
apply process costing. In process costing, the cost is accumulated for each process or department. In
a given period, material consumed, labour applied in a particular process is collected for that
process/department, and then departmental overheads are added. This total cost is divided by the
total number of completed units during the same period to calculate the cost of each unit after the
completion of each process. Lets understand the cost collection process through the following
example.
Chapter 4                                                                        Process Costing
Example.1. A product passes through two processes, A and B. During the month ended June 30,
1500 units were produced. The detailed cost break-up is as follows:
                                                                   Process A             Process B
Direct materials                                                    ₹ 90,000              ₹ 75,000
Direct labour                                                         75,000              1,50,000
Direct Expenses                                                       15,000                18,000
Indirect overhead costs during the period were ₹60,000 apportioned to the processes on the basis of
direct labour cost. No work-in-progress existed at the beginning and end of the period.
Prepare relevant process accounts and find out the cost of each unit after each process.
Sol:                                    Process A
Particulars                 Units                   Particulars                  Units      Amount
                                       Amount(₹)                                            (₹)
Direct Materials            1,500      90,000       Transferred to Process-B     1500       2,00,000
Direct labour                          75,000       @133.33 per unit
Direct Expenses                        15,000
Indirect Labour                        20,000
                            1500       2,00,000                                  1500       2,00,000
Indirect labour(apportioned on the basis of direct labour cost i.e. 75,000:1,50,000)
Process A = 60000 x 1/3 = 20,000;       Process B= 60000 x 2/3 = ₹40,000
                                              Process B
Particulars                Units                     Particulars                  Units     Amount
                                      Amount(₹                                              (₹)
                                      )
Transferred from Proc-A     1500         2,00,000 Transferred to Finished 1500              4,83,000
Direct Materials                           75,000 Goods @322 per unit
Direct labour                            1,50,000
Direct Expenses                            18,000
Indirect Labour                            40,000
                            1,500        4,83,000                         1500              4,83,000
The cost of finished goods at the end process B is ₹322 per unit.
Spoilage(Normal loss/Abnormal Loss)
In case of firms whose output passes through several stages of production, some wastage/spoilage
of units takes place for a variety of reasons, such as evaporation, transportation loss, breakdown of
machines, use of substandard material, poor workmanship, shrinkage, and so on. The effect of
wastage is that the actual units produced at the end of the process are less than the units introduced
initially.
The treatment of spoiled units depends on the nature of the spoilage/wastage/loss. The wastage
may be normal or abnormal. Normal loss may be defined as the loss of units which is an inherent
part of the production process, caused by natural and unavoidable causes such as milling, drying,
breaking, weighing, evaporation, processing, loading, unloading and so on. Any loss in excess of the
normal loss is called abnormal loss. Abnormal loss is a controllable loss. It involves consumption of
Chapter 4                                                                         Process Costing
resources without accruing corresponding benefits to the firm. On the other hand, if the number of
units actually lost are less than the number of units normally expected to get lost, the difference
would represent an abnormal gain or effectiveness in cost accounting term.
Normal spoilage forms part of the product cost. Since it is inherent in the production process, it
occurs even under efficient operating conditions. Therefore, the cost of production of spoiled units is
recovered from the good units left and therefore we say that normal loss is recovered from the
customers. Abnormal loss is treated as a period cost and is written off as a loss of the period in
which it occurs. It is relevant for determining the process cost. Likewise, abnormal gain is transferred
to the profit and loss account of the period.
It is possible that the wasted units(normal as well as abnormal) may have a salvage value. The sale
proceeds of the units in normal waste would reduce the cost of production. The loss on abnormal
wastage charged against the costing profit and loss account will be lower to the extent of the
revenue received from their sale.
Example, Suppose in an oil refinery 1000 barrels of crude oil is introduced at the beginning of the
process. It is the standard practice in the industry, that 40% of the input is treated as normal loss.
During that period, (1) 670 barrels of refined oil is produced, (2) 560 barrels of refined oil is
produced. The expected output is 600 barrels of oil. In the first situation, the actual output is more
than expected output, hence the abnormal gain is 70 barrels. In the second situation, the actual
output is less than expected output and the abnormal loss is 40 barrels of oil.
Incomplete Units
Given the nature of production process, some units may remain incomplete at the time of
accounting for the total cost of production. In such a situation, some units are complete while others
are incomplete or partially complete. For the purpose of cost accumulation, the units of production
are to be converted into comparable units. They are referred to as equivalent units. For instance,
100 units of inventory estimated to be 40 per cent complete are considered equivalent to 40
completed units. Therefore, for cost determination purposes, 100 partially completed units will be
considered equal to 40 units of equivalent production. The equivalent units will be calculated for
each elements of cost i.e., material, labour and overhead.
Equivalent units(material, labour, overhead) = Actual number of partially completed units x stage of
completion.
The concept of equivalent units is very important for the calculation of cost of completed units
produced and incomplete units.
Example.2. Clonex Labs uses a process costing system. The following data are available for one
department for October:
                                                        Percent Completed
                                  Units          Materials        Conversion
   Work-in-process, Oct.1.            30,000          65%               30%
   Work-in-process, Oct.31            15,000          80%               40%
The department started 175,000 units into production during the month and transferred 190,000
completed units to the next department. Compute the equivalent units produced using FIFO
method.
Sol:   Total units processed during the month = 30,000 + 175,000 = 2,05,000
Chapter 4                                                                            Process Costing
Units completed = 190,000
Units incomplete = 2,05,000 -1,90,000 = 15,000
As we are using FIFO method of inventory valuation, this 15,000 units belongs to inputs introduced
during the month, not belonging to opening W-I-P, as opening W-I-P is processed first and
completed as FIFO says first in first out.
The other way, it can be said that the completed units 190,000 units includes, opening W-I-P of
30,000 units and 160,000 units from recent units introduced during the month.
Sol:
Here we have to find out the equivalent units produced by taking into account the amount of work
done in relation to material and conversion cost during the period. It is done in the following table
format:
                                       Equivalent units produced
                                        Units              Materials                 Labour
                                                   Percentage Equivalen Percentag Equivalent
                                                   completed t units        e              units
                                                                            completed
Opening W-I-P completed                 30,000     35%          10500       70%            21,000
Input        introduced          and 160,000       100%         160,000     100%           160,000
completed(i.e.175,000-15,000)
Input    introduced      but     not 15,000        80%          12,000      40%            6,000
completed
Total                                   2,00,000                182,500                    187,000
The amount of material consumed is equivalent to produce 182,500 completed units and the
labour cost incurred is sufficient to manufacture 187,000 completed units.
Practice Questions:
Q.No.1. XYZ Chemical Ltd. processes a range of products including a detergent, 'Washo', which
passes through three processes before completion and transfer to the finished goods warehouse.
During April, data relating to this product were as follows:
                                             Process I       Process II    Process III               Total
Basic raw material(10,000 units)                ₹6000                --              --           ₹6,000
Direct raw material added in process             8,500          9,500          5,500              23,500
Direct wages                                     4,000          6,000         12,000              22,000
Direct expenses                                  1,200            930          1,340                3,470
Production overhead                                                                               16,500
Outputs(units)                                   9,200          8,700          7,900
Normal loss in process of input(%)                  10               5              10
Scrap value loss per unit                         0.20           0.50                 1
The production overhead is absorbed as a percentage of direct wages. There was no stock at the end
of any process.
You are required to prepare the following accounts: (i) Process I; (ii) Process II; (iii) Process III; (iv)
Abnormal loss; and (v) abnormal gain.
Q.No.2. A chemical company processes a patent material used in buildings. The material is produced
in three consecutive grades: soft, medium and hard. The details of its operations are as follows:
Chapter 4                                                                            Process Costing
                                                            Process I        Process II     Process III
Raw materials used(tonnes)                                      1000
Cost per tonne                                                  ₹200
Total manufacturing expenses                                  87,500          ₹39,500         ₹10,710
Weight lost(per cent of input of the process)                       5               10             20
Scrap in tonnes (sale price ₹50 per tonne)                        50                30             51
Sale price per tonne                                             350               500            800
Management expenses were ₹7,500 and selling expenses, ₹5,000. Two-thirds of the output of
process I and one-half of the output of process II is passed on to the next process and the balance is
sold. The entire output of process III is sold. Prepare relevant process accounts.
Q.No.3. XYZ Chemical Ltd processes a range of products including a detergent, 'Washo', which passes
through three processes before completion and transfer to the finished goods warehouse. During
April, data relating to this product were as follows:
                                              Process I      Process II     Process III              Total
Basic raw material(5,000 units)                 ₹36000                --             --          ₹36,000
Direct raw material added in process             17,000         19,000          11,000            47,000
Direct wages                                     30,000         12,000          18,000            60,000
Direct expenses                                  15,500         12,560          13,400            51,460
Production overhead                                                                             1,80,000
Outputs(units)                                    4,400          4,000           3,750
Normal loss in process of input(%)                   10               5             10
Scrap value loss per unit                          2.00            5.00          10.00
The production overhead is absorbed as a percentage of direct wages. There was no stock at the end
of any process.
You are required to prepare the following accounts: (i) Process I; (ii) Process II; (iii) Process III; (iv)
Abnormal loss; and (v) abnormal gain. Find out the cost of each unit after every process.
Sol: The final product ‘Washo’ goes through three processes before completion. Hence cost will be
calculated after each process and then the cost of finished goods will be calculated.
The production overhead is given together for all processes, which is to be divided among three
departments in the ratio of direct wages i.e.,5:2:3. Hence production overhead will be ₹90,000 for
Process-I, ₹36,000 for Process-II and ₹54,000 for Process-III.
                                                 Process I
Particulars                      Units     Amount Particulars                         Units     Amount
Basic Raw Materials              5000      36,000     Normal Loss                     500       1000
Additional Raw Materials                   17,000     Abnormal Loss                   100       4166
Direct wages                               30,000     Transferred to Process-II       4,400     183334
Direct Expenses                            15,500
Production overhead                        90,000
                                 5000      188500                                     5000      188500
Chapter 4                                                                        Process Costing
Working-1
Input                          5,000                      Cost per unit
Less: 10% Normal loss          500
                                                          = (188500 -1000)/(5000-500)
Expected Output                4,500                               Process II
Actual Output
Particulars                    4,400
                               Units     Amount           = 41.66
                                                    Particulars                   Units         Amount
Abnormal
TransferredLoss
             from Proc-I       100
                               4,400     183334     Normal Loss                   220           1100
Additional Raw Materials                 19,000     Abnormal Loss                 180           11273
Direct wages                             12,000     Transferred to Process-II     4,000         250521
Direct Expenses                          12,560
Production overhead                      36,000
                               4,400     2,62,894                                      4400     262894
Working-2
Input                          4,400                      Cost per unit
Less: 10% Normal loss          220
                                                           = (262894 -1100)/(4400-220)
Expected Output                4,180                               Process III
Actual Output
Particulars                    4,000
                              Units     Amount             = 62.63
                                                    Particulars                   Units        Amount
Abnormal
TransferredLoss
             from Proc-I       180
                              4,000     2,50,52     Normal Loss                   400          4,000
Additional Raw Materials                1           Transferred    to   Finished
Direct wages                            11,000      goods                         3750         3,57,210
Direct Expenses                         18,000
Production overhead                     13,400
Abnormal gain                 150       54,000
                                        14,289
                              4,150     3,61,21                                    4,150       3,61,210
                                        0
Working-3
Input                          4,000                     Cost per unit
Less: 10% Normal loss          400      The final product ‘Washo’ will have a cost of ₹ 95.256 per
                                                          = (346921 -4000)/(4000-400)
Expected Output                3,600    unit.
Actual Output                  3,750                     = 95.256
                                        Q.No.4. A chemical     company processes a patent material
Abnormal gain                  (150)    used in buildings. The material is produced in three
consecutive grades: soft, medium and hard. The details of its operations are as follows:
                                                         Process I        Process II          Process III
Raw materials used(tonnes)                                   1000
Cost per tonne                                               ₹200
Total manufacturing expenses                               87,500          ₹39,500              ₹10,710
Weight lost(per cent of input of the process)                   5               10                   20
Scrap in tonnes (sale price ₹50 per tonne)                     50               30                   51
Sale price per tonne                                          350              500                  800
Management expenses were ₹7,500 and selling expenses, ₹5,000. Two-thirds of the output of
process I and one-half of the output of process II is passed on to the next process and the balance is
Chapter 4                                                                         Process Costing
sold. The entire output of process III is sold. Prepare relevant process accounts and find out the cost
of each units after each and every process and also find out the value of abnormal loss unit.
Q.No.5. NK Enterprise processes wood pulp for various manufacturers of paper products, Data
relating to tons of pulp processed during June are provided below:
                                                           Percent Completed
                                   Units            Materials        Conversion
   Work-in-process, June.1.        20,000           90%              80%
   Work-in-process, June.30        30,000           60%              40%
   Started into production
   during June                     1,90,000
Required:
1. Compute the number of tons of pulp completed and transferred out during June.
2. Compute the equivalent units of production for June.
Q.No.6. From the following production record of XYZ Manufacturing Company Ltd, prepare a
statement of equivalent units:
         Units in process(Opening)                                    2,000
         Stage of completion(%):            Material                    100
                                            Labour                       60
                                            Overhead                     50
         New units introduced                                       20,000
         Units completed                                            18,000
         Units in process(Closing)                                    4,000
         Stage of completion(%):            Material                    100
                                            Labour                       50
                                            Overhead                     40
Q.No.7. From the following details, prepare(a) statement of equivalent production, (b) statement of
cost, and (c) find the value output transferred and (d) closing work-in-progress.
         Opening work-in-progress                             2000 units
         Materials(100% completed)                            ₹7500
         Labour(60% completed)                                ₹3000
         Manufacturing overhead(60% completed)                ₹1500
         Units introduced to the process                      8000
There are 2500 units in process at the end of the period, and the stage of completion is estimated to
be material: 100%; labour: 50% and manufacturing overhead: 50%.
Units transferred to the next process are 7500 units. The process costs for the period are material
₹1,20,000, Labour: 90,000 and manufacturing overhead: 45,000.
Q.No.8. The finished output of a factory passes through two processes, the entire material being
introduced at the beginning of the first process. From the following production and cost data
relating to the first process, work out the value of closing inventory and the value of materials
transferred to the second process. Also prepare process I account.
Process I : Opening stock, 10,000 units at ₹50,000
Chapter 4                                                                        Process Costing
Stage of completion of opening inventory: Materials, 100 percent; Labour, 60 per cent; Overheads,
50 percent.
Units introduced during the process: 50,000 units at ₹144,000; During labour ₹81,000; Overheads
₹80000.
Units transferred to next process: 38,000
spoilage during the process(units): 7,000
Stage of completion of closing inventory, 15,000 units: Material, 100 percent; labour, 50 percent;
overheads, 40 percent.
Normal loss, 10 per cent of input. Sale value of spoilage, ₹2 per unit.
Q.No.9.The product of ABC Ltd passes through three distinct processes for completion. From past
experience, it is ascertained that normal wastage in each process is as under:
Process                             Wastage(%)                          Sale value of wastage per unit
A                                   2                                   0.25
B                                   4                                   0.50
C                                   2.5                                 0.60
The expenses were as follows:
                                                  Process A          Process B        Process C
Materials                                         ₹12,000            ₹10,000          ₹9,000
Direct labour                                     16,000             5,000            4,900
Manufacturing expenses                            2,000              3,400            3,590
Other factory expenses                            3,500              2,005            2,004
4000 units were initially introduced in process at a cost of ₹13,560. The output of each process was
as under: A, 3,850 units; B, 3,600; and C, 3,500 units.
Prepare process accounts and also work out the sale price per unit of finished stock so as to realise
20% profit on selling price.
Q.No.10. LML Limited furnishes you the following information relating to process B for the month of
October.
1. Opening work-in-process, Nil
2. Units introduced, 10,000 units @ Rs 3 per unit
3. Expenses debited to the process
         Direct materials, ₹14,650
         Labour, ₹ 21,148
         Overheads, ₹42,000
4. Normal loss in process, 1 percent of input
5. Closing work-in-process, 350 units
         Degree of completion:
         Material,100 percent
         Labour and overheads, 50 percent
6. Finished output, 9,500 units
7. Degree of completion of abnormal loss:
         Material, 100 per cent
         Labour and overheads, 80 per cent
8. Units scrapped as normal loss were sold at ₹1 per unit
9. All units of abnormal loss were sold at ₹2.50 per unit.
Chapter 4                                                                        Process Costing
Prepare: (a) statement of equivalent production, (b) Statement of cost, (c) Process B account, and (d)
Abnormal Loss account.
Q.No.11. Product X in a manufacturing unit passes through three process—A, B and C. The expense
incurred in the three processes during the year 2007 were as under:
                                 Process A       Process B        Process C
Units of input issued            9000
Cost per unit                    150             ---              ---
Sundry materials                 23500           25000            15000
Direct Labour                    80000           207200           26110
Direct expenses                  2250            7200             8100
Selling price per unit of output 200             280              600
The actual outputs obtained vis-à-vis normal process losses from the three processes were:
Process                   Output(units)          Process loss (%)
A                         8400                            5
B                         5700                            10
C                         3660                            3
During the year, three-fourth of the output of Process A and two-third of the output of Process B
were transferred to the next process and the balances were sold outside. The entire output of
Process C was, however, sold outside. The losses of the three processes were sold at ₹5 per unit for
Process A, ₹10 per unit for Process B and ₹15 per unit for Process C.
Prepare the three Process Accounts and a Statement of Income considering a total selling and
distribution expenses of ₹45,000 which is not allocated to processes.
Sol:                                     Process A
Particulars                    Units    Amount       Particulars                 Units    Amount
Basic Raw Materials             9,000 13,50,000 Normal Loss                         450       2,250
Sundry Materials                           23,500 Abnormal Loss                     150      25,500
Direct Labour                              80,000 Transferred to Process-II       6,300 10,71,000
Direct Expenses                             2,250 Cost of goods sold              2,100    3,57,000
                                9,000 14,55,750                                   9,000 14,55,750
Working-1
Input                         9,000                       Cost per unit
Less: 10% Normal loss         450
                                                          = (1455750 -2250)/(9000-450)
Expected Output               8,550               Process B
Actual Output
Particulars                   8,400 Amount
                             Units                       = 170
                                                   Particulars                  Units  Amount
Abnormal
Basic Raw Loss
           Materials          150
                              6,300 10,71,000      Normal Loss                     630      6300
Sundry Materials                       25,000      Transferred to Process-II     3,800  8,74,000
Direct Labour                        2,07,200      Cost of goods sold            1,900  4,37,000
Direct Expenses                         7,200
Abnormal Gain                    30     6,900
                              6,330 13,17,300                                       6,330   13,17,300
Working-2
                                                          Cost per unit
                                                          = (1310400 -6300)/(6300-630)
                                                          = 230
Chapter 4                                                                       Process Costing
Input                          6,300
Less: 10% Normal loss            630
Expected Output                5,670           Process C
Actual
Particulars
       Output                  Units
                               5,700 Amount Particulars                              Units  Amount
Basic Raw  Materials
Abnormal Gain                   3,800
                                (30)  8,74,000 Normal Loss                              114   1,710
Sundry Materials                        15,000 Abnormal Loss                             26
Direct Labour                           26,110 Cost of goods sold                     3660
Direct Expenses                          8,100
                                3,800 9,23,210                                        3,800 9,23,210
Working-3
Input                            3,800                   Cost per unit
Less: 3% Normal loss               114
                                                        = (923210-1710)/3800-114)
Expected Output                  3686     Income Statement
Actual Output
Particulars                      3660                   = 250
                                                   Amount( ₹)
Abnormal
Sales:      Loss                   26
After Process-I
After Process-II
After Process-III
Total sales
Less:Cost of goods sold
Process-I
Process-II
Process-III
Total cost of goods sold
Gross Margin
Less: Selling and Distribution Expenses
Less: Abnormal Loss
Process-I
Process-III
Add: Process-II
Net Profit
Theory Questions:
Q.1. Briefly explain the following terms:
i) Normal loss; ii) Abnormal loss;        iii) Equivalent units; iv) Abnormal gain
Q.2. Explain the difference between job costing and process costing.
Chapter 4                                                                         Process Costing
Quiz-2/Practice set-1
    1. A document that shows the quantity of each type of direct material required to make a
       productis called __________________________.                                   1 mark
    2. Which method of determining product costs, job-order costing or process costing, would be
       more appropriate in each of the following situations?                          2 marks
        a.      An Elmer’s glue factory
        b.      A text book published such as McGraw-Hill.
        c.      An Exxon oil refinery.
        d.      A facility that makes Minute Maid frozen orange juice
    3. If a company has different departments and most of the works are done manually, then
       what basis is appropriate for overhead absorption.                           1 mark
       Ans.
    4. Elliott Company estimated that costs of production for the coming year would be
                  Raw Materials                          Rs.75,000
                  Direct Labour                             90,000
                  Production overhead                     135,000
                  Labour hours                             20,000
        Required:
        Calculate the overhead rate for the next year, assuming that it is based on direct labour cost.
        POHR_____________________________
        For the month of May if the raw materials put into production totaled Rs.6,000 and direct
        labour was Rs.6,600. If the actual production overhead costs incurred in May were Rs.9,550,
        calculate the amount of overhead absorbed for the month and find out the overhead
        overapplied or underapplied .
Chapter 4                                                                           Process Costing
        __________________________________ and _________________                                      3
        marks
    5. Write (True or False).                                                              1 mark
    a. Overheads are also known as indirect cost.
    b. Under-applied means the actual cost is less than the cost applied to jobs.
    6. A company uses process costing to value its output. The following was recorded for the
        period:
    Input materials            2000 units at $4.50 per unit
    Conversion costs           $13,340
    Normal loss                5% of input, scrap value at $3 per unit
    Actual loss                150 units
    There were no opening or closing stocks.
    find out the abnormal loss/gain and find out the cost of each unit of output to one decimal
        place?
    Quiz-2/Practice set-2
   1. A costing system used in situations where a single, homogeneous product is produced for
      long periods of time is called __________________________                      1 mark
   2. If a company has two departments and in one department most of the works are done
      manually and in the other department things are done machineries. A plant-wide overhead
      rate is good for absorbing manufacturing overhead.(Yes or No )               1 mark
   3. Luthan Company uses a predetermined overhead rate of $23.40 per direct labour-hour. This
      predetermined rate was based on 11,000 estimated direct labour-hours and $257,400 of
      estimated total manufacturing overhead. The company incurred actual total manufacturing
      overhead costs $249,000 and 10,800 total direct labour hours during the period.
      Determine the amount of manufacturing overhead that would have been applied to units of
       product during the period __________________________and the amount of under(___) or
       over (_____) applied_Rs.__________________________.                                 3 marks
   4. Which method of determining product costs, job-order costing or process costing, would be
      more appropriate in each of the following situations?
       a. An Elmer’s glue factory
       b. A text book published such as McGraw-Hill.                                       1 mark
   5. The following information has been given about process-I of a manufacturing company:
       Labour cost                      Rs.5000
       Material(1000)                   20,000
Chapter 4                                                                       Process Costing
        Production overheads            3,500
    The normal process loss has been estimated at 7% of the input which can be sold at Rs.10 per
        unit. Actual product was 950 units.
        Find out the abnormal loss and cost per unit of output produced.                3 marks
    6. Write (true or false).                                                            1 mark
    a. Normal loss is avoidable in nature.
    b. If actual output is more than expected output then there will be abnormal gain.
Quiz-2/Practice set-3
    1. A document that is used to record the amount of time an employee spends on various
       activities is called ________________________                                1 mark
    2. A costing system used in situations where customized products are manufactured is called
        ___________________                                                              1 mark
    3. Which method of determining product costs, job-order costing or process costing, would be
       more appropriate in each of the following situations?                          1 mark
       a. A Scott paper mill
       b. A custom home builder
    4. If a company has two departments and in one department(Assembly) most of the works are
       done manually and in the other department(Machining) things are done through
       machineries. What basis should be used in machining departments to apply overhead.
       ___________________________                                                    1 mark
    5. Public Company uses a job-order costing system. Overhead costs are applied to jobs on the
       basis of machine hours. At the beginning of the year, management estimated that the
       company would incur $175,000 in manufacturing overhead costs and work 70000 machine-
       hours and 60000 labour hours. The actual overhead incurred during the period is $190,000
       and 72000 labour hours and 80,000 machine hours are consumed.
                Compute the company’s predetermined overhead rate___________________
                Assume that during the year the company works only 80,000 machine-hours, find
                 out the overhead under-applied (___)or over-applied(___)
                 Rs.___________________________                                          2 mark
Chapter 4                                                                        Process Costing
    6. Write (true or false)
       a. Manufacturing overhead should be absorbed by machine hour in those cost centers
       where the work is dominantly done by machines.
       b. Abnormal loss should be charged to customers.                             1 mark
    7.A company uses process costing to value its output and all materials are input at the start of
       the process. The following information relates to the process for one month:
       Input           3000units
       Opening stock 400 units
       Losses          10% of input is expected to be lost
       Closing stock 200 units
    How many good units were produced from the process if actual losses were 400 units?
                                                                                         2 marks
Quiz-3/Practice set-1                    .
1. The allocation of service department 's costs directly to operating departments without
recognising services provided to other service departments is called _________________ method of
allocation.                                                                           0.5 marks
2. choose the appropriate answer from the followings:
i) Stores service expenses are to be apportioned in the ratio of
 a. Floor area
b. Direct wages
c. Value of material consumed
d. No. of employees                                                                       0.5 marks
3. In a manufacturing company, there are two production(P1, P2) and two service departments(S1,
S2). The overheads collected for them are given below:
                                  P1             P2           P3           S1             S2
Manufacturing overhead            180000         120000       140000       70000          60000
Machine hour                      30000          18000        12000        500
Floor area                        5000           2000         3000         2000           500
Using direct method allocate the costs of support departments to the production departments and
calculate the POHR using the machine hour.                                            2 marks
4. Which statement is wrong
a. Normal loss is due to inherent nature of product
b. Normal loss is avoidable in nature
c. Normal loss is recovered from the customer
Chapter 4                                                                         Process Costing
d. Normal loss is unavoidable in nature                                                   0.5 marks
5. Find out the cost per kilogram of product in a process industry after process 1, using the following
data:
700 kilograms of material, costing Rs. 54,000 is introduced and processing cost incurred Rs.30000
during the processing. 5% is normal loss(no scrap realisation). The output was 660 kilograms. Also
find out the value of abnormal loss/gain.(No Accounts but calculations will form part of answer).