MC302 Set-Points Section 2 (p03 v.07)

Pavone Sistemi S.r.l.
Via dei Chiosi, 18 – 20040 Cavenago B.za (MI) – Italy

Tel. +39-02-95339165 – Fax +39-02-9501252 Industrial Electronic Weighing
ELECTRONIC WEIGHING SYSTEM
MC 302
USE AND INSTALLATION MANUAL
SOFTWARE CODE: P.W13.03

Set-points Control
VERSION: Rev. 07 (ENGLISH)

SECTION 2: PROGRAMMING THE INSTRUMENT
CONTENTS
MAIN FEATURES AND DISPLAYS

MAIN OPERATING FEATURES Page 2.1
INSTRUMENT FRONT PANEL Page 2.1
START-UP MESSAGES Page 2.2
WEIGHT DISPLAY Page 2.2
WEIGHING SET-UP
WEIGHING SET-UP MENU Page 2.4
WEIGHING SYSTEM DATA PROGRAMMING Page 2.6
WEIGHT CALIBRATION Page 2.9
WEIGHING PARAMETER PROGRAMMING Page 2.11
CHECKING THE WEIGHING SYSTEM Page 2.14
CHECKING THE SET-POINT VALUES

SELECTING THE NUMBER OF SET-POINTS (8 or 14) Page 2.15
ZERO AND AUTOTARE FUNCTIONS

SEMIAUTOMATIC ZERO Page 2.15
ENTERING THE TARE Page 2.15
ENTERING A FIXED TARE BY THE KEYBOARD Page 2.15
AUTOMATIC TARE OPERATION Page 2.16
ERASING THE TARE Page 2.16
INSTRUMENT SET-UP
INSTRUMENT SET-UP MENU Page 2.17
PROGRAMMING THE DIGITAL FILTER, STABILITY, AND CHECKING THE LC’s SIGNAL Page 2.18
TIME / DATE ADJUSTMENT Page 2.19
SERIAL COMMUNICATION PARAMETERS SET-UP Page 2.21
ANALOG OUTPUT PARAMETERS SET-UP Page 2.24
VIEWING ACCESSES TO THE WEIGHING SET-UP MENU Page 2.26
SELECTING THE DISPLAY AND PRINTER MESSAGES LANGUAGE Page 2.27
ENABLING AND BROWSING THE ALIBI MEMORY Page 2.27
HARDWARE AND SOFTWARE TEST PROCEDURES Page 2.28
OPERATING FUNCTION SET-UP
OPERATING FUNCTION SET-UP MENU Page 2.30
WEIGHT SET-POINT OPERATING MODE SET-UP Page 2.31
WEIGHT SET-POINT HYSTERESIS VALUE SET-UP Page 2.32
WEIGHING MODE SET-UP Page 2.33
KEYBOARD LOCK AND ACCESS PASSWORD Page 2.35
WEIGHT SET-POINT SET-UP Page 2.36
WEIGHING Page 2.37
VIEWING AND PRINTING THE TOTALS Page 2.38
MANAGING THE PEAK FUNCTION Page 2.39
INPUT AND OUTPUT FUNCTIONS Page 2.40
SERIAL COMMUNICATION PROTOCOLS Page 2.41
PROGRAMMING PROCEDURES AND TROUBLESHOOTING

BCD OUTPUT PROTOCOL Page 2.44
THE MODBUS RTU PROTOCOL Page 2.44
THE PROFIBUS-DP PROTOCOL Page 2.46
ERROR DISPLAY Page 2.46
GSD FILE STRUCTURE Page 2.47
PROFIBUS S-125 MODULE SPECS Page 2.49
LIST OF PROGRAMMING PROCEDURES Page 2.50
TROUBLESHOOTING GUIDE Page 2.51
Section 2 – INSTRUMENT PROGRAMMING
SECTION 2: PROGRAMMING THE INSTRUMENT

MAIN OPERATING FEATURES
The main operating features are:

• Control of up to 6 or up to 14 programmable weight set-point values, with relative hysteresis.
• Manual or automatic weighing procedures, weight totalization, printed reports for the individual weight
values and the total.
• Serial connection Rs232 or Rs422/Rs485 to external devices such as PC’s, PLC’s, remote displays,
printers.
• Control of the maximum weight value reached (peak).
The system configuration provides for the following optional installations:

• Analog output selectable as voltage or current.
• Memorization of weights in the alibi memory.
• 8 additional relay outputs through an external module.
• BCD output through an external card connection.
• Profibus-DP output through an external module for DIN rail guide.
For comprehensive installation instructions refer to section 1
INSTRUMENT FRONT PANEL
DISPLAY
• The weight value is normally displayed on the 7 digits display. On the basis of various programming
procedures, the display is used to edit the parameters to be entered in the memory, or messages
indicating the type of operation currently underway, which are therefore of use to the operator when
using and programming the instrument.
LED INDICATORS
• There are 7 LED indicators located underneath the display:

1 in multirange mode, stands for range 1 (with led 2 on stands for range 3).
2 in multirange mode, stands for range 2 (with led 1 on stands for range 3).
F indicates the activation of the timed key F.
AUTO indicates the activation of the automatic weight totalization function.
MIN indicates that the gross weight is within the minimum weight range.
NET indicates that a tare is entered and the net weight is therefore displayed.
indicates the stable weight condition.
Page 2.1
Sezione 2 – INSTRUMENT PROGRAMMING
USING THE KEYBOARD
• The instrument is programmed and controlled through the 14 keys of the front panel, 13 of them have a
dual function. The function is automatically established by the instrument according to the operation
underway.
• When managing a menu the ↑ and ↓ keys are used to scroll up and down the items, the ENTER key to
access the relative submenu or programmable parameter and the C key to exit the menu or return to the
previous level.
• The instrument’s numerical parameters can be set by using the numerical keys, the data are reproduced
on the display as on a calculator; a flashing display indicates that a programming procedure is underway.
The C key is used to clear the value being programmed, while the ENTER key is used to confirm it.
• When selecting a parameter the ↑ and ↓ keys are used to choose among the data proposed by the
display. The ENTER key is used to confirm the value shown on the display and enter it in the
instrument’s memory, while the C key cancels the operation and causes the instrument to exit the
selection phase. The display flashes in order to indicate that the selection is underway.
START-UP MESSAGES
DISPLAY TEST
When the instrument is switched on, all the digits light up in order to test the
8888888 display, then they switch off completely.
SOFTWARE CODE AND VERSION DISPLAY
Following the display test, a software identification code and relative

P03 R07 version is displayed. Remember to indicate this code when requesting
assistance.
Page 2.2
WEIGHT DISPLAY
The display normally shows the weight present on the weighing system. The LED’s under the display provide
information about the weight displayed.
In this condition it is possible to programme the instrument.
INVALID WEIGHT INDICATION AT POWER ON
If, during the power on sequence, the weight on the scale is outside the AUTO
------ 0 range (page 2.13), the display will show this invalid weight indication.
OVERLOAD INDICATION
When the gross weight on the scale exceeds the weighing system’s maximum
capacity by over 9 divisions, the display will show this indication.
UNDERLOAD INDICATION
When the gross weight of the weighing system is over 9 divisions below zero,
the display will show this underload indication.
OVERLOAD INDICATION
When the signal from the load cells is outside the instrument’s measurement
O-L range (from –3,9mV/V to +3,9mV/V), or no signal is registered, the display will
show this indication.
MULTIRANGE INDICATIONS
LED’s 1 and 2 indicate the weighing range in which the weight is in.
When LED 1 is ON, the weight is inside the range 1.
When LED 2 is ON, the weight is inside the range 2.
When both LED’s are ON, the weight is inside the range 3.
When the weight increases the passage from a lower range to a higher range takes place automatically
when the load relative a certain range is exceeded; the weight is therefore indicated with the display division
value immediately above it.
When the weight decreases there is no automatic passage to a lower range. The weight remains
associated to the maximum range reached during the increment phase. The passage to range 1 only takes
place automatically when the gross weight returns to 0, has stabilized and no tare values are entered in the
memory.
Page 2.3
WEIGHING SET-UP MENU
Only the personnel responsible for instrument and the system in which it is installed may access the
parameters in this menu. In case of metrological use, the access to this menu is limited to personnel
authorized by the current regulations.
The menu access modes depend on the function selected: FREE or METRIC.
MENU ACCESS (METRIC FUNCTION)
Switch on the instrument with the calibration jumper in CALIBRATION position in order to directly access the
weight set-up menu.
Refer to the installation manual for instructions on the use of the calibration jumper.
Otherwise:
Press the ENTER key and keep it pressed for 3 seconds in order to gain access to the password
access procedure.
The password table is required for this procedure.
Type in the authorized operator’s identification code, corresponding to

ID the number in the password table. Confirm the setting by pressing
ENTER. If 0 is confirmed the procedure comes to an end.
A random 3 digits number is shown on the display. Identify the
COD-000 corresponding 4 digits password in the table, then press ENTER in order
to be able to key it in.
Key in the password found in the table and confirm by pressing ENTER.
PASS If the password is correct you will granted access to the weighing set-up
menu, otherwise the procedure will terminate here.
During metric function, all access to this menu is recorded in the consultable last 5 access operations
history.
Page 2.4
MENU ACCESS (FREE FUNCTION)
Press the ENTER key and keep it pressed for 3 seconds in order to access the instrument set-up
menu. You may need to program the menu access password, if applicable.
ITEMS IN THE WEIGHING SET-UP MENU
Access to the weighing data programming submenu (total load cell

CONST capacity, average load cell sensitivity, maximum capacity of the weighing
system, display division value, multirange function activation). Page 2.6
CALIBR Dead weight calibration procedure (with test weight). Page 2.9
Access to the metric / free use and weighing parameter programming

PARAMET submenu (filter, stability, autozero at power on, zero tracking, minimum
weight, gravity acceleration value). Page 2.11
TEST
Access to the weighing test submenu (display of subdivisions, internal
counts of the A/D converter, load cell signal input in mV/V, division / A/D
converter counts ratio). Page 2.28
MENU MANAGEMENT
Press the ↑ and ↓ keys in order to scroll up and down the items, the ENTER key in order to
access the submenu or the relative procedure and the C key to exit the menu and end the procedure; in this
case the instrument will automatically perform a reset procedure and will prepare itself for operational use.
Page 2.5
WEIGHING SYSTEM DATA PROGRAMMING
To access this procedure, see the weighing set-up menu.
“CONST” MENU ITEMS
Programming the total nominal capacity of the load cells (in kg)
L-CELLS (from 1 to 500000) (****)
SENSIT Programming the average sensitivity of the load cells (in mV/V) (****)
CAPAC- Programming the maximum capacity of the weighing system (in kg)
(from 1 to 500000) (****)
DEAD L Programming the dead load value on the load cells (in kg).
This represents the weighing systems fixed tare (****)
DSP DIV Selection of the display division value (from 0.0001 to 100) (****)
M-RANGE Activation of 2 or 3 weighing field multirange.
MENU MANAGEMENT
Press the ↑ and ↓ to scroll up and down the items, press the ENTER key in order to access the
menu item displayed, press the C key in order to exit the submenu and return to the weighing set-up
menu (“CONST”).
The coherence of the programmed data is checked when exiting the “CONST” menu. It is not possible
to exit the submenu if the memorized data is not acceptable. The data coherence conditions are described in
the relative paragraph.
TOTAL NOMINAL CAPACITY OF THE LOAD CELLS (“L-CELLS” SUBMENU)
This parameter is expressed in kg and represents the nominal capacity of the load cell connected to the
instrument (this information can be easily found on the load cell’s specific label or in the calibration certificate
that accompanies it). In case of several load cells connected in parallel, the value to be set consists of the
sum of all the individual capacities.
The programmed capacity value can range from 1 kg to 500,000 kg.
Page 2.6
AVERAGE SENSITIVITY OF THE LOAD CELLS (“SENSIT” SUBMENU)
This parameter is expressed in mV/V and represents the sensitivity value of the load cell connected to the
instrument (this information can be easily found on the load cell’s specific label or in the calibration certificate
that accompanies it). In case of several load cells connected in parallel, the value to be set consists of the
average of all the individual nominal sensitivities.
WEIGHING SYSTEM MAXIMUM CAPACITY (“CAPAC-” SUBMENU)
This parameter is expressed in kg and represents the maximum load permitted on the weighing system.
This value may be lower than the sum of the nominal load cell capacities. The programmed capacity value
can range from 1 kg to 500,000 kg.
It is mandatory to programme the weighing system maximum capacity value.
Following the modification of the maximum capacity value, it is necessary to re-calibrate the weight.
DEAD LOAD VALUE (“DEAD L” SUBMENU)
This parameter is expressed in Kg and represents the weight of the mechanical structure that permanently
weighs on the load cells. The sum of “DEAD L” + “CAPAC” must never exceed the value of “L-CELLS”
DISPLAY DIVISION VALUE (“DSP DIV” SUBMENU)
This parameter represents the minimum increment of the weight value. It is expressed in kg.
The value can be selected between 0.0001 kg and 100 kg.
If the multirange function is active, the display division value selected refers to the highest range.
The ratio between the system maximum capacity and the division value represents the system resolution
(number of divisions).
In case of metric use, select the division value so as to respect the limits provided for. In case
of free use, limit the resolution to the weighing system accuracy.
Once the display division value has been modified, if no changes have been made to the maximum
capacity and the multirange function, the weight calibration is automatically corrected.
(****)
THEORETICAL CALIBRATION
When setting the parameters marked by (****) the instrument performs a theoretical calibration with an
accuracy of 0.1%. This procedure is very useful in various cases, such as when calibrating large tanks in
which a simple level measurement is required and on which the direct load of test weights may be prove
difficult for calibration purposes.
When the accuracy provided by the theoretical calibration is acceptable, thecalibration with test
weights is not necessary.
Obviously, if the accuracy provided by this type of calibration is not acceptable, it is necessary to carry out
the normal calibration procedure with dead weights, as described in the chapter entitled “WEIGHT
CALIBRATION” on page 2.9
Page 2.7
MULTIRANGE FUNCTION SELECTION (“M-RANGE” SUBMENU)
This parameter is used to select the normal 1 field function or the multirange 2 or 3 field function. In case of
multirange function, the display division value refers to the highest range. The display division values of the
other ranges are taken from the values immediately below that set. The lower range limits are set
automatically on the basis of the number of divisions in the top range, with possible rounding off by default to
1000 divisions.
For indication of the multirange function weight, see the paragraph entitled “WEIGHT
INDICATION”.
The display shows the stored selection (flashing):
OFF Normal single field operation.
or:
2R Two weighing range operation.
or:
3R Three weighing range operation.
Press ENTER to confirm the selection without changing it, or press ↑ and ↓ to display the desired
selection and ENTER to confirm. Pressing C cancels the selection without saving the changes.
DATA COHERENCE
• The number of maximum capacity divisions (resolution), or rather the capacity / division value ratio, must
be between 500 and 600,000.
• If only the division value is changed, the weight calibration is recalculated, resulting in a number of
divisions, referred to the 2mV/V signal, between 100 and 600,000.
• During multirange function, each weighing field must have a number of divisions of no more than 6000.
• In the 2-range function, the selected division value cannot be less than 0,0002 kg.
• In the 3-range function, the selected division value cannot be less than 0.0005 kg.
If one of these conditions is not met, the message INVALIDwill be displayed for a few seconds when
exiting the submenu and the weighing data programming submenu will come up again.
Page 2.8
WEIGHT CALIBRATION
Weight calibration is carried out in two steps:

• Zero calibration (zeroing the dead load on the weighing system).
• Full scale calibration
In case of metric use, only use this weight calibration method.
During the calibration phase, the display shows this message alternating
CAL with the weight.
ZERO CALIBRATION
With the weighing system unloaded and the stable weight condition, set the zero calibration by
pressing the 0 key.
The weight displayed must be zeroed. If needed, this operation can be repeated several times.
FULL SCALE CALIBRATION
In order to perform the full scale calibration procedure you must use a known weight (test weight), as near as
possible to the maximum capacity of the weighing system.
Load the test weight on the weighing system; the display will show the measured value to be
calibrated. When the test weight has stabilized, press the 9 T key.
Key in the value of the test weight just loaded on the weighing system.
SPAN Confirm the setting by pressing ENTER.
The weight now shown on the display corresponds to the calibration made.
If the value set is greater than the resolution offered by the A/D converter it will not be accepted and the
display will show an error message for a few seconds.
It is not possible to use or to enter test weight values higher than the maximum capacity of the weighing
system (CAPAC parameter)
It is always possible to repeat the calibration procedures without annulling previous ones.
Page 2.9
If you wish to erase the calibration press the C key during the calibration phase.
The display will show the message CANCEL for a few seconds.
While this message is displayed
• Press the 0 key in order to erase the zero calibration.

• Press the 9 T key in order to erase the full scale calibration.
NOTE: Following this procedure, the zero will be equivalent to a signal of around 0mV/V, while the full scale
will be equivalent to around 10000 divisions with a signal of 2mV/V.
The full scale calibration procedure will erase any saved gravity acceleration values.
END OF THE CALIBRATION PROCEDURE
Press ENTER to exit the procedure, save the weight calibration and return to the weighing set-up
menu (CALIBR).
Page 2.10
WEIGHING PARAMETER PROGRAMMING
“PARAMET” SUBMENU ITEMS
Metric use or free use selection. Some of the limits set by the metric
USE regulations are not applied during free use.
Selection of the adjustable digital filter value from 0.2 to 50 Hz. This
FILTER parameter can also be programmed in the instrument set-up menu.
Selection of weight stability parameter, which can be excluded or

MOTION adjusted from 3 divisions in 1 second to 0.5 divisions in 0.5 seconds.
This parameter can also be programmed in the instrument set-up menu.
AUTO 0 Programming the automatic zero function at power-on.
0 TRACK Selection of zero tracking value. Can be excluded or adjusted from 0.5
to 3 divisions per second
0 BAND Programming the minimum weighing set-point.
G-CAL Programming gravity acceleration in the weight calibration area.
G-USE Programming gravity acceleration in the area where the instrument will
operate.
SUBMENU MANAGEMENT
Press ↑ and ↓ to scroll up and down the items, ENTER to access the programming or the relevant
procedure, C to exit the submenu and return to the weighing set-up menu (PARAMET)
FREE USE / METRIC USE SELECTION (“USE” SUBMENU)
This selection is used in order to exclude a series of limitations set by the metric regulations if these limits
are not required.
The following controls are excluded if the FREE operation is selected:
• When the instrument is switched on, if the weight exceeds the automatic zero range, zero calibration
does not take place and the weight measured is considered valid.
• Access to the weighing set-up menu is not governed by the calibration jumper and the password table
system reserved for authorized personnel.
Page 2.11
FREE Free use operation.
or:
METRIC Metric use operation.
If the FREE mode is changed to the METRIC mode, it is necessary to access the weighing set-
up menu following the procedure described on page 2.4
An access test is therefore required in order to confirm and save this change.
DIGITAL FILTER (“FILTER” SUBMENU)

Use this parameter to adjust the action of the digital filter applied on the measured weight. The filter operates
on all weight data displays (display, serial output, analog output, etc.). Programming a high value gives a low
filter action whereas a low value gives a more filtered weight.
Filter value in Hz
50
25
10
5
2.5
1.5
1
0.7
0.4
0.2
STABLE WEIGHT (“MOTION” SUBMENU)

The weight is considered stable when it doesn’t change above a fixed weight range for a fixed time. This
parameter selects various default combinations as indicated in the table below. In case of oscillations that
affect the weight of some units, decrease this value to make it stable.
Value Parameter Range of action

0-0 Stability control excluded
3-1 3 divisions in 1 second
0.5 - 1 0.5 divisions in 1 second
3 – 0.5 3 divisions in 0.5 seconds
0.5 - 0.5 0.5 divisions in 0.5 seconds
Page 2.12
AUTOMATIC ZERO AT POWER-ON (“AUTO 0” SUBMENU)
Programme the automatic zero range in weight value. The automatic zero function involves automatic zero
calibration when the instrument is switched on, but only if the weight measured during the switching on
phase is within the set limit. In order to disable the function, set the value at 0. During metric use, no weight
can be considered valid until this function has been performed.
During metric use, this parameter may not exceed 10% of the weighing system capacity.
ZERO TRACKING (“O TRACK” SUBMENU)
The zero tracking function involves automatic zero calibration when the weight undergoes a slight variation
over time, determined by this parameter as shown in the table below. Set the value at 0 in order to disable
the function.
The maximum number of divisions that can be zeroed in one time is 3. The total sum of each single zero
tracking operation cannot exceed the 2% of the maximum capacity (“CAPAC” parameter).
Zero tracking value Variation

0 Control excluded
0.5 0.5 div / sec.
1 1 div / sec.
2 2 div / sec.
3 3 div / sec.
Default value: 0
This parameter may not exceed 0.5 (0.5 div / sec) during metric use.
MINIMUM WEIGHING VALUE (“0 BAND” SUBMENU)
This parameter is expressed in number of divisions and represents the weight set-point that must be
exceeded in order to consider the scale loaded by a significant weight value. The value must therefore
exceed zero movements due to accumulated dirt, oscillations or other zeros that should not be taken into
consideration.
This parameter must be set at 20 divisions in case of metric use.
GRAVITY ACCELERATION PROGRAMMING (“G-CAL” AND “G-USE” SUBMENU)
The 2 parameters that can be programmed with the gravity acceleration value make it possible to
compensate the weight difference between the place in which the instrument is calibrated and the place in
which the instrument will operate, due to different gravity acceleration. After programming both the gravity
acceleration values, the weight calibration is automatically corrected. The gravity acceleration values must
be between 9,77000 and 9,84000.
These parameters are zeroed when the full scale calibration is changed.
Page 2.13
CHECKING THE WEIGHING SYSTEM
“TEST” SUBMENU ITEMS
HI-RES
Subdivision visualization (weight with 10x resolution).
COUNTS Visualization of the internal A/D converter counts.
SIGNAL Visualization of the load cell mV/V signal.
C-DIV Visualization of the internal counts / weight division value ratio.
SUBMENU MANAGEMENT
procedure, or C to exit the submenu and return to the weighing set-up menu.
DATA DISPLAY
The datum selected in the submenu is shown on the display.
Press C to close the display and return to the submenu.
HOW TO EXIT FROM THE WEIGHING SET-UP MENU
Press the C key when anyone of the following messages is displayed: CONST, CALIBR, PARAMET, TEST.
The instrument switches-off and on automatically in order to make the changes operative.
Page 2.14
CHECKING THE SET-POINT VALUES

SELECTING THE NUMBER OF SET-POINTS (8 or 14)
The instrument in the standard configuration has the ability to check 6 set-point values.
The number of set-points can be extended to 14 if the optional 8 relays external module is used.
Refer to pages 1.8 and 1.15 of the installation manual (Section 1) for wiring.
In case the sum of all the programmed set-points values exceeds the maximum capacity of the weighing
system (CAPAC parameter) the message “ERROR” appears on the display.
PROCEDURE:
Switch-off the instrument. Press the MENU key and keep it pressed. Switch-on the instrument and
release the MENU key only when the following message appears on the display:
1D Enter the password 32647 and press the ENTER key
By using the ↑ or ↓ keys select 6 SET or 14 SET (default is 6 SET)

N SET
Press the ENTER key to confirm.
The instrument returns to the operating mode automatically.
ZERO AND AUTOTARE FUNCTIONS
SEMIAUTOMATIC ZERO
Press the 0 key to restore the zero of the weighing system.

Or:
Close input 3 impulsively key to restore the zero of the weighing system.
This operation is only effective when the weight is stable. The maximum weight that can be zeroed
corresponds to 2% of the weighing system maximum capacity (positive or negative).
In case of FREE use (non METRIC) of the instrument, the zeroing procedure is memorized when the
instrument is switched off.
Page 2.15
ENTERING THE TARE
The tare can be entered in two different ways: by keying in the fixed tare value or by zeroing the weight
present on the scale (automatic tare). It is also possible to perform an automatic tare (thereby zeroing the net
weight present on the scale) after already having set a fixed tare; in this case the value of the 2 tares is
added together. The maximum tare value that can be entered corresponds to the weighing system maximum
capacity less 1 division.
The entered tare value will be lost if the instrument is switched off.
ENTERING A FIXED TARE BY THE KEYBOARD
Press the F key followed quickly by the T key in order to access the fixed tare programming.
To confirm the value without changing it, press ENTER. To change the tare, press C first in order to erase
the old value and then set the new tare value. To erase the tare, confirm the value 0.
The NET LED on the display indicates that a tare value has been entered.
AUTOMATIC TARE OPERATION
Press the T key to perform the automatic tare operation.

Or:
Close input 1 impulsively to perform the automatic tare operation.
The automatic tare operation is only possible if the gross weight is positive and stable
ERASING THE TARE
Press the T key to erase the saved tare.

Or:
Close input 2 impulsively to erase the saved tare.
The gross weight is shown on the display and the NET LED is switched off.
In case the multirange function is active and a tare has been entered, the automatic passage from
range 2 or 3 to range 1 is only possible after having manually erased the tare.
Page 2.16
INSTRUMENT SET-UP MENU
ACCESSING THE MENU
Press the MENU key and keep it pressed for 2 seconds in order to access the instrument set-up
menu. You may need to programme the menu access password, if applicable.
SET-UP MENU ITEMS
Access to the weighing parameter programming submenu (filter,

PARAMET stability) and load cell mV/V signal display.
Clock / calendar adjustment.

TIME-DA
Programming the communication parameters, COM 1 (Rs232) and
SERIAL COM2 (Rs422 / Rs485) protocols, instrument’s address, heading in the

printout, number of line feed after printing.
ANALOG
Optional analog output configuration (full scale, mA or V type output,
weight transmitted, calibration).
ACCESS Weighing set-up menu access history (last 5 times the menu was
accessed) (identification, progressive and date).
LANGUAG Display and printer language selection (Italian, English).
REMOTE Access to the download and upload procedures of the weighing set-up
memory and the instrument set-up memory on the Rs232 serial line.
ALIBI M Optional alibi memory parameters.
TEST Hardware and software diagnostic.
MENU MANAGEMENT
Press the ↓ and ↓ keys in order to scroll up and down the items, the ENTER key in order to access
the submenu, the relative data selection or programming procedure and the C key to exit the menu and end
the procedure.
Page 2.17
PROGRAMMING THE DIGITAL FILTER, WEIGHT STABILITY, AND CHECKING THE

LOAD CELL SIGNAL
To access this submenu, see the instrument set-up menu.
“PARAMET” MENU ITEMS
Adjustable digital weight filter factor programming from 0 to 9. The same

FILTER parameter can also be set in the weighing set-up menu.
Adjustable stability weight factor programming from 0 to 4. The same

MOTION parameter can also be set in the weighing set-up menu.
SIGNAL Load cell mV/V input signal display.
SUBMENU MANAGEMENT
procedure, or press C to exit the submenu and return to the instrument set-up menu.
DIGITAL FILTER (“FILTER” SUBMENU)

Use this parameter to adjust the action of the digital filter applied on the measured weight. The filter operates
on all weight data displays (display, serial output, analog output, etc.). Programming a high value gives a low
filter action whereas a low value gives a more filtered weight.
Filter value in Hz
50
25
10
5
2.5
1.5
1
0.7
0.4
0.2
Page 2.18
WEIGHT STABILITY (“MOTION” SUBMENU)

The weight is considered stable when it undergoes no variations above a fixed weight range for a fixed time.
This parameter selects various default combinations as indicated in the table below. In case of oscillations
that affect the weight of some units, decrease this value to make it stable.
Value Parameter Range of action

0-0 Stability control excluded
0.5 - 1 0.5 divisions in 1 second
3 - 0.5 3 divisions in 0.5 seconds
2 - 0.5 2 divisions in 0.5 seconds
1 - 0.5 1 divisions in 0,5 seconds
0.5 - 0.5 0.5 divisions in 0.5 seconds
SIGNAL DISPLAY (“SIGNAL” SUBMENU)
The load cell signal expressed in MV/V is shown on the display.
Press C again to return to the main menu (PARAMET).
TIME / DATE ADJUSTMENT
By using the ↓ key select the message “TIME-DA” and press the ENTER key.
“TIME-DA” MENU ITEMS
Sequential current date and time programming.

ADJUST
SUBMENU MANAGEMENT
procedure, or press C to exit the submenu and return to the instrument set-up menu.
Page 2.19
CLOCK / CALENDAR ADJUSTMENT
The HOURS, MINUTES, DAY, MONTH and YEAR values are programmed in sequence. A message is
displayed for 2 seconds before accessing the set-up, to identify the parameter being set.
During the timed display of the message indicating the parameter being set, press ↑ and ↓ to
scroll up and down the sequence, ENTER to access the parameter set-up or C to exit the sequence.
While setting up the flashing parameter, to confirm the value without editing it press ENTER. To
change the value, press C to reset, enter the new value using the alphanumerical keys, then confirm
pressing ENTER.
HOUR Programming current hour.
Programming current minutes.

MINUTES
DAY Programming current day of the month.
MONTH Programming current month (from 1 to 12).
Programming current year (from 00 to 99).

YEAR
The procedure is completed when the last value in the sequence is confirmed and the display returns to the
clock / calendar adjustment submenu.
Press C to return to the main menu (TIME-DA).
SERIAL COMMUNICATION PARAMETERS SET-UP
By using the ↓ key select the message “SERIAL” and press the ENTER key.
This submenu makes it possible to configure the serial ports COM1 and COM2 and the communication
parameters. The instrument is equipped with two independent serial ports available on the same 9 pin Sub-D
connector:
• COM1 with Rs232 interface
• COM2 with Rs422/Rs485 interface
For instructions on how to connect the serial ports, see the installation manual (Section 1).
Page 2.20
“SERIAL” MENU ITEMS
BAUD C1 Baud rate selection for COM1.
PROTOC1 Communication protocol selection for COM1.
BAUD C2 Baud rate selection for COM2.
PROTOC2 Communication protocol selection for COM2.
ADDRESS Instrument’s serial address. This parameter is also used as ID code in

the printouts.
Programming the number of paper advance lines at end of printout.

F-FEED
PROF AD Profibus address (number of the slave in a Profibus-DP network)
HEADER Heading in the printout report.
SUBMENU MANAGEMENT
procedure or C to exit the submenu and return to the instrument set-up menu (SERIAL).
BAUD RATE SELECTION (BAUD C1) (BAUD C2)
The selection procedure is the same for COM1 and for COM2. The display shows the stored selection
(flashing): the baud rates that can be selected are:
1200, 2400, 4800, 9600, 19200, 38400 and 115200 bit / sec.
Page 2.21
PROTOCOL SELECTION FOR COM1 (Rs232) (PROTOC1)
Continuous transmission to a remote display (transmission frequency 5

CONTIN Hz).
AUTOMAT Automatic weight string transmission upon weighing.
MASTER / SLAVE protocol with data transmission upon request from the
PC REQ serial line.
MODBUS MODBUS RTU protocol.
PRINTER Connection to panel printer for printing out the single weighing
procedures and the totals.
OUT BCD Connection to optional card for weight output in BCD code.
PROTOCOL SELECTION FOR COM2 (Rs422) (PROTOC2)
Continuous transmission to a remote display (transmission frequency 5

CONTIN Hz)
Automatic weight string transmission upon weighing

AUTOMAT
MASTER / SLAVE ASCII protocol with data transmission upon request
PC REQ from the serial line
MODBUS RTU protocol.

MODBUS
PROFIB Profibus-DP protocol (for more detailed information on this protocol

consult this manual from page 2.46 to page 2.49)
Page 2.22
INSTRUMENT SERIAL ADDRESS PROGRAMMING (ADDRESS)
This parameter represents the communication address in the “PC request” and “Modbus” protocols.
Moreover, if it is set at any number other than 0, it is printed out as identification code on the printouts.
The value can be programmed from 0 to 99.
Press ENTER to confirm the value without changing it. To change the value, press C to reset,
enter the new value using the alphanumerical keys, then confirm pressing ENTER.
PROGRAMMING THE PAPER ADVANCE DISTANCE AFTER PRINTING (F-FEED)
If a configured printer is used, this parameter adjusts the paper advance distance after printing in order to
optimize the size of the receipt on the basis of the paper rip or economy. The value can be programmed from
0 to 9.
PROFIBUS NODE ADDRESS PROGRAMMING (PROF AD)
This parameter makes it possible to give the instrument a number that acts as its Profibus node address.
The value can be programmed from 0 to 126.
It is necessary to set this parameter only if the Profibus protocol has been activated in the selection of the
COM2 serial line (see page 2.22)
Page 2.23
ANALOG OUTPUT PARAMETERS SET-UP
By using the ↓ key select the message “ANALOG” and press the ENTER key.
Check that the instrument is equipped with the optional analog output.
The type of analog output (selectable as voltage or current) is decided in the factory.
The current output may range from 0 to 20 mA or from 4 to 20 mA, while the voltage output may range from
0 to 10 V or from 0 to 5 V.
The analog output is obtained through the D/A conversion of the digital weight value (gross or net) with a
resolution of 16 bit (65535 divisions).
The signal update frequency is the same as the display update frequency and it is affected by the digital filter
actioncan be modified in the instrument set-up procedure. The filters applied to the analog output (being a
reconversion of the digital value) are those applied to the weight display.
The range of values that the analog output can assume is as follows:
• in case of current output, from around –0.4 mA to 21.5 mA.
• in case of voltage output, from around –0.2 V to 10.5 V.
When the weight is invalid (weight outside the measurement field, weight not yet measured upon switching
on), the output signal assumes the minimum value.
For analog output wiring see the installation manual (Section 1).
“ANALOG” SUBMENU ITEMS
F-SCALE Programming the weight value corresponding to the analog output full
scale.
AN MODE Weight transmitted as analog signal (net / gross) selection.
RANGE Analog output range selection (0-10V, 0-5V, 0-20mA, 4-20mA).
OFFSET Analog output calibration through offset adjustment.
SUBMENU MANAGEMENT
procedure or C to exit the submenu and return to the instrument set-up menu (ANALOG).
Page 2.24
FULL SCALE (F-SCALE)
This parameter programmes the weight value corresponding to the analog output full scale (10V, 5V or 20
mA). This makes it possible to use the entire voltage (or current) range even when the weight used is lower
than the maximum capacity of the weighing system (default value).
TRANSMITTED WEIGHT SELECTION (AN-MODE)
NET The analog output assumes the value corresponding to the net weight
Or:
GROSS The analog output assumes the value corresponding to the gross weight
ANALOG OUTPUT RANGE SELECTION (RANGE)
0-10V 0 – 10 V output;
or:
0-5V 0 – 5 V output;
or:
4-20MA 4 – 20 mA output;
or:
0-20MA 0 – 20 mA output.
After modifying the analog output range, it is necessary to perform the offset adjustment procedure.
Page 2.25
ANALOG OUTPUT CALIBRATION (OFFSET ADJUSTMENT)
Measure the analog output value with a digital meter in order to adjust the minimum value (0) and the
maximum value (FS).
SET -0- Indicates that the analog signal zero is being adjusted.
The analog output assumes the value corresponding to the zero.
SET-FS- Indicates that the analog signal full scale is being adjusted.
The analog output assumes the value corresponding to the full scale.
Press the ↑ and ↓ keys in order to perform the coarse adjustment of the analog output value.
Press the F1 and F6 keys in order to perform the fine adjustment of the analog output value.
Press the 0 keys in order to select zero adjustment.
Press the T keys in order to select full scale adjustment.
Press ENTER in order to save the adjustment and end the procedure.
VIEWING ACCESSES TO THE WEIGHING SET-UP MENU
By using the ↓ key select the message “ACCESS” and press the ENTER key.
“ACCESS” MENU ITEMS
Access the data display relative to the last access to the weighing set-up
ACC-1 menu.
Access the data display relative to the second last access to the
ACC-2 weighing set-up menu.
Access the data display relative to the third last access to the weighing
ACC-3 set-up menu.
Access the data display relative to the fourth last access to the weighing
ACC-4 set-up menu.
ACC-5
Access the data display relative to the fifth last access to the weighing
set-up menu.
SUBMENU MANAGEMENT
procedure or C to exit the submenu and return to the instrument set-up menu (ACCESS).
Page 2.26
VIEWING DATA RELATIVE TO ACCESS TO THE WEIGHING SET-UP MENU
The following pieces of information are displayed in order of time. At the end of the last process in time the
procedure automatically concludes.
Identification code used for access (password table). If access takes

ID 1 place with the calibration jumper, the identification is 0.
Progressive access number. This value is never reset.

PR 2
Date (day, month and year) of access.
13-1-03
SELECTING THE DISPLAY AND PRINTER MESSAGES LANGUAGE
By using the ↓ key select the message “LANGUAG” and press the ENTER key.
ITAL The messages on the display and the printed receipts are in Italian;
or:
ENGL The messages on the display and the printed receipts are in English.
Page 2.27
HARDWARE AND SOFTWARE TEST PROCEDURES
By using the ↓ key select the message “TEST” and press the ENTER key.
“TEST” MENU ITEMS
L-CELLS Access the connected load cell test procedure.
TIME-DA Access the visualization of current date and time.
ANALOG Access the analog output test procedure.
INPUTS Access the remote input test procedure.
OUTPUTS Access the relay output test procedure.
SUBMENU MANAGEMENT
procedure or C to exit the submenu and return to the instrument set-up menu (TEST).
LOAD CELL CONNECTION TEST (L-CELLS)
This procedure makes it possible to have an indication of any possible faults or errors in the load cell
connection.
After having activated the function, this indication appears on the display
-------- during the test. A message, indicated in the table below, appears after a
few seconds:
NORM OP Normal regular operation
NO CONN Load cells not connected.
LO SIGN Signal below minimum measurable signal ( < -3.9mV/V)
HI SIGN Signal over maximum measurable signal ( > +3.9mV/V)
NO SIGN Load cells signal not connected.
ADC ERR Internal error in A/D Converter (AD7730).
Page 2.28
CLOCK / CALENDAR TEST (TIME-DA)
The current date and time are showed on the display in succession.
13-1-03
Press C to close the display and return to the “TIME-DA” submenu.
ANALOG OUTPUT TEST (ANALOG)
This procedure makes it possible to check the analog output operation. Use a digital meter connected to the
terminals 14 and 15 of the MC terminal block to measure the analog output value. Refer to page 1.13 of the
installation manual for wiring.
TEST 0 The figure on the right indicates the output value percentage with
respect to the full scale.
Press the numerical keys from 1 to 9 in order to select the output value from 10% to 90%.
Press the numerical key 0 in order to select 100% output value.
Press the F key in order to select 0 output value.
Press C to close the display and return to the “ANALOG” submenu.
REMOTE INPUT TEST (INPUTS)
Use this procedure to check the hardware.
The status of the 6 remote inputs is shown on the display.

000000 0 = input de-activated; 1 = input activated.
st
Input 1 corresponds to the 1 digit on the left.
Refer to page 1.7 of the installation manual (Section 1) for wiring.
Activate and de-activate the inputs in order to check their corresponding status on the display.
Press C to close the display and return to the “INPUTS” submenu.
RELAY OUTPUT TEST (OUTPUTS)
The status of the 6 relay outputs is shown on the display.

010100 0 = relay contact open, 1 = relay contact closed.
st
Output 1 (and 7, in case of 14 set-points) corresponds to the 1 digit on
the left.
Press the keys 1 to 6 to activate/de-activate the outputs 1 to 6 (and 7 to 12, in case of 14 set-points).
Press the keys 7 and 8 to activate/de-activate the outputs 13 and 14.
Use an ohmmeter connected to the MB terminal block of the instrument (and to the 10 pin terminal block of
the 8 relays external module, in case of 14 set-points) to check if the relay contacts work properly.
Press C to close the display and return to the “OUTPUTS” submenu.
Page 2.29
OPERATING FUNCTION SET-UP MENU
ACCESSING THE MENU
Press the MENU key in order to access the operating function set-up menu. You may need to
program the menu access password, if applicable.
MENU ITEMS
Set-point #1 operating mode selection (net/gross/peak, NO/NC output,

MODE S1 positive/negative weight, stable/unstable weight).
Set-point #2 operating mode selection (net/gross/peak, NO/NC output,

MODE S2 positive/negative weight, stable/unstable weight).
MODE S3 Set-point #3 operating mode selection (net/gross/peak, NO/NC output,

positive/negative weight, stable/unstable weight).


The Set-point #6 can be programmed in two different operating modes:

MODE S6 Set-point or IN PROCESS.
When selected as “Set-point” the relay contact is associated to the 6
th
set-point value and operates as the other set-points (1 to 5).

th
When selected as “IN PROCESS” the 6 set-point is missing and the
relay contact #6 enables when one of the following conditions occur:
overload condition, error in the weight reading, data programming.
The relay contact can be selected as NO or NC.
HYSTER Programming of the hysteresis values for the 6 (or 14) set-points.
MODE
Weighing mode (automatic / manual) selection and programming of
weight delta between 2 weighing procedures.
SECURE Keyboard lock selection and menu access password programming (can
be excluded).
MENU MANAGEMENT
Press the ↑ and ↓ keys to scroll through the items, the ENTER key to access the selected item or
programme the relative data and the C key to exit the menu and end the procedure.
Page 2.30
WEIGHT SET-POINT OPERATING MODE SET-UP
To access this procedure, see the operating functions set-up menu.
The procedure is the same for all the set-points (6 or 14).
This procedure makes it possible to establish the output activation conditions on a weight basis for each set-
point. The output can be activated by controlling:
• the net weight, the gross weight or the peak;
• when the weight is above (normally open) or below the programmed set-point (normally closed);
• with positive or negative weight values;
• only when the weight is stable or also when it is moving.
NET – GROSS – PEAK SELECTION
NET The set-point is compared with the gross weight;
or:
GROSS The set-point is compared with the net weight;
or:
The set-point is compared with the calculated peak value.
PEAK In this case the set-point is compared with the last peak value acquired,
even when the peak function is not active.
The next selection will be displayed.
NO / NC SELECTION
N-OPEN The relay contact is open when the weight is lower than the set-point
value
or:
N-CLOSE The relay contact is closed when the weight is lower than the set-point
value
Page 2.31
POSITIVE WEIGHT / NEGATIVE WEIGHT SELECTION
POSIT- The set-point is compared with positive weight values only;
or:
NEGAT- The set-point is compared with negative weight values only;
NORMAL / STABLE WEIGHT ONLY SELECTION
NORMAL The relay contact enables immediately when the weight reaches the set-
point value, even if the weight is unstable.
or:
STABLE The relay contact enables when the weight reaches the set-point value,
but only if the stability condition is reached.
When this selection is confirmed, the procedure comes to an end and the display returns to the operating
function set-up menu.
WEIGHT SET-POINT HYSTERESIS VALUE SET-UP
To access this procedure, see the operating function set-up menu.
A hysteresis value can be set for each of the 6 (or 14) set-points and operates as follows:
• When the weight reaches a set-point the respective relay output enables; this output stays enabled until
the weight differs from the set-point by the set hysteresis value.
For example: Set-point = 1000, hysteresis = 10. The respective relay output enables at 1000 and disables at
990.
If the hysteresis value is = 0 or > Set-point value, the hysteresis control is excluded.
Default value: 2 divisions
Page 2.32
PROGRAMMING SEQUENCE
The hysteresis values relative to the set-points are programmed in sequence.

A message is displayed for 2 seconds before accessing the set-up, to identify the parameter being set.
During the timed display of the message, indicating the parameter being set, press ↑ and ↓ to
scroll the sequence, ENTER to access the parameter set-up, or press C to exit the sequence.
While setting up the flashing parameter, to confirm the value without editing it press ENTER. To
change the value, press C to reset, enter the new value using the alphanumerical keys, then confirm
pressing ENTER.
HYST 1 Hysteresis value for set-point 1.

(Only if MODE 6 has been selected as “Set-point”).
In case the 14 Set-points operating mode has been selected the instrument allows the setting of the
th
hysteresis values 7 to 14 after the 6 .
The procedure ends when the last value in the sequence is confirmed.
The display returns to the operating function set-up menu.
WEIGHING MODE SET-UP
This procedure makes it possible to select whether to carry out the weighing procedure manually (ENTER
key or input 4) or automatically when the weight stabilizes at a value greater than the minimum weighing
set-point (default 20 divisions – See page 2.13).
Page 2.33
This procedure also programmes a weight value corresponding to the minimum variation that must intervene
between two successive weighing procedures (weight delta).
If the weight delta value is zero, the instrument checks that the gross weight goes under the
minimum weighing set-point (i.e. that the scale is emptied) between two successive weighing procedures.
Default value: 20 divisions.
If the AUTO LED is on during weighing, this indicates automatic weighing.
For a description of required weighing conditions, see the paragraph entitled “Perform the
weighing procedure” (Page 2.37).
MANUAL / AUTOMATIC SELECTION
MANUAL The weighing is carried out manually;
or:
AUTOMAT The weighing is carried out automatically when the weight is stable.
Now proceed with the programming of the weight delta.
WEIGHT DELTA PROGRAMMING
Weight value corresponding to the minimum variation that must

DELTA intervene between two successive weighing procedures.
Confirm the weight variable settings to end the procedure and return to the operating function set-up
menu.
Page 2.34
KEYBOARD LOCK AND ACCESS PASSWORD
This procedure makes it possible to activate the keyboard lock and set a password to protect access to the 3
set-up menus: the operating function menu, the instrument menu and the weighing menu.
When the keyboard is locked, the “lock” message appears on the

LOCK display for 2 seconds if any of the keys are pressed.
NOTE:
• When the keyboard is locked the only procedure that can be activated is the access to the operating
function menu, which must therefore be protected by a password.
• The password is the same for all 3 set-up menus. The password is excluded when = 0.
• If metric use is selected, the access to the weighing set-up menu is not controlled by the password,
but by the access procedure reserved for authorized personnel.
KEYBOARD LOCK SELECTION
The keyboard can be freely used;

UNLOCK or:
The keyboard is disabled. It is only possible to access the operating

LOCK function menu.
Now move on to programming the password.
PROGRAMMING THE MENU ACCESS PASSWORD
Numerical 6 digits password to be set for access to the set-up menus.

PASS
Press ENTER to confirm the value without changing it. To change the value, press C to reset, enter
the new value using the alphanumerical keys, then confirm by pressing ENTER.
By confirming the password the procedure ends and the instrument returns to the operating function
set-up menu.
Page 2.35
WEIGHT SET-POINT SET-UP
Press F1 to enter the value of set-point 1. SET 1
Press F2 to enter the value of set-point 2.

SET 2
Press F3 to enter the value of set-point 3.

SET 3

(Only if “MODE S6” is selected as Set-point).
In case the parameter “N SET” is equal to “14 SET” (see page 2.15), also the set-point values from 7
to 14 can be programmed
Press the keys F + F1…..F8 SET7…14
To confirm the value without changing it, press
ENTER. To change the set-point, press C first in order to erase the old value, set the new set-point value
with the numerical keys and confirm the setting by pressing ENTER.
The programmed set-points are compared with the weight on the basis of the criterion established during the
instrument set-up phase.
Page 2.36
PERFORM THE WEIGHING PROCEDURE
The weighing procedure can be performed manually or automatically when the weight stabilizes, on the
basis of the selection made during the operating function set-up phase, which can however be modified. The
stored selection is indicated by the AUTO LED (lights on when “AUTOMATC”).
MANUAL WEIGHING PROCEDURE
Press the ENTER key to perform the weighing procedure.

Or:
Close input 4 impulsively in order to perform the weighing procedure.
AUTOMATIC WEIGHING PROCEDURE
The weighing procedure is performed automatically when the weight stabilizes at a value above the minimum
weighing value and if all the necessary conditions are met.
NECESSARY CONDITIONS
The weighing procedure can take place if all the following conditions are met:
• The weight has undergone a variation corresponding to at least the weight delta (if set) with respect to
the last weighing procedure, or the gross weight has decreased to a value below the minimum weighing
level.
• The weight is stable.
• The gross weight is positive and equal to/greater than the minimum weighing value.
• The weight is a valid value within the weighing system capacity.
• The net weight is not nil.
For automatic or manual weighing procedure selection and programming the weight delta see
paragraph “Weighing mode set-up”.
FUNCTIONS FOLLOWING THE WEIGHING PROCEDURE
The following operations are performed after the weighing procedure:

• Sum of the net weight value in the total.
• If the printer is configured the weighing receipt is printed out.
• If configured, the transmission of the weight value over the serial line takes place.
• The net weight is saved in a memory register which can be consulted on request through the serial line.
• If configured, the weighing procedure is recorded in the alibi memory.
For the configuration of the serial ports and alibi memory see the “instrument set-up menu”.
Page 2.37
WEIGHING PROCEDURE RECEIPT
A copy of the weighing procedure receipt follows below:
09/03/03 10:30
ID code 90
GROSS WEIGHT 211.5 kg
TARE 2.5 kg
NET WEIGHT 209.0 kg
If the ID code is zero, the ID line is not printed.
VIEWING AND PRINTING THE TOTALS
VIEWING THE TOTAL
Press the F8 key in order to view the total of all the weight values stored in the memory.
The total weight value flashes on the display.
PRINTING THE TOTAL
Press the ENTER key in order to print out the total weight value (only if the printer is configured).
A copy of the total weight value receipt follows below:
09/03/03 10:30
ID code 90
TOTAL
NET WEIGHT 209.0 kg
If the ID code is zero, the ID line is not printed.

After printing, the instrument returns to the weighing function automatically.
ZEROING THE TOTAL
Press the C key in order to zero the total displayed.

This message is shown on the display for 2 seconds. Confirm the zeroing by
2ERO pressing the ENTER key while the message is displayed.
If configured, the printer automatically prints out the total weight value before
zeroing. After printing, the instrument returns to the weighing function
automatically.
Page 2.38
END OF VIEWING
Press the F8 key in order to end viewing and return to the weighing functions.
The total weight value remains in the memory even when the instrument is switched off.
MANAGING THE PEAK FUNCTION
ACTIVATING THE FUNCTION
Press the F7 key in order to enable the peak value acquisition function.
Or:
Keep the input 5 activated in order to enable the peak value acquisition function.
PEAK VALUE ACQUISITION
The letter P is shown on the left of the display when the peak function is active.
P <peak> The maximum net weight value (positive or negative) is automatically
memorized and shown on the display.
PEAK VALUE RESET
Press the C key in order to erase the peak value.
DISABLING THE FUNCTION
Press the F7 key in order to disable the peak value acquisition function.
Or:
De-activate input 5.
The peak value remains in the memory even when the user disables the function or the instrument is
switched off. It is displayed again when the peak function is activated again or the instrument is switched on.
Page 2.39
INPUT AND OUTPUT FUNCTIONS
INPUTS FUNCTION
Input 1 Automatic tare (impulsive)
Input 2 Tare erasing (impulsive)
Input 3 Semiautomatic zero (impulsive)
Input 4 Weighing procedure (impulsive)
Input 5 Peak activation (static)
Input 6 Keyboard lock (static)
OUTPUTS FUNCTION
Output 1 Check set-point 1
Output 6 Check set-point 6 / IN PROCESS function
ADDITIONAL
FUNCTION
OUTPUTS
The 8 additional relay outputs are handled by the optional 8 relays external module S097 (refer to the
installation manual – Section 1, page 1.15)
When programming data using the keyboard, the input and output functions are disabled.
Page 2.40
SERIAL COMMUNICATION PROTOCOLS
CONTINUOUS SERIAL PROTOCOL
This protocol is used for continuous transmission, usually to a remote display.
COMMUNICATION PARAMETERS: Start bit = 1, Data bit = 8, Stop bit = 1, Parity = none.
TRANSMISSION STRING AT A FREQUENCY OF 5 Hz:
STX <status> <net> ETX <csum> EOT
<status> = character coded as per table below (bit = 1 if condition TRUE)
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Tare Min. Stable Centre of
0 0 1 1
entered weight weight zero
<net> = 8 ASCII characters for net weight value. Right hand justified.
In overload conditions, the field takes the value: “^^^^^^^^”.
In underload conditions, the field takes the value: “_ _ _ _ _ _ _ _”.
In weight reading error conditions, the field takes the value: “ O-L ”.
<csum> = string data control sum. It is calculated executing the exclusive OR (XOR) of all characters from
STX (or from <Ind>) to ETX, excluding the latter; the XOR result is resolved into 2 characters considering the
4 highest bits (first character) and the 4 lowest bits (second character) separately; the 2 resulting characters
are then coded in ASCII; (e.g.: XOR = 5Dh; <csum> = "5Dh" i.e. 35h and 44h).
AUTOMATIC TRANSMISSION PROTOCOL DURING WEIGHING
This protocol is used for the automatic or manual transmission to a PC; the instrument transmits the weight
string and does not receive data.
STRING TRANSMITTED:
STX <status> <net> <tare> (<code>) ETX <csum> EOT
<status> = character coded as per table below (bit = 1 if condition TRUE)
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Tare Min. Stable Centre of
0 0 1 1
entered weight weight zero
<net>, <tare> = 2 fields, 7 ASCII characters each for net weight and tare values. Right hand justified.
The characters can take values between “0” and “9” (30h and 39h), space (20h) or decimal point “.” (2EH);
in case of negative weight the first character in the <net> field corresponds to “-“ (2Dh).
(<code>) = if the alibil memory is selected, this field corresponding to the code associated with the weight is
also sent.
<csum> = string data control sum. It is calculated executing the exclusive OR (XOR) of all characters from
STX (or from <Ind>) to ETX, excluding the latter; the XOR result is resolved into 2 characters considering the
4 highest bits (first character) and the 4 lowest bits (second character) separately; the 2 resulting characters
are then coded in ASCII; (e.g.: XOR = 5Dh; <csum> = "5Dh" i.e. 35h and 44h).
Page 2.41
SERIAL PROTOCOL ON PC REQUEST (SLAVE)

This protocol is used when the serial port is configured in the “transmission on request” mode.
LIST OF AVAILABLE COMMANDS:

1. Enter a tare value.
2. Automatic tare command.
3. Semiautomatic zero command.
4. Current net weight and tare request.
5. Weighing procedure command.
6. Last weighing procedure data request.
7. Last weighing procedure data reset.
8. Programme the 6 set-point values.
9. Reading the programmed 6 set-point values.
10. Programme the 8 additional set-point values.
11. Reading the programmed 8 additional set-point values.
12. Peak value request.
13. Activate peak function.
14. Reset peak value.
15. Exit peak function.
The unit connected to the instrument (tipically a personal computer) acts as a MASTER and is the only unit
that can start the communication procedure. The communication procedure must always consist of the
transmission of a string from the MASTER followed by a response from the SLAVE.
DESCRIPTION OF THE COMMANDS FORMAT:

The " " characters represents constant characters (always respect capital and lower case letters)
The symbols < and > represents variable numerical fields.
1. ENTER A TARE VALUE
MASTER: <Ind> "T" <tare> ETX <csum> EOT

INSTRUMENT: <Ind> "T" ACK EOT or <Ind> NAK EOT
2. AUTOMATIC TARE COMMAND
MASTER: <Ind> "tare" EOT

INSTRUMENT: <Ind> "tare" ACK EOT or <Ind> NAK EOT
3. SEMIAUTOMATIC ZERO COMMAND (ZERO MEMORIZATION)
MASTER: <Ind> "zero" EOT

INSTRUMENT: <Ind> "zero" ACK EOT or <Ind> NAK EOT
4. CURRENT NET WEIGHT AND TARE REQUEST
MASTER: <Ind> "N" EOT

INSTRUMENT: <Ind> "N" <status> <net> <tare> ETX <csum> EOT
or <Ind> NAK EOT
5. WEIGHING PROCEDURE COMMAND
MASTER: <Ind> "tot" EOT

INSTRUMENT: <Ind> "tot" ACK EOT or <Ind> NAK EOT
6. LAST WEIGHING DATA REQUEST
MASTER: <Ind> "F" EOT

INSTRUMENT: <Ind> "F" <net> <tare> (<code>) ETX <csum> EOT
or <Ind> NAK EOT
Page 2.42
7. RESET LAST WEIGHING DATA
MASTER: <Ind> "reset" EOT

INSTRUMENT: <Ind> "reset" ACK EOT or <Ind> NAK EOT
8. PROGRAMME THE 6 SET-POINT VALUES
MASTER: <Ind> "S" <s1> <s2> <s3> <s4> <s5> <s6> ETX <csum> EOT
INSTRUMENT: <Ind> "S" ACK EOT or <Ind> NAK EOT
9. READING THE PROGRAMMED 6 SET-POINT VALUES
MASTER: <Ind> "R" EOT

INSTRUMENT: <Ind> "R" <s1> <s2> <s3> <s4> <s5> <s6> ETX <csum> EOT
or <Ind> NAK EOT
10. PROGRAMME THE 8 ADDITIONAL SET-POINT VALUES
MASTER: <Ind> "M" <s1> <s2> <s3> <s4> <s5> <s6> <s7> <s8> ETX <csum> EOT
INSTRUMENT: <Ind> "M" ACK EOT or <Ind> NAK EOT
11. READING THE PROGRAMMED 8 ADDITIONAL SET-POINT VALUES
MASTER: <Ind> "Q" EOT

INSTRUMENT: <Ind> "Q" <s1> <s2> <s3> <s4> <s5> <s6> <s7> <s8> ETX <csum> EOT
or <Ind> NAK EOT
12. PEAK VALUE REQUEST
MASTER: <Ind> "P" EOT

INSTRUMENT: <Ind> "P" <peak> ETX <csum> EOT or <Ind> NAK EOT
13. ACTIVATE PEAK FUNCTION
MASTER: <Ind> "peak" EOT

INSTRUMENT: <Ind> "peak" ACK EOT or <Ind> NAK EOT
14. PEAK VALUE RESET
MASTER: <Ind> "res_p" EOT

INSTRUMENT: <Ind> "res_p” ACK EOT or <Ind> NAK EOT
15. EXIT PEAK FUNCTION
MASTER: <Ind> "esc_p" EOT

INSTRUMENT: <Ind> "esc_p” ACK EOT or <Ind> NAK EOT
CHARACTERS USED IN THE STRINGS:
<Ind> = INSTRUMENT address, is the ASCII character obtained by adding 80h to the address number (i.e.
address 1: <Ind> = 80h + 01h = 81h).
<csum> = string data control sum; it is calculated executing the exclusive OR (XOR) of all characters from
<Ind> to ETX, excluding the latter; the XOR result is resolved into 2 characters considering the 4 highest bits
(first character) and the 4 lowest bits (second character) separately; the 2 resulting characters are then
coded in ASCII. (i.e.: XOR = 5Dh; <csum> = "5Dh" i.e. 35h and 44h).
<status> = status byte (see status register in MODBUS protocol).

<tare>, <s1>...<s8>, <peak> = 10 fields, 7 ASCII characters each, for tare, set-point and peak values. Right
hand justified. The characters can take values between “0” and “9” (30h and 39h), space (20h) or decimal
point “.” (2Eh); the position of the decimal point must respect that of the instrument display.
Page 2.43
<net> = 1 field, 7 ASCII characters. Right hand justified. The characters can take values between “0” and “9”
(30h and 39h), space (20h) or decimal point “.” (2EH); in case of negative weight the first character in the
<net> field corresponds to “-“ (2Dh);
In overload conditions, the field takes the value: “^^^^^^^^”.
In underload conditions, the field takes the value: “_ _ _ _ _ _ _ _”.
In weight reading error conditions, the field takes the value: “ O-L ”.
BCD OUTPUT PROTOCOL
The serial transmission to the BCD board is based on a specific protocol. The output update frequency is set
at 10 Hz with a baud rate of 9600 bit/sec. Consequently it is necessary to programme this value as Baud rate
for COM1.
The weight transmitted to the BCD board is the gross weight.
The maximum value that can be represented is: 39999 whatever the division value used.
With a weight over the maximum capacity, with an invalid weight or with a negative or positive weight, all the
outputs are activated (1FFFF) while the polarity output operates normally.
THE MODBUS RTU PROTOCOL
For further information on this protocol please refer to the general technical specifications PI_MBUS_300
Functions supported: READ HOLDING REGISTER and PRESET SINGLE REGISTER
LIST HOLDING REGISTER
Address Description R/W

40009 Instrument Error R
40011 Status Register R
40012 Gross weight H (*) R
40013 Gross weight L (*) R
40014 Decimal point R
40015 Net weight H (*) R
40016 Net weight L (*) R
40017 Decimal point R
40018 Net weight string (char 1 and 2) R
40030 Command Register W
(*) Signed
ERROR CODIFICATION IN ADDRESS 40009 “Instrument Error”
Address 40009 Condition Meaning

00 00 No errors The instrument functions normally
00 03 Out of range The signal coming from the load cell exceeds
the maximum value of 3.9 mV/V
00 05 Overload The weight value exceeds the maximum capacity
00 07 Underload The weight value is less than 9 divisions below zero
Page 2.44
LIST OF BITS IN THE ADDRESS 40011 “Status Register”
The bits set to 1 have the following meaning:

Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Range2 Range1 Out of Over Under Valid Tare Min. Stable Centre of
range load load weight entered weighing weight zero
LIST OF FUNCTIONS IN THE ADDRESS 40030 “Command Register”
The following commands will be performed when writing the following functions in the “Command register”
address:
Function
9 8 7
Command performed Erase tare Semiautomatic zero Automatic tare
INFORMATION ON THE MODBUS ADDRESSES FROM 40018 TO 40021 (“Net weight string”)
This group of addresses contains the value of the net weight expressed with ASCII code and is used for
communication with an ESA touch screen panel (optional), which can be interfaced with the instrument for
special applications.
The following operations are possible on the touch screen panel:
• Weight value and LED’s status visualization
• Manual tare, automatic tare and tare reset programming
• Semiautomatic zero
• Operating data visualization and programming
The following table shows an example of representation of a net weight value equivalent to 125974 kg.
The first line (ASCII) represents the coded ASCII weight characters, just as they are read through Modbus
RTU protocol.
The second line shows the decimal correspondence
Address Address Address Address

40018 40019 40020 40021
Character Character Character Character Character Character Character Character
1 2 1 2 1 2 1 2
ASCII 30 30 31 32 35 39 37 34
DEC 0 0 1 2 5 9 7 4
Page 2.45
THE PROFIBUS-DP PROTOCOL (OPTIONAL)
ADDRESSES
PROFIBUS Input Data Area
VARIABLES BYTES MAPPING

Instrument error register 0–1
Status register 2–3
Gross weight (MSW) (*) 4–5
Gross weight (LSW) (*) 6–7
DP position (GW) 8–9
Net weight (MSW) (*) 10 – 11
Net weight (LSW) (*) 12 – 13
DP position (NW) 14 – 15
Last Net weight (MSW) (*) 16 – 17
Last Net weight (LSW) (*) 18 – 19
DP position (LNW) 20 – 21
Last Tare value (MSW) (*) 22 – 23
Last Tare value (LSW) (*) 24 – 25
DP position (LTW) 26 – 27
Code (MSW) 28 – 29
Code (MSW) 30 – 31
(*) Signed
(MSW) = Most Significant Word (LSW) = Least Significant Word
PROFIBUS Output Data Area
VARIABLES BYTES MAPPING

Command register 0–1
Instrument error register

Value Meaning
00 Normal function
03 Out of range
05 Overload
07 Underload
Status register
Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Range2 Range1 Out of Over Under Valid Tare Min. Stable Centre of
range load load weight entered weighing weight zero
Command register
Value Meaning
07 Semiautomatic tare
08 Semiautomatic zero
09 Delete tares
10 Perform the weighing procedure
11 Reset data weight
Page 2.46
Viewing errors on the instrument display
The errors are only displayed instead of the weight if no data programming procedure is underway:
NO COMM = absence of Profibus network connection. Automatically disappears when Profibus network
connection is restored.
E-PROF= absence of connection between the MC302 and the Profibus module S125. After several
connection attempts the communication is interrupted. Press the F key in order to reactivate
communication.
E-CRC= communication error between the MC302 and the Profibus module S125 (automatically
disappears when the error is restored by the instrument).
GSD FILE STRUCTURE (supplied on floppy disk with the instrument)
;============================================================
; Profibus Device Database of :
; HMS Industrial Networks AB DP slave
; Model : ANYBUS-IC PDP
; Description : ANYBUS-IC Profibus DP slave
; Language : English
; Date : 12 September 2001
; Author : HMS Industrial Networks AB
;============================================================
#Profibus_DP
GSD_Revision = 2
; Device identification
Vendor_Name = "HMS Industrial Networks AB"
Model_Name = "AnyBus-IC PDP"
Revision = "Version 1.00"
Ident_Number = 0x1810
Protocol_Ident = 0 ; DP protocol
Station_Type = 0 ; Slave device
FMS_supp = 0 ; FMS not supported
Hardware_Release = "Version 1.02"
Software_Release = "Version 1.00"
;Used bitmap
Bitmap_Device = "ABIC_DE"
Bitmap_Diag = "ABIC_DI"
Bitmap_SF = "ABIC_SF"
; Supported baudrates
9.6_supp = 1
19.2_supp = 1
45.45_supp = 1
93.75_supp = 1
187.5_supp = 1
500_supp = 1
1.5M_supp = 1
3M_supp = 1
6M_supp = 1
Page 2.47
12M_supp = 1
; Maximum responder time for supported baudrates
MaxTsdr_9.6 = 60
MaxTsdr_19.2 = 60
MaxTsdr_45.45 = 250
MaxTsdr_93.75 = 60
MaxTsdr_187.5 = 60
MaxTsdr_500 = 100
MaxTsdr_1.5M = 150
MaxTsdr_3M = 250
MaxTsdr_6M = 450
MaxTsdr_12M = 800
; Supported hardware features
Redundancy = 0 ; not supported
Repeater_Ctrl_Sig = 2 ; TTL
24V_Pins = 0 ; not connected
Implementation_Type = "SPC3"
; Supported DP features
Freeze_Mode_supp = 1 ; supported
Sync_Mode_supp = 1 ; supported
Auto_Baud_supp = 1 ; supported
Set_Slave_Add_supp = 1 ; supported
; Maximum polling frequency
Min_Slave_Intervall = 1 ; 100 us
; Maximum supported sizes
Modular_Station = 1 ; modular
Max_Module = 24
Max_Input_Len = 48
Max_Output_Len = 48
Max_Data_Len = 96
Modul_Offset = 1
Fail_Safe = 1 ; state CLEAR accepted
Slave_Family = 0
Max_Diag_Data_Len = 6
; Definition of modules
Module = "IN/OUT: 32 Byte (16 word)" 0x7F
EndModule
;
Module = "OUTPUT: 16 Byte ( 8 word)" 0x67
EndModule
===========================================================
NOTE:
0x7F corresponds to: "IN/OUT: 32 Byte (16 word)" 0x7F

0x67 corresponds to: "OUTPUT: 16 Byte ( 8 word)" 0x67
This means that the PLC master must be configured for handling 32 Input bytes and
48 output bytes.
Page 2.48
PROFIBUS S125 MODULE SPECIFICATIONS (AnyBus-IC PDP)
AnyBus-IC PDP is a module designed for communication within a Profibus-DP network and acts as a
Profibus-DP slave module.
Characteristics:
• 32 bytes input / 48 bytes output (see note on page 2.48)
The significant bytes in the MC302 communication protocol are:
32 for the Profibus input area (32 bytes from 0 to 31, see “Profibus Input Data Area” page 2/46)
2 for the Profibus output area (2 bytes from 0 to 1, see “Profibus Input Data Area” page 2/46)
• Support of all the baud rates from 9.6 kbit/s to 12 Mbit/s

The module automatically adjusts its communication speed to match that of the Master
• Galvanic insulation
The module is separated from other electronic devices through a DC/DC converter.
The transmission and reception signals are isolated through opto-isolators.
Profibus ID number
The Profibus ID number of the AnyBus-IC module (shown in the GSD file) is 1810h
Sub-D 9 pin connector

The connector numbering is described on page 1.17 of the installation manual Section 1
Page 2.49
LIST OF PROGRAMMING PROCEDURES
KEY FUNCTION
F1 Set-point 1 programming
F7 Peak function activation
F8 Total viewing
F + F1….F8 Set-points 7 to 14 programming
T Autotare command
F+ T Entering a tare value
0 Semiautomatic zero command
T Erasing the tare
ENTER(short press) Perform weighing procedure

ENTER (3 sec.) Access the weighing set-up menu
MENU (short press) Access the operating function set-up menu
MENU (2 sec.) Access the instrument set-up menu
Page 2.50
TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE SOLUTION
The set-point control does not • the set-points have not been • set the set-point values by
work set following the relative
instructions
• the instrument is not in the
normal weighing phase • exit the programming phase
The instrument does not check • the set-point control • make sure that they are set as
the set-points correctly parameters have not been set required
The serial communication does • installation has not been • check the installation as
not work properly carried out correctly described in section 1
• the serial interface function • select the correct settings

selection is incorrect
The semiautomatic zero function • The gross weight exceeds the • Calibrate the weight in order
does not work action limit of the to restore the zero
semiautomatic zero
• The weight does not stabilizes • Wait for the weight to become
stable, or adjust the digital
filter parameter
The semiautomatic tare function • The gross weight is negative or • Check the gross weight
does not work exceeds the maximum capacity
value
• The weight does not become • Wait for the weight to become
stable stable, or adjust the weight
filter parameter.
The messages on the display • The language selected is not • Select English language
and printer do not correspond to english
those described in the manual
The keyboard does not work or it • The keyboard lock is enabled • Check the keyboard lock and
is not possible to access the • The menu access password menu password access
programming menus function is enabled modes selected
Page 2.51

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Pavone Sistemi S.r.l.

Via dei Chiosi, 18 – 20040 Cavenago B.za (MI) – Italy

ELECTRONIC WEIGHING SYSTEM

USE AND INSTALLATION MANUAL

SOFTWARE CODE: P.W13.03

VERSION: Rev. 07 (ENGLISH)

MAIN FEATURES AND DISPLAYS

CHECKING THE SET-POINT VALUES

ZERO AND AUTOTARE FUNCTIONS

PROGRAMMING PROCEDURES AND TROUBLESHOOTING

SECTION 2: PROGRAMMING THE INSTRUMENT

The main operating features are:

The system configuration provides for the following optional installations:

For comprehensive installation instructions refer to section 1

INSTRUMENT FRONT PANEL

• There are 7 LED indicators located underneath the display:

USING THE KEYBOARD

SOFTWARE CODE AND VERSION DISPLAY

Following the display test, a software identification code and relative

INVALID WEIGHT INDICATION AT POWER ON

WEIGHING SET-UP MENU

MENU ACCESS (METRIC FUNCTION)

The password table is required for this procedure.

Type in the authorized operator’s identification code, corresponding to

MENU ACCESS (FREE FUNCTION)

ITEMS IN THE WEIGHING SET-UP MENU

Access to the weighing data programming submenu (total load cell

Access to the metric / free use and weighing parameter programming

WEIGHING SYSTEM DATA PROGRAMMING

To access this procedure, see the weighing set-up menu.

“CONST” MENU ITEMS

M-RANGE Activation of 2 or 3 weighing field multirange.

TOTAL NOMINAL CAPACITY OF THE LOAD CELLS (“L-CELLS” SUBMENU)

AVERAGE SENSITIVITY OF THE LOAD CELLS (“SENSIT” SUBMENU)

WEIGHING SYSTEM MAXIMUM CAPACITY (“CAPAC-” SUBMENU)

It is mandatory to programme the weighing system maximum capacity value.

DEAD LOAD VALUE (“DEAD L” SUBMENU)

DISPLAY DIVISION VALUE (“DSP DIV” SUBMENU)

MULTIRANGE FUNCTION SELECTION (“M-RANGE” SUBMENU)

The display shows the stored selection (flashing):

OFF Normal single field operation.

2R Two weighing range operation.

3R Three weighing range operation.

To access this procedure, see the weighing set-up menu.

Weight calibration is carried out in two steps:

In case of metric use, only use this weight calibration method.

pressing the 0 key.

FULL SCALE CALIBRATION

While this message is displayed

• Press the 0 key in order to erase the zero calibration.

END OF THE CALIBRATION PROCEDURE

WEIGHING PARAMETER PROGRAMMING

To access this procedure, see the weighing set-up menu.

“PARAMET” SUBMENU ITEMS

Selection of weight stability parameter, which can be excluded or

AUTO 0 Programming the automatic zero function at power-on.

0 BAND Programming the minimum weighing set-point.