LR40 Manual 14th Edition March 2005

Digital Gyro
Repeater
LR40
INSTRUCTION MANUAL
14th Edition: March 2005
Last saved: 19-Jun-09 14:39:00 – Rev. 92
Includes Software Version LR40-v4.3

DOCUMENT PART No.: PRT_DOC_10004
Use this Manual for UNITS with

SERIAL No. 45001 or HIGHER
Designed, Manufactured and Sold by SCANDINAVIAN MICRO SYSTEMS
SCANDINAVIAN MICRO SYSTEMS (P) Ltd. SCANDINAVIAN MICRO SYSTEMS AS SCANDINAVIAN MICRO SYSTEMS Inc.
Street No. 12, No. 202, Y.S. Rao Chambers P.O. Box 155, Trollåsveien 36 2800 Marina Mile Blvd., Suite 101
ASHOK NAGAR, HYDERABAD 500 020 – INDIA N-1411 Kolbotn, NORWAY Fort Lauderdale, Florida 33312, USA
Phone: +91.40.6646.0875 Fax: +91.40.5546.0879 Phone: +47.6681.2740 / Fax: +47.6680.8095 Phone +1.954.583.5700 / Fax: +1.954.583.3699
www.scanrepeater.com email: sales@scansys.no or support@scansys.no
Manual40.doc / 14th Edition – March 2005/PAGE 1

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TABLE of CONTENTS
Page #
1. CHAPTER ONE - DESCRIPTION 7
1.1. GENERAL DESCRIPTION. 7

1.1.1. HEADING DISPLAY 7
1.1.2. ANALOG TURNING INDICATOR 7
1.1.3. OPERATOR CONTROL 7
1.1.4. LR40 as TRUE BEARING DIRECTION FINDER (starting with LR40-v3.7) 7
1.2. VERSIONS 8
2. CHAPTER TWO - OPERATING INSTRUCTIONS 11
2.1. BRILLIANCE CONTROL 11
2.2. HEADING DISPLAY ADJUST 11
2.3. LAMP TEST 11
2.4. STATUS TEST 11
3. CHAPTER THREE - TECHNICAL SPECIFICATION 13
3.1. GYRO INPUT 13
3.2. SERIAL DATA INPUT & OUTPUT 13

3.2.1. SERIAL DATA "SLAVE" MODE - INPUT SOFTWARE 13
3.2.2. SERIAL DATA INPUT ALARMS 13
3.2.3. SERIAL DATA INPUT/OUTPUT DAISY-CHAINING 13
3.2.4. LR40 NMEA 0183 FORMAT 14
3.2.4.1. “High Speed” NMEA 14
3.2.4.2. Navigation Status Switch 15
3.2.4.3. $--HDG,xxx.x,x.1x,a,x.x,a*hh<CR><LF> 15
3.2.4.4. NMEA with 180 degrees switch 15
3.2.5. LR40 10-BIT FORMAT 16
3.2.6. LR40 10-BIT FORMAT WITHOUT ALARM-CODE 17
3.2.7. LR40 with ROBERTSON RGC11 FORMAT 18
3.2.8. LR40 with ANSCHÜTZ ST20 INTERNAL SERIAL FORMAT 19
3.3. ACCURACY 19
3.4. ELECTRICAL SPECIFICATIONS 20

3.4.1. MAINS 20
3.4.2. POWER CONSUMPTION 20
3.4.3. GYRO INPUT SIGNALS 20
3.4.4. SERIAL DATA 21
3.5. ENVIRONMENTAL SPECIFICATIONS 21

3.5.1. OPERATING 21
3.5.2. STORAGE 21
3.6. MECHANICAL SPECIFICATIONS 21

3.6.1. MATERIAL 21
3.6.2. DIMENSIONS 21
3.6.3. WEIGHT 21
4. CHAPTER FOUR - INSTALLATION & SETTING-UP PROCEDURES 22

4.1. MECHANICAL MOUNTING 22
4.1.1. CRADLE MOUNTING - INSTALLATION PROCEDURE 22
4.1.2. PANEL MOUNTING - INSTALLATION PROCEDURE 22
4.2. SETTING-UP PROCEDURE 28

4.2.1. PROGRAMMING PROCEDURE 28
4.2.2. CABLE CONNECTING PROCEDURE 28
5. CHAPTER FIVE - LR40 PROGRAMMING AND DIAGRAMS 32
5.1. PROGRAMMING of MAINS INPUT 32
5.2. PROGRAMMING OF SERIAL SIGNAL 33

5.2.1. INPUT PROTOCOL - SELECTION TABLE 35
5.2.2. OUTPUT PROTOCOL - SELECTION TABLE 35
5.3. GYRO COMPASS SELECTION - CABLING & PROGRAMMING 36
6. CHAPTER SIX - TROUBLE SHOOTING 53
6.1. ALARM CODE 020.0 = INCORRECT SIGNAL FROM MASTER REPEATER 53
6.2. ALARM CODE 040.0 = INTERNAL SOFTWARE FAULT 53
6.3. ALARM CODE 080.0 = ERRATIC SIGNAL FROM GYRO 53
6.4. ALARM CODE 100.0 = ALARM IN MASTER 53
6.5. ALARM CODE 200.0 = SERIAL SIGNAL MISSING 53
6.6. ALARM CODE 400.0 = SIGNALS FROM GYRO MISSING 54
6.7. ALARM CODE 800.0 = POWER ON ALARM / LOW LINE VOLTAGE ALARM 54
6.8. COMBINED ALARM CODES 54
7. CHAPTER SEVEN - PARTS LISTS & SCHEMATIC DIAGRAMS 55
7.1. PARTS LISTS 55

7.1.1. PARTS LIST for LR40 CABINET (AC & DC) - V1.2 55
7.1.2. PARTS LIST for LR40/LR60 DISPLAY PCB - V1.3 57
7.1.3. PARTS LIST for LR40/LR60 COMPUTER PCB - V1.3 57
7.1.4. PARTS LIST for LR40 INTERFACE PCB - V1.2 58
7.1.5. PARTS LIST for LR40 CONNECTOR PCB - V1.0 59
7.2. SCHEMATIC DIAGRAMS. 60

7.2.1. DRAWING No.: SR4193 60
7.2.2. DRAWING No.: SR4192 61
7.2.3. DRAWING No.: SR4194 62
7.2.4. DRAWING No.: SR3207 63
7.2.5. DRAWING No.: SR4156 65
7.2.6. DRAWING No.: SR4157 67
7.2.7. DRAWING No.: SR4158 69
7.3. CERTIFICATE of GUARANTEE 71
7.4. IMPLEMENTATION of GUARANTEE CARDS 72

LIST of FIGURES
FIGURE 3.1 - LR40 ELECTRICAL BLOCK DIAGRAM 20
FIGURE 4.1 - BULK-HEAD MOUNTING 23
FIGURE 4.2 - MOUNTING OF CRADLE, DIMENSIONS 23
FIGURE 4.3 - PANEL MOUNTING CUT-OUT 24
FIGURE 4.4 - PANEL MOUNTING, FIXING DETAILS 24
FIGURE 4.5 - PANEL MOUNTING W/ WING-KIT, SIDE VIEW 25
FIGURE 4.6 - PANEL MOUNTING W/ WING-KIT, FRONT VIEW 26
FIGURE 4.7 - LR40 REAR COVER, DETAILS 27
FIGURE 4.8 - CABLE TERMINATION, DETAILS 27
FIGURE 4.9 - TYPICAL CABLE PLAN 29
FIGURE 4.10 - TYPICAL SERIAL DATA CONNECTIONS 30
FIGURE 4.11 - CABLE CONNECTIONS, CONNECTOR PCB 31
FIGURE 5.1 - MAINS PROGRAMMING 32
FIGURE 5.2 - PROGRAMMING OF SERIAL DATA BAUD RATE 33
FIGURE 5.3 - SELECTING RS422 OR RS232 33
FIGURE 5.4 - PROGRAMMING OF SERIAL DATA PROTOCOLS 34
FIGURE 5.5 - STEP TTL LEVEL, NEG. REF. 36
FIGURE 5.6 - STEP TTL LEVEL, POS. REF. 37
FIGURE 5.7 - STEP 24-35V UN-FILTERED, POS. REF. 38
FIGURE 5.8 - STEP 24 - 35V DC, POS. REF. 39
FIGURE 5.9 - STEP 24 - 35V DC, NEG. REF. 40
FIGURE 5.10 - STEP 35V UN-FILTERED, POS. REF. 41
FIGURE 5.11 - STEP 50 -70V DC, POS. REF. 42
FIGURE 5.12 - STEP 50 -70V DC, NEG. REF. 43
FIGURE 5.13 - STEP 50 -70V UN-FILTERED, POS. REF. 44
FIGURE 5.14 - STEP 100V DC, POS. REF. 45
FIGURE 5.15 - SPERRY & TOKIMEK INDUCTIVE TRANSMISSION SIGNAL 46
FIGURE 5.16 - ANSCHÜTZ MICRO STEP 47
FIGURE 5.17 - SYNCHRO 360:1 SIGNALS - TYPE A (50-60 HZ AC) 48
FIGURE 5.18 - SYNCHRO 360:1 SIGNALS - TYPE B (50-60 HZ AC) 49
FIGURE 5.19 - SYNCHRO 360:1 SIGNALS - TYPE C (50-60 HZ AC) 50
FIGURE 5.20 - SYNCHRO 360:1 SIGNALS - TYPE D1 (DC) 51
FIGURE 5.21 - SYNCHRO 360:1 SIGNALS - TYPE D2 (DC) 52


1. CHAPTER ONE - DESCRIPTION
1.1. GENERAL DESCRIPTION.

LR40 is part of a family of Digital Gyro Repeaters: LR40, LR60 & LR61. The LR40 is designed for incremental
transmission systems, such as 6 step-per degree or 360:1 Synchro systems while the LR60 is designed for
self-aligning 1:1 systems Synchro systems. The LR61 is designed for dual compass 1:1 Synchro systems with
a dual-compass-compare function.
This family of ScanRepeaters is also know as "Lehmkuhl Repeaters", and earlier models were LR10, LR15,
LR22 and LR32.
LR40 decodes the gyro transmission signal, displays heading data, analog turning information and provides
various serial data outputs for slave repeaters and/or navigation computers.
A built-in monitor system is constantly checking the gyro signals and displays a visual alarm in case of
malfunction.
1.1.1. HEADING DISPLAY

The HEADING DISPLAY is a large super-bright LED display that you can read at a distance of 10
meters or more. The decimal digit is made smaller in order to prevent misreading of the heading.
1.1.2. ANALOG TURNING INDICATOR

The ANALOG TURNING INDICATOR is a ring of 30 bright, solid state lamps (LED's). Five evenly
spaced lamps light up at the same time. When the ship is turning to starboard, all five lights rotate in a
clockwise direction, and correspondingly in an anti-clockwise direction for a port side turning of the
ship. Before software version 3.0 the Analog Turning Indicator would step 6 steps per degree. This
has now changes as follow:
The ANALOG TURNING INDICATOR will step one step for each change in heading as decoded from
the master compass or as received on the serial data input. This change is in effect with Software
version 3.0, see 1.2. VERSIONS below.
Example a) When connected to a 6 step per degree output - the Turning Indicator will step one step
for each 1/6 of a degree - as before.
Example b) When receiving NMEA serial data, the Turning Indicator will step one step for each
change in heading received.
Please also note that the Analog Turning Indicator is no longer programmable.
1.1.3. OPERATOR CONTROL

Use the three touch buttons, with "tactile feedback", to control brilliance, to align initial display reading
and to initiate test functions. REMOTE CONTROL is also possible.
1.1.4. LR40 as TRUE BEARING DIRECTION FINDER (starting with LR40-v3.7)

It is possible to use the “Remote Control” input of the LR40 to FREEZE the heading display. This
function can be used together with a TRUE BEARING DIRECTION FINDER instrument to make visual
True Bearing measurements by freezing the ship’s heading at the same instant a relative bearing is
made. Please contact Scandinavian Micro Systems for further details.
With the current hardware it is necessary to modify the INTERFACE PCB and the COMPUTER PCB –
however this modification will disable the Remote Control DIM & ADJUST function. Please contact
Scandinavian Micro Systems for more details.

The Freeze Control function is as follows:
A. BEARING MODE: A contact closure on the Remote UP button will leave the HEADING
reading as is, but will put the unit in “Bearing Mode”. The Turning Indicator will start to flash
with a Frequency of 1 Hz.
1. Use an external switch to change the input signal from Gyro Heading to True Bearing
derived from a Bearing Direction Finder with differential gyro-bearing output.
2. Note that the serial output data will always show the same values as in the Heading
Display, but will also send a special alarm code “EA” to indicate that the unit is in
“Bearing Mode”. (see section 3.2.5)
B. SAMPLE & HOLD: With the unit in “Bearing Mode” - a contact closure on the CENTER (Adj.)
button will “Sample and Hold” the Gyro Reading (= True Bearing Input) and change the
flashing frequency of the Turning Indicator to 2 Hz. The displayed value will stay the same until
the Freeze Button is pressed again, at which time a new “Sample and Hold” value will be
displayed.
1. With input from a True Bearing Repeater (see a above) an external push-button switch
can be used to freeze the True Bearing reading, allowing the navigator to note the
exact heading at that moment in time - or sending it to the radar as serial data.
Note that the serial output data will always show the same values as in the Heading Display, but will
also send the special alarm code “EA”, identifying that the unit is in “Bearing Mode” or "FA" each time
the "Freeze Button" is pressed and a new value has been sampled.
Note that pressing the "Freeze" button without having turned to Bearing Mode has no effect.
1.2. VERSIONS
A description of Different LR40 versions. LR40 (v1.0) Aug. 1985 - replaced LR22 and LR32
TYPE DATE DESCRIPTION of CHANGES and NEW FEATURES
LR40A (v1.1) Jan. 1986 HARDWARE MODIFICATION (NEW FEATURE) - v1.1:
Allowing Step-by-Step signals with NEGATIVE REF. in addition to
normal Positive Ref.
LR40B v1.2 Apr. 1988 HARDWARE CHANGES & NEW SOFTWARE VERSION - v1.2:
Minor modification to the 360:1 Synchro input circuit.
NEW HARDWARE FEATURE: Remote control circuit modified to allow
INTERNAL or EXTERNAL power to be used.
LR40C v1.3 Feb. 1989 NEW SOFTWARE VERSION - v1.3:

NEW FEATURE: Allowing direct connection to Sperry SR100/SR200
inductive transmitter, thus eliminating the need for the "Re-
Transmission Unit" in order to connect the LR40.
LR40D v2.1 Sep. 1991 NEW SOFTWARE VERSION - v2.1:

By programming the DIL switch SW200-4&5, LR40 can send and
receive NMEA 0183, "normal" LR40 10-bit format and LR40 10-bit
format without ALARM byte.
LR40 will operate in Slave Mode as long as it receives a serial signal.
The LR40s can be daisy-chained as slave repeaters.
LR40 will track step-by-step signals up to 2000 degrees per minute and
the tracking rate for the SR100/SR200 connection is improved.
LR40D v2.2 Mar. 1992 NEW SOFTWARE VERSION - v2.2: (03.03.92)

Version v2.2 corrects an error in v2.1 otherwise identical with v2.1.
Version v2.2 is installed starting with serial no. 42671.
LR40 v2.2a June 2004 NEW SOFTWARE VERSION - v2.2 with CRC check: (24.06.04)
v2.2a CRC: 952E Version v2.2 is updated to include Check Sum on NMEA and the same
DIL Programming as Version 4.2.
Note: Only one baud rate is possible: 9600 b/sec
This Version is for Serial Numbers lower than 45001.

1.2 VERSIONS - continued

LR40E v2.3 May 1994 HARDWARE CHANGES & NEW SOFTWARE VERSION - v2.3:
Hardware changes makes it possible to select between
2x RS422 OR 1x RS422 + 1x RS232 serial output.
The following Baud Rates are now available:
9600, 4800, 2400 or 1200 bits / sec.
VALID from Serial No. 45001.
LR40E v2.4 Oct. 1994 NEW SOFTWARE VERSION - v2.4: (24.10.94)

Changes made in software to correct problem with Sperry MK37
MOD.0 and MOD.1 (un-filtered step)
NMEA input will allow 3 decimal digits (for new Sperry compass)
TO BE USED with LR40 from SERIAL No. 45001 and UP
NMEA input change: Also accepts heading with no leading “0”s.
USED on SERIAL No. 45455-500 and SERIAL No. 45517 ...
LR40E v3.1 June 1995 NEW SOFTWARE VERSION - v3.1: (02.06.95)

V3.1 CRC: A980 Display multiplexing software upgraded to avoid display flickering at
low brightness. LR40 v3.1 can receive special alarm codes for
“Bearing Freeze” generated by LR60.
STARTS w/ Serial #: LR40-AC # 45570, LR40-DC # 45463
LR40E v3.4 03.09.97 NEW SOFTWARE VERSION - v3.4: (Sept.. 09, 1997)
v3.4 CRD:6CC1 Removed Alarm bit B11-f for Anschütz ST20 serial data.
Otherwise as v3.1
STARTS w/ Serial #: LR40-AC/DC 46800
LR40E v3.5 29.06.98 NEW SOFTWARE VERSION - v3.5: (June 29, 1998) !DO NOT USE!
v3.5 CRC:5A40 NB This version has Serial Data Output error and should be
exchanged with v3.4 or v3.6!
New Freeze Software (see section 1.1.4 ) Otherwise as v3.4
LR40E v3.6 18.12.98 NEW SOFTWARE VERSION - v3.6: (December 18, 1998)
v3.6 CRC:5DE1 New Freeze Software (see section 1.1.4 ) Otherwise as v3.4
LR40E v3.7 21.06.2000 NEW SOFTWARE VERSION - v3.7: (March 01, 2000)
v3.7 CRC: 4A02 New Freeze Software (see section 1.1.4 )
NMEA output data is sent 10 times per second.
Accepts the NMEA HDM sentence (see section 3.2.4)
LR40E v4.1 11.04.2003 NEW SOFTWARE VERSION – v4.1: (April 11, 2003)
V4.1 CRC:A89A Following new features Implemented (AIS compatible)
1) CRC Check-SUM on NMEA output
2) Update Rate: It is now possible to select various NMEA
Update rates of: 1, 5, 10, 25 times/sec. (+ 40 time/sec – but
only at 9600 b/sec).
3) Navigation Status. LR40 accepts NMEA input with
Navigation Status information. Data from Gyro1, Gyro2, or
Magnetic input.
4) 180 Offset: NMEA Heading out can be offset by 180
degrees from NMEA input (intended for two-way ferries).
STARTS w/ Serial #: LR40-AC/DC 49597-50154

LR40E v4.2 12.11.2003 NEW SOFTWARE VERSION – v4.2: (November 12, 2003)
V4.2 CRC: AB17 Changed Navigation Status Sentence to:
 $PPLAN,,,,,,,,a*hh<CR><LF>
STARTS w/ Serial #: 50155
LR40E v4.3 23.12.2004 NEW SOFTWARE VERSION – v4.3: (December 23nd, 2004)
V4.3 CRC: BAA0 ACCEPTS all of the following NMEA Sentences:
 $--HDT,xxx.x,a*hh<CR><LF>
 $--HDM,xxx.x,a*hh<CR><LF>
 $--HDG,xxx.x,x.x,a,x.x,a*hh<CR><LF>
 $PPLAN,,,,,,,,a*hh<CR><LF> - with a= 3 accept HDM or
HDG – assuming that only one of these will be present.
NB: When reading $--HDG, the Heading is displayed as TRUE

STARTS w/ Serial #: LR40-AC #50332, LR40-DC #50382

2. CHAPTER TWO - OPERATING INSTRUCTIONS
When Power to the LR40 is turned on, the Heading Display will read 000.0 and the numbers will be flashing
on/off. The flashing display indicates a POWER-ON ALARM, meaning that the displayed Heading has not
been adjusted to the actual Heading. The Power-on alarm will also appear in case of a "Brown Out".
However, by using the LR40-DC (10-36V DC), you will normally avoid the power alarm problem by connecting
the LR40 directly to the 12V DC or 24V DC supply on board.
The unit must then be adjusted to display the correct heading using the Front Panel Control Buttons. Note!
When adjusting the display, you will turn off the ALARM and delete the alarm codes.
When the LR40 is connected as a "slave repeater" and receiving serial data - the POWER-ON ALARM
is disabled.
2.1. BRILLIANCE CONTROL

Press the UP arrow to increase the display brilliance or the DOWN arrow to decrease the display brilliance.
2.2. HEADING DISPLAY ADJUST

To increase or decrease the display reading, press the UP or the DOWN arrow simultaneously with the
CENTER button. NOTE! Adjusting the heading display will CANCEL all ALARMS.
It is NOT possible to adjust the Heading Display when the LR40 is working as "SLAVE REPEATER". It
is, however, possible to reset the alarm function.
When adjusting the Heading Display, the numbers will change slowly at first and then increase to a maximum
"count rate" of approximately 10 degrees per second.
2.3. LAMP TEST

Press BOTH arrow buttons simultaneously for LAMP TEST. The Heading Display and the Turning Indicator
(the LED ring) will flash. The Heading Display will show 888.8 and the Turning indicator will have all LEDs on.
2.4. STATUS TEST

When pressing and holding the center button only - for at least 5 seconds - a STATUS CODE will be displayed
instead of the Heading. With no errors the status display will show 000.0 If there is an alarm - the status
display will show a code indicating the type of alarm. Fore more details see CHAPTER SIX: TROUBLE
SHOOTING.


3. CHAPTER THREE - TECHNICAL SPECIFICATION
3.1. GYRO INPUT

LR40 can be connected to most gyro compasses with 360:1 and 180:1 transmission systems, but also
to some specialized transmission systems, see summary below and Chapter 5 for details.
The LR40 can accept signals from many different gyro compasses and must be pre-programmed for
the specific compass or signal type at hand. Please follow the instructions in Chapter 4 and Chapter 5.
SUMMARY of GYRO INPUT SIGNALS:

3 phase Step-by-Step Normal Step signals w/ Pos. or 24 - 100V DC.
(6 steps per degree): Neg. Ref. voltages
3-phase Inductive Transmitter Direct output from Sperry 24V AC, 400 HZ.
(6 steps per degree in LR40): SR120 Mother Compass
3 phase 360:1 AC Synchro: Synchro signals with 360:1 Ref.: 50-150V AC, 50-500 Hz.
(6 steps per degree in LR40): gear ratio. (Anschütz) Line: 24 - 90V AC
3 phase 360:1 DC Synchro: DC Ref. +/- 24V DC
(6 steps per degree in LR40): (Microtecnica)
2 phase 24V DC Step-by-Step. Micro step (24 steps per degree)
(6 steps per degree in LR40): (Anschütz ST14 - Gyrostar)
3.2. SERIAL DATA INPUT & OUTPUT

SUMMARY of SERIAL DATA - INPUT & OUTPUT:
SERIAL DATA INPUT NMEA, RGC11, ANSCH., LR40 1200, 2400, 4800 or 9600 b/s
SERIAL DATA OUTPUT NMEA, RGC11, ANSCH., LR40 1200, 2400, 4800 or 9600 b/s
All serial communication can be programmed for 1200, 2400, 4800 or 9600 bit/sec. However, the
SERIAL DATA INPUT & SERIAL DATA OUTPUT will always operate at the same baud rate.
The SERIAL DATA INPUT & SERIAL DATA OUTPUT can be programmed to use different data
protocols simultaneously.
Each LR40 has two serial data output channels: 2x RS422 or 1x RS422 + 1x RS232 serial output.
Each LR40 has one (1) serial input channel. See 3.4. ELECTRICAL SPECIFICATION for more details.
3.2.1. SERIAL DATA "SLAVE" MODE - INPUT SOFTWARE

LR40 will automatically adjust to operate in serial-data "slave" mode, if serial-data is connected and a
"good signal" is detected during reset or during the "power-on" sequence. It will then operate in slave
mode until the serial signal is disconnected and the unit is reset. The unit will operate in "master"
mode if there is no serial-data signal available during the "power-on" or "reset" sequence.
3.2.2. SERIAL DATA INPUT ALARMS

The units will display an alarm if the serial signal disappears and a "slave" repeater will not indicate a
POWER ALARM as long as it operates in slave mode. The "slave" will align itself automatically to the
same heading as that displayed by the "master" repeater.
3.2.3. SERIAL DATA INPUT/OUTPUT DAISY-CHAINING

When working as a "slave" repeater, the "slave" will re-transmit the heading received from the
"master" repeater. In this manner the ScanRepeater can be "daisy-chained". Any number of "slave"
repeaters can therefore be connected to one "master" repeater.
The following data protocols are available: NMEA 0183, LR40/60 standard format, LR40/60 without
ALARM-code, Robertson RGC11 protocol, Anschütz ST20 protocol (see the following pages for details).

3.2.4. LR40 NMEA 0183 FORMAT
HARDWARE: RS422 or RS232C
BAUD RATE: Programmable to 9600, 4800, 2400 or 1200 bits per sec.
FORMAT Send/Rcv: 1 START bit, 8 DATA bits, 1 STOP bit.
SEND FREQUENCY: Default: 10 sentences per second. Can be set to transmit with 1, 5, 10,
25, 30 and 40 sentences per sec. – see below and Table: 5.2.1.
RECV. FREQUENCY: Will accept up to 30 times per sec @ 9600 b/sec.
NMEA HEADING SENTENCE:

$HEHDT,xxx.x,a<CR><LF> where:
$ is the standard NMEA 0183 start of sentence character
HE is the talker identifier for a gyrocompass (DON’T CARE)
HDT, HDM or LR40 accepts "HDT" - the true heading message identifier from a
HDG gyrocompass as well as "HDM" & “HDG” form magnetic compass and or GPS.
See sections 3.2.4.3 below.
xxx.x is heading data to 1/10 of a degree. Min 1, Max 3 decimals must be present!
a status: T if TRUE heading is available, V if: "Compass input is lost", "needs to
be synchronized" or "invalid heading data", M if magnetic heading.
<CR><LF> carriage return and line feed.
NO checksum is transmitted.
EXAMPLES:
Transmitting 359.8 degrees, with no alarm in repeater:
$HEHDT,359.8,T<CR><LF>
Transmitting 359.8 degrees, with alarm in repeater:

$HEHDT,359.8,V<CR><LF>
ALARMS:
When there is an alarm in the "master", the repeater will ALSO send, once every second, a coded
text messages indicating the fault reported by the repeater software:
NMEA ALARM SENTENCE:

$HEALM,s,m<CR><LF> where:
$ is the standard NMEA 0183 start of sentence character.
HE is the talker identifier for a gyrocompass (DON’T CARE)
ALM is the alarm message (sentence) identifier
s is the severity indicator: "-W-" indicates a non-fatal warning and "-F-"
indicates a fatal warning ! WE ONLY USE: "F"!
m is a text message describing the alarm as follows:
ScanRepeater^ALARM:^nnn
"^" means blank space
"nnn" is a ScanRepeater internal 3 digit alarm code. (The various alarm codes
are listed in the Instruction Manual - Chapter 7.)
<CR><LF> carriage return and line feed
NO checksum is transmitted.
EXAMPLE - 1:
Transmitting alarm message:
$HEALM,-F-,ScanRepeater ALARM: 400<CR><LF>
(see Chapter 6 for Alarm codes).
EXAMPLE - 2 :
Transmitting alarm message with Freeze function:
$HEALM,-F-,ScanRepeater ALARM: 000 - EA <CR><LF> (in Bearing Mode)
$HEALM,-F-,ScanRepeater ALARM: 010 - FA <CR><LF> (.. and with Freeze Button Pressed)
3.2.4.1. “High Speed” NMEA

The default NMEA output rate is set to 10 times per second. However, LR40/LR60 can
now send the normal NMEA sentence - $HEHDT,359.8,T<CR><LF> at higher update
rates:
These special rates are ONLY possible protocol if the LR40/LR60 is connected
to the normal "analog" Gyro signals (step-Synchro etc.) or if the Serial Data
Input Protocol is LR40/LR60.
Possible additional NMEA output rates (see chapter 5 for setting-up instructions - 5.2
PROGRAMMING OF SERIAL SIGNAL)
NMEA sentence @ 1 per second – with Baud Rates 4800 or 9600

Default: NMEA sentence @ 10 per second w/ Baud Rates 4800 or 9600

NMEA sentence @ 40 per second – only possible with 9600 b/sec
This option is available starting with Software Version 4.1 (LR40-v4.1)

3.2.4.2. Navigation Status Switch
LR40/LR60 can receive and use $HEHDT or $HEHDM. A separate Navigation Status
Message can determine which input to use.
The following Navigation Status Message is recognized by the LR40:

$PPLAN,,,,,,,,a*hh<CR><LF>
NB: Valid starting with Software Version LR40-v4.2
($PPNSD,,,,,,,,a*hh<CR><LF> - NB valid in version 4.1 ONLY)
a = Heading reference status

"a" can have the following values:
1 = Gyro 1
2 = Gyro 2
3 = Magnetic
Disregard PP
Decode NSD
Read value of a If a= 1 or 2 - use HDT sentence
If a= 3 use HDM sentence
3.2.4.3. $--HDG,xxx.x,x.1x,a,x.x,a*hh<CR><LF>
Starting with Software version 4.3, LR40 will now read HDG – if HDT is not available.
HDG is typically received from GPS gyro compasses – magnetic correction factors.
When reading HDG sentence LR40 uses the corrections factors and displays the
TRUE heading. This is also the value re-transmitted.
3.2.4.4. NMEA with 180 degrees switch
LR40 can now receive NMEA and Display a Heading that is 180 degrees offset (see
chapter 5 for setting-up instructions).
This option is ONLY available when LR40/LR60 is connected for Serial Data input and
the input protocol is NMEA.
When this option is selected the LR40/LR60 will display a Heading that is 180 degrees
offset and the Serial Data output from LR40/LR60 will send the same Heading as
shown in the display.
This option is only available with Software Version 4.1 (LR40-v4.1) - or higher

3.2.5. LR40 10-BIT FORMAT
FORMAT: 1 START bit, 8 DATA bits, 1 STOP bit.
SEND / RECEIVE: Will SEND & RECEIVE with the same format
SEND FREQUENCY: CONTINUOS
UPDT. FREQUENCY: Heading is updated 192 times per second @ 9600 b/sec.
The data is transmitted continuously, one message after the other. Each message consists of 5 bytes.
4 bytes with HEADING information (3598) and 1 byte with ALARM STATUS CODE. When HEADING
data is transmitted, BIT 08 and BIT 09 are "low". BIT 08 and BIT 09 are both "high" when the ALARM
STATUS CODE is transmitted. Alarm byte: ALARM = CAH, NO ALARM = C0H.
SOFTWARE PROTOCOL:
BIT 01: start bit
BIT 02: digit value (LSB) 4 bits BCD code
BIT 03: digit value . containing HEADING
BIT 04: digit value . information
BIT 05: digit value (MSB) one digit at a time
BIT 06: digit address (LSB) 00 = .1 01 = 1.
BIT 07: digit address (MSB) 10 = 10. 11 = 100.
BIT 08: mode control (LSB) 00 = heading data
BIT 09: mode control (MSB) 11 = alarm status
BIT 10: stop bit
EXAMPLES:
LSB ........ MSB
START BIT 00010000 STOPBIT 8
START BIT 00000011 STOPBIT NO ALARM in Master Repeater (“C0“)
Transmitting 359.8 degrees, with gyro alarm in repeater:

START BIT 01010011 STOPBIT ALARM in Master Repeater (“CA”)
etc. ...
Transmitting 359.8 degrees, with “Freeze” & “Bearing” switches closed (see section 1.1.4):
START BIT 01011111 STOPBIT “Freeze & Bearing” ALARM in Master Repeater (“FA”)
etc. ...
With “Bearing” switch ON: Alarm code is: “$CA + $20 = $EA”
With both “Freeze & Bearing” switches ON: Alarm code is: “$CA + $10 +$20 = $FA”
NB: With “Freeze” switch ON only there is No change. That is, the Freeze Switch is ignored
unless the Bearing switch is already on.

3.2.6. LR40 10-BIT FORMAT WITHOUT ALARM-CODE
FORMAT: 1 START bit, 8 DATA bits, 1 STOP bit.
SEND / RECEIVE: Will SEND & RECEIVE with the same format
SEND FREQUENCY: CONTINUOS
UPDT. FREQUENCY: Heading is updated 240 times per second @ 9600 b/sec.
Data is transmitted continuously, one message after the other. Each message consists 4 bytes with
HEADING information (3598). The ALARM STATUS CODE byte from LR40/60 (see above) is not
transmitted. BIT 08 and BIT 09 are always "low".
SOFTWARE PROTOCOL:
BIT 01: start bit
BIT 02: digit value (LSB) 4 bits BCD code
BIT 03: digit value . containing HEADING
BIT 04: digit value . information
BIT 05: digit value (MSB) one digit at a time
BIT 06: digit address (LSB) 00 = .1 01 = 1.
BIT 07: digit address (MSB) 10 = 10. 11 = 100.
BIT 08: mode control (LSB) ALWAYS = "0"
BIT 09: mode control (MSB) ALWAYS = "0"
BIT 10: stop bit
EXAMPLES:

etc....
NOTE! This format can be used to receive serial data directly from the S.G.BROWN SGB1000A
compass. It requires that the SGB1000A has the BPR32 SOFTWARE OPTION and the
ROBERTSON PROGRAMMING PLUG.

3.2.7. LR40 with ROBERTSON RGC11 FORMAT
HARDWARE: RS422
BAUD RATE: SELECT 9600 bits per sec.
FORMAT: 1 START bit, 8 DATA bits, 1 STOP bit. (NO PARITY)
SEND / RECEIVE: Will SEND & RECEIVE with the same formats, w/ same BAUD RATE
SEND FREQUENCY: EVERY 1 sec. min.
Real Time transmission when Heading Change has occurred
UPDT. FREQUENCY: REAL TIME up to MAX. 9 degrees sec. TURNING RATE
Data is transmitted in "bursts" once every second if there is no change in the Heading. The time
interval between "data bursts" will become shorter and shorter when the ship's rate of turn increases.
For turning rates of greater that approximately 9 degrees per sec. (540 degrees per minute) the data
will be transmitted continuously:
DATA FORMAT:
STX K xxx.x L xx.x ETX where:
STX START of Text (HEX 02)
K Heading IDENTIFIER
xxx.x Ship's HEADING in degrees and decimal degree
L Speed IDENTIFIER
xx.x Ship's SPEED in Knots
CR END of Text (HEX 0D) ( or ETX = HEX 03)
SOFTWARE PROTOCOL:
BIT 01: start bit
BIT 02: data BIT 0
BIT 03: data BIT 1
BIT 04: data BIT 2
BIT 05: data BIT 3
BIT 06: data BIT 4
BIT 07: data BIT 5
BIT 08: data BIT 6
BIT 09: data BIT 7 ALWAYS = 0
BIT 10: stop bit

3.2.8. LR40 with ANSCHÜTZ ST20 INTERNAL SERIAL FORMAT
HARDWARE: RECEIVE RS422. SEND RS422 or RS232C (see section 3.4.5.)
BAUD RATE: SELECT 9600 bits per sec.
FORMAT: 1 START bit, 8 DATA bits, 1 STOP bit. (NO PARITY)
SEND / RECEIVE: Will SEND & RECEIVE individual formats, but w/ same BAUD RATE
SEND / RECEIVE Heading updated every 20 m sec. Max. Real Time RATE of TURN
UPDATE FREQ.: update is therefor 5 degrees /sec.(300 deg./min.)
Eighteen (18) bytes are transmitted every 20 milli-seconds second. Sixteen databytes start byte STX
(HEX 02) and end byte ETX (HEX 03) for a total of 18 bytes. LR40 uses byte
<b1> and <b2> to read the Heading and <b11> and <b12> to check for compass alarms.
DATA FORMAT:
STX<b1><b2><b3><b4><b5><b6><b7><b8><b9><b10><b11><b12>
<b13><b14><b15><b16>ETX
where:
STX START of Text (HEX 02)
<b1> 01xxxxxx 6 MOST significant bits of 12 bit GYRO HEADING
<b2> 01xxxxxx 6 LEAST significant bits of 12 bit GYRO HEADING
<b3>..<b10> VARIOUS OTHER INFORMATION NOT USED by LR40/LR60
<b11> 01abcdef SYSTEM STATUS (a & b used by LR40/LR60 to indicate alarm)
<b12> 01ghijkl SYSTEM STATUS (not used by LR40/LR60)
<b13>..<b15> COMPASS DATA not used by LR40/LR60
<b16> CHECKSUM - not used by LR40/LR60
CR END of Text (HEX 03)
SOFTWARE PROTOCOL:
BIT 01: start bit
BIT 02: data BIT 0
BIT 03: data BIT 1
BIT 04: data BIT 2
BIT 05: data BIT 3
BIT 06: data BIT 4
BIT 07: data BIT 5
BIT 08: data BIT 6
BIT 09: data BIT 7
BIT 10: stop bit
Anschütz Terminal 14+15=B61, 16+17= 64, 18+19=63, 20+21=B65, 22+23=B62, 24+25=B67,

26+27= B65, 28+29=B68. Programmed as 1-2 for NMEA or 2-3 for Anschütz Course Bus.
3.3. ACCURACY
Within 0.2 degrees of the gyro compass.
3.4. ELECTRICAL SPECIFICATIONS
Figure 3.1 - LR40 ELECTRICAL BLOCK DIAGRAM
PLEASE NOTE that you must SPECIFY LR40-AC or LR40-DC, when ordering!
3.4.1. MAINS
LR40 TYPE MAINS COMMENT
LR40 -AC 115 or 230V AC +/-10%, 50-60 Hz. You must SPECIFY LR40 -AC,
when ordering.
LR40 -DC 10-36V DC, Galvanically Isolated. You must SPECIFY LR40 -DC,
when ordering.
3.4.2. POWER CONSUMPTION

7W max.
3.4.3. GYRO INPUT SIGNALS

GYRO INPUT SIGNALS: AC (50 to 400 Hz) or DC ranging from 20 volts to 150 volts, depending on the
model type and programming.
GYRO INPUT:
LR40 SIGNAL SIGNAL LEVEL LR40 INPUT
TYPE DESCRIPTION LOADING
LR40 Accepts essentially all type of 20 - 150 VOLT 10 to 25 mA typical for
“incremental” gyro signals. each Phase (S?)
Except M-type

3.4.4. SERIAL DATA
OUTPUT SUMMARY:
TYPE CABLE (shielded cable DRIVER LOAD SIGNAL
w/ twisted pairs) DESCRIPTION
RS422 300 meters uA9638 5xLR40(slave mode) 0-5V (30 mA)
RS232 20 meters MAX232 1xCOMPUTER +/- 10V (10 mA)
1. OUTPUT option 1 (install links on RS422 -- see Fig. 5.2):

2 x RS422 / DUAL balanced line driver:
5V signal swing. MAX. 30 mA load (uA9638).
2. OUTPUT option 2 (install links on RS232 -- see Fig. 5.2):

1 x RS232 +/- 10V signal swing, MAX. 10 mA load. (MAX232 CPE).
1 x RS422 / DUAL balanced line driver: 5V signal swing. MAX. 30 mA load (uA9638).
3. INPUT:
Opto Isolated input. Input Impedance is 2 x 240 ohm + one LED.
3.5. ENVIRONMENTAL SPECIFICATIONS
3.5.1. OPERATING
- 0 deg.C to + 55 deg.C / Max. rel. humidity: 95%
3.5.2. STORAGE
-25 deg.C to + 70 deg.C
3.6. MECHANICAL SPECIFICATIONS
3.6.1. MATERIAL
ALUMINUM
3.6.2. DIMENSIONS
Width : 192 mm
Height : 096 mm
Depth : 110 mm
3.6.3. WEIGHT
2 kgs (in box), 2.7 kg in EXPORT PACKAGE

4. CHAPTER FOUR - INSTALLATION & SETTING-UP PROCEDURES
Please follow the Installation Guide below as closely as possible. Our warrantee is only valid if the unit
has been properly installed and programmed.
The "Certificate of Guarantee" and a number of "Implementation of Guarantee Cards" are enclosed in
the back of this manual. Please fill in the "Implementation of Guarantee" card and return it to
Scandinavian Micro Systems A/S.
4.1. MECHANICAL MOUNTING

The repeaters can be "cradle"- mounted on a table-top, on the bulk-head or on the deck-head. The
repeaters can also be "panel"-- mounted, see Fig. 4.1, 4.2, 4.3 & 4.4. For Bridge Wing Mounting see Fig. 4.5
& 4.6.
4.1.1. CRADLE MOUNTING - INSTALLATION PROCEDURE

A. Use "Cradle" as guide and drill holes for fastening screws in bulkhead.
B. Fasten "Cradle" to bulkhead and fit the repeater unit.
4.1.2. PANEL MOUNTING - INSTALLATION PROCEDURE
A. Cut a 189 x 97 MM hole in the panel according to Fig. 4.3 & Fig. 4.4 When installing the BRIDGE
WING KIT, use Fig. 4.5 & Fig. 4.6 (cut-out must be: 189 x 106 MM).
B. Remove the screws marked B in Fig. 4.7 and pull out - GENTLY - the PCB assembly from the
cabinet.
C. Remove nuts and screws marked "C" in Fig. 4.7
D. Re-Insert the same screw in the same hole, but from the opposite side (from inside the unit) and re-
place the nut on the outside of the unit.
E. Re-Assemble the unit.
F. Use the supplied panel-mounting-brackets and insert the supplied "self-tapping" screw in the hole
closest to the edge.
G. Insert the unit into "cut-out" hole - from the front of the panel.
H. Tread the panel-mounting-brackets from behind and onto the M3 screw protruding out of the unit
and fasten using the supplied "wing-nut", see Fig. 4.4.
I. Turn the "wing-nut" clockwise and pull the unit secure unto the panel. Use the "self-tapping" screw
that you inserted into bracket and secure brackets.

Figure 4.1 - BULK-HEAD MOUNTING
Figure 4.2 - MOUNTING OF CRADLE, DIMENSIONS

Figure 4.3 - PANEL MOUNTING CUT-OUT
Figure 4.4 - PANEL MOUNTING, FIXING DETAILS

Figure 4.5 - PANEL MOUNTING w/ WING-KIT, SIDE VIEW

Figure 4.6 - PANEL MOUNTING w/ WING-KIT, FRONT VIEW

Figure 4.7 - LR40 REAR COVER, DETAILS
Figure 4.8 - CABLE TERMINATION, DETAILS

4.2. SETTING-UP PROCEDURE
Each repeater unit is supplied with a 1.5 meter long fly cord for mains supply. Remember to program
the MAINS INPUT - J309, see Fig. 5.1.
Cables for gyro information and serial data in/out must be shielded cables. For details see:
Figure 4.8 - CABLE TERMINATION, Figure 4.9 - TYPICAL CABLE PLAN, Figure 4.10 - TYPICAL SERIAL
DATA CONNECTIONS, and Figure 4.11 - CABLE CONNECTIONS – CONNECTOR PCB.
4.2.1. PROGRAMMING PROCEDURE

See CHAPTER 5 for PROGRAMMING DETAILS!
A. Open the unit for "internal" programming. Unscrew the screws marked "B" in Fig. 4.7 and carefully
pull out the Circuit Board Assembly. Carefully unplug the flat cable.
B. Program J309 for correct MAINS INPUT see Fig. 5.1.
C. Program the SERIAL DATA INPUT/OUTPUT BAUD RATE according to FIG. 5.2.
D. Program the SERIAL DATA OUTPUT for RS422 or RS232 according to FIG. 5.3.
E. Program the SERIAL DATA INPUT/OUTPUT DATA PROTOCOL according to FIG. 5.4.
F. DETERMINE the correct GYRO COMPASS MODEL, REFERENCE VOLTAGE and SIGNAL
VOLTAGE and find the matching FIG. in CHAPTER 5 (Fig. 5.5 - 5.20).
G. PROGRAM JUMPERS: J300, J301, J302, SYNC/STEP, J303, J307 & J308. and LK1 on the
CONNECTOR PCB.
H. PROGRAM SW200 (-1,-2,-3).
I. You must ALWAYS RESET the LR40 before changes in SW200 programming takes effect. This
can be done from the front panel by pressing all 3 buttons simultaneously or by disconnecting and
reconnecting the POWER to the unit. After re-setting you must also cancel the alarm and re-adjust
the Heading.
4.2.2. CABLE CONNECTING PROCEDURE

A. Unscrew the Terminal Assembly (screws marked "A" in Fig. 4.7) and carefully unplug the ribbon
cable.
B. Prepare cable ends as shown in Fig. 4.8.
C. Enter cable(s) through cable gland(s) and tighten.
D. Connect earth lug(s) to Braid(s)/Screen(s) and fix to "earthing" screw.
E. Re-fix the Connector PCB.
F. Connect the wires according to the connection diagrams shown in Fig. 5.5 through Fig. 5.21 and as
determined in SECTION 4.1.1 - 7. above.
G. Make sure that you connect the gyro signals to J400! (and NOT to J402).
H. Re-plug the ribbon cable and re-fit the Terminal Assembly.

Figure 4.9 - TYPICAL CABLE PLAN

Figure 4.10 - TYPICAL SERIAL DATA CONNECTIONS

Figure 4.11 - CABLE CONNECTIONS, CONNECTOR PCB
 For connection Gyro Transmission Signals, see Chapter 5, FIG. 5.5 through FIG. 5.20.
 For connecting Serial Data, see also FIG. 4.9, FIG. 4.10 and FIG. 4.11 as well as section 5.2
PROGRAMMING OF SERIAL DATA (page 30 and 31).
 For connection Remote Control, see also FIG. 4.9 and section 7.2.2 DRAWING SR4192 (page 57).
PLEASE DO NOT CONNECT GYRO TRANSMISSION SIGNALS TO J402 - AS THIS WILL

PERMANENTLY DAMAGE THE UNIT!

5. CHAPTER FIVE - LR40 PROGRAMMING AND DIAGRAMS
USE the PROGRAMMING PROCEDURE described in section 4.2.1. and REMEMBER that you
must always RESET the LR40 before changes in SW200 programming takes effect. This can be done
from the front panel by pressing all 3 buttons simultaneously or by disconnecting and reconnecting the
POWER to the unit.
5.1. PROGRAMMING OF MAINS INPUT
Figure 5.1 - MAINS PROGRAMMING

5.2. PROGRAMMING OF SERIAL SIGNAL
Figure 5.2 - PROGRAMMING of SERIAL DATA BAUD RATE
Figure 5.3 - SELECTING RS422 or RS232

Figure 5.4 - PROGRAMMING OF SERIAL DATA PROTOCOLS
Only valid starting with Software Version v3.1. New Features added in later versions.
Serial Data Input and Output Protocols can be programmed separately and individually, thus allowing
you to select any of four input protocols combine with any of four output protocols. See Table on next
Page.
Please note, however, that both the input and the output always will have the same baud rate.
REMEMBER that you must always RESET the LR40 before changes in SW200 programming
takes effect.

5.2.1. INPUT PROTOCOL - SELECTION TABLE
INPUT PROTOCOL SW200 OUTPUT PROTOCOL

(USE SW200 - 6, -5, -4) 4 5 6 7 8 (USE SW200 8&7 BELOW)
NMEA 0183 (can accept 30/ OFF OFF OFF X X SELECT <SW200 - 8, 7>
sec)
LR40/LR60 ON OFF OFF X X SELECT <SW200 - 8, 7>
ROBERTSON RGC11 OFF ON OFF X X SELECT <SW200 - 8, 7>
ANSCHÜTZ ST20 ON ON OFF X X SELECT <SW200 - 8, 7>
Features below effective with Software Version: LR40-V4.1 / LR60-V9.1 – or higher

HEADING Display = OFF OFF ON OFF OFF NMEA Output =
NMEA heading in + 180 degrees NMEA-in + 180 degrees
Not Used OFF OFF ON ON OFF LR40 (Out = In)
Not Used OFF OFF ON OFF ON LR40 – No Alarm (Out = In)
Not Used OFF OFF ON ON ON RGC11 (Out = In)
NMEA 0183 output @ 1per sec ON OFF ON OFF OFF Use 4800 or 9600 b/sec
NMEA 0183 output @ 5 per sec ON OFF ON OFF ON Use 4800 or 9600 b/sec
NMEA 0183 output @ 25 per ON OFF ON ON OFF Use 4800 or 9600 b/sec
sec
NMEA 0183 output @ 30 per ON OFF ON ON ON Use 9600 b/sec
sec
NMEA 0183 output @ 40 per ON OFF ON ON ON Use 9600 b/sec
sec
LR40/LR60 - NO ALARM BYTE OFF ON ON - - NOTE: FIXED OUTPUT =

ANSCHÜTZ ST20 PROTOCOL
SPECIAL REQUEST ON ON ON X X SPECIAL REQUEST
For an Explanation of the new features – see 3.2.4.1 & 3.2.4.3 (X= Don’t care )
5.2.2. OUTPUT PROTOCOL - SELECTION TABLE

OUTPUT PROTOCOL SW200 - COMMECT
(USE SW200 - 8, -7) 4 5 6 7 8
NMEA 0183 (rate = 10 / sec) X X OFF OFF OFF SELECT <SW200 – 4 & 5>
LR40/LR60 X X OFF ON OFF SELECT <SW200 – 4 & 5>
LR40/LR60 - NO ALARM X X OFF OFF ON SELECT <SW200 – 4 & 5>
BYTE
ROBERTSON RGC11 X X OFF ON ON SELECT <SW200 – 4 & 5>
ANSCHÜTZ ST20 OFF ON ON X X Input = LR40 -no Alarm Byte
NMEA Output = NMEA-in + OFF OFF ON OFF OFF Only Version 4.1 or Higher
180 deg.

5.3. GYRO COMPASS SELECTION - CABLING & PROGRAMMING
REMEMBER to RESET the LR40 after you have changed the DIL switch setting - otherwise the
new programming will have no effect.
Figure 5.5 - STEP TTL LEVEL, NEG. REF.
MANUFACTURING MODEL / TYPE: STEP REF. REF. VOLTAGE
COMPANY: VOLTAGE: POLARITY:
3,5 - 10V NEGATIVE
NEGATIVE

Figure 5.6 - STEP TTL LEVEL, POS. REF.

3,5 - 10V POSITIVE

Figure 5.7 - STEP 24-35V UN-FILTERED, POS. REF.

S.G. BROWN SGB1000 24V UN-FILTERED POSITIVE
SPERRY MK20, MK37 MOD- 0 24V UN-FILTERED POSITIVE

Figure 5.8 - STEP 24 - 35V DC, POS. REF.
S.G. BROWN MK10 24V DC POSITIVE
C. PLATH NAVIGAT VII 24V or 35V DC POSITIVE
RACAL DECCA RDMK7 24V or 35V DC POSITIVE
ROBERTSON RPG90 24V or 35V DC POSITIVE
SPERRY SR120, SR220, 35V DC POSITIVE
MK37 MODEL D or E
TOKIMEK TG3000, TG5000 35V DC POSITIVE

Figure 5.9 - STEP 24 - 35V DC, NEG. REF.

24 or 35V DC NEGATIVE
24 or 35V DC NEGATIVE

Figure 5.10 - STEP 35V UN-FILTERED, POS. REF.

SPERRY MK20, MK37 MOD- 0 35V UN-FILTERED POSITIVE

Figure 5.11 - STEP 50 -70V DC, POS. REF.
S.G. BROWN MK10 50V DC POSITIVE
C. PLATH NAVIGAT VII 50V or 70V DC POSITIVE
RACAL DECCA RDMK7 50V or 70V DC POSITIVE
ROBERTSON RPG90 50V or 70V DC POSITIVE
SPERRY SR120, SR220, 50V or 70V DC POSITIVE
MK37 MODEL D or E
TOKIMEK TG3000, TG5000 70V DC POSITIVE

Figure 5.12 - STEP 50 -70V DC, NEG. REF.

SPERRY MK227 70V DC NEG REF. NEGATIVE

Figure 5.13 - STEP 50 -70V UN-FILTERED, POS. REF.

SPERRY MK20, MK37 MOD-1 70V UN-FILTERED POSITIVE

Figure 5.14 - STEP 100V DC, POS. REF.

FURUNO GY700 100V DC POSITIVE

Figure 5.15 - SPERRY & TOKIMEK INDUCTIVE TRANSMISSION SIGNAL
MANUFACTURING MODEL / TYPE: LINE VOLTAGE: REF. VOLTAGE:

COMPANY:
SPERRY SR100 / SR120 / SR200 400 Hz AC
TOKIMEK TG100 400 Hz AC

Figure 5.16 - ANSCHÜTZ MICRO STEP

COMPANY: VOLTAGE POLARITY
ANSCHÜTZ ST14 - GYROSTAR 24V DC 0V COMMON

Figure 5.17 - SYNCHRO 360:1 SIGNALS - TYPE A (50-60 Hz AC)
MANUFACTURING MODEL / TYPE: PHASE VOLTAGE REF. VOLTAGE

COMPANY: 50-60 Hz 50-60 Hz
ANSCHÜTZ STD: 4, 6, 12 ,14+, 20 20-24 V AC 50-60 V AC

Figure 5.18 - SYNCHRO 360:1 SIGNALS - TYPE B (50-60 Hz AC)

C. PLATH NAVIGAT II, III 68-90 V AC 50-60 V AC
HOKUSHIN / YOKOGAWA C1, C2, C3 68-90 V AC 50-60 V AC

Figure 5.19 - SYNCHRO 360:1 SIGNALS - TYPE C (50-60 Hz AC)

HOKUSHIN / CMZ102,CMZ200, CMZ200A, 68-90 V AC 110-115 V AC
YOKOGAWA CMZ300 w/ CONTOL BOX KC305
MICROTECNICA MB12, MB19 68-90 V AC 110-115 V AC

Figure 5.20 - SYNCHRO 360:1 SIGNALS - TYPE D1 (DC)

COMPANY: DC
MICROTECNICA MB20 POLARIS +/- 18V DC 24 V DC -- NOT
w/ CONTROL UNIT 1 CONNECTED

Figure 5.21 - SYNCHRO 360:1 SIGNALS - TYPE D2 (DC)

COMPANY: DC
YOKOGAWA CMZ300X, CMZ250X +/- 35V DC 12 V DC -- NOT
w/CONTROL BOX KC307 / KC307A CONNECTED

6. CHAPTER SIX - TROUBLE SHOOTING
When the unit starts flashing - indicating an alarm - you should press and hold the "Center" button on
the front panel for at least 5 sec. and then read the number shown on the display. The number that appears is
an "ALARM CODE" indicating the cause of the alarm.
It is important that you do not touch any of the other front panel buttons before you press the middle
button - if you do you might cancel the alarm!
NOTE ! It is very important that the unit is correctly installed and that the various Programming
Jumpers and SW200 are correctly programmed, if not, any of the alarm functions described below could
become activated. Therefore if the unit starts flashing - please check the connections and the programming
(see chapters 4, 5 and 6).
In the sections below you will find a description of each of the alarm codes, together with an
explanation of the possible alarm causes.
NOTE ! It is possible to have two or more alarms at the same time - in which case two or more
alarm codes will combine. In the last section below some of these "combined" alarm codes are
described.
6.1. ALARM CODE 020.0 = INCORRECT SIGNAL FROM MASTER REPEATER

When LR40 is run as SLAVE repeater and there is an "OVER-RUN-FRAMING-ERROR" in the serial
transmission, the 020.0 alarm code will appear when you press and hold center button for at least 5 sec.
This error can be caused by wrong baud rate setting, start/stop and parity bit error and in general by a bad
connection or swapped connection leads.
6.2. ALARM CODE 040.0 = INTERNAL SOFTWARE FAULT

This error should not normally occur in a production unit. The error is caused by internal software "over-run". A
faulty EEPROM could produce this error.
6.3. ALARM CODE 080.0 = ERRATIC SIGNAL FROM GYRO

An error has been detected when decoding the gyro transmission signals.
For LR40 this error signal indicates that the signals from the gyro do not change in an orderly fashion. The
error could be caused by an intermediate loss of signal information or as a result of extremely rapid or erratic
changes in the gyro signals. This alarm will occur when the LR40 decoding procedure finds a missing "step" in
the step-by-step sequence.
6.4. ALARM CODE 100.0 = ALARM IN MASTER

When LR40 is operating in SLAVE mode (see section 3.3.1.) AND there is an alarm status in the "MASTER"
repeater, the 100.0 alarm code will appear when you press and hold center button for at least 5 sec.
When LR40 is operating in "MASTER" mode (see section 3.3.1.) AND the unit starts to flash an alarm, the
ALARM STATUS BYTE transmitted on serial line will be CAH instead of C0H. The SLAVE repeater will
decode this alarm status byte and start an alarm in the slave repeater as well.
6.5. ALARM CODE 200.0 = SERIAL SIGNAL MISSING

When LR40 is operating in SLAVE mode AND no serial signal has been received for the last second, this
alarm will start. The 200.0 alarm code will appear when you press and hold the center button for at least 5 sec.
The most likely error to cause this alarm is a faulty serial signal connection.

6.6. ALARM CODE 400.0 = SIGNALS FROM GYRO MISSING
This alarm will appear if the one or more of the PHASE signals or the REF. signal is missing or open circuited.
If you can verify that the signals going into the LR40 is changing properly, it is likely that the error can be found
on the Connector PCB (F400 / F401) or on the Interface PCB.
6.7. ALARM CODE 800.0 = POWER ON ALARM / LOW LINE VOLTAGE ALARM
This alarm will appear whenever the POWER to the unit is turned on or comes back on after a "dip" ("brown-
out" or "black-out"). The reason for this alarm is to eliminate any errors in the heading that might occur should
the heading change during a "power dip".
6.8. COMBINED ALARM CODES

Possible alarm code combinations:
C00.0 which could be a combination of 800.0 + 400.0
880.0 which could be a combination of 800.0 + 080.0
A00.0 which could be a combination of 800.0 + 200.0
900.0 which could be a combination of 800.0 + 100.0

7. CHAPTER SEVEN - PARTS LISTS & SCHEMATIC DIAGRAMS
7.1. PARTS LISTS
7.1.1. PARTS LIST for LR40 CABINET (AC & DC) - V1.2
PARTS MARKED with * = NOT MOUNTED in -AC version
PARTS MARKED with ** = NOT MOUNTED in -DC version
Pos Qty Old Prt. ORDER Part No. DESCRIPTION APPLICATION
No No. (Drawing Ref)
1 1 SR3207 ASS_PCB_01020 PCB - 3 BOARD ASSEMBLY 100s = DISPLAY
w/COMPONENTS 200s = COMPUTER
300s = INTERFACE
2 1 SR4163 ASS_PCB_01021 PCB - CONNECTOR w/COMPONENTS 400s = CONNECTOR
3 1 PRT_DOC_10004 INSTRUCTION MANUAL for LR40
4 1 417564 PRT_PCK_10001 CARDBOARD BOX for LR40
5 2 417563 PRT_PCK_10002 MONOPLAST CASSETTE for LR40
6 1 LS3534 PRT_MEK_10002 REAR COVER for LR40 0.1
7 2 LS4214 PRT_MEK_10008 FRICTION WASHER for LR40 0.9.3, 0.9.6
8 1 LS4180 PRT_MEK_10017 TERMINAL ASSEMBLY for LR40 0.2
**9 1 LS4182 PRT_MEK_10022 HEATSINK for LR40 4.5
10 2 LS4181 PRT_MEK_10005 PANEL MOUNT BRACKET for LR40 PANEL MOUNT KIT
11 2 LS4212 PRT_MEK_10023 KNURLED NUT for LR40 PANEL MOUNT KIT
11b 2 LS4212 PRT_MEK_10024 AMERICAN WING NUT M3 PANEL MOUNT KIT
12 1 417542 ASS_MEK_01003 FRONT PANEL ASSEMBLY Complete W / 0.7
Buttons, Cable, Plug and Acrylic Filter
13 2 SR3142 PRT_MEK_10003 SIDE COVER for LR40, RAL 7001 0.3, 0.6
14 2 LS3536 PRT_MEK_10001 TOP&BOTTOM COVER for LR40, RAL 7001 0.4, 0.5
15 1 LS3535 PRT_MEK_10004 CRADLE for LR40, RAL 7001 0.9
16 2 44462 PRT_SCR_10002 SCREW M3*25S DIN84 22.3, 23.3
17 4 44464 PRT_SCR_10003 SCREW M3*45S DIN84 1.1, 2.1, 3.1, 4.1
18 18 40035 PRT_SCR_10001 SCREW M3*8S DIN84 1.7, 2.7, 3.7, 4.7, 5.1, 5.7,
10.3, 11.3, 12.3, 13.3, 14.1,
14.5, 15.1, 15.5, 16.1, 16.5,
17.1, 17.5
19 1 40053 PRT_SCR_10004 SCREW M4*10S DIN84 9.5
20 1 40055 PRT_SCR_10005 SCREW M4*14S DIN84 21.6
**21 1 40061 PRT_SCR_10006 SCREW M4*40S DIN84 6.7
*19b 1 40053 PRT_SCR_10004 SCREW M4*10S DIN84 6.7
22 6 40217 PRT_SCR_10008 SCREW SELFTAP 2.9mm*9.5 DIN7971 0.1.1-0.1.6
23 4 44453 PRT_SCR_10010 SCREW SELFTAP 3.5*19P DIN7971B SPARE PARTS KIT
24 2 44510 PRT_SCR_10007 SCREW M5*16H* DIN933 A4 0.9.1, 0.9.8
25 10 44454 PRT_SCR_10009 SCREW SELFTAP 2.9*13 DIN7982 A2 0.3.1-0.3.4, 0.6.4, og
26 44431 PRT_MEK_10005 PANEL MOUNT KIT
27 2 40273 PRT_NUT_10001 NUT M3 DIN934 22.1, 23.1
*27b 1 40273 PRT_NUT_10001 NUT M3 DIN934 5.9
28 3 40275 PRT_NUT_10002 NUT M4 DIN934 6.1, 9.1, 21.1
**29 1 44450 PRT_WSH_10001 WASHER PLAIN M3 DIN433 5.3
30 29 43577 PRT_WSH_10002 WASHER CRINKLE M3 DIN6798 1.2, 1.6, 2.2, 2.6, 3.2, 3.6,
4.2, 4.6, 5.6, 10.2, 11.2, 12.2,
13.2, 14.2, 14.4,15.2, 15.4,
16.2, 16.4, 17.2, 17.4, 22.2,
23.2, 0.1.7, 0.1.8, 0.1.9,
0.1.10, 0.1.11, 0.1.12
*30b 1 43577 PRT_WSH_10002 WASHER CRINKLE M3 DIN6798 5.8
**30c 1 43577 PRT_WSH_10002 WASHER CRINKLE M3 DIN6798 5.2
31 3 44460 PRT_WSH_10003 WASHER CRINKLE M4 DIN6798 6.2, 9.2, 21.2
32 2 44459 PRT_WSH_10004 WASHER WAVE M5 0.9.2, 0.9.7
33 4 417554 PRT_SPC_10002 SPACER 3*25mm 1.4, 2.4, 3.4, 4.4
34 4 417553 PRT_SPC_10001 SPACER, ENLIS, 2 L=8mm 1.3, 2.3, 3.3, 4.3
35 4 417555 PRT_SPC_10003 SPACER M3*25 ENHET2*25 14.3, 15.3, 16.3, 17.3
36 3 417556 PRT_SPC_10004 SPACER M3*50 ENHET2*50 1.5, 2.5, 3.5
*36b 1 417556 PRT_SPC_10004 SPACER M3*50 ENHET2*50 4.5
37 2 417549 PRT_MEK_10012 BLINDING PG11, MAKROLON SPARE PARTS KIT
38 3 417552 PRT_MEK_10013 BLINDING PG9, MAKROLON SPARE PARTS KIT
39 1 417548 PRT_MEK_10021 NUT PG11, BRASS 18.1

PARTS LIST for CABINET (continued)
Pos Qty Old Prt. ORDER Part No. DESCRIPTION APPLICATION
40 3 417551 PRT_MEK_10018 NUT PG9, BRASS 19.1, 20.1
41 2 417547 PRT_MEK_10011 NIPPLE PG11, MAKROLON 18.2
42 2 417550 PRY_MEK_10010 NIPPLE PG9, MAKROLON 19.2, 20.2
43 1 151150 PRT_FL*_10001 LINE FILTER F11.037 L1/9.4
**44 1 417539 PRT_F**_10002 FUSE 0.1A SLOW 5*20mm 8.2
*44B 1 417539 PRT_F**_10004 FUSE 1A SLOW 5*20mm 8.2
44C 2 417539 PRT_F**_10002 FUSE 0.1A SLOW 5*20mm SPARE PARTS KIT
45 2 417540 PRT_F**_10003 FUSE 0.2A SLOW 5*20mm SPARE PARTS KIT
46 2 417541 PRT_F**_10004 FUSE 1A SLOW 5*20mm SPARE PARTS KIT
47 2 PRT_F**_10005 FUSE 1/16 A PICOFUSE SPARE PARTS KIT
48 1 150000 PRT_MEK_10019 FUSE SOCKET 031.1081 8.1
49 1 417557 PRT_MEK_10014 SHRINK CONNECTOR - RED P1
50 4 417558 PRT_MEK_10015 SOLDER TAG 03411.311.011 9.3, 21.3-21.5
51 2 LS4256 PRT_W**_10001 PROGRAMMING WIRE 0.5mm2 GREEN SPARE PARTS KIT
52 1 417546 PRT_W**_10002 MAINS CABLE 2*0.75mm2 + GROUND 2 m 7.3
LONG
53 1 417544 PRT_MEK_10025 GROMMET 134-001/HENACO 7.2
54 1 417545 PRT_MEK_10026 CLAMPING for Item 53 684-054/HENACO 7.1
**55 1 417536 PRT_MEK_10020 MICA INSULATOR for TO-220 5.5
**56 1 417535 PRT_WSH_10005 NYLON SHOULDER WASHER for TO-220 5.4
**57 1 417537 PRT_T**_10001 TRANSFORMER for LR40 T1/6.3-6.6
58 1 21303 PRT_MEK_10028 BAND-HOLDERS - 15cm For WRAPPING the
MAINS CABLE
59 1 417562 PRT_LAB_10001 LABEL: "GROUND" 10mm
60 1 417560 PRT_LAB_10002 LABEL: SERIAL NUMBER for LR40
61 1 417561 PRT_LAB_10003 LABEL: "FUSES" for LR40
62 1 PRT_LAB_10004 LABEL: "For Serial Signals and Remote
Control"
63 1 417566 PRT_PCK_10003 PLASTIC BAG 10*15cm
64 1 417565 PRT_PCK_10004 PLASTIC BAG 23*32cm
65 4 PRT_MEK_10003 SHUNT AMP 1422 70-03 SPARE PARTS KIT

7.1.2. PARTS LIST for LR40/LR60 DISPLAY PCB - V1.3
Pos Qty Old Prt. ORDER Part No. Description Application
No. No. (Drawing Ref)
1. 1 SR4156 PRT_PCB_10001 Display PCB.
2. 7 140060 PRT_R**_10001 RESISTOR 0.5W 1% 10R R110-116
5. 5 141105 PRT_R**_10012 RESISTOR 0.5W 1% 33R R117- 121
6. 2 133070 PRT_C**_10006 CAPACITOR TANTAL: 35V 1F M1 C100-101
7. 2 PRT_C**_10011 CAPASITOR TANTAL: 16V10uF M1 C102-103
8. 5 PRT_Q**_10002 TRANSISTOR BC636 Q100-104
9. 2 122002 PRT_CR*_10001 DIODE 1N4002 D100-101
10. 2 111374 PRT_U**_10027 IC 74LS374N IC100-101,
11. 1 417500 PRT_U**_10018 IC ULN2003A IC102
12. 30 405867 PRT_LED_10003 DIODE LED RED HLMP-3300 / HP LED104-133,
13. 3 417514 PRT_LED_10001 DIODE LED 7-SEG NAR105B LED100-102
14. 1 417515 PRT_LED_10002 DIODE LED 7-SEG NAR161B LED103
7.1.3. PARTS LIST for LR40/LR60 COMPUTER PCB - V1.3

1. 1 SR4157 PRT_PCB_10002 COMPUTER PCB
3. 8 141220 PRT_R**_10006 RESISTOR 0.5W 1% 1KO R205-206, 208-
212,R216
4. 1 141330 PRT_R**_10010 RESISTOR 0.5W 1% 22K R213
5. 1 145745 PRT_R**_10014 RESISTOR SIL 9-PIN, 8X10K 2% R201
6. 2 417518 PRT_R**_10013 RESISTOR SIL 9-PIN, 8X1K R200, 207
7. 2 332100 PRT_C**_10001 CAPACITOR CERAMIC: 100V 2% 15pF M1 C202-203
8. 14 PRT_C**_10009 CAPACITOR : 100V 10% 100nF M2 206, 208, 210, 211,
212, 217, 218, 219,
220, 221, 222, 223,
224, 225
9. 2 133070 PRT_C**_10006 CAPACITOR TANTAL: 35V 1F M1 C201, 207
10. 1 PRT_C**_10010 CAPACITOR TANTAL: 35V 10% 2,2uF M1 C205
11. 6 PRT_C**_10011 CAPACITOR TANTAL; 35V 10uF M1 C200, 209, 213-216
12. 1 PRT_U**_10035 IC74LS12N IC201
13. 1 111014 PRT_U**_10021 IC 74HCT14N IC209
14. 1 111027 PRT_U**_10022 IC 74LS27N IC202
15. 1 111374 PRT_U**_10027 IC 74HCT374N IC207
16. 1 111254 PRT_U**_10028 IC 74LS541N IC200
17. 1 417502 PRT_U**_10026 IC 74ALS138N IC205
18. 1 115015 PRT_U**_10042 IC E-PROM TMN2764(A)-G IC206
19. 1 417501 PRT_U**_10003 IC MICROPROCESSOR 63A03RP IC203
20. 1 417504 PRT_U**_10011 IC A9638CP IC208
21. 1 417503 PRT_U**_10014 IC TL7705A IC204
22. 1 PRT_U**_10036 IC 74HC4053 IC210
23. 1 PRT_U**_10037 IC 74HC4040 IC211
24. 1 PRT_U**_10012 IC MAX 232 IC212
25. 1 405867 PRT_LED_10003 DIODE LED RED HLMP-3300 / HP LED 200
26. 1 116006 PRT_OC*_10002 OPTO-COUPLER 6N138 OC200
27. 1 417509 PRT_Y**_10001 XTAL 4.915200MHz HC-16/U Y200,
28. 1 417505 PRT_X**_10001 IC SOCKET 28-PIN DIL IC206
29. 1 417506 PRT_J**_10001 TERMINAL STRIPS, 4-PIN TSW-104-15-L-S TH200
30. 1 PRT_J**_10002 TERMINAL STRIPS. TSW-102-08-L-D-RA RS232, RS422
31. PRT_J**_10003 TERMINAL STRIPS TSW-104-08-L-D-RA BAUD RATE
32. 1 PRT_TP*_10001 TEST POINT TP1
33. 2 417534 PRT_W**_10004 FLEXISTRIP FSN-21A-25 / T&B J100, 200
34. 1 417524 PRT_S**_10002 DIL SWITCH 16P 8-POL BP08-R-K- or SW200
BD08AV2 C&K
35. 1 417559 PRT_LAB_10001 LABEL for E-PROM LR40 VERSION: Vx.x
36. 5 PRT_R**_10001 SHUNT RESISTOR JL-400-25-T LINK 1-5
37. 3 PRT_SHT_10002 SHUNT AMP 1422-70-03 HEADERS BAUD
RATE, RS422

7.1.4. PARTS LIST for LR40 INTERFACE PCB - V1.2
PARTS MARKED with * = NOT MOUNTED in -AC version
PARTS MARKED with ** = NOT MOUNTED in -DC version

No. No. (Drawing Ref.)
1 1 SR4158 PRT_PCB_10003 INTERFACE.PCB
2 3 141240 PRT_R**_10008 RESISTOR 0.5W 1% 2K2 R312-314
3 3 417516 PRT_R**_10004 RESISTOR 1W 5% 510R R300, 302, 304
4 7 417517 PRT_R**_10007 RESISTOR 2W 5% 1K5 R 301. 303, 305, 306-
309
5 3 417573 PRT_R**_10009 RESISTOR 0.5W 1% 10K R315-317
6 1 145745 PRT_R**_10014 RESISTOR SIL 9-PIN, 8x10K 2% R 311
7 1 145755 PRT_R**_10016 RESISTOR SIL 9-PIN, 8x1M 2% R310
8 2 PRT_R**_10015 RESISTOR SIL 8-PIN, 4x 33K 2% R318-319
9 8 130040 PRT_C**_10007 CAPACITOR CERAMIC 100V 10% 2.2nF M1 C305-312
10 1 PRT_C**_10009 CAPACITOR CERAMIC 100V 10% 100nF C316
M2
**11 1 417521 PRT_C**_10002 CAPACITOR E1.LYT, 16V ± 20% 4700F C313, fastened w/
SILIKON PASTE
12 2 133070 PRT_C**_10006 CAPACITOR TANTAL 35V 1F M1 C314-315
13 2 417513 PRT_CR*_10005 DIODE ZENER: 1.3W 33V IN4752A D312-313
14 7 417511 PRT_CR*_10003 DIODE ZENER: 1.3W 4.3V IN4731A D301, 302, 305,
/RD33FB 309,323-325
15 8 417512 PRT_CR*_10004 DIODE ZENER: 1 W 24V1N4749A D300, 304, 308, 318-
322
16 2 126000 PRT_CR*_10002 DIODE RECTIFIER: CBR1/080 D314, D315
*16b 1 126000 PRT_CR*_10002 DIODE RECTIFIER: CBR1/080 Central D316
Semi Conductor
*17 1 60830 PRT_CR*_10006 VARISTOR SIOV-S10K40 D317
18 1 111254 PRT_U**_10028 IC 74LS541N IC300
**19 1 114010 PRT_U**_10015 IC VOLTAGE REG. +5V MC7805CT IC301
20 11 116027 PRT_OC*_10001 OPTO-COUPLER 4N33/PS2022 OC300-310
21 1 PRT_P**_10001 CONNECTOR IDL-C26-1-7 J305
22 9 417569 PRT_SHT_10001 SHUNT, AMP-1422-70-03 LK300B, 300D, 301B,
301D, 302B, 302D,
303B, 303D, 310(2-3)
23 1 PRT_SHT_10002 SHUNT MNT-103-BK-G LK SYNC/STEP
24 1 PRT_J**_10001 TERMINAL STRIP, TSW-104-15-L-S J310
25 3 PRT_J**_10006 TERMINAL STRIP, TSW-104-08-L-D-RA J300, 301, 302
26 3 PRT_J**_10007 TERMINAL STRIP, TSW-103-08-L-D-RA SYNC, STEP, J303
27 2 PRT_J**_10008 TERMINAL STRIP, TSW-102-08-L-S-RA J306, 307
28 1 SR4184 PRT_W**_10003 CABLE, RIBBON, 26 LEADS L=20cm 55-26- J305
28 LOG
29 1 PRT_CON_10001 CONNECTOR IDS-C26PK-TG P401
30 1 417531 PRT_TB*_10005 SCREW TERMINAL 6-POL 951DS J309
*31 1 PRT_U**_10040 DC/DC CONVERTER 505S24UFR IC303
32 2 PRT_TP*_10001 TESTPOINT TP1-2
33 4 PRT_J**_10009 SOLDER CONTACT 450-3704-01-03 FOR IC304 ITEM 32
34 5 PRT_J**_10010 SOLDER TAG H2072-Z01 FOR IC U303 WHEN
24V DC MAINS

7.1.5. PARTS LIST for LR40 CONNECTOR PCB - V1.0

No. No. (Drawing Ref.)
1 1 SR4160 PRT_PCB_10004 CONNECTOR PCB
2 1 PRT_TB*_10001 SCREW TERMINAL 8-pol. J400
TYPE: MKDSN1.5/8-5.08
3 1 PRT_TB*_10002 SCREW TERMINAL 10-pol J402
TYPE: MKDSN 1.5/10-5.08
4 1 PRT_J**_10004 CONNECTOR HEADER J401
TYPE: IDH26PK2-S3TR
5 9 PRT_C**_10008 CAPASITOR MP-type 0.1uF 250V C400- 408
261KA5100K
6 6 122002 PRT_CR*_10001 DIODE 100Vtype 1N4002 D400- 405
7 2 PRT_F**_10005 PICOFUSE 62.5 mA 125Vtype MCR-1/16A F400- 401
8 5 128004 PRT_L**_10001 INDUCTOR 1mH type B78108-S1105 L400- 404
9 1 PRT_J**_10005 TERMINAL STRIP 3-pol TSW-103-15-L-S LK400
10 1 417569 PRT_SHT_10001 SHUNT MJ-60-B LK400

7.2. SCHEMATIC DIAGRAMS.
7.2.1. DRAWING No.: SR4193

SCHEMATIC DIAGRAM for CONNECTOR & MAINS DISTRIBUTION

INTERCONNECTION of REMOTE CONTROL to DIGITAL GYRO REPEATER LR40

COMPONENT LOCATION & SCHEMATIC DIAGRAM for LR40 CONNECTOR PCB
THIS DRAWING, AND THE IDEAS AND THE DESIGN

INCORPORATED HEREIN, IS THE PROPERTY OF
SCANDINAVIAN MICRO SYSTEMS A/S, AND IS NOT SCANDINAVIAN MICRO SYSTEMS A/S
TO BE USED IN WHOLE OR IN PART FOR ANY
OTHER PROJECT OR SHOWN TO A THIRD PARTY P.O.BOX 155, N-1411 KOLBOTN, NORWAY
WITHOUTOUR WRITTEN AUTHORIZATION
CUSTOMER / PROJECT TITLE
LR40 (NV) GYRO REPEATER
DRWN DATE SCALE REF

DIAGRAM FOR CONNECTOR PCB.
DRAWING NO.
BY AO 300594 = = (A4/0) DRAWING
Rev.
No.
DATE APPRVD
BY
DATE FILE
NAME SR4194
COMPONENT LOCATION for DISPLAY, COMPUTER & INTERFACE PCB for LR40
THIS DRAWING, AND THE IDEAS AND THE DESIGN

INCORPORATED HEREIN, IS THE PROPERTY OF
SCANDINAVIAN MICRO SYSTEMS A/S, AND IS NOT SCANDINAVIAN MICRO SYSTEMS A/S
TO BE USED IN WHOLE OR IN PARTFOR ANY
OTHER PROJECT OR SHOWN TO A THIRD PARTY P.O.BOX 155, N-1411 KOLBOTN, NORWAY
WITHOUTOUR WRITTEN AUTHORIZATION
CUSTOMER / PROJECT TITLE
LR40 (NV) GYRO REPEATER
COMPONENTLOCATION FOR PCB'S
DRWN DATE SCALE REF
DISPLAY, COMPUTOR & INTERFASE
DRAWING NO.
BY AO 080494 = = (A3/90) DRAWING
Rev.
No.
DATE APPRVD
BY
DATE FILE
NAME \SR\SYSDRAW\SR3207.DWG SR3207

SCHEMATIC DIAGRAM for LR40/LR60 DISPLAY PCB


SCHEMATIC DIAGRAM for LR40/LR60 COMPUTER PCB


SCHEMATIC DIAGRAM for LR40 INTERFACE PCB


7.3. CERTIFICATE OF GUARANTEE
Certificate of Guarantee
This instrument is guaranteed against defective materials
and workmanship, for a period of 24 months from the date
of shipment from Scandinavian Micro Systems.
Proof of installation must be provided Scandinavian Micro
Systems by completing and returning the attached
"IMPLEMENTATION of GUARANTEE CARD"
Under this guarantee Scandinavian Micro Systems will

either repair at its factory or replace this instrument or parts
thereof which become defective in proper use and normal
wear and tear, provided the defective instrument or part is
returned, carriage prepaid to Scandinavian Micro Systems.
On board labor and traveling expenses are not covered
under this guarantee.
All requests for repair and replacement parts, printed circuit

boards or units should be directed to the local representative
for Scandinavian Micro Systems or directly to us.
Please include type designation and serial number in all
correspondence concerning this instrument.
As far as possible, all guarantee service will be limited to

exchanging printed circuit boards or units. All replacement
parts, printed circuit board and units will be charged to the
customer and refunded to him upon receipt of carriage
prepaid said defective parts, printed circuit board and units.
Scandinavian Micro Systems shall not in any way be liable

for any consequential loss or damage occurring to any
person, vessel, structure or building in which this
instrument is permanently or temporarily located, nor to
any person acting in connection with the instrument.

7.4. IMPLEMENTATION OF GUARANTEE CARDS
IMPLEMENTATION of GUARANTEE CARD

(Ship's Copy)
Digital Gyro Repeater
TYPE: INSTALLED
BY:
SERIAL MASTER'S
No.: SIGN:
MAINS: DATE:
GYRO TYPE &

MAKE:
NAME of VESSEL:
NAME of OWNER:
NB No.:
YARD:
NAME of AGENT:
Scandinavian Micro Systems A/S

P.O. Box 155, 1411 KOLBOTN , NORWAY. Tel..(+47) 6681.2740 FAX: (+47) 6680.8095
E-mail: support@scansys.no

(Distributor's Copy)
TYPE: INSTALLED
BY:
SERIAL MASTER'S
No.: SIGN:
MAINS: DATE:
GYRO TYPE &

MAKE:
NAME of VESSEL:
NAME of OWNER:
NB No.:
YARD:
NAME of AGENT:

-------------------------------------------------------------------------------------------------------
(Mail or Fax this copy to Scandinavian Micro Systems)
TYPE: INSTALLED
BY:
SERIAL MASTER'S
No.: SIGN:
MAINS: DATE:
GYRO TYPE &

MAKE:
NAME of VESSEL:
NAME of OWNER:
NB No.:
YARD:
NAME of AGENT:


stamp
...............................................
...............................................
...............................................
...............................................
...............................................
---------------------------------------------------------------------------------------------------
stamp

P.O. Box 155
1411 KOLBOTN
NORWAY.

LR40 Manual 14th Edition March 2005

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Digital Gyro

Includes Software Version LR40-v4.3

Use this Manual for UNITS with

Designed, Manufactured and Sold by SCANDINAVIAN MICRO SYSTEMS

Manual40.doc / 14th Edition – March 2005/PAGE 1

Manual40.doc / 14th Edition – March 2005/PAGE 2

1. CHAPTER ONE - DESCRIPTION 7

1.1. GENERAL DESCRIPTION. 7

2. CHAPTER TWO - OPERATING INSTRUCTIONS 11

2.1. BRILLIANCE CONTROL 11

2.2. HEADING DISPLAY ADJUST 11

2.3. LAMP TEST 11

2.4. STATUS TEST 11

3. CHAPTER THREE - TECHNICAL SPECIFICATION 13

3.1. GYRO INPUT 13

3.2. SERIAL DATA INPUT & OUTPUT 13

3.4. ELECTRICAL SPECIFICATIONS 20

3.5. ENVIRONMENTAL SPECIFICATIONS 21

3.6. MECHANICAL SPECIFICATIONS 21

4. CHAPTER FOUR - INSTALLATION & SETTING-UP PROCEDURES 22

Manual40.doc / 14th Edition – March 2005/PAGE 3

4.2. SETTING-UP PROCEDURE 28

5. CHAPTER FIVE - LR40 PROGRAMMING AND DIAGRAMS 32

5.1. PROGRAMMING of MAINS INPUT 32

5.2. PROGRAMMING OF SERIAL SIGNAL 33

5.3. GYRO COMPASS SELECTION - CABLING & PROGRAMMING 36

6. CHAPTER SIX - TROUBLE SHOOTING 53

6.1. ALARM CODE 020.0 = INCORRECT SIGNAL FROM MASTER REPEATER 53

6.2. ALARM CODE 040.0 = INTERNAL SOFTWARE FAULT 53

6.3. ALARM CODE 080.0 = ERRATIC SIGNAL FROM GYRO 53

6.4. ALARM CODE 100.0 = ALARM IN MASTER 53

6.5. ALARM CODE 200.0 = SERIAL SIGNAL MISSING 53

6.6. ALARM CODE 400.0 = SIGNALS FROM GYRO MISSING 54

6.8. COMBINED ALARM CODES 54

7. CHAPTER SEVEN - PARTS LISTS & SCHEMATIC DIAGRAMS 55

7.1. PARTS LISTS 55

7.2. SCHEMATIC DIAGRAMS. 60

7.3. CERTIFICATE of GUARANTEE 71

7.4. IMPLEMENTATION of GUARANTEE CARDS 72

Manual40.doc / 14th Edition – March 2005/PAGE 4

Manual40.doc / 14th Edition – March 2005/PAGE 5

Manual40.doc / 14th Edition – March 2005/PAGE 6

1.1. GENERAL DESCRIPTION.

1.1.1. HEADING DISPLAY

1.1.2. ANALOG TURNING INDICATOR

1.1.3. OPERATOR CONTROL

1.1.4. LR40 as TRUE BEARING DIRECTION FINDER (starting with LR40-v3.7)

Manual40.doc / 14th Edition – March 2005/PAGE 7

LR40C v1.3 Feb. 1989 NEW SOFTWARE VERSION - v1.3:

LR40D v2.1 Sep. 1991 NEW SOFTWARE VERSION - v2.1:

LR40D v2.2 Mar. 1992 NEW SOFTWARE VERSION - v2.2: (03.03.92)

Manual40.doc / 14th Edition – March 2005/PAGE 8

TYPE DATE DESCRIPTION of CHANGES and NEW FEATURES

LR40E v2.4 Oct. 1994 NEW SOFTWARE VERSION - v2.4: (24.10.94)

LR40E v3.1 June 1995 NEW SOFTWARE VERSION - v3.1: (02.06.95)

Manual40.doc / 14th Edition – March 2005/PAGE 9

NB: When reading $--HDG, the Heading is displayed as TRUE

Manual40.doc / 14th Edition – March 2005/PAGE 10

2.1. BRILLIANCE CONTROL