Installation, Operation and Maintenance Manual For Weight Loaded Fiberglass Valves
Installation, Operation and Maintenance Manual For Weight Loaded Fiberglass Valves
IOM 1200AFBG.1
MAY 2006
IOM 1200AFBG.1
REV. A 12541
TABLE OF CONTENTS: venting depends upon the tank size, volatility of
the tank contents, the pumping rates and the
DESCRIPTION PAGE temperature. Refer to API Standard 2000 for the
Introduction 1 procedures to determine venting requirements.
Valve Design & Function 2 Relief valves must be carefully maintained by a
Safety Warnings 3 qualified valve technician. It should only be
Inspection and Storage 3 assembled under clean conditions, preferably in a
Installation 3-4 service shop environment. Carefully read and
Maintenance 5-6 understand this manual before installing or
Test Procedure 7 attempting to repair a valve. Groth Corporation or
a factory authorized repair center offers repair
LIST OF FIGURES services for all products manufactured by the Tank
Fig. 1- Typical Tank Installation 2 Protection Division.
Fig. 2- Pressure Relief - Operation 2
The table below shows the six different valve
Fig. 3- Vacuum Relief - Operation 2
Models covered in this manual and indicates their
Fig. 4- Required Pallet Clearance 5
Pressure (P) and/or Vacuum (V) relief capabilities.
Fig. 5- Pallet Assembly Detail - FRP 6
Fig. 6- Pallet Assembly Detail - Kynar 6
Model P V Description
Fig. 7- Typical Valve Cross-Section 6
1200A Vent to atmosphere
Fig. 8- Model 1200A Valve 8
Fig. 9- Model 1220A Valve 9 1220A Vent to Header
Fig. 10- Model 1260A Valve 10 1260A/ Vent to Header
Fig. 11- Model 1300A Valve 11 1760A
Fig. 12- Model 1360A Valve 12 1300A Top mounted
Fig. 13- Model 2300A Valve 13 1360A Side mounted
Model Identification 15 2300A Vent to atmosphere
Product Limited Warranty 15 For a list of abbreviations used in this manual,
refer to page 14. For information not contained in
LIST OF TABLES this manual, please contact:
Table 1 - Bolt Torque (Installation) 4
Table 2 - Fiberglass Valve Weights 4 Groth Corporation
Table 3 - Spare Parts P/N 5 13650 N. Promenade Blvd
Table 4 - Pallet Assembly Weights 6 Stafford, Texas, 77477
Table 5 – List of Abbreviations 14 281-295-6800(Phone)
Table 6 – FRP Resin Options 14 281-295-6995(Fax)
The nameplate below shows the basic information
INTRODUCTION: that is listed for each relief valve:
Pressure and/or vacuum relief valves are used on
liquid storage tanks and other process vessels or
systems to prevent structural damage due to
excess internal pressure or vacuum.
Storage tanks are pressurized when liquid is
pumped in, compressing the existing vapor or
when rising temperatures cause increased
evaporation or expansion of existing vapor.
Conversely, a vacuum condition may be created
when pumping out or due to falling temperature.
To prevent tank damage, vapor must be allowed
into or out of the tank at specified
pressure/vacuum conditions. The volume rate of
2
SAFETY WARNINGS: DO NOT mix pressure/vacuum pallet assemblies.
Failure to ensure that both pallet assemblies are
This section is an overview of safety guidelines installed in the correct location can change the
that should be followed during the installation, pressure and vacuum relief settings. This can
operation and maintenance of Groth Pressure/ cause a tank failure.
Vacuum Relief Valves. To understand the context DO NOT attempt to remove the valve from the
of these instructions and warnings, it is necessary tank or process vessel without first bleeding all
to completely read and understand the contents of pressure from the system. ALTERNATIVE
this manual. MEANS OF PRESSURE RELIEF MUST BE
The purpose of a weight loaded pressure/vacuum PROVIDED WHEN THE VALVE IS OUT OF
relief valve is to prevent excessive pressure or SERVICE.
vacuum in a tank or process system. The valve The valve has been exposed to process vapors
must be designed for the proper MAWP and flow while in service. Observe all plant procedures and
requirements of the system. Consult API Standard Material Safety Data Sheets (MSDS) for the
2000 for tank protection sizing procedures. An products in the system when inspecting, adjusting
improperly specified or functioning relief valve may or servicing the valve. Take appropriate safety
result in structural damage to the tank or system, precautions regarding eye protection, respiration
and can cause severe personal injury or death. and skin contact.
Valves are set at the factory according to purchase The tank pressure required to discharge the
specifications. Do NOT change pressure ratings normal or emergency venting requirements of the
by adding additional weights to the pallet assembly tank will be increased by the amount of back
without consulting the factory or your local Groth pressure in the discharge header, on a pipe away
representative. Adding weights to a valve may valve configuration. Maximum possible discharge
restrict pallet lift and reduce the valves’ rated flow header pressure must be considered when sizing
capacity. the pressure relief valve.
3
The following guidelines should be 5. Center the gasket within the bolt circle.
observed at installation:
6. Lift the valve carefully using one or more
1. Inspect the gasket seating surface of the tank fabric slings to support both pressure &
nozzle flange. It must be clean, free of vacuum chambers.
scratches, corrosion, tool marks, and flat.
7. Set the valve carefully on the nozzle. Install
2. Fiberglass valves are furnished with flat face the studs & tighten nuts hand tight.
flanges; they must ONLY be installed on a
mating flat face flange with a full faced gasket. 8. Torque all fasteners to half the value listed
in Table 1 in a staggered, alternating
3. Inspect the gasket; make sure that the material
is suitable for the application. pattern.
4. Lubricate all studs and nuts with an 9. Make sure that the flanges are not
appropriate thread lubricant. If the valve will distorted and that the gasket is evenly
see high temperature service or stainless steel compressed. Make up the final torque and
fasteners are used, apply an anti-seize check that no further nut rotation occurs at
compound such as moly-disulfide. the torque value specified in Table 1
below:
TABLE 1 - Bolt Torque & Stud Specifications - ANSI #150 FF Flange Connections
4
MAINTENANCE: It is recommended that all soft goods including
diaphragms, O-Rings and cover gasket are
Groth Corporation recommends that all service replaced. For a list of recommended spare parts
performed on a pressure/vacuum relief valve be see the drawings on pages 8 – 13.
done at the factory or a factory authorized repair
NOTE: If the seat(s) are damaged, it is
center. Trained mechanics with specialized test
recommended that the body be returned to the
equipment will ensure that the valve is accurately
factory for repairs.
set.
5. If the stems are replaced, verify that the
It is important to regularly inspect the diaphragm,
replacement component is the same length as the
guides (body & cover) and seating surfaces to
original stem. Note that stem engagement in the
ensure the valve can open freely. Refer to Fig. 5 -
guide is approximately 0.75” for 2” - 4” sizes and
7 on the next page which illustrate a typical
1.00” for 6” - 12” sizes.
Pressure/Vacuum relief valve when disassembling
the unit. Also inspect the valve body – especially 6. Verify that the pallet assembly(s) are installed
at all tie-ins between flange & pipe sections for in the proper location. Assemble in reverse order.
signs of corrosion or deterioration. Make sure that pallet is flat on the seat and that
the stem is not cocked at an angle when the
WARNING: Before disassembling valve carefully weatherhood and pressure/vacuum cover(s) are
read and understand the Safety Warnings listed on installed. Tighten all fasteners firmly.
page 3.
WARNING: When assembling a P/V valve,
1. Loosen and remove all nuts and washers. always use the correct length stem, put the
pressure and vacuum pallet assembly(s) back in
2. Lift off the pressure and/or vacuum cover(s).
their original location and ensure that the stem is
The weatherhood and weatherhood posts have a
straight and fits into the guide in the cover or
snug fit. Loosen the hex nuts that retain the
weatherhood.
weatherhood posts in the body a few turns; this will
allow the weatherhood to be removed easily. 1. If the stem length is too long, pallet lift will be
restricted; the valve will not attain its full rated
3. Remove the pressure and/or pallet assembly(s) flow capacity.
by firmly grasping the stem and lifting straight up. 2. If the pressure and vacuum pallet assemblies
Depending on the pressure/vacuum settings of the are mixed at assembly, the settings will be
particular valve, weight plates are added to the changed.
pallet assembly. (Note that in most instances, 3. If the stem is cocked at an angle, pallet lift may
these are integral with the pallet.) The weights and be completely blocked.
pallets MUST be reinstalled in their original
locations. Make sure that all weight plates stay An over-pressure can occur if any of these three
with the appropriate pallet assembly. Tag the conditions happens. This can cause a tank failure,
assemblies "Pressure" and "Vacuum" as they are severe personal injury and material damage.
removed from the valve.
4. Carefully inspect the body for corrosion,
damage or product build up. Also inspect the guide
hole in the vacuum cover. Check the seating
surfaces for pitting, corrosion or product build up.
5
TABLE 3: Part Numbers - Spare Parts *
Valve Size
Component Stem 2" 3" 4" 6" 8" 10" 12"
Dphgm, 10 mil FEP Alloy 83064001 82561001 82358001 82412001 82283001 83173001 82376001
C276
Dphgm, 20 mil FEP Alloy 83064002 82561002 82358002 82412002 82283002 83173002 82376002
C276
Dphgm, 10 mil FEP PVDF 83064101 82561101 82358101 82412101 82283101 83173101 82376101
Dphgm, 20 mil FEP PVDF 83064102 82561102 82358102 82412102 82283102 83173102 82376102
* Please provide the valve serial number and pressure/vacuum setting(s) when ordering replacement pallet
assembly components.
Fig. 5 - Pallet Assembly Detail – FRP/Alloy C276 Fig. 6 - Pallet Assembly Detail – All PVDF
Standard pallet assembly components are the If the pressure or vacuum setting is lower than what
specified FRP material with Alloy C276 stem (if the can be attained with the standard FRP/Alloy C276
pressure or vacuum setting is above the minimum pallet assembly, an all PVDF assembly is available.
setting). The pallet, retainer plate and diaphragm The pallet, retainer plate and diaphragm are
are attached to the stem with a flat washer, lock attached to the stem using double Fluoropolymer
washer and hex nut which are generally noted as hex nuts (Item 21). The all PVDF assembly is
items 12, 13 & 14 for each available model. available for both pressure and vaccum ports for all
models and sizes.
The drawings of all six models follow in Figures 8 – 13. Representative Bill of Materials are
structured as follows for each model.
Column 1: Epoxy Vinyl Ester Presin 411-45 FRP with Alloy C276 internal metal components.
Column 2: Epoxy Vinyl Ester Presin 411-45 FRP with PVDF pallet assemblies.
Column 3: Epoxy Vinyl Ester Presin 470-36 FRP with Alloy C276 internal metal components.
Column 4: Furan FRP with Alloy C276 internal metal components.
Note that the PVDF pallet assemblies can be used with any FRP material.
6
TEST PROCEDURE:
ACCEPTANCE CRITERIA: The pressure gauge
1. A chart showing nominal pallet assembly shall maintain a pressure equal to or greater than
weights for three common units of pressure is 75% of set pressure for a one minute period while
shown below in Table 4. Before starting to the specified flow rate is maintained.
reassemble a valve, calculate the nominal
pressure and vacuum pallet assembly weights. 3. If the valve fails to meet the 75% criteria, it must
Weigh both pallet assemblies to ensure the correct be disassembled and the seat, pallet, and or
settings. diaphragms repaired or replaced.
2. After final assembly, mount the valve on a Tank 4. Complete a Test Report indicating the actual
Vent Test Stand (TVTS) and slowly raise the pallet assembly weight and the peak pressure
pressure at the flow rate specified below: achieved at the specified Test Flow Rate.
5. A copy of the Test Report shall be maintained
Valve Size Test Flow Rate with the Valve Maintenance Records.
2" - 6" 0.5 SCFH
8"- 12" 5.0 SCFH
Valve Size
SET 2" 3" 4" 6" 8" 10" 12"
[Lb.] [kg] [Lb.] [kg] [Lb.] [kg] [Lb.] [kg] [Lb.] [kg] [Lb.] [kg] [Lb.] [kg]
1.0 OSI 0.22 0.10 0.48 0.22 0.84 0.38 1.84 0.84 3.24 1.47 5.03 2.29 7.22 3.28
1.0 IN WC 0.13 0.06 0.28 0.13 0.48 0.22 1.06 0.48 1.87 0.85 2.91 1.32 4.17 1.90
1.0 mbar 0.05 0.02 0.11 0.05 0.19 0.09 0.43 0.19 0.75 0.34 1.17 0.53 1.67 0.76
6" Valve set at 7.5 OSI Read weight at 1.0 OSI from table Weight = 1.84 Lb.
Multiple weight by set pressure PAW (*)= 1.84 x 7.5 = 13.8 Lb.
(*) = Includes pallet, retainer plate, stem, diaphragm, weight plates (integral w/ pallet) & fasteners.
7
Groth Model 1200A Pressure/Vacuum Relief Valve
Fig. 8
8
Groth Model 1220A Pressure/Vacuum Relief Valve
Fig. 9
9
Groth Model 1260A/1760A Pressure/Vacuum Relief Valve
Fig. 10
10
Groth Model 1300A Pressure/Vacuum Relief Valve
Fig. 11
11
Groth Model 1360A Pressure/Vacuum Relief Valve
Fig. 12
12
Groth Model 2300A Pressure/Vacuum Relief Valve
Fig. 13
13
Table 6: LIST OF ABBREVIATIONS
14
The nameplate on the Valve contains the Model Number, Serial Number, set pressures and flow capacity at a
specified over-pressure. The Model Number contains additional information about materials of construction, soft
goods and options. The following chart will assist in relating the Model Number to the characteristics of your valve:
SEAT MATERIAL
B = Buna-N
T = Fluoropolymer
V = FKM
Z = Special
Notes:
1. Epoxy Vinyl Ester Resin 411-45 is standard; 470-36 is available (specify as Z = 470-36 Epoxy Vinyl Ester Resin).
2. Pallet Assemblies include standard Alloy C276 stems unless setting can’t be achieved with a lighter material.
EXAMPLE: 1200A-02-666-TOO indicates a 2" Model 1200A with 411-45 Epoxy Vinyl Ester Resin
body, seat & pallet assembly, Fluoropolymer seat diaphragms, Alloy C276 internal fasteners, 316
SS external fasteners and no special options.
A. Seller warrants that products which are manufactured without limitation thereof, warranties as to marketability,
by Seller, are manufactured in accordance with merchantability, for a particular purpose or use, or
published specifications and free from defects in against infringement of any patent of products. In no
materials and/or workmanship for a period of (12) event shall Seller be liable for any direct, incidental or
twelve months. Seller, at its option, will repair or consequential damages of any nature, or losses or
replace any products returned intact to the factory, expenses resulting from any defective new product or
transportation charges prepaid, which Seller, upon the use of any such product, including any damages for
inspection, shall determine to be defective in material loss of time, inconvenience, or loss of use of any such
and/or workmanship. The foregoing shall constitute the product.
sole remedy for any breach of Seller's warranty.
C. The original Manufacturer shall be solely responsible
B. THERE ARE NO UNDERSTANDINGS, for the design, development, supply, production, and
AGREEMENTS, REPRESENTATIONS, OR performance of its products hereunder, and the
WARRANTIES, EXPRESS OR IMPLIED, (INCLUDING protection of its trade name or names, if any. It
MERCHANTABILITY OR FITNESS FOR A assumes no responsibility, for products modified or
PARTICULAR PURPOSE REGARDING PRODUCTS) changed in any way by its agent or customer. Any
UNLESS SPECIFIED IN THE SALES CONTRACT . such modifications or changes to products sold by
THIS CONTRACT STATES THE ENTIRE Seller hereunder shall make the product limited
OBLIGATION OF SELLER. warranty null and void.
Seller makes no warranties, either express or implied, D. The Manufacturer shall be under no obligation to
except as provided herein, including manufacture, sell, or supply, or to continue to
manufacture, sell or supply any of the Products.
15
TABLE 5 - Maximum Vacuum Settings with Resin Encapsulated Lead Weights
WARNING: Table 5 is based on limiting the dimensions of the pallet weight to ensure that the valve will
achieve rated flow capacity. For most valves, a lead weight is molded integral with the pallet. DO NOT add
additional weight to the pallet assembly without consulting the factory as pallet lift could be restricted. Pallet
lift restriction can cause the tank to be over-pressured to achieve the valves’ rated flow capacity.
Pressure Vacuum
Size FRP/Hast Min. Set PVDF Min. Set FRP/Hast Min. Set PVDF Min. Set
2” KPAP02_6 1.63 OSI KPAP0224 0.51 OSI
3” KPAP03_6 KPAP0324
4” KPAP04_6 KPAP0424
6” KPAP06_6 KPAP0624
8” KPAP08_6 KPAP0824
10” KPAP10_6 KPAP1024
12” KPAP12_6 KPAP1224
Pressure Vacuum
Size FRP/Hast Min. Set PVDF Min. Set FRP/Hast Min. Set PVDF Min. Set
2” KPAP026
3”
4”
6”
8”
10”
12”
16