HYDERABAD GR0WTH CORRIDOR LIMITED
Construction of Eight Lane Access Controlled Expressway as Outer Ring Road to Hyderabad City – JICA Phase–1
Package–1 from km.23.700 to km.35.000 (Patancheru -Mallampet)
Contractor : M/S.Somdatt Builders - Ramky Infrastructures (JV).
Consultant : Egis Bceom International S.A. in joint venture with PADECO LTD., Japan and Egis India Consulting
Engineers Pvt. Ltd., New Delhi
MIX DESIGN STIPULATION OF DRY LEAN CONCRETE
A) Design Parameter
Cement Content 160 kg/cum
Aggregate Cement Ratio 12:1
B) Specification Requirement
Minimum Cement Content 150 kg/cum
Maximum Aggregate Cement Ratio 15:1
C) Material specification
a) Cement ACC OPC 53 Grade
b) Coarse Aggregate
Sulthanpur Crusher
c) Fine Aggregate Siripur Godavari River
d) Source of water 28+000 LHS (Batching plant No.1)
D) PROPERTIES OF AGREGATES
water Absorption (%)
20 mm 0.394
10 mm 0.636
Natural Sand 1.235
E) DESIGN CALCULATION
Cement 160 kgs/cum
Aggregate/Cement ratio 12:1
Total aggregate 160X12 1920 kgs/cum
Total aggregate + cement 1920 2080 kgs/cum
Aggregate Gradation As per MoRT&H Table 600 - 1
The Proportion of 20 mm : 10 mm : River Sand 30% : 25% : 45%
% 30 25 45
Constituents for 1cum of DLC
Cement 160 kgs
20 mm 576 kgs
10 mm 480 kgs
River Sand 864 kgs
Trial were conducted with these proportions varying the moisture content from 5.0 % to 7.0 % by weight of total
Aggregate + Cement Content
A Graph is ploted for moisture content versus dry density from which maximum dry density and optimum moisture
content are selected
Maximum dry density of DLC mix :- 2.307 gm/cc
Optimum moisture content of DLC mix :- 6.0%
7 Days strength of cubes casted at OMC condetion :- 14.26 Mpa
Contractor Representative Consultant Representative Consultant Representative
QCE/ Material Engineer QCE / LT Material Engineer
HYDERABAD GR0WTH CORRIDOR LIMITED
Construction of Eight Lane Access Controlled Expressway as Outer Ring Road to Hyderabad City – JICA Phase–1 Package–1 from
km.23.700 to km.35.000 (Patancheru -Mallampet)
Contractor : M/S.Somdatt Builders - Ramky Infrastructures (JV).
Consultant : Egis Bceom International S.A. in joint venture with PADECO LTD., Japan and Egis India Consulting Engineers Pvt.
Ltd., New Delhi
SIEVE ANALYSIS TEST FOR DRY LEAN CONCRETE
(As per MoRT&H Table 600-1) (Blending Gradation)
Source :- Sulthanpur Crusher Date Sampled :- 21.10.2010
Type of Mix :- D.L.C. Mix Design. Date of Testing :- 21.10.2010
N. Sand
20 mm 10 mm Specification Limit
IS Sieve Combined
Passing
mm Passing Passing (%) Mid Limit
(%) Passing (%)
(%) Lower Upper
Propotion 30 25 45 100
26.5 100 100 100 100 100.0 100 100
19 90.00 100 100 97.00 90.0 80 100
9.5 5.70 85.40 99.38 67.78 65.0 55 75
4.75 1.50 6.45 94.74 44.70 47.5 35 60
0.600 0.00 1.14 49.33 22.48 22.5 10 35
0.075 0.00 0.00 1.07 0.48 4.0 0 8
100
Passing (%)
90
Mid Limit Upper Limit
80
70
60
50
40
JMF Limit
30
20
10
Lower Limit
0
0.0 0.1 IS:Sieve1.0
Size in mm 10.0 100.0
Remarks:-
Contractor Representative Consultant Representative Consultant Representative
QCE/ Material Engineer QCE / LT Material Engineer
SUMMARY OF CUBE STRENGTH
Date of Casting : 07/10/2009 Date of Testing : 13/10/2009
SL.No. Moisture Content (%) 7 Days Strength (N/mm2) 7 Days Avg. Strength (N/mm2)
13.56
1 Moisture @ 4.00 % 14.00 13.41
12.67
14.67
2 Moisture @ 4.5 % 15.33 15.56
16.67
17.56
3 Moisture @ 5.0 % 16.22 17.11
17.56
19.56
4 Moisture @ 5.5 % 20.58 19.68
18.89
18.89
5 Moisture @ 6.0 % 16.44 17.70
17.78
15.33
6 Moisture @ 6.5 % 16.22 15.85
16.00
11.56
7 Moisture @ 7.0 % 12.22 12.07
12.44
20.22
OMC Moisture @ 5.7 % 17.78 20.30
22.89
Remarks:
Contractor Representative Concessionarie Representative Consultant Representative
Date Date Date
HYDERABAD GR0WTH CORRIDOR LIMITED
Construction of Eight Lane Access Controlled Expressway as Outer Ring Road to Hyderabad City – JICA Phase–1
Package–1 from km.23.700 to km.35.000 (Patancheru -Mallampet)
Contractor : M/S.Somdatt Builders - Ramky Infrastructures (JV).
Consultant : Egis Bceom International S.A. in joint venture with PADECO LTD., Japan and Egis India Consulting
Engineers Pvt. Ltd., New Delhi
CALCULATION
Coarse / Fine Aggregate Propertions (%) as per Blending
SL. No CA/FA %
1 20 mm 30
2 10 mm 25
3 N.Sand 45
Ptoportion Aggregate : Cement Ratio
12 : 1
So taking cement content as 150 kg/cum
Therefore : 160*15 : 1*150
2250 : 150
Total = 2250 + 150 = 2400 kg/cum
As per above proportions of CA/FA mentioned (Qty in kg/cum)
20 mm 2250*0.36 = 810 kg/cum
10 mm 2250*0.21 = 472.5 kg/cum
N.Sand 2250*0.43 = 967.5 kg/cum
SUMMARY
SL.No. Material Weight (kg/cum)
1 Cement 160
2 20 mm 810 `
3 10 mm 472.5
4 N.Sand 967.5
5 Water 137
Final Summary
MDD OMC
Material Cement 20 mm 10 mm N.Sand Water
(g/cc) (%)
kg/cum 160 576 480 864 0
2.34 5.7
% 30 25 45 30
Contractor Representative Concessionarie Representative Consultant Representative
Date Date Date
HYDERABAD GR0WTH CORRIDOR LIMITED
Construction of Eight Lane Access Controlled Expressway as Outer Ring Road to Hyderabad City – JICA Phase–1
Package–1 from km.23.700 to km.35.000 (Patancheru -Mallampet)
Contractor : M/S.Somdatt Builders - Ramky Infrastructures (JV).
Consultant : Egis Bceom International S.A. in joint venture with PADECO LTD., Japan and Egis India Consulting
Engineers Pvt. Ltd., New Delhi
Moisture Content - Density Relationship
Weigh of
Mould mould Weight of Wet Dry Average Dry
Moisture Mould
SL.No weight with Sample Density Density Density
Content (%) No.
(gm) Sample (gm) (gm/cc) (gm/cc) (gm/cc)
(gm)
1 9106 16450 7344 2.176 2.092
1 5.0 2 9142 16402 7260 2.151 2.068 2.086
3 9106 16464 7358 2.180 2.096
4 8158 15808 7650 2.267 2.169
2 5.5 5 9276 16890 7614 2.256 2.159 2.164
6 9034 16670 7636 2.263 2.165
7 8264 16375 8111 2.403 2.289
3 6.0 8 7446 15502 8056 2.387 2.273 2.279
9 9034 17100 8066 2.390 2.276
10 8256 16524 8268 2.450 2.322
4 6.5 11 8786 17112 8326 2.467 2.338 2.330
12 8344 16640 8296 2.458 2.330
13 8586 16872 8286 2.455 2.316
5 7.0 14 9320 17634 8314 2.463 2.324 2.325
15 9230 17586 8356 2.476 2.336
OMC (%) :- 6.42
Remarks :-
Contractor Representative Consultant Representative Consultant Representative
QCE/ Material Engineer QCE / LT Material Engineer
