LOGOS ENGINEERING PVT. LTD.
No 20, Ponneri High Road, Gounderpalayam, Chennai 600 120
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WELDER PERFORMANCE QUALIFICATION REPORT
WPS NO : LE/LTM/WPS-003/REV 0
ASME CODE : ASME Sec IX
DATE : 17/12/2010
WELDER NAME : J. PANEER SELVAM
STAMP NO : WL/LTM/002
VARIABLE
PROCESS : SMAW
PROCESS TYPE : MANUAL
BACKING : -NIL-
MATERIAL SPEC : SA-106 Grade B to SA-106 Grade B
THICKNESS : 5.54 mm
GROOVE : SINGLE ‘V’
FILLET : All Fillet
FILLER METAL SPEC : AWS E 7018
POSITION : 6G
WELD PROGRESSION : UPHILL
SHIELDING GAS : NA
PURGING GAS : NA
CURRENT : 80 TO 140 Amps
POLARITY : REVERSE POLARITY
NAME OF TEST
ROOT BEND TEST : ACCEPTED
FACE BEND TEST : ACCEPTED
RADIOGRAPHY TEST : ACCEPTED
TEST CONDUCTED BY : M/s LOGOS ENGINEERING PVT. LTD.,
NDT CONDUCTED BY : M/s NATIONAL TECHNICAL SERVIES
NDT REPORT : 3274 Dt.19/11/2010
We certify that statements in their record are correct and that the test welds were prepared welded and
tested in accordance with requirement of ASME code
LOGOS LTM
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QW-482 WELDING PROCEDURE SPECIFICATION (WPS)
(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)
Manufacture : Logos Engineering Pvt Ltd.
Address : No 20, Ponneri High Road Gounderpalayam, Chennai 600 120
Welding Procedure Specification: LE/LTM/WPS-003/REV 0 Dt: 16/11/2010
Supporting PQR No.: LE/LTM/PQR-003/REV 0 Dt. 17/12/2010
Welding Process: SMAW
Types: (Manual, automatic and semi auto)
Joints (QW-402)
Joint Design: Single V Butt Joint
Sketches, Production Drawings, Weld Symbols or Written Description should show the
general arrangement of the parts to be welded, where applicable, the root spacing and the
details of weld groove may be specified.
At the option of the manufactures, sketches may be attached to illustrate joint design,
weld layers and bead sequence.
E.g. for notch toughness procedures for multiple process procedures, Etc.,
BASE METALS(QW – 403) FILLER METALS(QW-404)
P.No.1 Group No.1 to
P.No.1 Group No.1 AWS No.(Class) : E 7018
OR
Specification type and grade: SFA : 5.1
SA-106 Grade B to SA-106 Grade B
OR F.No. : 02
Chem. Analysis and Mech. Prop. Yes A.No. : 01
Attached
Thickness Range: 1.5 mm to 11.08 mm Size of Filler metals: 2.5 & 3.15 mm
Base Metal: 5.54 mm Weld Metals: Multiple Pass
Deposited Weld Metal: 5.54 mm Thickness Range : 5.54 mm
Pipe Dia Range: 2” (60.3 mm OD)
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PREHEAT(QW-406)
Preheat Temp. Min: NA
Interpass Temp.Max. NA
Preheat Maintenance: NA
(continous or special heating where applicable should be recorded)
POSITION(QW-405) POST WELDING HEAT
TRAEATMENT(QW-407)
Position(s) of Groove : 6G Temperature Range : NA
Welding Progression(up/down) : Uphill Time Range: NA
Position(s) of Fillet: All Fillet
ELECTRICAL CHARACTERISTICS(QW - 409)
Current AC or DC : DC Polarity: Reverse Polarity
Amps(Range) : 80 to 140 Amps Volts(Range) : 18-24 Volts
Tungsten Electrode Size and Type : NA
Technique(QW-410)
String or Weave : String / Weave
Initial and Inter pass cleaning (Brushing and Grinding etc.,) : Brushing & Grinding
Multiple or Single Pass(per side) : Multiple
Multiple or Single Electrodes : Single
Travel Speed (Range) : 60 to 150 mm / min
Weld Layer
Volt Range
Process
Filler Current Travel Other No
Metal Speed Remarks,
Dia mm Range Hotwire
Range
Type Polar
mm/Min addition
Amp
Technique,
Torch
Angle etc.,
1 Root SMAW 2.5 mm DCRP 80-140 18-20 70mm/ NA
Min
2 Fill SMAW 3.15 mm DCRP 80-140 20-24 100mm/M NA
up in
Logos Engineering Pvt Ltd.
Page 1 of 4
QW-482 PROCEDURE QUALIFICATION RECORD (PQR)
(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)
Manufacture : Logos Engineering Pvt Ltd.
Address : No 20, Ponneri High Road Gounderpalayam,Chennai 600 120
Procedure Qualification Record No: LE/LTM/PQR-003/REV 0 Dt. 17/12/2010
Welding Procedure Specification: LE/LTM/WPS-003/REV 0 Dt: 16/11/2010
Welding Process: SMAW
Types: Manual.
Joints(QW-402)
Joint Design : Single V Butt Joint
Base Metals(QW-403) Post Weld Heat Treatment(QW-407)
Material Spec : Temperature Range : NA
CS
Type of Grade: Time Range : NA
SA 106 Grade B to
SA 106 Grade B Others : NA
P.No.1 Group No. 1 to
P.No.1 Group No. 1
Thickness of test Coupon : 5.54 mm
Page 2 of 4
QW-482 PROCEDURE QUALIFICATION RECORD (PQR)
(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)
FILTER METALS (QW-404)
AWS Classification : E 7018
Filter Metal F. No. 02
Size of the filter metals : 2.5 &
3.15 mm
Weld Metal Analysis A. No. 1
Weld Metal Thickness : 5.54 mm
POSITION(QW-405) ELECTRICAL CHARACTERISTICS(QW-409)
Position of Groove : 6G Current : DC
Weld Progression Polarity : Reverse Polarity
(Uphill, Downhill): Uphill
Amps : 80 to 140 Amps
Other : NA Volts : 18 – 24 Volts
PREHEAT(QW-406) TECHNIQUE(CW-410)
Preheat Temp : NA Travel Speed : 60 to 150 mm / min
Interpass Temp : NA String or Weave : String & Weave
Multipass or Single Pass(Per Side) : Multiple
Single or Multiple Electrode : Single
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QW-482 PROCEDURE QUALIFICATION RECORD (PQR)
(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)
TENSILE TEST (QW-150)
Specime Thick(mm Width(mm Area B.Load( U.T.S. Character of
n No. ) ) mm2 KN) ( N/mm2 Failure &
) Location
TT1 6.35 20.00 127.00 60.0 472.44 Broken Out
side
weld(Ductile
)
TT2 6.35 20.00 127.00 61.0 480.31 Broken Out
side
weld(Ductile
)
Laboratory Name: Standard (Madras) Laboratories, Chennai.
Report Number: 105665/2010-2011 Dt.16/12/2010
BEND TEST (QW-160)
Specimen Thick Width Length Result
mm mm mm
FB1 6.35 40 300 Face Bend Satisfactory at 1800(4T)
FB2 6.35 40 300 Face Bend Satisfactory at 1800(4T)
RB1 6.35 40 300 Root Bend Satisfactory at 1800(4T)
RB2 6.35 40 300 Root Bend Satisfactory at 1800(4T)
Laboratory Name: Standard (Madras) Laboratories, Chennai.
Report Number: 105665/2010-2011 Dt.16/12/2010
Page 4 of 4
QW-482 PROCEDURE QUALIFICATION RECORD (PQR)
(See QW-200.1 Section IX ASME Boiler and Pressure Vessel Code: 2007 Version)
Other Tests
Type of Test : Radiographic Test
Party Name : National Technical Services, Chennai
Report Number : 3274 Dt.19/11/2010
Welder’s Name: J. Paneer Selvam Clock No.: WL/LTM/002
Tests Conducted & Witnessed by : Mr. T.P. Murugan QSIG
We certify that statements in this record are correct and that the test welds were prepared
welded and test in accordance with the requirements of section IX 2007Version of ASME
Boiler & Pressure Vessel Code.
Manufacturer: Logos Engineering Pvt Ltd.
