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1,4l 4AV (AHW+AKQ) PDF

This document is an electrical current flow diagram for a 1.4L engine with codes AHW and AKQ from October 1997. It shows the relay and fuse locations, including a 13-position additional relay carrier above the relay plate, and identifies electrical connections for components like the alternator, starter, fuel pump, and ignition/starter switch. Key parts and connections are labeled with identification numbers.

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cristi_drg
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Download as PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
1K views11 pages

1,4l 4AV (AHW+AKQ) PDF

This document is an electrical current flow diagram for a 1.4L engine with codes AHW and AKQ from October 1997. It shows the relay and fuse locations, including a 13-position additional relay carrier above the relay plate, and identifies electrical connections for components like the alternator, starter, fuel pump, and ignition/starter switch. Key parts and connections are labeled with identification numbers.

Uploaded by

cristi_drg
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

Golf/Bora Current flow diagram No.

3/1

1.4 ltr./55kW 4AV, engine code AHW,

1.4 ltr./55kW 4AV, engine code AKQ,


from October 1997

For alternatives to relay and fuse positions as well as multi-pin connector wiring-see ”Fitting locations” section.

Relay locations on 13 position additional Fuse colours


relay carrier, above relay plate:
30 A – green
25 A – white
20 A – yellow
15 A – blue
10 A – red
7.5 A – brown
Relay locations on relay plate:
5 A – beige
2 Relief relay for X contact (18) 3 A – lilac

4 Fuel pump relay (167)

97–14163

Note:
The number in brackets behind the part
designation denotes the control number on the
housing.

Edition 12.99
Golf/Bora Current flow diagram No. 3/2
Alternator, starter
31
a
A – Battery
B – Starter
9 5/31
C – Alternator
3 J 59 2
C1 – Voltage regulator
7/30 D – Ignition/starter switch
b
J59 – X contact relief relay
S1/1
500 502
S163 – Fuse -2- (30) in battery fuse holder
S176 – Fuse -4- (30) in battery fuse holder
0,5 16,0 6,0
S177 – Fuse -5- (30) in battery fuse holder
br ro ro T2e – 2-pin connector, near starter (on vehicles not
fitted with air conditioner)
T4 – 4-pin connector, near starter (on vehicles fitted
with air conditioner)
A17
T6 – 6-pin connector, brown, in protective housing
for connectors, left in plenum chamber
1,0 0,35 0,5 16,0
bl bl bl sw
81 – Earth connection -1-, in dash panel wiring
5 4 2 harness
S177 S176 S163 500 – Screw connection -1- (30), on relay plate
110A 110A 50A
D /50 122 123 D /50b
502 – Screw connection -1- (30a), on relay plate
0,35 2,5
bl ro/sw
A17 – Connection (61), in dash panel wiring harness
✱ (discontinued for vehicles from May 1998)
A /+ A /+
✱ – For vehicles from May 1998
T4/2
T2e/2 T6/3 – ––●● Discontinued for vehicles from May 1998

0,5 35,0 2,5


bl sw ro/sw

D+ B+ 30 50

G
C
B ws = white
C1 M sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = lilac
81
ge = yellow
or = orange
1 2 3 4 5 6 7 8 9 10 11 12 13 14
97-26882

Edition 12.99
Golf/Bora Current flow diagram No. 3/3
4AV control unit (injection system), ignition system
31 31
a a
D – Ignition/starter switch
J448 – 4AV control unit (injection system), centre in
plenum chamber
N152 – Ignition transformer
P – Spark plug connector
b
Q – Flame plug
501
S10 – Fuse in relay plate fuse box
S229 – Fuse in fuse holder
6,0 T4a – 4-pin connector
ro T6 – 6-pin connector, brown, in protective housing
A32 A104
for connectors, left in plenum chamber
T10a – 10-pin connector, in cable channel left in engine
2,5 6,0 1,0 1,5 1,5 1,5
ro ro ro/li sw/li sw/li sw/li compartment
T80 – 80-pin connector
T6/4 T10a/8 T6/1
1,0 ro/gn
85 – Earth connection -1-, in engine compartment
wiring harness
10a 29a T80/3 T80/1 501 – Screw connection -2- (30), on relay plate
D /30 S10 S229 D /15 J 448
10A 15A
A2 – Positive (+) connection (15), in dash panel
10 29 T80/71 T80/78
wiring harness
1,0 1,5 2,5 0,5 0,5 A32 – Positive connection (30), in dash panel wiring
ro sw sw gn/br gn/ge
harness
A98 A98 – Positive connection -4- (30), in dash panel
wiring harness
A2 T4a/2 N 152 T4a/1 T4a/3 A104 – Positive connection -2- (15), in dash panel
wiring harness
0,5 2,5
sw sw

85 99 T4a/4

2,5
br

P
ws = white
Q sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = lilac
85
ge = yellow

15 16 17 18 19 20 21 22 23 24 25 26 27 28
97-24159

Edition 12.98
Golf/Bora Current flow diagram No. 3/4
4AV control unit (injection system), coolant tempe-
31 31
rature sender, Hall sender
a a

G2 –
Coolant temperature sender
G40 –
Hall sender
G62 –
Coolant temperature sender
J448 –
4AV control unit (injection system), centre in
plenum chamber
T10 – 10-pin connector, orange, in protective housing
for connectors, left in plenum chamber
T10a – 10-pin connector, in cable channel left in engine
compartment
T80 – 80-pin connector

10 – Earth point, in plenum chamber

220 – Earth connection (sender earth), in engine


wiring harness
D101 – Connection -1-, in engine compartment wiring
J 448 harness

✱✱ – Fuel consumption signal from engine control


T80/2 T80/19 T80/18 T80/64 T80/76 T80/53 T80/13
W
unit, for MFI only
✱✱✱ – Connection for radiator fan control unit
2,5 0,5 0,5 0,5 0,5 0,5 0,5
br gr/ws gn/ws li/ro li/ge bl ws
114

0,35 ✱✱✱
li

T10/1 T10/2 T10a/4 T10/4

0,35 0,35 0,5


gr/ws gn/ws li

✱✱

124 120 50 2 3 4

G62 G2 ws = white
1 3 1 2
sw = black
G40 ro = red
0,5 0,5 0,5 0,5 0,5
br = brown
li/ro li/ro br/bl br/bl br/ws gn = green
bl = blue
gr = grey
94
D101 220 c li = lilac
ge = yellow
10

29 30 31 32 33 34 35 36 37 38 39 40 41 42
97-24160

Edition 12.98
Golf/Bora Current flow diagram No. 3/5
4AV control unit (injection system), throttle valve
31 31
control part, engine speed sender
a a

F60 – Idling switch


G28 – Engine speed sender
G69 – Throttle valve potentiometer
G88 – Throttle valve positioner potentiometer
J226 – Starter inhibitor and reversing light relay, above
central electrics
J338 – Throttle valve control unit
T10/7 T10/8 J448 – 4AV control unit (injection system), centre in
plenum chamber
0,5 0,5 T3 – 3-pin connector, near intake manifold
gn bl/ro
T8 – 8-pin connector
✱✱ ✱✱ T10 – 10-pin connector, orange, in protective housing
for connectors, left in plenum chamber
T80 – 80-pin connector
V60 – Throttle valve positioner

T80/8 T80/10 J 448 ✱✱ – Air conditioning system connection


– – – – For vehicles with automatic gearbox only
T80/67 T80/66 T80/59 T80/69 T80/75 T80/74 T80/63 T80/56

1,0 1,0 1,0 0,5 0,5 0,5 0,5 0,5


br/bl li li/ws ws li/sw li/ge ws sw

0,5
ge
34

0,5
li/ro T3/3 T3/2 T3/1

T8/1 T8/2 T8/3 T8/5 T8/4 T8/8

M J 338 ws = white
sw = black
G 28 ro = red
V 60 F 60 T8/7
G 69 G 88 br = brown
gn = green
0,5
br/bl bl = blue
gr = grey
c c li = lilac
ge = yellow
or = orange
43 44 45 46 47 48 49 50 51 52 53 54 55 56
97-26883

Edition 12.99
Golf/Bora Current flow diagram No. 3/6
4AV control unit (injection system), intake manifold
31 31
pressure sender, intake manifold temperature sen-
a a der, knock sensor, injectors

G42 – Intake air temperature sender


G61 – Knock sensor I
G71 – Intake manifold pressure sender
J448 – 4AV control unit (injection system), centre in
plenum chamber
N30 – Injector, cylinder 1
N31 – Injector, cylinder 2
N32 – Injector, cylinder 3
N33 – Injector, cylinder 4
S232 – Fuse in fuse holder
T2 – 2-pin connector, left on cylinder head
T10a – 10-pin connector, in cable channel left in engine
compartment
T80 – 80-pin connector

J 448 220 – Earth connection (sender earth), in engine


wiring harness
D95 – Connection (injectors), in engine compartment
T80/54 T80/62 T80/61 T80/60 T80/68 T80/73 T80/80 T80/58 T80/65
wiring harness
D102 – Connection -2-, in engine compartment wiring
0,5 0,5 0,5 1,0 0,5
91
1,0 1,0 1,0 1,0 harness
bl/gn li/ro ge/sw sw bl li li/gn li/ro li/bl

D102
4,0
0,5 0,5 bl
sw gr
32

S232
10A
32a

T2/2 T2/1 1,5


ro/li N 30 N 31 N 32 N 33
2 3 4 2 2 2 2

ws = white
1 T10a/5 1 1 1 1 sw = black
G 42 G 71 G 61 ro = red
br = brown
0,5 1,0 1,0 1,0 1,0 1,0 gn = green
br/bl ro/li ro/li ro/li ro/li ro/li
bl = blue
gr = grey
c 220 D95 li = lilac
ge = yellow
or = orange
57 58 59 60 61 62 63 64 65 66 67 68 69 70
97-24162

Edition 12.99
Golf/Bora Current flow diagram No. 3/7
4AV control unit (injection system), Lambda probe,
31 31
activated charcoal filter system solenoid valve, ex-
a a haust gas recirculation valve
d

G39 – Lambda probe


J448 – 4AV control unit (injection system), centre in
plenum chamber
N18 – Exhaust gas recirculation valve
S3/6 N80 – Activated charcoal filter system solenoid valve I
0,5
T4b – 4-pin connector, in centre of engine
li/ws compartment
T10 – 10-pin connector, orange, in protective housing
A27 e for connectors, left in plenum chamber
f T80 – 80-pin connector
0,35 bl/ws 0,35 gn/br
T10/3 T10/6 T10/9 10 – Earth point, in plenum chamber
0,5 0,5
bl/ws gn/br A27 – Connection (speed signal), in dash panel wiring
harness
J 448 T80/4 T80/20 T80/6 E30 – Connection (87a), in engine wiring harness

T80/25 T80/26 T80/72 T80/15

1,0 1,0 1,0 1,0


br sw li li/ro

T4b/3 T4b/4 T4b/1

1,0 1,0 1,0 1,5


gr sw ws bl/ro

2 2

N 18 N 80 ws = white
1 1 sw = black
G39 ro = red
1,0 ws 1,0 1,5 br = brown
ge/sw bl/ge gn = green
T4b/2 bl = blue
gr = grey
1,0 br/sw 88 li = lilac
10 E30 g ge = yellow
or = orange
71 72 73 74 75 76 77 78 79 80 81 82 83 84
97-26884

Edition 12.99
Golf/Bora Current flow diagram No. 3/8
Fuel pump, fuel gauge sender, coolant shortage in-
31
dicator sender
a

d
21 G – Fuel gauge sender
16/85 17/30
G6 – Fuel pump (pre-supply pump)
J 17 4
G32 – Coolant shortage indicator sender
19/86 23/87 18 20 22 24 J17 – Fuel pump relay
S228 – Fuse in fuse holder
S3/3 S2/5
504
S3/5 S3/4 S3/2 S3/1 S234 – Fuse in fuse holder
0,5 S243 – Fuse in fuse holder
sw
4,0 T6 – 6-pin connector, brown, in protective housing
bl
for connectors, left in plenum chamber
e e
T10a – 10-pin connector, in cable channel left in engine
f f
h
compartment
A99
i
j 135 – Earth connection -2-, in dash panel wiring
20 4,0 4,0 4,0 0,35 0,35 0,35 harness
bl bl bl li/sw br/ws li/ro 269 – Earth connection (sender earth) -1-, in dash
panel wiring harness
43 34 28
504 – Screw connection -1- (87F), on relay plate
S243 S234 S228 133 134
10A 10A 15A
A99 – Connection -1- (87), in dash panel wiring
43a 34a 28a
harness
2,5 1,0 1,5 0,35 0,35 A100 – Connection -2- (87), in dash panel wiring
bl/ge ge/sw bl/ro 65 br/ws br/ws
harness
E30 – Connection (87a), in engine wiring harness

A100 269

1,0 1,0 0,5 1,0 0,5


ge/sw ge/sw br/ws br/ws br/ws

T6/5 T6/6 T10a/6 T10a/9

1,0 0,5
ge/sw 1 3 br/ws 1

G6 M G G 32 ws = white
4 2 2
sw = black
79 40 ro = red
br = brown
gn = green
1,5
br bl = blue
gr = grey
li = lilac
g E30 135
ge = yellow
or = orange
85 86 87 88 89 90 91 92 93 94 95 96 97 98
97-24164

Edition 12.99
Golf/Bora Current flow diagram No. 3/9
Dash panel insert, optical and acoustic oil pressure
warning, speedometer sender, coolant tempera-
ture/coolant shortage warning lamp

F1 – Oil pressure switch


G22 – Speedometer sender (Hall sender on gearbox)
H3 – Buzzer
J285 – Control unit with display in dash panel insert
K3 – Oil pressure warning lamp
K28 – Coolant temperature/coolant shortage warning
lamp
S2 – Fuse in relay plate fuse box
e e
S7 – Fuse in relay plate fuse box
f f
h h
T10a – 10-pin connector, in cable channel left in engine
i compartment
j T32 – 32-pin connector, blue
503
22
10 – Earth point, in plenum chamber
2,5 10,0 0,35 0,35 0,35 0,35 0,35
sw sw/ge gn gn/sw gn li/ro br/ws
85 – Earth connection -1-, in engine compartment
wiring harness
179 – Earth connection, in left headlight wiring
harness
7 2 T10a/10 T10a/1 T32/10 T32/28 T32/22 T32/7 503 – Screw connection (75x), on relay plate
S7 S2
10A 10A A1 – Positive (+) connection (30a), in dash panel
7a 2a wiring harness
J285 B163 – Positive connection -1- (15), in interior wiring
1,0 1,0 0,5 0,5 harness
sw/gn sw/ws ws/bl gn/sw

✱ – For vehicles from May 1998


A1
K3 H3 K 28 – ––●● Discontinued on vehicles from May 1998
✱ T10a/
2
1,0 1,0 sw/ws
sw/gn
1 2

B163 G22 F1 ws = white


3 sw = black
ro = red
br = brown
1,0 gn = green
✱ br bl = blue
T10a/ gr = grey
2,5 2,5 7
br br li = lilac
ge = yellow
10 179 85

99 100 101 102 103 104 105 106 107 108 109 110 111 112
97-24165

Edition 12.98
Golf/Bora Current flow diagram No. 3/10
Dash panel insert, coolant temperature gauge, fuel
gauge , rev. counter, self–diagnosis connection

G1 – Fuel gauge
G3 – Coolant temperature gauge
G5 – Rev. counter
J285 – Control unit with display in dash panel insert
K2 – Alternator warning lamp
K105 – Reserve fuel warning lamp
T12a – 12-pin connector, connection for Climatronic
only
T16 – 16-pin connector, centre in dash panel,
e A27 A76 self-diagnosis connection
f
T32 – 32-pin connector, blue
h 0,35 0,35 0,35 0,5 0,35
gn/br bl/ws bl/ws gr/ws gr/ws T32a – 32-pin connector, green

40 T12a/10 32 4 6 31 T16/7 A27 – Connection (speed signal), in dash panel wiring


K
harness
0,35 0,35 0,35 0,35 0,35 0,35 A76 – Connection (diagnosis wire K), in dash panel
li li/sw gn/ws bl bl gr/ws wiring harness
✱✱ ✱
✱ – For vehicles from May 1998
✱✱ – Fuel consumption signal from engine control
W K
T32/8 T32/5 T32/11 T32/3 T32a/32 T32/12 T32a/5 T32/25 unit, for MFI only
– ––●● Discontinued on vehicles from May 1998
G3 G1 K2
J285

K105
G5

ws = white
sw = black
ro = red
br = brown
gn = green
bl = blue
gr = grey
li = lilac
ge = yellow

113 114 115 116 117 118 119 120 121 122 123 124 125 126
97-24166

Edition 12.98
Golf/Bora Current flow diagram No. 3/11
Dash panel insert, multi-function indicator, am-
bient temperature display

E86 – Multi–function display call–up button


E109 – Multi–function display, memory switch
G17 – Ambient temperature sensor
J119 – Multi–function display
J285 – Control unit with display in dash panel insert
T6e – 6-pin connector
T32a – 32-pin connector, green

0,35 0,35 0,35


bl/gn bl bl/gr

T32a/ T32a/
24 23 T32a/25 T6e/4 T6e/2 T6e/1

T6e/3
E 109 E 86
J285
0,35
br/ws

J119 94 96
T32a/26

0,35 0,35
br/ge br/ws

ws = white
2 sw = black
ϑ ro = red
G17 br = brown
1
gn = green
bl = blue
gr = grey
li = lilac
ge = yellow

127 128 129 130 131 132 133 134 135 136 137 138 139 140
97-24167

Edition 12.98

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