Water Tank PDF
Water Tank PDF
MADE IN UAE
MADE FOR THE GCC
www.polycongulf.com
Contents
Introduction 2-3
Quality Certificates 5
Letters of Appreciation 6
Product Certificates 7
Water Tanks 8 - 15
Road Barriers 16
Track Barriers 17
Dual-face Pallets 19
Rotolining 21
Portable Restrooms 22
Inspection Chambers 23
Illuminated Planters 25
Polycon Products 27
Location Map 28 - 29
2 POLYCON
Introduction
Polycon Gulf Ltd is part of Al Nasser Industrial Enterprises LLC, a prominent
Industrial Group with manufacturing activities spanning diverse verticals like Steel,
Polymers, Fabrication and Industrial intermediates.
Polycon Gulf sets the standard for roto-molding with an innovative range of products
and services such as Water Storage Tanks, Road Barriers, Portable Restrooms, Spill
Containment Pallets, Dual-face Pallets, Illuminated Planters and Polymer Lining on
interior surface of carbon steel pipes and tanks.
POLYCON 3
Years of
Reliable Service
Polycon products are designed using the latest and finite analytical
methods, allowing for suitable changes to be made to the thickness
and variation of the products so that stresses and deflections can be
minimized. This makes them resistant to heavy hydrostatic loads with a
built-in factor of safety, thereby ensuring many years of services.
Strict
Quality Control
At Polycon Gulf Ltd, products of the highest grade are produced.
Strict quality control that meets the requirements of ISO 9001:2015 is
practiced at each stage of the manufacturing process.
4 POLYCON
Quality Certificates
POLYCON 5
Letters of Appreciation
6 POLYCON
Product Test
Certificates
POLYCON 7
Water Storage
Tanks
Polycon Water Tanks are molded from UV stabilized and FDA approved
food grade polyethylene material which guards against bacteria,
fungus and algae. The Tanks are approved by UAE Municipalities
and have high environmental stress resistance, can withstand high-
pressure impacts and poor temperature conditions while protecting
the water from ultra-violet radiations, rust and leakage.
8 POLYCON
POLYCON
Water Tanks
• Clean and hygienic – Specially designed with a smooth • Secure – A special, threaded cover ensures that the tank and
inner layer that resists growth of algae and bacteria. its contents cannot be tampered with.
• Leak-proof – The one-piece, molded body has no joints and • Strong and stress-resistant – Special membrane ribs that
is absolutely maintenance free. counter ‘hoop stress’ helps to reinforce the tanks.
• Rust-proof – Polyethylene granules used in the construction • Vertical and horizontal models – to suit space/design
of the tanks ensure the tank is strong, durable and corrosion specifications.
resistant. • Suitable for overhead and underground applications
• Lightweight and easy to install – Designed for easy – Adaptable to a variety of applications; in households,
handling, mobility and installation. water supply schemes, agricultural farms, chemical plants,
defence, hospitals, offices, schools and colleges.
Vertical
Special Under
Tank Horizontal
Insulated Ground
Tank Tanks
Tank
POLYCON 9
FACTS OF POLYCON
Water Tanks
Comparison Chart
ITEM POLYCON CONCRETE S STEEL FIBREGLASS
Durability Excellent Fair Good Poor
Water Quality Excellent Poor Good Fair
Water Tightness Excellent Fair Good Fair
Transportation &
Excellent Poor Fair Poor
Assembly
Corrosion Excellent Fair Good Fair
Maintenance Excellent Poor Fair Poor
Flammability Fair Good Good Excellent
Cleaning Excellent Poor Excellent Good
PHYSICAL PROPERTIES
10 POLYCON
Horizontal Tank
Dimension
Range
3 LAYER STANDARD 4 LAYER INSULATED US IMP LITRE LENGTH DIA HEIGHT MANHOLE
GALLON GALLON (mm) (mm) (mm) SIZE
CODE NO AVERAGE CODE NO AVERAGE (mm)
THICKNESS THICKNESS
POLYCON 11
Vertical
Tank
Tolerance: ±3% of the nominal dimensions as given in the table. Conversion: 1USG = 3.785 Litre, 1IMP = 4.560 Litre
All above shapes & sizes of tanks are available in THREE LAYER STANDARD as well as FOUR LAYER INSULATED TYPE.
All above tanks are available in US Gallons.
12 POLYCON
POLYCON
Special
Insulated models
The new generation polyethylene water storage tanks from Polycon have a unique,
4-layer insulation. Insulated Models are available from 400 to 1,000 US Gallons capacity.
Insulated
Tank
Dimension CODE
NO
US
GALLON
IMP
GALLON
LITRE LENGTH
(mm)
DIA
(mm)
HEIGHT
(mm)
MANHOLE
SIZE (mm)
AVERAGE
THICKNESS (mm)
POLYCON 13
Connection/Interconnection
of POLYCON Water Tanks
Procedure:
1. You will receive the Polycon water tank with loose
PP fittings and holes drilled as per your requirements.
2. Place the tank on a smooth, properly leveled platform.
3. First remove the chuck nut and one rubber washer from
fitting, apply the thread sealant, Teflon tape on threaded Vertical Tank
parts and insert the fitting into the hole by turning it
clockwise. After inserting it properly, fix removed one
rubber gasket from inside the tank and tighten chuck nut.
4. Hold the fittings with pipe wrench or suitable spanner and
fix a ball valve, flexible pipe and connect to the pipeline.
5. Provide properly leveled support under outlet pipe or
manifold pipe and fix the clamp on it to avoid stress on the
tank. ①
6. Fix the Air vent on top of the tank especially of bigger
sizes, to release the pressure from tank.
14 POLYCON
POLYCON
Underground
water storage tank
The Best Underground Water Storage
Unique Features
✦ Rotationally molded from FDA approved UV Stabilized Polyethylene
✦ Polycon underground storage tanks or Septic tanks are designed
to withstand earth pressures that would normally crack traditional
tanks.
✦ Deeply formed corrugation and longitudinal ribs lend extra strength
and stability
✦ This tank does not rust, rot or corrode even without protective
coating
✦ Seamless, one piece construction
✦ Large 18” entry/view port with a man-way riser and a threaded
cover are included
✦ Light weight and compact, No heavy lifting equipment is required
for installation
✦ Polycon underground tanks are manufactured as single-piece. If
simple installation guidelines are followed and tanks are inspected, Underground
you can expect long, trouble-free service Tank
POLYCON 15
POLYCON
Road
Barriers
Polycon’s new range of road barriers are strong, sturdy
0.8 m
Height
Dimension
Range
BOTTOM
LENGTH TOP WIDTH HEIGHT
CODE WIDTH
(mm) (mm) (mm)
(mm)
PGRB80 - BM 2180 400 180 800
PGRB80 - P 2150 400 180 800 New
Barriers
PGRB100 - P 1000 400 170 1000 0.8 m
Height
Tolerance: ±3% of the nominal dimensions as given in the table
Available colours:
16 POLYCON
POLYCON
POLYCON 17
Islamic
Design
Water
Tank
Shed
Cantilever Shed
POLYCON
Car/Tank Sheds
Curve
Polycon’s wide range of polyethylene car sheds are ideal for the harsh
weather in the Gulf Region. These state-of-the-art sheds are absolutely Dimension Design
Pallets
✦ 100% rot-free, no dents, maintenance-free
✦ 100% hygienic, safe and sterilisable Range
✦ Stackable design with 4-way entry
LENGTH WIDTH HEIGHT
✦ Compatible with all existing lifting system CODE
(mm) (mm) (mm)
✦ Easy to repair
PG BM Pallet 1310 1105 135
✦ Light weight and easy to carry
Pallets
2 Drum Spill Pallet Polycon drum spill containment pallets are designed for the safe and
compliant storage of 205 Ltr drums. The pallets are 100% rotationally
molded polyethylene with a broadband chemical compatibility.
Every pallet has a strong removable plastic grid for easy cleaning.
Forklift pockets facilitate relocation of loaded pallets (without drums).
Dimension
Range
20 POLYCON
POLYCON
Rotolining
A Seamless Polymer Lining Technique for Carbon Steel Pipes, Fittings and Vessels
Rotolining is a unique process that has recently seen significant Advantages:
advantages in part complexity and material performance. This ✦ Seamless construction without weld joints
technique allows for a seamless polymer lining to be applied to the ✦ Better chemical resistance
interior surface of metal structures. The use of high performance ✦ Protection from most acids, alkalis, oxidizers, solvents
thermoplastics in Rotolining assures that this process will continue
✦ Increased life cycle compared to other ‘spray- in’ liners
to grow and be accepted as an industry standard.
✦ Easier to line complex shapes
fitting and vessel geometry. ✦ Inlet & outlet Header for Reactor
✦ Pumps Casing
The rotational moulding process allows a seamless lining of 2 mm
✦ Shell & tube heat exchanges with lining from inside of
to 8 mm thick to be applied to the interior surfaces of the carbon
steel pipes, fittings and vessels. The heavy lining thickness allows tubes
post machining of critical surfaces that would not be possible with ✦ Diaphragm Valves, Ball Valves etc.
a thinner lining applied by other methods. Virtually any type of metal ✦ Agitators
weldment or casting can be rotolined. Possible to line fairly large ✦ Spares for glass lined reactors
structures without welds or flared flanges.
Typical structure that would be rotolined are tanks, carbon steel pipes,
fittings, and complex welded structures.
POLYCON 21
POLYCON
Portable Restrooms
The most rugged, longest lasting portable restroom (toilet) in the industry.
(Toilet)
Polycon Portable restrooms (Toilets) provide you with a quality solution when you need
to provide adequate sanitation and changing facilities. Ideal for temporary public events,
playgrounds, parks, job sites or urban settings. Polycon portable toilets are made of UV
Stabilised Polyethylene giving stability and eliminating the problem of rotting foundation. Western
Style
Salient Features
✦ Rotational molded from high
✦ It is light weight and can be moved,
resistance UV Stabilized polyethylene transported and relocated easily
able to withstand harsh weather
✦ No maintenance, no dents and no Indian
conditions colour fading Style
DRAINAGE PIPELINE
to clean, no growth of moss or fungus steel material
✦ Non-skid chequered floor prevents
✦ Custom colours available on request
slipping with self-draining system
WIDTH
Range
1025 2350 1225
Tolerance: ±3% of the nominal dimensions as given in the table Available colours:
22 POLYCON
POLYCON
Inspection Chambers
Polycon Inspection Chambers offer an alternative to
traditional manholes. Polycon’s innovative design
brings unrivalled flexibility to the underground drainage
system.
✦ Made from Black HDPE/MDPE with excellent
mechanical strength and rigidity
✦ Excellent Chemical resistance
✦ Significantly lighter than traditional concrete
inspection chambers,thereby eliminating the need
for heavy and expensive material Dimension
✦ Easy to install and backfill (within one day as Range
compared to 2 or more days for a concrete chamber)
there by reducing installation cost CODE DIMENSIONS INLET OUTLET TYPE OF
✦ Utilize simple ring-seal joints that create fast, water NO. DIA HEIGHT SIZE SIZE PIPE ENDS
tight connections HCB 600 600 350 160 160/200 Spigot End
✦ Precision engineered and pre-benched chamber base
HCB 800 800 360 160 160/200 Spigot End
offers smooth, uninterrupted flow characteristics
HCC 600 600 255 160 160/200 Socket End
✦ All inlet and outlet sockets allow ±10° movement
HCC 800 800 345 160 160/200 Socket End
in all directions to accommodate alignment
adjustments during pipe lying Tolerance: ±3% of the nominal dimensions given in the table
POLYCON 23
POLYCON Special Features
Containers
polyethylene
✦ Seamless, one piece construction
✦ Smooth seamless surface making it easy to clean
& Trolleys
✦ Lightweight and easy to handle
✦ Recyclable, shock resistant & weatherproof
✦ No maintenance, no dents and no colour fading
✦ Available in standard Olive Green colour
New Product For ✦ Custom made colours are available on request
25 Ltr.
240 Ltr. Garbage 110 Ltr.
Square
Wheeler Collection Refuse Garbage
Trolley Bin Bin
24 POLYCON
POLYCON
Illuminated
Planters
Bring elegance to your décor with Polycon Illuminated Planters/Flower Pots.
These colourful, glowing flower pots are a stylish way to brighten up your
garden, home or office. Their vibrant colours will lighten your apartment and
add a contemporary touch to your living space.
In commercial spaces, hotels, restaurants or malls they can be used to create
lit walkways or to enhance the ambiance. Our planters look great indoors or
outdoors. Made from high grade polypropylene, in various sizes and colours,
you can creatively blend them to suit your needs.
Dimension
Range
Square Planters Round Planters
CODE LENGTH WIDTH HEIGHT CODE HEIGHT DIAMETER
DESCRIPTION
NO. mm mm mm NO. mm mm
PGL-S 60 Square 60 ltr 450 375 375 PGL-R 250 750 700
PGL-S 250 Square 250 ltr 1000 500 500 PGL-R 200 1000 500
PGL-S 200 Square 200 ltr 600 600 600 PGL-R 100 425 500
POLYCON 25
Cover
POLYCON
Air Conditioner
Clean up the air around you
26 POLYCON
POLYCON
Products
Customized
Products
...and more
POLYCON 27
Welcome
to POLYCON
28 POLYCON
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Abu Dhabi:
Factory - Tel: +971 2 554 0360, Fax: +971 2 554 0361
Head Office - Tel: +971 2 505 9160, Fax: +971 2 631 8007
Dubai: Tel: +971 4 236 2137, Fax: +971 4 236 2147
Al Ain: Tel: +971 3 721 2690, Fax: +971 3 721 7967
PGL/11/2018
Email: polycon@anieuae.com
www.polycongulf.com