Mahindra Vehicle Manufacturers L
Job Safety Analysis (J.S.A.) / Actvity De
Department Name :Civil
Name of the Contractor :L&T Construction
Name of MVML Process Owner :Mr.Hemant Kshirsagar
Work Activities :-PEB Material Loading / Unloading.
Sr.
Sequence of Job / Job Steps Potential Hazard
No.
1 Site Servey *Risk of injury due to low awareness of work environment
*Unaware for unloading work and unfit for work may caus
2 Manpower mobilization
Person injury.
*Topple of trailer
Structure Materials Unloading. *Objects fall down due to poor
3
Mobilizing the trailer at unloading point Stacking method.
*Farana/Hydra topple,
*Snapping of wire ropes/wire ropes slings/ boom (Failur
equipment).
*Unbalance during lifting/Overturning the cranes (Soil
Condition).
Positioning the Farana / Crane to
4 *Fall and stuck of object during shifting of structure and
unloding point
container.
*Failure of Safety devices of crane (limit switches, horns e
*Struck of objects due to failures or damages of sling and
shacklesdue to the excessive wear or improper use
*Unskilled/unexperienced workmen.
*Damaged Slings.
Sling fixing work / Slinging operation
5 *Improper/wrong tying of slings.
work
*Uninspected Slings.
*Unidentfied sling(SWL,Serial No.)
*Crane topple & cut of sling
6 Triall lift and final lift for unloading *Crane boom collapse due to overload,unbalance etc.
*Unauthorised entry at work place
Lowering the Load and stacking on the
7 Load may fall and crane may topple
packing material
Prepared by Approved by Approved by
Contract Engg. & Safety Supervisor Project Work Process owner MVML Process owner
Format No:SHE/F03, Rev. No. 00 ; Date : 01.07.16
hindra Vehicle Manufacturers Ltd, Chakan Pune
y Analysis (J.S.A.) / Actvity Detailed Plan / Method Plan
otential Hazard
awareness of work environment
work and unfit for work may cause of
poor
es/wire ropes slings/ boom (Failure of
Overturning the cranes (Soil
during shifting of structure and
s of crane (limit switches, horns etc.)
failures or damages of sling and D-
ssive wear or improper use
d workmen.
slings.
Serial No.)
ng
ue to overload,unbalance etc.
ork place
may topple
Approved by
wner MVML Process owner
s Ltd, Chakan Pune
Detailed Plan / Method Plan
Date : 17/08/2019
Location:K-Block (Paint Shop) MVML project Chakan
Contractor Project Manager :Mr.Satyawan Shete
JSA No. L&T/MVML/12
Recommended Precautions
*Ensure the ground and Approach access is levelled and compacted properly
*Check & Ensuring that the
working are always remain in clear & tidy Condition
*Consideration of overhead / underline utilities.
* Site safety induction training shall be mandetory for all & Gate pass will be
ensured.
*Daily Tool Box talk prior to start the work.
*Provide PPE's (safety helmet, reflected jacket, safety shoes and safety goggles)
at site.
*
Unauthorised person not allow to enter at site without identification or visitor gate
pass.
*Adequate illumination in work area and passage area.
*Job
Specific Training.
*Tool box talk prior to start the work for workers.
*Ensure ground and access is levelled and compacted properly.
*Speed limt not more than 15 km/h
*Area / location for unloding identification and known to drivers
*Ensure Job supervision and coordination in between team & driver, provide
trained signalman / flagman.
*Inspection of trailer physically as per approved checklist, valid documents - RTO
registration, taxation, Insurance, PUC, fitness should be ensured.
*Authorised driver with valid driving license.
*First aid & emergancy prepairedness and facilitate.
*Ensure material in trailer is stacked / secured properly, don't allow movement of
trailer with unsecured material.
*Before work start daily tool box talk to be conduted for workers.
*Ensure the ground and access is levelled and compacted properly
* Crane / lifting tools & tackles
inspection through cheklist prior to start work
*Ensure certified crane and lifting tools & tackles. (TPI)
*Authorised rigger should be guiding to Farana / Crane,
*Selection of Farana / Crane as per load and configuration of material to be
ensured .
*Ensure Farana / crane is validated and shall be provided with SLI, overloaded
alarm. Swinging alarm, limit switches (all safety devices).
*Farana operator must have crane / HMV / SDP
license with good work experience.
*Load chart must be available with the Farana. As per load chart capacity lifting
shall be done.
*Farana planning and risk assessments checklist should be completed before
work.
*Valid Third part insection cerificates available with crane.
*Tested/Certified lifting tools and tackles shall be used and must have valid colour
coding and register to be maintained.
*Ensure uniform ground level & sufficient compaction of soil.
*Only trained / competent & trade validated riggers to engaged for rigging work.
*Liftiing plan should be prepared & Approved before unloading.
*Usages of crane ,tools & tackles as per approved plan.
*Tool box talk prior to start the work on daily basisi.
*All lifting tools and tackles inspected by Third
party and identification marking on slings.(Sr no,SWL)
*Test certificate to be available during lifting operation.
*Always use proper sling and check for working condition before lifting operation.
*Only trained and competent
workers shall be deployed for Erection work
*Colour coding system for all lifting accessories.
*Packing shall be provided to avoid damages of slings.
*Daily Inspection and maintainence.
*Damaged sling shall be descared on the spot only and return to store.
* Deploy trained / authorised riggers for slingiging activities
* Strictly follow approved lift plan.
*Tool box talk prior to start work on daily basis
*Crane / lifting tools / tackles Certification (Form.11)
*Crane Inspcetion & maintance
*Follow safe working load chart & approved lift plan.
*Ensure correct co-ordination between the cranes while lifting.
*Lifting tools / tackles and lifting arrangement / rigging should be ensured by
responsible person before starting lift.
*Ensure the trail lift to see the condition of the sling and center of gravity of load.
*Ensure after final lift the trailer
released slowly.
*Restrict unauthorised entry, Barricade the boom swing area properly & provide
safety signages at work place.
*Ensure no man / machinary movement under suspended load.
*Ensure use of guide ropes (At both ends) to restrict the movement of suspended
load.
* Signaling by authorised signalman only.
*Work under competent supervision.
*Ensure the Job leader only giving the signals to the operators and driver
*Prevent unauthorized entry with the
help of signalman
*Ensure the load is slowly lowered and unload on the packing material.
*Material should be stacked properly, use wooden slippers.
*Ensure the area is barricated
Reviewed by Reviewed by
Project Work Safety Officer MVML Safety Dept.
