COMPANY       GAGASAN MAYA SDN BHD
TITLE:        CRANE AND LIFTING OPERATION
                              ISSUE NO      01 DATE 02 NOVEMBER 2021 REVISION          00
                SAFE WORK
               INSTRUCTION
                   (CRANE AND LIFTING
                       OPERATION)
PREPARED BY      SIGNATURE    REVIEWED BY      SIGNATURE   APPROVED BY     SIGNATURE
                              MOHD
MOHD                                                       MD FAIDZAL
                              NAQIUDDIN
ZULHAIDY                                                   BIN MD
                              BIN MAT
BIN SALIM                                                  YUSOP
                              YAACOB
  Safety and Health Officer        Construction Manager          Project Manager
                                                                        Page 1 of 16
                              COMPANY        GAGASAN MAYA SDN BHD
                              TITLE:         CRANE AND LIFTING OPERATION
                              ISSUE NO       01 DATE 02 NOVEMBER 2021 REVISION      00
SAFE WORK INSTRUCTION: CRANE AND LIFTING OPERATION
  1. Purpose
  2. Scope
  3. Definitions
  4. Responsibilities
  5. Competencies and Specific Responsibilities
  6. Procedure
  7. References
  8. Appendix
                                                                     Page 2 of 16
                     COMPANY    GAGASAN MAYA SDN BHD
                     TITLE:     CRANE AND LIFTING OPERATION
                     ISSUE NO   01 DATE 02 NOVEMBER 2021 REVISION      00
AMENDMENT HISTORY
   Date   Revision              Amendment Description
                                                        Page 3 of 16
                                COMPANY         GAGASAN MAYA SDN BHD
                                TITLE:          CRANE AND LIFTING OPERATION
                                ISSUE NO        01 DATE 02 NOVEMBER 2021 REVISION                     00
1.0 Purpose
   The purpose of the Safe Work Instruction is to detail measures that reduce the safety and health
   risks associated with the use of crane and lifting operation in construction site.
2.0 Scope
   The scope of this instruction applies for the whole Gagasan Maya’s project site.
3.0 Definitions
    Crane
      Crane machinery such as crawler crane, mobile crane, tower crane, etc.
    Competent
      Capability of identifying existing and predictable hazards in the surroundings or working
        condition which are unsanitary, hazardous, or dangerous to employees and has
        authorization to take prompt corrective measures to eliminate them.
    GAGASAN MAYA
      Gagasan Maya Sdn Bhd’
    CIDB
      Construction Industry Development Board
    DOSH
      Department of Occupational Safety and Health, Ministry of Human Resources, Malaysia
4.0 Responsibilities
       4.1    Project Manager / Construction Manager
               The Project Manager / Construction Manager shall ensure full compliance of this
                Safe Work Instruction and its requirement along with other legal and statutory
                requirement.
       4.2    Site Engineer
               The Site Engineer shall ensure the compliance of the safety and health requirement
                 before any commencement of work.
               The Site Engineer shall ensure all permit to work is properly filled and approved
                 before any commencement of work.
               The Site Engineer shall ensure that the assessment of the hazards and its control
                 measure has been implemented before any commencement of work.
                                                                                      Page 4 of 16
                                       COMPANY       GAGASAN MAYA SDN BHD
                                       TITLE:        CRANE AND LIFTING OPERATION
                                       ISSUE NO      01 DATE 02 NOVEMBER 2021 REVISION                       00
      4.3        Site Superintendent / Site Supervisor
                  The Site Superintendent / Site Supervisor shall conduct Pre-Task Talk before any
                    commencement of work by brief all the workers on the hazards, risks and the
                    control measures on the related activities and ensure it is properly recorded.
                  The Site Superintendent / Site Supervisor shall ensure the compliance of the safety
                    and health requirement before any commencement of work.
      4.4        Site Safety Supervisor
                  The Site Safety Supervisor to ensure that the provision of the safety and health
                    requirement is complied with and shall inspect and rectifying any unsafe practice
                    or condition at site.
                  To report any incident or issues happened on site to Safety and Health Officer.
      4.5        Employees / Operators
                  Employees / Operators shall cooperate with the site superintendent / site supervisor
                    to ensure compliance and shall not interfere or misuse the safety measure that had
                    been place on site.
                  To use the PPE provided along the activities period.
5.0 Competencies and Specific Responsibilities
 Job Title   Requirement           Responsibility
                  Green Card
                   Holder.             Ensuring that the equipment selected has been adequately
 Lifting
                  Completed            inspected and maintained.
 Superviso
                   Rigger/             Ensuring that an effective procedure is in place for reporting
 r / Site
                   Slinger              defects, taking into account remedial actions.
 Superviso
 r
                   course.             Taking responsibility for the organization and control of lifting
                  Experience           operations.
                   in    lifting       Stopping any unsafe operation and reporting any incidents.
                   operation.
                                       Must comply all the rules and operate diligently with safety under
                                        DOSH regulation and act.
                                       Being familiar with the crane's load chart.
                                       Inspecting and maintaining the crane regularly as prescribed by
                                        both the owner and manufacturer.
                  Competent
 Crane                                 Informing the owner or P.I.C. of any problems, needed
                   Person
                                        maintenance, or necessary repairs to the machine. This shall be
 Operators         approved
                                        done in writing, preferably in the machine's logbook or inspection
                   by DOSH
                                        report.
                                       Being aware of any site conditions that could affect the crane
                                        operation.
                                       Be particularly cautious around powerlines. Reviewing the
                                        planned operation and requirements with the site supervision.
                                                                                            Page 5 of 16
                                  COMPANY        GAGASAN MAYA SDN BHD
                                  TITLE:         CRANE AND LIFTING OPERATION
                                  ISSUE NO       01 DATE 02 NOVEMBER 2021 REVISION                        00
Job Title   Requirement      Responsibility
                                  Check the slings and ensure that the rigging angle is correct.
                                  Make sure the load is properly secured and inform the Crane
                                   Operator of the weight of the load.
                                  Make sure the lifting gears such as slings and shackles are well-
               Accredited         maintained and in good working condition.
Riggers/        by CIDB as        Make sure the load is stable, secured and balanced before any
Slinger         competent          lifting operation.
                person.           Make sure any loose items are placed in a proper receptacle or
                                   container to prevent the load from falling during the lifting
                                   operation.
                                  Immediately report any defective or faulty lifting gear to the
                                   Lifting Supervisor.
               Green Card
                Holder.           Check the load is properly rigged before giving clear signal to the
               Completed          Crane Operator to lift the load
Signalma        Signalman         Give the correct crane hand signals clearly to the Crane Operator
n               course.            to lift the load.
               Experience        Communication between Lifting Supervisor, Rigger and
                in    lifting      Signalman must be maintained at all times.
                operation.
                                  Banks-man will be the eyes and ears of the crane or truck driver
                                   and make sure any manoeuvres they make are safe and don’t put
               Green Card         the driver or anyone else in danger
                Holder.           Communicates with the driver via a radio link or pre-arranged
Banks-         Experience         hand signals. By doing this, the Banks-man can inform the driver
man             in                 of what is going on around the vehicle since they may not have a
                constructio        complete view or clear visibility.
                n industry.       Banks-man can also be called upon for many other duties such as
                                   directing traffic in and around the site. As such they are sometimes
                                   also called flagman
                                                                                        Page 6 of 16
                                 COMPANY          GAGASAN MAYA SDN BHD
                                 TITLE:           CRANE AND LIFTING OPERATION
                                 ISSUE NO         01 DATE 02 NOVEMBER 2021 REVISION                       00
6.0 Procedure
       6.1    General Requirement
              A pre-task briefing based on the job safety and health analysis shall be provided for
                all person assigned to lifting operations.
              Work shall not be conducted within the specified clearances without the approval
                from the electrical utility provider.
              No persons shall be allowed to be under a suspended load.
              Cranes shall be maintained regularly in accordance to manufacturer’s
                recommendations and the full maintenance history records shall be duly kept and
                produced when required.
              All cranes shall have the following information/documents displayed prominently
                on them:-
                 Valid PMA Certificate issued by DOSH.
                 Valid PMA number as issued by DOSH.
                 Respective crane operator’s competency certificate issued by DOSH.
                 SWL and Load Charts.
              All cranes shall have the following documents readily available in respective
                cabin:-
                 Records of independent 3rd party inspection (If applicable).
                 Records of re-examination done (for crawler cranes).
                 Manufacturer’s Operation and Maintenance manual.
              All crane and lifting appliance hooks shall display their SWL.
       6.2    Lifting Gears Requirement
               All lifting gears shall be tested to ensure its integrity.
               All lifting gear shall display its unique identifying number.
               All lifting gear shall be marked with its SWL.
               Lifting gear that has not got a test certificate or its not marked with a unique number
                or SWL shall be removed from site.
               Lifting gear that is manufactured to a national or international standard shall have
                a certificate of test of fitness for use from the manufacturer.
               Site made or specifically fabricated lifting gear such as distribution beams, material
                lifting cages and crane lift able waste skips shall meet the following requirements
                before use.
                  Option 1
                           Have a design which is approved by a Professional Engineer.
                           Have an examination and certificate of fitness for use issued by a
                             Professional Engineer.
                  Option 2
                          Be load tested to 5 times the SWL (Example, if SWL=1 Ton, then the
                             Test Load=5 Tons)
                          Have the load test witnessed by a qualified mechanical engineer.
                                                                                         Page 7 of 16
                           COMPANY          GAGASAN MAYA SDN BHD
                           TITLE:           CRANE AND LIFTING OPERATION
                           ISSUE NO         01 DATE 02 NOVEMBER 2021 REVISION                           00
                   Have a written record of test signed by the qualified mechanical
                    engineer that witnessed the test.
       Lifting gears that has been inspected or examined and found to be defective shall
        be colour coded with red paint, not be used and removed from operational work
        areas.
       Lifting gear that has been examined and found to be in good condition shall be color
        coded in accordance with the details given below.
               BLUE                 YELLOW             ORANGE                 GREEN
             JANUARY              FEBRUARY              MARCH                 APRIL
               MAY                     JUNE              JULY               AUGUST
            SEPTEMBER               OCTOBER          NOVEMBER             DECEMBER
                                      RED - For Defective Item
         The use of hand spliced wire ropes for lifting is prohibited.
         The practice of tying knots in wire ropes or chains used for lifting is prohibited.
         Lifting gear shall be inspected before each use by the rigger.
         It is advisable to establish and maintain a log that contains details of all lifting gears.
            Description of lifting gears
            Serial/tag number
            SWL
            In service or disposed
6.3   Lifting Work Requirement
       Lifting work areas shall be well illuminated for night time operations.
       An exclusion zone shall be created for lifting areas.
       Lifting work areas shall be free from overhead utilities.
       Mobile crane booms shall be fully lowered and locked and outriggers shall be fully
        retracted prior to moving the cranes.
       No load shall be left suspended on a crane or lifting appliance unless the operator
        is at the controls.
       Loads shall only be suspended for the minimum amount of time necessary to
        complete the lifting operation; at all other times they shall be lowered to rest on a
        solid surface.
       Working adjacent to highways or buildings, the crane boom shall be lowered down
        or retracted at the end of the day, immediately prior to holidays or at weekends.
       Cranes booms that are unable to be retracted or lowered down due to space
        constraints should be left in a parked position, facing away from the highway or
        buildings.
       Crane and lifting appliances shall be switched off, have the doors locked and keys
        removed when not in use.
       Suspended loads shall be controlled at all times by using a minimum of two (2)
        taglines at opposite corners of the load.
                                                                                       Page 8 of 16
                         COMPANY         GAGASAN MAYA SDN BHD
                         TITLE:          CRANE AND LIFTING OPERATION
                         ISSUE NO        01 DATE 02 NOVEMBER 2021 REVISION                       00
       Loads shall not be lifted over any public area unless approval has been obtained
        and control measures, such as traffic and pedestrian control, to temporarily exclude
        the public from the area are in place.
6.4   Permit to Lift
       The Permit to lift will be used to check and verify the safety of lifting operations
        based on the complexity of the lifting operations to be undertaken on worksite the
        complex lifting is required to apply the Permit to Lift.
       Classification of the complexity of Lifting Operations is detailed below: -
          Simple Lifts – Lifts using a single crane with a Maximum Safe Working Load
            capacity of less than 20 tons and a load weight of up to 5 tons excluding any
            lift over or adjacent to the track area, public roads, water, power lines, on soft
            ground or from temporary works.
          Intermediate Lifts – Lifts using a single crane with a Maximum Safe Working
            Load capacity of less than 50 tons and a load weight over 5 tons up to a
            maximum of 20 tons and any lift adjacent to the track area, public roads water,
            power lines, on soft ground or from temporary works.
          Complex Lifts – Lifts using a single crane with Maximum Safe Working Load
            capacity of more than 50 tons and a load weight over 20 tons, any lift using
            more than 1 crane or any lift involving persons as part of the load.
6.5   Crane Erection and Dismantling
       Where cranes are to be erected and dismantled on the worksite a method statement
        and HIRARC for each operation shall be provided. No onsite crane erection is
        permitted without an approved method statement, HIRARC and DOSH approval.
        Refer flow chart 1 for Crawler Crane.
6.6   Testing, Examination and Inspection of Crane
       Cranes will be inspected and tested by DOSH inspector at periods not exceeding 15
        months. A thorough examination of each crane will be made by the DOSH inspector
        at periods not exceeding 15 months and after substantial re-erection, alteration or
        repair.
       Crane will be tested and thoroughly examined after exposure to weather conditions
        likely to have affected its stability.
       Automatic Safe Load Indicators will be tested and thoroughly examined before the
        crane is taken into use, after it has been dismantled or after anything has been done
        that is likely to affect the proper operation of the indicator, e.g. a change in jib
        length. They will be inspected weekly as part of the normal weekly inspection of
        the crane.
       A copy of the current 3rd party test and examination report for every crane in use
        on the worksite shall be kept and displayed with the crane on site.
       On a monthly basis all crane operators or other suitably trained persons will carry
        out a detailed safety inspection of the crane and record the findings on the
                                                                                 Page 9 of 16
                         COMPANY         GAGASAN MAYA SDN BHD
                         TITLE:          CRANE AND LIFTING OPERATION
                         ISSUE NO        01 DATE 02 NOVEMBER 2021 REVISION                      00
        appropriate checklist. Such records will be kept in the crane and be produced by the
        crane operator upon request.
       No part of a crane, which has been subjected to lifting stresses, shall be altered,
        welded or changed in any way without reference to the crane manufacturer’s
        procedures.
       All crane operators or lifting supervisor shall conduct a daily safety check of their
        cranes.
6.7   General Operation of Cranes
       Prior to work on the worksite all lifting operations will be authorized by the
        Authorized Person. No authorization, no work. The Safety personnel will record
        the authorization on the Permit to Lift.
       Where intermediate lifting operations are to be conducted the lifting operation
        supervisor will ensure that such operations are properly planned. Planning
        arrangements will be recorded on the Lifting Plan.
       Where complex lifting operations are to be undertaken a method statement and
        HIRARC will be provide for approval. No such operations will be conducted
        without an approved method statement.
       All cranes on the worksite will have a copy of the manufacturers operating manual
        and load rating charts available for use and kept with the crane operator or in the
        crane.
       Close attention will be paid to the stability of the surface upon which a crane is
        positioned. Steel plates will be provided and used at all times (Soft Ground) under
        each mobile crane outrigger. Outrigger loads or track pressures for the specific
        conditions of machine operation will be obtained from the crane operating manual
        before setting up the crane for work. Checks will be made to ensure that the ground
        is capable of bearing the loads imposed by the crane outriggers or tracks.
       Hooks on cranes will be of an approved safe design and fitted with safety latches.
       The weight of any load to be lifted will be accurately determined prior to lifting.
       Loads will only be lifted vertically and will not be not pulled or dragged.
       Close attention will be paid to proximity hazards. Extra precautions need to be taken
        when cranes are operated adjacent to public roads, above water pipelines, below
        power lines, on soft ground or from temporary works.
       Where a crane has a traveling or slewing motion, a gap of at least 0.6m will be
        maintained between any moving part of the crane and any fixed or stationary object.
        Should this be impractical, access to the danger area will be prevented.
       Crane manufacturers may specify the maximum wind speeds in which their cranes
        can safely operate and therefore, lifting operations will cease when these speeds are
        reached. In certain circumstances, dependent upon the nature of the load and
        prevailing conditions, it may be necessary for lifting operations to be curtailed at
        wind speeds lower than those indicated by the crane manufacturer. Wind forces can
        be greater at height by as much as 35% and all lifts above ground level must account
        for such forces (e.g., side loads, down drafts, etc.), as applied to the load and the
        boom.
                                                                              Page 10 of 16
                          COMPANY          GAGASAN MAYA SDN BHD
                          TITLE:           CRANE AND LIFTING OPERATION
                          ISSUE NO         01 DATE 02 NOVEMBER 2021 REVISION                         00
       Where two or more cranes are required to work together to raise a single load, the
        operation will be the subject of a Method Statement and HIRARC. Such operations
        will be directly supervised by lifting supervisor. The Safe Working Load of each
        crane used for multiple crane lifts will be down rated by at least 25%.
       The complexities of dual lift operations need to be clearly appreciated and all
        necessary steps taken to ensure that neither crane takes more than its calculated
        share of the load, that neither crane becomes out of level, and that the hoist ropes
        remain plumb.
       Pre-task briefing shall be conducted by the process owner or supervisor in charge
        before start work and attended by a related person on the activities.
       Communication method (flags, hand signal, walkie-talkie etc.) available at site.
6.8   Mobile Cranes
       Crane providers will be required to provide load rating charts and these will be
        consulted when the load and radius has been determined to identify the maximum
        safe working load. It is essential when selecting a mobile crane to ensure that the
        safe working load is considered in the worst condition in which it is planned to
        operate.
       Before a mobile crane is positioned for a lift, attention will be paid to the condition
        of the ground upon which the crane will stand, as this will be subjected to high
        point-loadings from outriggers or tires. Dependent upon the nature of the ground
        and/or the size of the crane to be used, a special hard standing may have to be
        prepared.
       Outriggers will be properly set and locked if a locking device is provided. When
        controlled remotely from the cab, the operator will make a physical check to ensure
        that each pad has an adequate bearing before a load is lifted. Steel plates will be
        used under each outrigger pad to distribute the load. It is essential that outriggers
        are supported at the jacking points and not under the outrigger beams.
       The practice of extending only those outriggers on the side of a crane where a lift
        is taking place is highly dangerous and will not be permitted. Backward stability is
        equally as important as forward stability. All outriggers will be fully extended at all
        times whilst lifting operations are ongoing.
       Before a lift takes place, the crane will be level. If the carriage is slightly off level,
        the error is magnified at the jib head, particularly when slewing, and could result in
        failure when lifting an otherwise safe load.
       Trucks fitted with cranes are frequently misused and feature very highly in lifting
        operation incidents. They will be closely supervised and only operated according
        to the manufacturer’s instructions. They are only designed to lift loads on or off the
        truck and not to be used as general cranes. Care will be taken to ensure that the
        operator of a truck crane does not trap himself between the load and the truck.
       Prior to start work, Safety personnel and Crane Operator shall conduct joint
        inspection and keep record. Only safe cranes shall be allowed to operate at site.
        Crane operator shall conduct daily visual inspection. Safety personnel and crane
        operator shall conduct weekly joint inspection and keep record.
                                                                                   Page 11 of 16
                           COMPANY          GAGASAN MAYA SDN BHD
                           TITLE:           CRANE AND LIFTING OPERATION
                           ISSUE NO         01 DATE 02 NOVEMBER 2021 REVISION                          00
6.9    Crawler Crane
        Crawler cranes are erected and disassembled. To ensure the safety of these
         machines, it is imperative that they are assembled and disassembled by qualified
         and trained personnel according to the recommendations of the manufacturers´
         manuals.
        Crane operator shall conduct daily inspection. Safety personnel and crane operator
         shall conduct monthly joint inspection and keep record.
6.10   Lifting Gear
        Lifting gear means any chain sling, rope sling, or similar gear, and any beam, ring,
         link, hook, plate clamp, shackle, swivel or eye bolt, used for lifting operations on
         the worksite.
        All lifting gear will be subjected to a test by a competent person (Rigger) prior to
         its first use to prove that it is capable of withstanding the load that it is designed for.
        The lifting supervisor will ensure that all items of lifting gear in use on the worksite
         are properly inspected and certified to a particular safe working load. All lifting
         gear will be marked with color code with a unique means of identification.
        All lifting gear will be inspected at periods not exceeding 3 months. The results of
         regular inspections of lifting gear will be recorded on the Lifting Gear Inspection
         Checklist
        Riggers will check the condition of lifting gear prior to each and every lift.
        Wire ropes and fiber ropes and slings will be marked with their safe working load
         unless this information can be accurately obtained from a table posted prominently
         on site. All other chains, ropes and items of lifting equipment will be clearly marked
         with their safe working load.
        A wire rope used in raising, lowering or suspension of a load, will not be used if it
         is kinked, significantly rusted, the core is visible or the rope has visible broken
         wires, exceeding 5% of the total or in any length equal to 10 times the diameter of
         the rope.
        Garbage skips will not be used for lifting materials other than loose lightweight
         garbage. They will be inspected on a weekly basis by riggers to ensure that the
         lifting points are in good condition and that the skip body is not worn or split. Whilst
         garbage is being lifted in a garbage skip it will be surrounded by a cargo net that is
         attached to the crane hook. The cargo net will be of sufficient capacity to hold the
         garbage skip and its contents in the event of a lifting point or skip body failure.
        Any lifting gear that is found to be defective will be removed from service and
         sprayed with red paint to indicate that it is not to be used. All defective equipment
         will be removed from the worksite.
        A system will be established on the worksite for storage of all lifting equipment not
         regularly in use. Such equipment will not be left in the work areas.
                                                                                    Page 12 of 16
                                 COMPANY        GAGASAN MAYA SDN BHD
                                 TITLE:         CRANE AND LIFTING OPERATION
                                 ISSUE NO       01 DATE 02 NOVEMBER 2021 REVISION                   00
      6.11     Safety Signs and Marking
                All warning signs shall be posted in English and Bahasa Malaysia or in any other
                 suitable languages.
                Boom length, size and safe working load capacities at the appropriate radius and
                 recommended operating conditions shall be identified on an instructions plaque
                 which shall be permanently affixed to the cab of the crane in a location readily
                 visible to the operator while seated at the control station.
7.0 References
          Occupational Safety and Health Act 1994.
          Factories and Machinery Act 1974.
          Factories and Machinery (Safety, Health and Welfare) Regulations 1970.
          Factories and Machinery (Building Operations and Works of Engineering Construction).
          Department of Occupational Safety and Health (DOSH) Guidelines for Public Safety and
           Health at Construction Sites.
8.0 Appendix
          Appendix 1_SHE_LGI_004_Lifting Gear Inspection (Monthly).
          Appendix 2_SHE_MCCI_005_Mobile and Crawler Crane Inspection (Monthly).
          Appendix 3_ SHE_MCCDI_006_Mobile and Crawler Daily Inspection.
                                                                                   Page 13 of 16
                                     COMPANY            GAGASAN MAYA SDN BHD
                                     TITLE:             CRANE AND LIFTING OPERATION
                                     ISSUE NO           01 DATE 02 NOVEMBER 2021 REVISION                        00
 Appendix 1
Contractor                                              Date of Inspection
Work Area                                               Ref. Number
In-charge                                               Lifting Gear Test Cert             YES           NO
No.                              Items to be Inspected                             Pass        Fail   Remarks
       Chain Sling
       a. Condition of the master link coupling and lower coupler / shackle
       b. Condition of the chains in good condition free from defect, extreme
 1
          corrosion, crack
       c. Condition of the hook (extreme defect and safety latch)
       d. Certificate availability
       Wire Rope Sling
       a. Reduction of wire rope diameter not more than 7%
       b. Damage wire strands not more than 10%
 2
       c. Free from twisted kink and cut
       d. Lubricated the wire
       e. Certificate availability
       Lifting Beams and Spreader Beams
 3     a. Attachment points free from cracking or excessive wear
       b. Beam free from dents or holes
       Webbing Sling
       a. Condition of the eye, terminal attachment
       b. Free from cut or tear defect
 4
       c. External wear or extreme abrasion sign
       d. Heat or fire defect
       e. Certificate availability
Additional remarks or observations:
           BLUE                    YELLOW                       ORANGE                           GREEN
         JANUARY                   FEBRUARY                     MARCH                            APRIL
           MAY                       JUNE                        JULY                           AUGUST
        SEPTEMBER                  OCTOBER                     NOVEMBER                        DECEMBER
                                        RED – For Defective Item
Inspected by (Operator/Lifting       Acknowledged by:
Supervisor):                                                             Approved to use
                                                                         Not approved to use
Name:                                Name:
Date:                                Date:
                                                                                                 Page 14 of 16
                          COMPANY       GAGASAN MAYA SDN BHD
                          TITLE:        CRANE AND LIFTING OPERATION
                          ISSUE NO      01 DATE 02 NOVEMBER 2021 REVISION                  00
Appendix 2
Contractor          :                  Crane Type          :
Company             :                  PMA No.             :
Work Location       :                  Operator Name       :
Person in Charge    :                  Operator Cert.      :
Date                :                  Ref. Number         :
NO                 ITEMS                PASS       FAIL    N/A     REMARKS
  1 Condition of The Main Body
  2 Condition of The Main Boom
  3 Condition of Outriggers
  4 Condition of The Track
  5 Tires/Track Condition
  6 Side Mirror
  7 Operation/Hazard Light Functional
  8 Condition of The Main Block
  9 Condition of Aux Block
 10 Wire Rope joint
 11 Block Limit Switch
 12 Wire Rope Condition
 13 Condition of The Pulleys
 14 Condition of Hook and Safety Latch
 15 Load Indicator Device
 16 Load Chart Available
 17 Hydraulic Equipment/Device
 18 Steel Plate
 19 Fire Extinguisher
 20 Valid PMA
 21 Cabin Condition
 22 Vehicle Brake
 23 Limit switch indicator
Comment: -___________________________________________________________
           ___________________________________________________________
           ___________________________________________________________
Inspected by            Verified by:
(Operator/Lifting                                    Approved to Operate
Supervisor)
                        Name:                        Not approved to operate
Name:                   Date:
Date:
                                                                           Page 15 of 16
                                            COMPANY                GAGASAN MAYA SDN BHD
                                            TITLE:                 CRANE AND LIFTING OPERATION
                                            ISSUE NO               01 DATE 02 NOVEMBER 2021 REVISION                                        00
      Appendix 3
Operator’s Name:                                                                                                                                Item       Indication
PMA Registration Number:                                                                                                                          √        Ok – In Good / Workable Condition
Type of Crane: Mobile Crane / Crawler Crane:                                                                                                      X        Not OK – In Bad Condition
                                                                    0   0   0   0   0   0   0   0   0   1   1   1   1   1   1   1   1   1   1     2    2   2   2   2   2    2   2   2   2   2   3   3
No                             Items                                1   2   3   4   5   6   7   8   9   0   1   2   3   4   5   6   7   8   9     0    1   2   3   4   5    6   7   9   8   9   0   1
   Periksa penggera lebih muatan dan brek mengangkat.
1
   Check overload warning device and hoist brake.
   Periksa      indikator     berat    dan      sudut     boom.
2
   Check load indicator angle indicator.
   Periksa keadaan alatan mengangkat: cth: 'Wire Rope'
   Pengurangan diameter <7%, kerosakan pada tali pintalan <
   10%, tidak bersimpul, terhakis dsb.
3
   Check lifting gear condition: eg: wire rope diameter
   reduction less than 7%, breakage of strands less than 10% no
   kinks, corrosion etc.
   Periksa penyangkuk keselamatan dan pin pengadang
4  keselamatan.
   Check hook have safety latch attached.
   Periksa ikatan penyangkuk blok utama.
5
   Check the pin of main hook block
   Pastikan load chart ada di dalam kabin pemandu.
6
   Ensure load chart available in the crane's cabin.
   Pastikan salinan PMA ada di dalam kabin dan dipamerkan.
7
   Ensure PMA certificate available in the crane's cabin.
   Pastikan outrigger dibuka sepenuhnya.
8
   Ensure outrigger is fully extended.
   Pastikan kren dalam keadaan stabil dan gunakan plet besi atau
   pek kayu.
9
   Ensure crane are in stable condition, use steel plate or or
   timber pack.
   Tandatangan Harian Pemeriksa.
10
   Daily Inspector Initial.
Comments:                                                                           Inspected By                                            Verified By
                                                                                    Name                                                    Name
                                                                                    Designation                                             Designation
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