This document provides test specifications for an injection pump used in a Mazda J29C engine, including specifications for nozzle opening pressure, fuel temperature, pump rotation direction, injection order, dimensions, test conditions, pre-adjustment settings, internal pressure adjustment, overflow quantity check, timer adjustment, boost compensator adjustment, fuel delivery adjustment, load sensing timer setting, adjusting lever settings at low and partial speeds, A.C.S.D characteristic, T.C.V. adjustment, and diaphragm setting for heater and power steering.
This document provides test specifications for an injection pump used in a Mazda J29C engine, including specifications for nozzle opening pressure, fuel temperature, pump rotation direction, injection order, dimensions, test conditions, pre-adjustment settings, internal pressure adjustment, overflow quantity check, timer adjustment, boost compensator adjustment, fuel delivery adjustment, load sensing timer setting, adjusting lever settings at low and partial speeds, A.C.S.D characteristic, T.C.V. adjustment, and diaphragm setting for heater and power steering.
This document provides test specifications for an injection pump used in a Mazda J29C engine, including specifications for nozzle opening pressure, fuel temperature, pump rotation direction, injection order, dimensions, test conditions, pre-adjustment settings, internal pressure adjustment, overflow quantity check, timer adjustment, boost compensator adjustment, fuel delivery adjustment, load sensing timer setting, adjusting lever settings at low and partial speeds, A.C.S.D characteristic, T.C.V. adjustment, and diaphragm setting for heater and power steering.
This document provides test specifications for an injection pump used in a Mazda J29C engine, including specifications for nozzle opening pressure, fuel temperature, pump rotation direction, injection order, dimensions, test conditions, pre-adjustment settings, internal pressure adjustment, overflow quantity check, timer adjustment, boost compensator adjustment, fuel delivery adjustment, load sensing timer setting, adjusting lever settings at low and partial speeds, A.C.S.D characteristic, T.C.V. adjustment, and diaphragm setting for heater and power steering.
(Full position) High Speed 2300 23.0 ± 2.0 4.6 ± 0.4 3. ADJUSTMENT OF INTERNAL PRESSURE Lever Position Pump Speed Boost Pressure Internal Pressure Remarks (rpm) (kPa) (mmHg) (kPa) (kgf/cm2)
Full 500 340.0 ± 30.0 3.5 ± 0.3 By the regulating valve
1800 770.0 ± 30.0 7.9 ± 0.3
4. OVERFLOW QUANTITY CHECK
Lever Position Pump Speed Boost Pressure Overflow Quantity Remarks (rpm) (kPa) (mmHg) (L/h) (cc/1000st) Full 2300 22 - 48 167 - 364 NOTE : The overflow valve belonging to the pump should be used checking. 5. ADJUSTMENT OF TIMER Lever Position Pump Speed Boost Pressure Piston Travel Remarks (rpm) (kPa) (mmHg) (mm)
Lever Position Pump Speed Boost Pressure Fuel Delivery Remarks 3 (rpm) (kPa) (mmHg) (mm /st) (cc/200st)
Start of Load Sensing 1200 (A 5.0) ± 2.0 (A 1.0) ± 0.4 By governor shaft
End of Pressure Drop 1200 (A 16.0) ± 1.0 (A 3.2) ± 0.2 Check
Check Points 1. Change of Piston Travel : 1.54 ± 0.40 mm (Pump speed 1200 rpm)
2. Dimension of Governor Shaft : L = 1.15 ± 0.85 mm
196000-4060 9. SETTING OF ADJUSTING LEVER AT LOW SPEED Lever Pump Boost Pressure Fuel Delivery Max. Spread Remarks Position Speed in Delivery (deg) (rpm) (kPa) (mm /st)3 (cc/500st) (mm3) (cc)
14. ADJUSTMENT OF POWER CONTROL : Not Applicable
Lever Position Pump Speed Boost Pressure Fuel Delivery Remarks (rpm) (kPa) (mmHg) (mm3/st) (cc/200st) 196000-4060 15. ADJUSTMENT OF THROTTLE POSITION SENSOR : Not Applicable
Lever Position Pump Speed Boost Pressure Fuel Delivery Sensor Remarks Output (rpm) (kPa) (mmHg) 3 (mm /st) (cc/500st) Voltage (V)
16. FINAL CHECK AFTER ADJUSTMENT
1. Range of lever angle between idle and full lever position is 41 ± 5°. 2. After adgustment has been completed, delivery quantity must be less than 0 mm3/st (0 cc/200st) when voltage at fuel cut solenoid is reduced to zero. (Pump Speed Np = 100 rpm)
