VENVEL DESIGNERS
REV No. :0
COVER PAGE
DATED : 02/12/19
MECHANICAL DESIGN CALCULATION FOR
AUXILIARY ABSORBENT TANK
0 02/12/19 First Issue S.G.S SGS
REV DATE DESCRIPTION OF REVISION PREPARED BY REVIEWED REVIEWED
NO DESIGN ENGINEER AND APPROVED BY BY
DESIGN MANAGER CLIENT/TPI
VENVEL DESIGNERS
REV No. :0
INDEX
DATED : 02/12/19
SR. SHEET REVISION No.
DESCRIPTION
No. NO. 0 1 2 3
1. COVER PAGE 1 02/12/19
2. INDEX 2 02/12/19
3. DRAWING DETAILS, TANK SUMMARY & WEIGHT 3 02/12/19
4. APPLICABLE CODES / STANDARDS & UOM 4 02/12/19
5. DESIGN DATA 5 02/12/19
6. GEOMETRIC DATA & MATERIAL 6 02/12/19
7. INTERNAL VOLUME CALCULATIONS 7 02/12/19
8. MATERIAL PROPERTY & JOINT EFFICIENCY 8 02/12/19
9. SHELL THICKNESS CALCULATION 9-13 02/12/19
10. WIND GIRDER FOR SHELL CALCULATIONS 14 02/12/19
11. BOTTOM PLATE DESIGN 15-16 02/12/19
12. ROOF PLATE DESIGN 17 02/12/19
13. WEIGHT CALCULATION
14. WIND LOAD CALCULATION 18-20 02/12/19
15. SEISMIC FORCE CALCULATION 21-25 02/12/19
16. FOUNDATION LOAD DATA 26 02/12/19
17. SLOSHING WAVE CALCULATIONS 26 02/12/19
18. ANCHORAGE REQUIREMENT 27 02/12/19
19. ANCHOR CHAIR CALCULATION 28-31 02/12/19
20. NOZZLE & FLANGE CALCULATIONS 32 02/12/19
21. VENT SIZING CALCULATION 33 02/12/19
22. BAFFLE PLATE THICKNESS CALCULATION 34-36 02/12/19
23. CORNER PLATE THICKNESS CALCULATION
ROOF STRUCTURE ANALYSIS USING FEA Annexure-1 02/12/19
24.
25 pages
0 02/12/19 First Issue S.G.S A.R.R
REV DATE DESCRIPTION OF REVISION PREPARED BY REVIEWED REVIEWED
NO DESIGN ENGINEER AND APPROVED BY BY
DESIGN MANAGER CLIENT/TPI
VENVEL DESIGNERS
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DRAWINGS AND DESIGN SUMMARY
DATED : 02/12/19
SR. DESCRIPTION DRAWING No. REVISION No.
NO.
0 1 2 3
GENERAL ARRANGEMENT
1. - 02-12-2019
DRAWING FOR TANK
TANK SUMMARY:
S.No Part name Inner Diameter Height (m) Thickness (mm)
(m)
1 Bottom Plate 12.8 OD - 8
2 Shell (Course -8 Nos) 12.7 ID 15.4 10,10,8,8,6,6,6,6,6
3 Roof – Self Supported cone Large End : 12.7 ID 0.905 6
Roof
Weight data:
Condition Weight (Only for
calculations purpose)
Empty weight 91800 kg
Operating weight 22,92,528 kg
Hydro test weight 20,42,800 kg
VENVEL DESIGNERS
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APPLICABLE CODES / STANDARDS DATED : 02/10/19
SR.
CODES / STANDARDS/ REFERENCES YEAR / EDITION
No.
1. IS 803 : 1976 : Reaffirmed Year : 2017
INDIAN CODE OF PRACTICE FOR DESIGN, FABRICATION, AND ERECTION OF
VERTICALMILD STEEL CYLINDERICAL WELDED OIL STORAGE TANKS
2. IS 875 (Part 3) : CODE OF PRACTICE FOR DESIGN LOAD (WIND LOAD) 2015
3. IS 1893 : Part 2 : CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES 2014
PART 2 LIQUID RETAINING TANKS
4. IS 2062 : 2011 : HOT ROLLED MEDIUM AND HIGH TENSILE STRUCTURAL STEEL Reaffirmed Year : 2016
5. IS 1852 : 1985 : ROLLING AND CUTTING TOLERANCES FOR HOT ROLLED STEEL Reaffirmed Year : 2017
PRODUCTS
6. IS 808: 1989 :CODE FOR DIMENSIONS FOR HOT ROLLED STEEL BEAM, COLUMN, Reaffirmed Year : 2016
CHANNEL AND ANGLE SECTIONS
7. IS 1978-1982 – CODE FOR LINE PIPES Reaffirmed Year : 2014
8. IS 6392 : 1971 – CODE FOR STEEL PIPE FLANGES Reaffirmed Year : 2018
9. API 650 : AMERICAN STANDARD FOR WELDED TANKS FOR OIL STORAGE 12TH Edition :
Addendum 3 (2018)
Units of Measurement:
Parameter Unit used
Pressure N/mm2 = MPa & N/m2
Temperature Deg C
Length mm & m
VENVEL DESIGNERS
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DESIGN DATA
DATED : 02/12/19
DESIGN CONDITIONS :
Description Value Unit
Design Pressure Atm. + Full of fluid -
Design temperature 70 Deg C
Operating pressure Atm. + Full of fluid -
Operating Temperature 61 Deg C
Product stored Gypsum slurry
Density of stored material – Normal operating 1114 Kg/m3
Density of stored material – Design condition 1128 Kg/m3
Cl contents 23000 ppm
pH 3-8 -
Corrosion allowance 1.5 mm
Ambient temperature 45 Deg C
Wind speed 44 m/se
Earthquake design = Peak ground acceleration factor = 0.17 x 9.81 0.17g -
Snow loading Nil -
Attachments (Internal) Agitator on shell
Attachments (External) Piping, Stairway,& platform
Maximum Filling Rate 720 m3/hr
Maximum Emptying Rate 250 m3/hr
ADDITIONAL LOADINGS ON ROOF:
1. Agitator with 2. Nozzles 3.Rafters + stiffeners + Live load of 1225 4.Platforms 5.Wind +
its arrangement N/m2 Self weight
AGITATOR LOADS FOR FEA ANALYSIS: 3 Nod
Description Value Unit
Minimum opening size required 400 mm
Total weight of agitator with its attachment 460 kg
Axial force – fx (without agitator weight) 5700 N
Bending moment (+/- 25%) 1820 Nm
Bending moment (+25%) -worst case – Used for nozzle load calc. 2275 Nm
Torque generated 1020 Nm
