Rhodes Manual
Rhodes Manual
                  SERVICE
                  MANUAL
Page
                                         iii
                               Table of Contents (Continued)
Page
Chapter 7     Early Design RHODES Piano - Tone Source (Prior to July 1975)             7-1
                   The Tine                                                            7-2
Chapter 8     Early Design RHODES Pianos     _o    Action (Prior to September 1975)    8-1
                   The Action                                                          8-1
Chapter 10    Early Design RHODES Pianos - Dimensional Standards and Adjustments      10-1
                   Key Dip                                                            10-1
                   Damper Control                                                     10-2
                   Escapement                                                         10-2
                   Signal Strength                                                    10-4
                                                  iv
                                List of Il1ustrations
 Figure                                                                  Page
Number                                 Title                            Number
                                         v
                          List of Il1ustrations (Continued)
 Figure                                                                           Page
Number                                  Title                                    Number
                                         vi
                    ACKNOWLEDGEMENT
                               VIl
                               FOREWORD
Since its inception in 1965, the RHODES Piano has remained relatively
constant in terms of design concept. However, there have been changes in
the methods of achieving those design concepts.
Those concepts which have remained constant throughout the history of the
RHODES are:
                                    viii
        SECTION I
The unique tone of your RHODES Piano derives from the principIe of the tuning fork. While
the eommon tuning fork has two legs of equal length and mass, the tuning forks in your
RHODES Piano differ from these in one very important way (Figure 1-1). The two prongs
of our tuning fork are not of the same mass, shape or size. They are alike only in piteh.
The lower, more resilient leg (Tine) responds visibly to the blow of a Hammer by vibrating
in a wide are at a eertain frequeney.
                                                 [==\ C
                 RHODES TUNING FORK                         TYPICAL TUNING FORK
                                                                                      _
       I:: . .    ---
                        TUNING SPRING
                                Figure 1-1. Tuning Fork Comparison
The upper leg (Tone Bar), while not so visible, does vibrate at the same frequeney. The
importanee of this upper leg ean easily be demonstrated by the following simpIe experiments.
  1.   Strike any note, preferably in the mid-range of the Piano. With the Sustain Pedal
       down, squeeze the upper leg with the fingers. The tone will die immediately.
  2.   Perform the same experiment, but this time toueh the upper leg very lightly.
       The vibration will be distinetly felt under the fingers.
This patented eoneept of the tuning fork offers many advantages (Figure 1-2). One of these is
that the upper leg (Tone Bar) supports some piteh variation in the lower leg (Tine). ln other
                                                                                  LOWER
                                    ~~~-TONE
                                                                                  PITCH
                                         BAR
                                  . TUNING
                                    SPRING
                                                        RAISE
                                                        PITCH
                                               1-1
words, assuming G to be the target pitch, the lower leg could be deliberately tuned to F, F#,
G, G# or A without any appreciable loss of support from the upper lego This opens up a
world of possibilities, as will be shown.
You will note a smalI coil Spring on the lower leg so designed as to be a tight fito This coil
Spring acts as a counter-weight and, therefore, as a pitch contraI. Moving this Spring will result
in a change of pitch. By this means, then, it is possible to arrive at a fine tuning merely by
sliding the Spring to the desired spot on the Tine. See Tuning Your RHüDES Piano, Page 5-1.
The Tines in your RHüDES Piano, like the strings of a guitar, are subject to breakage under
stress. We here at the factory are constantly on the alert for ways to achieve the longest
possible life in these as well as in alI other component parts of your Piano. ln actual tests,
Tines picked at random have withstood in excess of 6,000,000 blows in a test machine. This
machine is so constructed as to simulate actual playing conditions. Despite this, steel wire of
even the finest quality, invariably has flaws along its surface. If these microscopicalIy smalI
flaws occur in a node point, they can become the point of eventual fracture. This is offered
to explain the fact that, while one person's Piano may play for many years under constant use
with no more than a couple or three broken Tines, another musician may experience a
similar breakage within a shorter period of time.
For reasons just described, the Tines cannot be covered in the general warranty of the Piano.
ln anticipation of this, we have devised a simple procedure for replacement - one which the
musician can perform in about the time it takes to replace a guitar string. Refer to Tone
Generator Assembly Replacement Procedure, Page 6-1.
                                                1-2
                                           CHAPTER TWO
                            THE RHODES MODULAR ACTION
The Damper Release Bar (Figure 2-1, 22) provides a foot-activated mechanical means of
disengaging all Dampers allowing all Tines to vibrate freely.
                                                       11
6 14
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                                4          o
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                                            37 36--:![
35
                                    REFERENCE DESIGNATION
    1.   Front Guide Pin Felt        15.   Hammer               28. Action Rail Mounting
    2.   Front Guide Pin             16.   Bridle Strap             Screw
    3.   Key Cap                     17.   Damper Module        29. Action Rail
    4.   Key                         18.   Damper Felt          30. Harp Support-To-Action
    5.   Balance Rail Felt           19.   Tuning Spring            Rail Mounting Screw
    6.   Harp Support                20.   Pickup Assembly      31. Damper Module
    7.   Tone Bar Assembly           21.   Pickup Adjustment        Mounting Screw
         Mounting Spring                   Screw                32. Push Rod Assembly
    8.   Tone Bar Assembly           22.   Damper Release Bar       Top Felt
         Mounting Grommet            23.   Damper Release Bar   33. Push Rod Assem bly
    9.   Tone Bar Assembly                 Pivot Pin            34. Push Rod Assem bly
         Adjustment Screw            24.   Damper Release Bar       Balance Pivot
   10.   Tone Generator                    Pivot Pin Locking    35. Push Rod Assem bly
         Mounting Screw                    Screw                    Bottom Felt
   11.   Tone Bar                    25.   Damper Release Bar   36. Action Rail Mounting
   12.   Tone Generator                    Felt                     T-Nut
         Assembly                    26.   Multiple Hammer      37. Keybed Felt
   13.   Tine                              Flange               38. Key Pedestal
   14.   Hammer Tip                  27.   Key Pedestal Felt
                                                2-1
The Damper Release Bar is locked in place by two Pivot Pins (Figure 2-1, 23) which slide
into two bushed holes provided in the aluminum Harp Supports (Figure 2-1, 6). These pins
are held in place by two locking Screws (Figure 2-1, 24).
  1.   The Damper Push Rod, in its rest position, should bear solidly against the back surface
       of the Damper Release Bar. An ideal setting would be that where all play between
       the Damper Release Bar and the Damper Arms is removed. This can be accomplished
       by adding felt either to the top of the Push Rod or to the mating surface of the
       Damper Release Bar. Extreme care should be exercised to avoid possible disengage-
       ment of the Dampers. Conversely, it can be seen that excessive play or lag in the link-
       age will result in a loss of touch sensitivity by the foot.
       ln its rest position, the bottom surface of the Push Rod should be reasonably flush
       with the outer surface of the bottom of the Piano. There is a slot on the top surface
       of the Sustain Rod providing screw-driver adjustment on the top of the Amplifier
       Enclosure.
DAMPER MODULE
The Damper Arms are now provided in fixed multiples of twelve known as Damper Modules
(Figure 2-1, 17). This change was made to preclude the possibility of side shift in shipping
and is the epitome of simplicity. It consists of tempered aluminum stamped into Modular
configurations to accommodate the Damping requirements in Bass, Mid and Treble ranges
(Figure 2-2).
The Bass Damper Module is shortest with full width Arms to provide the strength and tension
needed to properly damp the long Tines in the Bass area. Progressing up the Keyboard to
the Treble, the Tines become shorter and therefore the Damper Modules are designed to
                                             2·2
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     -
     -
         -
         -
             "
                 r-
                 I--
                       -
                       '-
                           [
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                                           -
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Figure 2-2. RHODES Damper Modules - Bass, Mid & Treble Configurations
provide graduated strength and tension according to the need throughout the range of the
Keyboard. ln keeping with the various damping requirements, the Damper Felts as well are
designed to accommodate the three areas - the Bass with long, wide Felts; the Middle
with Felts of medium length and width; and the Treble which uses short, narrow Felts.
ACTION RAlL
With the Damper Release Bar and the Damper Modules removed, the new Action Rail
(Figure 2-1, 29) is revealed to be a sturdy, extremely accurate aluminum extrusion.
HARP SUPPORTS
The new Harp Supports (Figure 2-3, 9) are fabricated from heavy aluminum extrusions sturdy
enough to hold the assembly in place undamaged by a direct six-foot drop.
The Hammer Flange (Figure 2-3, 18) is molded in multiples of twelve. This aIso was
redesigned in this manner to preclude the possibility of side shift in shipping.
It should be noted that the Multiple Flanges are molded of a hard A. B. S. material with a
15% teflon content, thus providing lifetime lubrication.
                                                                   2-3
                                REFERENCE DESIGNATION
                                         2-4
                                      CHAPTER THREE
                            INSTRUCTIONS FOR DISASSEMBLY
Access to the specific areas for needed adjustments or repair is easily accomplished by follow-
ing the procedures outlined here.
       Disconnect Harp Cable from Harp Jack. With a #2 Phillips Screwdriver, loosen and
       remove the four (4) screws which mount the Nameboard to the Cheekblocks (two
       (2) of which are found behind the Nameboard on each end). After removing screws,
       lift Nameboard Assembly up and away.
       The Harp Assembly (Figure 3-1) consists of three major assemblies: The Harp Frame,
       the Tone Bar Rail and the Pickup Rail.
       The Tone Bar Rail and the Pickup Rail are seated into the Harp Frame and secured
       by fourteen (14) Mounting Screws. Two metal Harp Brackets are then mounted to join
       the two.
       The Harp Assembly is secured to the two aluminum Harp Supports by four (4) Screws
       (two (2) on each end) as well as the Harp Pivot Links located on each end. Complete
       removal of the Harp, then, is accomplished by removing the four Mounting Screws as
       well as the two Screws which secure the Harp Pivot Links.
       The Damper Release Bar (Figure 2-3, 12) is secured to the aluminum Harp Supports
       by two removable Pivot Pins (Figure 2-3, 11).
a. Loosen one Screw (Figure 2-3, 13) on either end of the Damper Release Bar.
       b.   With a small flat-blade screwdriver, slide the Pivot Pin out from the Damper
            Release Bar through the Nylon Bushing (Figure 2-3, 10) in the Harp Support
            (Figure 2-3, 9).
                                                3-1
                      HAAP MOUNTING
            ri
                      SCAEWS                                         /HARP ASSEMBL Y
                                       PICK-UP RAIL
            I          HAAP BRACKET
            I     I
            I     I
            I     I
  HARP            I
  PIVOT
  L1NK
HAAP -----;~
SUPPOAT
      c.   Slide the entire Damper Release Bar loose from the Bushing in the other Harp
           Support.
      Removal of the Damper Release Bar is required   ln   order to reach the Damper Modules
      for adjustment or rem oval.
      b.   CarefuIly push down on each Damper Arm with one hand and gently puIl Bridle
           Strap forward with the other hand so as to slide Bridle Strap away from the
           formed tongue in the Damper Arm without causing damage to the tongue.
                                             3-2
  6.   Hammer Removal
CAUTION
Stage Piano
       a.     Position the Piano so that the Keys are pointing up with the bottom surface of
              the Cabinet facing you (Figure 3-2).
                 ~
                 V                                                               ,~
@ ~ 1"-1
            2,
                                               ~                                       /2
                 '9                                                              (/"
                          @                                          @
                 ~                             @                                  r;
                          Figure 3-2. RHODES Stage Piano - Bottom View
CAUTION
                      Before proceeding with Step b., support the Keybed with one
                      hand to prevent the Keybed fram falling out when the Mount-
                      ing Screws are removed.
       b.     Using a #2 Phillips Screwdriver, remove the two Screws (Figure 3-2, 1) which
              secure the Cabinet to the Cheekblock cleat on the Keybed.
       c.     Remove the two large Screws (Figure 3·2, 2) which mount the Keybed to the
              Cabinet.
                                                                                               •
                                                   3-3
       d.   Place Piano on its bottom surface and remove Keyboard Assembly by lifting out
            of Cabinet.
Suitcase Piano
       Proceed as with a Stage Piano, again observing the CAUTION on the previous page,
       fol1owing Steps a, b, and c. ln addition, since the bottom surface on the Suitcase
       Piano is of a thinner plywood than the Stage Piano, the four Glides (Figure 3-3, 1)
       must be removed as wel1. Proceed with Step d.
                       \                                            I
                                                                                  @
1 1
                        !                   o
                                                                    \
                  Figure 3-3. RHODES Suitcase Piano Top - Bottom View
NOTE
b. Remove the Captive-Washer Nuts that secure the Harp Supports to the Keybed.
       c.   Exercising care not to lose the T-Nuts from the under side, remove the Action
            Rail Mounting Screws.
d. Grasp the Action Rail with both hands and lift off the three-piece assembly.
                                              3-4
 9.   Harp Support Remov~l
      This operation is accomplished by removing both the front and rear Cheekblock
      Mounting Screws.
      After removing the Nameboard Assembly, simply lift up on the front of the Key
      to free it from the front and center Guide Pins, then pull the Key out from under
      the Hammer.
                                           3-5
                                       CHAPTER FOUR
                    DIMENSIONAL STANDARDS AND ADJUSTMENTS
Thís chapter deals with the important dimensional standards for maximum performance of
your RHODES Piano and adjustments available to maintain that performance.
  1.   Key Dip. The distance of downward traveI of the Key Front (Figure 4-1, 1) is called
       "Key Dip." This dimension should be 3/8" ± 1132", that is, from 11/32" to 13/32"
       (9.525 ± 0.794mm or 8.731mm to 10.319mm).
CAUTION
  2.   Escapement. The gap remaining between the Hammer Tip and the Tine (Figure 4-1, 3)
       wíth the Key depressed is called "Escapement". This Dimension varies from the
       extreme Bass (left) Tone Bar to the extreme Treble (right) Tone Bar and should be
       as follows (Figure 4-2).
                                 I
                                                                          /
                                                                           /   1
                                                                               I
                                                                                   1/32" TO 3/32"
                                                4-1
The philosophy behind this variation is that while the ideal Escapement for the most respon-
sive touch is 1/32" (0.794mm), the whipping action of the Tine in response to the Hammer
blow increases as it becomes longer toward the Bass end of the Keyboard making this ideal
setting impossible.
ln order to maintain touch sensitivity through Escapement variation, the Neoprene Hammer
Tips are graduated in height as well as hardness from extreme Bass through extreme Treble.
There are presently five gradation of hardness in the Hammer Tips and therefore, correspond-
ing height differences. They are:
                                     Durometer Reading
Hammer Tip Number                        (Hardness)                                 Height
As is apparent from the above chart, there is a 1/16" (1.588mm) height increase from one
Hammer Tip section to the next, except in the extreme Treble area, or 3/16" (4.762mm)
overall Hammer Tip height increase from Bass to Treble (left to right).
The precise change points of the Hammer Tips are subject to individual taste. While the
factory settings are listed above, some musicians prefer to continue the Tips of the 90 durom-
eter c1ear up to Hammer Number 67 or beyond. This is done to avoid the sharp change in
tone characteristics experienced as a result of the difference in Tip hardness. This provides
further opportunity for customizing in accordance with individual taste.
A quick glance at Figure 4-3 will reveal that there are two ways of achieving a fine, custom
adjustment of the Escapement Distances.
                                            4-2
       a.   Each of the Tone Bar Assemblies is separated from the Tone Bar Rail by two
            adjustable coil Springs. By means of these, the height of each Tone Bar Assembly
            can be raised to 112" (12.700mm) or lowered to 3/16" (4.762mm) - factory
            setting is 3/8" (9.525mm). From Figure 4-4 it can be observed that this adjust-
            ment increases or decreases the Escapement Distance.
                                                                             INCREASED
                 FACTORV
                                                                             ESCAPEMEN~
                 SETTING,
                 --     ~
----                     Ir
                  =-~
                                                                    fí-
                                                                    !   \
NOTE
       b.   Adding or subtracting shims from the Harp Supports (Figure 4-3, 2) should be
            resorted to ONLY for the purpose of establishing Escapement at the extreme
            Bass (left) Tone Bar (114" minimum to 3/8" maximum) (6.350mm minimum to
            9.525mm maximum) and the extreme Treble (right) Tone Bar (1132" mmmmm
            to 3/32" maximum) (O.794mm minimum to 2.381mm maximum).
Having been introduced to the adjustments available to you in achieving the best Escapement
settings for optimum touch response, you should strive to tailor the Escapement settings in
accordance with the particular style of play employed by the person who plays the Instru-
ment. A sensitive musician will be looking for extremely dose settings in the Mid- and Upper-
range. A musician who plays heavy, strong octaves in the Bass area will require even greater
Escapement distances in the left hand area. Thus, you now have the tools to customize the
action to the individ ual tastes and needs of the musician.
  3.   Damper Clearance. Although the Bridle Strap is part of the Hammer Assembly, it
       functions as an integral part of the Damper System. It is designed to engage a "Hook"
       which is formed into the arm of the Damper Module at approximately its mid-point.
       As the Hammer swings upward, the Bridle Strap pulls the Damper Arm downward
       thus disengaging the Damper Felt fram the Tine. As the Hammer Tip strikes the Tine,
                                               4-3
       the Damper is at the point of maximum Clearance (Figure 4-1, 4) allowing the Tine
       to vibrate unimpeded. Damper Clearance should be 3/8" to 1/2" (9.525mm to
       12.700mm).
  4.   Damper Module Adjustment. The Damper Module is subject to easy adjustments. With
       the Hammer in its rest position, the Damper Felt (Figure 2-3, 16) should bear against
       the Tine sufficiently firm so that the sound will be damped immediately following the
       Hammer blow. Conversely, the Damper ideally c1ears the Tine by at least 3/8" to 1/2"
       (9.525mm to 12.700mm) when the Key is depressed.
       a.   Tension. Each Damper Arm is actually a Leaf Spring. Tension can be increased or
            decreased by "ironing" a slight curve in the part with your two fingers. Another
            way is to pull upward or downward on the arm at Point "A" (Figure 4-5).
            Added tension will result in a stiffer Damper response.
                                ,
                  Figure 4-5. RHODES Damper Arm - Tension Adjustment
CONDITION SOLUTION
The Tine is out of adjustment in its          The factory setting places the Tines slightly
vertical aspect (Escapement).                 above dead center of the Pickup. See Timbre
                                              Adjustment, Page 4-7.
                                              4-4
               CONDITION                                          SOLUTION
The Damper Release Bar is bearing down         See Damper Push Rod Assembly, Page 2-2.
excessively, thus disengaging or partially
disengaging the Damper from the Tine.
The Damper Arm has sustained damage            Remove Damper Release Bar and disengage
sufficient that it no longer bears firmly      Bridle Strap. With Damper Arm thus free, note
against Tine (Tension).                        if it assumes a pasition similar ta the neighbar-
                                               ing Arms. If so, bend upward slightly on the
                                               surface nearest the point where it is mounted ta
                                               Action Rail. The aluminum is of an alloy pur-
                                               pasely chosen ta invite this type of adjustment.
                                               Caution should be exercised to avoid excessive
                                               correction which wauld result in some lass of
                                               tauch control due to the strong resistance thus
                                               introduced in appasition ta the upward traveI
                                               af the Hammer.
The leading edge of the Damper has been        With Bridle Strap in place and having deter-
bent downward. The leading edge referred       mined that none of the first three conditions
ta is that partian of the Damper Arm           exist, notice whether the particular Damper
which extends farward fram the Bridle          Felt is in approximate vertical alignment with
Strap tongue and thus actually provides        the neighboring Felts. If nat, with the fingers
adjustment passibilities in terms of higher    of two hands, bend this partion af the Damper
or lower setting af the Damper Felt            Arm upward while exercising care that in daing
(Alignment ).                                  so, you do nat disturb the canfiguration af the
                                               back portion of the Damper Arm, and thus
                                               inadvertantly introduce the previous condition.
  5.   Striking Line. "Striking Line" is the term used to describe the best place along the
       length af each Tine ta aim the striking edge of the Hammer. Like the "sweet spot"
       af a baseball bat, there is a point of maximum respanse. This was determined by a
       painful trial process and resulted in the precise curve given to the Tane Bar Rail.
       Proper Striking Line is assured by setting the Harp in such a way as ta arrive at an
       appraximate dimension of 2-114" (57.150mm) between the leading edge af the
       Hammer Tip and the leading edge of the Tone Generator (Figure 4-1, 2). This dimen-
       sion shauld be taken at the extreme Bass (left) Tone Bar. At the extreme Treble
       (right) Tone Bar, this dimension is appraximately 118" (3.175mm).
                                              4-5
   RE-ESTABLlSHlNG STRlKlNG LINE
        1.   Remove the Harp/Keybed Assembly from the Cabinet following procedures outlined m
             Chapter Three.
        2.   To re-establish proper Striking Line, remove two (2) Harp Mounting Screws (Figure 4-7)
             on the Bass (left) side of the Harp and one (1) Harp Mounting Screw on the Treble
             (right) side of the Harp located closest to the Keys. Loosen but do not remove the
             remaining Screw. ln addition, remove one (1) Harp Pivot Link Mounting Screw on the
             Bass (left) side of the Harp which attaches the Harp Pivot Link to the thread-grooved
             slot formed in the side of the Harp Support.
HARP
                                                                          r
                                                                          : 1/
                                                                                       MOUNTING
                                                                                       SCREWS
                ,v!1
                 !
                           HARP
                           MOUNTING
                          SCREWS
                                                                           I
                                                                           I
                                                                               I
                                                                               I
                                                                               I
                 I   I
                 I   I
                 I
HARP
PIVOT
L1NK
MOUNTING
SCREW
        3.   While striking Middle C, slide the Bass (left) side of the Harp forward and back until
             ultimate tone clarity and volume response is achieved. Move on to F below Middle C
             then to C below Middle C following the sarne procedure. Because of the precise curve
             of the Harp, when these three notes satisfy your ear, all others will be within tolerable
             limits.
                                                   4-6
  4.    When the new Harp location has been established, use extra holes provided or sink
        new holes through the steel Harp Frame and through the top surface of the aluminum
        Harp Supports using a #7 drill. Secure the Harp by re-installing the Harp Mounting
        Screws.
  5.    Attach the Harp Pivot Link by re-installing the Harp Pivot Link Mounting Screw along
        the thread-grooved slot on the side of the Harp Support.
  6.    Mount the Harp/Keybed Assembly in the Cabinet by reversing the disassembly proce-
        dure outlined in Chapter Three.
TIMBRE ADJUSTMENT
PICK-UP
VOLUME ADJUSTMENT
Slide Pickup Arms in or out to establish a gap between Pickup and Tine of between 1116"
(1.588mm) and 1/8" (3.175mm) as shown in Figure 4-9.
: \
                                               4-7
It should be noted that the smaller the gap between Tine and Pickup, the greater the volume
of sound. More important - the more pronounced the DYNAMIC RESPONSE.
NOTE
                                           4-S
                                         CHAPTER FIVE
                                TUNING THE RHODES PIANO
General1y speaking it can be said that the Piano will not "go out of tune". Certainly it does
not go general1y out of tune over the entire Keyboard as does the traditional string piano.
What may happen is that one or more notes may go out of tune because of a loose Tuning
Spring or as a result of Tine fatigue under the stress of constant heavy blows. Under these
conditions tuning simply requires pitch comparison with the tone an octave below and shift-
ing of the Tuning Spring until pitch alignment is achieved. ln the case of extreme Tine
fatigue, the Tine should be replaced.
An extremely helpful feature is the easy removal of the Tone Generator Assembly (Tine
portion) from the Tone Bar by unscrewing the Tone Generator Mounting Screw; thus, should
a Tine become damaged for any reason, replacement will be easy and inexpensive. Replace-
ment Tone Generator Assemblies are available in Kit form, with the Tine 4-3/8 inches
(111.125mm) in length. This length Tine will accommodate the "Heavy Traffic" area where
the highest incidence of fatigue and breakage is likely to occur. These can be cut to desired
length with a pair of side-cutters. For detailed removal and replacement procedures, refer to
Chapter 6, Page 6-1.
On each Tine there is a crimped coil Spring so fitted that it can be moved by hand with
some effort (Figure 5-1). By design it fits tightly enough to resist normal stresses. Ideal1y, it
remains fixed firmly in place unless deliberately moved.
TUNING SPRING
This Spring acts as a counter-weight and thus provides a vernier contraI of pitch. Moving it
outward, away from the fixed end of the Tine, will cause a drop in pitch. Conversely, mov-
ing it inward, toward the fixed end of the Tine, will cause a rise in pitch. The total range
thus achieved could be as much as 1-1/2 steps above or below optimum.
Theoretically and ideal1y, once set, the pitch remains unchanged until deliberately altered by
purposed relocation of the Tuning Spring (counter-weight). Pitch control by this means is not
                                                5-1
as difficult a task as with a standard piano. The novice is invited to test his skill by taking
the fol1owing steps.
  1.   Remove the Harp Mounting Screws and rotate the Harp to a vertical position
       (Figure 5-2).
---=-----...,.....,,-,...:::!C""::=:;;;;;--- TO I\! E BA R RA I L
2. Mark the letter names of the Tone Bars on the Tone Bar Rail.
  3.   With the amplif~ and speaker on and volume up, pluck the Tine at Middle C with
       the finger of the right hand. At the sarne time, pluck C an octave below Middle C
       with the left hand.
  4.   Move the Tuning Spring at Middle C slightly upward so as to cause a slight rise in
       pitch.
  5.   As you continue to pluck both Middle C and C an oetave below, slowly slide the
       Spring back.
  6.   As you do this, you will observe the fol1owing phenomenon. As the upper C
       approaches synchronization with the low C you will notice a beato As the middle C
       approaches maximum synchronization the speed of the beat will redu ce.
  7.   Continue this process until there is no longer a discernable beato Repeat this entire
       procedure several times until you become familiar with the technique. With some
       practice you should be able to restore pitch synchronization within five seconds.
                                                      5-2
  8.   Proceed up and down the Keyboard precisely as you would with a string piano. The
       job will be much easier in this case since there will be no need to tune unisons.
ELECTRONIC TUNING
There are several brands of electronic tuning devices on the market. Most of these operate
roughly on the principie of the strobe light. There is a spinning disk, the speed of which is
accurately calibrated. A control knob allows for scale tone changes. Assuming you set the
control dial at C, there is a microphone which "hears" the pitch of the Bar you are tuning.
Its vibrations are interpreted as flashes of light. These in turn are superimposed on the
spinning disk. If the two are in synchronization, the wheel will appear to be stopped. If the
Tone Bar is high in pitch, the wheel will appear to rotate c1ockwise, etc. Moving the Tuning
Spring downward will slow the speed of the Tine. This will cause the strobe wheel to slow
its movement until finally, when your adjustment is correct, the wheel will stop, indicating
that the Bar is "in tune".
The various electronic devices have another feature - some are more sophisticated than
others. It is a deliberate and controllable means of calibrating the entire mechanism with
reference to the 60 cyc1e signal coming from the electrical outlet. With calibration th us
achieved and with the control dial set at Zero, the machine supposedly is now set at A440.
This is a standard arbitrarily determined as an international standard and means merely that
A above Middle C will vibrate at precisely 440 vibrations per second. Because of such a
standard, it is possible to tune an instrument in California with reasonable assurance that it
will be "in tune" with a piano in New York. Or, that 24 pianos delivered to a school as a
"Iab" will all arrive tuned alike.
Certain musicians will demand a more sensitive tuning than what would be the result if the
tuning machine were set at A440 for the duration of the entire tuning procedure. This
brings up a term known as "Stretch Tuning".
STRETCH TUNING
Stretch tuning is a procedure widely followed by the piano tuning profession. It recognizes
a phenomenon of the human ear whereby tones in the upper range of a keyboard will
sound "flat" even though they are calibrated with extreme precision. Fortunately for all,
a consensus has long since been agreed upon as to the exact amount of stretching. A piano
so tuned creates the impression of great tonal brilliance. Preliminary to a description of
stretch tuning, a bit more basic information is in order.
For the purpose of standardization, the word "semitone" is used to describe the difference
in pitch between any tone and the tone 112 step above. One one-hundredth part of a
semitone is called a "cent". Thus, to raise a certain tone "one cent" is to raise it from its
original A440 setting by one one-hundredth of a semitone.
                                               5-3
All electronic tuning devices make use of this standard and have adiaI by which the tech-
nician can deliberately change the basic setting of a given tone by as many "cents" above
or below a given optimum as he chooses, merely by altering the setting on the dial of his
tuning device (Figure 5-3).
Armed with this standard, it now becomes possible for the technician to plot with preClSlOn
the exact degree of stretch and to achieve exact synchronization of tuning between two
instruments even though one may be tuned in New York and the other in California.
"Stretch Tuning", as described here, means the deliberate and precise raising or lowering in
pitch of a given range of tones along the scale by one or more "cents" according to a pre-
determined standard.
NOTE
The schedule offered here is a carefully determined approximation. This schedule is the
result of the collective tuning experience of a great number of qualified concert tuners.
Since this is an approximation, deviation from this in qualified hands is certainly allowable.
However, with the tools just described, it is also possible to plot with equal precision the
exact degree of deviation decided upon. The end result then, will be that two pianos so
tuned will synchronize with such precision as to play together as one.
                                               5-4
To ease your work in folIowing this schedule, it is suggested that you mark with a peneil on
the Tone Bar Rail the exact place where the basic setting changes and the number of "cents"
change dictated by the chart (Figure 5-4, Page 5-6).
First, calibrate your tuning machine in accordance with Manufacturer's instructions, making
sure that the arrow is set on Zero. Next, tune A above Middle C. FolIow with A#, B, C,
C# and D. Observing your Chart, you will notice that the next tone, D#, is supposed to be
tuned 1 Cent sharp. So, tum the dial on the tuning machine one one-hundredth of a Semi-
tone (1 Cent) sharp. Now continue tuning D#, E, F, F#, and G. Again, observing your
Chart, notice that the next tone, G#, is supposed to be tuned 2 Cents sharp. So, again,
re-set the dial on your tuning device. This time set the dial two Cents sharp. Continue this
procedure until you reach the highest note on the Piano.
Now, go back to your starting point at A above Middle C. Move the dial back again to
Zero. Observe G# to the left of A. The Chart shows this to be 1 Cent flat. Therefore, fol-
lowing the procedure, which by now is familiar to you, tum the dial to the left of Zero a
distance of 1 Cent and tune G#. Continue downward, tuning G, F#, F and E.
The next note, D#, is one and one-half Cents flat. D, C#, C, B, A and G# are alI two Cents
flat, etc. Continue observing the schedule shown on the Chart until you reach the lowest
note on the Piano.
Upon completion of this, you will have Stretch Tuned the Piano in accordance with the best
tuning tradition. Now, treat yourself to a performance and enjoy the rare brilliance that only
Stretch Tuning can achieve.
Should you ever wish to revert to standard, equal temperament tuning, simply set your dial
to Zero and leave it there as you proceed throughout the entire Keyboard. This may be
necessary where you feel the need to synchronize with an organ, for instance, where it is
impossible to Stretch Tune.
It should be noted also that with alI instruments where any option can be realized, the
musician will automaticalIy folIow the concept of Stretch Tuning. This may explain why an
mstrument tuned to equal temperament may sound dulI and flat.
                                              5-5
                                                                                                                                                                                                              STRETCH TUNING CHART
     OffSET                                                                                                                                                                                                                                                                                                                                   3Cents~
     (CENTS)                                                                                                                                                                                                                                                                                                           2 Cents Each ~                   "
      +40
                                                                                                                                                                                                                                                                                                                                                   -~~
      +30
                                                                                                                                                                                                                                                                                                                                  .~I~I~~I~~~~
      +20                                                                                                                                                                                                                                                                                                                         ~§~~~
                                                                                                                                                                                                                                                                                                                          1l!!1ii!l~~I~ ..-
      +10
                                                                l=
        o~
01
m
      -30
            xixx!xiixixixix i X                                                                                                         i i                                                                                                   i                       X         r   x            x      x       x x     xxx,xxxxxxoooofOo~
            AI I I I I I I A                                                                                                                    A                                                                 A
        !       I           I       I       I           I       I       I           I           I       I       I           I       I       I       I           I       I        I           I        I       I       I           I   t                                                                                                           A
Since ali Tines throughout the pitch range are of the same configuration and vary only in
length, and since the Tines can easily be cut to size by means of a pair of side cutter
pliers, it foliows that ali the musician needs is a set of replacement Tines.
To aid the musician, replacement Tines are packaged in Kits of six. ln each Kit is an assort-
ment of Tuning Springs and a complete cutting chart.
Each of the six Tines comes already pressed into the little cross-piece calied the Tone
Generator. Thus, the two parts when joined together become the "Tone Generator Assembly."
The Kit then is known as the Tone Generator Assembly Replacement Kit.
NOTE
To perform the replacement procedure, you will need the foliowing tools:
                                              6-1
Complete replacement requires only the following simple steps.
  2.   Remove the Tone Generator Mounting Screw (Figure 6-1) using the 5116" (7.938mm)
       wrench.
                                                              TONE
                                         ~-GENERATOR
                                          ~                   MOUNTING SCREW
                      ;;
                                             I
                                          ;i :
                                          :, 'I   :'
  3.   Remove the four Screws which secure the Piano Harp Frame to The Harp Supports
       (Figure 4-7) and stand the Harp vertically on its edge.
  4.   Consult the cutting chart (Figure 6-2) in the Tone Generator Assembly Replacement
       Kit and cut the Tine to length with a pair of sharp side cutters.
  6.   Secure the new replacement by installing and tightening the Tone Generator
       Mounting Screw.
  8.   Re-set Volume by loosening the Volume Adjustment Screw with 114" (6.350mm)
       wrench and sliding the Pickup Arm in or out as you play.
  9.   Re-set Timber (tone color) by rotating the Timbre Adjustment Screw with #2
       Phillips screwdriver, as you play.
 10.   With your left hand, pluck the Tine an octave below the Replacement Assembly.
       With your right hand, pluck the Replacement Tine and slide the Tuning Spring until
       pitch alignment is accomplished.
                                                       6-2
I-.f. - - - - - - - - TINE CUTTING MEASUREMENT AREA                                               _1
                                                                 - - - - - . , . . . . - - - - - 1..
                                                                                           1-8
                                                                                         2-9
                                                                                       3-10
                                                                                    4-11
                                                                                  5-12
                                                                               6-13
                                                                            7-14
                                                                          8-15
                                                                        9-16
                                                                     10-17
                                                                   11-18
                                                               12-19
                                                             13-20
                                                            14-21
                                                                          81-88~~~~1
                                                          15-22       80-87
                                                         16-23
                                                       18-25
                                                       17-24
                                                                    77-84
                                                                         1:1
                                                    19-26           76-83
                                                   20-27
                                                                       J!L1~§~
                                                 21-28
                                                22-29
                                              23-30                72-79                 I
                                            24-31                 71-78                  I
                                           25-32                  70-77                  I
                                          26-33
                                        27-34
                                       28-35
                                      29-36
                                                                     69-76i~~~~~i
                                                                 68-75
                                                                 67-74
                                                                66-73
                                     30-37                      65-72
                                    31-38
                                                                  64-7~§§§§§~I
                                   32-39                      63-70
                                  33-40                       62-69
                                 34-41                       61-68                       I
                                35-42                        60-67
                               36-43                        59-66
                              37-44
                             38-45                         57-64
                           39-46                           56-63 '
                           40-47                           ~62
                           41-48                          54-61
                         42-49                           53-60
                         43-50                          52-59
                        44-51                          51-58
                       45-52                          50-57
                                                                 :=======:1
                      46-53                           49-56
                                                     47-54
                                                      48-55, •
                                           6-3
 11.   Check for pitch once more.
Since absolute contact between the Tone Generator and the Tone Bar is necessary, the Tone
Generator Assembly Mounting Screw is instal1ed at the factory with power equipment. ln
some cases, removal of this screw will seem almost impossible; however, it can be accom-
plished in the fol1owing manner:
  1.   Remove both Screws mounting the complete Tone Bar Assembly to the Tone Bar
       Rail.
2. Place Screws, Grommets, Washers, and Mounting Springs in a safe place to avoid loss.
3. Set Tone generator between jaws of a bench vise and tighten jaws securely.
  4.   With a 5/16" (7.938mm) ratchet wrench, loosen and remove Tone Generator Mount-
       ing Screw.
ln the event that a bench vise and a 5/16" (7.938mm) ratchet wrench are not available,
the Tone Bar may be held in one hand while loosening and removing the Tone Generator
Mounting Screw with the other using a 5/16" (7.938mm) box-end wrench.
Tone Generator Assembly Replacement requires only the reversal of the preceeding procedure.
ln June 1978, the present Key Pedestal configuration (Figure 2·1, 38) was incorporated into
the Piano. This development provides smoother, faster action or feel. Pianos built prior to
that time may be modified by carefully pursuing the following procedure.
  1.   Remove Action Rail by fol1owing procedures outlined on Page 3-4. Maintain Hammer
       Assemblies in their mounted position.
  2.   Locate Action Rail on bench well away from other parts of the Piano and other
       equipment that may be harmed by the chemicals to be used.
       Silicon Spray
       Naphtha Based Solvent/Solution (i.e., Lighter Fluid)
       Clean, Absorbent Cloth
                                              6-4
                                           WARNING
  3.   Place the Action Rail with Hammers and Dampers intact up-side-down to allow for
       easy access to the Felt on the Hammer Butt.·
  4.   Saturate each Felt with Silicon Spray two or three times allowing 10 minutes soak-
       ing interval between each saturation application.
  5.   When the Felt's adhesive has been sufficiently reduced, slide each piece off from the
       Hammer Butt.
  6.   Thoroughly clean each Hammer Butt with a clean cloth soaked in the Naphtha Based
       Solvent, making sure that all trace of the adhesive is removed.
  7.   Using a clean cloth soaked in the Naphtha Based Solvent, thoroughly wipe each Key
       Pedestal relieving them of any trace of dust and/or lubrication that may have
       previously been applied.
  8.   Remove the Replacement Felts from the package and arrange       ln   a straight line on a
       flat surface.
  9.   Measure 5/32" (3.969mm) in from one edge of the Felt Strip (Figure 6-3) and
       slice along the strip of Felts with a sharp knife ensuring that both pieces retain the
       protective paper backing. Lay aside the 1-13/32" (35.719mm) Felt Strips.
....--,....,.-,.....-~..,..--.-r-----r-----r----r---..,...--ro--.--           .......-_ _   ~
                                                                                      ----- T
                                                                                             5/32"
 FELT STRIP
              /
                       Figure 6-3.   Felt Strip - Cutting Line Dimension
                                                6-5
10.   Seribe a peneil line along the top of eaeh Key Pedestal 1-1/16" (26.988mm) from
      the rear surfaee farthest from the Key Cap (Figure 6-4).
11.   One by .one, remove 5/32" (3.969mm) felt pieees from the paper baeking and plaee
      them on the Key Pedestal in front of (closest to the Key Cap) the seribed peneil
      line so that the penei! line is visible after the 5/32" (3.969mm) Felt Pieee is seeurely
      mounted (Figure 6-5).
                         5/32" FELT PIECE                       VISIBLE PENCIL UNE
12.   Remove the 1-13/32" (35.719mm) Felt Strips from the paper baeking one at a time
      and plaee them on the top surfaee of the Key Pedestal with the 5/32" (3.969mm)
      Felt Pieee mounted. Be partieularly eareful to ensure that the 1-13/32" (35.719mm)
      Felt Strip is flush with the front (closest to the Key Cap) surfaee of the Key Pedestal
      (Figure 6-6).
                                             6-6
                                                          1-13/32" FELT STRIP
 13.   Any excess of the 1-13/32" (35.719mm) Felt Strip protruding in the rear may be
       trimmed off, however, function will not be impaired if it is left untrimmed.
 14.   Lightly spray the Felt Strip with Silicon Spray. An excess of the Silicon may reduce
       the Felt's adhesive and cause the Felt to falI off.
 15.   Replace the Action Rail by reversing Action Rail Removal procedure outlined on
       Page 3-4.
After the Piano has been completely reassembled, check for Escapement (Page 4-1) and deter-
mine that a "Double-Stroking" condition does not existo
Afteryears of normal use, the Balance Rail Key Button and Front Pin bushings will show
wear, causing the Keys to move sideways creating the sensation of a "sloppy action".
By the use of the pro per tools and techniq ues, this can be easily cured, giving the piano a
tight, "like new" feeling.
The easiest method is achieved by the use of a piano technician's tool, calIed a Key Bushing
Tightener (Figure 6-7).
                                               6-7
                                                             ---~---B--           TOP
To use this toaI, alI that is necessary is to remove the Keys and place them on a flat surface.
Then insert the toaI into each affected slot, and gently tap the top of the toaI with a ham-
mero This will cause the Key wood to be squeezed toward the center, making the gap for the
guide pin smalIer. Replace the Keys in the Piano.
If a Bushing Tightener is not available, approximately the sarne effect can be accomplished
with a pair of strong needle-nose pliers.
With the pliers, carefulIy squeeze the wood together at each bushing slot (too much force
can break the wood) causing the bushings to be squeezed inward.
With a sharp knife, carefulIy trim away the worn bushings. Then apply a white glue to each
side of the bushing slot. InstalI new felt (obtainable from any piano supply house) and
clamp the felt in place with a key bushing wedge, ar clamp. (The Bushing Tightener can be
used for this purpose also.) After the glue has dried, trim away the excess felt and replace
the Keys in the Piano.
An alternative to the felt bushing is plastic bushing inserts. Instead of installing felt after the
glue is applied, press in the plastic inserts. After the glue dries, replace Keys in Piano.
After any bushing tightening ar replacement, always make sure the bushings are not too tight,
and that the Keys do not stick.
PeriodicalIy a customer will request a new Key because some blow has caused a fracture, ar a
cigarette burned one ar more of the Key Caps.
                                                 6-8
To resurface a Key, it is first necessary to identify the Key and its Cap style. Refer to Key
Identification Chart (Figure 6-8), Page 6-10.
Once the Key Name, manufacturing type (Cap thickness), and Cap style have been deter-
mineJ, you can then proceed with removing the damaged Cap.
The same type of white key cement can Oe used for the One-piece, Two-piece or Full-skirt
style Cap. Because the surface of the Key where the Cap adheres to the wood is visible, a
glue that dries white is preferred for the One- and Two-piece style cap.
Piano key cement is available at piano parts and supply companies. If piano key cement is
not readily available, Duco cement will work acceptably.
If white piano key cement is not available, you can make a glue that dries white by mlXmg
Duco cement with 30% acetone and adding small Key Cap chips and shavings from the bro-
ken Key Caps. Place the Duco in a sealable container. Add enough acetone to increase the
total volume 25% to 30%. Add in the broken chips and stir. As the chemical dissolves the
plastic, continue to add more chips and allow them to dissolve. Continue stirring and adding
chips until you are satisfied with the color of the glue. Before using the glue, make sure all
plastic chips are dissolved. The texture should be thick and smooth, about the consistency of
syrup.
To replace the Full-skirt type Cap (Figure 6-8, B.), it is first necessary to remove the old
Cap. Since the Cap is damageJ, it is of no consequence if you break the Cap further when
you remove it. Using pliers and a sharp knife, break the Cap off, piece by piece, alI the
white being careful not to chip or otherwise damàge the Key itself.
After the old Cap is removed, sparingly apply piano key cement to the appropriate part of
the Key.
After the glue has been applied, slide the Cap on to the Key, making sure that it is pushed
in place so that the end of the Key is against the inside front of the Cap. Put rubber bands
around the Key to hold the Cap firmly in place until the glue dries.
Basically, replacing the One-piece (Figure 6-8, A) and the Two-piece (Figure 6-8, B) type Key
Caps is the sarne as replacing the Full-skirt type Cap. However, the technique does vary
slightly in the removal and c1amping processes since the One- and Two-piece Caps cover only
the top and front of the Key.
                                              6-9
A. ONE·PIECE KEY CAPS
    PRATT. REAO - NATURAL                                                                      CENTER PIN BUTTON
                                                                                               RADIUSED
HAMMER NOTCH
         I            HEAD
                                         _ _ _ _P_R_A_T_T_,_R_E_A_D
                                                  RELlEF AREA
                                                                                          T_A_I_L_I> NO MOLD MARKS
         I                                                  ----'J
         WURLlTZER - NATURAL
                                                         KEY NUMBER~
                                                                                                                                  PEDESTAL
                                                                      ,.......:'-----{                                            DADOED
WURLlTZER-SUGAR PINE
                                                                                             ~
                                                                                                     MOLDMARK
                                                    WURLlTZER                       TAIL             GENERALLY A LETTER
                                         ,....                                             ---1_     AND A NUMBER
                      HEAD
         t--
          WURLlTZER - SHARP
_ WURLlTZER
               _ _ _ _ _ _---'f
                                                 I~
                                                  ----'---
                                                   :TAB-----,
                   NATURAL
                                                                                                         WITHMAR~
                           NOTE ON TWO·PIECE CAPS TOP PIECE
                           IS THICKER THAN FRONT PIECE
                                                                                                              NOMA=C]
                                                                                                                                 5/32" FELT
                                                                                                                                  ~~~--STANDARD
                                                                                                   FEL T ON                                   WHITE
                   PRATT, READ FULL·SKIRT NATURAL                                                  PEDESTAL                                   FELT
SHARP
                                                                                   6-10
To remove the Cap, a sharp X-acto type knife is used to cut between the Cap and the wood
of the Key. Always slice with the grain of the wood so as to minimize cutting the wood. 1
Carefully slide the knife between the Cap and the Key. Moving slowly with light pressure,
slide the knife under the Cap from one end of the Key to the other, causing the Cap to
come loose from the Key but not peeling or cutting any wood from the Key itself.
For the One-piece type Cap (and the front of the Two-piece type if removal is necessary)
also slide the knife between the front of the Key and the Cap, carefully removing the front
of the Cap without damaging the Key.
After the Cap has been removed, scrape or sand the glue and Cap residue fram the Key. AIso
make sure any damage to the Key is repaired (add wood putty to any gouges, etc.). Make
sure the Key surface is as smooth and leveI as possible.
Apply the glue liberally to the surface that is being capped. Spread the glue so that there are
no air gaps.
Carefully place the new Cap on the Key. Slide the Cap across the Key slightly to help spread
the glue. Align the new Cap on the Key so that there is equal overhang on both sides of the
Key and that the relief area of the head of the Cap is flush with the relief area of the head
of the Key. The head of the Cap at the front should then overhang the front piece (on a
Two-piece Cap) by approximately 1116" (1.588mm). On the One-piece Cap, the front should
be firm against the front of the Key and the Cap should be centered so that there is equal
overhang on both sides of the Key. After the Cap is properly aligned, clamp the Cap in place
with spring clamps and a block or plate 2 to keep the clamps from scratching the plastic Cap.
After the clamps and blocks are in pIace, make sure the Caps are still properly aligned and
realign if necessary. Set the Key aside and allow appropriate time to dry, which will depend
on the glue used.
After the glue has dried, remove the clamps and blocks and trim down the excess overhang
on the sides of the Key with a flat file (a Vixen-type file does a very quick and neat job).
File away the excess plastic until the Cap is flush with the sides of the Key. For a nice
smooth appearance, scrape (with an X-acto type knife) or sand away file marks in the plastic
and round off the front corners of the head of the Cap.
1Heating the plastic Cap with a heat gun will soften the plastic to allow easier removal.
2Spring clamps and pIates for the tops and fronts are available from piano supply companies.
                                               6-11
        SECTION II
ln the broad claim of our original patent, No. 2,972,922, the Tone Source is described as a
"tuning fork of unequal legs". ln other words, we deviate from the traditional concept of a
tuning fork in that, while both legs of the fork vibrate at the same frequency, the lower leg
is more resilient and, as a consequence, responds more positively to the blow of a Hammer.
It is to our advantage to construct this lower leg in such a way as to render it as resistant
to wear and fatigue as possible. ln pursuit of this, the Tone Bar Assembly has gone through
three major changes through the years.
  1.   ln the original Piano, the Tone Bar Assembly (tuning fork) was a single piece of cast
       iron which was suspended in a metal channel. The bottom leg was a length of
       piano wire of a diameter of .075" (1.905mm) (Figure 7-1).
  2.   ln the next stage the Assembly was constructed as shown in Figure 7-2. Several
       improvements were accomplished by this change.
       a.     The Tone Generator Assembly (Figure 7-2) was now removeable for easy
              replacement.
  3.   ln an attempt to further improve the tone quality and at the same time to reduce
       weight, we came up with the current Tone Bar design, which we call the "twisted
       steel bar" (patent No. 3,644,656) (Figure 7-3).
                                               7-1
                                                   TONE
                                                   BAR
                                                         TONE
                                       o                 GENERATOR
                                                         ASSEMBLY
                                                              ~~·'-TONE
                                                                  BAR
                                                             TUNING
                                                             SPRING
THE TINE
ln our original design, the "Tine" (bottom leg of the tuning fork) consisted of a length
of piano wire .075 (1.905mm) in diameter (Figure 7-4). Fine tuning was accomplished by
means of a slideable length of coil Spring which was crimped to produce a friction fito
                                                   7-2
Later, in an attempt to distribute the vibrational shock created by a heavy Hammer bIow, the
wire was tapered (Figure 7-5).
                         t===::========:::::::::::::::
                                r--l"
                                                         = = tf
                              Figure 7-5.   RHODES Second Stage Tine Design
This taper was accomplished by the "centerless grinding process". This new configuration
added considerable life expectancy to the Tine.
As a resuIt of some six years of deveIopmental procedure, a major breakthrough was accom-
plished in the processing of these new tapered Tines. lnstead of the centerless grinding pro-
cess, we introduced the current Tine (Figure 7-6). ln this new innovation the Tine is formed
by the swaging process, a process which by its very nature adds strength to the part by com-
pacting the outer surface (skin) of the Tine.
                              .100" (2.540mm)
                'I"            . •060" (1.524mm)                 .060" (1.524mm)
                    I'
                L*~172~;(12.700mm) .=====-4==?'1
                          r                                        '
! ! I
ln a comparative shock test, our first Tine withstood 40,000 heavy Hammer bIows; the
second Tine withstood 1,500,000 bIows, and the swaged Tine was still going after 6,000,000
bIows.
WhiIe it is the nature of even the finest steel to deteriorate when shocked by stresses beyond
its eIastic limit and thus finally to crystaIize and break, we feel that in this new process we
now have reached the uItimate in providing a part capabIe of withstanding indefiniteIy all but
the most withering treatment.
                                                     7-3
                                      CHAPTER EIGHT
         EARLY DESIGN RHODES PIANOS - ACTION (Prior to September 1975)
Fundamentally, there has been no deviation fram the original design principIe, though the
actual configuration of the parts has changed.
THE ACTION
The original Hammer Assembly appeared as shown in Figure 8-1.
        TONE GENERATOR
        MOUNTING SCREW
             TIMBRE
             ADJUSTING
                            1           TONE BAR
SCREW
The Hammer Head was of the conventional "tear drop" designo The Hammer Shank and
Hammer Butt were formed fram wood and therefore tended to suffer the weaknesses of
wooden parts, such as off-center holes, drifting holes, warping, etc.
An interim change involved the insertion of an aluminum clip (Figure 8-2, A) on top of the
Key Pedestal. This was done to increase the acceleration of the old Hammer designo
FELT STRIP
                                            8-1
The next generation of Hammers featured a molded Shank and a molded Flange (Figure 8-3).
These parts were made of CYCOLAC, a material which has withstood the test of time and
has proven to be dimensionally far superior to its predecessor, besides being practically imper-
vious to variations in temperature and weather. At this sarne time the Felt Strip originally
attached to the cam curve of the Hammer was instead placed on the newly designed Pedestal
surface of the Key.
The "tear drop" Hammer Head was excellent for standard pianos, however, it tended to wear
a groove, and as the groove deepened, the quality of sound deteriorated. Replacement was
cumbersome and costly.
While this type of Head was retained for awhile, another innovation followed soon (Fig-
ure 8-4). It consisted of a wooden Head with a Felt Tip, which was easily removed for
replacement. This was a major step forward in that replacement could be dane inexpensively
by the musician.
ESCAPEMENT
ADJUSTING
SCREW
 HAMMER
 TlP
 HAMMER
 HEAD
                                              8-2
At the sarne time, research was going on with a type of Neoprene which would be a useable
substitute for the felt Tips. Felt - being what it is - was still subject to grooving. The
formation of a groove is costly in tone production, since the walls of the groove act as
dampers. It was hoped that a material could be found which would end the problem of
grooving. The Neoprene Tips proved superior in every way and were introduced into the line
early in 1971, following extensive testing.
                                           8-3
                                     CHAPTER NINE
       EARLY DESIGN RHODES PIANOS - MAINTENANCE AND REJUVENATION
This Chapter of the manual will be devoted to maintenance procedure and to description of
the ways in which the various vintage models can be adapted to newer standards.
  1.   Suppose you have a Piano of the vintage depicted in Figure 8-1 and wish to bring it
       up to current sound standards. Proceed as follows:
       a.   Examine the condition of the Hammer Heads. If the grooves are not more than
            3/16" (4.762mm) deep, they can be reshaped by sanding off the outer surface.
            To accomplish this, construct a shaping tool from a 6" (152.4mm) length of
            wood to which has been cemented a piece of very rough sand paper. Beginning at
            Points A and A1 work upward toward the crown - taking off enough of the
            outer layer of felt to remove all trace of the groove (Figure 9-1).
                                             GROOVE DEPTH
                                             (3/16" OR LESS)
It should be noted that by the method chosen in this shaping process, you have a measure
of control over the "striking line" (the point of Hammer contact along the length of the
Tine).
Suppose Point A (Figure 9-2) is the optimum point for best tone and volume response. You
can shape the Hammer so that the peak of the felt is left or right of center in order to
accommodate to Point A.
You can determine the exact location of Point A by removing all the Mounting Screws from
the Harp so that it can be slid back or forward on the Support Blocks. With the Harp free
to move, slide it back or forward as you strike the Key until you locate the point of
maximum power response. Next, mark this point on the Tine with a felt pen, slide the Harp
to original position, with Hammer raised, mark a spot on the Hammer Tip where the Felt Tip
                                           9-1
                               POINT A
should be shaped. This procedure should be repeated about every 6th Hammer throughout
the scale. The intervening Hammers can be shaped to the "curve" thus developed.
      b.   Next, test Felt hardness by playing the Piano through the mid-range. If the tone
           quality is harsh, indicating excessive hardness of Hammers, the Felts can be
           softened by the "Voicing" processo This is accomplished through the use of a
           Voicing tool, available in any piano supply house. Failing this, embed a common
           sewing needle in a hand drill, then "drill" the needle directly into the Felt at
           several points in the striking area.
      c.   If the Hammer Heads are too badly worn for salvage, remove all Hammer Assem-
           blies and instali Replacement Hammer Assemblies. The Hammer Assembly will
           come complete with Flange and Bridle Strap mounted. It will appear as shown in
           Figure 8-4A, without Tip.
Proceed as follows:
           (2) Unscrew Flange Screw and remove Hammer by sliding Bridle Strap out over
               Damper Arm.
           (3) Mount the new Hammer Assembly by sliding the new Bridle Strap over the
               Damper Arm then by securing the Assembly with the Flange Screw.
                                           9-2
(4) Slide all Damper Shoes back into place.
(5) Create a 118" x 3/8" x 3/8" (3.175mm x 9.525mm x 9.525mm) shim and
    glue into place on the Hammer Head as shown in Figure 9-3. This is neces-
    sary in order to bring the Hammer Tip up to the full height of the one
    replaced.
                                                   r----,~NEOPRENE
                                                   ;
                                                       ,   I      TlP
SHIM
                BRIDLE
                STRAP
(6) Secure all Neoprene Tips following the instructions given in the Kit.
(7) The new Bridle Straps are slightly shorter than the old, resulting in a lower
    rest position of the Damper Felts. Adjust these upward to suit by bending
    the Malleable Wire Damper Arm (Figure 9-4).
DAMPER FELT
                    MALLEABLE
                    WIRE
DAMPER SHOE
                                  9-3
          (8) Carefully peel off the red woven Felt from the cam curve of the old Ham·
              mers, exercising care to leave a smooth, clean surface, and cement to the
              top of the Key Pedestal. This applies whether the Key is as shown in
              Figure 8-1 or Figure 8-2.
2.   Suppose you have a Piano of the vintage depicted in Figure 8-4 but with the type
     Tone Bars as shown in Figure 7-2, and you wish to restore it. Proceed as follows:
     a.   Remove all Felt Hammer Tips with a jack knife. Make certain that the maple
          Hammer Head surface is clean of all Felt and old glue. If the Hammer Head
          is of the variety shown in inset Figure 8-4B, remove the back shoulder with a
          pair of end cutters in arder to provide ample surface for the Replacement
          Neoprene Tips (Figure 9-5).
REMOVE
     b.   Using 3M Super Weatherstrip Adhesive No. 8001 available at auto supply stores,
          or a similar bonding agent, cement the Neoprene Tips folIowing instructions
          given in the Hammer Tip Replacement Kit.
          (1) Remove all Tone Generator Assemblies by removing all Tone Generator
              Mounting Screws (Figure 8-1).
          (2) Mount alI new Tone Generator Assemblies following instructions given in the
              Tone Generator Assembly Replacement Kit.
          (5) The Felt Tips are slightly talIer than the Neoprene Tips, so escapement must
              be re-established. See Page 4-1.
                                          9-4
            (6) Remove the Harp Mounting Screws (including the Hinge Screw) on the left
                (Bass) side of the Harp (Figure 9-6, 9).
            (8) When you have located this new Harp position to your satisfaction, sink two
                new holes in the maple Side Support Blocks (use a No. 10 drill), then secure
                the Harp by remounting the Screws. Next, remount the Hinge by drilling a
                new hole (No. 10) in the side of the Harp Frame. Exercise extreme care in
                guiding your drill through the steel so as to avoid plunging the drill into the
                Pickup. If the Harp/Action Assembly is out of the Cabinet, a new hole can
                be drilled in the side of the Harp Support Block to relocate the Hinge, thus
                avoiding the possibility of damaging the Pickup.
 1.   Key Dip. Key Dip and Hammer traveI are controlled by the height of the Action
      Rail. Key Dip is the term used to describe the downward Iimit of traveI of the Key
      when depressed. 3/8" (9.525mm) is ideal. This is controlled by means of shims
      (Figure 10-1) pIaced between the Action Rail and the Key Frame. To adjust, remove
      the entire Action from the box. AIong the back of the Key Frame under the Action
      Rail will be five wood screws. Remove these, then either remove shims or add shims
      depending upon whether you wish to reduce or increase the Key Dip.
                                   KEY DEPRESSED
          DAMPER CLEARANCE
          3~"TO 1/2"IDEAL~=~
        ;'~
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                        - ~==OM  \tSCAPEMENi                    ~/~'!. ~~L
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                                         =-
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                ~ ~ACTION RAIL MOUNTING SCREWS
                                    KEY AT REST
      DAMPER RELEASE BAR                              ESCAPEMENT
                                                      ADJUSTING
       r~~=r=::::rtn%--=-.,..,.----d,j                SCREWS
                                            '-'I    I
       ~'-----I:~~~r-==~~::::::::---;:;D~A~M;P-;;ER~ BEAR ING SHOU LD
                                       BE FIRM ENOUGH TO
                                       EFFECTIVELY DAMP SOUND
                                 :--.....é!:=:.==u------"'I~-~IJ            UP
                                                                             3/8"
         "--------------t
                  Figure 10-1. RHODES Early Design SingIe Key Views
                                           10-1
2.   Damper ControI. The Damper ideally c1ears the Tine by at least 3/8" to 1/2"
     (9.525mm to 12.700mm) when the Key is depressed. Conversely, when the Key is
     at rest, the Damper should bear firmly on the Tine in order to effectively damp the
     sound.
3.   Escapement. Escapement is the word used to describe the distance between the
     striking edge of the Hammer Tip and the Tine when the Key is fully depressed. This
     distance varies from between 3/16" (4.762mm) and 3/8" (9.525mm) in the Bass
     section to between 1/16" (1.588mm) and 1/8" (3.175mm) in the Mid section and
     between 1/32" (0.794mm) and 3/32" (2.381mm) in the Treble section. The shorter
     the Escapement distance, the more sensitive the touch.
     The Escapement distance could be called the "free throw" area. ln other words this is
     the area of Hammer traveI after the energy imparted by the touch is no longer effec-
     tive. ln order to understand the philosophy, suppose the Escapement distance were
     1/2" (12.700mm). Under this condition, it would require an extremely sharp blow to
     impart enough acceleration to the Hammer to enable it to reach the Tines. Now
     reverse the situation, suppose that we reduce the Escapement to zero. The lightest
     feather touch will produce a sound. However, sustained finger pressure on the Key
     will cause the Hammer to smother the sound. Now back off a bit. Raise the Escape-
     ment to the point where the Hammer can no longer smother the sound. This becomes
     the ideal setting.
     To achieve the ideal Escapement setting, there are severaI adjustments possible depending
     upon the vintage Piano involved.
                                            10-2
T
                                                                               .   I   /SUPPORT
                                                               -""Ir·ILIl-_,,-,1   y     BLOCK
            (2)   Using a table saw, shave off the desired amount fram the top
                  surface of each Block, approximately 1116" (11.588mm) to
                  118" (3.175mm).
            (3)   Replace the Assembly, then reset the Dampers for maximum
                  performance.
                                       10-3
        As also is the case in string pianos, the Escapement distance in the Bass section
        should be greater than in the middle and upper sections. This requirement is even
        more pronounced in our Instrument due to the wide are of Tine movement
        encountered. Escapement distance on Tone Bar 1 could be 3/8" (9.525mm). Insuffi-
        cient Escapement in this area invites "double stroking" with an accompanying
        disturbing sound.
Signal Strength:
----- - - - - - - - - ---------
 Later, basic voltage output was quadrupled by changing the series/parallel arrangement as
 shown in Figure 10-4.
~-~,
,j
 This change can be made on any of the older Pianos simply by re-routing the bus wires as
 shown in Figure 10-5. The output impedance then becomes approximately 2500 ohms.
 62     63      84     65     66      67        68                69   70   71          72          73
                     Figure 10-5. RHODES Bus Wire Re-Routing Diagram
                                                    10-4
             SECTION III
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                                      CHAPTER ELEVEN
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Due to the specialized nature of Electric and/or Electronic repairs, RHODES lil11its this
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                           2.,A.LL CAPACITORS ARE RATED AT 15 VDC MINIMUM, VALUES lN MICROFARADS * 20% ELECTROLYTIC -20% +150%
                           1, Àl.L...RESISTORS ARE 1/2 WATT VALUES lN OHMS, *10%
                           NOTES:' UNLESS OTHERWISE SPECIFIED
Figure 11-1. Schematic - Preamplifier Assembly - 100 Watt Suitcase and Janus I
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                      You will note that a11 tone generators' are the sarne 1ength and wi11 have
                      to be cut (with sharp wire cutters) to the 1ength as shown in the follow-
                      ing chart.
                      Measurement is irom the inside of the sguare rod in which the tyne is
                      mounted. Slight errors in 1ength can be compensated by the tuning
                      springs; but accurate measurement and cutting wi11 secure better re-'
        ,   .         sults andmore flexible tuning and tone adjustrnent.                                                                                          .~
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