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DVS Technical Codes and Bulletins

This document contains technical codes and bulletins related to joining plastics through various processes like adhesive bonding, welding, and testing of joints. It provides standards and requirements for testing welded and bonded joints of plastic materials.

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Asif Sarwar
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0% found this document useful (0 votes)
395 views10 pages

DVS Technical Codes and Bulletins

This document contains technical codes and bulletins related to joining plastics through various processes like adhesive bonding, welding, and testing of joints. It provides standards and requirements for testing welded and bonded joints of plastic materials.

Uploaded by

Asif Sarwar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DVS Technical Codes and Bulletins

DVS 1904-1 (2010-02) Adhesive bonding of plastics in domestic installation -


Requirements on plants and personnel 1
DVS 1904-2 (2010-02) Adhesive bonding of plastics in domestic installation -
Pipes and fittings - Adhesive bonding operation -
Findings on adhesive-bonded joints 2
DVS 2200-1 (2013-11) Joining of plastics - Code letters and abbreviations - Welding
Supplement 1 processes 5
DVS 2201-1 (1989-02) Testing of semi-finished products of thermoplastics -
Bases - indications 9
DVS 2201-1 (2004-10) Testing of semi-finished products made of thermo-
Supplement 1 plastics; Basics - indications - Material and
abbreviation 13
DVS 2201-1 (2004-10) Testing of semi-finished products made of thermo-
Supplement 2 plastics; Basics - indications - Directives for creep
rupture curves of pipes 14
DVS 2201-1 (2004-10) Testing of semi-finished products made of thermo-
Supplement 3 plastics; Basics - indications - Linear thermal expansion
coefficients 15
DVS 2201-1 (2004-10) Testing of semi-finished products made of thermo-
Supplement 4 plastics; Basics - indications - Dimension stability of
semi-finished material after heating 16
DVS 2201-1 (2006-10) Service life temperature time limits due to thermal
Supplements Draft ageing 17
DVS 2201-2 (1985-07) Testing of semi-finished products of thermoplastics:
Weldability - Test methods - Requirements 18
DVS 2202 (2014-11) Evaluation of imperfections in joints of thermoplastic
Supplement 1 materials to piping parts and panels - heated plate
welding (HS, IR) 21
DVS 2202 (2012-11) Assessment of defects in joints between thermo-
Supplement 2 plastics on piping parts and panels - Sleeve welding
with an incorporated heating element (HM) 26
DVS 2202 (2012-11) Assessment of defects in joints between thermo-
Supplement 3 plastics on piping parts and panels - Heated tool
sleeve welding (HD) 31
DVS 2202-1 (2006-07)* Imperfections in thermoplastic welding joints -
Features, descriptions, evaluation 35
DVS 2203-1 (2003-01) Testing of welded joints of thermoplastic sheets and
pipes - Test methods - Requirements 62
DVS 2203-1 (2010-08) Testing of welded joints between panels and pipes
Supplement 1 made of thermoplastics - Requirements in the tensile
test - Short-time tensile welding factor fz 64
DVS 2203-1 (2014-05) Testing of welded joints between panels and pipes
Supplement 2 made of thermoplastics - Requirements in the tensile
creep test - Tensile creep welding factor fs 65

http://d-nb.info/1052552625
Testing of welded joints between panels and pipes
made of thermoplastics - Requirements in the
technological bending test - Bending angle / bending
path . 66
Testing of welded joints between panels and pipes
made of thermoplastics - Requirements on shear and
peeling tests for sleeve welding with an incorporated
electric heating element (HM) and heated tool sleeve
welding (HD) on pipes and fittings 77
Testing of welded joints between panels and pipes
made of thermoplastics - Tensile test 80
Testing of welded joints between panels and pipes
made of thermoplastics - Low-temperature tensile test.. 83
Testing of welded joints between panels and pipes
made of thermoplastics - Tensile impact test 85
Testing of welded joints of thermoplastics plates and
tubes - Tensile creep test 87
Testing of welded joints of thermoplastic sheets and
pipes - Tensile creep test - Testing of socket joints . 91
Testing of welded joints of thermoplastic sheets and
pipes - Tensile creep test - Testing of the resistance
to slow crack growth using the Full Notch Creep Test
(FNCT) 93
Testing of welded joints between panels and pipes
made of thermoplastics - Tensile creep-rupture test -
Checking of the demanded tensile creep-rupture
welding factor and of the minimum service life of
welded joints between polyethylenes (PE 80 and
PE 100) . 95
Testing of welded joints of thermoplastics plates and
tubes - Technological bend test 104
Testing of joints between polymeric materials - Shear
and peeling tests 107
Testing of joints between polymeric materials - Torsion
shear and radial peeling tests for joints executed by
means of sleeve welding with an incorporated electric
heating element and heated tool sleeve welding 109
Testing of joints between polymeric materials -
Testing of adhesive-bonded joints in the shear and
peeling tests 113
Adhesive bonding of thermoplastics 116
Adhesive bonding of pipes and piping parts made of
thermoplastics - Polyvinyl chloride (PVC-U) 127
Adhesive bonding of pipes and fittings made of thermo­
plastics - Chlorinated polyvinyl chloride (PVC-C) 132
Berechnung von Behaltern und Apparaten aus Thermo-
plasten - Kennwerte 137
Calculation of tanks and apparatus made of thermo­
plastics - Characteristic values of the polyethylene
material group 142
(2013-09) Calculation of tanks and apparatus made of thermo­
plastics - values of the polypropylene material group .... 154
(2013-09) Calculation of tanks and apparatus made of thermo­
plastics - Characteristic values of the polyvinyl chloride
material group 167
(2013-09) Calculation of tanks and apparatus made of thermo­
plastics - Characteristic values of the fluoropolymer
material group 175
(2013-09) Calculation of tanks and apparatus made of thermo­
plastics - Reduction coefficients in the case of a media
influence 194
(2013-02) Calculation of tanks and apparatus made of thermo­
plastics - Welding factors 204
(2013-02) Calculation of tanks and apparatus made of thermo­
plastics - Application examples 205
(2015-01) Berechnung von Behaltern und Apparaten aus Thermo-
Draft plasten - Stehende runde, drucklose Behalter 208
(2011-01) Calculation of tanks and apparatus made of thermo­
plastics - Vertical round, non-pressurised tanks 223
(2003-11)* Calculation of tanks and apparatus made of thermo­
plastics - Welded stationary tanks in the case of
installation in buildings 236
(2015-01) Berechnung von Behaltern und Apparaten aus Thermo-
Draft plasten - Stehende runde, drucklose Behalter -
Auffangvorrichtungen 244
(2011-01) Calculation of tanks and apparatus made of thermo­
plastics - Vertical round non-pressurised tanks -
Collecting devices 252
(2015-01) Berechnung von Behaltern und Apparaten aus Thermo-
Draft plasten - Stehende runde, drucklose Behalter -
Flachdacher 260
(2010-01) Calculation of tanks and apparatus made of thermo­
plastics - Vertical round, non-pressurised tanks -
Flat roofs 264
(2015-01) Calculation of tanks and apparatus made of thermo-
Draft plastics - Vertical round non-pressurised tanks -
Flat-bottomed tanks in earthquake regions 268
(2013-02) Calculation of tanks and apparatus made of thermo­
plastics - Vertical round non-pressurised tanks -
Flat-bottomed tanks in earthquake regions 277
(2015-01) Calculation of tanks and apparatus made of thermo-
Draft plastics - Vertical round non-pressurised tanks -
Vertical-skirt tanks in earthquake regions 285
(2013-02) Calculation of tanks and apparatus made of thermo­
plastics - Vertical round non-pressurised tanks -
Vertical-skirt tanks in earthquake regions 292

VII
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round, non-pressurised tanks -
Shell construction method 298
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round, non-pressurised tanks -
Shell construction method 301
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round, non-pressurised tanks -
Ring-supported conical bottom 304
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round, non-pressurised tanks -
Ring-supported conical bottom 311
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round non-pressurised tanks -
Example of a ring-supported conical bottom 318
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round non-pressurised tanks -
Example of a ring-supported conical bottom 321
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round non-pressurised tanks -
Parallel-supported sloping base 324
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round non-pressurised tanks -
Parallel-supported sloping base 331
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round, non-pressurised tanks -
Example of a parallel-supported sloping basen 338
Calculation of tanks and apparatus made of thermo­
plastics - Vertical round, non-pressurised tanks -
Example of a parallel-supported sloping basen 341
Design of thermoplastic tanks and apparatuses -
Welded joints 344
Calculation of thermoplastic tanks and apparatus -
Flanged joints 354
Calculation of thermoplastic tanks and apparatus -
Welded flanges, welded collars - Constructive details 358
Calculation of thermoplastic tanks and apparatus -
Rectangular Tanks 361
Calculation of thermoplastic tanks and apparatus -
Rectangular tanks, structural details 368
Non-destructive tests on tanks, apparatus and piping
made of thermoplastics - Dimensional checking and
visual inspection 373
Zerstdrungsfreie Prufungen von drucklosen Behaltern
und Apparaten aus thermoplastischen Kunststoffen -
Dichtheitsprufung 376
(2011-09) Non-destructive tests on tanks, apparatus and piping
made of thermoplastics - Testing with electrical high
voltage 378
(2011-09) Non-destructive tests on piping made of thermo­
plastics - Angle measurement on welded joints
executed by means of sleeve welding with an
incorporated heating element (HM) and heated
tool sleeve welding (HD) 380
(2014-07) Welding of thermoplastics - Heated element welding
Draft of pipes, piping parts and panels made out of
polyethylene 382
(2005-09)* Welding of thermoplastics - Heated tool welding
of pipes, pipeline components and sheets made
of PE-HD 397
(2005-12)* Welding of thermoplastics - Heated tool welding
of pipes made of PE-Xa with pipeline components
made of PE-HD 411
(2013-08) Heated tool butt welding of pipes and piping parts with
high wall thicknesses or diameters made of PE 416
2013-03) Welding of thermoplastics - Hot-gas string-bead welding
Draft and hot-gas welding with the torch separate from the
filler rod of pipes, piping parts and panels - Methods,
requirements 418
(2005-04)* Welding of thermoplastics - Hot-gas string-bead
welding and hot-gas welding with torch separate
from filler rod of pipes, pipe components and sheets -
Methods, requirements 427
(2013-03) Welding of thermoplastics - Hot gas string-bead and
Draft fan welding of pipes piping parts and panels -
Welding parameters 436
(2005-04) Welding of thermoplastics - Hot gas string-bead and
fan welding of pipes, piping parts and panels -
Welding parameters 437
(2013-03) Welding of thermoplastics - Hot-gas string-bead
Draft welding and hot-gas welding with torch separate from
filler rod of pipes, pipe components and sheets -
Requirements for welding equipment and accessories .... 438
(2005-04)* Welding of thermoplastics - Hot-gas string-bead
welding and hot-gas welding with torch separate from
filler rod of pipes, pipe components and sheets -
Requirements for welding equipment and accessories .... 441
(2013-03) Welding of thermoplastics - Hot gas string-bead
Draft and fan welding of pipes, piping parts and panels -
Welding of fluoroplastics 443
(2013-03) Welding of thermoplastics - Extrusion welding of pipes,
Draft piping parts and panels - Processes and requirements... 447
(2005-04)* Welding of thermoplastics - Extrusion welding of
pipes, piping parts and panels - Processes and
requirements 458

IX
(2013-03) Welding of thermoplastics - Extrusion welding of pipes,
Draft piping parts and panels - Welding parameters 468
(2006-06) Welding of thermoplastics - Extrusion welding of pipes,
piping parts and panels - Welding parameters 469
(2013-03) Welding of thermoplastics - Extrusion welding of pipes,
Draft piping parts and panels - Requirements on the welding
machines and welding devices 470
(2005-04)* Welding of thermoplastics - Extrusion welding of
pipes, piping parts and panels - Requirements on the
welding machines and welding devices 473
(1993-02) Welding of thermoplastics - Welding of PE casing
pipes - Tubes and tubular components 476
(1997-07) Welding of thermoplastics - Welding of PE casing
pipes - Fittings and isolating valves 498
(2003-09) Welding of thermoplastics - Non-contact heated tool
butt welding of pipes, pipeline components and
sheets - Methods, equipment, parameters 504
(2008-08)* Welding of thermoplastics - Heated tool welding of
pipes, piping parts and panels made of PP 512
(2006-12)* Welding of thermoplastics - Heated tool welding of
pipes, piping parts and panels made of PVC-U 524
(2012-11) Welding of thermoplastics - Heated tool welding of
pipes, piping parts and panels made of PVC-C 531
(2009-04) Welding of thermoplastics - Welding by bending
using a heated tool for panels made of PP and PE 538
(2005-12)* Welding of thermoplastics - Heated tool welding of
pipes, piping parts and panels made of PVDF 543
(2010-07) Welding of thermoplastics - Heated tool welding of
pipes and piping parts made of Polyamide 12 553
(1989-10) Welding of thermoplastic - Heated tool butt welding -
Welding of casement sections made from PVC-U 561
(2007-03)* Welding of thermoplastics - Machines and devices
for the heated tool welding of pipes, piping parts and
panels 568
(2012-02) Welding of thermoplastics - Tools and devices for the
heated tool welding of pipes and piping parts 582
(1997-04) Industrial Pipelines Made of Thermoplastics - Planning
and Execution, Above-Ground Pipe Systems 584
(2003-04) Industrial piping made of thermoplastics - Design and
execution, Above-ground pipe systems - Calculation
example 618
(2004-07) Industrial piping made of thermoplastics - Design
and execution, Above-ground pipe systems -
Recommendations for the internal pressure and leak
tests 627
(2006-05) Industrial piping made of thermoplastics - Design
and execution, Above-ground pipe systems - Flanged
joints: Description, requirements and assembly 638
(2007-10) Industrial piping made of thermoplastics - Design,
structure and installation of two-pipe systems 645
(2014-11) Industrial pipelines made of thermoplastics - Planning
and installation - Underground pipe systems 671
(2005-04)* Welding of thermoplastics - Welding fillers - Marking,
requirements and tests 687
(2006-05)* Qualification testing of plastics welders - Qualification
Test Groups I and II - Hot gas welding with the torch
separate from the filler rod (WF), highspeed hot gas
welding (WZ), heated tool butt welding (HS), sleeve
welding with an incorporated electric heating element
(HM), heated tool sleeve welding (HD) and hot gas
extrusion welding (WE) 691
(2006-05)* Qualification testing of plastics welders - Qualification
Test Groups I and II - Planned monitoring of the
certified plastics welders according to DVS 2212-1 705
(1994-10) Testing of plastics welders - Examination Group III -
Lining membranes in geotechnical and hydraulic
engineering 707
(2013-06) Qualification testing of plastics welders; welding of
PE casing pipes - Pipes and piping parts 723
(2010-12) Specialist for plastics welding 733
(2010-12) Qualification testing regulations for the qualification
test to become a specialist for plastics welding 735
(2010-09) Heated tool welding of mouldings made of thermo­
plastics in series fabrication 737
(1996-11) Hot plate welding of mouldings made of polyolefins
(PE, PP) in volume production 748
(1999-04) Hot plate welding of mouldings made from amorphous
thermoplastics in volume production 760
(1999-04) Hot plate welding of mouldings made from amorphous
thermoplastics in volume production - Welding
parameters for amorphous thermoplastics and blends . 767
(2007-04)* Ultrasonic welding of plastic series parts - Process
description, machines and devices, influencing
variables, design and quality assurance 774
(2005-09)* DVS test specimens with an energy director for the
ultrasonic welding of thermoplastics and testing
conditions 798
(2012-07) Guide to the project sequence for the joining of
thermoplastics in series fabrication 801
(1992-08) Ultrasonic joining of moulded parts and semi-finished
parts of thermoplastic polymers in mass production -
Forming with ultrasonic; staking, swaging and
tamping 807

XI
(1992-08) Ultrasonic joining of moulded parts and semi-finished
parts of thermoplastic polymers in mass production -
Insertion of metal parts and other materials with
ultrasonic 810
(1996-08) Ultrasonic joining of moulded parts produced of
thermoplastic polymers in mass production,
manufacture of horns 812
(2013-12) Ultrasonic joining of mouldings and semi-finished
products made of amorphous thermoplastics in series
fabrication 819
(1999-03) Vibration welding of mouldings and semi-finished
products made of thermoplastic polymers in series
production 831
(2002-12) Vibration welding of mouldings and semi-finished
products made of thermoplastic polymers in series
production: Mouldings made of polyamides 840
(2010-06) Welding of thermoplastics in series fabrication -
Rotational friction welding - Installations, procedures
and characteristics 844
(2013-12) Welding of thermoplastics in series fabrication -
Draft Rotational friction welding of mouldings made of
polyolefins (PE and PP) 849
(2003-04)* Welding of thermoplastics in series fabrication -
Rotational friction welding of mouldings made of
polyolefins (PE and PP) 852
(2006-04)* Welding of thermoplastics in series fabrication -
Rotational friction welding of mouldings and semi­
finished products made of polyamides (PAs) 859
(2005-04)* High-frequency joining of thermoplastics in series
fabrication 864
(2005-04)* Thermocontact welding of thermoplastic films
(polyolefins) 870
(2011-05) Qualification testing of plastics laminators and
adhesive bonders - Laminates as well as laminate
and adhesive-bonded joints between GFRPs
(UP-GF and EP-GF) 876
(2011-05) Qualification testing of plastics laminators and
adhesive bonders - Fabrication of Test Piece 1.1/11.1 —
Joint for a pipe nozzle in a panel 883
(2011-05) Qualification testing of plastics laminators and
adhesive bonders - Fabrication of Test Piece II.2 -
Building up a new laminate 885
(2010-12) Qualification testing of plastics adhesive bonders -
Pipe joints between PVC-U, PVC-C and ABS with
solvent-based adhesives 887
(1991-02) Joining of Lining Membranes made from Polymeric
Materials (Geomembranes) in Geotechnical and
Hydraulic Application - Welding, Bonding by
Adhesives, Vulcanising 894
(1992-08) Joining of lining membranes - Made of polymer
materials in geotechnical and hydraulic engineering -
Site testing 901
(1997-07) Joining of sealing sheets made of polymeric materials
in earthwork and water engineering - Requirements
on welding machines and welding devices 911
(2006-12)* Welding of sealing sheets made of polyethylene (PE)
for the sealing of dumps and contaminated sites 915
(2011-03) Welding of sealing sheets made of thermoplastics in
tunnel construction 934
(2000-09) Testing of fused joints on liners of polymer materials -
Testing procedure, requirements 947
(1997-07) Testing of fused joints on liners of polymer materials -
Lap shear test 949
(1997-07) Test of fusions on PE liners - Peeling test 951
(2000-11) Testing of fused joints on liners of polymer materials -
Tensile creep test on PE .953
(2004-08)* Welding of semi-finished products made of high-density
polyethylene (PE-HD) for the sealing of concrete
structures in the field of ground water protection and
for corrosion protection . 957
(2003-07) Welding of plastic series parts - Quality assurance
and testing . 977
(2008-12)* Above-ground tanks, apparatus and piping made of
thermoplastics - Guide to quality assurance . 997
(2005-05)* Thread inserts for the joining of mouldings made of
plastics 1000
(2003-07)* Direct screwing into mouldings made of plastics 1007
(2007-10)* Examples - Direct screwing of mouldings made of
plastics and additional elements for thin-walled
components 1015
(2011-04) Mechanical joining of plastic components -
Snap joints 1022
(2011-04) Mechanical joining of plastic components -
Snap joints - Examples 1030
(2010-12) DVS® foundation course about the processing of semi­
finished products made of thermoplastics 1036
(2004-09) DVS® course for plastics welders in Qualification Test
Group I 1038
(2004-09) DVS® course for plastics welders in Qualification Test
Group II 1040
(2009-11) DVS® course for plastics welders in Qualification Test
Group III 1042
(2004-09) DVS® course for plastics welders - PE shell pipes;
Preparationfor the welder qualification test according
to the DVS® 2212-4 guideline 1044

XIII
DVS2290 (2012-04) DVS® course for plastics laminators and adhesive
bonders 1046
DVS 2291 (2010-12) DVS® course for plastics adhesive bonders for pipe
joints between PVC-U, PVC-C and ABS with solvent-
based adhesives 1048

The dates indicate are the publication dates of the German editions.
* Publication date of the English edition differs from the German edition.

XIV

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