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Design and Fabrication of Multi Purpose Hydraulic Power Press

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Anbu Selvan

The document describes the design and fabrication of a multi-purpose hydraulic power press. It discusses how hydraulic systems use relatively incompressible fluid to transmit power from one location to another to perform work. The project involves building a model hydraulic power press that can be used for metal forming applications like drawing and bending. It explains the working principles of hydraulic presses and some key advantages like the ability to generate very heavy pressures on the ram. Safety measures for operating machine presses are also highlighted.

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Design and Fabrication of Multi Purpose Hydraulic Power Press

Uploaded by

Anbu Selvan
92 views4 pages
The document describes the design and fabrication of a multi-purpose hydraulic power press. It discusses how hydraulic systems use relatively incompressible fluid to transmit power from one location to another to perform work. The project involves building a model hydraulic power press that can be used for metal forming applications like drawing and bending. It explains the working principles of hydraulic presses and some key advantages like the ability to generate very heavy pressures on the ram. Safety measures for operating machine presses are also highlighted.

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The document describes the design and fabrication of a multi-purpose hydraulic power press. It discusses how hydraulic systems use relatively incompressible fluid to transmit power from one location to another to perform work. The project involves building a model hydraulic power press that can be used for metal forming applications like drawing and bending. It explains the working principles of hydraulic presses and some key advantages like the ability to generate very heavy pressures on the ram. Safety measures for operating machine presses are also highlighted.

Copyright:

© All Rights Reserved
Download as DOC, PDF, TXT or read online from Scribd
Download as doc, pdf, or txt
92 views4 pages

Design and Fabrication of Multi Purpose Hydraulic Power Press

Uploaded by

Anbu Selvan
The document describes the design and fabrication of a multi-purpose hydraulic power press. It discusses how hydraulic systems use relatively incompressible fluid to transmit power from one location to another to perform work. The project involves building a model hydraulic power press that can be used for metal forming applications like drawing and bending. It explains the working principles of hydraulic presses and some key advantages like the ability to generate very heavy pressures on the ram. Safety measures for operating machine presses are also highlighted.

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DESIGN AND FABRICATION OF MULTI PURPOSE

HYDRAULIC POWER PRESS

SYNOPSIS

A hydraulic fluid power system is defined as a means of power


transmission in which relatively incompressible fluid is used as the power
transmitting media. The primary purpose of hydraulic system is the transfer of
energy from one location to another location and this energy into useful work.
In this project fabricated model of Multipurpose Hydraulic power
press will describe the working principles as well as hydraulic machines
application and its advantages. Metal forming can be defined as a process in which
the desired and shape are obtained through the deformation of metals plastically
under the action of externally applied force. The type of drive depends upon the
length of the stroke needed and loaded on the ram. In this project we have selected
applied to the hydraulic force for the angle forming machine.
The Hydraulic drive is used when a very heavy pressures is required on the ram
this is used for drawing and forming operation .System pressure can be generated
in the form of any physical action which result a compression over the Hydraulic
system.
INTRODUCTION
Historically, metal was shaped by hand using a hammer. Later, larger
hammers were constructed to press more metal at once, or to press thicker
materials. Often a smith would employ a helper or apprentice to swing the sledge
hammer while the smith concentrated on positioning the work piece. Adding
windmill or steam power yielded still larger hammers such as steam hammers.
Most modern machine presses use a combination of electric motors and hydraulics
to achieve the necessary pressure. Along with the evolution of presses came the
evolution of the dies used within them.
Machine presses can be hazardous, so safety measures must always be taken. Bi-
manual controls (controls the use of which requires both hands to be on the buttons
to operate) are a very good way to prevent accidents.
WORKING PRINCIPLE

 Liquids exhibit greater inertia than gases. Therefore, in hydraulic systems,


the weight of oil is a potential problem when accelerating and decelerating
the actuators and when suddenly opening and closing the valves. In
accordance with Newton’s law of motion, the force required to accelerate
oil is many times greater than that required to accelerate an equal volume of
air.
 Liquids also exhibit greater viscosity than gases. This results in larger
frictional pressure and power losses.

 Since hydraulic systems use a fluid foreign to the atmosphere, they require
reservoirs and a no-leak system design. Pneumatic systems use air which is
exhausted directly back into the surrounding environment. Generally,
pneumatic systems are less expensive than hydraulic systems.

 Due to compressibility of air, it is impossible to obtain a precise control of


actuator velocities in pneumatic systems. In applications where the actuator
travel is to be smooth and steady against a variable load, the air exhaust
from the actuator is normally metered.
ADVANTAGE

1. It does not require special type hoses.


2. No extra skill is required for operating this system.
3. Easier maintenance
4. Operation is very smooth and in this system we can get more output by
applying less effort.
5. Simple construction of additional accessories not needed.
6. Comparatively cheaper in cost then the other systems.

7. Quick response is achieved

8. Continuous operation is possible without stopping.

LIMITATION
1. Machining work is very complicated.
2.Very sturdy base needed.
PULLER
CLAMP
FEMALE
DIE
JOB

MALE DIE

PISTON

CYLINDER

PULLER
BAR

BASE

COST ESTIMATION

S.NO COMPONENT QUANTITY MATERIAL COST(RS)


USED
1 Hydraulic pump 1 M.S 2200
2 Internal structure - 2000
work &machining
work
3 Hydraulic fluid 1 - 350
4 Structure work 1 M.S 1500
TOTAL 6050

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