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P R O D U C T A P P L I C A T I O N N O T E

PIPELINE & GAS DISTRIBUTION NETWORKS


AC Corrosion Protector

Key Indicator
Assessment of an AC corrosion case

The presence
of adjacent high
voltage AC power
transmission systems
leads to AC coupling
which could adversely
affect a pipeline. The
below conditions
indicate a higher
likelihood of an
induced AC problem.
 Power transmission systems To overcome the damaging Testing will help identify areas
that operate at 69 kV or effects of AC currents, the where safety or personnel
greater. current needs to be mitigated. hazards exist.
 Pipeline/AC power systems/ Mitigation of AC potentials to
AC Railway that are co- values below 15 Volts may This same data, when
located for 2,5 km or more. not be sufficient with respect coupled with soil resistance
 Pipeline/AC power systems/ to AC current densities at the information, will also help
AC Railway with a lateral coating holidays. identify areas of elevated AC
separation of 150m or less. By adding AC pipe - to - soil current density with a direct
potential testing to annual correlation to the potential for
 Current density greater than AC-related corrosion.
100 A/m2 indicates a high risk cathodic protection system
of AC corrosion, while current evaluations pipeline operators
density between 20 and 100 can more quckly uncover
A/m2 indicates a medium risk, these contributing factors and
and current density less than mitigate their risk.
20 A/m2 suggests a low risk.

I N N O V A T I N G S O L U T I O N S W O R L D W I D E
Mitigating induced
alternating currents
Personnel safety and system protection

The AC voltage induced to the metal pipe reverses


the current flow in the installed Cathodic Corrosion
Protection System (CCPS).

ICCP
AC Coupling

Corrosion will start if the


AC current is not mitigated
to ground, without
SPD SPD
influencing the DC current
flow of the CCPS.
Reference electrode

AC Power Anode
Supply AC Corrosion
Protector, RayCorr

Corrosion rates in the


presence of AC are:
Equipotential
bonding device

 Increased in chloride
containing or Pipeline
de-aerated
environments Pipeline Cathodic
 Increased with Pipeline Anti-Corrosion System Protection System
decreasing AC
frequency (under 100 Protective Device
Hz)
 Increased with The RayCorr device is installed between RayCorr incorporates a Surge Protective
decreasing holiday metallic pipeline and ground, eliminating Device (SPD), which diverts the lightning
surface area the AC voltages induced from the current to the earth, and an appropriate
 Decreased with overhead power lines to the pipeline. AC filter.
increasing CP current AC coupling devices, placed at various
density and time
locations along the pipeline, divert induced  Protects pipeline anti-corrosion system
alternating currents to ground while against induced overvoltages
blocking the direct currents of the
Corroison Protection. In this case AC  Diverts AC currents of up to 40 Arms
voltage induced to the metal pipe does
 Impulse Current Discharge capability
not reverse the current flow in the installed
up to 100kA, 10/350μs
CCPS and corrosion doesn’t start.
In addition, it protects the pipeline and the  Maintenance free
anti-corrosion system from lightning.

Raycap is a trusted partner, providing maintenance-free electrical protection solutions


for mission-critical applications in hundreds of thousand installations worldwide.
For a detailed presentation on how Raycap’s solutions can protect your gas field
equipment, contact us today!

RayCorr R-S-16

www.raycap.com

© 2017 Raycap  All rights reserved.


G29-00-268 170127

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