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2K views41 pagesJIS A 9504 - 2011 (English)
JIS A 9504
Uploaded by
Ichwan CiptadiCopyright
© © All Rights Reserved
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/ 41
JIS
JAPANESE
INDUSTRIAL
STANDARD
Translated and Published by
Liapanese Standards Assocation
JIS A 9504-2
(ITIA/JSA)
Man made mineral fibre thermal
insulation materials
Te 91,100.60;91.120.0
Reference nun
1 A. 9504 : 2011)
PROTECTED BY COPYRIGHT as ‘A.9504: 2011
Date of Establishment: 1952-09-04
Date of Revision: 2011-09-22
Date of Public Notice in Official Gazette: 2011-03-22
Investigated by: Japanese Industrial Standards Committee
Standards Board
Technical Committee on Architecture
JIS A 9504;2011, Fst English edition published ip 2012-08,
‘Translated and published by: Japanese Standards Assocation
"E24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN,
In the event of any doubts arising a8 tothe contents,
the orginal IS to be the final authority.
tintin uy foc cry any mean sacrone or macaniat,nciaiog pheclopying snd
Pt i apn
Oo ‘A.9504: 2011
Contents
Introduction
62
6s.
6a
85
66
er
68
69
1
wa
12
8
9
Scope
Normative references:
‘Terms and definitions:
Classification by material
(Classification by form =:
Quality
Characteristics
Formaldehyde emi
Dimensions
‘Appearance.
‘Test.
Dimensions of board inulton, ft, wav insulation, lamela prota
‘and blankets:
Density of board insulation, felt, wave insulation, lamella products and
blanket
Dimensions, density and aqurenes of pipe inealation.
‘Thermal conductivity wm
‘Temperate for 10% shrinkage under heat and compression
Average fineness of fibre:
Particle content rate
Formaldehyde emission characteristics
Appearance a
Tnapeetion vo
sification of inspections and Snoetion items
Judgement criteria :
Designation of products
Marking:
Annex A (normative) Test method for determining the maximum service
‘temperature.
Annex B (normative) Measurement of dimensions, density and squareness
of pipe insulation
a
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4
15
15
16
16
1
“AT
19
19)
19
an
22 A 9506:2011
‘Annex JA (normative) Test method for determining the temperature for
10 % shrinkage under heat and compression
Annex JB (informative) Comparison table between previous and current
ditions of this Standard on technically significant
Annex JC (informative) Comparison table between JIS and corresponding
International Standard
wo
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32
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Foreword
‘This translation has been made based on the original Japanese Industrial Standard
revised by the Minister of Bconomy, Trade and Industry, through deliberations at
the Japanete Industrial Standards Committee as the result of proposal of revision
of Japanese Industrial Standard submitted by Japan Thermal Insulation Astociation
(ITIA)Japanose Standards Association (JSA) with the draft heing attached, based
fn the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable
to the ease of revision hy the provision of Artile 14
Consequently JIS A 9604:2004 is replaced with this Standard
Howover, JIS A 9504:2004 may be applied in the JIS mark certification based on.
the relevant provisions of Article 19 Clauso 1, ete ofthe Industrial Standardization
‘Law until September 21st, 2011,
‘This JIS document is protected by the Copyright Law.
Attention is drawn to the possibility Uhat some parts of this Standard may conflict
with a patent right, application for a patent after opening to the public or utility
model right, The relevant Minister and the Japanese Industrial Standards Committee
‘are not responsible for identifying the patent right, application for a patent after
‘opening to the public or the utility model right.
i)
PROTECTED BY COPYRIGHT JAPANESE INDUSTRIAL STANDARD JIS A 9504: 2011,
Man made mineral fibre thermal
insulation materials
Introduction
"This Japanese Industrial Standard has been prepared based on the first edition of
180 8142 published in 1990 by modifying some ofthe technieal contents to reflect the
actual business situations in Japan. This Standard specifies wool, board insulation,
felt, wave insulation, lamella products and blankets that are not specified in the cor”
responding International Standard as man-made mineral fibre thermal insulation
materiale,
‘The portions with continuous sidelines or dotted underlines are the matters in which
the contents of the corresponding International Standard have been modified. A list
‘of modifications with explanations is given in Annex JC. Annex JA and Annex JB
contain matters that are not included in the corresponding International Standard
A comparison table between previous and current edition¢ ofthis Standard on tech:
nically significant revisions is given in Annex JB.
1 Scope
‘This Standard specifies the man-made mineral fibre thermal insulation materials
(hereafter referred to as “thermal insulation material’)
NOTE: The International Standard correeponding to this Standard and the sym-
bol of dogree of correspondence are as follows:
180 8142:1990 Thermal insulation—Bonded preformed man-made min-
ral fibre pipe sections-—Specification (MOD)
‘Tho symbols which denote the degree of correspondence in the con:
tents betweon tho relevant International Standard and JIS are IDT
(identical), MOD (modified), and NEQ (not equivalent) according to ISO
TEC Guide 21-1,
2 Normative references
‘The following standards contain provisions which, through reference in this text,
constitute provisions of this Standard. The most recent editions of the standards
(including amendmente) indicated below shall be applied.
JIS A 1412-1 Test method for thermal resistance and related properties of thermal
insulations—Part I: Guarded hot plate apparatus
NOTE: 180 8302 Thermal ineulation—Determination of steady-state thermal re:
sistance and related properties —Guarded hot plate apparatus (MOD)
JIS A 1412.2, Test method for thermal resistance and related properties of thermal
insulation Part 2: Heat flow meter apparatus
JIS A 14123. Test method for thermal resistance and related properties of thermal
insulations-—Part 3: Circular pipe apparatue
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NOTE; 180 8497:1994 Thermal insulation—Determination of steady-state ther
‘mal transmission propertica of thermal ineulation for circular pipes
(Mop)
JS A.1901,_ Determination of the emission of volatile organie compounds and al-
dehydes for building produetsSmall chamber method
JIS.A 1902-4. Determination of the emission of volatile organic compounds and al-
dehydes for building produets—Sampling, preparation of tet speci.
Imene and testing condition Part 4: Heat-Insulating material boards
4IS.A.5505,, Metal lath
{JIS B 7502. Micrometer caltipere
JIS B.1507__ Vernier, dial and digital eallipers
JIS B 1512. Stee! tape measures
JISB 7516 Metal rules
JIS B 7522 Testile tape measures
IS B1526.. Squares
JIS © 1602 Thermocouples
FHS G 8452, Carbon steel pipes for ordinary piping
JS H 8300. Copper and copper alloy seamless pipes and tubes
SIS H_4160_ Aluminium and aluminium alloy fils
ISR 3414 Tostile glass fabries
JIS Z.1520. Laminated aluminium foils
JS 2.8708, Standard atmospheric conditions for testing
GS Z 8801-1 Test sieves—Part I: Test sieves of metal wire cloth
2 Terms and definitions
For the purpose of this Standard, the following torms and definitions apply.
‘S.1_ man-made mineral fibre
fibre manufactured from one ofthe following material:
a) las
b) rocks
€) other minerals;
4) easily melted slags
32 wool
man-made mineral fibre to be used for thermal insulation materiala
3.3 board insulation
board preformed from wool using a binder ‘A.9508 2011
34 felt
clastic fat proformed from wool using « binder
‘The compression product of glass wool board insulation is also called a falt.
8.5 wave insulation
board preformed from wool using a binder so as to fit to curved surface by bending in
‘wavesshape and then reinforeed by facing
8.6 lamella products
products prepared by cutting off stratified wool or board insulation by a definite width,
arranging them lengthwise and reinforcing it by facing
3.7, blanket
stratified wool or board insulation reinforeed by facing
3.8. pipe insulation
the thermal insulation materials for piping preformed from wool into cylindrical shape
by using a binder, given a eut lin along the longitudinal direction or divided into two,
three or four parts
3.9 nominal thicknes
the reference value of thickness to be the basis for expression of the allowable thick:
3.10 compressed package
condition of package where the package is compressed to not le
‘nominal thiekness
than 10 % of the
4. Classification
4.1 Classification by material
‘Thermal insulation materials are classified by the base material, which is the prin-
ciple material of the thermal insulation material, as given in table 1
‘Table 1 Classification of thermal insulation materials by material
Rosk wal ination material | Rackwool | RW
(Gate wolionuaton maeral [Geer weet [ GW.
4.2. Classification by form
‘Thermal insulation materials are classified by form as given in table 2
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‘Table 2 Classification of thermal insulation materials by form
‘Gas thal
olan teil
Bask wok GE
Minas ally cpa fine ad ii prose am an
feolasin Pe
‘Board preformed fom weal uring aHnder, Aa reuird ange nach a exile
‘fa rie" or lamina lamin fl may be stk no cover the
free eft, Nor 1 to dare nsied ty the density of tha base materi,
Fae
“late preformed frm wo] wang a Under. Ao required, eigs uch at
text elas fare" or laminated ein fo may e tuk on a cover
the sure of
potas
‘Stratified wool o nar nslation eto a dine with, ranged
lengths and finshed int plate form By sekng paper" oth” and there
‘oveno sie. Nor Land 2 ar aged ty the dusty of tho base materi
Ne
‘Stated olor nar inrlation einfored by fsingn such a metal gwise or
‘eal lath” and formed iss pate. Now 1 sn are casi bythe dons
Pipe elation
senda ahape sig a gd As required fangs wach
Moreover pipe ulation may be given lengthwise cut and may be supplied
sn two, re or ove poe
Gia wo GW
‘lass which prossed fom a moan tate ilo @ Movs Tos Wo pear ke
‘eran [or
‘Board prefer wool ang biden, As reid tangs vac a ere
‘nn ari a aminatd almni maybe wa on ever te
Divided et 7 lanes ty the demity af the ge material,
‘Board plored rm rl wo asf fit fo carved era by Bending in wave
‘Shape seng a tindar and fnthed by scng paper" oth sod thors on 06
‘Board insulation eu by adie wilh ranged lengthwise ad Gabe
lata plate fora by aching oper, doth and alters on oneside, Alo C ae
‘ase by Uh dnt f the bane material
‘Wook afore by facing schwag oe mal ath ad Farmed nto
{plate Aid Bare clase bythe deny of to bas atari
‘Wea reformed os eliniaahape wig a bidet Ar reared facings wch
Moreover, pipe nsulton may be giana lengthwise ext and maybe weld
sn wo, thee our cot
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‘Table 2 (concluded)
‘Notas ® Gian sbricspeied im JIS R 3414, or that having performance at last ogual thereto
% Laminated eluminium fl specified in JUS 2.1620 oF that having performance at least
‘qual theta
‘That having tonal trengt at last 20 Niem shall bo used
"Metal lath spesifed in JIS A 8506 or that having performance st least equal thereto,
© Aluminiom fil specified in JIS H 4160,
5 Quality
5. Characteristics
51 Characteristies of rock wool thermal insulation materials
‘The characteristics of rock wool thermal insulation materials shall, when tested in
accordance with 6.1 to 6.7, satisfy the requirements given in table 3.
‘Table 8 Characteristics of rock wool thermal insulation material
Chwcis Density] Thermal | Temperature for | Average | Particle
ceocnty | Wo atainge | thc | ome
int | wh eK0 ca mm | is
Board [Doosiy [Noi | wow | 00mm | 60min. Bs =
foeaaton | renee” TXo-2| sont 160 | 0040 mex
Far 20% 70 | 060mex | 00min
Tamale [Density [Not] eotei00 | 0052 mee | 00min.
Protas [ree [xo 2[ To1to160 | O40 max
Blankets Wet] dowi00 | ool max
‘No.2 | 101e9 160 | 009 max
Pipe aration ww20 | e044 max
5.1.2 Characteristics of glass wool thermal insulation material
‘The characteristics of glass wool thermal insulation materials shall, when tested
in accordance with 6.1 to 6.5, satisfy the requirements given in table 4
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‘Table 4 Characteristics of glass wool thermal insulation material
‘issiation Density | ‘Thermal Temperature for
ceadactivty | 10° dinkage
‘traverse | under heat and
vémporetare | “compression
"eC
aint | win-k0 “e
Wal =| eo aa _| a0 i
Board [Demir | 20 | a9 96 | a0KOmae | 250-min
insulation | ngs sax [280 96 | o0K6max | 00min
“wax | 60 62 | 0012 max
wk | 7800 67
Weve inulation ‘9105 | Oni mes | 360mm
Tames [Deity | A | 2 36 | 00s2mex | 20min
products eames a | at @ 350 in
| sewn “00min
Pipe nclaion 451 9 | 00eSme. | 860min
5.2 Formaldehyde emission characteristics
‘When the binder used is either urea resin, melamine resin, phenol resin or resor
cinol rein, the test described in 6.8 shall be performed, and formaldehyde emission
‘characteristics in table 5 shall be satisfied. However, where it can be confirmed by
the delivery specification provided by the supplier of the raw material that none of the
above materials is used, the symbol Fess: may be given without performing the
test in 6.8.
‘Table 5 Formaldehyde emission characteristics
Vit: welim®-h)
‘yal of ormaldchyde emiioacharatrnicn | Charateritie
Panes rnin seed 5 ma
Fir nisin peed 20 mas
Fae nisin peed 120 mas.
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52 Dimensions
53.1, Dimensions of board insulation, felt, wave insulation, lamella products
and blankets
58.1.1 Thicknes
‘The thickness of board insulation, felt, wave insulation, lamella produets and blan-
ts, when tested in accordance with 6.1, shall satisfy the requirements given in table 6
in the eate of uncompressed package and the requirements given in table 7 in the case
of compression package. Thicknesses other than given in tables 6 and 7 may be ap-
plied upon agreement between the parties concerned with delivery, in which ease also,
the tolerances given in tables 6 and 7 shall be satisfied
Table 6 ‘Thickness requirements for uncompressed packaged board
insulation, felt, wave insulation, lamella products and blankets
Unit: mm
‘Nominal hens” | Tuer
Tock woo | Bo Wet 35 8
(aew) | nnaation | 9 7 Hy
Nao 2
ar 2
a 2
o-
Taal [Ret 5
peotuta | Neo a
o .
3
‘Biankats | No = 6
©
oy 6
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soe: ann
Table 6 (ont
Ui: a
Tesi” | Te
Gav eg [BE <
‘can ee = 3
i 7
3
oe [—~e
oe [
a
ae
oe [8
a 2
Se 2
a
«
Tia = x
i = 3
=
Ties =
Ta Teal Se ro eo
tay bo laminated together.
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‘Table 7 ‘Thickness requirements for compression packaged board
insulation, felt and blankets
Unit: mm
‘iasiestion Thies
TNonieal iene” | Telenaae
Task wo | Par 5 Bin
em 30 25 in,
o 28min,
. nn
‘Blankets [Nos % Brin
0 nin
& ein,
Board | 2a Fy
Inotation | 30K. a ote
700
5.3.12 Width and length,
‘Nete®” For nonaal thicknoaess 40mm oF greaer,
shoots may be laminated together
‘The width and length of boerd insulation, felt, wave insulation, lamella producte
‘and blankets shall, when tested in accordance with 6.1, satisfy the requirements given
in table 8, Widths and lengths other than given in table 8 may be applied upon agree
‘ment between the parties concerned with delivery, in which case also, the tolerances
sivon in table 8 shall be satisfied.
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‘A.9504 2011
Table 8 Width and length requirements for board insulation, felt,
wave insulation, lamella products and blankets
ait: am
Tasos Wa ry
Dinantie | Tiana | Dine [Tere
Tawel Jie [wep «es |e 70 a
caw" fierauon [oz | Soo | tS | 000 2
Nos| 605 iz
Fa 10
- io
‘000
a No eran permit
3000 | Steins ae
Tames [ Bot 7090 =
pees Nez] soo | io | _te00 °
as | "8 ae00—[Nomterance paler
Seu |couwainm aan
Waa [Ro 210 a5
met] | ag Lt
ws | 8 [280 Ys trne pomted
Situen ae
S000
fact | 0
scton | Sa 1000 oo
vor | as ino 33
wr} a |, | to
eux | aos | 38 | 2000
wx | a Tao
ee | 100 100 | Notarence ported
wom | cou mn abe
“Wave nation 10
as | as [1% =
sto | teikentoaraie
so a
Hanis so |e 10 “10
3] am 8
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5.8.2 Dimensions of pipe insulation
‘The dimensions of pipe insulation, when tested in accordance with 6.3, shall sat-
{sty the requirements on table 8. Reference dimensions and nominal thicknesses other
‘than thote given in table ® may be applied upon agreament between the parties con-
cerned with delivery, in which ease also, the tolerances in table 9 shall apply.
‘Table 9 Dimensions of pipe insulation
ni: ma
Tent Tmegimee | aes] Tas — rar
aoe | ae ana
7 a | Real es [a
SSnsmn| Taw [aos [ae | ssn] ts
a nat
‘Steel pipe [15 [34 2 +a | 20,26, 20] fearervay nema
ape Soe
ste eee
e{me[ 3] ame focus
ae rather
6 | 2 7 ” awe By -
sats apie is
ia
ete
ara 3 paw
ae
es
‘Noie® Designation of pipes shall be la accordance wih JIS H{3900 or SG 3452,
54 Appearance
‘The appearance, when tosted in accordance with 6.9, shall be fee from flaws, taine
or fissures that are detrimental to service.
6 Test
6.1 Dimensions of board insulation, felt, wave insulation, lamella products
and blankets
6.1.1 ‘Test specimen
‘Test specimens for dimensional measurement shall be as follows
42) Test specimen for measurement of width and length dimensions shall be extracted
from «product.
bb) Test specimen for measurement of thickness dimension shall be eut out of « prod-
‘uct in a minimum size of 450 mm x 450 mm. 12
‘8.9504: 2011
6.1.2 Measuring instrument
"The measuring instruments used for the dimensional measurement shall be a fol
lows,
) For the measurement of width and length, the metal rules graduated in 0.5 mm
specified in JIS B 7516 or the stecl tape measures graduated in 1 mm specified
fn JIS B 7512 shall be used,
) For the measurement of thickness, an exclusive measuring instrament shoven in
figure 1, consisting of a load plate which isa rigid plate of 100 g=1 g mass and
150mm 1 mm square size, provided with a hole in the centre, and a needle which
is inserted freely through the said hole shall be used.
©) For the measurement ofthe length of the needle projecting from the load plate,
‘the metal rule graduated in 0.5 mm specified in JIS B. 7516 or the calipers gradu
ated in 0.1 mm specified in JIS B 7507 shall be used
The depth bar of Type M callipers specifiod in JIS B 7507 may be used in place
of the needle specified in b).
Unit: mm
i ~ [
eee “gt i
Figure 1 Example of load plate and needle
6.18 Measurement procedure
6.1.8.1 Width and length
"The procedure for measurement of width and length shall be as follows.
‘2) Remove the facing prior to measurement, ifthe test specimen has facing, and spread
flat the specimen in the ease it is wave insulation, lamella product and blanket,
and perform the measurement under the condition that no tension is applied,
) Measure the width and length at two positions not less than 100 mm from the
periphery of the test specimen specified in 6.1.1 using the measuring instrument
specified in 6.1.2 a) to the nearest 1 mm and take the respective average values
as the width and length. For specimens with width and length not less than
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3.000 mm, measure one position parallel to a long side weing the measuring in-
strument epecifed in 6.1.2 ) to the nearest 10 mm.
6.1.32 Thicknes
The procedure for measurement of thickn
42) Place the test specimen on @ rigid flat plate such as a decorative plywood for
measurement
shall be as follows
) If the tost specimen is a compression packaged product, for restoration of the
‘thickness, hold the both ends of width direction of the test specimen and wave it
sufficiently such that it undulates in horizontal direction, and after 4h has elapsed,
perform the measurement. In the case of along test specimen which is difficult
to wave without it touching the floor, the specimen may be eut to an appropriate
Tength of 450 mm or longer before this waving procedure
©) For both compression-packaged and uncompressed-packaged product test speci-
‘mens, measure the thickness at a position where the centre of the load plate is
100 mm or more inside from the ond ofthe tast specimen, at three points distrib-
uted almost equally 20 a8 to represent the whole test specimen, as shown in fg-
ture 2. For products having facing, open a hole for measurement in the facing
material atthe measuring position beforehand.
Insert the needle into the load plate of the exclusive instrament specified in 6.1.2 b)
until it eaches the rigid fat plate in a), and while keeping the needle tip protruding
from the load plate by more than the thickness of the teat specimen, adjust the
needle tip at the measuring position specified in e) and insert the needle perpen=
diculary to the test specimen. For the test specimen having facing, insert the
nocdle perpendicularly through the hole of facing opened in e). While holding the
noodle inserted in the test specimen, plac the load plate gently, along the needle,
onto the test specimen,
©) After an elapse of one minute or longer, when sinking ofthe load plate has stopped,
detach the load plate from the test specimen while holding the needle tip project:
ing from the load plate with fingers. Tn the ease of rock wool thermal insulation
material, the thickness of which is dificult to change under the external pressure
applied at the time of the insertion of noedle, insert the needle after setting the
load plate at the measuring position specified in e) and allowing it to stabilize
1) Measure the length of the needle projecting from the lower surface ofthe load plate
‘to the nearest 0,5 mm by means of the motal rule or ealipers specified in 6.1.2)
"The depth bar of Type M callipers specified in 6.1.2 @) may be used in place of the
needle. Take the average of measurements made at least three or more positions
as the thickness,
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9504 : 2011
Unit: mm
Figure 2 Example of thickness measuring positions in a plate type
test specimen,
The procedure for measurement of thickness of thermal insulation material of
products with facing
1) Measure the thickness including the facing according to a) tof
2) Moasure the thickness ofthe facing at a position without adhesives by means
‘of & micrometer graduated in 0.05 mm speeified in JIS B 7502 to the neare
oa mm.
8) For the thickness of the thermal insulation material of a produet with facing,
subtract the measured value in 2) from the measured value in 1). Where the
‘measured value in 2) is not more than 0.1 mm, take the measured value in 1)
as the thickness ofthe thermal ingulation material of a produet with facing.
62 Density of board insulation,
blankets
It, wave insulation, lamella products and
62.1 Tost specimen
‘The test specimen shall be either a sampled product itself, or cut out from a prod
uct in size of 1 m! or larger.
62.2 Measuring instrument
"The measuring instrument used for the measurement of density shall be as follows
1) For measurement of width and length of the test specimen, the measuring instru-
‘ment as spocified in 6.1.2 a) shall be used,
D) For measurement of mass of the test specimen, the balance with the minimum
fgraduation as specified in table 10 shall be used,
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‘Table 10 Mass of test specimen and minimum graduation
of balance
‘Mass ost epocimen | Minimum radon of alan
Bhi w oer me
kg rover fo and en kp 10e
OS hx o over to and wx 1 Se.
6.2.3 Measurement procedure
‘The procedure for measurement of density shall be as follows
4a) Measure the width and length of test specimen according to the method specified
{in 6.1.8.1 by using the measuring instruments specified in 6.2.2 a)
b) Measure the mass of test specimen, after removing the facing in the ease of a
product having facing, by using the balance specified in 6.2.2), and take the mes-
sured value ag the mass (m) of the tet specimen,
©) Caleulate the volume ofthe test specimen by using the specimen width and length
values obtained in a), and tako the resultant value as the volume (V) of the test
specimen. ‘The thickness of the test specimen used for the ealeulation of the vol-
‘ume shall be « nominal thickness.
44) Obtain the density (p) according to formula (1).
a
¥
where, p: the density (kg/m!)
im: the mass (kz)
= the volume (m)
6.3 Dimensions, density and squareness of pipe insulation
‘The measurement of dimensions, density and squareness of pipe insulation shall
be in accordance with Annex B.
64 Thermal conductivity
6.4.1 Test specimen
‘The test specimen for measurement of thermal conductivity shall be as follows. In
the case of @ product with facing, the facing shall be removed before itis supplied as
atest specimen.
18) Wool test specimen shall be in accordance with 8.2 of JIS A 1412-1, 3.2 of JIS A.
1412-2, A.5 of JIS A 1412-2 or B.S of JIS A 14122, excopt that in the case of
rock wool thermal insulation material, the density of the wool test specimen shall
be conditioned to 150 kg/m’, and in the case of glass wool thermal insu
terial, to 64 kg/m’.
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'b) Test specimens of board insulation, felt, wave insulation, lamella products and blan-
kets shal be in accordance with 3.2 of JIS A 1412-1, 3.2 of JIS A 1412-2, A.8 of
IS A 1412-2 of B.S of JIS A 1412-2,
©) For pipe insulation, the test specimen shall be prepared in accordance with clause 8
of JIS A 1412-3 or alternatively, board insulation manufnetured under the same
conditions as pipe insulation may be used as the test specimen.
64.2 Test apparatus
‘The test apparatus shall be as follows.
1) Test apparatus used for wool, board insulation, flt, wave insulation, lamella prod
ucts and blankete shall be as apecified in the cited standard of the materials
lected for the test specimen.
1b) ‘The test apparatus for pipe ineulation shall be in accordance with clause 7 of JIS
vers)
6.4.3 Test procedure
‘The proceduce for the test of thermal conductivity shall be as follows.
4) The test method for wool, board insulation, felt, wave insulation, lamella products
‘and blankets shall be as specified in the cited standard of the material selected
for the test specimen. Board insulation and blanket test specimens shall be com-
prescod to the nominal thickness before measurement,
b) Tho tost method for pipe insulation shall be in accordance with clause 9 of JIS A
14125,
©) The average temperature of the test specimen shall be 70 °C%4 *
6.5 Temperature for 10 % shrinkage under heat and compres
‘The temperature for 10 6 shrinkage under heat and compression shall be measured
in accordance with Annex JA.
6.6 Average fineness of fibre
6.6.1 Test specimen
For wool test specimen of rock wool thermal insulation material, sample of approxi-
‘mately 20 g shall bo taken from three parte of product, and from each of these samples,
20 fibres shall be taken to be supplied as test specimen,
6.6.2 Measuring instrument
‘A microscope equipped with micrometer ocular capable of measuring the outside
diameter ofa fibre with a precision of 0.5 um or a magnifying glass having the perfor:
‘mance equivalent or superior to this shall be used.
66.2 Measurement procedure
“Measure the outside diameter ofthe flbres by means of the measuring instrument
specified in 6.6.2, and take the average of the measured values as the average fine-
ness of fibre.
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6.7, Particle content rate
6.7.1 Test specimen
For wool test pecimen of rock woo! thermal insulation material, approximately 100 ¢
shall be sampled from a product and supplied as test specimen.
67.2 Measuring instrument
‘The measuring instrument shall be as follows,
@) A Dalance with the minimum graduation of 0.1 g
) A600 jum metal wire cloth test sieve specified in JIS Z 8801-1,
67.8 Measurement procedure
‘The measurement procedure for the particle content rate shall be as follows,
'8) Measure the mass of the test specimen by means of the balance specified in 67.2 a),
tnd take this value as the mass (m) of the test specimen.
») Wash the test specimen sufficiently with water. Sieve it through the metal wire
loth test siove specified in 6.7.2 b) and dry the remainder on the sieve at 105 °C.
Measure the mass by means ofthe balance specified in 6.7.2 a), and take the mea-
sured value as the mass (m,) of the particle.
©) Calculate the particle content rate (S.) according to formula (2)
5,=Bhxt00 sen (8)
™
where, Se: particle content rate (%)
‘m+ masa of particle ()
mo: mass of test specimen (g)
6.8 Formaldehyde emission characteristics
6.8.1 Test specimen
"The test specimen shall be as follows.
8) Sempling and procedure for preparation of test specimen shall be in accordance
with JIS A 1902-4
) One package shall be extracted from the products, and the test specimen shall be
cut out from it in such ealeulated dimensions that the rate of the whole surface
area of the test specimen including the surface of thickness to the volume of the
test apparatus specified in 6.8.2 (hereafter referred to as “sample load factor") is
rot more than 10 me’
©) In the case of testing a product with a thickness greater than 50 mm by making
the sample load factor 10 m*/m, the test specimen compressed to a 50 mm thick:
‘nose may be used. In this case, the surface area used forthe ealeulation of sample
Toad factor shall be the surface area of the test specimen with the nominal prod-
uct thickness before compression 18
A.9506 2011
NOTE: An example of dimensions of test specimen, when the volume of the
test apparatus (s00 6.8.2) is 20 L and the sample load factor is 10 m'/mt,
is shown in table 11
4) The cut out specimen shall be immodiately tested. Where the test specimen needs
to be stored until the date of the test, or where the test specimen is transferred
‘to an outside agency for entrusting the test, the protection of the test specimen
shall be performed in accordance with JIS A 1902-4.
©) The preparation and packaging of test apecimen shall be completed within 1,
‘Table 11 Example of dimensions of test specimens with
sample load factor 10 m’/m*
Units mm
‘Neal ihn [ Wilh Tenth = number or apeimens
5 162162 «2 apecimens|
6.8.2 Tost apparatus
‘The apparatus used for formaldehyde emi
cordance with clause 6 of JIS A 1901,
ion characteristics test shall be in ac-
68.3 Test procedure
‘The procedure for the test of formaldehyde emission charactoristice shall be as fol-
lows.
18) The formaldehyde emission characteristics lost shall be performed in accordance
With clause 11 of JIS A 1901 under the test conditions specified in clause 7 of JIS.
A 1902-4
1b) Place the test specimen specified in 6.8.1 gently in the test chamber (hereafter
referred to as “small chamber”) specified in 6.8.2, and start the test.
©) Within seven days from the start of the test, collect twice the exhaust ir from
the small chamber by means of the collecting tube specified in clause 11 of JIS A
1001. The two collections should be performed consecutively without any time
interval
4). Obtain the concentration of formaldehyde in each ofthe two collections of exhaust
air according to the analytical method sperified in clause 12 of JIS A 1901 and
take the obtained concentration as the formaldehyde concentration in the amall,
chamber
©) When any of the obtained formaldehyde concentrations in the small chamber
exceeds 100 psy’, earry out the test again from b) by using a test specimen whose
dimensions are changed so that the sample load factor is smaller than at the start
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8.9504: 2011,
ofthe test. Repeat thie procedure until none ofthe obtained concentrations exceeds
100 gin
1) Whon none of the concentrations in the small chamber exceeds 100 ygi, obtain
the emission speed according to clauses 12 and 13 of JIS A 1901.
18) The emission speed shall be the average of the two results, which is rounded up
to an intoger and exprossed in usg/lm*-h).
69 Appearance
Visually examine the appearance for laws, staina or fiasures that are detrimental
to service,
7 Inspection
7.1 Classification of inspections and inspection items
‘The inspections are classified into a type inspection” and a delivery inspection”,
whieh, respectively, shall consist of the following items.
In addition, tho sampling for the type and delivery inspections shall be performed
by the reasonable sampling plan, as agroed between the parties concerned with deliv-
evy.
Notes '” "The type inspection ia an inspection performed to judge ifthe quality
of the thermal insulation materisl satisfies all the characteristics pre-
seribed in the design (in the ease ofa new design or where changes are
made in the production eonditions, ete)
* ‘The delivery inspection is an inspection performed at the delivery of
thermal insulation materials which are of the same design and man
facture as the ones having already passed the type inspection, to judge
if the materials satisfy all the required charact
8) The type inspection shall be performed on the fellowing items:
1) Thermal conductivity
2) Temperature for 10 % shrinkage under heat and compre
3) Average fineness of fibre
4) Particle content rate
5) Formaldehyde emission characteristics
6) Dimensions (width, length, thickness, inside diameter and aquareness)
1 Density
8) Appearance
) The dolivery inspection shall be performed on the following items,
1) Dimensions (width, length, thickness, inside diameter and squareness)
2) Density
3) Appearance
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72. Judgement criteria
Products found to be in conformance with the requirements epecified in clause 5
as the result of the tests performed in accordance with clause 6 shall be accepted,
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Designation of products
Designation of products is shown in example 1 and example 2,
Example 1 Rock woo pipe insulation Fervesest 2008-60
Example 2 Glass woo! board ins
on 32K ise ~ 50
—— pesinaton opine
Promina! knees
‘occtaie 9)
formaldehyde emision
chareerae ue table 8)
lacifeation or mb
(acetahie2)
1000 2000
Marking
TK Nominel thickness
wrath x length
(Gee abl gs Te 8)
orminldeiy de emission
‘lositeationo mba!
(ootabie)
(Om a conspicuous place of the products found to be in conformance with all the ro-
quirements in this Standard, or on their packages, the following information shall be
indelibly marked.
Designation of the product
On the package, the number of thermal insulation materi
Date of manufacture or its abbre
Manufacturer's name or its abbreviation
‘Title or number ofthis Standard
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‘A954 2011
Annex A (normative)
‘Test method for determining the maximum service
temperature
‘The test method is not specified in this Standard,
NOTE
Although the corresponding International Standard specifies the maxi-
‘mum service temperature of pipe insulation and the maximum thickness
at that temperature, and further in its Annex A, specifies the method
for determining and testing the maximum service temperature, this
Standard does not adopt the specification of the maximum service tem-
perature of pipe insulation since specifying the maximum service tem-
perature of pipe insulation is considered tobe difficult. ‘Therefore, this
Annex A is not adopted in this Standard, Po
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Annex B (normative)
Measurement of dimensions, density and squareness of
pipe insulation
Ba General
‘This Annex describes the procedures for determining the inside diameter, outside
diameter, thickness, length, density and squareness (.. the deviation from 90° of the
fends relative to the longitudinal axi) of pipe insulation,
B2 Test specimen
‘The tost specimen shall usually be drawn at random from the products. Ifthe prod
uct bas facing, the facing shall be removed before supplying it as test apecimen.
BS Measuring instrument
‘The measuring instrament shall be a8 follows.
8) Motal rule graduated in 0.5 mm, specified in JIS B 7516.
Steel messure graduated in 1 mm, specified in JIS B 7512.
As an alternative to this stool measure, a textile tape measure graduated in
1 mim specified in JIS B 7522 may be used.
©) Inside callipers as shown in figure B.1 or callipere graduated in 0.1 mm specified
in JIS B 7507,
4) Outside callipers as shown in figure B.2 or callipers graduated in 0.1 mm spec
fied in JIS B 7507,
©) Balance with a minimum graduation of 1 g or smaller
1) Steel squares with @ minimum length of 500 mm specified in JIS B 7526,
Figure B.1 Example of inside callipers
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Figure B.2 Example of outside eallipers
BA Procedure
Bat Inside diameter
“Measure the inside diameter ofthe test specimen specified in B.2 at both ends using
the measuring instrument specified in B.S a) or that specified in B.S ), at two posi
tions that aro 90° apart
Care shall be exercised to ensure that the pipe section it not visibly deformed by
the prossure exerted by the meesuring instrument.
B42 Outside diameter
Determine the outside diameter by measuring the outer circumference of the test
specimen specified in B.2 at both ends at two positions 90° apart using the measur
ing instrument specified in B.S a) or that specified in B.8 d), or at points 100 mm from
both ends and at the centre using the measuring instrument specified in B.B b), and
dividing the mearured value by the circular constant, ‘The longitudinal joints shall
be kept closed during measurement.
BAS Thickness
Determine the thickness according to either ofthe following measurements
8) Using the average values of inside diameter (di) and outside diameter (dj) mes-
sured in B.A.1 and B42, respectively, calculate the thickness (0) according to for
‘mula (B.)
Ba)
1, theless (mm)
i, outside diamotor (mm)
h;, inside diameter (mm)
) Measure the wall thickness directly at four positions uniformly spaced around the
circumference, at both ends of the test specimen and at the centre, using the
‘measuring instrument specified in B.8 d), Care shall be taken to ensure that the
pipe section wall isnot visibly deformed by the pressure exerted by the measur
ing instrament.
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Bad Length
‘Measure the length at two diameterically opposite sides ofthe test specimen using
the measuring instrument specified in B.8.a) or that specified in B.S b) and take the
average as the measured value.
Bas Density
‘The measurement of density shall be according to the following procedure,
2). Measure the test specimens specified in B.2 using the balance specified in B.8 e)
fand lake the measured valwe as the mass (m) of the test specimen,
)_ Obtain the volume (V) of the test specimen specified in B.2 according to formula
(B.2) from the length (of the tost specimen measured in accordance with B44,
the inside diameter (,) measured in accordance with B.4-t, and the outside di-
ameter (d)) measured in accordance with B42
Pema) cn Ee
aa an C
volume (m')
1: length (om)
43, outside diameter (m)
h;, inside diameter (m)
©)... Galeulate the density (p) according to formula (B.3).
whe
33)
ms mass (kg)
volume (mm)
B46 Squareness
‘Lay both ends of the test specimen specified in B.2 on a lat surface. Applying the
‘measuring instrument specified in B.8 f) against the end of the pipe insulation as shown,
in figure B.3, measure the deviation by using the measuring instrument specified in
B.i a). Rotate the specimen through the longitudinal axis and determine the maxi
‘mum deviation at both ends from 90°.
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ae Deviation
moa gare
Figure B.2 Measurement of deviation from squareness
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Annex JA (normative)
Test method for determining the temperature for
10% shrinkage under heat and compression
JAA Test apparatus
‘The structure ofthe test apparatus for measurement of temperature for 10 % shrink
‘age under heat and compression shall be as shown in figure JA.L.
Unit: mm
Re [Designation
Wait plate
Sample stand
Figure JA.1 Test apparatus for temperature for 10% shrinkage
‘under heat and compression
JA2 Test specimen
‘The test specimen shall be as fellows.
4) One package shall be extracted from the products, and in the case of a product
packaged in plate shape, one sheet shall be supplied from the package, and in the
‘cate of a product packaged in a roll, the whole package shall be supplied as a
‘sample. I'the product has facing, the facing shall be removed before supplying it
‘8 the sample,
) For tot specimens of rock wool and glass wool thermal insulation materials of board
insulation, felt, wave insulation, lamolla producta and blankets, a test specimen
shall be eut out from the sample specified in a) in the size of 47 mm to 60 mm di-
ameter and 50 mm to 80 mm thickness. For pipe insulation, the same sizeof test
specimen shall be eut out from the board inaulation manufactured under the same
conditions as the pipe insulation, 2
‘A.9504 2011
©) For wool test specimens of rock wool and glass wool thermal insulation materi-
als, one extracted package shall be conditioned into the dimensions specified in
1b) to have a density of 150 kg/m’, in the ease of rock wool thermal insulation
and to have a density of 64 kg/m’, in the cage of glass wool thermal
insulation matarials
JAS Measuring instrument
‘The measuring instrument shall be as follows.
18). The heating vessel shall be a cylinder having an inside diameter of 62 mm =2 mm
‘and a height not less than 80 mm, and shall be made of « material which would
not deform during the tet. However, i shall ho of auch dimensions as not restrict-
ing the movement of the loaded plate specified ia b).
) The weight plate and measuring rod used should be of a material which would not
deform during the test and which has a small coefficient of linear expansion such
‘as quartz. The weight plate to be used shall be a disk having a emall diameter
‘within 5 mm in the difference from the inside diameter of the heating vessel and
4 thickness not greater than 8 mm and whieh is adjusted so that the total mass
of weight plate and measuring rod is 98 g=5 g
©) For the length measuring instrument, the metal rule graduated in 0.5 mum speci-
fied in JIS B 7516 shall be used
In place of this Tength measuring instrument, an electric displacement gauge,
otc. may be used. However, when the mass of the displacement gauge is added to
the measuring rod and weight plate at this time, the mase of measuring rod and
weight plate including the displacement gauge shall be adjusted so as to conform
to the specification in b)
The heating furnace shall be capable of raising the temperature at 5 “C/min until
the temperature 200 °C lower than the temperature for 10% shrinkage under heat
‘and compression specified in table 8 and table is attained, and then at 3 °Cimin
‘rom the said temperature up.
©) The thermocouple shall be the K thermocouple or R thermocouple specified in JIS
© 1602 having a precision of Class 2or better or one at least equal thereto in pre-
cision. The thermocouple shall be positioned at the central part of the heating
‘vessel in perpendicular direction, and about 20 mm apart from the outer surface
of the heating vossel in horizontal direction.
1) The sample stand shall have sulficent rigidity ao as not to produce deformation
or cracking during tho test
JAA Test method
"The test method shall be as follows.
8) Prior to test, obtain the density of the test specimen from the mass of the test
specimen and the thicknoss of the test specimen before placing the weight plate
and the measuring rod
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a
d
Put the test specimen specified in JA.2 in the heating vessel specified in JA.S a),
and place the weight plate and the measuring rod specified in JA.S b) on the test
specimen. At this time, the weight plate shall be installed such that it does not
touch the inner wall ofthe heating vessel,
‘Measure the height of the tip of the measuring rod using the length measuring
Instrument specified in JA.S ¢) to the nearest 0.5 mm.
Heat the heating furnace specified in JA.8 d) and measure the temperature in
side tho furnace by using the thermocouple specified in JA. e)
Measure the temperature inside the furnace and the height of the tip ofthe mea
suring rod at intervals of 10 min or lest from the start of the heating. At a tem-
perature not leas than 60 °C lower than the temperature for 10 % shrinkage under
hheat and compression given in table 8 and table 4, measure at intervals of 3 min
or less,
For correction of the thermal expansion of the measuring rod, weight plate and
the sample stand, measure the elongation of the weight plate and the measuring
rod with respect fo the temperature inside the furnace, and prepare a correction
curve beforchand. For this measurement, place the weight plate, without install-
ing the specimen, directly on the heating vessel, upon which the measuring rod
ia placed,
From tho measured value of the position of the tip of the measuring rod at the
prescribed measuring time obtained ine), subtract the value ofthe position of the
tip of the measuring Tod in the correction curve at the same temperature, to per-
form the correction,
Obtain the shrinkage rate of thickness (%) by measuring the thickness of the vest
specimen (n) when the welght plate and the measuring rod are installed and the
thickness of the test specimen (.) during heating by mesns of the measuring in-
strament specified in JA.8 e) at the ordinary temperature specified in JIS Z 8703
and ealeulate according to formula (JA.1).
100 aaa
where, Ar: shrinkage rate of thickness (%)
1b: thickness of specimen at room temperature when
the weight plate and the measuring rod are in-
stalled (mm)
‘2 thickness of test specimen during heating (mm)
‘Thon, from the graph of thickness shrinkago rate against the temperature inside
furnaee, obtain the temperature inside the furnace at 10 % sbrinkage rate of thick:
Porform tho test procedures in a) to i) twice, and average the measured values of
the temperature inside the furnace. Round the obtained average to an integer and
‘express it in Celsius (°C).
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