ST.
MARY’S POLYTECHNIC COLLEGE, PALAKKAD
            (Under The Patronage of Diocese of Palakkad)
          Approved by AICTE and affiliated to DTE, Kerala
               DEPARTMENT OF CIVIL ENGINEERING
                             REPORT
                                ON
                     INDUSTRIAL TRAINING
                                AT
                           UBS VILLAS
                          (November 2019)
                           Presented By
                             GROUP4
Name: AKSHAY VS                             Reg no:17011521
    JEESPAUL                                      17011539
    NIKHIL S                                      17011553
    NANDHU LAL                                    17011552
    SHIDHIN LORANCE                               17011564
             ST.MARY’S POLYTECHNIC COLLEGE, PALAKKAD
                         (Under The Patronage of Diocese Palakkad)
                     Approved by AICTE and affiliated to DTE Kerala
                    DEPARTMENT OF CIVIL ENGINEERING
                                  CERTIFICATE
This is to certify that the Seminar Report is the bonafide work done by ABC (REG NO:
********) of Fifth semester Civil Engineering, in partial fulfilment of the requirement for the
award of Diploma in Engineering course under DTE Kerala during the course period 2017-
2020.
Faculty in-charge                                                        Head of Section
Mrs Elvin Jacob                                                           Mrs Betsy M V
Internal Examiner                                                         External Examiner
Date …………...
Place …………..
               GROUP MEMBERS
     Name                       Reg No.
   AKSHAY VS                    17011521
   JEESPAUL                     17011539
   NIKHIL S                     17011553
  NANDHU LAL                    17011552
SHIDHIN LORANCE                 17011564
              ACKNOWLEDGEMENT
I am glad to present my Industrial Visit Report which was prepared as a part of my Diploma programme in
Civil Engineering. With profound sense of indebtedness, I use this opportunity to express my sincere thanks
to our beloved principal Mr. Raimon Francis for all the help and guidance rendered during the preparation of
Industrial Visit Report. I express my sincere gratitude to Mrs Betsy M V (Head of Section, Civil Engineering)
for his healthy cooperation, constant encouragement and inspiration. I wish to extend my thanks to my guide,
Mrs Elvin Jacob (Lecturer in Civil Engineering) for his kind interest, valuable guidance and support rendered.
Last but not the least I extend my sincere thanks to UBS VILLAS, at Vadakkenchery and specially
Mr.Sudheesh (Assistant Executive Engineer) and Mr.Bineesh M (Assistant Engineer) for their help and
support.
                                             ABSTRACT
At UBS villas, Vadakkumchery we attended the constructions for villas. Villas are simple of luxury
sophistication and an exclusive lifestyle. Most villa communities are lush with high end amenities and
facilities. Most vill communities come with beautiful and serene landscaped areas,dedicated play areas and
other natural recreational spaces giving one the opportunity to thruve amidst the goodness of nature.
                                         CONTENTS
NO                        CHAPTER                                        PAGE
                                                                          NO
  1    INTRODUCTION
2   SITE DETAILS
    2.1 Site location
    2.2 Company profile
    2.3 Work details
3   DAILY WORK LOG
4   TECHNICAL CONTENTS
    4.1 Details of structure
    4.2 QA/QC lab
    4.3 Safety at site
    4.4 Process
    4.5
    4.6
5   CONCLUSION
                            CHAPTER 1: INTRODUCTION
The practical experiences are improvised for students to discover the working environment.The Industrial
visit really exposes students to industry based skills student of tertiary institution the opportunity of being
familiarized and exposed to the needed experienced in handling the skills in the field of construction which
are usually not available in the educational institutions.we have assigned UBS VILLAS
      We have great fortune to visit the sites which is not usually possible.The project was 100 Vllas
contstrution which is situated at the vadakkachery and the estimated cost is 74.45 core.Finally we also had
a chance to watch the prepration of hollow bricks at the site this report gives the summary of the work
experience and the knowledge we acquired during 10 days training period.
                          CHAPTER 2: SITE DETAILS
    2.1 Site location
    Site Location:https://goo.gl/maps/u8x4wA9WQqhxYhTE9
    2.2 Company profile
    ADDRESS
    UBS VILLAS, UBS CITY, Ayakkad P.O, Vadakkencherry, Palakkad ,
   PHONE
    9447576633
    Include organisation chart of company
2.3 Work details
            CHAPTER 3: DAILY WORK LOG
Date                        Activities
20/5/2019                   Foundation
21/5/2019                   Shutter work
22/5/2019                   Cement mixing
23/5/2019                   Tile work
24/5/2019                   Preprosion of hollow bricks
25/5/2019                   Tenstioning of girder
27/5/2019                   Wall and roof work
28/5/2019                   Door and window works
29/5/2019                   Floor work
30/5/2019                   Tile mesurements
                   CHAPTER 4: TECHNICAL CONTENTS
4.1 DETAILS OF STRUCTURE
    1. Pile cap: • Formation of pile- pile cap= R.L of existing ground level-cut off level Pile cap is
    formed by combination of pile and then binding the steel followed by shuttering • Dimension of pile
    caps- for P1 to P15: length= 16m, breadth=5.2m, height=1.8m for P16 to P19: length= 12.4m, breadth=
    5.2m, height= 1.8m for P21, P23, P24, P26, P27, P29, P30, P32, P33, P21A, P20A, P23A, P20
    length=breadth= 5.2m, height=1.8m for P22,P25, P28, P28, P31, P22A length= 8.8m, breadth= 5.2m,
    height= 1.8m After piling completion, soil is excavated for construction of pile cap. For proper pile cap
    P.C.C. Is provided for separation from mud. At site 75mm thick PCC is carried out for control over
    seepage.
    2. Reinforcement steel in Pile cap • Grade of concrete used M35 S.no. BARS 1. 20mm
@140mm c/c 2. 16mm @140mm c/c 3. 32mm @90mm c/c 4. 32mm @180mm c/c 5. 16mm                        @180mm
c/c
    3. PIER SHAFT A pier shaft is a raised structure provided mostly at the centre of the pile cap
        which supports the structure and transfer the several types of load to the foundation. DIMENSION
        OF THE SHAFT: length= 2m, breadth= 2m, height= and length= 1.5m, breadth= 1.5m, height=
        REINFORCEMENTS IN SHAFT: S.no. BARS 1. 4 sides 17 NOS. 32mm 2. 4 sides 10mm @100
        c/c 3. 4 sides 10mm @200 c/c 4. 16mm @100 c/c 5. 12mm @200 c/c 6. Links 10mm @200 c/c
    4. PIER CAP- Pier caps are the topmost structure of the substructure. Above these the superstructures
        (segments & girders) are placed. DIMENSIONS OF PIER CAPS: For P1 to P14: Length= 6m,
        Breadth= 3.3m For P23, P26, P29, P32, P33, P20A : Length= 5.4m, Breadth= 2.8m For P21, P24,
        P27, P30, P31, P21A : Length= 5.4m, Breadth= 1.9m For P15, P19 : Length= 11.4m, Breadth= 2.8m
        For P16 to P18 : Length= 11.4m, Breadth= 2.4m GRADE OF CONCRETE FOR CASTING M 35
        Except pier 17 ,where M 40 is used.
    5. REINFORCEMENT USED IN PIER CAPS.no. BARS 1. 12mm @150 c/c 2. 25 nos.
        32mm ,top bar 3. 2*5 16mm 4. 12mm @150mm c/c, LV bar 5. 17 nos. 20mm, hunch bar 6. 25mm
        @125 c/c, Loop 7. 5 nos. 16mm @125mm c/c, Ring 8. 3 nos. 16mm @200mm c/c, Ring 9. 12mm
        @150mm c/c, bottom bar 10. 24 nos. 20mm @435 c/c in four layers, 6 in each layer
        6.     BEARINGS, PEDESTALS, SEISMIC STOPPERS After the accumulation of all the
              reinforcements in pier cap a surface is formed over which Bearings, Pedestals and Seismic stoppers
              are provided as per the design. Seismic stopper: The current designs of seismically designs as a
              second line of defence. These structures allow development of in-service moments of the deck,
              without transmitting loads on pier and foundation, while during earthquake they resist the entire
              seismic action. Height of stopper= 1.2m LV bars are used of 400mm & 700mm ,16mm dia.
    4.2 LAB DETAILS
              1.SLUMP TEST
                 Concrete slump test is to determine the workability or consistency of concrete mix prepared at the
                 Laboratory or the construction site during the progress of the work.Concrete slump test is carried
                 Out from batch to batch to check the uniform quality of concrete during construction.
              2. COMPACTION FACTOR TEST
              Compaction factor test is the workability test for concrete conducted in laboratory. The
    compaction factor is the ratio of weights of partially compacted to fully compacted concrete. It was
    developed by Road Research Laboratory in United Kingdom and is used to determine the
    workability of concrete
               The compaction factor test is used for concrete which have low workability for which
    slump test is not suitable.
    4.3 SAFETY AT SITE
             Personal protective equipment (PPE) are supplied to all the personnel’s working on site and
    even for the personal who are temporary visiting to the site
    Personal protective equipment (PPE) can be classified as:
o   Minimum Personal protective equipment (PPE)
o   Additional Personal protective equipment (PPE)
    4.4 PROCESS
         The construction process is also a lot faster because of the introduction of a multitude of different heavy
    construction equipment.Many stages involved in the construction of a flyover.we were reached on the
    second stage of the process which includes
                                           CONCLUSION
The main aim of studies within this project was to investigate how a flyover is constructed within the desired
properties.We get knowledge about the basic and advanced techniques of flyover construction as well as saw
the challenges which a civil engineer have to face during construction i.e. labour problems,cost
management,envitomental challenges etc.We cleared our many doubts regarding flyover construction.
During the period of 14 days the company staff helped us a lot to provide all the information about the project.So we
are grateful to all staff of MARY MATHA CONSTRUCTION COMPANY.As well as we are so thankful to
our Civil engineers for their kind support.