TRAINING
REGULATIONS
   Heavy-Equipment Operation [Forklift]
                               NC II
               CONSTRUCTION SECTOR
         TECHNICAL EDUCATION AND SKILLS DEVELOPMENT
                                                                                     AUTHORITY
_____________________________________________________________________________________________ 0
              East Service
TR HEAVY EQUIPMENT         Road,
                    SERVICING NCSouth
                                 II     Superhighway, Taguig City, Metro Manila
                               FORKLIFT
TR HEAVY EQUIPMENT OPERATION              Promulgated December 2004
                               TABLE OF CONTENTS
            CONSTRUCTION - HEAVY EQUIPMENT SUB-SECTOR
               HEAVY EQUIPMENT OPERATION - FORKLIFT
SECTION 1         HEAVY EQUIPMENT OPERATION
                  QUALIFICATION
SECTION 2         COMPETENCY STANDARDS
SECTION 3         TRAINING STANDARDS
                 3.1 Curriculum Design
                 3.2 Training Delivery
                 3.3 Trainee Entry Requirements
                 3.4 List of Tools, Equipment and Materials
                 3.5 Training Facilities
                 3.6 Trainers' Qualifications
SECTION 4         ASSESSMENT AND CERTIFICATION ARRANGEMENT
COMPETENCY MAP
DEFINITION OF TERMS
ACKNOWLEDGEMENTS
TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
                          TRAINING REGULATIONS FOR
                 HEAVY EQUIPMENT OPERATION - FORKLIFT
SECTION 1 HEAVY EQUIPMENT OPERATION - FORKLIFT
       The HEAVY-EQUIPMENT OPERATION (FORKLIFT) NC II qualification
consists of competencies that workers must achieve to enable them to perform
tasks such as handling of materials in the warehouse using the forklift.
      This qualification is packaged from the competency map of Construction -
Heavy Equipment sub-sector as shown in Annex A.
       The units of competency comprising this qualification include the following:
CODE NO.            BASIC COMPETENCIES
                    Units of Competency
500311105           Participate in workplace communication
500311106           Work in a team environment
500311107           Practice career professionalism
500311108           Practice occupational health and safety procedures
CODE NO.            COMMON COMPETENCIES
                    Units of Competency
CON931201           Prepare construction materials and tools
CON311201           Observe procedures, specifications and manuals of
                    instruction
CON311202           Interpret technical drawings and plans
CON311203           Perform mensurations and calculations
CON311204           Maintain tools and equipment
CODE NO.            CORE COMPETENCIES
CON833309           Perform pre- and post-operation procedures for lifting
                    equipment
CON833310           Perform basic preventive maintenance servicing for lifting
                    equipment
CON833315           Perform productive operation for forklift
A person who has achieved this Qualification is competent to be a -
             Forklift operator
TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
   SECTION 2 COMPETENCY STANDARDS
          This section gives the details and contents of the core units of competency
   required in HEAVY EQUIPMENT OPERATION - FORKLIFT. These units of
   competency are categorized into basic, common and core competencies.
                                  BASIC COMPETENCIES
UNIT OF COMPETENCY:           PARTICIPATE IN WORKPLACE COMMUNICATION
UNIT CODE         :           500311105
UNIT DESCRIPTOR   :           This unit covers the knowledge, skills and attitudes required to
                              gather, interpret and convey information in response to
                              workplace requirements.
     ELEMENT                                   PERFORMANCE CRITERIA
                                    Italicized terms are elaborated in the Range of Variables
1. Obtain and convey      1.1 Specific and relevant information is accessed from
   workplace                  appropriate sources
   information            1.2 Effective questioning , active listening and speaking skills are
                              used to gather and convey information
                          1.3 Appropriate medium is used to transfer information and ideas
                          1.4 Appropriate non- verbal communication is used
                          1.5 Appropriate lines of communication with supervisors and
                              colleagues are identified and followed
                          1.6 Defined workplace procedures for the location and storage of
                              information are used
                          1.7 Personal interaction is carried out clearly and concisely
2. Participate in         2.1 Team meetings are attended on time
   workplace              2.2 Own opinions are clearly expressed and those of others are
   meetings and                listened to without interruption
   discussions            2.3 Meeting inputs are consistent with the meeting purpose and
                               established protocols
                          2.4 Workplace interactions are conducted in a courteous manner
                          2.5 Questions about simple routine workplace procedures and
                               maters concerning working conditions of employment are
                               asked and responded to
                          2.6 Meetings outcomes are interpreted and implemented
   TR HEAVY EQUIPMENT OPERATION                                   Promulgated December 2004
3. Complete relevant      3.1 Range of forms relating to conditions of employment are
   work related               completed accurately and legibly
   documents              3.2 Workplace data is recorded on standard workplace forms and
                              documents
                          3.3 Basic mathematical processes are used for routine calculations
                          3.4 Errors in recording information on forms/ documents are
                              identified and properly acted upon
                          3.5 Reporting requirements to supervisor are completed according
                              to organizational guidelines
   TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
   RANGE OF VARIABLES
       VARIABLE                                              RANGE
1. Appropriate sources            1.1.   Team members
                                  1.2.   Suppliers
                                  1.3.   Trade personnel
                                  1.4.   Local government
                                  1.5.   Industry bodies
2. Medium                         2.1.   Memorandum
                                  2.2.   Circular
                                  2.3.   Notice
                                  2.4.   Information discussion
                                  2.5.   Follow-up or verbal instructions
                                  2.6.   Face to face communication
3. Storage                        3.1. Manual filing system
                                  3.2. Computer-based filing system
4. Forms                          4.1. Personnel forms, telephone message forms, safety
                                       reports
5. Workplace interactions         5.1.   Face to face
                                  5.2.   Telephone
                                  5.3.   Electronic and two way radio
                                  5.4.   Written including electronic, memos, instruction and
                                         forms, non-verbal including gestures, signals, signs
                                         and diagrams
6. Protocols                      6.1. Observing meeting
                                  6.2. Compliance with meeting decisions
                                  6.3. Obeying meeting instructions
   TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
  EVIDENCE GUIDE
1. Critical Aspects of            Assessment requires evidence that the candidate:
   Competency                     1.1. Prepared written communication following standard
                                       format of the organization
                                  1.2. Accessed information using communication equipment
                                  1.3. Made use of relevant terms as an aid to transfer
                                       information effectively
                                  1.4. Conveyed information effectively adopting the formal or
                                       informal communication
2. Underpinning                   2.1.   Effective communication
   Knowledge and Attitudes        2.2.   Different modes of communication
                                  2.3.   Written communication
                                  2.4.   Organizational policies
                                  2.5.   Communication procedures and systems
                                  2.6.   Technology relevant to the enterprise and the
                                         individual’s work responsibilities
3. Underpinning Skills            3.1. Follow simple spoken language
                                  3.2. Perform routine workplace duties following simple
                                       written notices
                                  3.3. Participate in workplace meetings and discussions
                                  3.4. Complete work related documents
                                  3.5. Estimate, calculate and record routine workplace
                                       measures
                                  3.6. Basic mathematical processes of addition, subtraction,
                                       division and multiplication
                                  3.7. Ability to relate to people of social range in the
                                       workplace
                                  3.8. Gather and provide information in response to
                                       workplace Requirements
4. Resource Implications          4.1.Fax machine
                                  4.2.Telephone
                                  4.3.Writing materials
                                  4.4.Internet
5. Methods of Assessment          5.1. Direct Observation
                                  5.2. Oral interview and written test
6. Context of Assessment          6.1. Competency may be assessed individually in the actual
                                       workplace or through accredited institution
   TR HEAVY EQUIPMENT OPERATION                                  Promulgated December 2004
UNIT OF COMPETENCY:           WORK IN TEAM ENVIRONMENT
UNIT CODE         :           500311106
UNIT DESCRIPTOR   :           This unit covers the skills, knowledge and attitudes to
                              identify role and responsibility as a member of a team.
        ELEMENT                                    PERFORMANCE CRITERIA
                                        Italicized terms are elaborated in the Range of Variables
1. Describe team role and         1.1. The role and objective of the team is identified from
   scope                               available sources of information
                                  1.2. Team parameters, reporting relationships and
                                       responsibilities are identified from team discussions
                                       and appropriate external sources
2. Identify own role and          2.1. Individual role and responsibilities within the team
   responsibility within               environment are identified
   team                           2.2. Roles and responsibility of other team members are
                                       identified and recognized
                                  2.3. Reporting relationships within team and external to
                                       team are identified
3. Work as a team                 3.1. Effective and appropriate forms of communications
   member                              used and interactions undertaken with team members
                                       who contribute to known team activities and objectives
                                  3.2. Effective and appropriate contributions made to
                                       complement team activities and objectives, based on
                                       individual skills and competencies and workplace
                                       context
                                  3.3. Observed protocols in reporting using standard
                                       operating procedures
                                  3.4. Contribute to the development of team work plans
                                       based on an understanding of team’s role and
                                       objectives and individual competencies of the
                                       members.
   TR HEAVY EQUIPMENT OPERATION                                     Promulgated December 2004
  RANGE OF VARIABLES
        VARIABLE                                           RANGE
1. Role and objective of          1.1. Work activities in a team environment with enterprise
   team                                or specific sector
                                  1.2. Limited discretion, initiative and judgement maybe
                                       demonstrated on the job, either individually or in a
                                       team environment
2. Sources of information         2.1. Standard operating and/or other workplace
                                       procedures
                                  2.2. Job procedures
                                  2.3. Machine/equipment manufacturer’s specifications and
                                       instructions
                                  2.4. Organizational or external personnel
                                  2.5. Client/supplier instructions
                                  2.6. Quality standards
                                  2.7. OHS and environmental standards
3. Workplace context              3.1. Work procedures and practices
                                  3.2. Conditions of work environments
                                  3.3. Legislation and industrial agreements
                                  3.4. Standard work practice including the storage, safe
                                       handling and disposal of chemicals
                                  3.5. Safety, environmental, housekeeping and quality
                                       guidelines
   TR HEAVY EQUIPMENT OPERATION                                Promulgated December 2004
  EVIDENCE GUIDE
1. Critical aspects of            Assessment requires evidence that the candidate:
   competency                     1.1. Operated in a team to complete workplace activity
                                  1.2. Worked effectively with others
                                  1.3. Conveyed information in written or oral form
                                  1.4. Selected and used appropriate workplace language
                                  1.5. Followed designated work plan for the job
                                  1.6. Reported outcomes
2. Underpinning                   2.1.   Communication process
   Knowledge and Attitude         2.2.   Team structure
                                  2.3.   Team roles
                                  2.4.   Group planning and decision making
3. Underpinning Skills            3.1. Communicate appropriately, consistent with the culture
                                       of the workplace
4. Resource Implications          The following resources MUST be provided:
                                  4.1. Access to relevant workplace or appropriately
                                       simulated environment where assessment can take
                                       place
                                  4.2. Materials relevant to the proposed activity or tasks
5. Methods of Assessment          Competency may be assessed through:
                                  5.1. Observation of the individual member in relation to
                                       the work activities of the group
                                  5.2. Observation of simulation and or role play involving the
                                       participation of individual member to the attainment of
                                       organizational goal
                                  5.3. Case studies and scenarios as a basis for discussion
                                       of issues and strategies in teamwork
6. Context for Assessment         6.1. Competency may be assessed in workplace or in a
                                       simulated workplace setting
                                  6.2. Assessment shall be observed while task are being
                                       undertaken whether individually or in group
UNIT OF COMPETENCY:           PRACTICE CAREER PROFESSIONALISM
   TR HEAVY EQUIPMENT OPERATION                                 Promulgated December 2004
UNIT CODE                  :   500311107
UNIT DESCRIPTOR            :   This unit covers the knowledge, skills and attitudes in
                               promoting career growth and advancement.
                                                  PERFORMANCE CRITERIA
        ELEMENT                                  Italicized terms are elaborated in the
                                                           Range of Variables
1. Integrate personal             1.1 Personal growth and work plans are pursued towards
   objectives with                    improving the qualifications set for the profession
   organizational goals           1.2 Intra- and interpersonal relationships is are maintained in
                                      the course of managing oneself based on performance
                                      evaluation
                                  1.3 Commitment to the organization and its goal is
                                      demonstrated in the performance of duties
2. Set and meet work              2.1 Competing demands are prioritized to achieve personal,
   priorities                         team and organizational goals and objectives.
                                  2.2 Resources are utilized efficiently and effectively to
                                      manage work priorities and commitments
                                  2.3 Practices along economic use and maintenance of
                                      equipment and facilities are followed as per established
                                      procedures
3. Maintain professional  3.1 Trainings and career opportunities are identified and
   growth and development     availed of based on job requirements
                          3.2 Recognitions are sought/received and demonstrated
                              as proof of career advancement
                          3.3 Licenses and/or certifications relevant to job and
                              career are obtained and renewed
  RANGE OF VARIABLES
   TR HEAVY EQUIPMENT OPERATION                                    Promulgated December 2004
        VARIABLE                                             RANGE
1. Evaluation                     1.1 Performance Appraisal
                                  1.2 Psychological Profile
                                  1.3 Aptitude Tests
2. Resources                      2.1 Human
                                  2.2 Financial
                                  2.3 Technology
                                      2.3.1 Hardware
                                      2.3.2 Software
3. Trainings and career           3.1 Participation in training programs
   opportunities                      3.1.1 Technical
                                      3.1.2 Supervisory
                                      3.1.3 Managerial
                                      3.1.4 Continuing Education
                                  3.2 Serving as Resource Persons in conferences and
                                      workshops
4. Recognitions                   4.1   Recommendations
                                  4.2   Citations
                                  4.3   Certificate of Appreciation
                                  4.4   Commendations
                                  4.5   Awards
                                  4.6   Tangible and Intangible Rewards
5. Licenses and/or                5.1   National Certificates
   certifications                 5.2   Certificate of Competency
                                  5.3   Support Level Licenses
                                  5.4   Professional Licenses
EVIDENCE GUIDE
  1. Critical Aspects of          Assessment requires evidence that the candidate:
   TR HEAVY EQUIPMENT OPERATION                                 Promulgated December 2004
   Competency                     1.1 Attained job targets within key result areas (KRAs)
                                  1.2 Maintained intra - and interpersonal relationship in the
                                      course of managing oneself based on performance
                                      evaluation
                                  1.3 Completed trainings and career opportunities which are
                                      based on the requirements of the industries
                                  1.4 Acquired and maintained licenses and/or certifications
                                      according to the requirement of the qualification
2. Underpinning                   2.1 Work values and ethics (Code of Conduct, Code of
   Knowledge                          Ethics, etc.)
                                  2.2 Company policies
                                  2.3 Company operations, procedures and standards
                                  2.4 Fundamental rights at work including gender sensitivity
                                  2.4 Personal hygiene practices
3. Underpinning Skills            3.1 Appropriate practice of personal hygiene
                                  3.2 Intra and Interpersonal skills
                                  3.3 Communication skills
4. Resource Implications          The following resources MUST be provided:
                                  4.1 Workplace or assessment location
                                  4.2 Case studies/scenarios
5. Methods of Assessment          Competency may be assessed through:
                                  5.1 Portfolio Assessment
                                  5.2 Interview
                                  5.3 Simulation/Role-plays
                                  5.4 Observation
                                  5.5 Third Party Reports
                                  5.6 Exams and Tests
6. Context of Assessment          6.1 Competency may be assessed in the work place or in a
                                      simulated work place setting
UNIT OF COMPETENCY :                 PRACTICE OCCUPATIONAL HEALTH AND SAFETY
                                     PROCEDURES
   TR HEAVY EQUIPMENT OPERATION                                 Promulgated December 2004
UNIT CODE                   :     500311108
UNIT DESCRIPTOR            :      This unit covers the outcomes required to comply with
                                  regulatory   and    organizational requirements   for
                                  occupational health and safety.
                                                PERFORMANCE CRITERIA
          ELEMENT                              Italicized terms are elaborated in the
                                                         Range of Variables
1. Identify hazards and risks     1.1 Safety regulations and workplace safety and
                                      hazard control practices and procedures are
                                      clarified and explained based on organization
                                      procedures
                                  1.2 Hazards/risks in the workplace and their
                                      corresponding indicators are identified to minimize
                                      or eliminate risk to co-workers, workplace and
                                      environment in accordance with organization
                                      procedures
                                  1.3 Contingency measures during workplace
                                      accidents, fire and other emergencies are
                                      recognized and established in accordance with
                                      organization procedures
2. Evaluate hazards and risks     2.1 Terms of maximum tolerable limits which when
                                       exceeded will result in harm or damage are
                                       identified based on threshold limit values (TLV)
                                  2.2 Effects of the hazards are determined
                                  2.3 OHS issues and/or concerns and identified safety
                                       hazards are reported to designated personnel in
                                       accordance with workplace requirements and
                                       relevant workplace OHS legislation
3. Control hazards and risks      3.1 Occupational Health and Safety (OHS) procedures
                                       for controlling hazards/risks in workplace are
                                       consistently followed
                                  3.2 Procedures for dealing with workplace accidents, fire
                                       and emergencies are followed in accordance with
                                       organization OHS policies
                                  3.3 Personal protective equipment (PPE) is correctly
                                       used in accordance with organization OHS
                                       procedures and practices
                                  3.4 Appropriate assistance is provided in the event of a
                                       workplace emergency in accordance with
                                       established organization protocol
   TR HEAVY EQUIPMENT OPERATION                                Promulgated December 2004
4. Maintain OHS awareness        4.1 Emergency-related drills and trainings are
                                      participated in as per established organization
                                      guidelines and procedures
                                 4.2 OHS personal records are completed and updated
                                      in accordance with workplace requirements
  TR HEAVY EQUIPMENT OPERATION                            Promulgated December 2004
   RANGE OF VARIABLES
         VARIABLE                                           RANGE
1. Safety regulations             May include but are not limited to:
                                  1.1 Clean Air Act
                                  1.2 Building code
                                  1.3 National Electrical and Fire Safety Codes
                                  1.4 Waste management statutes and rules
                                  1.5 Philippine Occupational Safety and Health Standards
                                  1.6 DOLE regulations on safety legal requirements
                                  1.7 ECC regulations
2. Hazards/Risks                  May include but are not limited to:
                                  2.1 Physical hazards – impact, illumination, pressure, noise,
                                      vibration, temperature, radiation
                                  2.2 Biological hazards- bacteria, viruses, plants, parasites,
                                      mites, molds, fungi, insects
                                  2.3 Chemical hazards – dusts, fibers, mists, fumes, smoke,
                                       gasses, vapors
                                  2.4 Ergonomics
                                      2.4.1 Psychological factors – over exertion/ excessive
                                              force, awkward/static positions, fatigue, direct
                                              pressure, varying metabolic cycles
                                      2.4.2 Physiological factors – monotony, personal
                                              relationship, work out cycle
3. Contingency measures           May include but are not limited to:
                                  3.1 Evacuation
                                  3.2 Isolation
                                  3.3 Decontamination
                                  3.4 (Calling designed) emergency personnel
4. PPE                            May include but are not limited to:
                                  4.1 Mask
                                  4.2 Gloves
                                  4.3 Goggles
                                  4.4 Hair Net/cap/bonnet
                                  4.5 Face mask/shield
                                  4.6 Ear muffs
                                  4.7 Apron/Gown/coverall/jump suit
                                  4.8 Anti-static suits
   TR HEAVY EQUIPMENT OPERATION                                 Promulgated December 2004
5. Emergency-related drills 5.1 Fire drill
   and training             5.2 Earthquake drill
                            5.3 Basic life support/CPR
                            5.4 First aid
                            5.5 Spillage control
                            5.6 Decontamination of chemical and toxic
                            5.7 Disaster preparedness/management
6. OHS personal records           6.1   Medical/Health records
                                  6.2   Incident reports
                                  6.3   Accident reports
                                  6.4   OHS-related training completed
   TR HEAVY EQUIPMENT OPERATION                                 Promulgated December 2004
EVIDENCE GUIDE
1. Critical Aspects of              Assessment requires evidence that the candidate:
   Competency                       1.1 Explained clearly established workplace safety and
                                        hazard control practices and procedures
                                    1.2 Identified hazards/risks in the workplace and its
                                        corresponding indicators in accordance with company
                                        procedures
                                    1.3 Recognized contingency measures during workplace
                                        accidents, fire and other emergencies
                                    1.4 Identified terms of maximum tolerable limits based on
                                        threshold limit value- TLV.
                                    1.5 Followed Occupational Health and Safety (OHS)
                                        procedures for controlling hazards/risks in workplace
                                    1.6 Used Personal Protective Equipment (PPE) in
                                        accordance with company OHS procedures and
                                        practices
                                    1.7 Completed and updated OHS personal records in
                                        accordance with workplace requirements
2.   Underpinning                   2.1   OHS procedures and practices and regulations
     Knowledge and                  2.2   PPE types and uses
     Attitude                       2.3   Personal hygiene practices
                                    2.4   Hazards/risks identification and control
                                    2.5   Threshold Limit Value -TLV
                                    2.6   OHS indicators
                                    2.7   Organization safety and health protocol
                                    2.8   Safety consciousness
                                    2.9   Health consciousness
3. Underpinning                     3.1    Practice of personal hygiene
   Skills                           3.2   Hazards/risks identification and control skills
                                    3.3   Interpersonal skills
                                    3.4   Communication skills
4. Resource Implications The following resources must be provided:
                         4.1 Workplace or assessment location
                         4.2 OHS personal records
                         4.3 PPE
                         4.4 Health records
5. Methods of Assessment            Competency may be assessed through:
                                    5.1 Portfolio Assessment
                                    5.2 Interview
                                    5.3 Case Study/Situation
6. Context for Assessment           6.1 Competency may be assessed in the work place or in a
                                        simulated work place setting
     TR HEAVY EQUIPMENT OPERATION                                    Promulgated December 2004
                             COMMON COMPETENCIES
UNIT OF COMPETENCY:           PREPARE CONSTRUCTION MATERIALS AND TOOLS
UNIT CODE         :           CON931201
UNIT DESCRIPTOR   :           This unit covers the knowledge, skills and attitudes on
                              identifying, requesting and receiving construction materials
                              and tools based on the required performance standards.
                                                PERFORMANCE CRITERIA
           ELEMENT                             Italicized terms are elaborated in the
                                                         Range of Variable
1. Identify materials              1.1 Materials are listed as per job requirements
                                   1.2 Quantity and description of materials conform
                                       with the job requirements
                                   1.3 Tools and accessories are identified according to
                                       job requirements
2. Requisition materials           2.1 Materials and tools needed are requested
                                       according to the list prepared
                                   2.2 Request is done as per company standard
                                       operating procedures (SOP)
                                   2.2 Substitute materials and tools are provided without
                                       sacrificing cost and quality of work
3. Receive and inspect             3.1 Materials and tools issued are inspected as per
   materials                           quantity and specification
                                   3.2 Tools, accessories and materials are checked for
                                       damages according to enterprise procedures
                                   3.3 Materials and tools are set aside to appropriate
                                       location nearest to the workplace
   TR HEAVY EQUIPMENT OPERATION                                Promulgated December 2004
  RANGE OF VARIABLES
           VARIABLE                                           RANGE
1. Materials and Tools            1.1   Electrical supplies
                                  1.2   Structural
                                  1.3   Plumbing
                                  1.4   Welding/pipefitting
                                  1.5   Carpentry
                                  1.6   Masonry
2. Description of Materials and   2.1   Brand name
   Tools                          2.2   Size
                                  2.3   Capacity
                                  2.4   Kind of application
3. Company standard               3.1 Job order
   procedures                     3.2 Requisition slip
                                  3.3 Borrower slip
   TR HEAVY EQUIPMENT OPERATION                                Promulgated December 2004
  EVIDENCE GUIDE
1. Critical aspects Assessment requires evidence that the candidate:
   of competency    1.1 Listed materials and tools according to quantity and job
                        requirements
                    1.2 Requested materials and tools according to the list prepared
                        and as per company SOP
                    1.3 Inspected issued materials and tools as per quantity and job
                        specifications
                    1.4 Tools provided with appropriate safety devices
2. Underpinning        2.1 Types and uses of construction materials and tools
   knowledge           2.2 Different forms
                       2.3 Requisition procedures
3. Underpinning        3.1 Preparing materials and tools
   skills              3.2 Proper handling of tools and equipment
                       3.3 Following instructions
4. Resource            The following resources should be provided:
   implications        4.1 Workplace location
                       4.2 Materials relevant to the unit of competency
                       4.3 Technical plans, drawings and specifications relevant to the
                           activities
5. Methods of          Competency in this unit must be assessed through:
   assessment          5.1 Direct observation and oral questioning
6. Context of          6.1 Competency may be assessed in the workplace or in a
   assessment              simulated workplace
                       6.2 Competency assessment must be undertaken in accordance
                           with the endorsed TESDA assessment guidelines
  TR HEAVY EQUIPMENT OPERATION                              Promulgated December 2004
UNIT OF COMPETENCY:            OBSERVE PROCEDURES, SPECIFICATIONS AND
                               MANUALS OF INSTRUCTIONS
UNIT CODE                  :   CON311201
UNIT DESCRIPTOR            :   This unit covers the knowledge, skills and attitudes on
                               identifying, interpreting, applying services to specifications
                               and manuals and storing manuals.
                                                  PERFORMANCE CRITERIA
           ELEMENT                               Italicized terms are elaborated in the
                                                           Range of Variables
1. Identify and access               1.1 Appropriate manuals are identified and accessed
   specification/manuals                 as per job requirements
                                     1.2 Version and date of manual are checked to
                                         ensure that correct specification and procedures
                                         are identified
2. Interpret manuals                 2.1 Relevant sections, chapters of specifications/
                                         manuals are located in relation to the work to be
                                         conducted
                                     2.2 Information and procedure in the manual are
                                         interpreted in accordance with industry practices
3. Apply information in manual       3.1 Manual is interpreted according to job
                                         requirements
                                     3.2 Work steps are correctly identified in accordance
                                         with manufacturer's specification
                                     3.3 Manual data are applied according to the given
                                         task
                                     3.4 All correct sequencing and adjustments are
                                         interpreted in accordance with information
                                         contained on the manual or specifications
4. Store manuals                     4.1 Manual or specification is stored appropriately to
                                         prevent damage, ready access and updating of
                                         information when required in accordance with
                                         company requirements
   TR HEAVY EQUIPMENT OPERATION                                 Promulgated December 2004
RANGE OF VARIABLES
             VARIABLE                                  RANGE
1. Procedures, Specifications     Kinds of Manuals:
   and Manuals of Instructions    1.1 Manufacturer's Specification Manual
                                  1.2 Repair Manual
                                  1.3 Maintenance Procedure Manual
                                  1.4 Periodic Maintenance Manual
   TR HEAVY EQUIPMENT OPERATION                          Promulgated December 2004
EVIDENCE GUIDE
 1. Critical aspects   Assessment requires that the candidate:
    of competency      1.1 Identified and accessed specification/manuals as per job
                           requirements
                       1.2 Interpreted manuals in accordance with industry practices
                       1.3 Applied information in manuals according to the given task
                       1.4 Stored manuals in accordance with company requirements
2. Underpinning        2.1   Types of manuals used in construction sector
   knowledge           2.2   Identification of symbols used in the manuals
                       2.3   Identification of units of measurements
                       2.4   Unit conversion
3. Underpinning        3.1 Reading and comprehension skills required to identify and
   skills                  interpret construction manuals and specifications
                       3.2 Accessing information and data
4. Resource            The following resources should be provided:
   implications        4.1 All manuals/catalogues relative to construction
                           sector
5. Methods of          Competency should be assessed through:
   assessment          5.1 Direct observation
                       5.2 Questions/interview
                       Assessment of underpinning knowledge and practical skills may be
                       combined
6. Context of          6.1 Competency assessment must be undertaken in accordance
   assessment              with the endorsed TESDA assessment guidelines
                       6.2 Assessment may be conducted in the workplace or a simulated
                           environment
    TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
UNIT OF COMPETENCY:           INTERPRET TECHNICAL DRAWINGS AND PLANS
UNIT CODE         :           CON311202
UNIT DESCRIPTOR   :           This unit covers the knowledge, skills and attitudes on
                              analyzing and interpreting symbols, data and work plan
                              based on the required performance standards.
                                                PERFORMANCE CRITERIA
           ELEMENT                             Italicized terms are elaborated in the
                                                         Range of Variables
1. Analyze signs, symbols and       1.1 Technical plans are obtained according to job
   data                                 requirements
                                    1.2 Signs, symbols and data are identified according
                                        to job specifications
                                    1.3 Signs symbols and data are determined
                                        according to classification or as appropriate in
                                        drawing
2. Interpret technical drawings     2.1 Necessary tools, materials and equipment are
   and plans                            identified according to the plan
                                    2.2 Supplies and materials are listed according to
                                        specifications
                                    2.3 Components, assemblies or objects are
                                        recognized as required
                                    2.4 Dimensions are identified as appropriate to the
                                        plan
                                    2.5 Specification details are matched with
                                        existing/available resources and in line with job
                                        requirements
                                    2.6 Work plan is drawn following the specifications
3. Apply freehand sketching         3.1 Where applicable, correct freehand sketching is
                                        produced in accordance with the job
                                        requirements
RANGE OF VARIABLES
   TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
             VARIABLE                                     RANGE
1. Technical plans                Including but not limited to:
                                  1.1 Electrical plans
                                  1.2 Structural plans
                                  1.3 Architectural plans
                                  1.4 Plumbing plans
                                  1.5 Welding Procedures Specifications (WPS)
2. Work plan                      2.1 Job requirements
                                  2.2 Installation instructions
                                  2.3 Components instruction
3. Classification                 Including but not limited to:
                                  3.1 Electrical
                                  3.2 Mechanical
                                  3.3 Plumbing
4. Drawing                        4.1 Drawing symbols
                                  4.2 Alphabet of lines
                                  4.3 Orthographic views
                                          - Front view
                                          - Right side view/left side view
                                          - Top view
                                          - Pictorial
                                  4.4 Schematic diagram
                                  4.5 Electrical drawings
                                  4.6 Structural drawings
                                  4.7 Plumbing drawings
                                          - Water
                                          - Sewerage/Drainage
                                          - Ventilation
                                  4.8 Welding symbols
5. Tools and materials            Including but not limited to:
                                  5.1 Compass
                                  5.2 Divider
                                  5.3 Rulers
                                  5.4 Triangles
                                  5.5 Drawing tables
                                  5.6 Computer
   TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
EVIDENCE GUIDE
 1. Critical aspects   Assessment requires that the candidate:
    of competency      1.1 Identified and determined signs, symbols and data according to
                           work plan, job requirements and classifications
                       1.2 Identified tools and equipment in accordance with job
                           requirements
                       1.3 Listed supplies and materials according to blueprint
                           specifications
                       1.4 Drawn workplan following specifications
                       1.5 Determined job specifications based on working/technical
                           drawing
2. Underpinning        2.1 TRADE MATHEMATICS
   knowledge                 2.1.1 Linear measurement
                             2.1.2 Dimension
                             2.1.3 Unit conversion
                       2.2 BLUEPRINT READING AND PLAN SPECIFICATION
                             2.2.1 Electrical, mechanical plan, symbols and abbreviations
                             2.2.2 Drawing standard symbols
                       2.3 TRADE THEORY
                             2.3.1 Basic technical drawing
                             2.3.2 Types technical plans
                             2.3.3 Various types of drawings
                             2.3.4 Notes and specifications
3. Underpinning        3.1   Interpreting drawing/orthographic drawing
   skills              3.2   Interpreting technical plans
                       3.3   Matching specification details with existing resources
                       3.4   Following instructions
                       3.5   Handling of drawing instruments
4. Resource            The following resources should be provided:
   implications        4.1 Workplace
                       4.2 Drawings and specification relevant to task
                       4.3 Materials and instrument relevant to proposed activity
5. Methods of          Competency should be assessed through:
   assessment          5.1 Direct observation
                       5.2 Questions/interview
                       5.3 Written test related to underpinning knowledge
    TR HEAVY EQUIPMENT OPERATION                                Promulgated December 2004
6. Context of        6.1 Competency assessment may occur in the workplace or in any
   assessment            appropriate simulated environment
                     6.2 Assessment shall be observed while task are being undertaken
                         whether individually or in group
                     6.3 Competency assessment must be undertaken in accordance
                         with the endorsed TESDA assessment guidelines
  TR HEAVY EQUIPMENT OPERATION                           Promulgated December 2004
UNIT OF COMPETENCY:           PERFORM MENSURATIONS AND CALCULATIONS
UNIT CODE         :           CON311203
UNIT DESCRIPTOR   :           This unit covers the knowledge, skills and attitudes on
                              identifying and measuring objects based on the required
                              performance standards.
                                                 PERFORMANCE CRITERIA
           ELEMENT                              Italicized terms are elaborated in the
                                                           Range of Variable
1. Select measuring instruments     1.1 Object or component to be measured is identified,
                                        classified and interpreted according to the
                                        appropriate regular geometric shape
                                    1.2 Measuring tools are selected/identified as per
                                        object to be measured or job requirements
                                    1.3 Correct specifications are obtained from relevant
                                        sources
                                    1.4 Appropriate measuring instruments are selected
                                        according to job requirements
                                    1.5 Alternative measuring tools are used without
                                        sacrificing cost and quality of work
2. Carry out measurements and       2.1 Accurate measurements are obtained according
   calculations                         to job requirements
                                    2.3 Alternative measuring tools are used
                                         without sacrificing cost and quality of work
                                    2.4 Calculation needed to complete work tasks are
                                        performed using the four basic process of
                                        addition (+), subtraction (-), multiplication (x) and
                                        division (/) including but not limited to:
                                        trigonometric functions, algebraic computations
                                    2.5 Calculations involving fractions, percentages and
                                        mixed numbers are used to complete workplace
                                        tasks
                                    2.6 Numerical computation is self-checked and
                                        corrected for accuracy
                                    2.7 Instruments are read to the limit of accuracy of
                                        the tool
                                    2.8 Systems of measurement identified and
                                        converted according to job requirements/ISO
                                    2.9 Workpieces are measured according to job
                                        requirements
   TR HEAVY EQUIPMENT OPERATION                                Promulgated December 2004
  RANGE OF VARIABLES
           VARIABLE                                       RANGE
1. Geometric shape                Including but is not limited to:
                                  1.1 Round
                                  1.2 Square
                                  1.3 Rectangular
                                  1.4 Triangle
                                  1.5 Sphere
                                  1.6 Conical
2. Measuring instruments          Including but not limited to:
                                  2.1 Micrometer (In-out, depth)
                                  2.2 Vernier caliper (out, inside)
                                  2.3 Dial gauge with mag, std.
                                  2.4 Straight edge
                                  2.5 Thickness gauge
                                  2.6 Torque gauge
                                  2.7 Small hole gauge
                                  2.8 Telescopic gauge
                                  2.9 Try-square
                                  2.10 Protractor
                                  2.11 Combination gauge
                                  2.12 Steel rule
                                  2.13 Voltmeter
                                  2.14 Ammeter
                                  2.15 Mega-ohmeter
                                  2.16 Kilowatt hour meter
                                  2.17 Gauges
                                  2.18 Thermometers
3. Measurements and               3.1   Linear
   calculations                   3.2   Volume
                                  3.3   Area
                                  3.4   Wattage
                                  3.5   Voltage
                                  3.6   Resistance
                                  3.7   Amperage
                                  3.8   Frequency
                                  3.9   Impedance
   TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
        VARIABLE                                    RANGE
                               3.10 Conductance
                               3.11 Capacitance
                               3.12 Displacement
                               3.13 Inside diameter
                               3.14 Circumference
                               3.15 Length
                               3.16 Thickness
                               3.17 Outside diameter
                               3.18 Taper
                               3.19 Out of roundness
                               3.20 Oil clearance
                               3.21 End play/Thrust clearance
TR HEAVY EQUIPMENT OPERATION                          Promulgated December 2004
EVIDENCE GUIDE
 1. Critical aspects   Assessment requires that the candidate:
    of competency      1.1 Selected and prepared appropriate measuring instruments in
                           accordance with job requirements
                       1.2 Performed measurements and calculations according to job
                           requirements/ ISO
2. Underpinning        2.1 TRADE MATHEMATICS / MENSURATION
   knowledge                2.1.1 Four fundamental operation
                            2.1.2 Linear measurement
                            2.1.3 Dimensions
                            2.1.4 Unit conversion
                            2.1.5 Ratio and proportion
                            2.1.6 Trigonometric functions
                            2.1.7 Algebraic equations
3. Underpinning        3.1 Performing calculation by addition, subtraction, multiplication
   skills                  and division; trigonometric functions and algebraic equations
                       3.2 Visualizing objects and shapes
                       3.3 Interpreting formulas for volume, areas, perimeters of plane
                           and geometric figures
                       3.4 Proper handling of measuring instruments
4. Resource            The following resources should be provided:
   implications        4.1 Workplace location
                       4.2 Problems to solve
                       4.3 Measuring instrument appropriate to carry out tasks
                       4.4 Instructional materials relevant to the propose activity
                       Assessment of underpinning knowledge and practical skills may be
                       combined
5. Methods of          Competency should be assessed through:
   assessment          5.1 Actual demonstration
                       5.2 Direct observation
                       5.3 Written test/questioning related to underpinning knowledge
6. Context of          6.1 Competency assessment may occur in workplace or any
   assessment              appropriate simulated environment
                       6.2 Assessment shall be observed while task are being undertaken
                           whether individually or in group
                       6.3 Competency assessment must be undertaken in accordance
                           with the TESDA assessment guidelines
    TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
UNIT OF COMPETENCY:           MAINTAIN TOOLS AND EQUIPMENT
UNIT CODE         :           CON311204
UNIT DESCRIPTOR   :           This unit covers the knowledge, skills and attitudes on
                              checking condition, performing preventive maintenance and
                              storing of tools and equipment based on the required
                              performance standards.
                                                PERFORMANCE CRITERIA
          ELEMENTS                             Italicized terms are elaborated in the
                                                         Range of Variables
1. Check condition of tools and     1.1 Materials, tools and equipment are identified
   equipment                            according to classification and job requirements
                                    1.2 Non-functional tools and equipment are
                                         segregated and labeled according to
                                        classification
                                    1.3 Safety of tools and equipment are observed in
                                        accordance with manufacturer's instructions
                                    1.4 Condition of PPE are checked in accordance with
                                        manufacturer's instructions
2. Perform basic preventive         2.1 Appropriate lubricants are identified according to
   maintenance                           types of equipment
                                    2.2 Tools and equipment are lubricated according to
                                        preventive maintenance schedule or
                                        manufacturer's specifications
                                    2.2 Measuring instruments are checked and
                                         calibrated in accordance with manufacturer’s
                                         instructions
                                    2.4 Tools are cleaned and lubricated according to
                                        standard procedures
                                    2.5 Defective instruments, equipment and
                                         accessories are inspected and replaced
                                         according to manufacturer’s specifications
                                    2.6 Tools are inspected, repaired and replaced after
                                        use
                                    2.7 Work place is cleaned and kept in safe state in
                                        line with OHSA regulations
3. Store tools and equipment        3.1 Inventory of tools, instruments and equipment
                                        are conducted and recorded as per company
                                        practices
                                    3.2 Tools and equipment are stored safely in
                                        appropriate locations in accordance with
                                        manufacturer's specifications or company
                                        procedures
   TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
RANGE OF VARIABLES
               VARIABLE                                  RANGE
1. Materials                      Including but not limited to:
                                  1.1 Lubricants
                                  1.2 Cleaning materials
                                  1.3 Rust remover
                                  1.4 Rugs
                                  1.5 Spare parts
2. Tools and equipment            Including but not limited to:
                                  2.1 Tools
                                         - Cutting tools - hacksaw, crosscut saw, rip
                                           saw
                                         - Boring tools - auger, brace, grinlet, hand
                                           drill
                                         - Holding tools - vise grip, C-clamp, bench
                                           vise
                                         - Threading tools - die and stock, taps
                                  2.2 Measuring instruments/equipment
3. PPE                            Including but not limited to:
                                  3.1 Goggles
                                  3.2 Gloves
                                  3.3 Safety shoes
                                  3.4 Aprons/Coveralls
4. Forms                          4.1   Maintenance schedule forms
                                  4.2   Requisition slip
                                  4.3   Inventory Form
                                  4.4   Inspection Form
                                  4.5   Procedures
   TR HEAVY EQUIPMENT OPERATION                            Promulgated December 2004
EVIDENCE GUIDE
 1. Critical aspects   Assessment requires that the candidate:
    of competency      1.1 Selected and used appropriate processes, tools and
                           equipment to carry out task
                       1.2 Identified functional and non-functional tools and equipment
                       1.3 Checked, lubricated and calibrated tools, equipment and
                           instruments according to manufacturer’s specifications
                       1.4 Replaced defective tools, equipment and their accessories
                       1.5 Observed and applied safe handling of tools and equipment
                            and safety work practices
                       1.6 Prepared and submitted inventory report, where applicable
                       1.7 Maintained workplace in accordance with OHSA regulations
                       1.8 Stored tools and equipment safely in appropriate locations and
                           in accordance with company practices
2. Underpinning        2.1 SAFETY PRACTICES
   knowledge               2.1.1 Use of PPE
                           2.1.2 Handling of tools and equipment
                           2.1.3 Good housekeeping
                       3.2 MATERIALS, TOOLS AND EQUIPMENT
                           2.2.1 Types and uses of lubricants
                           2.2.2 Types and uses of cleaning materials
                           2.2.3 Types and uses of measuring instruments                 and
                                 equipment
                       3.3 PREVENTIVE MAINTENANCE
                           2.3.1 Methods and techniques
                           2.3.2 Procedures
3. Underpinning        3.1   Preparing maintenance materials, tools and equipment
   skills              3.2   Proper handling of tools and equipment
                       3.3   Performing preventive maintenance
                       3.3   Following instructions
4. Resource            The following resources should be provided:
   implications        4.1 Workplace
                       4.2 Maintenance schedule
                       4.2 Maintenance materials, tools and equipment relevant to the
                           proposed activity/task
5. Methods of          Competency should be assessed through:
   assessment          5.1 Direct observation
                       5.2 Written test/questioning relevant to underpinning knowledge
    TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
6. Context of        6.1 Competency assessment may occur in workplace or any
   assessment            appropriate simulated environment
                     6.2 Competency assessment must be undertaken in accordance
                         with the endorsed TESDA assessment guidelines
  TR HEAVY EQUIPMENT OPERATION                         Promulgated December 2004
                               CORE COMPETENCIES
UNIT OF COMPETENCY:                PERFORM PRE- AND POST-OPERATION
                                   PROCEDURES FOR LIFTING EQUIPMENT
UNIT CODE:                         CON833309
UNIT DESCRIPTOR:                   This unit involves knowledge, skills and attitudes in
                                   performing procedures before and after productive
                                   operation of lifting equipment.
           ELEMENT                            PERFORMANCE CRITERIA
                                             Italicized terms are elaborated in the
                                                       Range of Variables
1. Perform visual check of         1.1   Lifting equipment is selected based on job
   equipment                             requirements.
                                   1.2   Operator-serviceable (OS) parts are
                                         checked in accordance with equipment
                                         checklist and manufacturer’s procedures.
                                   1.3   Walk-around check is performed with
                                         equipment checklist and with engine
                                         stopped/not running.
2. Perform “B L O W A F”           2.1   “BLOWAF” check is performed with
   check                                 checklist form and with engine stopped/not
                                         running.
                                   2.2   Fluid levels are maintained in accordance
                                         with equipment maintenance manual.
                                   2.3   Abnormal conditions noted in checklist and
                                         reported to authorized person.
3. Perform operation check         3.1   Starting/running check is performed with
                                         checklist and in accordance with
                                         manufacturer’s recommendations.
                                   3.2   Brake, steering and controls are checked for
                                         normal functioning as per manufacturer's
                                         specifications.
                                   3.3   Walk-around check is performed with
                                         equipment checklist and while engine is
                                         running.
                                   3.4   Safety devices are checked for proper
                                         functions in accordance with safe operating
                                         procedures.
TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
           ELEMEN T                       PERFORMANCE CRITERIA
4. Perform post-operation      4.1   Equipment is parked and turned off after
   procedures                        productive operation in accordance with
                                     company rules and regulations.
                               4.2   Equipment controls are set into neutral
                                     position and parking brakes are engaged
                                     according to manufacturer’s operations
                                     manual.
                               4.3   Safety locks and brakes are all set/engaged
                                     in accordance with operator’s manual.
                               4.4   Walk-around inspection check is re-
                                     conducted while doing engine cool down
                               4.5   Daily equipment time record/report (DETR) is
                                     accomplished/submitted according to
                                     company rules and regulations
TR HEAVY EQUIPMENT OPERATION                         Promulgated December 2004
RANGE OF VARIABLES
    VARIABLE                                       RANGE
1. Lifting             1.1 Rough Terrain Crane
                       1.2 Crawler Crane
                       1.3 Truck Mounted Crane
                       1.4 Forklift
                              1.4.1 Diesel
                              1.4.2 Gasoline or LPG
                              1.4.3 Electric
                       1.5 Tower Crane
                              1.5.1 Fixed Mounted
                              1.5.2 Rail Mounted
                              1.5.3 Self Erecting/Climbing Type
                              1.5.4 Free Standing Type
                              1.5.5 Luffing type
2. Lifting capacity    2.1     2.5 - 3.5 tons
                       2.2     5 - 10 tons
                       2.3     15 - 25 tons
                       2.4     35 tons and above
3. Operator            3.1 Air cleaner
   serviceable         3.2 Battery terminals/Connection/Clamp/Case
   parts (OS)          3.3 Belt/Lifting Chain
                       3.4 Grease/lube points
                       3.5 Fuel water separator/radiator
                       Rough Terrain Crane, Truck Mounted Crane, Forklift
                       3.6 Tire inflation
                       Forklift
                       3.7 Fuel tank
                       3.8 Hydraulic and brake master cylinder
                       3.9 Engine oil fan
                       3.10 Lights
                       3.11 Steering/Suspension
                       Crawler Crane
                       3.12 Track tension
TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
    VARIABLE                                     RANGE
4. Walk-around         4.1 Engine off
   check                       4.1.1 Leaks
                               4.1.2 Worn out/damaged parts
                               4.1.3 Fluid levels
                               4.1.4 Loose parts and accessories (nuts/bolts/belts)
                               4.1.5 Missing parts and accessories
                               4.1.6 Pulleys (gantry and boom end)
                               Rough Terrain Crane, Crawler Crane, Truck Mounted
                               Crane and Tower Crane
                               4.1.7 Hook block assembly
                                        4.1.7.1 Sheaves
                                        4.1.7.2 Hook and latch
                               4.1.8 Wire rope cable/clip
                               Forklift
                                4.1.9 Fork condition
                                4.1.10 Fork chain/bearing
                                4.1.11 Levers and controls
                                         4.1.11.1 Hoist
                                         4.1.11.2 Tilt
                                         4.1.11.3 Side shift
                                         4.1.11.3 Steering wheels
                                         4.1.11.4 Pedals
                                         4.1.11.5 Hand brake
                                Forklift and Tower crane
                                4.1.12 Counter weight
                                Tower crane
                                4.1.13 Base foundation
                                4.1.14 Mask pins
                                Crawler Crane
                                4.1.15 Lattice boom (main and jib)
TR HEAVY EQUIPMENT OPERATION                            Promulgated December 2004
                       4.2 Engine on
                               Rough Terrain Crane, Truck Mounted Crane and
                               Forklift
                               4.2.1 Gauges and controls
                               4.2.2 Safety devices
                               Rough Terrain Crane and Truck Mounted Crane
                               4.2.3 Oil and air leaks
                               4.2.4 Working equipment function
                                        4.2.4.1 Outriggers
                                        4.2.4.2 Boom
                                        4.2.4.3 Hoist
                                        Forklift
                                        4.2.4.4 Tilt
                                        4.2.4.5 Lift
                                        4.2.4.6 Steering
                                        4.2.4.7 Cylinder
5. B L O W A F         Rough Terrain Crane, Crawler Crane, Truck Mounted Crane
   check               and Forklift
                       5.1 Battery (starting and charging system)
                       5.2 Light (lighting system)
                       5.3 Oil (lubricating system)
                       5.4 Water (cooling system)
                       5.5 Air (intake and exhaust system)
                       5.6 Fuel (fuel system)
6. Fluid levels        Rough Terrain Crane, Crawler Crane, Truck Mounted Crane
                       and Forklift
                       6.1 Engine oil
                       6.2 Hydraulic oil
                       6.3 Radiator coolant/radiator (maintenance type)
                       6.4 Battery electrolyte/distilled water
                       Rough Terrain Crane, Crawler Crane, and Truck Mounted
                       Crane
                       6.5 Brake/clutch fluid
                       Rough Terrain Crane and Forklift
                       6.6 Transmission/Gear oil
                       Rough Terrain Crane and Truck Mounted Crane
                       6.7 Steering oil
                       Truck Mounted Crane
                       6.8 Fuel
                       Forklift
                       6.9 Torque converter oil
TR HEAVY EQUIPMENT OPERATION                          Promulgated December 2004
    VARIABLE                                     RANGE
7. Authorized          7.1 Equipment Supervisor
   person              7.2 Equipment Dispatcher/Foreman
                       7.3 Maintenance personnel
8. Starting/Running    8.1 Controls
   check/operation           8.1.1 Travel
   check                     Rough Terrain Crane, Crawler Crane, Truck Mounted
                             Crane and Tower Crane
                             8.1.2 Hoist
                             Rough Terrain Crane, Crawler Crane and Truck
                             Mounted Crane
                             8.1.3 Swing
                             8.1.4 Outrigger
                             8.1.5 Boom
                             Forklift
                             8.1.6. Tilt
                             8.1.7 Lift
                             8.1.8 Steering
                             8.1.9 Side shift
                             8.1.10 Stabilizer
                       8.2 Gauges
                              8.2.1 Hour meter
                              Rough Terrain, Crawler Crane, Truck Mounted Crane
                              and Forklift
                              8.2.2 Battery charging
                              8.2.3 Pressure (oil and air)
                              8.2.4 Temperature (oil and water)
                              8.2.5 RPM (Tachometer)
                              Rough Terrain, Crawler Crane, Truck Mounted and
                              Tower Crane
                              8.2.6 Boom angle indicator
                              Rough Terrain Crane, Crawler Crane, Truck Mounted
                              Crane and Forklift
                              8.2.7 Fuel indicator
                              Rough Terrain Crane, Truck Mounted Crane, Forklift
                              and Tower Crane
                              8.2.8 Speedometer
                              Forklift
                              8.2.9 Hydraulic pressure
                       8.3 Leaks in
                              Rough Terrain Crane, Crawler Crane, Truck Mounted
                              Crane and Forklift
                              8.3.1 Fuel
TR HEAVY EQUIPMENT OPERATION                           Promulgated December 2004
    VARIABLE                                    RANGE
                              8.3.2 Hydraulic
                              Terrain Crane, Crawler Crane, Truck Mounted Crane
                              and Tower Crane
                              8 3.3 Lubricating
                              Rough Rough Terrain Crane, Crawler Crane and Truck
                              Mounted Crane
                              8.3.4 Air
                              8.3.5 Cooling
                              Forklift and Tower Crane
                              8.3.6 Oil
                              Forklift
                              8.3.7 Water
                              8.3.8 Brake fluid
                       8.4 Electrical/switches
                              8.4.1 Lights
                              8.4.2 Horns
                              8.4.3 Wiper
                       Rough Terrain Crane, Crawler Crane, Truck Mounted Crane
                       and Forklift
                       8.5 Steering and brake
9. Safety devices      Rough Terrain Crane, Crawler Crane, Truck Mounted Crane
                       and Tower Crane
                       9.1 Load moment indicator (LMI)
                       9.2 Anti two block (Limit switch)
                       Rough Terrain Crane, Crawler Crane, and Truck Mounted
                       Crane
                       9.3 Automatic crane stopper (ACS)
                       Forklift and Tower Crane
                       9.4 Emergency stop switch
                       Forklift
                       9.5 Back horn/warning horn
                       9.6 Signal/stop light
                       9.7 Blinkers
                       9.8 Safety belt
                       9.9 Overhead guard protector
                       9.10 Fork lock/tow pin lock
                       9.11 Parking brake
TR HEAVY EQUIPMENT OPERATION                          Promulgated December 2004
    VARIABLE                                     RANGE
                       Tower Crane
                       9.12 Limit switch
                               9.12.1 Hoisting
                               9.12.2 Slewing
                               9.12.3 Travelling
                               9.12.4 Trolleying
                               9.12.5 Derricking
                       9.13 Weather vaning devices
                       9.14 Beacon lights
                       9.15 Lighting arrester
10. Safety locks       10.1 Swing lock
                       10.2 House lock
                       10.3 Control lever lock
                       10.4 Door lock
                       Tower Crane
                       10.5 Slewing lock
                       10.6 Travelling ock
TR HEAVY EQUIPMENT OPERATION                         Promulgated December 2004
EVIDENCE GUIDE
1. Critical aspects    Assessment requires evidence that the candidate:
   of evidence to      1.1 Demonstrates ability to select equipment based on the job
   be considered           requirements
                       1.2 Demonstrates ability to check operator-serviceable (OS)
                           parts
                       1.3 Demonstrates ability to perform walk-around and
                           “BLOWAF” inspection following equipment checklist and
                           with engine stopped/not running.
                       1.4 Demonstrates ability to perform walk-around check while
                           engine is running.
                       1.5 Demonstrates ability to observe risk-control/safe procedures
                       1.6 Demonstrates ability to perform post-operation checking
                           procedures
                       1.7 Demonstrates ability to accomplish and submit daily
                           equipment time report (DETR)
2. Underpinning        2.1 Types and uses of personal protective equipment (PPE)
   (related)           2.2 Controls, instruments, indicators and their usage
   knowledge           2.3 Start-up and shutdown procedures
                       2.4 Familiarity with manufacturer’s operation manual
                       2.5 Familiarity with job site and work conditions
                       2.6 Familiarity with pre- and post-operation checklist
3. Underpinning        3.1 Performing pre- and post-operation procedures of
   skills                  equipment using standard or special attachments
                       3.2 Using personal protective equipment
                       3.3 Maintaining equipment records
                       3.4 Communicating with work site personnel and clients
                       3.5 Complying with the manufacturer’s operation and
                           maintenance manual
                       3.6 Accomplishing pre- and post-operation checklists
4. Resource            Things necessary for the conduct of assessment
   implications        4.1 Appropriate work area for lifting equipment operation
                       4.2 Access to forklift equipment and manuals.
5. Method of           Competency must be assessed through
   assessment          5.1 Written/oral questioning
                       5.2 Direct observation/practical demonstration
                       5.3 Work record and documents
6. Context for         6.1 Assessment may be conducted on-the-job or in a simulated
   assessment              venue.
TR HEAVY EQUIPMENT OPERATION                              Promulgated December 2004
UNIT OF COMPETENCY:            PERFORM BASIC PREVENTIVE-MAINTENANCE
                               SERVICING FOR LIFTING EQUIPMENT
UNIT CODE:                     CON833310
UNIT DESCRIPTOR:               This unit involves the knowledge, skills and
                               attitudes required in conducting routine basic
                               preventive maintenance for lifting equipment.
                                          PERFORMANCE CRITERIA
           ELEMENT                  Bold and Italicized terms are elaborated in the
                                                  Range of Variables
1. Perform adjustment/s        1.1 Minor defects are identified and remedied in
   replacements                    accordance with company/manufacturer’s
                                   procedures.
                               1.2 Tools are selected based on job requirements.
                               1.3 Major defects are identified using check list
                                    and referred to appropriate personnel for
                                    action.
2. Perform basic preventive    2.1 OS parts/standards are identified and
   maintenance servicing           serviced according to manufacturer’s
   (PMS)                           recommendations.
                               2.2 Fluids and lubricants are used based on
                                   manufacturer’s manual.
                               2.3 Basic hand tools and equipment and
                                   consumable materials are identified and used
                                   in accordance with job requirements.
                               2.4 Basic preventive maintenance servicing
                                   (PMS) is carried out in accordance with
                                   manufacturer’s and/or site requirements/
                                   conditions.
3. Prepare equipment reports   3.1 Daily checklist form is accomplished in
                                    accordance with manufacturer’s/company
                                    requirements.
                               3.2 Minor/major equipment defects are reported to
                                    appropriate personnel.
TR HEAVY EQUIPMENT OPERATION                           Promulgated December 2004
RANGE OF VARIABLES
    VARIABLE                                      RANGE
1. Lifting             1.1 Rough-Terrain Crane
   equipment           1.2 Truck-Mounted Crane
                       1.3 Crawler Crane
                       1.4 Forklift
                             1.4.1 Diesel
                             1.4.2 Gasoline/LPG
                             1.4.3 Electric
2. Minor defects       2.1 Weak battery
                       2.2 Air lock
                       2.3 Tire inflation
                       2.4 Belt tension
                       2.5 Clogged air cleaner
                       2.6 Defective radiator cap
                       Forklift
                       2.7 Loose clamps. Bolts and mountings
                       2.8 Presence of water in fuel separator
3. Major defects       3.1 Busted hydraulic hose
                       3.2 Hard starting engine
                       3.3 Excessive engine oil consumption
                       3.4 Leakage on
                                3.4.1 Air
                                3.4.2 Fuel
                                3.4.3 Cooling
                                3.4.4 Hydraulic system
                       3.5 Faulty gauges
                       3.6 Damaged/broken pulley
                       3.7 Incorrect/defective Load Moment Indicator (LMI)
                       3.8 Defective/frayed wire rope
                       Rough Terrain Crane and Truck Mounted Crane
                       3.9 Busted/flat tires
                       Rough Terrain Crane and Crawler Crane
                       3.10 Derailed track links
                       Forklift
                       3.11 Excessive engine oil consumption on:
                                3.11.1 Fuel
                                3.11.2 Water
                                3.11.3 Fluid
                       3.12 Poor engine performance
                       3.13 Weak brakes
TR HEAVY EQUIPMENT OPERATION                            Promulgated December 2004
    VARIABLE                                       RANGE
                       3.14 Defective electrical components
                             3.14.1 Charging
                             3.14.2 Lighting
                             3.14.3 Starting
                             3.14.4 Monitoring/gauges
4. Appropriate         4.1 Equipment supervisor/Foreman
   personnel           4.2 Chief mechanic
                       4.3 Equipment maintenance personnel
                       Forklift
                       4.4 Dispatcher
                       4.5 Motor pool supervisor
5. Operator            5.1 Battery clamps
   Serviceable         5.2 Belts
   (OS) parts          5.3 Filters
                                5.3.1 Air cleaner
                                5.3.2 Water fuel separator/drain valve
                       5.4 All fluid caps
                       5.5 All grease points and fittings
                       5.6 Wire rope grease/lubricants
                       Forklift
                       5.7 Battery distilled water
                       5.8 Chain grease
                       5.9 All caps (e.g., water, oil, fluid, fuel)
6. Standards           6.1 Oil pressure
                       6.2 Air pressure
                       6.3 Temperatures
                       6.4 Tension
                       6.5 Clearance and distances
                       Forklift
                       6.6 Hydraulic pressure
                       6.7 Fuels
                              6.7.1 LPG
                              6.7.2 Diesel
                              6.7.3 Gasoline
                              6.7.4 Electric
                       6.8 Charging rate
TR HEAVY EQUIPMENT OPERATION                              Promulgated December 2004
    VARIABLE                                     RANGE
7. Fluids and          7.1 Engine oil
   lubricants          7.2 Hydraulic oil
                       7.3 Brake fluid
                       7.4 Multi-purpose grease
                       7.5 Coolant
                       7.6 Battery solutions
                       Rough Terrain Crane and Truck Mounted Crane
                       7.7 Transmission oil
                       Truck Mounted Crane
                       7.8 Fuel
                       Forklift
                       7.9 Gear oil
                       7.10 Cleaning solutions
                                7.10.1 Detergent soap
                                7.10.2 Degreaser
8. Basic hand tools 8.1 Hand tools
   and equipment           8.1.1 Wrenches
                           8.1.2 Pliers
                           8.1.3 Paint brush
                           8.1.4 Grease gun
                           8.1.5 Hammer
                           8.1.6 Vice grip
                           8.1.7 Measuring tape (instrument)
                           8.1.8 Steel brush
                           Rough Terrain Crane and Crawler Crane
                           8.1.9 Screw driver (positive and negative)
                           Truck Mounted Crane and Forklift
                           8.1.10 Screw driver (Philips and flat tip)
                           Rough Terrain Crane and Truck Mounted Crane
                           8.1.11 Tire gauge (instrument)
                           Crawler Crane
                           8.1.12 Mud removing tools
                       8.2 Equipment
                              8.2.1 High pressure washer
                              8.2.2 Air compressor
TR HEAVY EQUIPMENT OPERATION                           Promulgated December 2004
    VARIABLE                                      RANGE
9. Basic preventive May include but are not limited to:
   maintenance      9.1 Check battery clamps
   servicing        9.2 Check fan belt conditions (cracked or worn-out)
                    9.3 Adjust belt tensions (if necessary)
                    9.4 Clean/Replace filters
                             9.4.1 Air cleaner
                             9.4.2 Water separator
                    9.5 Replace defective fluid caps
                    9.6 Grease all fittings on lube points
                    9.7 Grease wire ropes
10. Site condition/    10.1 Instructions
    requirements       10.2 Signages
                       10.3 Work schedules
                       10.4 Work bulletin boards
                       10.5 Charts
                       10.6 Memos
                       10.7 Maps
                       10.8 Dusty
                       10.9 Windy
                       9.10 Terrain (muddy and slippery)
                       Forklift
                       9.11 Poor lighting
                       9.12 Vertical clearance
                       9.13 Overhead cable
                       9.14 Toxic/hazardous fumes
TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
EVIDENCE GUIDE
1. Critical aspects    Assessment requires evidence that the candidate:
   of evidence to      1.1 Demonstrates ability to observe safety precautions
   be considered       1.2 Demonstrates ability to identify minor defects with checklist
                            and service them in accordance with company rules and
                            regulations
                       1.3 Demonstrates ability to identify major defects with checklist
                            and report them to appropriate personnel and in
                            accordance with company rules and regulations
                       1.4 Demonstrates ability to identify OS parts/standards from
                            manufacturer's reference books/manuals
                       1.5 Demonstrates understanding of recommended fluid and
                            lubricants
                       1.6 Demonstrates ability to use basic hand tools and equipment
                       1.7 Demonstrates ability to accomplish and submit daily
                            checklist forms and reports
2. Underpinning        2.1 Company rules and regulations
   (related)           2.2 Basic unit specifications (BUS)
   knowledge           2.3 Safety (PPE, machine and environmental)
                       2.4 Controls and gauges
                       2.6 Components, systems and functions
                       2.7 Comprehension of operation and maintenance manual
                       2.8 Fluids and lubricants
                       2.9 Uses of basic hand tools and equipment
3. Underpinning        3.1 Using personal protective equipment (PPE)
   skills              3.2 Accomplishing daily checklist forms
                       3.3 Performing basic preventive maintenance
                       3.4 Using basic hand tools and equipment
                       3.5 Reporting minor and major defects
4. Resource            Things necessary for the conduct of assessment
   implications        2.1 Access to lifting equipment specifications and manuals
                       4.2 Access to lifting equipment
                       4.3 Basic hand tools and equipment
                       4.4 Fluids and lubricants
                       4.5 PPE
                       4.6 Safety signages/barricades
5. Method of           Competency must be assessed through
   assessment          5.1 Written and/or oral questioning
                       5.2 Observation of practical demonstration
                       5.3 Work record and documents
TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
6. Context for         6.1 Competency shall be assessed in a normal or simulated
   assessment              workplace environment and in accordance with safe work
                           procedures
                       6.2 Competency shall be assessed while work is being
                           undertaken independently
TR HEAVY EQUIPMENT OPERATION                            Promulgated December 2004
UNIT OF COMPETENCY:               PERFORM PRODUCTIVE OPERATION FOR
                                  FORKLIFT
UNIT CODE:                        505833315
UNIT DESCRIPTOR:                  This unit covers the knowledge, skills and attitude
                                  in performing lifting and materials-handling jobs
                                  using the Forklift.
           ELEMENT                           PERFORMANCE CRITERIA
                                       Bold and Italicized terms are elaborated in the
                                                     Range of Variables
1. Load Forklift on low-bed       1.1 Appropriate ramp is checked/ considered for
   trailer                            safe loading procedure.
                                  1.2 Equipment is warmed up and readied for
                                      loading operation on the ramp
                                  1.3 Forklift is positioned on the ramp and slowly
                                      traveled up to the bed of the suitable trailer in
                                      accordance with the directions of the signalman
                                  1.4 Forklift is safely parked on the bed of the
                                      suitable trailer
                                  1.5 Engine is properly shut off and parking brake is
                                      engaged.
                                  1.6 Forklift is re-checked to ensure that it is
                                      securely lashed on the bed of the suitable
                                      trailer.
                                  1.7 Properly accomplished trip ticket is secured
                                      from the appropriate personnel.
2. Unload Forklift from low-bed   2.1 Appropriate ramp is checked for safe unloading
   trailer                            procedure.
                                  2.2 Forklift is checked to ensure that it is safely
                                      unlashed from the bed of the trailer for
                                      unloading preparation.
                                  2.3 Equipment is warmed up and readied for
                                      unloading operation
                                  2.4 Forklift is slowly traveled down from the bed of
                                      the trailer toward the ramp in accordance with
                                      the directions of the signalman
                                  2.5 Forklift is safely parked on the appropriate area
                                      and engine is shut off
TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
           ELEMENT                        PERFORMANCE CRITERIA
3. Check operational area      3.1 Work assignment/instruction is secured from
                                   contracting parties.
                               3.2 Work area is checked for unsafe conditions
                                   and proximity/accessibility to operational area
                               3.3 Barriers or warning signages are checked in
                                   operational area.
4. Perform load handling       4.1 Forklift is properly positioned towards the load
   operation                       based on job requirements.
                               4.2 Load center of gravity is observed according to
                                   lifting capacity.
                               4.3 Fork ground safe clearance and carriage
                                   position are maintained/observed during
                                   traveling.
                               4.4 Forklift is driven in proper direction to achieve
                                   safe handling of materials.
                               4.5 Loads/Cargoes are carefully handled in the
                                   storage facilities in accordance with
                                   load/cargo contents/specifications.
                               4.6 Operational hazards are identified and/or
                                   anticipated and avoided through appropriate
                                   hazard control.
                               4.7 Equipment performance is optimized to ensure
                                   efficiency and to minimize engine wear and
                                   tear.
                               4.8 Unexpected situations are responded in line
                                   with company rules and regulations in a
                                   manner that minimizes risk to workers and
                                   equipment.
                               4.9 Forklift is parked, shutdown and secured in
                                   accordance with company/manufacturer's
                                   specifications and regulations
TR HEAVY EQUIPMENT OPERATION                          Promulgated December 2004
RANGE OF VARIABLES
         VARIABLE                                      RANGE
1. Unsafe conditions           May include but are not limited to:
                               1.1 Hanging wires
                               1.2 Uneven operational surface area/flooring
                               1.3 Slope
                               1.4 Humps
                               1.5 Rails
                               1.6 Ground condition (soft)
                               1.7 Slippery/Wet working area
                               1.8 Scattered slings, wood planks,
                               1.9 Presence of unauthorized personnel (e.g. vendors,
                                   well wishers, etc.)
2. Operational area            May include but are not limited to:
                               2.1 Quay / Apron / dock
                               2.2 Pier
                               2.3 Yard
                               2.4 Delivery area
                               2.5 Storage area (indoor/outdoor)
3. Barriers or warning         May include but are not limited to:
   signages                    3.1 Nylon cords
                               3.2 Caution tapes
                               3.3 Steel fence
                               3.4 Signages
                                        3.4.1 Off limits
                                        3.4.2 No Entry
                                        3.4.3 No Smoking
                                        3.4.4 Safety first
4. Positioned                  4.1 Straight
                               4.2 Curve
5. Ground safe clearance       5.1 20 – 30 cm above ground
6. Proper direction            6.1 Forward (clear visibility)
                               6.2 Reverse (zero visibility, cargo pay load/shapes and
                                   downward slope)
TR HEAVY EQUIPMENT OPERATION                              Promulgated December 2004
         VARIABLE                                       RANGE
7. Handling of materials       7.1 Direct/indirect delivery
                               7.2 Transshipment
                               7.3 Palletized cargo
                               7.4 Stuffing/unstuffing (containerized cargo)
                               7.5 Stacking/unstacking (break bulk)
8. Loads/Cargoes               8.1 Break bulk
                               8.2 Palletized/skid cargo
                               8.3 Containerized
                               8.4 Specialized cargo e.g. refrigerated, dangerous
                                   goods and others
9. Load/Cargo contents/        May include but are not limited to:
   specifications              9.1 Sign and symbols (e.g. fragile, this side up, etc.)
                               9.2 Stacking level
                               9.3 Stacking positions/directions
                               9.4 Poisonous substance
                               9.5 Flammable/Explosives
                               9.6 Weather classification
10. Storage facilities         May include but are not limited to:
                               10.1 Transit shed
                               10.2 Warehouse
                               10.3 Open storage area
                               10.4 Container freight station
                               10.5 Bonded warehouse
                               10.6 Container yard
11. Hazard control             May include but are not limited to:
                               11.1 Fire extinguisher
                               11.2 Informatory and warning signages
                               11.3 PPE
                               11.4 Defensive driving
                               11.5 Tool box meeting
12. Unexpected situations      May include but are not limited to:
                               12.1 Broken lifting chain/accessories
                               12.2 Sudden loss of brake
                               12.3 Busted hydraulic hose(s)
                               12.4 Cargo spillage
                               12.5 Dizziness
TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
EVIDENCE GUIDE
 1. Critical aspects   Assessment requires evidence that the candidate:
    of evidence to     1.1 Demonstrates ability to check ramp for safe
    be considered           loading/unloading procedures
                       1.2 Demonstrates understanding of instrument panel gauges
                            and operational levers and controls
                       1.3 Demonstrates ability to follow / observe safe
                            loading/unloading procedures
                       1.4 Demonstrates ability to practice safe parking procedures
                       1.5 Demonstrates understanding of correct procedure in
                            shutting off the engine (petrol/gasoline, diesel & LPG)
                       1.6 Demonstrates ability to comply with company rules and
                            regulations
                       1.7 Demonstrates understanding of Forklift operating
                            procedures
2. Underpinning        2.1 Ramp/platform load/bearing capacity
   (related)           2.2 Lash/secure forklift on trailer’s bed
   knowledge           2.3 Accomplish and submit DETR/DTT
   and attitude        2.4 Company operating procedure
                       2.5 Unsafe conditions
                       2.6 Warning signages
                       2.7 Operation and maintenance manual
                       2.8 Cargo classification and signs/symbols
                       2.9 Cargo weight and segregation
                       2.10 Occupational Safety and Health
                       2.11 Mensuration
                       2.12 Basic arithmetic
                       2.13 Positive work values (time- and cost-consciousness, etc.)
3. Underpinning        3.1 Determining ramp/platform load/bearing capacity
   skills              3.2 Accomplishing and submitting DETR/DTT
                       3.3 Following company operating procedures
                       3.4 Determining/Identifying unsafe conditions
                       3.5 Interpreting warning signages/symbols
                       3.6 Interpreting operation and maintenance manual
                       3.7 Classifying cargoes and interpreting signs/symbols
                       3.8 Identifying cargo weight and segregation
                       3.9 Following safety procedures & health practices
                       3.10 Mensuration and calculation skills
TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
4. Resource            The following resources must be provided:
  implications         4.1 Access to Forklift and jobsite/terrain
                       4.2 Low-bed trailer with ramp
                       4.3 Load/Cargo/Materials and safety equipment
                       4.4 Forklift operation and maintenance manual
                       4.5 Load/Cargo handling manual
                       4.6 Occupational safety and health manual
                       4.7 Company policies and other relevant documents
5. Method of           Competency in this unit must be assessed through
  assessment           5.1 Oral/written questioning
                       5.2 Direct observation/practical demonstration
                       5.3 Portfolio (Work record and documents)
                       5.4 Third-party report
6. Context for         6.1 Assessment may be conducted in the work site or in a
  assessment               simulated venue.
                       6.2 Competency shall be assessed while work is being
                           undertaken independently
TR HEAVY EQUIPMENT OPERATION                            Promulgated December 2004
    SECTION 3 TRAINING STANDARDS
           These guidelines are set to provide the Technical and Vocational
    Education and Training (TVET) providers with information and other important
    requirements to consider when designing training programs for HEAVY
    EQUIPMENT OPERATION NC II.
            3.1     CURRICULUM DESIGN
    Course Title : HEAVY EQUIPMENT OPERATION - FORKLIFT
    NC Level:
                      BASIC COMPETENCIES
    Nominal Training Hours:    18 Hours (Basic) + 18 Hours (Common)
    Course Description:
          This course is designed to equip individuals with the basic, common and
    core competencies in Construction Sector particularly in Heavy-Equipment
    Operation.
           To obtain this, all units prescribed for this qualification must be achieved:
                                   BASIC COMPETENCIES
     Unit of                                                                 Assessment
                            Learning Outcomes            Methodology
   Competency                                                                 Approach
1. Participate in      1.1 Obtain and convey      Group                     Demonstration
   workplace               workplace information. discussion                Observation
   communication       1.2 Complete relevant work Interaction               Interviews/
                           related documents                                 questioning
                       1.3 Participate in
                           workplace meeting and
                           discussion.
2. Work in a team      2.1 Describe and identify         Discussion         Demonstration
   environment             team role and                 Interaction        Observation
                           responsibility in a team.                        Interviews/
                       2.2 Describe work as a team                           questioning
                           member.
    TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
3. Practice career      3.1 Integrate personal          Discussion         Demonstration
   professionalism          objectives with             Interaction        Observation
                            organizational goals.                          Interviews/
                        3.2 Set and meet work                               questioning
                            priorities.
                        3.3 Maintain professional
                            growth and development.
4. Practice             4.1 Evaluate hazard and         Discussion           Observation
   occupational             risks                       Plant tour           Interview
   health and safety    4.2 Control hazards and risks   Symposium
                        4.3 Maintain occupational
                            health and safety
                            awareness
     TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
                                   COMMON COMPETENCIES
      Unit of                                                           Assessment
                       Learning Outcomes         Methodology
   Competency                                                             Approach
1. Prepare            1.1 Identify Materials    Audio Visual         Direct observation
   construction       1.2 Requisition           simulation           Questions or
   materials and          Materials             Discussion            interview
   tools              1.3 Receive and inspect   Practical            Portfolio
                          materials             exercise              (credentials)
                                                Demonstration        Written / Oral Test
                                                                     Demonstration
2. Observe            2.1 Identify and access   Audio Visual         Direct observation
   procedures,            specification/        Simulation           Oral questioning
   Specifications         manuals               Discussion           Written test or
   and Manuals of                               Practical Lab         examination
   Instructions                                 Demonstration        Third party report
                                                                     Demonstration
                                                                      (able to impart
                                                                      knowledge and
                                                                      skills)
3. Interpret          3.1 Analyze sign,         Audio Visual         Direct observation
   Technical              symbols and data      Simulation           Oral questioning
   Drawing            3.2 Interpret technical   Discussion           Written test or
                          drawing and plans     Practical Lab         examination
                      3.3 Apply freehand        Demonstration        Third party report
                          sketching                                  Demonstration
                                                                      (able to impart
                                                                      knowledge and
                                                                      skills)
4. Perform            4.1 Select measuring      Audio Visual         Direct observation
   mensurations           instruments           Simulation           Oral questioning
   and calculation    4.2 Carry out             Discussion           Written test or
                          measurements          Practical Lab         examination
                          and calculations      Demonstration        Third party report
                                                                     Demonstration
                                                                      (able to Impart
                                                                      knowledge and
                                                                      skills)
    TR HEAVY EQUIPMENT OPERATION                           Promulgated December 2004
5. Maintain tools     5.1 Check condition of    Audio Visual       Direct observation of
   and equipment          tools and             Simulation          application of tasks
                          equipment             Discussion         Oral questioning
                      5.2 Perform basic         Practical Lab      Written test or
                          preventive            Demonstration       1.      examination
                          maintenance                              Third party report
                      5.3 Sharpen edge and                         Demonstration
                          tooth cutting tools
                      5.4 Store tools and
                          equipment
    TR HEAVY EQUIPMENT OPERATION                           Promulgated December 2004
                                  CORE COMPETENCIES
   Course Title          : HEAVY EQUIPMENT OPERATION                        Level: NC II
                           FORKLIFT
   Nominal Training Hours:            120 Hours
   Course Description:
          This course is designed to enhance the knowledge, desirable attitudes
   and skills in the use of forklift in accordance with industry standards. It covers the
   core competencies of: performing pre- and post operation procedure, performing
   productive operation, and performing basic preventive-maintenance servicing on
   a given forklift.
           To obtain this, all units prescribed for this qualification must be achieved.
                                                                                  Assessment
            Unit of           Learning Outcomes            Methodology             Approach
     Competency
1. Perform                1.1 Identify forklift types /   Lecture                Observation /
   pre- and post               components parts           Practical /             Demonstration
   operation              1.2 Perform visual check of     Demonstration           and interview
   procedure for               equipment                                         Written test
   Forklift               1.3 Check BLOWAF of
                               forklift
                                 1.3.1 Battery
                                 1.3.2 Light
                                 1.3.3 Oil
                                 1.3.4 Water
                                 1.3.5 Air
                                 1.3.6 Fuel
                          1.4 Check forklift system
                               operation
                          1.5 Check safety devices
                               accessories
                          1.6 Perform post operation
                               check
   TR HEAVY EQUIPMENT OPERATION                               Promulgated December 2004
2. Perform productive 2.1 Check operational           Lecture                Observation /
   operation for Forklift     area                    Practical /             Demonstration
                          2.2 Identify types of       Demonstration           and interview
                              cargoes                                        Written test
                          2.3 Perform load handling
                              operation
3. Perform basic          3.1 Perform safety practices Lecture               Observation /
   Preventive-                and housekeeping         Practical /            Demonstration
   maintenance            3.2 Perform preventive       demonstration          and interview
   servicing for               maintenance and                               Written test
   Forklift                    servicing
   3.2    TRAINING DELIVERY
   TR HEAVY EQUIPMENT OPERATION                           Promulgated December 2004
       The delivery of training should adhere to the design of the curriculum.
Delivery should be guided by the 10 basic principles of competency-based TVET.
                 The training is based on curriculum developed from the
                  competency standards;
                 Learning is modular in its structure;
                 Training delivery is individualized and self-paced;
                 Training is based on work that must be performed;
                 Training materials are directly related to the competency
                  standards and the curriculum modules;
                 Assessment is based in the collection of evidence of the
                  performance of work to the industry required standard;
                 Training is based both on and off-the-job components;
                 Allows for recognition of prior learning (RPL) or current
                  competencies;
                 Training allows for multiple entry and exit; and
                 Approved training programs are nationally accredited.
      The competency-based TVET system recognizes various types of delivery
modes, both on and off-the-job as long as the learning is driven by the
competency standards specified by the industry. The following training modalities
may be adopted when designing training programs:
                 The dualized mode of training delivery is preferred and
                  recommended. Thus programs would contain both in-school
                  and in-industry training or fieldwork components. Details can be
                  referred to the Dual Training System (DTS) Implementing Rules
                  and Regulations.
                 Modular/self-paced learning is a competency-based training
                  modality wherein the trainee is allowed to progress at his own
                  pace. The trainer facilitates the training delivery
                 Peer teaching/mentoring is a training modality wherein fast
                  learners are given the opportunity to assist the slow learners.
                 Supervised industry training or on-the-job training is an
                  approach in training designed to enhance the knowledge and
                  skills of the trainee through actual experience in the workplace
                  to acquire specific competencies prescribed in the training
                  regulations.
                 Distance learning is a formal education process in which
                  majority of the instruction occurs when the students and
                  instructor are not in the same place. Distance learning may
TR HEAVY EQUIPMENT OPERATION                             Promulgated December 2004
                  employ correspondence study, or audio, video or computer
                  technologies.
3.3    TRAINEE ENTRY REQUIREMENTS
      This section specifies the qualifications of trainees and educational
experience. Other requirements like health and physical requirements may also
be stated. Passing written entrance examinations may also be indicated if
necessary.
                 Can communicate both orally and in writing
                 Physically and mentally fit
                 With good moral character
                 Can perform basic mathematical computations.
3.4    LIST OF TOOLS, EQUIPMENT AND MATERIALS
TR HEAVY EQUIPMENT OPERATION                            Promulgated December 2004
        Recommended list of tools, equipment and materials for the training of 25
 trainees for the operation of forklift.
           TOOLS                           EQUIPMENT                         MATERIALS
QTY                                QTY                              QTY
1 set      Wrenches (box and     1 unit    Forklift (MOA /       10 kg       Grease
            open-end 8-24 mm-                rental)
            metric & 7/16 –1”
            -English )
1 set      Hammer ballpeen       1 unit    Portable electric         4       Engine oil
            (3-4 lbs)                        air compressor         liters      (SAE 10w-
                                                                                40)
1 set      Pliers (mechanical                                        30       Hydraulic
            10 “)                                                   liters      fluid
                                                                                 (TELLUS
                                                                                 68/10W)
1 pc       Adjustable wrench                                         10       Gear oil (GP
            (18 “)                                                  liters      90/140)
1 pc       Grease gun                                             1 liter     Brake fluid
                                                                                (DOT-3)
1 set      Screw driver ( 10 “                                        4       Water
            flat & Philips)                                         liters      coolant
1 pc       Putty knife                                               50       Diesoline
                                                                    liters
                                                                      50       Gasoline
                                                                    liters
                                                                      10    Battery
                                                                     pcs     distilled
                                                                             water
                                                                     1 pc  Fuel filter
                                                                     1 pc  Drive belt
                                                                       2    Penetrating
                                                                    cans     Oil (250 ml)
                                                                   2 kilos  Cotton rugs
                                                                      10    Cleaning
                                                                    liters   solvent
 TR HEAVY EQUIPMENT OPERATION                            Promulgated December 2004
          TOOLS                           EQUIPMENT                        MATERIALS
QTY                                QTY                               QTY
                                                                     2 cyl     LPG 30 kg
                                                                      10       Safety shoes
                                                                     pairs
                                                                      10       Gloves
                                                                     pairs
                                                                      10       Goggles
                                                                      pcs
                                                                      10       Dust Mask
                                                                      pcs
                                                                      10       Hard hat
                                                                      pcs
                                                                     1 pc      Operator’s
                                                                                manual
                                                                    2 pcs      Test weight
                                                                                - 2 tons
                                                                                - 4 tons
NOTE: Implementation of the training program can be made possible through a MOA
between the training school and industry
TR HEAVY EQUIPMENT OPERATION                              Promulgated December 2004
    3.5    TRAINING FACILITIES
    2.            The forklift operation workshop must be of concrete structure.
    Based on class size of 25 students/trainees the space requirements for the
    teaching/learning and circulation areas are as follows:
     SPACE REQUIREMENT             SIZE IN METERS     AREA IN SQ.           TOTAL AREA
                                                       METERS                  IN SQ.
                                                                              METERS
   Student/Trainee’s Working      2.0 x 2.0 meters    4 sq.m per            100.0 sq.m.
    Space                                                student
   Lecture Room                     8.00 x 6.00          48.00                     48.0
   Learning Resource Center         4.00 x 6.00          24.00                     24.0
                                                                                   172
 Facilities/Equipment/                   -                  -                       52
  Circulation Area
TOTAL WORK AREA                           -                                         224
Working field                      0.25 hectare (MOA/Rental)
    TR HEAVY EQUIPMENT OPERATION                        Promulgated December 2004
3.6     TRAINERS’ QUALIFICATION
      HEAVY-EQUIPMENT OPERATION (FORKLIFT) NC II
        TRAINER QUALIFICATION (TQ II)
             Must be a holder of Heavy Equipment Operation (Forklift) NC-II or
               equivalent qualification
             Must have undergone training on Training Methodology II (TM II)
               or equivalent training/experience
             Must be computer literate
             Must be physically and mentally fit
             Must have had at least 5 years job/industry experience*
             Must be a civil-service eligible (for government position or
               appropriate professional license issued by the Professional
               Regulatory Commission)
            * Optional. Only when required by the hiring institution.
Reference: TESDA Board Resolution No. 2004-03
TR HEAVY EQUIPMENT OPERATION                              Promulgated December 2004
SECTION 4      NATIONAL ASSESSMENT AND CERTIFICATION
               ARRANGEMENTS
4.1           To attain the National Qualification of HEAVY-EQUIPMENT
       OPERATION (Forklift) NC II, the candidate must demonstrate
       competence in all the units of competency in Section 1. Successful
       candidates shall be awarded National Certificates signed by the TESDA
       Director General.
4.2    The qualification of HEAVY EQUIPMENT OPERATION (Bulldozer) NC II
       may be attained through demonstration of competence in a project-type
       assessment covering the following core units. Candidates may apply for
       assessment in any accredited assessment center.
       4.2.1 Forklift operation
              Perform pre- and post-operation for lifting equipment
              Perform productive operation for forklift
              Perform basic preventive-maintenance servicing for lifting
                equipment
4.3    Assessment shall focus on the core units of competency. The basic and
       common units shall be integrated or assessed concurrently with the core
       units.
4.4    The following are qualified to apply for assessment and certification:
       4.4.1 Graduates of formal, non-formal and/or informal training including
             enterprise-based training programs
       4.4.2 Experienced Workers (wage-employed or self-employed)
       The guidelines on assessment and certification are discussed in detail in
the "Procedures Manual on Assessment and Certification" and "Guidelines on the
Implementation of the Philippine TVET Qualification and Certification System
(PTQCS)."
TR HEAVY EQUIPMENT OPERATION                              Promulgated December 2004
                                                                COMPETENCY MAP
                                                     CONSTRUCTION-HEAVY EQUIPMENT OPERATION
                                                                  -SUB- SECTOR
                     Perform pre- and post-               Perform basic preventive                Perform productive           Perform productive              Perform productive            Perform productive
                  operation procedures for earth          maintenance servicing for                  operation for             operation for wheel             operation for motor           operation for road
                       moving equipment                   earth moving equipment                  hydraulic excavator                loader                          grader                        roller
                  Perform productive          Perform productive            Perform pre- and post-              Perform basic preventive         Perform productive            Perform productive
                     operation for               operation for             operation procedures for             maintenance servicing for        operation for rough-             operation for
COMPETENCIES
                       bulldozer               backhoe loader                  lifting equipment                    lifting equipment               terrain crane                crawler crane
   CORE
                  Perform productive            Perform productive                Perform productive             Perform pre- and post-               Perform basic                  Perform productive
                  operation for truck-        operation for tower crane           operation for forklift        operation procedures for         preventive maintenance                operation for off-
                    mounted crane                                                                                  hauling equipment               servicing for hauling                high way dump
                                                                                                                                                        equipment                     truck (articulated)
                    Perform productive             Perform productive              Perform pre- and post-              Perform basic preventive
                  operation for off-highway          operation for on-            operation procedures for             maintenance servicing for             Perform productive            Perform productive
                     dump truck (rigid)            highway dump truck            concreting and asphalting             concreting and asphalting             operation for transit         operation for paver
                                                         (rigid)                         equipment                            equipment                             mixer
                  Perform productive            Assist               Install            Inspect
                     operation for              crane               rigging             rigging
                   concrete pump               operator              gears               gears
COMPETENCIES
  COMMON
                      Prepare              Observe procedures,                     Perform                    Interpret technical       Maintain tools and
                    construction            specifications and                 mensuration and               drawings and plans            equipment
                    materials and          manual of instructions                calculations
                        tools
                  Receive and respond            Work with others              Demonstrate work                  Practice                   Participate in               Work in a team               Practice career
                     to workplace                                                  values                     housekeeping                   workplace                    environment                 professionalism
                    communication                                                                             procedure (5s)               communication
COMPETENCIES
                   Practice occupational           Lead workplace                Lead small team                 Develop and                Solve problems             Use mathematical                Use relevant
C                    health and safety             communication                                              practice negotiation          related to work              concepts and                  technologies
   BASIC
SI                      procedures                                                                                    skills                   activities                 techniques
A
B
                   Utilize specialized        Develop teams and              Apply problem-                Plan and organize         Collect, analyze                  Promote
                    communication                individuals               solving techniques                    work                 and organize                   environmental
                           skills                                           in the workplace                                           information                    protection
           TR HEAVY EQUIPMENT OPERATION
       Definition of Terms
              For the purpose of these Competency Standards, the words
1. Forklift               Refers to a lift truck machine used for handling
                          loads/cargoes.
2. Forklift operator      Refers to a person who can pick, transfer and stack
                          cargoes using a forklift machine and perform preventive
                          maintenance on such equipment.
3. Preventive-maintenance Refers to a list of activities performed during preventive
   checklist form         maintenance works.
4. Operator-Serviceable   Refer to the parts of the equipment, which can be serviced
   (OS) parts             by an operator, e.g air cleaner, filter, battery clamp, fan belt
                          etc.
5. Daily Equipment Time   Refers to a document accomplished by the operator in
   Record (DETR)/ Daily   securing the equipment relative to load/cargo handling
   Trip Ticket (DTT)      operation.
6. Job site               Refers to the actual location of work activity.
7. Safe working load      Refers to the maximum rated capacity of the forklift
TR HEAVY EQUIPMENT OPERATION
                            ACKNOWLEDGEMENTS
      The Technical Education and Skills Development Authority (TESDA)
wishes to extend thanks and appreciation to the many representatives of
business, industry, academe and government agencies who contributed their
time and expertise to the development and validation of these Training
Regulations.
   THE TECHNICAL EXPERT PANEL (TEP)
    Florello P. Quianzon                              Renato P. Faigao
    Consultant, Equipment Concrete Product Division   Equipment Manager (Operations and
    (Equipment Management)                            Maintenance Management)
    Makati Development Corporation                    MANCON-CBDC Joint Venture
    Ayala-Alabang, Muntinlupa City                    Pasong Tamo, Extension,
                                                      Makati City
    Samuel M. Puquiz                                  Arturo M. Abrera
    Head, Mechanical and Technical (Construction      Head, Mechanical Works Training Division
    Equipment Repair and Maintenance)                 (Civil Works, Heavy Equipment Operation)
    DM Consunji Inc.                                  Department of Trade and Industry -
    Pasong Tamo Extension, Makati City                Construction Manpower Development
                                                      Foundation
                                                      Pasong Tamo, Makati City
    Luciano E. Policarpio                             Roberto B. Ocampo
    Safety Engineer (Construction Safety)             Senior Technical Trainer
    Foundation Specialists, Inc.                      Monark Equipment Corporation
    Paseo de Roxas, Legaspi Village, Makati City      E. Rodriguez Jr., Avenue,
                                                      Libis, Quezon City
    Tito C. Tadios                                    Cresencio B. Maramag Jr.
    Training Manager (Heavy Equipment Operation       Vice President for Operations (Equipment
    and Maintenance)                                  Management, Testing and Certification)
    Maxima Equipment Co. Inc.                         First Philippines Skills and Equipment Testing
    Mapulang lupa, Valenzuela City                    Corp.
                                                      Bagong Ilog, Pasig City
    Nicanor A. Lucanas Jr.                            Rudolfo D. Ancheta
    Machine Operations Specialist                     Quality Controller Supervisor (Repair and
    Monark Equipment Corporation                      Maintenance of Hydraulic Excavator/Basic
    E. Rodriguez Jr. Avenue,                          Hydraulic)
    Libis, Quezon City                                Civil Merchanidising Inc.
                                                      Pag-asa, Quezon City
TR HEAVY EQUIPMENT OPERATION
    Nestor T. Butacan                                  Michael B. Rudolfo
    Technical Trainer                                  Maintenance Engineer
    Maxima Equipment Co. Inc.                          C.M. Pancho Construction Inc.
    Quezon Avenue,                                     Scout Borromeo St.,
    Quezon City                                        Diliman, Quezon City
    Verano O. Maligalig                                Erwin Y. Bituin
    Technical Officer (Heavy Equipment Operation       Technical Training Specialist
    and Maintenance)                                   Monark Equipment Corporation
    ACEL, Inc.                                         E. Rodriguez jr. Avenue,
    Jollibee Plaza Bldg., Emerald Avenue, Ortigas,     Libis, Quezon City
    Pasig City
    Fernando B. Seva                                   Sixto Benedicto
    Division Manager (Operations, Management           Vice President for Operations (Rigging -
    Training Delivery Division)                        Trainor)
    Philippine Ports Authority                         Benedicto Steel Corp.
    Port Area, South Harbor, Manila                    Pasong Tamo, Makati City
    Raymundo O. Espiritu                               Isagani G. Pamanilaga
    Industrial Relations Development (Cargo Handling   Forklift Operator
    Specialist)                                        North Star Port Development Corp.
    Philippine Ports Authority                         Pier 4, North Harbor, Manila
    Port Area, South Harbor, Manila
    Avelino A. Martinito
    Forklift Operator
    North Star Port Development Corp.
    Pier 4, North Harbor, Manila
   The Management and Staff of the TESDA Secretariat
       Skills Standards and Certification Office         National Institute for Technical-
                                                           Vocational Education and Training
   The Management and Staff of the ACEL Secretariat
TR HEAVY EQUIPMENT OPERATION