RX2-8 Safety & Operating Instructions

Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com www.CrowderSupply.
.CrowderSupply.com • Toll Free: 888-883-5144
Safety and operating instructions

Hydraulic breakers
RX 2, 3, 4, 6, 8
www.cp.com
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
2
www.CrowderSupply.com • Toll Free: 888-883-5144
9800 1050 01b | Original instructions

RX 2, 3, 4, 6, 8
RX 2, 3, 4, 6, 8 Contents
Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Carrier, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hoses and connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pressure adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Insertion tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Preparation before breaking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Every second hour. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Every day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Every week. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Every year. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Noise declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
9800 1050 01b | Original instructions 3

Safety and operating instructions RX 2, 3, 4, 6, 8
4 9800 1050 01b | Original instructions

RX 2, 3, 4, 6, 8 Safety and operating instructions
Introduction
Thank you for choosing Chicago Pneumatic brand products. For over a century, the
Chicago Pneumatic brand has represented performance and innovation in the
pneumatic tool industry.
Today the brand is found around the world on a range of pneumatic and hydraulic
tools that includes breakers, rock drills, chipping hammers, clay-diggers, picks and
busters, scabblers, pumps and a whole lot more.
The Chicago Pneumatic brand is associated with powerful and reliable products that
are easy to maintain and that give good value for the money.
For more information please visit www.cp.com
Atlas Copco Construction Tools AB

105 23 Stockholm
Sweden
About the Safety and operating

instructions
The aim of the instructions is to provide you with knowledge of how to use the
hydraulic breaker in an efficient, safe way. The instructions also give you advice and
tell you how to perform regular maintenance on the hydraulic breaker.
Before using the hydraulic breaker for the first time you must read these instructions
carefully and understand all of them.

Installation, storage, maintenance and

Safety instructions disposal
To reduce the risk of serious injury or death to Installation, storage, maintenance and disposal of
yourself or others, read and understand the Safety the hydraulic breaker may only be undertaken by
and operating instruction before installing, persons who:
operating, repairing, maintaining, or changing > are aware of all the relevant national safety
accessories on the machine. instructions and accident prevention instructions
Post this Safety and operating instruction at work > and have read and understood the Safety and
locations, provide copies to employees, and make operating instructions.
sure that everyone reads the Safety and operating
instruction before operating or servicing the
machine. Operation
In addition, the operator or the operator's employer Operation of the hydraulic breaker may only be
must assess the specific risks that may be present as undertaken by qualified carrier operators. Carrier
a result of each use of the machine. operators are qualified if they:
> are trained to operate a carrier in conformity with
national directives,
Safety signal words
> are aware of all the relevant national safety
instructions and accident prevention instructions
The safety signal words Danger, Warning and
Caution have the following meanings: > and have read and understood the Safety and
operating instructions.
DANGER Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury. Testing
WARNING Indicates a hazardous situation Testing of the hydraulic installation must only be
which, if not avoided, could carried out by professional technicians. The
result in death or serious injury. technicians must be authorised to approve a
CAUTION Indicates a hazardous situation hydraulic installation in accordance with national
which, if not avoided, could
result in minor or moderate
directives.
injury.
Personal protective equipment
Always use approved protective equipment.
Personal precautions and Operators and all other persons in the working area
qualifications must wear protective equipment, including at a
minimum:
Only qualified and trained persons may operate or > Protective helmet
maintain the machine. They must be physically able > Hearing protection
to handle the bulk, weight, and power of the tool.
Always use your common sense and good > Impact resistant eye protection with side
judgement. protection
> Respiratory protection when appropriate
Transport
> Protective gloves
Transport of the hydraulic breaker may only be
undertaken by persons who: > Proper protective boots
> are authorised to operate a crane or fork-lift truck > Appropriate work overall or similar clothing (not
in conformity with the applicable national loose-fitting) that covers your arms and legs.
directives,
> are aware of all the relevant national safety
instructions and accident prevention instructions
> and have read and understood the safety and
transport chapters of this manual.

Drugs, alcohol or medication WARNING Hydraulic oil

WARNING Drugs, alcohol or medication Spilled hydraulic oil can cause burns, accidents due
Drugs, alcohol or medication may impair your to slippery conditions and will also harm the
judgment and powers of concentration. Poor environment.
reactions and incorrect assessments can lead to ► Take care of all spilled oil and handle it according
severe accidents or death. to your safety and environmental regulations.
► Never use the machine when you are tired or ► Never dismount the hydraulic machine when the
under the influence of drugs, alcohol or hydraulic oil is hot.
medication.
► Never run any hydraulic lines for attachment of
► No person who is under the influence of drugs, the hydraulic machine through the drivers cab.
alcohol or medication may operate the machine.
CAUTION Skin eczema
Hydraulic oil can cause eczema if it comes in contact
Carrier, precautions with the skin.
► Avoid getting hydraulic oil on your hands.
Before using or transporting the carrier with the
hydraulic breaker attached, carefully read the carrier ► Always use protective gloves when working with
manufacturer's safety regulations and operating hydraulic oil.
instructions. ► Wash hands after contact with hydraulic oil.
Make sure that the carrier is equipped with adequate
protective features, including a protective screen in Assembly or disassembly
front of the operator.
WARNING Moving parts
The hydraulic breaker must only be mounted on a
Risk for leaking oil and personal injury, such as
carrier with sufficient load capacity.
crushed hands and fingers.
Carriers without sufficient load capacity will not
► Never check bores or passages with hands or
provide the required degree of stability and could
fingers.
even fall over during hydraulic breaker use, causing
injury and damage. ► Any boom movements must only be done in
cooperation with the personnel mounting the
hydraulic breaker.
Installation, precautions
► If the hydraulic breaker is mounted on a quick
hitch coupling, make sure it is locked securely and
Hydraulic system all risks of the hydraulic breaker coming loose are
DANGER Compressed gas, explosion eliminated.
hazard
The integrated piston accumulator is pressurized
even when the hydraulic system is shut off. To Operation, precautions
dismount the accumulator without first releasing
the nitrogen gas can cause serious personal injury DANGER Explosion hazard
or death.
If an insertion tool comes into contact with
► Fill the integrated piston accumulator with explosives or explosive gases, an explosion could
nitrogen (N 2) only. occur. When working on certain materials and when
using certain materials in machine parts, sparks and
WARNING Hydraulic oil at high ignition can occur. Explosions will lead to severe
pressure injuries or death.
Thin jets of hydraulic oil under high pressure can ► Never operate the machine in any explosive
penetrate the skin and cause permanent injury. environment.
► Immediately consult a doctor if hydraulic oil has
► Never use the machine near flammable materials,
penetrated the skin.
fumes or dust.
► Never use your fingers to check for hydraulic fluid
► Make sure that there are no undetected sources
leaks.
of gas or explosives.
► Keep your face away from any possible leaks.

WARNING Operating pressure ► Operate and maintain the machine as

If the maximum operating pressure for the hydraulic recommended in the operating and safety
machine is exceeded, the accumulator can be over instructions
charged which can result in material damage and ► Select, maintain and replace consumables/
personal injury. inserted tools/ other accessory as recommended
► Always run the hydraulic machine with the correct in the operating and safety instructions. Incorrect
operating pressure. See "Technical data". selection or lack of maintenance of consumables/
inserted tools/ other accessories may cause an

WARNING Dust and fume hazard unnecessary increase in dust or fumes.
Dusts and/or fumes generated or dispersed when ► Wear washable or disposable protective clothes
using the machine may cause serious and permanent at the worksite, and shower and change into clean
respiratory disease, illness, or other bodily injury (for clothes before leaving the worksite to reduce
example, silicosis or other irreversible lung disease exposure of dust and fumes to yourself, other
that can be fatal, cancer, birth defects, and/or skin persons, cars, homes, and other areas.
inflammation).
► Avoid eating, drinking, and using tobacco
Some dusts and fumes created by drilling, breaking,
products in areas where there is dust or fumes.
hammering, sawing, grinding and other construction
activities contain substances known to the State of ► Wash your hands and face thoroughly as soon as
California and other authorities to cause respiratory possible upon leaving the exposure area, and
disease, cancer, birth defects, or other reproductive always before eating, drinking, using tobacco
harm. Some examples of such substances are: products, or making contact with other persons.
> Crystalline silica, cement, and other masonry ► Comply with all applicable laws and regulations,
products. including occupational health and safety
> Arsenic and chromium from chemically-treated regulations.
rubber. ► Participate in air monitoring, medical examination
> Lead from lead-based paints. programs, and health and safety training
programs provided by your employer or trade
Dust and fumes in the air can be invisible to the organizations and in accordance with
naked eye, so do not rely on eye sight to determine occupational health and safety regulations and
if there is dust or fumes in the air. recommendations. Consult with physicians
To reduce the risk of exposure to dust and fumes, experienced with relevant occupational medicine.
do all of the following:
► Work with your employer and trade organization
► Perform site-specific risk assessment. The risk to reduce dust and fume exposure at the worksite
assessment should include dust and fumes created and to reduce the risks. Effective health and safety
by the use of the machine and the potential for programs, policies and procedures for protecting
disturbing existing dust. workers and others against harmful exposure to
► Use proper engineering controls to minimize the dust and fumes should be established and
amount of dust and fumes in the air and to implemented based on advice from health and
minimize build-up on equipment, surfaces, safety experts. Consult with experts.
clothing, and body parts. Examples of controls ► Residues of hazardous substances on the machine
include: exhaust ventilation and dust collection can be a risk. Before undertaking any maintenance
systems, water sprays, and wet drilling. Control on the machine clean it thoroughly.
dusts and fumes at the source where possible.
Make sure that controls are properly installed, WARNING Electric shock
maintained and correctly used.
The hydraulic breaker is not insulated against electric
► Wear, maintain and correctly use respiratory current. If the hydraulic breaker come in contact
protection as instructed by your employer and as with electric circuits or other electrical power
required by occupational health and safety sources, there is a risk of severe injury or death.
regulations. The respiratory protection must be ► Never work in the proximity of electric circuits or
effective for the type of substance at issue (and if other electrical power sources.
applicable, approved by relevant governmental
authority). ► Make sure there are no hidden electric circuits in
your working area.
► Work in a well ventilated area.
► If the machine has an exhaust, direct the exhaust
so as to reduce disturbance of dust in a dust filled
environment.

WARNING Projectiles Maintenance, precautions

Failure of the work piece, of accessories, or even of
the hydraulic breaker itself may generate high
WARNING Involuntary start
velocity projectiles. During breaking, splinters, or
other particles may become projectiles and cause An involuntary start of the hydraulic breaker can lead
bodily injury by striking the operator or other to severe injuries.
persons. Also, breakage of the work piece, ► Follow the instructions in the carrier manual to
accessories, or the insertion tool may generate high prevent involuntary start of the hydraulic breaker.
velocity projectiles that can cause bodily injury. In
► Installation of a start circuit on the hydraulic
addition, objects falling from a height can cause
breaker must be made in a way that avoids any
bodily injury. To reduce risks:
unintentional starts.
► Close off the working area.
► A foot pedal on the carrier must be equipped with
► Before starting, make sure that no persons are in a protection cover.
the danger area, 20 meters both horizontally and
vertically from the hydraulic breaker. WARNING Hydraulic system under high
► Immediately switch off the hydraulic breaker when pressure
persons are present in the danger area. Maintenance work on a hydraulic breaker under
pressure can lead to severe injuries. Connections
► Press the insertion tool against the working
can loosen suddenly, parts can suddenly move and
surface before you start.
hydraulic oil can be ejected.
► Never operate unless the inserted tool is retained ► Depressurise the hydraulic system before
in the hydraulic breaker with a proper tool performing maintenance on the hydraulic breaker
retainer. or the carrier.
WARNING Noise hazard WARNING Machine modification

High noise levels can cause permanent and disabling Any machine modification may result in bodily
hearing loss and other problems such as tinnitus injuries to yourself or others.
(ringing, buzzing, whistling or humming in the ears).
► Never modify the machine. Modified machines
To reduce risk and prevent an unnecessary increase
are not covered by warranty or product liability.
in noise levels:
► Risk assessment of these hazards and ► Always use original parts, insertion tools, and
implementation of appropriate controls is accessories.
essential. ► Change damaged parts immediately.
► Operate and maintain the machine as ► Replace worn components in good time.
recommended in these instructions.
► Select, maintain and replace the insertion tool as CAUTION Hot insertion tool
recommended in these instructions. The tip of the insertion tool can become hot and
sharp when used. Touching it can lead to burns and
► If the machine has a muffler, check that it is in cuts.
place and in good working condition.
► Never touch a hot or sharp insertion tool.
► Always use hearing protection.
► Wait until the insertion tool has cooled down
► Use damping material to prevent work pieces before carrying out maintenance work.
from "ringing".
WARNING Insertion tool hazards
Accidental engagement of the start and stop device
during maintenance or installation can cause serious
injuries, when the power source is connected.
► Never inspect, clean, install, or remove the
insertion tool while the power source is
connected.

Storage, precautions
WARNING Hydraulic breaker and
working tool are heavy
If they topple over or fall down it can result in
material damage and personal injury.
► Store the hydraulic breaker and the working tool

so that falling or rolling down is prevented.

Overview
To reduce the risk of serious injury or death
to yourself or others, read the Safety
instructions section found on the previous
pages of this manual before operating the
machine.
Design and function

RX is a range of rigmounted hydraulic breakers
designed for all kinds of demolition works. No other
use is permitted.
The hydraulic breaker is operated from the driver's
cab of the carrier using the carrier's hydraulic system.
The breaker frequency is controlled by the oil flow
from the carrier.
Main parts
E
C
A. Hammer box
B. Percussion unit
C. Gasfilling valve
D. Tool retainer
E. Split pin
Labels
The machine is fitted with labels containing
important information about personal safety and
machine maintenance. The labels must be in such
condition that they are easy to read. New labels can
be ordered from the spare parts list.
D A
Data plate
A B C D E
A. Machine type
B. Maximum hydraulic pressure
C. Serial number

D. The warning symbol together with the book

symbol means that the user must read the
Transport
safety and operating instructions before the
machine is used for the first time. WARNING Falling breaker can cause
injuries
E. The CE symbol means that the machine is ► Place the hydraulic breaker in a safe position
EC-approved. See the EC Declaration of where it can not fall over and cause damage.
Conformity which is delivered with the
machine for more information. Carefully check that the carrier is stable enough
when transporting or performing maintenance or
Noise level label other kind of work on the hydraulic breaker. The
hydraulic breaker is delivered in a box. To lift out the
hydraulic breaker in a safe way, use the lifting eye.
WA
Installation
xxx dB Before installing the hydraulic breaker on the carrier

or operating it, read the operation manual and safety
instructions provided by the carrier manufacturer.
Follow all instructions.
The carrier must have the appropriate hydraulic
system for operation of the breaker.
The label indicates the guaranteed noise level
If the carrier is too large for the hydraulic breaker it
corresponding to EC-directive 2000/14/EC. See
may lead to broken insertion tools and increased
"Technical data" for accurate noise level.
wear. See "Technical data" for choosing suitable
Labels on the accumulator carrier.
The safety equipment in the hydraulic system must
be checked for quality (CE mark, etc.), suitability and
functionability by a professional or authorised
supervisor before use.
Hoses and connections

WARNING Whipping hydraulic hose
Hydraulic hoses under pressure can whip
uncontrollably if screws loosen or are loosened. A
whipping hydraulic hose can cause severe injuries.
Read through the overhaul instructions carefully ► Depressurize the hydraulic system before
before servicing or charging. loosening the connection of a hydraulic hose.
► Tighten the nuts on the connections of the
hydraulic hoses to the required torque.
Type of nipple: Chicago Pneumatic JIC standard

nipple. The nipple dimensions can be found in the
Spare parts list.
The quality of the hydraulic hoses should be 2SC
The accumulator must only be charged with (according to EN 857) or better when connecting
Nitrogen. the breaker to the carrier. If quick couplings are to
be used, we recommend using the "Flat Face" quick
NOTICE Only certified personnel are allowed to
coupling. This type is sturdy and easy to clean. The
work with the accumulator.
quick couplings pressure class must agree with the
carrier's working pressure.
Always clean the quick couplings before mounting
or dismounting. Always plug hoses and hose nipples
with tight and clean plugs when dismounting.

Hose connections In order to protect the environment we recommend

Right side (As seen from operator’s seat) the use of biologically degradable hydraulic oil.
Central lubrication Tank, return line
Viscosity
Symbol
Viscosity (permitted) 15-100 cSt
Pressure adjustment
RX 2 G ¼ in. M22 x 1.5

RX 3 G ¼ in. M26 x 1.5
RX 4 G ¼ in. M26 x 1.5 To ensure that the accumulator and hammer are not
RX 6 G ¼ in. M26 x 1.5 overloaded, a separate pressure relief valve should
RX 8 G ¼ in. M26 x 1.5 be installed, see picture below. It is set at a value of
30 bar over the hammer’s maximum operating
Hose connections pressure. If the carrier’s breaker circuit is already
Left side (As seen from operator's seat) equipped with a pressure limiting valve, no extra
Pressure to Pressure for
valve is necessary.
breaker ContiLube©II
Symbol P T
RX 2 M22 -
RX 3 M26 -
RX 4 M26 M14 x 1.5
RX 6 M26 M14 x 1.5
RX 8 M26 M14 x 1.5
Tightening torque for pressure and return hose

RX 2 150 Nm
RX 3 150 Nm
RX 4 150 Nm
P
RX 6 150 Nm T
RX 8 210 Nm
NOTICE The tightening torques in the table above

are valid when the pressure and return hose are M
mounted directly on the hydraulic breaker's
connection nipple. If the pressure and return hose
are connected with an additional connection nipple,
another tightening torques must be used.
Hydraulic oil Assembly

Normally the type of hydraulic oil the carrier is using WARNING Falling breaker can cause
also works for the hydraulic breaker. When a injuries
hydraulic breaker is connected to the carrier, the
► Place the breaker in a safe position where it can
hydraulic oil will get contaminated faster. Check and
not fall over and cause damage.
follow the carrier's instructions for changing oil and
oil filter.
It is common to change the oil filter more frequently
when a hydraulic breaker is installed.
NOTICE When the machine is delivered it contains
some mineral based hydraulic oil. Before connecting
to the carrier's hydraulic system, check which type
of hydraulic oil the carrier is using. Mixing different
types of hydraulic oil may destroy the lubrication
quality which can lead to machine damage.

Preparation 7. Carefully lower the stick of the boom into the

1. Place the breaker in a position where it is easy adapter.
and safe to mount the adapter plate. WARNING Moving parts can crush
and cut
► Never check bores or passages with hands or
fingers.
An assistant should direct the movement of the

dipper arm until the bores in the dipper arm are
flush with those in the adapter.
Agree with the assistant on clear hand signals
for use during the mounting procedure.
8. Insert the pin and lock

Mounting the adapter plate 9. Lift up the hydraulic breaker using the boom.
2. Place a locking washer pair on each screw.
10. Extend the bucket cylinder until the bore in the
3. Tighten the screws with an spanner. toggle is flush with those in the adapter. Insert
toggle pin and lock.
4. Always use NORDLOCK™ washers under bolt
and nut (NORDLOCK™ is a registered trademark 11. After mounting the breaker, carefully extend and
of Nord-Lock AB). retract the bucket cylinder to its full extent in
each direction. It is important that the cylinder
can be fully extended and retracted without any
difficulty.
Connecting the hydraulic hose

12. Circulate the hydraulic oil before connecting the
hydraulic breaker. This is to make sure that the
hydraulic oil is clean. Use the same routine when
changing the hydraulic oil hose. For further
information see "The hydraulic oil".
13. Connect the pressure and return hose.
5. Adapter plate Tightening torque 14. Run the hydraulic oil through the carrier's oil
RX 2 200 Nm filter for approximately 3 minutes to make sure
RX 3 200 Nm that the hoses are clean.
RX 4 390 Nm
RX 6 390 Nm
RX 8 390 Nm
Connecting the breaker to the carrier

6. Place the breaker in a safe way at installation.

1. Drive out the spring pin by using a break pin

Insertion tool punch and a hammer. Press the retainer pin out
from the hole at the back upwards until you can
Selecting the right insertion tool remove it through the hole on the front side.
Conical moil point
> Very good penetration

> Regular spread of wedge

action
> No torsion effect
Chisels and spades
> Very good spread of wedge

action
> Good penetration
> Torsion effect
NOTICE Dismount the insertion tool with a

lifting strap to reduce the risk of crushed body
Blunt tool parts. Some insertion tools are heavy, therefore
lift out the insertion tool in a safe way.
> Very good energy
application 2. Check that the spring pin is not worn out or
> Optimum breaking effect damaged. Change if necessary.
> No torsion effect
Mounting and dismounting the insertion

tool
WARNING Running engine
Changing the inserted tool or accessories while the
carrier's engine is running can cause serious injury.
► Secure the carrier against involuntary activation.
Before you start mounting or dismounting the

insertion tool, do the following:
1. Place the hydraulic breaker on timber support
blocks. The boring on the back side of the
hydraulic breaker has to remain free.
2. Shut off the carrier's engine.
3. Remove two plugs from the hammer box, the

first at the split pin and the second at the retainer
Mounting the insertion tool
pin.
Dismounting the insertion tool:

1. Clean and lubricate the bushing plentifully. This

is especially important when mounting a new
Preparation before breaking
insertion tool.
Operating temperatures
The operating temperatures of the hydraulic breaker
are between -20ºC (-4ºF) and + 80ºC (+176ºF).
CAUTION Temperature hazard
The hydraulic breaker and the hydraulic oil system

of the carrier can be damaged if the hydraulic breaker
is used at higher or lower temperatures.
► Only start the hydraulic breaker when the
hydraulic oil has reached the proper operating
temperature.
► If the ambient temperature is below – 20ºC (-4ºF),
you must warm up the insertion tool and the
2. Mount the insertion tool. hydraulic breaker before use.
3. Rotate the insertion tool to spread the grease. ► If the oil temperature exceeds + 80ºC (+176ºF),
you must not use the hydraulic breaker as the oil
4. Mount the retainer pin, and make sure it remains
quality becomes inadequate which severely
in position so it not falls through the boring at
shortens the life time of seals and O-rings.
the back.
5. Drive in the spring pin by using a break pin Engine rpm

punch and a hammer, until it is flushed with the Too high engine rpm only results in increased fuel
percussion unit. consumption and increased oil temperature. Adapt
the engine rpm to the recommended value to give
the correct operating oil flow.
Operating
Risk area
Before starting the hydraulic breaker, make sure that
no persons are in the risk area, 20 meters both
horizontally and vertically from the hydraulic
breaker.
20 m
Breaking
CAUTION Machine and tool hazard
Continuous operation at full extension and/or
Operation retraction can result in damage to the hydraulic
cylinders.
NOTICE The hydraulic breaker or the inserted tool ► Always avoid operating the breaker with the
is not to be used as a lifting device. When lifting cylinders fully extended or retracted.
heavy components use the hook on the carrier arm.
► Reposition the carrier and/or boom to avoid fully
extended or retracted cylinders.
► Pay attention and look at what you are doing.

Never start the hydraulic breaker until both carrier ♦ Never bend with the insertion tool.
and the hydraulic breaker are in the correct position.
♦ Direct the hydraulic breaker in a position 90°
towards the object.
♦ Use the correct feed pressure. When the feed

pressure is correct the hydraulic breaker is working
at its best and the vibrations are at a minimum.
Also the wear on the bushing and inserted tool is
kept to a minimum.
♦ Listen to the sound from the hydraulic breaker.

The sound changes if there is any bending
between the inserted tool and bushing.
♦ Never run the breaker with the boom cylinders at

their end positions. It may cause damage to the
carrier.
♦ Start near the edge and work your way in towards

the middle. Never start in the middle of large
objects.
♦ Never run the hydraulic breaker longer then 15

seconds on the same spot. Move the inserted tool
to a new position if the object does not break.

♦ Avoid idling strokes; it causes wear on both CP supplies a service box containing all necessary
inserted tool and tool retainers. tools and parts required to service the piston
accumulator. See the Spare parts list.
If the hammer's performance begins to deteriorate,
we recommend that you check the pressure in the
piston accumulator.
NOTICE The pressure must be checked with the
hammer at a working temperature of 60º-70ºC.

To measure the pressure, bring down the hammer
with no pressure on the chisel. Detach the plug from
the charge valve (G) and connect the test pressure
gauge.
The piston accumulator only needs to be filled if the
pressure falls below the minimum level.
Filling
1. Connect pressure relief valve (B) to gas bottle
valve (A).
2. Connect gas hose (C) to pressure relief valve (B)

as shown in figure.
Maintenance
3. Close pressure relief valve (B).
It is essential that regular maintenance is performed
to maintain the breakers maximum efficiency. 4. Open gas bottle valve (A).
Equipment that is insufficiently maintained can be 5. Remove the plug from the charge valve (G).
dangerous for both the operator and persons near
the breaker. Make sure that regular maintenance 6. Guide the nozzle of the hose (C) into the charge
routines with lubrication are followed to keep the valve.
equipment safe and efficient.
7. Carefully open the relief valve (B).
Lubrication 8. Fill the piston accumulator.
9. Read the pressure on the pressure gauge (D).

Lubricate the chisel shank thoroughly every two
hours using high-temperature grease such as 10. Close the pressure relief valve when the desired
genuine chisel grease from your supplier. This also pressure has been reached.
lubricates the bushing and the tool holder; 5-10 Pull the gas hose out of the charge valve (G) and
pumps of the grease gun is sufficient. Stop when fit the plug.
the grease starts to emerge at the chisel holder or
between the chisel and the bushing. 11. Close gas bottle valve (A).
WARNING Running engine
If the carrier's engine is running when lubricating
the chisel by hand there is a risk of severe accidents.
► Always switch off the carrier's engine to avoid
D
accidents.
A
During lubrication, the chisel must be pressed
against the hammer piston so that the space
between piston and the chisel does not fill with B
grease.
WARNING Explosion hazard C
Use of other gases than Nitrogen (N2) can cause an

explosion.
► Charge the accumulator with Nitrogen (N2) only!
G

Checking and reducing the gas pressure 1. Press the insertion tool against the piston so that
1. Always use the gas hose (C) and the pressure the space between the piston and the insertion
gauge (D) when checking the gas pressure. tool does not fill with grease.
2. Connect the gas hose to the pressure gauge.
3. Remove the plug from the charge valve (G).

4. Press the nozzle of the gas hose into the charge

valve and read the pressure.
5. Reduce the pressure by repeatedly inserting and

removing the nozzle.
NOTICE Only the nozzle may be used to reduce

the pressure. Never use pins, screwdrivers etc. as
these can damage the charge valve.
Every second hour

Regularly lubricate the insertion tool, the tool
retainer and the bushings.
Lubricating with a grease gun

WARNING Hot insertion tool during
operation and a period of time after use. 2. Lubricate the insertion tool's shank plentifully
► Avoid contact with the insertion tool. while pressing the insertion tool against the
surface to avoid filling the cavity with grease. If
WARNING Hot hydralic breaker during the cavity is filled with grease when the hydraulic
operation and a period of time after use. breaker is started, the lower seals may be
► Avoid contact with the hydralic breaker. damaged.
CAUTION Skin eczema When the insertion tool shank is exposed to high
pressure and high temperatures a standard type of
Grease can cause eczema when it comes in contact
grease will melt and run. To avoid this always use a
with the skin.
genuine insertion tool grease from your supplier.
► Avoid getting grease on your hands. Wash
thoroughly after contact. Central lubrication system
We recommend Chicago Pneumatic's central
lubrication system. When this system is fitted on the
carrier, grease is pumped continuosly from a
lubrication container on the carrier to the breaker
when the breaker is activated. This increases the life
of the tool bushings and insertion tools considerably.
Every day
♦ Check the tool retainer and split pin.
♦ Check that hoses, couplings and accumulator are

in a good condition.
♦ Check that bolts and connections are free from

damage and properly tightened. See tightening
torques in the spare parts list.

1. If a worn out bushing is stuck, use a sliding

Every week hammer to remove it.
♦ Clean the hydraulic breaker carefully.
♦ Check the wear bushings wear and maximum

inner wear limits.
The wear bushing must be replaced when the

inner diameter (A) has reached its maximum wear
limit, see section "Wear limits" and "Replacing
the insertion tool bushing".
♦ Check the working tool for wear.

B
The working tool must be replaced when the

outer diameter (B) has reached its minimum wear
limit. See section "Wear limits".
Too large clearance can make the working tool 2. Carefully clean the bore and the bushing seat
break and the piston can be damaged. area.
♦ Check the breaker and the adapter plate for cracks 3. Lubricate and mount the bushing.
and wear.
4. Use a plastic sledgehammer to insert the
♦ Check that the accumulator screws are properly bushing.
tightened. The correct tightening torque is found
in the spare parts list. 5. Keep the bushing in position with help of the
tool retainer.
♦ Check the scraper ring (C) for wear and
function,replace if necessary.
The working tool may never be sharpened by

Every year
forging. Sharpening must only be performed by
milling, grinding, or turning. Overhauling must be done after one year of
continuous operation. Overhauling must for safety
Wear limits reasons be performed by authorised personnel at
an authorised workshop.
A (mm) B (mm)
RX 2 45 39
RX 3 55 49
Storage
RX 4 65 59
WARNING Falling breaker can cause
RX 6 73 67
injuries
RX 8 83 77
► Place the hydraulic breaker in a safe position
Replacing the insertion tool bushing where it can not fall over and cause damage.
The insertion tool bushing is kept in place by the If the hydraulic breaker is not used for a long time,
tool retainer. A new bushing has a slip fit. the following points have to be considered to protect
the hydraulic breaker from corrosion:

1. Clean the hydraulic breaker carefully.
2. Dismount the insertion tool and lubricate the

front part of the piston, wear bushing, and the
retainer pin.
3. Store the hydraulic breaker in a dry place.

Always keep the breaker in an upright position, if

stored for a long time.
Disposal
A used machine must be treated and scrapped in
such a way that the greatest possible portion of the
material can be recycled and any negative influence
on the environment is kept as low as possible.
Before a used machine is scrapped it must be
emptied and cleaned from all hydraulic oil. The
remaining hydraulic oil must be deposited and any
negative influence on the environment is to be kept
as low as possible.

Technical data
Machine data
RX 2 RX 3 RX 4 RX 6 RX 8
Part number 8460 0500 38 8460 0500 39 8460 0500 40 8460 0500 41 8460 050 42
Service weight, lb (kg) 207 (94) 328 (149) 470 (213) 600 (272) 816 (370)
Delivery weight, lb (kg) 165 (75) 265 (120) 370 (168) 470 (214) 660 (300)
Suitable carrier weight class, 2,900–6,600 4,600–9,900 6,400-13,200 9,300-19,800 11,500-26,500
lb (tonnes) (1.3-3.0) (2.1-4.5) (2.9-6.0) (4.2-9.0) (5.2-12.0)
Working length of working 10.4 12.6 13.8 15.0 16.3
tool in standard version, in. (265) (320) (350) (380) (415)
(mm)
Working tool diameter, in. 1.7 (42) 2.0 (52) 2.4 (62) 2.8 (70) 3.1 (80)
(mm)
Start up mode Easy Power Easy Power Easy Power Easy Power Easy Power
Hose inside diameter P, ½ (12) ⁄5 (15)
3 3
⁄5 (15) ⁄5 (15)
3 3
⁄5 (15)
in.(mm)
Hose inside diameter T, in. ½ (12) ⁄5 (15)
3 3
⁄5 (15) ⁄5 (15)
3 3
⁄5 (15)
(mm)
Capacities
Oil flow, gpm (l/min) 4.0–9.2 7.9–13.2 9.2-15.9 11.9-19.8 15.9-23.8
(15-35) (30-50) (35-60) (45-75) (60-90)
Impact rate, bpm 560–1,600 670–1,500 520-1,300 530-1,200 530-1,000
Operating pressure, psi (bar) 1,595–1,885 1,595–2,030 1,595–2,030 1,450–2,030 1,740–2,175
(110-130) (110-140) (110-140) (100-140) (120-150)
Maximum hydraulic input power, kW 8 12 14 18 23
Pressure relief valve on carrier, psi (bar) 2,320 (160) 2,465(170) 2,465(170) 2,465(170) 2,610(180)
Piston accumulator gas pressure (min, at 203(14) 232(16) 203(14) 160(11) 174(12)
operating temperature 140-158°F (60-
70°C)) psi (bar)
Piston accumulator gas pressure (max, at 268(18.5) 297(20.5) 276(19) 218(15) 239(16.5)
operating temperature 140-158°F (60-
70°C)) psi (bar)
Noise declaration statement

Sound pressure 1 81 83 85 86 87
dB(A)
Sound power 2 dB(A) 109 111 113 114 115
1
Sound pressure level according to EN ISO 3744 in accordance with directive 2000/14/EC at 10 metres distance.
2
Guaranteed sound power according to EN ISO 3744 in accordance with directive 2000/14/EC inclusive spread
in production.
These declared values were obtained by laboratory type testing in accordance with the stated directive or
standards and are suitable for comparison with the declared values of other tools tested in accordance with
the same directive or standards. These declared values are not adequate for use in risk assessments and values
measured in individual work places may be higher. The actual exposure values and risk of harm experienced
by an individual user are unique and depend upon the way the user works, in what material the breaker is
used, as well as upon the exposure time and the physical condition of the user, and the condition of the
breaker.

We, Atlas Copco, cannot be held liable for the consequences of using the declared values, instead of values
reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have
no control.

EC Declaration of Conformity
EC Declaration of Conformity (EC Directive 2006/42/EC)
We, Atlas Copco Construction Tools AB, hereby declare that the machines listed below conform to the provisions
of EC Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive).
Guaranteed sound Measured sound

Hydraulic breaker power level [dB(A)] power level [dB(A)] Pmax (bar) Weight (kg)
RX 2 109 108 130 75
RX 3 111 110 140 120
RX 4 113 112 140 168
RX 6 114 113 140 214
RX 8 115 114 150 300
Technical Documentation authorised representative:

Conny Sjöbäck
Atlas Copco Constructions Tools AB
Dragonvägen 2
Kalmar
General Manager:
Jenny Hassan
Manufacturer:
Atlas Copco Constructions Tools AB
105 23 Stockholm
Sweden
Place and date:
Kalmar, 2012-04-23

RX 2, 3, 4, 6, 8

25
26

RX 2, 3, 4, 6, 8
RX 2, 3, 4, 6, 8

27
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com www.CrowderSupply.com • Toll Free: 888-883-5144
2012-05 | No. 9800 1050 01b

© Copyright Atlas Copco Construction Tools AB | STOCKHOLM • SWEDEN

RX2-8 Safety & Operating Instructions

Uploaded by

Document Informationclick to expand document informationmanual de martillos cp ojala sirva

Document Informationclick to expand document information

Copyright:

Available Formats

RX2-8 Safety & Operating Instructions

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

RX2-8 Safety & Operating Instructions

Uploaded by

Copyright:

Available Formats

Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com www.CrowderSupply.

.CrowderSupply.com • Toll Free: 888-883-5144

Safety and operating instructions

9800 1050 01b | Original instructions

About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

9800 1050 01b | Original instructions 3

4 9800 1050 01b | Original instructions

For more information please visit www.cp.com

Atlas Copco Construction Tools AB

About the Safety and operating

9800 1050 01b | Original instructions 5

Installation, storage, maintenance and

6 9800 1050 01b | Original instructions

Drugs, alcohol or medication WARNING Hydraulic oil

9800 1050 01b | Original instructions 7

WARNING Operating pressure ► Operate and maintain the machine as

inserted tools/ other accessories may cause an

8 9800 1050 01b | Original instructions

WARNING Projectiles Maintenance, precautions

WARNING Noise hazard WARNING Machine modification

9800 1050 01b | Original instructions 9

► Store the hydraulic breaker and the working tool

10 9800 1050 01b | Original instructions

Design and function

9800 1050 01b | Original instructions 11

D. The warning symbol together with the book

xxx dB Before installing the hydraulic breaker on the carrier

Hoses and connections

Type of nipple: Chicago Pneumatic JIC standard

12 9800 1050 01b | Original instructions

Hose connections In order to protect the environment we recommend

RX 2 G ¼ in. M22 x 1.5

Tightening torque for pressure and return hose

NOTICE The tightening torques in the table above

Hydraulic oil Assembly

9800 1050 01b | Original instructions 13

Preparation 7. Carefully lower the stick of the boom into the

An assistant should direct the movement of the

8. Insert the pin and lock

Connecting the hydraulic hose

13. Connect the pressure and return hose.

Connecting the breaker to the carrier

14 9800 1050 01b | Original instructions

1. Drive out the spring pin by using a break pin

> Very good penetration

> Regular spread of wedge

Chisels and spades

> Very good spread of wedge

NOTICE Dismount the insertion tool with a

Mounting and dismounting the insertion

Before you start mounting or dismounting the

2. Shut off the carrier's engine.

3. Remove two plugs from the hammer box, the

Dismounting the insertion tool:

9800 1050 01b | Original instructions 15

1. Clean and lubricate the bushing plentifully. This

The hydraulic breaker and the hydraulic oil system

5. Drive in the spring pin by using a break pin Engine rpm