CLAMP AND SWIVEL BRACKET

MIDSECTION
Section 5 - CLAMP and SWIVEL BRACKET
Table of Contents
Clamp Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . 5A-2 Drive Shaft Housing Assembly . . . . . . . . . . . . . . . . . 5A-6
Swivel Bracket Assembly . . . . . . . . . . . . . . . . . . . . . . 5A-4 Drive Shaft Housing Disassembly/Reassembly . . . 5A-8

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CLAMP AND SWIVEL BRACKET

Clamp Bracket Assembly

8
2
35
34 32
33

9
28 30
27 10
14 95
26 31
1 15 13
25 5
29
12 3
22
4
6 7

3
21 11
16
20 19

23 24
18

17

95 2-4-C with Teflon

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 CLAMP AND SWIVEL BRACKET

Clamp Bracket Assembly

TORQUE
REF.
REF
NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
1 CLAMP BRACKET (STBD.) (BLACK)
1 1 CLAMP BRACKET (STBD.) (GRAY)
1 CLAMP BRACKET (STBD.) (TRACKER GRAPHITE GRAY)
1 CLAMP BRACKET (PORT) (BLACK)
2 1 CLAMP BRACKET (PORT) (GRAY)
1 CLAMP BRACKET (PORT) (TRACKER GRAPHITE GRAY)
3 2 THUMB SCREW ASSEMBLY
4 2 RIVET
5 2 HANDLE
6 2 SCREW–washer attaching 140 15.8
7 2 WASHER–thumb screw
8 1 NUT (1/4-28) 65 7.3
9 1 NUT (7/8-14) 120 13.6
10 1 SCREW (M6x1x40) 140 15.8
11 1 HANDLE–carrying
12 1 SPACER
13 1 WASHER–tilt tube (NYLON)
14 1 TILT TUBE
15 1 WASHER–tilt tube (NYLON)
16 1 DECAL–co-pilot
17 1 TILT PIN ASSEMBLY
18 1 SPRING
19 1 SCREW (M6x1x40) 140 15.8
20 1 NUT (7/8-14) 120 13.6
21 1 CLIP–safety
22 2 BOLT–clamp bracket to transom
23 2 WASHER–clamp bracket bolt
24 2 NUT–clamp bracket bolt
25 1 NUT (1/4-28) 65 7.3
26 1 SCREW (1/4-28x1 IN.) 65 7.3
27 1 LEVER–tilt stop - starboard side
28 1 NUT (1/4-28) 65 7.3
29 1 SPRING–tilt stop lever screw
30 1 SCREW (1/4-28x1-3/4 IN.) 65 7.3
31 1 SCREW (1/4-28x1-3/4 IN.) 65 7.3
32 1 WAVE WASHER–tilt stop strap screw
33 1 NUT (1/4-28) 65 7.3
34 1 STRAP–tilt stop - port side
35 1 SCREW (1/4-28x1 IN.) 65 7.3

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CLAMP AND SWIVEL BRACKET

Swivel Bracket Assembly

42 4140 B
39
1 2
3
4
5
6

A 7
37 8
38
94
43 9
95 10
95

51
44
19 12

95
49 18 95
48 47
50
24
7 45
46 13 25
14
11 23

20
17 22/21
16

15 26
29 28 27
36
34
B
7
33
35
31
30

32 7

7 Loctite 271 Thread Locker

94 Anti-Corrosion Grease
95 2-4-C with Teflon
A=REMOTE CONTROL MODELS ONLY B=TILLER HANDLE MODELS ONLY

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 CLAMP AND SWIVEL BRACKET

Swivel Bracket Assembly

TORQUE
REF.
REF
NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
1 1 ROD–reverse hook
2 1 NUT 125 14.1
3 1 HANDLE
4 1 WASHER
5 1 BRAKE PLATE
6 1 BRAKE DISC
7 1 SWIVEL HEAD PLATE (Included W/Ref. #36)
8 1 BRAKE DISC
9 2 SCREW (M6x1x14) (Included W/Ref. #36) 140 15.8
10 1 ROD
11 1 SWIVEL BRACKET
12 1 GREASE FITTING 35 4.0
13 2 GREASE FITTING 35 4.0
14 1 GREASE FITTING 35 4.0
15 1 BUSHING KIT
16 1 O-RING
17 1 BUSHING
18 1 BUSHING
19 1 WASHER
20 1 HOOK ASSEMBLY–reverse lock
21 1 SPRING (REMOTE CONTROL MODELS)
22 1 SPRING (ALL OTHER MODELS)
23 1 SPRING
24 1 RING–retaining
25 1 PIN
26 1 TROLL BRACKET
27 1 SPRING
28 1 LEVER–control
29 1 RING–retaining
30 2 COVER–lower mount
31 2 SCREW (M8x100) 32.5 44.1
32 1 SCREW (M8x60) 32.5 44.1
33 3 WASHER
34 3 NUT 32.5 44.1
35 1 BUMPER–front
36 2 MOUNT–lower
37 1 SWIVEL HEAD
38 2 SCREW–upper mount (M8x1.25x133) 18.0 24.9
39 2 MOUNT–upper
40 2 WASHER–rubber - upper mount screw
41 2 WASHER–upper mount screw
42 2 NUT–upper mount screw 18.0 24.9
43 1 SCREW (.375-24x1.25) 20.0 27.1
44 1 STEERING LINK ASSEMBLY
45 1 WASHER
46 1 NUT
47 2 SCREW (M10x1.5x25) 32.5 44.1
48 2 LOCKWASHER
49 1 WASHER
50 1 NUT 20.0 27.1
51 1 BRACKET–ride guide (BLACK)

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Drive Shaft Housing Assembly

1
3

8
9
7
7
13
5
10
2
6

11

A
20
18
17

19

12
16

15
14

7 Loctite 271 Thread Locker

A=SERVICE ONLY

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 CLAMP AND SWIVEL BRACKET

Drive Shaft Housing Assembly

TORQUE
REF.
REF
NO. QTY. DESCRIPTION lb. in. lb. ft. N·m
1 1 SEAL–adaptor plate
2 1 ADAPTOR PLATE ASSEMBLY
3 1 GASKET–adaptor plate
4 2 SCREW (M6x1x20) 80 9.0
5 2 BRACKET–upper mount
6 1 EXHAUST TUBE (Part of Ref. #2)
7 1 HOUSING ASSEMBLY–water tube
8 1 SPACER–water tube
9 1 SEAL–water tube
10 2 SCREW (M5x.8x16) 35 4.0
1 WATER TUBE (SHORT SHAFT)
11
1 WATER TUBE (LONG SHAFT)
1 HOUSING ASSEMBLY (SHORT SHAFT) BLACK
1 HOUSING ASSEMBLY (LONG SHAFT)
12 1 HOUSING ASSEMBLY (SHORT SHAFT) GRAY
1 HOUSING ASSEMBLY (LONG SHAFT)
1 HOUSING ASSEMBLY (LONG) (TRACKER GRAPHITE GRAY)
13 1 GASKET–drive shaft housing
14 1 GASKET–idle relief cover
15 1 COVER–idle relief
16 1 SCREW–cover (1/4-20x1-1/4 IN.) Drive Tight
17 6 SCREW–drive shaft housing to block (M8 x 70) 20 27.1
18 6 WASHER–drive shaft housing screw
19 4 SCREW (M6x1x20) 85 9.6
1 TRIM COVER (BLACK)
20 1 TRIM COVER (GRAY)
1 TRIM COVER (TRACKER GRAPHITE GRAY)

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CLAMP AND SWIVEL BRACKET

Drive Shaft Housing Disassembly/Reassembly

Servicing components such as steering arm, drive shaft housing, exhaust assembly and
swivel bracket will usually require powerhead and/or gear housing removal.
Refer to Section 4 for powerhead removal and Section 6 for gear housing removal.
The transom bracket, lower mount bracket, tilt tube and lower engine mounts can be serv-
iced without powerhead/gear housing removal. However, OUTBOARD MUST BE SUP-
PORTED BEFORE SERVICING COMPONENTS.
IMPORTANT: All gaskets should be replaced when removing powerhead and/or
disassembling drive shaft housing. Corresponding gasket mating surfaces should
be cleaned of any gasket material before installing new gaskets.

Page 5-8 90-826883R03 NOVEMBER 2002